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White Outdoor 235 User's Manual

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1. pg 4 Troubleshooting uuuiciriiinanioni p 13 Setting Up Your Snow Thrower po Paris Listin p 14 Know Your Snow Thrower pg 7 Accessories amp Kits sssssssesseseeeeeeeee p 17 Operating Your Snow Thrower ba 8 NOS ia p 18 Adjustments amp Maintenance pg 10 Warrants Back Cover Finding and Recording Model Number BEFORE YOU START ASSEMBLING YOUR NEW EQUIPMENT please locate model plate on equipment and copy information to the sample model plate provided to the right You can locate the model plate by standing at the operating position and looking down at rear of the snow thrower This information will be necessary to use the manufacturer s web site and or obtain assistance from the Customer Support Wh ite 1 4 MTD ue roar Department or an authorized service dealer OUTDOOR A i www Whiteoutdoor com CLEVELAND OH 44136 DEALER LOCATOR PHONE NUMBER 800 949 4483 Calling Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts To reach a local White Outdoor dealer or retailer visit www whiteoutdoor com or or phone our Customer Support line at 800 949 4483 Engine Information The engine manufacturer is responsible for all engine related issues with regards
2. Lubricate pivot points on the auger control and the extension spring at the end of the control cable with a light oil once every season and before storage of the snow thrower at the end of the season Adjusting Shave Plate 1 To check the adjustment of the shave plate place the unit on a level surface The wheels shave plate and augers should all contact level surface Note that if the shave plate is adjusted too high snow may blow under the housing If the shave plate wears out excessively or the unit does not self propel the shave plate may be too low and needs to be adjusted NOTE On new units or units with a new shave plate installed the augers may be slightly off the ground 2 To adjust tip the snow thrower back so that it rests on the handle Loosen the four lock nuts and bolts which secure the shave plate to the housing See Figure 6 1 Move the shave plate to desired position and retighten the nuts and bolts securely Replacing Shave Plate The shave plate is attached to the bottom of the auger housing and is subject to wear It should be checked periodically There are two wearing edges and the shave plate can be reversed Refer to Figure 6 1 1 Remove the four carriage bolts and hex lock nuts which attach it to the snow thrower housing 2 Install new shave plate making sure the heads of the carriage bolts are on the inside of the housing 3 Adjust the shave plate according to instructions above Tighte
3. Safety e Assembly Operation Tips amp Techniques Maintenance Troubleshooting Parts Lists e Warranty White i OUTDOOR OPERATOR S MANUAL Model 235 S235 Single Stage Snow Thrower IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION Warning This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 FORM NO 769 01801A PRINTED IN U S A MTD LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 05 2006 This Operator s Manual is an important part of your new snow thrower It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Table of Contents Safety Labels nia pg 3 Off Season Storage p 12 Safe Operation Practices
4. EMUINE mum FACTORY PARTS For parts and or accessories please call 1 800 949 4483 www whiteoutdoor com NOTES NOTES MANUFACTURER S LIMITED WARRANTY FOR White y OUTDOOR The limited warranty set forth below is given by MTD LLC with respect to new merchandise purchased and used in the United States its posses sions and territories MTD warrants this product against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by MTD for use with the product s covered by this manual will void your warranty as to any resulting damage Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters grass bags rider d
5. 9 Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller 10 Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc 11 Always refer to the operator s manual for proper instructions on off season storage Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Notice regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modifica tion EM and Three Way Catalyst TWC if so equipped Your Responsibility Restrict the use of this power machine to persons who read un derstand and follow the warnings and instructions in this manual and on the machine Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this man ual before attempting to operate this machine Failure to comply with these instructions may re
6. Foreign object lodged in auger 3 Stop engine immediately and i disconnect the spark plug wire contacting a service Remove object from auger dealer Please refer 4 Auger control cable out of 4 Adjust auger control cable to page 2 of this adjustment manual for information 5 Auger belt loose or damaged 5 Replace auger belt regarding locating and recording your model and serial numbers NOTE For repairs beyond the minor adjustments listed above contact your nearest authorized service representative or call 1 800 800 7310 for the Customer Support Center Refer to the engine manual for more engine related information oO Model S235 oe go ON Ax a Y 14 Model S235 Part List Snow al A bet LI i Thrower 1 629 629 0236t Extension Extension Cord 26 710 0852 0352 Screw 1 4 14x 375 1 4 14 x 375 ee ee E E ese a rione vam Lock Nutgis 24 1 MTD lm Ce fresco Foam Tae sesx2s 2 fon rosa een sore ENUINE 8 726 0205 ClampHose 2 9 750 0716A Spor 630x 880x 747 1 a a at ross setkean gt For parts and or accessories reas Mereu fo please call 1 800 949 4483 wirw whiteoutdoorcom se roooozso Beaingcup Te 16 7560667 veen rasato 1 99 reoooeasit ieran weee Cor 75604166 Pury a 2510 x22500 2 cede a 16 ree ose Puey vipe sexsooo AN Pa Rena oe eo rroo wmwe7a1500 Tess 2 e
7. Water or dirt in fuel system 3 Refer to engine manual for remedy 4 Carburetor out of adjustment 4 Refer to engine manual for remedy Engine overheats 1 Carburetor out of adjustment 1 Refer to engine manual for instruc Please do NOT tion return the unit to the Loss of power 1 Spark plug wire loose 1 Firmly connect spark plug wire retailer from which it was 2 Vent in gas cap plugged 2 Clear vent purchased without first osa contacting Customer Excessive vibration 1 Loose parts or damaged auger 1 Stop engine immediately and Support disconnect spark plug wire Check PROSE for possible damage Tighten all Log onto bolts and nuts Repair as needed If the problem persists take unit to an authorized service dealer www mtdproducts com or call a customer service representative Unit fails to self propel 1 Drive cable out of adjustment 1 Adjust auger control cable as shown at 1 800 800 7310 or in Adjustments section 2 Drive belt loose or damaged 2 Replace drive belt 330 220 4683 Augers continue to rotate 1 Cable out of adjustment 1 Adjust auger control cable as Note You will need the model number and serial number if and shown in Adjustments section Unit fails to discharge 1 Chute assembly clogged 1 Stop engine and disconnect spark plug wire Clean chute and inside ae of auger housing with clean out when calling Customer E e 2 e Support logging 2 Shear pin sheared tel pI onto our website and 3
8. and instructions in this manual and on the machine WARNING Engine Exhaust some of its constituents and certain vehicle compo nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death Practices WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before at tempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Training Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement p
9. as the carburetor fuel filter fuel hose or tank during storage CAUTION Alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage for 30 days or longer Follow these instructions to prepare your snow thrower for storage WARNING Drain fuel into an approved container outdoors away from any open flame Be certain engine is cool Do not smoke Fuel left in engine during warm weather deteriorates and will cause serious starting problems 1 Remove all gasoline from the fuel tank to prevent gum deposits from forming on these parts and harming the engine 2 Run the engine until the fuel tank is empty and it stops due to lack of fuel NOTE Fuel stabilizer such as STA BIL is an accept able alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow it to reach the carburetor Do not drain carburetor if using fuel stabilizer WARNING Never use engine or carburetor cleaning products in the fuel tank or permanent damage may occur 4 Remove the spark plug and pour one 1 ounce of engine oil thr
10. engine 2 Wipe all snow and moisture from the carburetor cover in the area of the control levers Also move control levers back and forth several times Leave choke control in the FULL choke position Remove ignition key and disconnect spark plug wire to prevent accidental starting Operating the Snow Thrower The pitch of the chute assembly controls the angle at which the snow is thrown 1 Loosen the chute knob found on the left side of the chute assembly and pivot the upper chute upward or downward to the desired pitch Retighten the chute knob before operating the snow thrower 2 Position the chute assembly opening by using the Chute Handle to throw the snow in the desired direction See inset Figure 5 1 Clearing Snow WARNING Never operate the snow thrower with bystanders in front of or near the chute assembly opening 1 Engage the auger by squeezing the auger control against the upper handle See Figure 5 2 2 Lift up slightly on the handle to allow the rubber paddles on the auger to contact the pave ment and propel the snow thrower forward Pushing downward on the handle will raise the augers off the ground and stop forward motion Figure 5 2 3 Discharge snow downwind whenever possible Slightly overlap each previously cleared path NOTE Excessive upward pressure on the handle will result in premature wear on the rubber auger blades which would not be covered by warranty Operating Tips 1 Run the
11. engine for a few minutes before stopping to help dry any moisture on the engine 2 Clean the snow thrower thoroughly after each use WARNING Muffler engine and surrounding areas become hot and can cause a burn Be careful and do not touch when hot Operation WARNING Muffler engine and surrounding areas become hot and can cause a burn Do not touch Never operate the snow thrower with bystanders in front of or near the chute assembly opening NOTE Excessive upward pressure on the handle will result in premature wear on the rubber auger blades which would not be covered by warranty Adjustments amp Maintenance WARNING Disconnect the spark plug wire and ground it against the engine to prevent unintended starting NEVER attempt to make any adjustments while the engine is running except where specified in the operator s manual Before servicing repairing or inspecting disengage the control bail and stop engine Wait until all moving parts have come to a complete stop Disconnect spark plug wire and ground it against the engine to prevent unintended starting Figure 6 1 Figure 6 2 WARNING Disconnect the spark plug wire and ground it against the engine to prevent unintended starting WARNING NEVER attempt to make any adjustments while the engine is running except where specified in the operator s manual A A Lubrication
12. improve footing on slippery surfaces Use a grounded three wire extension cord and receptacle for all units with electric start engines Adjust collector housing height to clear gravel or crushed rock surfaces Disengage all control levers before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the operator s manual Let engine and machine adjust to outdoor temperature before starting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition Never fuel machine indoors Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refuel ing Never over fill fuel tank Fill tank to no more than inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equip ment Move machine to another area Wait five minutes before starting the engine Never store the machine or fuel container ins
13. to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information 1 KEEP AWAY FROM ROTATING AUGER 3 TO AVOID THROWN OBJECTS INJURIES CONTACT WITH AUGER CAN AMPUTATE NEVER DIRECT DISCHARGE AT BYSTANDERS HANDS AND FEET USE EXTRA CAUTION WHEN OPERATING ON 2 DISENGAGE CLUTCH LEVERS STOP ENGINE GRAVEL SURFACES AND REMAIN BEHIND HANDLES UNTIL ALL 4 READ OPERATOR S MANUAL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING OR SERVICING MACHINE MUFFLER amp ADJACENT AREAS MAY EXCEED 150 F AVOID INJURY FROM e NEVER PUT HAND IN CHUTE CONTACT WITH ROTATING AUGER ROTATING PARTS CAN AMPUTATE FINGERS KEEP HANDS FEET AND HANDS AND CLOTHING AWAY e SHUT OFF ENGINE AND WAIT UNTIL ALL MOVING PARTS HAVE STOPPED BEFORE UNCLOGGING e USE CLEAN OUT TOOL OR WOODEN STICK TO UNCLOG DISCHARGE CHUTE Safety Labels WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings
14. O THIS WARRANTY This limited war ranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage MTD LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 800 949 4483
15. T allow the auger s rubber paddles to wear to the point where portions of the metal auger itself can come in contact with the pavement Doing so can result in serious damage to your snow thrower Off Season Storage WARNING Never store snow thrower with fuel in tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or gas appliance Drain fuel into an approved container outdoors away from any open flame Be certain engine is cool Do not smoke Fuel left in engine during warm weather deteriorates and will cause serious starting problems Do not drain carburetor if using fuel stabilizer Never use engine or carburetor cleaning products in the fuel tank or permanent damage may occur If the snow thrower will not be used for 30 days or longer or if it is the end of the snow season when the last possibility of snow is gone the equipment needs to be stored properly Follow storage instructions below to ensure top performance from the snow thrower for many more years Preparing Engine WARNING Never store snow thrower with fuel in tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or gas appliance NOTE It is important to prevent gum deposits from forming in essential fuel system parts of the engine such
16. able in the process pivot the upper handle into the operating position as illustrated in Figure 3 1 until it clicks into place 2 Tighten the wing knobs to secure the handle in place as in Figure 3 1 Assembling the Chute assembly For shipping reasons the snow thrower has been packaged with the upper chute pivoted all the way down To pivot it upward proceed as follows 1 Turn the chute until the chute opening is facing straight ahead Remove the star knob and carriage bolt from the lower chute See Figure 3 2 2 Pivot the upper chute upward over the lip on the lower chute so that there is NO gap between the upper chute and the lower chute 3 Resecure with the hardware just removed If installed correctly your snow thrower should look like Figure 3 3 IMPORTANT Do not use the chute handle to lift the snow thrower Auger Control ee Know Your Snow Fuel Cap a S Th rower Primer Spark Plug Access Electric Starter Button Chute Assembly IMPORTANT This unit runs on a mixture of fuel Are and oil Do NOT f operate the snow q thrower without first ess eading the Tecumseh engine operator s Figure 4 4 manual for instructions Shave Plate Choke Lever Auger regarding proper fuel When engaged the augers rotation draws snow into and engine oil mixture OFF lt All CHOKE 1E ON the auger housing and throws it out the chute assembly Rubber paddles on the augers also aid in propelling the NOTE Act
17. ains to your unit See Figure 5 for location of controls Electric Starter if equipped WARNING The electric starter must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter 1 The electric starter is equipped with a grounded three wire power cord and plug and is designed to operate on 120 volt AC household current 2 Determine that your house wiring is a three wire grounded system Ask a licensed electrician if you are not certain 3 If your home wiring system is not a three wire grounded system do not use this electric starter under any conditions 4 If your home electrical system is grounded but a three hole receptacle is not available one should be installed by a licensed electrician before using the electric starter 5 If you have a grounded three prong receptacle proceed as follows 6 Move Choke Control to the Full position 7 Push Primer three 3 times making sure to cover vent hole when pushing 8 Connect power cord to switch box on dash panel Plug the other end of power cord into a three prong 120 volt grounded AC receptacle 9 Push starter button to crank engine 10 When engine starts release starter button and move choke gradually to 1 2 Choke until the engine runs smoothly Next move Choke to OFF If engine falters move choke immediately
18. arts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when operating in reverse Preparation Thoroughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires and other foreign objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will
19. bottom of auger pulley Reinstall the belt cover removed earlier Replacing Auger Paddles The snow thrower auger s rubber paddles are subject to wear and should be replaced if any signs of excessive wear is present IMPORTANT Do NOT allow the auger s rubber paddles to wear to the point where portions of the metal auger itself can come in contact with the pavement Doing so can result in serious damage to your snow thrower To change the rubber paddles proceed as follows 1 Remove the existing rubber paddles by unscrewing the self tapping screws which secure them to the auger See Figure 6 5 2 Secure the replacement rubber paddles to the auger using the hardware removed earlier Engine 1 Refer to the separate engine manual for all engine maintenance procedures 2 Check engine and snow thrower frequently for loose hardware and tighten as needed Carburetor WARNING If any adjustments need to be made to the engine while the engine is running e g carburetor keep clear of all moving parts Be careful of muffler engine and other surrounding heated surfaces 1 Refer to the separate engine manual packed with your unit for carburetor adjustment information Figure 6 5 WARNING If any adjustments need to be made to the engine while the engine is running e g carburetor keep clear of all moving parts Be careful of muffler engine and other surrounding heated surfaces IMPORTANT Do NO
20. eck wheels seats snow thrower skid shoes shave plates auger spiral rubber and tires HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area check your Yellow Pages or contact MTD LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 800 949 4483 or log on to our Web site at www whiteoutdoor com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty C Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sold or exported outside of the United States its possessions and territories except those sold through MTD s authorized channels of export distribution f Replacement parts that are not genuine MTD parts g Transportation charges and service calls No implied warranty including any implied warranty of merchant ability of fitness for a particular purpose applies afte
21. ed allowing snow close to engine s electric starter when plugged into a 120V pavement s surface to be discharged power source Fuel Cap Electric Starter Plug If so equipped Remove gas cap to add fuel This unit runs on a mixture Requires use of a two prong outdoor extension cord of fuel and oil Do NOT operate the snow thrower without packed with the snow thrower and a 120V power first reading the Tecumseh engines operator s manual for source wall outlet instructions regarding proper fuel and engine oil Spark Plug Cover NOTE This unit may include a fuel plug which is only Remove spark plug cover to access spark plug used during assembly to keep dirt and debris out of fuel tank Discard the fuel plug before filling the fuel tank 7 5 Operation 4h WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition The electric starter must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter Chute Assembly a Chute Knob Before Starting WARNING Before starting
22. ide where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow machine to cool at least five minutes before storing ano D so Th Operation 1 Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet 2 The auger impeller control lever is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury 3 The control levers must operate easily in both directions and automatically return to the disengaged position when released 4 Never operate with a missing or damaged chute assembly Keep all safety devices in place and working 5 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas 6 Do not operate machine while under the influence of alcohol or drugs 7 Muffler and engine become hot and can cause a burn Do not touch 8 Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic 9 Exercise caution when changing direction and while operat ing on slopes 10 Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet 11 Never direct discharge at children bystanders and pe
23. ivating choke control closes the choke plate on l unit as they come in contact with the pavement This unit may carburetor and aids in starting engine Refer to the engine Auger Control include a fuel plug manual packed with unit for more detailed instructions Located on the upper handle the auger control is used ahisi nes Primer to engage and disengage drive to the auger Squeeze y Depressing primer forces fuel directly into R the control against the upper handle to engage auger during assembly to engine s carburetor to aid in cold weather release it to disengage keep dirt and debris starting Refer to engine manual packed with Ms Chute Assembly Chute Handle out of fuel tank unit for more detailed instructions Te Rotate the chute assembly to the left or right using chute Discard the fuel plug Ignition Key sa handle Pitch of the chute assembly controls angle at before filling the Ignition key must be present inserted in gt Which the snow is thrown Loosen wing knob on side fuel tank key switch and in the ON position for of the chute assembly before pivoting chute assembly engine to start IGNITION upward or downward Retighten the knob once desired Recoil Starter position has been achieved The starter handle is used to manually start the engine Shave Plate Electric Starter Button If so equipped The shave plate maintains contact with pavement as Pressing the electric starter button engages the the snow thrower is propell
24. l the customer service number found on page two Maintenance amp Storage 1 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjust ment sections of this manual 2 Before cleaning repairing or inspecting machine disen gage all control levers and stop the engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting 3 Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage 4 Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine 5 Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 6 Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions 7 Maintain or replace safety and instruction labels as neces sary 8 Observe proper disposal laws and regulations for gas oil etc to protect the environment
25. n the nuts securely before operating the snow thrower Control Cable As a result of both the control cable and the drive belt stretching due to wear periodic adjustments may be necessary If the auger seems to hesitate when rotating while the engine maintains a constant speed an adjustment is necessary Proceed as follows The upper hole in the control handle provides for an adjustment in cable tension To adjust disconnect the end of control cable from the bottom hole in the control handle and reinsert it in the upper hole Insert the cable from the outside as shown in Figure 6 2 Test the snow thrower to see if there is a noticeable difference Replacing Belt WARNING Before servicing repairing or inspecting disengage the auger control and stop engine Wait until all moving parts have come to a complete stop Disconnect spark plug wire and ground it against the engine to prevent unintended starting 10 Remove the belt cover by removing five hex screws See Figure 6 3 Then simply pull the belt off by grasping it from the bottom of the auger pulley and pulling off Once you remove the belt from the pulleys you can push down on the idler pulley to release the belt from under the belt keeper To replace the belt follow these instructions and refer to Figure 6 4 1 Push down on the Idler pulley 2 Put belt on top of the auger pulley under belt keeper 3 Thread belt around engine pulley 4 Push belt over
26. ough the spark plug hole into the cylinder Cover spark plug hole with a rag and crank the engine several times to distribute the oil Replace spark plug NOTE Refer to the engine manual for more information on preparing the snow thrower engine for storage Preparing Snow Thrower 1 When storing the snow thrower in an unventilated or metal storage shed care should be taken to rustproof the equipment Using a light oil or silicone coat the equipment especially any chains springs bearings and cables 2 Remove all dirt from exterior of engine and equipment 3 Follow lubrication recommendations in maintenance section 4 Store equipment in a clean dry area 12 Problem Possible Cause s Solution Engine fails to start 1 Fuel tank empty or stale fuel 1 Fill tank with clean fresh gasoline 2 Improper fuel mixture 2 Mix new fuel at a ratio of 50 1 3 Blocked fuel line 3 Clean fuel line 4 Key not in ON position 4 Insert key and turn to ON position 5 Spark plug wire disconnected 5 Connect wire to spark plug Trou ble 6 Faulty spark plug 6 Clean spark plug readjust gap or replace Shooting 7 Engine not primed 7 Prime engine four times 8 Engine flooded from excessive 8 Wait at least ten minutes before priming starting Engine runs erratic 1 Unit running on choke 1 Move choke lever to OFF position 2 Fuel line blocked or stale fuel 2 Clean fuel line and fill tank with fresh clean gasoline 3
27. r the applicable period of express written warranty above as to the parts as identi fied No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind MTD During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale MTD shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES T
28. rasos fruer 2 _ rooer resonans a ar reos conse sce ses 1 ATT t If Equipped tt Pulley Hole 1 4 NOTE For a proper working machine Pulley Hole 3 8 use Factory Approved Parts V belts are designed to engage and disengage safely A substitute non OEM V belt can be dangerous by not disengaging completely NOTE Snow thrower features components vary by model NOT all parts listed above and pictured on the previous page are standard equipment 15 Model S235 16 Model S235 REF PART NUMBER DESCRIPTION Qty NO 684 04127 Chute Assembly 710 04071 Carriage Bolt 5 16 18 x 1 0 710 0451 Carriage Bolt 5 16 18 x 0 750 712 04063 Flange Lock Nut 5 16 18 720 04072 Star Knob 5 16 18 731 04388A Chute Handle 7 731 04426A Upper Chute 736 0119 Lock Washer 5 16 710 04532 Carriage Screw 5 16 18 x 2 0 Gr 5 10 732 04111 Chute Adjustment Spring 11 725 0157 Cable Tie 12 Screw 5 16 18 x 1 50 13 Bail Gull Wing 14 Upper Handle Gull Wing 15 Shroud Assembly Screw 1 4 15 x 50 17 19 20 21 22 23 24 25 Screw 1 4 20 x 62 26 27 Hex Flange Lock Nut 1 4 20 28 Shave Plate 19 88 29 Flat Washer 265 x 938 x 120 30 746 04237 Control Cable 31 749 04114 Lower Handle 32 725 0201 Ignition Key 33 731 1133C Spark Plug Cover 34 731 04127 Lower Chute 5 Dia 35 731 04353 Ring Lower Chute 36 731 04886 Chute Adapter 5 Dia Part List Snow Thrower MTV
29. sult in personal injury When you see this symbol HEED IT S WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Setup And Adjustment WARNING Disconnect the spark plug wire and ground it against the engine to prevent unintended starting NOTE This Operator s Manual covers several models Snow thrower features vary by model Not all features discussed in this manual are applicable to all snow thrower models NOTE All references to left or right side of the snow thrower is from the operating position only IMPORTANT Do not use the chute handle to lift the snow thrower NOTE This Operator s Manual covers several models Snow thrower features vary by model Not all features discussed in this manual are applicable to all snow thrower models NOTE All references to left or right side of the snow thrower is from the operating position only Contents of Carton Carton contents are listed below with part numbers in parentheses 1 Two Ignition Keys 725 0201 2 2 6 oz Bottle of 2 Cycle Oil 737 04037 3 Extension Cord if so equipped 629 0236 WARNING Disconnect the spark plug wire and ground it against the engine to prevent unintended starting Positioning the Upper Handle Remove packing material if present 1 Making sure not to pinch the c
30. the engine read understand and follow all instructions and warnings on the machine and in this manual Fuel And Oil Mixture Your snow thrower is equipped with a two cycle engine that requires a mixture of gasoline and two cycle oil at a ratio of 50 1 Refer to the Tecumseh engine operator s manual for detailed instructions regarding the mixture of oil and gasoline for your snow thrower s engine IMPORTANT Do NOT operate the snow thrower without the fuel cap securely in place on the fuel tank Fuel Fill Up 1 Check fuel level and add if necessary Follow related instructions in the separate engine manual packed with your snow thrower WARNING Use extreme care when handling fuel Fuel is extremely flam mable and the vapors are explosive Never fuel machine indoors or while the engine is hot or running Extin guish cigarettes cigars pipes and other sources of ignition Figure 5 1 Electric Starter Button if equipped To Start Engine IMPORTANT For complete and detailed engine starting stopping and storing instructions it is recommended that you read the engine manual also included with this unit 1 The spark plug wire was disconnected for safety Attach spark plug wire to spark plug before starting 2 To avoid carbon monoxide poisoning make sure engine is outdoors in a well ventilated area 3 Insert ignition key into slot Turn key to ON position 4 Now follow the instructions below as it pert
31. to FULL and then gradually to 1 2 then to OFF Disconnect the power cord Always unplug from the outlet first and then from the snow thrower Recoil Starter 1 Move choke lever to FULL choke position cold engine start 1 2 If engine is warm place choke in OFF position instead of FULL 3 Push Primer three 3 times making sure to cover vent hole when pushing 4 If engine is warm push primer button only once NOTE Always cover vent hole in primer button when pushing Additional priming may be necessary for first start if temperature is below 15 degrees Fahrenheit 5 Grasp starter handle and pull rope out slowly until it pulls slightly harder Let rope rewind slowly 6 Pull starter handle rapidly Do not allow handle to snap back Allow it to rewind slowly while keeping a firm hold on the starter handle 7 As engine warms up and begins to operate evenly rotate choke lever slowly to the 1 2 Choke position When the engine begins to run smoothly move the choke to the OFF position If engine falters return to FULL choke then slowly move to 1 2 then OFF position To Stop Engine 1 To stop engine turn ignition key counter clockwise Disconnect the spark plug wire from the spark plug to prevent accidental starting while equipment is unattended To help prevent possible freeze up of starter proceed as follows 1 Run engine for a few minutes before stopping to help dry off any moisture on the
32. ts or allow anyone in front of the machine 12 Do not overload machine capacity by attempting to clear snow at too fast of a rate 13 Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run 14 Disengage power to the auger impeller when transporting or not in use 15 Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when backing up 16 If the machine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating 17 Disengage all control levers and stop engine before you leave the operating position behind the handles Wait until the auger impeller comes to a complete stop before unclogging the chute assembly making any adjustments or inspections 18 Never put your hand in the discharge or collector openings Always use the clean out tool provided to unclog the dis charge opening Do not unclog chute assembly while engine is running Shut off engine and remain behind handles until all moving parts have stopped before unclogging 19 Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc 20 If situations occur which are not covered in this manual use care and good judgment Contact your dealer or cal

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