Whirlpool Dishwasher ADP 5966 WHM User's Manual
Contents
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3. Text Legend Handling of failures FO Sensor failure only when a dirt sensor is installed Will not be indicate to the customer The programs will finish even if there is a failure The Failure is indicated only in the active test program after 10 30 second s The active test program will finish as well even if there is a failure f the failure in a sensor program appears the machine will always choose the highest consumption best cleaning result None or wrong output from the sensor Unlogical or unreal measurement results Reason Defective electronic of the sensor Optoelectronic parts in the sensor defect The sensor is very dirty Connection between sensor and control board CB interrupted Attention The failure code will not store Fl NTC break Temperature out of the normal value 3 C till 85 C Temperature inside higher than 85 C NTC defective Dishwasher Is frozen less than 3 C If the temperature is less than 3 C fill the appliance with cup of warm water to warm it up before you start It F2 Water Leakage Water is in the drip tray Floater LS6 switches off the WV1 and the electronic switches on the DPM until WI reports that itis empty F3 Heating System Defective Indicated after app 25 minutes 1 check after b min after that follow 2 more checks before the failure is indicate Heats too slowly less than 1 5 C in 10 min Heating HEW defective Relays RE2
4. on control board CB is defective NTC resistance fluctuation F4 Draining Failure Drain pump starts and after 4 min the WI detects that itis not empty Drain pump DPM defective Siphon closed Control board CB defective OWIAWI defective Whirlpool Europe ADP 5966 WHM 02 10 2003 Page 13 5 R V Customer Service 8542 966 10791 Doc No 4812 718 19321 Text Legend F6 Water Tap Closed Water valve WV1 is switched on but flow meter FM sends no impulses less than 10 imp in 10 sec and the water indicator is off empty Water tap closed Water inlet hose blocked Water inlet valve V1 defective Flow meter FIM defective leads to FM failure F7 Flow Meter Failure Water inlet valve VVV1 is switched on and the water indicator WI is on full Flow meter FM sends too few impulses less than 10 imp in 10 sec Water tap closed during water inlet Water inlet hose blocked Water inlet valve V1 defective Flow meter FM defective F8 Water Level Failure Failures are supervised over the whole program Mechanical water indicator Wi Spray pump works the WI switches more than 20 times in 2 minutes back Optical water indicator OWI Always after the OVVI Signal is missing the electrical components are turned off for 5 sec If after the 5 sec the OWl Signal is still not present then it notes Failure F8 If however after the 5 sec the OWI Signal is present then the
5. 4812 417 19174 4812 492 38358 4812 404 48746 4812 401 18397 4812 404 68023 4812 440 89032 4812 440 89034 4812 466 48051 4812 440 10762 4812 440 10766 4812 440 19456 4812 440 18969 4812 417 58361 4812 401 18416 4812 466 68564 4812 466 68533 4812 466 68467 4812 458 19026 4812 458 18324 4812 528 88068 4812 458 18984 4812 535 78043 4812 310 18757 4812 404 48683 4812 466 68553 4812 458 18974 4812 528 88069 4812 466 48059 4812 458 18977 4812 458 18978 4812 458 18272 4819 310 39859 4812 458 18996 4819 462 38271 4812 462 79768 4812 462 78995 4819 520 18013 4812 520 48001 4812 404 48637 4812 404 48638 4812 460 38134 4812 453 71956 4812 413 59143 Whirlpool Europe ADP5966WHM 02 10 2003 Page 5 Customer Service 8542 966 10791 Doc No 4812 718 19321 ADP 5966 WHM 854296610791 854296610791 Description Pos No 12NC Code Description Traverse 3320 481241029032 Button WH Drip tray assy 3321 481241029053 Button WH Holder 4000 481236158336 Motor SP50Hz alt LP PNT1 Foot short 4050 481236018509 Spray pump wo Mot alt LP 50Hz Side panel left 4051 481951528158 Gasket Side panel right 4200 481212118132 Capacitor Panel rear 4210 4812 121 18158 Interf filter Table top WH 4300 4812 360 18508 Pump draining cpl Spacer 4301 4812 466 68689 Gasket Fastener table top 4420 4812 361 18196 Blower cpl Hinge left 4500 481225928684 Heating element Hinge right 4800 481232128405 Cable hamess set Protector f door set 4803 4812
6. 502 18393 9107 4812 502 18397 9108 4812 502 18527 9109 4812 502 18446 9640 4812 466 68536 9641 4812 466 68469 9930 4819 530 29028 9935 4822 532 80216 Water collector Bend Tray leak Floater Sieve fine Cover sieve Cover O Ring Sieve coarse Hose draining Flap non retum Hose 10x3x180 10 Gasket Gasket Clamp hose 10 18 mm Strap 050 0 Strap 32 50 9 C61 Strap 028 6 Cover WH 3 5x5 Screw 4 8x19 Screw 4 0x12 H Screw 5x20 T20 Screw M3 5x8 T15M Screw 3 5x9 1 Tx15 Screw INOX A2 M 5X12 Screw 4x15 T20 Screw 3 5x16 Gasket housing ri le Gasket housing upper Bow Funnel salt SERVICE Whirlpool Europe ADP 5966 WHM 02 10 2003 Page 7 Customer Service 8542 966 10791 Doc No 4812 718 19321 Exploded view M 28 77 901 1 9108 AD peser wai o e 5210 08002252 02 10 2003 Page 8 ADP 5966 WHM Whirlpool Europe Doc No 4812 718 19321 8542 966 10791 Customer Service 5 E R V Exploded view 681 1 130 0 633 0 620 0 08002253 120 1 02 10 2003 Page 9 Doc No 4812 718 19321 ADP 5966 WHM 8542 966 10791 rice Whirlpool Europe Customer Se SERVICE ircuit diagram C vel 6197 M3H ISHL HAG TAQ 40 09 WdS WA MZ Ndd 951 AM 975 MO LN m pm YS Yy vu dd eyuM e
7. HI HA Capacitor Drain pump motor Voltage Power consumption Resistance Fan for drying Voltage Resistance Heating 1 Element system Voltage Power consumption Resistance Heating speed Temperature on surface 230 240 V 50 Hz 2 4 kW 13 A Spray pump motor altemating spray system Safety thermostat self reset Temperature of water Fuse Potentiometer Points of meassurement Position O Position 1 Position 2 Position 3 Position 4 Position 5 Position 6 220 240 V 125 79 Q 60 Q 4 uF 220 240 V 30 W 146 Q 220 240 V 141 Q 230 240 V 2 04 2 22 kW 24 5 Q 2 0 C min 115 jG 85 C 206 1 black to 2 middle 6858555886 02 10 2003 Page 4 ADP 5966 WHM Whirlpool Europe Doc No 4812 718 19321 8542 966 10791 Customer Service SERVICE Technical data Single electric inlet valve Regeneration Voltage 220 240 V Volume 300 cm Frequency 50 60 Hz Resistance 3 76 Position 0 after wash cycles 12 water hardness 0 5 dh Regenerating valve 0 09 mmol l Voltage 220 240 V Position 1 es i Sonesta x ie after wash cycles 10 esistance water hardness 6 10 dh 1 18 mmol l Motor Diverter Valve 10 18 Fh Position 2 Voltage 220 240 V after wash cycles 7 Frequency 50 60 Hz water hardness 11 15 dh Resistance 6 5 ko 19 2 7 mmol l Signal 2x within 13 sec 5 0 V 19 27 Fh Position 3 after wash cycles 5 Coil of dispenser water hardness 16 21 dh 2 8 3 7 mmol l Voltage 2
8. 20 240 V 28 37 Fh Frequency 50 60 Hz Position 4 Resistance 13 after wash cycles 3 water hardness 22 28 dh Reed contacts 3 8 5 0 mmol l 38 50 Fh flow meter Position 5 salt control after wash cycles 2 rinse sid control water hardness 29 35 dh 5 1 6 3 mmol l 51 63 Fh Optical water indicator OWI Position 6 after wash cycles 1 Optical measurement of the water in sump water hardness 36 60 dh Combination part of 6 4 10 7 mmol l Turbidity sensor DON 64 107 Fh Thermostat temp sensor notice NTC Salt consumption NTC for regeneration 77 g Number of cycles 2 t a i with 2 kg salt 26 30 38 2 kQ 40 C 25 4 kQ Accesory 50 172 60 C 118 If you need spare parts apart from 70 C 8 3 the spare part list have a look 80 C 6 in the Service Bulletin 4812 718 40084 85 4 kQ SERVICE Spare part list Model Service No Version Pos No 12NC Code 003 0 004 0 004 1 011 0 022 0 0221 0240 030 0 0340 0341 0401 0402 0403 0440 0470 0471 0472 053 0 053 4 065 0 103 0 103 2 1200 1201 1300 1310 1910 1913 1920 2410 2411 2413 2414 2415 2416 2417 2418 2420 2421 2424 2426 2427 2430 2435 2436 2610 2611 2612 2630 2631 2650 2652 3031 3220 3310 4812 440 19594 4812 440 18952 4812 401 18402 4812 505 18357 4812 440 10755 4812 440 10754 4812 440 10417 4812 440 10763 4812 404 78237 4812 404 78242 4812 417 18774 4812 417 18773
9. 40118418 Protector f wiring Spring f door 4900 481932118136 Cable mains 2m SA Brake f door 4901 481232128367 Strain relief Band brake 5210 481221478704 Control board CB Hook 5310 481227318055 Switch waterhardness Plinth WH 5311 481227318056 Wheel fingertip Plinth rounded WH 5750 481228128361 Regen valve Insulation 5830 481227128459 Switch diaphragm OW Door outer WH 6160 481228118047 Contact reed salt Corner piece set 6161 481227158161 Contact reed rinsing agent Door inner 6200 4812310 28066 User board KIT DUB Batten 6230 4812 271 38356 Microswitch Tilt lock cpl wh 6330 4812 271 38355 Microswitch door Hook lock 6800 4812 418 68155 Combidosage Gasket door 6801 4812 466 68495 Gasket Gasket 6811 4812 46668497 Gasket Gasket door lower 6812 481244018975 Basket upper straight 6820 4812 466 68496 Gasket Holder cups right wh 6911 481246279769 Stopper NTC Wheel basket upper set 7000 4812 530 28804 Hose inlet aqua stop 4 2m Holder dishes wh 7000 4812 530 28848 Hose inlet aqua stop 2m Bearing 7001 481248048095 Sieve Holder glasses KIT wh 7002 4812 466 68628 Gasket 7011 4812310 18153 Yoke clamp set Spacer cap set 7100 4812 418 68151 Monoblock Basket lower cpl 7102 4819 310 38536 Threaded ring Wheel basket lower wh 7103 4819 466 69562 Gasket set Fixation wh 7140 481246278993 Threaded cap Support plate left 7160 4812 418 68147 Reg dosage Support plate right 7161 481246668475 Gasket Basket cutlery 7162 481246278994 Cover Cutlery
10. NT Appliance with 1 and 2 di it 7 S gm t Di d START 3 1 xflash 1sPause 1 x flash ithout 7 S F2 Water Leakage START 3E 2xflashes 1sPause 2xflashes F3 Failure in Heating System START i 3xflashes 1s Pause 3 x flashes F4 Draining Failure START 3 4xflashes 1sPause 4xflashes F6 Water Tap closed START 6xflashes 1s Pause flashes F7 Flow Meter Failure START 7xflashes 15 Pause 7 flashes F8 Water Level Failure START 6 8 15 Pause 8 flashes F9 Continuous Waterinlet START 9xflashes 1s Pause 9 flashes FO Sensor Failure Only displayed in act test program START 10xflashes 1s Pause 10 flashes FA OWl Fehler START A 11 xflashes 1sPause 11 x flashes FB MDV Fehler START 12 x flashes 1s Pause 12 x flashes FC ASA Fehler Only displayed in act test program 3 LED flashing START 13x flashes sPause 13 x flashes Rotor blocked F5 isn t displayed on the POINT appliance 02 10 2003 Page 16 ADP 5966 WHM Whirlpool Europe Doc No 4812 718 19321 8542 966 10791 Customer Service SERVICE Text Legend With the passive test program you can check all LED s and buttons If there is no failure the passive test program runs normally Attent
11. SERVICE lt gt Whirlpool 5 Global White Model Version Whirlpool Europe Customer Services ADP 5966 WHM Service Manual Dishwasher ADP 5966 WHM ADP 5966 WHM 8542 966 10791 Page Technical data 2 4 Spare part list 5 6 Exploded view 7 8 Circuit diagram 9 Program diagram 10 Text Legend 11 17 Family VBL HIGH 6 Sensor 2 This documentation is only intended for qualified technicians who are aware of the respec tive safety regulations Date 02 10 2003 Subject to modification Document No 4812 718 19321 02 10 2003 Page 2 Doc No 4812 718 19321 ADP 5966 WHM 8542 966 10791 Whirlpool Europe Customer Service Technical data Dimension Height 85 0 cm Width 59 7 cm Depth 59 6 cm Weight 58 kg Electronic boards Service boards see spare part list Serial boards see on the boards itself DUB 4619 724 04851 Programing of version and programmed control board see Service and Data set on rating plate of inner door CB programmed 446814 Dataset 446804 Basic control board not programmed see on the board itself 4619 724 60492 Succession of programs Programs see program diagram Succession Ala A2a A3a Aba A8a A9a Datas Energy Label Reference program Aba Energy Performance A Cleaning Performance A Drying Performance A Alarms Refill rinse aid Refill salt Options Zone washing Delay function Program information Start indica
12. aving the test program is possible by making a break by the customer Pushing the start button for more than 1 5 sec After finishing the test program End LED shines and or Start LED goes off then the appliance must be switched off If this is not done then the next main wash will be made with the frequency of the Service Test Program 30 30 sec instead of 3 5 min When the failure position is reached the failure indication is indicated on the page Failure Codes Attention If you can t start the active test program Start button doesn t flash normally there is one of the following failures detected F1 F2 or F9 When these failures are not repaired before the active test program will not run After solving the failure you must sign erase the failure
13. basket KIT 7170 481228128418 Valve motordiverter Grille wh 7172 4812 5289801 Valve disk diverter Rail telescope inner 7173 481253029121 Gasket diverter valve Cap rail 7211 4812 360 68347 Spray arm lower cpl Cap rail ahead 7220 481236068348 Spray arm upper wh Ball cage cpl 7222 4812 360 68349 Spray arm 2nd level cpl wh Ball Niro 8 D 7230 481236068351 Douche ceiling Basket adjustm cpl 7261 481253029118 Tube assembly cpl Grip basket adjustment 7262 481250518208 Nut Plate handle WH 7430 481253048134 Air guide Insert panel 7431 4812 530 28102 Hose inlet Knob program cpl WH 7432 4812440 19526 Airguide lower 02 10 2003 Page 6 Doc No 4812 718 19321 ADP 5966WHM 8542 966 10791 Whirlpool Europe Customer Service SERVICE Spare part list Model ADP 5966 WHM Service No 854296610791 Version 854296610791 Pos No 12NC Code Description 7433 481250518364 Nut 7434 481228138001 Valve disk 7435 4812 46698934 Disc 7437 4812 46668514 Gasket 7510 4812 418 18338 7550 481253029119 7552 4812 530 48148 7560 4812 360 58099 7610 4812 480 58122 7612 4812 418 18337 7613 4812 418 18341 7614 4812 530 58141 7630 4812 480 58123 7810 481253029113 7813 14812 281 28417 7836 4812 530 28796 7910 4812 532 68099 7912 4812 530 58093 9010 4822 401 10258 9011 4812 401 18424 9012 4812 401 18157 9015 4812 401 48573 9042 4812 462 79635 9101 4812 502 38152 9102 4812 502 18363 9103 4812 502 18389 9104 4812 502 18385 9105 4812
14. e indicated and can be related to the failure table To erase the failures you must push the start button longer than 1 5 seconds The failures F1 NTC break F2 water leakage F9 continuous water inlet are checked and indicated immediately after start of the program Therefore these failures have to be solved before starting the active test program When these failures are not solved the active test program does not run The electrical components get their voltage via triac from the control board CB To test the voltage the voltmeter must be connected in parallel to the component the component must be connected If the component is disconnected then the output voltage from the control board CB is reduced After starting a program this program is locked That means neither by unplugging switching off the appliance nor by setting to another program the first set program cannot be changed Changing of the program is only possible by pushing the start button again for longer than 1 5 sec Attention New service control boards start at first with the service test program This test program is without back rinsing Dangerous for overfilling the appliance in case the appliance is not empty By running the test program or another program a second time the back rinsing will be carried out as usual 4619 724 43901 1 02 10 2003 Page 12 ADP 5966 WHM Whirlpool Europe Doc No 4812 718 19321 8542 966 10791 Customer Service SERVICE
15. h PS2 2 LED mainwash intermediate rinse final rinse PS3 3 LED drying regeneration PS4 4 LED end goes off if any goes off if after button is pushed 30 min prog Is finished customer sevke ADP 5966 WHM 8542 966 10791 02 10 2003 Page 17 Doc No 4812 718 19321 Text Legend Active test program Back rinsing only after the 2nd run ofthe test program After 1 Ltr MDV on only MDV is on after 3 4 It SPM on MDV SPM off For 3 seconds SPM on DD DR on for 3 sec After 5 sec RE on till 65 C SPM off WV2 on DPM on till WI low VM on WV 2 off DPM off VM off end Only on this step can be jumped to the next step by short pushing the start button again Before jumping to the next step wait for 3 minutes to be sure there is no FB failure Remarks The active test program runs to the failure position and stops or if there is no failure it runs to the end To leave the test program push the start button for longer than 1 5 second s Not enough salt or rinse aid will not stop the running of the appliance Remark When switching off the main switch or interrupting the mains during the test program runs then the alternating of the spray arms changes in the test program from 30 30 sec to the rhythm of the main wash 5 3 min Important Le
16. hen not within 120 sec comes a signal from the MDV to the control board lower or upper spray arm is functioning then the FB will indicate Check Do the upper and lower spray arms alternate turns in approx 30 40 sec If only one turns then there is a failure 18 the diverter disc in the sump blocked Yes unblock it Does 230V come from the control board ZW DVH to the MDV No change control board How to check Start test program and wait until backrinse is over After the start of the regular water inlet must come 230V within 30 sec for approx 20 sec to the MDV Is the winding of the MDV or cable to the MDV interrupted ZVV DVH resistance of the DV should be approx 6 3 KQ ls the signal cable between the MDV and control board SAB DVL carrying bv FC ASA Automatic Salt Adaptation Water hardness sensor Failure only indicates in the active test program Failure condition Electronic on the water softener detects high electrical resistance in the resin Check Cables on the sensors of the water softener interrupted or weak contact Cables from the control board ASA to WHS electronic on the water softener interrupted or weak contact For salt rinse aid zone wash valve sieve valve failure see active test program SERVICE Whirlpool Europe Customer Service ADP 8542 966 10791 5966 WHM 02 10 2003 Page 15 Doc No 4812 718 19321 Text Legend F1 NTC Failure Failure Display POI
17. ion If you can t start the active test program Start button doesn t flash normally there is one of the following failures detected F1 F2 or F9 When these failures are not solved before the passive and active test program will not run After solving the failure you must sign erase the failure A present failure will be indicate directly after you switch on the appliance Then fix the mistake erase failure and start test program again see following start procedure Start procedure Start the passive test program if there is no failure indicated If there is no failure the passive test program runs normally Start 1 Turn OFF appliance 2 Push start button and hold it PS1 PS4 flashes in rhythm 3 position 1 turn to the right or with WP VBL turn 4 Finish pushing the start button when the start LED flashes Option LED lights if chosen 5 Test all LEDs by operating the buttons and the program knob After the check turn the program knob on to program place 1 chosen program LED lights 6 Start the active test program by pushing the start button again 7 Failure indication 8 Repair the failure Finish passive test program by 9 Solve the failure by pushing the start button for longer than 1 5 starting active test program sec 10 Start the active test program again to see if the failure is really solved Active test program starts see next page PS1 1 LED prewas
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19. pray pump motor 2800 RPM Drain pump motor 3000 RPM Spray arm lower 30 40 RPM Spray arm upper 30 40 RPM Fan for drying 2500 RPM Spray arms tuming rhythm at altemating spray system Turning starts every time with the upper spray arm Prewash Lower arm 3min Upper arm 1min Main wash Lower arm 3min Upper arm 5min Intermediate rinse Lower arm 2min Upper arm 2min Final rinse Lower arm 2min Upper arm 2min Service Test program Lower arm 30sec Upper arm 30sec Remark When switching of the main switch or interrupt the mains during the Test Program runs then the alternating of the spray arms change in the test program to the rhythm of main wash 5 3 min Important To leaf the Test program is possible by made a break by customer pushing the start button for 15 sec After finishing the test program End LED shines and or Start LED goes of must the appliance be switched off If this will not be done then the next normal wash will be made with the frequency of the Service Test Program 30 30sec Flow rates Inlet volume Flow meter at 0 3 bar quantity 11 l min 208 Imp l Spray pump 45 65 l min Drain pump 16 l min Pump height max 11 m Inlet valve 4 l min Spray arm lower 33 min Sprayarm upper 27 l min Ceiling rotor 8 l min Fan for drying Total 900 l min Primary air flow 210 l min Secondary air flow 780 l min Electrical base data Voltage Frequency Total power Fuse Voltage Power consumption
20. tor Pre wash Main wash Drying End All programs will be locked after start Changing the program or finishing the program will be possible only after pressing the start button for longer then 15 sec Break by customer A switching off the appliance or unplug the appliance for a while this will frozen the program step and later on the program continuos on the same position Exception Switching off the appliance or unplug the appliance during the drying phase this will lead directly to the end of the program Water Volume at altemating spray system Volume at alternating spray system same level when selected zone washing as in the normal programs Water Volume Level Regeneration 0 31 15 mm Back rinse 3x 101 60 Prewash 3 9 120 mm Main wash 3 2 118 mm Intermediate rinse 1 3 2 118 mm Intermediate rinse 2 3 2 118 mm Clear rinse 3 2 118 mm Safety overflow 8 5 141 mm Measuring the level Remove the coarse sieve put in a measuring meter into the sump measure the hight of the water level Detergent max Pre wash 10 cm Main wash 40 cm Rinse aid 135 cm 6 Dosage steps 1 6 ml Water softener Saltcontainer 2 kg Resin container 900 cm Regeneration dosage 300 cm SERVICE Whirlpool Europe ADP 5966 WHM 8542 966 10791 02 10 2003 Page 3 Doc No 4812 718 19321 SERVICE Customer Service Technical data Water pressure Inlet pressure 0 3 10 bar Spray pump pressure 0 3 bar Rotations S
21. water level is filled to 6 Ltr and the electrical components are again turned on After the OWI signal is missing for a second time note an F8 Failure WI defect Should switch on after approx 1 Ltr Sieve blocked Water strongly foams Pot has turned off and is filled with spray water No stable spray pump SPM working Continuous Water Inlet Water inlet valve VVV1 is switched off water indicator WI on flow meter FM sends impulses more than 10 imp in 10 sec Water inlet valve 1 mechanically not closed Triac CB permanently switched on short circuit Reaction interval 30 sec drain pump on 20 sec drain pump off in interval The following failures will only be indicated when the relevant component is installed 02 10 2003 Page 14 ADP 5966 WHM Whirlpool Europe Doc No 4812 718 19321 8542 966 10791 Customer Service SERVICE Text Legend FA OWI Optical Water Indicator Failure If the electronics signals of the Flow meter for the 3 4 Ltr of water has been received on permanent wash system and 2 5 Ltr on alternating wash system and the OWI signal Water in the sump is missing then take note Lens will be cleaned Water inlet off for 10 Sec and SPM on for 10 Sec f after that there is still no signal Water in sump then the appliance goes into failure mode FA FB MDY Motor Diverter Failure Failure condition Start water inlet After 15 sec switches the WI After that w
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