Wells WVF-886 User's Manual
Contents
1. WELLS MANUFACTURING COMPANY 503 2 ERIK CIRCLE P O Box 280 Verdi NV 89439 telephone 775 689 5700 fax 888 492 2783 www wellsbloomfield com OPERATION MANUAL WVF 886 SERIES DUAL AUTO LIFT STS FRYER with UNIVERSAL HOOD Includes INSTALLATION USE amp CARE i T Model WVF 886 IMPORTANT DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant or to the person responsible for TRAINING OPERATORS of this appliance Additional manuals are available from your WELLS DEALER THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE Contact your WELLS DEALER if you have any questions concerning installation operation or maintenance of this equipment PRINTED IN UNITED STATES OF AMERICA p n 304989 Rev B ECN 12660 M503 040318 cps Unless otherwise specified all commercial cooking equip ment manufactured by WELLS MFG CO is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory whichever comes first and is for the benefit of the original purchaser only THIS WARRANTY IS THE COMPLETE AND ONLY WAR RANTY EXPRESSED OR IMPLIED IN LAW OR IN FACT INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICU LAR PURPOSE AND OR FOR DI2. CAUTION ELECTRIC SHOCK HAZARD Disconnect appliance from electric power before cleaning CAUTION HOT SURFACE Exposed surfaces can be hot to the touch and may cause burns Allow appliance to cool before cleaning rr e etm e ess IMPORTANT DO NOT spill or pour water into controls control panel wiring Damage to internal components will occur Damage to internal components from water damage is not covered by warranty IMPORTANT DO NOT use steel wool or metal implements to clean drawers or cabinet surfaces DANGER BURN HAZARD Contact with hot oil will cause severe burns Allow the fryer to cool before cleaning Always wear protective clothing and heat resistant gloves when handling hot oil CAUTION PREPARATION Turn temperature control to OFF BURN HAZARD Allow fryer to cool completely before draining Allow fryer to cool completely FREQUENCY Daily or as needed before draining TOOLS Container for disposal of used oil CAUTION OIL DISPOSAL SLIP AND FALL HAZARD 1 Turn temperature control to OFF i o o Clean up oil spills 2 Allow the oil to cool to a safe temperature 120 F or 50 C immediately Slipping in oil 3 UNITS WITHOUT DRAIN can cause injury Carefully remove the frypots wearing heat resistant gloves raise the element head and lift the frypot out of the fryer by the frypot handles Drain the oil into a suitable container Wipe the frypot CAUTION and reinstall in the f
3. Lower the elements into the vinegar solution Allow to set for 15 minutes Drain the frypot and rinse with clean water Dry the frypot and elements thoroughly before returning the fryer to operation IMPORTANT Nickel plated frypot must be dried completely in order to prevent rusting and to eliminate water contamination of the cooking oil Procedure is complete CAUTION BURN HAZARD This procedure involves very hot liquids Wear protective clothing and heat resistant gloves H Periodic cleaning is necessary to remove carbonization from the elements and frypot Frypot may be cleaned by the method described at right or with a commercial frypot cleaner Be sure to follow the manufacturer s directions Before cleaning ALWAYS e Disconnect the fryer from electric power and allow to cool e Drain the oil and wipe out the frypot SYMPTOM POSSIBLE CAUSE SUGGESTED ACTION Ventilator blower won t run Circuit breaker tripped Check reset circuit breaker Ventilator blower won t Ansul fire suppression system Contact Authorized Ansul amp run buzzer sounding tripped Distributor for repairs Ventilator blower runs Clogged filter or filter out of position Observe indicator lights momentarily shuts down service filter s as required Damaged internal components Contact your Authorized Wells Service Agent for repairs CHECK FILTERS light on Filter or grease baffle out of position Reinstall filters baffle REPLA
4. RESPONSIBILITY OF THE INSTALLER DANGER ELECTRIC SHOCK HAZARD ELECTRIC CONNECTIONS MUST BE MADE BY A LICENSED ELECTRICIAN Electrical shock will cause death or serious injury NOTE This appliance requires a dedicated electrical branch circuit with 50 Amp protection for 39 or 80 Amp protection for 19 IMPORTANT Contact a licensed electrician to install and connect electrical power to the appliance IMPORTANT Damage due to being connected to the wrong voltage or phase is NOT covered by warranty FIRE HAZARD THE FIRE SUPPRESSION SYSTEM MUST BE CHARGED AND CERTIFIED BY AN AUTHORIZED ANSUL DISTRIBUTOR NEVER ATTEMPT TO MODIFY OR BYPASS THE FIRE SUPPRESSION SYSTEM AN UNCONTROLLED FIRE CAN CAUSE SERIOUS INJURY DEATH AND OR PROPERTY LOSS RN IMPORTANT The FIRE SUPPRESSION SYSTEM must be SET UP and CHARGED by an authorized Ansul distributor before the ventilator blower will operate pr 1 NOTE If the fire suppression system is discharged a buzzer will sound continuously and the cooking appliance will remain inoperable until the fire suppression system is serviced Recharging and resetting must be performed by an authorized Ansul amp distributor ONLY Charging of the Ansul Fire Suppression system must be in accordance with Ansul amp Design Installation Recharge and Maintenance Manual Ansul amp 418087 05 MANUAL PULL When the f
5. parts breakdown illustrations notices and labels must remain with the appliance if it is sold or moved to another location This appliance is made in the USA Unless otherwise noted this appliance has American sizes on all hardware OPERATIONAL NOTES REPLACE PREFILTER and REPLACE FILTER PACK indicator lights provide a timely warning that a system shut down is imminent PREFILTER The actual time between the indicator light coming on and the loss of cooking appliance power will depend upon the cooking conditions Anytime a dirty PRE FILTER is replaced the system airflow will increase If the condition of the FILTER PACK is marginal the REPLACE FILTER PACK light could then come on If this happens a fresh FILTER PACK must be installed within a reasonably short time Loss of airflow through the old filter pack will soon cause a system shut down when the airflow falls below minimum vapor capture levels FILTER PACK KEEP A SPARE FILTER PACK ON HAND IMPORTANT If you decide to get the most out of the old filter pack and continue to use it until a system shut down happens it is advisable to have a fresh filter pack readily at hand and have someone available who is capable of replacing it Otherwise you may experience an extended down time with consequent associated loss of business v VENTLES The manufacturer assumes no liability for loss of business due to a system shutdown cause
6. A This is a Mixture Family Mixture Formula N A SECTION 2 INGREDIENTS PART A HAZARDOUS INGREDIENTS Principal Hazardous Component s chemical and common name s ACGIH TLV Acute Toxicity Data None N A N A PART B OTHER INGREDIENTS Other Component s chemical and common name s Wt CAS No ACGIH TLV Acute Toxicity Data Proprietary Mixture of Organic and Inorganic Salts 48 0 50 0 N A N E Phosphoric Acid 0 2 7664 38 2 N E EDTA 0 65 64 02 8 N E Yellow Green Fluorescent Dye 0 011 518 47 8 NE Oral LD rat 6800 mg kg Water Approx 50 0 7732 18 5 N E NDA SECTION 3 PHYSICAL AND CHEMICAL CHARACTERISTICS Fire and Explosion Data Boiling Specific Vapor Pressure Point Gravity H O 1 1 33 mm Hg Not Determined Percent Volatile Vapor Density Evaporation Rate by Volume 96 Approx 50 0 Air 1 1 03 Butyl Acetate 1 Approx 0 005 Solubility Reactivity in in Water Water Mild exothermic reaction Appearance scs cut abd Odor Fluorescent Yellow Colored Liquid Mild Odor Flash Point Flammable Limits N A Extinguisher NA Auto Ignition N A None to boiling in Air by Volume Media Temperature Special Fire Fighting Procedures NONE THIS IS AN EXTINGUISHING AGENT Unusual Fire and Explosion Hazards None SECTION 4 PHYSICAL HAZARDS Stability Unstable g Conditions Stable to Avoid seb nus AN Reactive Metals CIF electrically energized equipment any material reactive with
7. finish IMPORTANT DO NOT spill or pour water into controls control panel or wiring Damage to internal components will occur Be certain frypots are completely dry then reinstall in fryer a Besure the TEMPERATURE CONTROL KNOB is turned to OFF then plug unit into receptacle b Lower the ELEMENT HEADS into the frypot by pushing back on the ELEMENT LIFTING HANDLE raising the SUPPORT ROD then carefully lowering the elements c Add new or filtered oil to the MIN OIL line in frypots Procedure is complete 18 DANGER BURN HAZARD Contact with hot oil will cause severe burns Allow the fryer to cool before cleaning Always wear protective clothing and heat resistant gloves when cleaning the fryer PREPARATION Turn temperature control to OFF Allow fryer to cool completely before cleaning Disconnect fryer from electric power before cleaning FREQUENCY Daily or as needed TOOLS Mild Detergent Non abrasive cleanser Soft Cloth or Sponge Plastic Scouring Pad Container for disposal of used oil FRYER SECTION UNITS WITH OPTIONAL DRAIN 1 Turn temperature control to OFF Disconnect from electric power 2 Remove fry baskets then swing the element heads up and out of the frypots NOTE The element support rod is spring loaded When the element head is raised the support rod will automatically swing into position to keep the element head raised 3 Allow the oil to cool to a safe temperature 120 F or less Plac
8. hi limit often during heavy use safety will shut down the unit and light the red TROUBLE light To reset Allow the oil to cool then press the red button on the back of the element head until it clicks and stays in If tripping persists see Troubleshooting Suggestions page 9 DANGER BURN HAZARD Contact with hot oil will cause severe burns Allow the fryer to cool before cleaning Always wear protective clothing and heat resistant gloves when performing this test The Safety Test System allows a positive test of the function of the temperature limiting hi limit thermostat The hi limit thermostat is factory set for 440 F 227 C It will trip if the oil temperature exceeds this setting and interrupt power to the heating element CAUTION FIRE HAZARD Do not hold the TEST switch for more than 2 1 2 minutes Should the oil temperature not reach the hi limit setting within 2 1 2 minutes turn the power switch OFF and contact an Authorized Wells Service Agent for repairs IMPORTANT Use ONLY the test thermometer provided with the fryer SAFETY TEST SYSTEM 1 Fresh oil is recommended to mini mize smoking 2 Fill the frypot to the MIN OIL line Clip the TEST THERMOMETER to a FRYER BASKET Lower the fryer basket into the oil Be sure the dial of the test thermometer can be clearly viewed Turn the TEMPERATURE CONTROL KNOB to the maximum setting then press the POWER SWIT
9. ANCE MUST BE PERFORMED BY AN AUTHORIZED ANSUL DISTRIBUTOR ONLY USE AND MAINTENANCE SHALL BE INACCORDANCE WITH THE STANDARD FOR VENTILATION CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS N F P A 17A amp N F P A 96 current editions DANGER FIRE HAZARD FAILURE TO PROPERLY CLEAN AND MAINTAIN THIS EQUIPMENT CAN CAUSE A FIRE AN UNCONTROLLED FIRE CAN CAUSE SERIOUS INJURY DEATH AND OR PROPERTY LOSS L NOTE A signed and dated VENTILATOR HOOD MAINTENANCE LOG must be maintained on the premises and shall be available for inspection by the authority having jurisdiction See pages 25 amp 26 IMPORTANT Parts used for the Ansul fire suppression system are not serviceable by the owner operator Procedures for servicing fire suppression equipment are described in ANSUL R 102 SYSTEM DESIGN INSTALLATION RECHARGE AND MAINTENANCE MANUAL Ansul 418087 05 a Inspect and test total operation including FIRE DAMPER and all SAFETY INTERLOCKS All FIRE SUPPRESSION SYSTEM actuation components including MANUAL PULL STATION and any REMOTE MANUAL PULL STATION must be inspected for proper operation in accordance with the maintenance schedule published in ANSUL R 102 SYSTEM DESIGN INSTALLATION RECHARGE AND MAINTENANCE MANUAL Ansul 418087 05 The FIRE SUPPRESSION SYSTEM FUSIBLE LINKS must be inspected NOZZLES and MANUAL PULL STATION must be cleaned in accordance with ANSUL R 102 S
10. CE PREFILTER Pre filter clogged but still operational Replace pre filter at first light on opportunity REPLACE FILTER PACK Filter pack clogged but still Replace filter pack at first light on operational opportunity SERVICE REQUIRED Prer filter or filter pack clogged Replace pre filter first If light on indicator stays lit replace filter pack Roll warmers won t heat Damaged internal components Contact your Authorized Wells ventilator operational Service Agent for repairs Warmer drawer not hot Temperature control not set Set control to desired temp enough Product in warmer drawer Humidity control not set Set for desired humidity too dry or wet NOTE There are no user serviceable components in the appliance A In all cases of damage or component malfunction contact your Authorized Wells Service Agency for repairs B For service of the fire suppression system contact an Authorized Ansul Distributor 24 DESCRIPTION POSSIBLE PROBLEM SUGGESTED REMEDY Fryer will not heat Not plugged in or circuit breaker Plug into proper receptacle tripped Reset circuit breaker Fuse blown Contact Wells Authorized Service Agency for repairs Temperature control knob not set to Set to desired temperature desired temperature Hi limit safety tripped Clean element reset hi limit Damaged internal component Contact Wells Authorized Service Agency for repairs Fryer will not maintain Temperature control thermostat Clean element temperature t
11. CH to ON Allow the oil to heat until the test thermometer reads to START TEST 350 F Press and hold the red TEST SWITCH The temperature of the oil will rise and the test thermometer will read TEST ZONE IMPORTANT DO NOT hold the TEST switch for more than 2 1 2 minutes CAUTION If fat temperature dial goes beyond test zone turn fryer OFF and call Wells Authorized Service Station Fig 13 Test Thermometer When the oil temperature reaches the setting of the hi limit thermostat the hi limit will trip the red TROUBLE light will glow and the heating element will be de energized If the hi limit thermostat trips while the test thermometer is in the TEST ZONE the test is complete The function of the hi limit thermostat is normal After oil cools reset the hi limit thermostat and resume normal operation If the test thermometer rises above the TEST ZONE the hi limit is not operating properly Release the TEST switch turn the power switch OFF and contact an Authorized Wells Service Agent for repairs Reset the hi limit thermostat a Turn the power switch OFF b Allow the oil to cool c Press the red button on the back of the element head until it clicks and stays in Remove clean and store the test thermometer Set the temperature control knob to the normal operating temperature Turn the power switch ON and resume normal operation 16 DRAWER WARMER OPERATION WHEN PROVIDE
12. D T CAUTION HOT SURFACE HEATING OPTIONS 1 Moist heat with Humitrol Rack Exposed surfaces a MOIST operation prevents food from drying out as moisture as can be hot to the touch well as heat is applied to the warming chamber and may cause burns b To set for MOIST operation remove Humitrol Rack from bottom of drawer insert pan and carefully pour approximately 2 quarts of water 72 depth into the pan Reinstall rack c The Humitrol Rack decreases the sloshing effect of the water in the pan when the drawer is opened When the drawer is closed the Humitrol Rack allows steam to rise through the ort Indicator ORE stored product in the drawer Light d Place the food directly on the rack The rack is designed to Temperature support the food off of the steam vents where water droplets Pet may form Switch e Check the water level in the pan periodically and add water when necessary f Set the front air vent between fully closed and half open Actual setting will depend upon the type and amount of product Fig 14 Roll Warmer stored in the drawer the temperature setting and the Temperature Control frequency with which the drawer is opened 2 Moist heat with pans a This Wells warmer is designed to accommodate any combination of standard size steam table pans b Place a small amount of water in drawer pan Place pans in drawer pan c Check the water level in the pan periodically and add water when necessary
13. DICTION in order to ascertain the applicability of this requirement to THIS SPECIFIC EQUIPMENT INSTALLATION Any restraint device must allow access to the back and sides of the unit to provide for servicing and maintenance and must not interfere with the operation of the FIRE SUPPRESSION SYSTEM ELECTRICAL INSTALLATION Refer to the nameplate on the cooking appliance to verify the ELECTRICAL SERVICE POWER Voltage and phase must match the nameplate specifications and available electrical service amperage must meet or exceed the specifications listed on page 1 Incoming wiring must comply with National Electrical Code specifications All 3 fryer universal hood appliances except EU units ship from the factory with a 39 cordset All 19 fryer universal hood appliances and all EU fryer universal hood appliances must be wired directly to the electrical circuit Most jurisdictions require an approved electrical disconnect to be installed in the branch circuit in near proximity to the appliance Field conversion of 39 appliances to 19 is neither recommended nor authorized by Wells Manufacturing Co IMPORTANT Verify that this VENTILATOR and food cooking equipment installation is in compliance with the specifications listed in this manual with local code requirements and in accordance with N F P A 96 THE STANDARD FOR VENTILATION CONTROL AND FIRE PROTECTION OF COMMERCIAL COOKING OPERATIONS current edition THIS IS THE
14. FRON EE EU DU Fig 9 Ventilator Indicator and Warning Lights DANGER BURN HAZARD Contact with hot oil will cause severe burns Always wear protective clothing and heat resistant gloves when operating the fryer CAUTION HOT SURFACE Exposed surfaces can be hot to the touch and may cause burns Knob Fig 11 Oil Level Marking Fig 12 Timer FRYER OPERATION NOTE The two sections of the fryer are completely separate and can be used and controlled individually 1 a Be sure the TEMPERATURE CONTROL KNOB is turned to OFF b Lower the ELEMENT HEAD into the frypot by pulling back on the ELEMENT LIFTING HANDLE raising the ELEMENT HEAD SUPPORT ROD then carefully lowering the elements into the frypot IMPORTANT On units equipped with frypot drains be sure both drain valves are closed IMPORTANT DO NOT overfill the frypot Cold oil will expand as it heats Adding too much oil will allow the frypot to overflow during operation Fill the FRYPOT with commercial grade liquid shortening to the MIN OIL line Capacity 30 pounds 15 pounds each frypot For best results always use top grade commercial shortening made specifically for frying Maintain proper oil level in frypot during operation Turn the TEMPERATURE CONTROL KNOB to the desired temperature The HEAT INDICATOR will glow When the oil reaches the desired temperature the heat i
15. GERATION 2 ERIK CIRCLE P O Box 280 Verdi NV 89439 telephone 775 689 5700 fax 888 492 2783 www wellsbloomfield com PRINTED IN UNITED STATES OF AMERICA
16. NOTE The chart below is intended as a guide ONLY Your own experience with this appliance type of foods and method of operation will 3 Dry heat enable you to determine the a Forsome applications you may want to store previously temperature control and air prepared foods in a dry heat environment To do so place the vent settings best suited to food directly into the empty i e no water drawer pan your operation PRODUCT RECOMMENDED TYPE CONTROL AIR VENT TYPE STORAGE TEMP OF HEAT SETTING SETTING Hard Rolls 160 185 F Soft Rolls ELE Vegetables 175 185 F T50 175 F 160 165 67 17 DANGER BURN HAZARD Contact with hot oil will cause severe burns Allow the fryer to cool before cleaning Always wear protective clothing and heat resistant gloves when cleaning the fryer ELECTRIC SHOCK HAZARD DO NOT SPRAY WATER ON OR AROUND ELECTRICAL EQUIPMENT DO NOT WASH FLOOR NEAR ELECTRICAL EQUIPMENT WITH WATER SPRAY CAUTION ELECTRIC SHOCK HAZARD Disconnect fryer from electric power before cleaning CAUTION BURN HAZARD Allow fryer to cool completely before cleaning IMPORTANT Nickel plated frypot must be dried completely in order to prevent rusting and to eliminate water contamination of the cooking oil To remove carbonization from elements and frypot see PERIODIC CLEANING page 23 PREPARATION Turn temperature control to OFF Allow fryer to cool comple
17. PMENT DO NOT WASH FLOOR NEAR ELECTRICAL EQUIPMENT WITH WATER SPRAY CAUTION ELECTRIC SHOCK HAZARD Disconnect fryer from electric power before cleaning CAUTION BURN HAZARD Allow fryer to cool completely before cleaning IMPORTANT Nickel plated frypot must be dried completely in order to prevent rusting and to eliminate water contamination of the cooking oil To remove carbonization from elements and frypot see PERIODIC CLEANING page 23 ELECTRIC SHOCK HAZARD DO NOT SPRAY WATER ON OR AROUND ELECTRICAL EQUIPMENT DO NOT WASH FLOOR NEAR ELECTRICAL EQUIPMENT WITH WATER SPRAY CAUTION ELECTRIC SHOCK HAZARD Disconnect appliance from electric power before cleaning CAUTION HOT SURFACE Exposed surfaces can be hot to the touch and may cause burns Allow appliance to cool before cleaning E IMPORTANT DO NOT spill or pour water into controls control panel wiring Damage to internal components will occur Damage to internal components from water damage is not covered by warranty PREPARATION Disconnect appliance from electric power Allow to cool before cleaning FREQUENCY Weekly TOOLS Warm water and a mild detergent Soft clean cloth or sponge Bristle brush Container for disposal of grease VENTILATOR SECTION 1 Disconnect appliance from electric power Allow to cool before cleaning Remove the grease baffle pre filter ass
18. RECT INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS MFG CO PRODUCTS This warranty is void if it is determined that upon inspection by an authorized service agency the equipment has been modified misused misap plied improperly installed or damaged in transit or by fire flood or act of God It also does not apply if the serial name plate has been removed or if service is performed by unau 1 Resetting of safety thermostats circuit breakers over load protectors and or fuse replacements are not covered by this warranty unless warranted conditions are the cause 2 All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty Conversion to correct voltage and or phase must be the customer s responsibility 3 All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment are not covered by this warranty 4 Replacement of items subject to normal wear to include such items as knobs light bulbs and normal maintenance functions including adjustments of thermostats adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty 5 Damage to electrical cords and or plug due to exposure to excessive heat are not covered by this warranty 6 Full use care and maintenance instructions supplied with each machine Noted mainte
19. SU UOLI 9 JeAJ93UI XEN SyXoojiejur Je Je 159 pue joedsu SU UOWU 9 EAJ9jUI XEN Dumd pue uoisoJu109 o peul JOU nq se uons suonipuoo Aue pue suononajsqo 404 yue pue Buiquunjd sesou uoisseJddns au yooedsu SYJUOL 9 PAJ9 UI XEN Sou 3 1 4 V uunua d ul ajzzou eBueuosip poadsui pue ueajo VAVAVAVAVAVAVAVAVA VAVAVAVAVAVAVAVAVA 2190 LINIOV NOIlLVH3dO SU UOLI 9 JEAJ9 U XEN Sie 340438 uinuejd ui e zzou ebseyosip 1 edsur pue ugat 1591 Siu 10 ped e jou juessouddns ou Jo eDJeuosip SU UOLU 9 JEAJ9 UI XEN 9 9 pinbi ue juesseuddns au uonenjoe Jo Seen Buiseejoai je syul asn uoisseJadns aji edel 901 AONVNALNIVW COOH HOLY UNN aoas eDJeuoe J pue eoueuajuleui y uuojied 0 Auessedeu uononJjsul 9y pejejduuoo 09 ONISNLOVANNVIN STI3M sey oym UBID UYD9 paure e Aq pejejduioo pue peuuojped eq 0 si 901 JONVNALNIVIN SIUL ANS U L ANSUL INCORPORATED MATERIAL SAFETY DATA SHEET amp MARINETTE WI 54143 2542 ANSULEX Low pH QUICK IDENTIFIER In Plant Common Name Manufacturer s Emergency e ANSUL INCORPORATED Telephone No 800 423 3300 or 703 527 3887 Address One Stanton Street Marinette WI 54143 2542 Other Information 715 735 7411 Name Calls Prepared By Safety and Health Department Date Prepared February 1 1999 SECTION 1 IDENTITY Common Name Used on Label ANSULEX Low pH Liquid Fire Suppressant SASINO N A Trade Name and Synonyms Chemical e Chemical i Name N
20. YSTEM DESIGN INSTALLATION RECHARGE AND MAINTENANCE MANUAL Ansul 418087 05 The FIRE SUPPRESSION AGENT TANK PIPING and FLEXIBLE TUBING must be INSPECTED 2 12 YEAR MAINTENANCE MUST BE PERFORMED BY AN AUTHORIZED ANSUL DISTRIBUTOR ONLY a The FIRE SUPPRESSION AGENT TANK and FLEX HOSE must be HYDROSTATICALLY TESTED and the FIRE EXTINGUISHING AGENT must be REPLACED in accordance with the maintenance schedule published in ANSUL R 102 SYSTEM STANDARD UL 300 LISTED The FUSIBLE LINKS in plenum and damper must be REPLACED This maintenance to be performed by qualified Ansul service personnel only 26 JAVA AAA EE LV LVI LL LL am Pa aa aa a a Wy sl e i WwWwwwwuJec oe AAV AZ Uu uuu emm AZZ A VV aas aal sms 31VG LN3OV NOIL V 3dO 9071 NOILO3dSNI ATH LNONW SHSNMO COOH HOJAJV ILEN3A Buwol oj eu jo uoneoijueA epnjoul jeus 09 ONINNLOVANNVW STI3M uonoedsuir siu wnwlulu e 1v enuey uoneJedo s jeunjoejnueui au UA 929UBpJ09O Ul siseq AjyJUOW e uo pejonpuoo aq ieys uonoedsu Bunsei eunsseJd oneysoupAy oj Joefgns aq jsnw wa sAs Buiquunjd uoissauddns au aut 0 syed pezuouine A10 9E4 jo juawave day uey 19470 sutedal uy apis agang uo suonepuoauJuioo9J pue seda je 607 AONVIIddV AHL OL Q3HOVLIV AILNANYW H4d H3AOO 3AILLO3 LORd V NI Ld3 38 LSNW 901 FONVNALNIVIA SIHL VAVAVAVAVAVAVAVAVAVAC me LS AAA eek ave to io WW Lm cmm AA EE EE EECH VAVAVAVAVAVAVAVAVA VAVAVAVAVAVAVAVAVA
21. baffle and filter pack close these switches in ventilator sensor circuit Provides air movement for ventilation VENTILATOR CONTROL AND INDICATOR PANEL V1 V2 V3 VA V5 VD POWER SWITCH POWER ON INDICATOR CHECK FILTERS ALARM INDICATOR REPLACE PREFILTER ALARM INDICATOR REPLACE FILTER PACK ALARM INDICATOR SERVICE REQUIRED ALARM INDICATOR Energizes blower motor If after 10 seconds proper conditions are met appliance is energized GREEN Glows when POWER switch is ON AMBER Glows if one or more filters are out of position Check all filters and baffles for proper installation AMBER Glows when PREFILTER is approaching the end of its service life and must soon be replaced AMBER Glows when FILTER PACK is approaching the end of its service life and must soon be replaced RED Glows when PREFILTER and or FILTER PACK has reached the end of its service life and is too loaded to allow sufficient air flow Filter MUST be replaced Appliance is SHUT DOWN until expended filters are replaced See PRECAUTIONS amp GENERAL INFORMATION pages 6 amp 7 for special procedures regarding prefilters and filter packs B i M i A Y i i i i i i x n o tz ED HEATING ELEMENTS ELEMENT HEAD SHOWN RAISED BASKET LIFT TEST ELEMENT LIFTING HANDLE ELEMENT HEAD SUPPORT ROD H i HOLDER Electric Shock Hazard Disconnect power befor
22. d by a dirty pre filter and or filter pack i e red SERVICE REQUIRED light is on when the user fails to ve e e REQUIRED have the proper replacement pre filter and or filter pack on hand The Ventless Cooking System hood is designed as part of aWELLS DO fryer appliance only No other use of this product is recommended or SYSTEM authorized by the manufacturer or its agents Wells Mfg assumes no liability for the use of this equipment with products by any other manufacturer s or for use of this equipment with any Wells Manufacturing product other than in factory certified applications Fig 5 Ventilator Warning Indicators This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied nstallation Instructions And operated and maintained in accordance with the instructions in this manual C This appliance is Ub and WL listed under UL File E146882 This appliance is evaluated to BOCA ICBO and SBCCI Building Code Requirements by National Evaluation Service Inc NES under Report No NER 620 NSE Report No STD 4 NER 620 E146882 E146882 gt NOTE DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual WARNING RISK OF PERSONAL INJURY Installation procedure
23. d during Protective i yt Rubber gloves for spill leak Protection spill leak procedures Gloves Other Protective Clothing or Equipment SECTION 8 SPECIAL PRECAUTIONS AND SPILL LEAK PROCEDURES Precautions to be taken Eye wash and safety showers are good safety practice in Handling and Storage Other Precautions Steps to be taken in Case Material is Released or Spilled Waste Disposal Methods Store in original container Keep tightly closed Keep separate from acid See incompatibility information in Section 4 Stop leaks Contain spills Remove as much as possible Place in closed container for proper disposal Wash spill area with large amounts of water to remove traces and neutralize Dispose of in compliance with local state and federal regulations HAZARDOUS MATERIAL IDENTIFICATION SYSTEM HAZARD INDEX 4 SEVERE HAZARD 0 HEALTH 3 SERIOUS HAZARD 2 MODERATE HAZARD 0 FLAMMABILITY 1 SLIGHT HAZARD 0 MINIMAL HAZARD 0 REACTIVITY N A Not Applicable NDA No Data Available ANSUL and ANSULEX are registered trademarks N E Not Established Internet Address http www ansul com ANSUL INCORPORATED ONE STANTON STREET MARINETTE WI 54143 2542 Form No F 90160 6 1999 Ansul Incorporated 30 DESCRIPTION SERVICE IMPORTANT Use only PART NO factory authorized service parts and replacement PRE FILTER 22618 filters PRE FILTER CAGE 22683 FILTER PACK HEPA CHARCOAL 22619 For facto
24. e removing fuses FRYPOT DRAIN OPTIONAL OPTIONAL ROLL WARMER Fig 4 Fryer amp Warmer Drawer Operating Features amp Controls ITEM DESCRIPTION FRYER SECTION CONTROLS F 01 POWER SWITCH F 02 TIMER F 03 SAFETY TEST SWITCH F 04 TEMPERATURE CONTROL THERMOSTAT F 05 HEAT INDICATOR F 06 TROUBLE INDICATOR F 07 HI LIMIT RESET F 08 DRAIN VALVE COMMENT Turns fryer section ON or OFF Set to desired time press to lower basket and begin timed cook cycle Use with TEST THERMOMETER to perform safety test of HI LIMIT SAFETY THERMOSTAT Set to desired cooking temperature AMBER Glows when heating element is energized RED Glows if safety thermostat is tripped Allows hi limit safety thermostat to be reset after oil has cooled below 400 F Optional frypot drain Valve is 1 4 turn ball valve NOTE Drain not available on RW roll warmer units OPTIONAL WARMER SECTION CONTROLS W 01 WARMER TEMPERATURE CONTROL W 02 POWER ON INDICATOR W 03 THERMOMETER OPTIONAL W 04 HUMIDITY CONTROL Infinite switch control of temperature of one warmer drawer AMBER Glows when associated temperature control is turned ON Shows temperature in warmer drawer Must be ordered at time of initial equipment build Slide control of shutters to control air circulation within the warmer drawer DANGER BURN HAZARD Contact with hot oil will cause severe burns Always wear protective clothing and heat resistant gloves when ope
25. e suitable container under the drain and open valve Drain the oil into the container 4 Frypots must be cleaned in place with warm water and mild detergent Rinse thoroughly and dry completely 5 Baskets may be washed in a dishwasher or with warm water and mild detergent Rinse thoroughly and dry completely 6 Wipe brush all crumbs breading and cooking debris from the elements Pay particular attention to the area between the element and the thermobulbs Be careful that the capillary tubes of the thermobulbs are not moved or damaged during cleaning 7 Keep all exterior surfaces free from splashed grease by wiping with a clean cloth dampened with warm water and mild detergent A non abrasive detergent and plastic scouring pad may be used for stubborn deposits IMPORTANT DO NOT use steel wool or abrasive cleansers as these will damage the surface finish IMPORTANT DO NOT spill or pour water into controls control panel or wiring Damage to internal components will occur 8 Becertain frypot drain valves are closed a Be sure the TEMPERATURE CONTROL KNOB is turned to OFF then plug unit into receptacle b Lowerthe ELEMENT HEADS into the frypot by pushing back on the ELEMENT LIFTING HANDLE raising the SUPPORT ROD then carefully lowering the elements c Add new or filtered oil to the MIN OIL line in frypots Procedure is complete 19 ELECTRIC SHOCK HAZARD DO NOT SPRAY WATER ON OR AROUND ELECTRICAL EQUI
26. embly grease trough and grease cup Empty the grease trough and grease cup IMPORTANT Never allow PRE FILTER or FILTER PACK to get wet DO NOT wash either of these two filters Washing these filters will ruin them and cause the appliance to shut down Remove the pre filter from the filter frame Wash and rinse the filter frame ONLY Wash and rinse the grease baffle grease trough and grease cup in a sink or dishwasher using mild detergent and warm water Allow to air dry Reinsert the pre filter into the filter frame Reinstall the pre filter grease baffle grease trough and grease cup Procedure is complete 20 PREPARATION Disconnect appliance from electric power Allow to cool before cleaning FREQUENCY weekly TOOLS Warm water and a mild detergent Soft clean cloth or sponge Bristle brush ROLL WARMER SECTION 1 Disconnect appliance from electric power Allow to cool before cleaning Remove roll warmer drawers drawer inserts and Humitrol racks Brush crumbs from drawer slides and interior of warmer cavity with a bristle brush 4 Wash and rinse the drawer inserts and Humitrol racks in a sink or dishwasher using mild detergent and warm water Allow to air dry 5 Reassemble and reinstall warmer drawers Procedure is complete 21 ELECTRIC SHOCK HAZARD DO NOT SPRAY WATER ON OR AROUND ELECTRICAL EQUIPMENT DO NOT WASH FLOOR NEAR ELECTRICAL EQUIPMENT WITH WATER SPRAY
27. es from an Authorized Service Agency or one of its sub service agencies 8 Alllabor shall be performed during regular working hours Overtime premium will be charged to the buyer 9 All genuine Wells replacement parts are warranted for ninety 90 days from date of purchase on non warranty equipment This parts warranty is limited only to replacement of the defective part s Any use of non genuine Wells parts completely voids any warranty 10 Installation labor and job check outs are not considered warranty and are thus not covered by this warranty 11 Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service are not covered by warranty This includes institutional and correctional facilities NOTE For your protection please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory Upon accep tance of this shipment the transportation company assumes full responsibility for its safe delivery IF SHIPMENT ARRIVES DAMAGED 1 VISIBLE LOSS OR DAMAGE Be certain that any visible loss or damage is noted on the freight bill or express receipt and that the note of loss or damage is signed by the delivery person 2 FILE CLAIM FOR DAMAGE IMMEDIATELY Regardless of the extent of the damage 3 CONCEALED LOSS OR DAMAGE if damage is unnoticed until the merchandise is unpacked notify the transpor
28. hermobulb contaminated with cooking debris Damaged internal component Contact Wells Authorized Service Agency for repairs Fryer leaks oil Damaged frypot Contact Wells Authorized Service Agency for repairs Element head will not Frypot out of position or has excess Check frypot for position raise cooking debris in bottom Clean frypot Element head will not stay in the up position Element head will not Damaged hinge bracket or support Contact Wells Authorized Service lower rod Agency for repairs Basket lift will not lower Set to desired cook time Timer PUSH button not pushed Push to start Damaged internal component Contact Wells Authorized Service Agency for repairs Contact Wells Authorized Service Basket lift will not raise Damaged internal component Agency for repairs The hi limit safety is designed to shut down the fryer if the oil temperature exceeds 440 F A build up of cooking debris between the heating element and the thermobulb of the hi limit safety will cause the hi limit to trip prematurely Clean the element so that oil may circulate freely between the element and the thermobulb Reset the safety by pressing the red button on the back of the element head A build up of cooking debris between the heating element and the thermobulb temperature control thermostat will cause inconsistent temperatures Clean the element so that oil may circulate freely between the element and the thermobulb 25 1 6 MONTH MAINTEN
29. ire suppression STATION system activates the fire LOCATION suppression media is discharged both the REAR CASTERS 9 REPLACED WITH FIRE SUPPRESSION SYSTEM INSTALLATION Any REMOTE MANUAL PULL STATION must be installed by an authorized ANSUL distributor in accordance with the AUTHORITY HAVING JURISDICTION NOTE If REMOTE MANUAL PULL STATION is installed moving the unit for servicing will cause the Ansul system to discharge In this case the unit must only be installed with four fixed legs i e remove rear casters and replace with legs Additional legs may be ordered through an Authorized Wells Service Agency See page 29 2 The FIRE SUPPRESSION SYSTEM is comprised of a pressurized cartridge amp container of liquid fire suppressant with associated plumbing and controls It utilizes factory installed FUSIBLE LINKS FIRE SUPPRESSION AGENT DISPENSING NOZZLES 2 PLACES for automatic actuation ALL MODELS SHIP and a factory installed WITH i MANUAL PULL STATION FUSIBLE LINKS for manual actuation Two NOZZLES are used ee MEA ae to disperse the liquid fire SUPPRESSION SYSTEM suppression media CONTROLS cooking appliance and the LEGS WHENA ventilator are de energized REMOTE MANUAL and a buzzer will sound PULL STATION continuously STS The fire suppression media will form an emulsion designed to both smother and cool the fire Fig 6 Fire Suppression System Call your Authorized Ansul amp D
30. istributor immediately for service NOTE See page 27 for the Material Safety Data Sheet for the fire suppression agent The MANUAL PULL STATION and any similar REMOTE MANUAL PULL STATION will activate the fire suppression system when the ring on the pull station is pulled horizontally 10 FILTERS INSTALLATION 1 FILTER PACK Ships installed in the hood If the FILTER PACK is not in position the CHECK FILTERS indicator will light If the FILTER PACK becomes clogged the REPLACE FILTER PACK indicator will glow To install the FILTER PACK Position the filter pack with the charcoal portion UP Slide the filter pack toward the rear of the unit until it contacts the guides on the back panel Push the filter pack UP into the upper opening until it rests firmly against the filter pack seal When up in position holder clips can be snapped over wall ledge on each side To remove FILTER PACK Grasp both holder clips and pull INWARD until the clips clear the sidewall ledge Then pull the filter pack down and out 2 PRE FILTER The PRE FILTER ships in the FILTER FRAME If the PRE FILTER is not in position or if the PRE FILTER is not in the FILTER FRAME the CHECK FILTERS indicator will light If the PRE FILTER becomes clogged the REPLACE PRE FILTER indicator will glow To install the PRE FILTER Pay attention to the air flow markings The AIR FLOW arrow will point away from the installer Slide the assembly up into the front opening behi
31. nance and preventative maintenance items such as servicing and thorized personnel The prices charged by Wells Mfg Co for its products are based upon the limitations in this war ranty Seller s obligation under this warranty is limited to the repair of defects without charge by a Wells Mfg Co factory authorized service agency or one of its sub service agen cies This service will be provided on customer s premises for non portable models Portable models a device with a cord and plug must be taken or shipped to the closest au thorized service agency transportation charges prepaid for service In addition to restrictions contained in this warranty specific limitations are shown in the Service Policy and Pro cedure Guide Wells Mfg Co authorized service agencies are located in principal cities This warranty is valid in the United States and Canada and void elsewhere Please con sult your classified telephone directory your foodservice equipment dealer or write the Factory Service Department Wells Manufacturing Company P O Box 280 Verdi Ne vada 89439 phone 775 689 5700 or 888 492 2782 for information and other details concerning warranty cleaning schedules are customer responsibility Those miscellaneous adjustments noted are customer responsibility Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the life of the appliance 7 Travel mileage is limited to sixty 60 mil
32. nd the upper filter rail While pressing slightly against the bottom of the assembly pull the FILTER HANDLE toward you so as to engage the FILTER HOOK over the lip of the top filter rail Then lower and seat the assembly into the top indentation of the lower filter rail 3 GREASE BAFFLE If the GREASE BAFFLE is not in place the CHECK FILTERS indicator will glow To install the GREASE BAFFLE Slide the grease baffle up into the indentation of the upper filter rail then lower and seat it into the bottom indentation of the lower filter rail Pull toward you and downward to verify the GREASE BAFFLE is properly seated in the lower frame rail POSITION SWITCH d A EN FILTER PACK ay p SEAL CH pex e E r4 m 6 I FILTER PACK a E HOLDER CLIP M CLIPS onto LEDGE FILTER PACK IE pee CLIP Bag a crease BAFFLE ia POSITION SWITCH PRE FILTER ASSEMBLY GREASE I BAFFLE U o GREASE l TROUGH I lt 9 crease CUP Fig 7 Filter Installation 11 NOTE The GREASE BAFFLE and FILTER PACK activate mechanical switches and the PRE FILTER activates a vacuum switch to verify that the filter elements are in their proper positions All filter elements must be properly installed or the cooktop will not be energized Also the CHECK FILTERS indicator will light L IMPORTANT The filter hook prevents the PRE FILTER from being drawn in during o
33. ndicator will go out The heat indicator will go off and on during operation as the thermostat cycles to maintain temperature For best results DO NOT set temperature control to a temperature setting higher than is required for the food product Load either or both baskets no more than 1 2 full with food product DO NOT overload fry baskets For best results load baskets uniformly to half full Hang the basket on the BASKET LIFT Set the TIMER DIAL to the desired cooking time Press the PUSH button on the timer to lower the basket into the hot oil When food is cooked the basket will be lifted out of the oil Handle the hot basket only by the basket handle 14 DANGER BURN HAZARD Contact with hot oil will cause severe burns Always wear protective clothing and heat resistant gloves when operating the fryer 6 When the heat indicator light cycles off the fryer is ready to cook CAUTION the next load HOT SURFACE 7 Reduce temperature control to 225 F during idle periods to save power and extend the life of the oil The fryer will return to Exposed surfaces can be hot operating temperature in just a few minutes when needed to the touch and may cause 8 Keep the fryer clean at all times Rinse baskets frequently and dry burns th hly in order t vent oil contamination RR ngu pue NOTE If the oil temperature 9 Drain the frypot completely after use Filter the oil daily or more exceeds 440 F the
34. ontinue to operate for a period of time after the light glows to allow continued operation through a peak period However the indicated filters must be replaced within a reasonably short time period or they will clog and shut down electrical power to the cooktop The ventilator blower will continue to run 5 When the red SERVICE REQUIRED light glows either the pre filter or filter pack or both is clogged and can no longer pass sufficient air to allow further operation The ventilator fan continues to run but the cooktop is shut down until the underlying clogged filter situation has been corrected This can occur when neither CHANGE FILTER indicator light is lit if both pre filter and filter pack are marginal Replacing both the pre filter and the filter pack will remedy the situation Note replacing the pre filter even though not very dirty will often extend the service life of the more expensive filter pack Reset the unit by turning the VENTILATOR POWER switch to OFF then back ON 6 A failure of incoming electrical power will cause a shut down of the unit After power is restored reset the unit by turning the VENTILATOR POWER switch to OFF then back ON 13 CAUTION HOT SURFACE Exposed surfaces can be hot to the touch and may cause burns Fee G VENTILATOR POWER ON 47 CHECK FILTERS nee rarua SF PREFILTER Geo FILTER PACK WA VENTLES E
35. optional frypot drain and 1 4 turn ball valve RW units not available with optional frypot drain OVERALL DIMENSIONS 77 3 16 high 30 3 8 wide 42 3 8 wide with spacers 35 3 8 deep VENTILATOR CONTROL PANEL see pages4 amp 5 a CE SA OPTIONAL FRYPOT DRAIN AND VALVE see page 4 amp 5 WARMER CONTROLS L see pages 4 amp 5 Fig 1 Ventilator Section Operating Features amp Controls LRL oe E o J CHECK FILTEI _ 0423 REPLACE REPLACE k 7 HE PREFILTE FILTER Pi Fe ENTLESS COOKING SYSTEM Fig 2 Ventilator Section Controls amp Indicator Lights ITEM DESCRIPTION VENTILATOR SECTION 1 NAMEPLATE a6 FIRE SUPPRESSION AGENT TANK 1 5 gal 8 ADJUSTABLE FRONT LEG 9 RIGID REAR CASTER a10 MANUAL PULL STATION a11 FUSIBLE LINKS 12 LOWER REAR ACCESS PANEL a15 DISCHARGE NOZZLE 16 GREASE BAFFLE 18 PRE FILTER ASSEMBLY 19 HEPA CHARCOAL FILTER PACK 22 GREASE CUP 23 GREASE TROUGH 28 VENTILATOR EXHAUST DUCT a31 STATUS INDICATOR 38 POWER CORD WHEN PROVIDED 40 WARMER RELAY 41 POWER CONTACTOR 42 BUILDING FIRE ALARM RELAY 43 GROUND LUG 44 INTERLOCK TERMINAL 53 FILTER INTERLOCK SWITCHES 56 VENTILATOR FAN COMMENT Lists Manufacturer Model and Serial Number information Also lists electrical specifications Container for Ansulex Low pH liquid fire suppression liquid Allows the unit to be leveled Allows the unit to be easily posi
36. peration After installation press against the top of the filter frame to verify proper engagement of the filter hook over the lip of the top filter rail PRE FILTER NOTE AIR FLOW ARROW POINTS AWAY FROM INSTALLER WHEN PROPERLY INSTALLED FILTER HOOK gt N x N Y FILTER HOOK nu FILTER HANDLE 4 FILTER FRAME NOTE PRE FILTER IS SENSED AS BEING IN POSITION BY THE PRESSURE DROP ACROSS IT WARNING GREASE TROUGH AND GREASE CUP INSTALLATION SLIPPING FALLING HAZARD 1 Install the GREASE TROUGH into the brackets below the grease SPILLED OIL baffle 2 Install the GREASE CUP on the right side of the unit directly below the grease trough 9 FRYPOT INSTALLATION 1 Using the lifting handle raise the element head The support rod is spring loaded and will move into place to support the head ED 2 Install the frypot in the cutout beneath the element head 3 Lift the element head slightly then move the element support rod DO NOT OPERATE UNLESS forward to allow the head to lower THE GREASE CUP AND TROUGH 4 Gently lower the element head into the frypot ARE INSTALLED Oil and moisture will drip onto ROLL WARMER INSTALLATION the floor and falls may result Death or serious injury may bea A Install roll warmer drawers in drawer slides result from slipping and falling Place appropriate one drawer insert pan into each warmer drawer On units with optional frypot If
37. ppliance only on a firm level surface Non combustible material is recommended 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea 1 ea Refer to the Installation Instruction Sheet for required clearances Maintain required clearances between the appliance and adjacent combustible surfaces Verify 6 left and right side clearances to combustible construction This appliance requires a minimum of 8 ft 96 floor to overhead to allow for adequate exhaust Verify that the VENTILATOR HOOD ASSEMBLY is properly and securely assembled to the cooking appliance before beginning the installation procedure If a remote manual pull station is to be installed replace the rear casters with legs Level the unit after it is in its final position Using a spirit level verify that the unit is level front to back and side to side Avoid storing flammable or combustible materials near the appliance SERVICE TECHNICIAN INSTALLATION NOTES An Ansul technician must charge and arm the fire suppression system before the ventilator blower will operate See page 10 Installation and start up must be performed by an Authorized Installation Company Installer must complete the WARRANTY REGISTRATION form and record appliance installation particulars on the CUSTOMER SERVICE DATA form in this manual Certain codes require cooking equipment to be restrained with a RESTRAINT DEVICE It is the RESPONSIBILITY OF THE INSTALLER to check with the AUTHORITY HAVING JURIS
38. rating the fryer or filtering the oil WARNING ELECTRIC SHOCK HAZARD All servicing requiring access to non insulated components must be performed by qualified service personnel DO NOT open any access panel that requires the use of tools Failure to heed this warning may result in severe electric shock A CAUTION BURN HAZARD Contact with hot oil may cause burns DO NOT fill fryer beyond MAX OIL line on frypot For disposal of oil use only a container specifically designed for the disposal of hot oil DO NOT fill hot oil disposal container beyond MAX OIL line CAUTION RISK OF DAMAGE DO NOT connect or energize this appliance until all installation instructions are read and followed Damage to the appliance will result if these instructions are not followed ee NOTE This Ventless Cooking System is designed to help reduce odor emissions but will not completely eliminate cooking odors Air exchange at the installation site must comply with the requirements of the local jurisdictional authority To ensure that odors do not build up recommended minimum air exchange is 300 400 cfm of outside air into and out of the area where the unit is used IMPORTANT DO NOT submerge pre filter or filter pack in water NOTE Fire suppression system and all associated components must only be serviced by an authorized Ansul Distributor All setup charging repair and or adjustment of the fire suppression system mus
39. ry authorized GREASE BAFFLE 22684 service or to order factory LEG KIT 22649 authorized replacement CASTER KIT 22650 parts contact your Wells GREASE CUP 22626 authorized service agency FRY BASKET HALF SIZE FOR F 886 20161 or alk FRY BASKET FULL SIZE FOR F 886 20162 FRYPOT FOR F 886 20169 Wells Manufacturing Co CRUMB CRADLE 20690 2 Erik Circle COVER FRYPOT 21010 P O Box 280 DRAWER PAN REPLACEMENT 21488 verdi NY Od RACK HUMITROL 20624 phone 775 689 5700 fax 888 492 2783 WELLS BULLETIN ANSUL PARTS LIST 303331 Service Parts Dept NOTE Ansul Manual 418087 05 and Wells Bulletin 303331 are intended for use by authorized Ansul service personnel only Ansul Manual 418087 05 must be obtained through your authorized Ansul distributor Service Parts Department can supply you with the name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you CUSTOMER SERVICE DATA please have this information available if calling for service RESTAURANT INSTALLATION DATE SERVICE COMPANY ADDRESS TELEPHONE NUMBER EQUIPMENT MODEL NO EQUIPMENT SERIAL NO VOLTAGE check one LOCATION TECHNICIAN ZIP STATE 31 Commercial Food Equipment Service Association Wells Manufacturing proudly supports CFESA Commercial Food Equipment Service Association SERVICE TRAINING QUALITY SERVICE CUSTOMER SATISFACTION WELLS MANUFACTURING COMPANY Division of CARRIER COMMERCIAL REFRI
40. ryer HEALTH HAZARD UNITS WITH OPTIONAL DRAIN Place a suitable container under the drain valve Wearing heat resistant gloves open the drain valve and drain the oil into the container Close the drain valve after all oil is drained Clean up spills immediately Oil provides an environment for the growth of bacteria which presents a health 4 Dispose of the used oil in an approved oil disposal receptacle or hazard filter the oil for reuse Procedure is complete DANGER BURN HAZARD Contact with hot oil will cause severe burns Allow the fryer to cool draining oil Always wear protective clothing and heat resistant gloves when handling hot oil PERIODIC CLEANING 1 Add 1 2 cup of granulated dishwasher detergent to frypot Fill with water to the MAX OIL line Lower the element into the frypot and set the control knob to 225 F Boil the mixture for five minutes Turn the control knob to OFF Allow the mixture to set in the frypot overnight After the soak period raise the elements and remove any remaining carbonization with a stiff bristle brush IMPORTANT Be careful that the capillary tubes of the thermobulbs are not moved or damaged during cleaning Drain the frypot and wash with warm water and mild detergent Rinse with clean water Reinstall the frypot in the fryer frypots without drain or close drain valve frypots with optional drain Add 1 quart of vinegar then fill to the MAX OIL line with cold water
41. s must be performed by a qualified technician with full knowledge of all applicable electrical codes Failure can result in personal injury and property damage UNPACKING amp INSPECTION Carefully remove the appliance from the carton Remove all protective plastic film packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure Carefully read all instructions in this manual and the nstallation Instruction Sheet packed with the appliance before starting any installation Read and understand all labels and diagrams attached to the appliance Carefully account for all components and accessories before discarding packing materials Store these components in or near the appliance for later use To prevent loss these items should be installed as soon as possible 1 ea FIRE SUPPRESSION AGENT ANSULEX Low pH 1 5 GAL See Material Safety Data Sheet page 27 FIRE SUPPRESSION MEDIA TANK FIRE SUPPRESSIONTANK CHARGING CARTRIDGE GREASE BAFFLE FILTER PACK ASSEMBLY PRE FILTER HOLDER with PRE FILTER GREASE CUP GREASE TROUGH 2 ea 6 SIDE SPACERS 1 ea LITERATURE PACKAGE 2 ea FRYPOTS with or without optional drain 2 ea FRYER BASKETS Additionally 2 ea DRAWER INSERTS if ordered with warmer drawers 2 ea HUMITROL RACKS if ordered with warmer drawers 2 ea DRAIN VALVE ASSEMBLIES for units with optional drain only SETUP Setup the a
42. t be performed by an Authorized Ansul Distributor ONLY IMPORTANT If a remote pull station is installed both rear casters 9 must be replaced with legs to deter moving the unit MOVING AN APPLIANCE WITH A REMOTE PULL STATION WILL DISCHARGE THE FIRE SUPPRESSION SYSTEM This appliance is for use in commercial establishments only This appliance is intended to prepare food for human consumption No other use is authorized by the manufacturer or its agents Operators of this appliance must be familiar with the appliance use limitations and associated restrictions Operating instructions must be read and understood by all persons using or installing this appliance Cleanliness of this appliance is essential to good sanitation Read and follow all included cleaning instructions and schedules to ensure the safety of the food product Disconnect this appliance from electrical power before performing any maintenance or servicing Do not splash or pour water on in or over any exposed element control control panel or wiring The technical content of this manual including any wiring diagrams schematics parts breakdown illustrations and or adjustment procedures is intended for use by qualified technical personnel Any procedure which requires the use of tools must be performed by a qualified technician This manual is considered to be a permanent part of the appliance This manual and all supplied instructions diagrams schematics
43. tation company or carrier immediately and file CONCEALED DAMAGE claim with them This should be done within fifteen 15 days from the date the delivery was made to you Be sure to retain the container for inspection Wells Manufacturing cannot assume liability for damage or loss incurred in transit We will however at your request supply you with the necessary documents to support your claim WARRANTY xi SPECIFICATIONS 1 FEATURES amp OPERATING CONTROLS 2 PRECAUTIONS amp GENERAL INFORMATION 6 AGENCY LISTING INFORMATION 7 INSTALLATION 8 OPERATION 13 CLEANING INSTRUCTIONS 18 DISPOSAL OF USED OIL 22 MAINTENANCE Periodic Cleaning 23 TROUBLESHOOTING SUGGESTIONS 24 MAINTENANCE SCHEDULES 26 MSDS Ansulex Low pH 29 PARTS amp SERVICE 31 CUSTOMER SERVICE DATA 31 Thank You for purchasing this Wells Manufacturing Co appliance Proper installation professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long economical service life This manual contains the information needed to properly install this appliance and to use and care for the appliance in a manner which will ensure its optimum performance GEGA 3e POWER MODEL VOLTS WATTS AMPS 1e SUPPLY CORD EES L3 36 ONLY v EE pepe xDD DR e ea Pa Pa aa unu Lx wm EET ui 240 12000 20 29 20 9 WVF 886RWEU ni 12900 mw e 6 m NOT PROVIDED Available with
44. tely before cleaning Disconnect fryer from electric power before cleaning FREQUENCY Daily or as needed TOOLS Mild Detergent Non abrasive cleanser Soft Cloth or Sponge Plastic Scouring Pad Container for disposal of used oil FRYER SECTION UNITS WITHOUT DRAIN 1 2 Turn temperature control to OFF Disconnect from electric power Remove fry baskets then swing the element heads up and out of the frypots NOTE The element support rod is spring loaded When the element head is raised the support rod will automatically swing into position to keep the element head raised Allow the oil to cool to a safe temperature 120 F or less Carefully remove the frypots wearing heat resistant gloves lift the frypots by the handles Drain the oil into a suitable container Frypots and baskets may be washed in a dishwasher or with warm water and mild detergent Rinse thoroughly and dry completely Wipe brush all crumbs breading and cooking debris from the elements Pay particular attention to the area between the element and the thermobulbs Be careful that the capillary tubes of the thermobulbs are not moved or damaged during cleaning Keep all exterior surfaces free from splashed grease by wiping with a clean cloth dampened with warm water and mild detergent A non abrasive detergent and plastic scouring pad may be used for stubborn deposits IMPORTANT DO NOT use steel wool or abrasive cleansers as these will damage the surface
45. tioned by lifting the front of the unit slightly Provides a means of manual activation of the fire suppression system PULL ONLY IN CASE OF FIRE Automatically activates fire suppression system in the event of fire in the fryer Allows access to Ansul fire suppression agent tank a6 and controls also access to main power contactor 41 Fire suppression media discharges here 2 places Extracts and drains most grease and moisture from the air flow Comprises the PRE FILTER FRAME and a replaceable PRE FILTER Stops larger particles of grease from reaching the PACK for reduced maintenance costs FILTER Stops most grease and smoke particles Also assists in some cooking odor removal Collects grease moisture drained from grease trough 23 Directs grease moisture removed by grease baffle to grease cup Exit point for ventilator airflow on top left rear of unit DO NOT BLOCK Displays status of fire suppression system COCKED FIRED If FIRED a buzzer will sound continuously 6 cord and cap Plug for NEMA 15 60R receptacle by user Provides power to roll warmer section Energized at all times except during fire safety shut down Energizes fryer only while ventilator section is sensed as operational Reports fire alarm condition to building fire management system Ground wire of power cord connects here Provides connection for shut down control by building fire management system Proper installation of grease
46. used place one Humitrol rack into each drawer pan drains be sure drain valves are left in the closed position Drawer Insert Fig 8a Frypot Drain Valve Operation Fig 8 Roll Warmer Drawer Pan Installation 12 VENTILATOR OPERATION BE SURE BOTH FRYER SWITCHES ARE OFF 1 Press the VENTILATOR POWER switch to ON The green VENTILATOR POWER light will glow and the blower fan will start After a short time if all filters are sensed as being in position and not clogged the cooktop will be energized The roll warmer is energized at all times During normal operation the VENTILATOR POWER light will be the only light glowing on the upper control panel 2 If the amber CHECK FILTER light glows one or more filter elements is out of position Check the GREASE BAFFLE PRE FILTER and FILTER PACK for proper installation in their respective positions Grease baffle and filter pack position are sensed by mechanical switches Pre filter position is sensed by a vacuum switch 3 When the amber REPLACE PRE FILTER light glows the pre filter is nearing the end of its service life Replace the disposable PRE FILTER ELEMENT 4 When the amber REPLACE FILTER PACK light illuminates the HEPA Charcoal filter pack is nearing the end of its service life Replace the FILTER PACK Note The REPLACE PRE FILTER and REPLACE FILTER PACK lights are a warning that the indicated filter is near the end of its service life The appliance will c
47. water Hazardous Decomposition Products Not established acrid fumes Hazardous May Occur D Conditions Polymerization Will Not Occur x to Avoid 29 SECTION 5 HEALTH HAZARDS Threshold Limit Value Routes of Entry Eye Contact ANSULEX Low pH continued None Established Irritant Skin Contact Irritant Inhalation mE Not an expected route of entry Can be irritating to mucous membranes Ingestion Signs and Symptoms Medical Conditions Generally Aggravated by Exposure Chemical Listed as Carcinogen or Potential Irritating to mucous membranes Acute Oral LD Sprague Dawley rats 825 5mg kg Acute Exposure Material irritates skin eyes and mucous membranes Chronic Exposure None known None known National Toxicology Yes O LA R C Yes O OSHA Yes Program b Monographs SECTION 6 EMERGENCY AND FIRST AID PROCEDURES Eye Contact Skin Contact Inhalation Flush and irrigate with water for 15 minutes while holding eyelids open If irritation persists seek medical attention Wash thoroughly with soap and water If irritation persists seek medical attention Fresh air if symptoms occur If irritation persists seek medical attention Ingestion Dilute by drinking large quantities of water SECTION 7 SPECIAL PROTECTION INFORMATION Respiratory Protection Specify Type N A Ventilation Local Mechanical Exhaust N A General N A Eye Chemical goggles recommende
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