White Rodgers 36C01-405 Installation Instructions
Contents
1. and it will pop back up Pilot should remain lit If it goes out repeat steps 4 5 8 and 9 If Knob does not pop up when released turn clockwise to OFF stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Wait fifteen 15 minutes to clear out any gas If you then 10 Replace pilot access panel s smell gas STOP Follow B in the precautionary informa 44 Turn gas control knob counterclockwise to ON tion above If you don t smell gas go to next step 12 Turn on all electrical power to the appliance Remove the pilot access panel s located under the gas control unit 13 Set thermostat to desired setting TO TURN OFF GAS TO APPLIANCE Set the thermostat to lowest setting 3 Turn gas control knob clockwise to PILOT Turn off all electrical power to the appliance if service is to be performed 4 Depress gas control knob slightly and turn clockwise to OFF Do not use tools or excessive force Figure 7 Gas cock knob 5 If you need further information about this product please write to White Rodgers Division Emerson Electric Co 9797 Reavis Road St Louis MO 63123 5398 Attention Technical Service Department2. 36C01 WHITE RODGERS Combination Gas Valves 24 Volt and 120 Volt Models INSTALLATION INSTRUCTIONS Operator Save these instructions for future use FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND OR PROPERTY DAMAGE DESCRIPTION This multi function gas controls combines into a single compact package the functions of 3 position gas cock a main gas valve and a pressure regulator The pilot outlet is plugged but will accept a pilot line connection This control can be mounted in any orientation except upside down To permit replacement of a variety of valve sizes this control is furnished with three reducer bushings two 3 4 to Y and one 1 2 to Also included is a conversion kit which allows this valve to be used at regulator settings of 4 2 W C to 11 0 W C MODELS AVAILABLE Model No Voltage Gas Current 36001 23 Amp 36C01A 120 volts 035 Amp SPECIFICATIONS Electrical Rating CAPACITY IN BTU PER HOUR 24 VAC 60 Hz 23A NATURAL GAS LP GAS Pilot Gas Outlet 1000 Btu Cu Ft 2500 Btu Cu Ft Located at outlet end of the valve 0 64 Sp Gr 1 53 Sp Gr 162 000 Type of Gas l l 372 600 Suitable for all domestic heating gases 372 600 Pressure Regulator Setting 280 000 453 600 Adjustable from 2 to 5 W C Factory adjusted for 3 5 W C Pressure Rating Ib per sq in Uprig
3. DECREASE ouilet pressure turn the adjusting screw beneath the cover screw counterclockwise To INCREASE ouilet pressure turn the adjusting screw clockwise 4 Replace the cover screw Cycle the valve two or three times to verify regulator setting If adjustment to higher range 4 2 W C to 11 0 W C is required use conversion kit packed with control Thermostat Gas valve terminal panel Transformer Figure 3 Wiring for 36C01 24 Volt Line Line voltage operating High control limit Gas valve Figure 4 Wiring for 36C01A 120 Volt S lt Pilot adjust cover screw ESN Gasket Figure 5 Pilot gas adjustment Regulator adjusting cover screw Pilot adjust cover screw Figure 6 Pressure regulator adjustment PILOT LIGHTING INSTRUCTIONS AND PRECAUTIONS FOR YOUR SAFETY READ BEFORE LIGHTING A WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance has a pilot that must be lighted by hand When lighting the pilot follow these instructions exactly BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor FOR YOUR SAFETY WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Imm
4. ediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service techni cian Force or attempted repair may result in a fire of explosion Donotuse this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water LIGHTING INSTRUCTIONS STOP Read the precautionary information above Set the thermostat to lowest setting Turn off all electrical power to the appliance Depress gas control knob slightly and turn clockwise to OFF see fig 6 If knob is in ON turn clockwise to PILOT then depress knob slightly and turn clockwise to OFF Gas control knob NOTE Knob cannot be turned from PILOT to OFF unless knob is depressed slightly Do not use tools or excessive force 7 Find pilot follow small metal tubes from gas control PILOT THERMO BURNER COUPLE 8 Turn knob on gas control counterclockwise to PILOT Depress control knob all the way and hold in Immediately light the pilot with a match Continue to hold the control knob down for about one 1 minute after the pilot is lit Release knob
5. ht 90 from upright or vertical Ambient Temperature 40 to 175 F INLET BOSS UPRIGHT UP OR DOWN Mounting Any position except upside down LEFTORRIGHT NOTE Control shown may not be identical to replacement control B WHITE RODGERS DIVISION EMERSON ELECTRIC CO Briniedin aA PART NO 37 5870B 9797 REAVIS ROAD e m Replaces 37 5870A EMERSON ST LOUIS MISSOURI 63123 5398 9947 PRECAUTIONS DO NOT BEGIN INSTALLATION UNTIL YOU READ THE FOLLOWING PRECAUTIONS A WARNING Me Failure to turn off electric or main gas supply to heating system could cause personal in jury and or property damage by shock gas suffocation fire and or explosion Do not use this control on circuits exceeding specified voltage Higher voltage will dam age the control and may cause shock or fire hazard NEVER USE FLAME OR ANY KIND OF SPARK TO CHECK FOR GAS LEAKS COULD CAUSE FIRE AND OR EXPLOSION A CAUTION Do not short out terminals on gas valve or primary control to test Short or incorrect wiring can cause equipment damage prop erty damage and or personal injury If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life DO NOT USE WIRE JUMPER on pilot sys tems such as standing pilot proven pilot or spark to pilot ignition a fire and or explo sion may result Do not use a control set for natural gas with LP gas or a control set for LP gas
6. ld be installed in accordance with local and national electrical codes and ordinances Always check that the electrical power supply used agrees with the voltage and frequency shown on the gas control The typical wiring diagrams figs 3 amp 4 show only the terminal identification and or wiring hook up Always refer to wiring instructions provided by Equipment Manufac turer for system hookup operation PILOT GAS ADJUSTMENT If the pilot flame is low and does not engulf the bulb of the mercury flame sensor the system will not energize the main valve If pilot gas pressure is too high gas will sputter past the ignition electrode and may not ignite High pilot gas pressure may also cause the flame to lift off the burner causing the flame sensor bulb to sense low heat To adjust the pilot gas pressure remove the cover screw see fig 5 To REDUCE pilot pressure turn the pilot adjust screw beneath the cover screw clockwise To INCREASE pilot pressure turn the pilot adjust screw counterclockwise Replace and tighten cover screw PRESSURE REGULATOR ADJUSTMENT The pressure regulator has been factory adjusted see control for specific setting Although additional adjust ments will not normally be necessary you may adjust the regulator Do not force the adjusting screw beyond the limits that it can easily be adjusted 1 Energize valve to ignite main burner 2 Remove Reg Adj cover screw see fig 6 3 To
7. nob is re quired when installing the new valve in an existing system rotate the knob to the position between ON and OFF Depress the knob while turning the valve The knob will depress only while in this position 8 See SYSTEM WIRING when making electrical con nections After all gas and electrical connections are completed turn gas on and check for gas leaks with leak detection solution or soap suds Bubbles forming indicate a leak SHUT OFF GAS AND FIX ALL LEAKS IMMEDIATELY PILOT GAS CONNECTION Install fitting into pilot gas outlet see fig 2 turning until finger tight Insert clean deburred tubing all the way through the fitting While holding the tubing securely slowly tighten fitting until you feel a slight give Tighten the fitting an additional 1 turns INSTALLATION Drop Horizontal 7 t t a7 it it it rt II II it I it Gas Valve NOTE Riser Always Include Sin A Drip Leg In Piping minimum Drop I l it Tubing Gas Gas Vae i Supply Riser Horizontal _ Gas Valve ae Bin minimum minimum Piped Gas Piped Gas 4 _ Supply Supply Figure 1 Typical gas valve piping Pilot gas outlet ProT Gas outlet Figure 2 Gas valve side view INSTALLATION cont d SYSTEM WIRING To prevent electrical shock and or equipment damage disconnect electrical power to system at main fuse or circuit breaker box until installation is complete All wiring shou
8. with natural gas Personal injury and or property damage gas suffocation fire and or explo sion may result This control is not intended for use in loca tions where it may come in direct contact with water Suitable protection must be pro vided to shield the control from exposure to water dripping spraying rain etc MAIN PIPING CONNECTIONS All piping must comply with local codes ordinances and or national fuel gas codes 1 Turn off electrical power to the system at the fuse box or circuit breaker Also turn off the main gas supply 2 Ifreplacing an existing valve disconnect all plumbing and electrical connections from the old control 3 Thecontrol may be installed in any orientation except upside down The arrow on the valve indicates the direction of gas flow through the control 4 You should use new pipe that is properly chamfered reamed and free of burrs and chips If you are using old pipe be sure it is clean and free of rust scale burrs chips and old pipe joint compound 5 Apply pipe joint compound pipe dope or teflon tape that is approved for all gases only to the male threads of the pipe joints DO NOT apply com pound or teflon tape to the first two threads see fig 1 for typical piping connections 6 Ifyou are using a vise or open end wrench to hold the valve while installing piping do not tighten exces sively as this may damage the valve 7 If additional clearance for the gas cock k
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