Wells HW-106D User's Manual
Contents
1. WELLS MANUFACTURING COMPANY 01 5 2 ERIK CIRCLE P O Box 280 Verdi NV 89439 Customer Service 775 345 0444 Ext 502 fax 775 345 0569 www wellsbloomfield com OPERATION MANUAL WELLS BUILT IN HW Series COOK N HOLD WARMERS with THERMOSTAT CONTROL Kici ae Deprcescceceeetttt rrr res Liters Model HW 106D including Drain Models Includes INSTALLATION USE amp CARE Model HW SMP 6D IMPORTANT DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be given to the OWNER or MANAGER of the restaurant or to the person responsible for TRAINING OPERATORS of this appliance Additional manuals are available from your WELLS DEALER THIS MANUAL MUST BE READ AND UNDERSTOOD BY ALL PERSONS USING OR INSTALLING THIS APPLIANCE Contact your WELLS DEALER if you have any questions concerning installation operation or maintenance of this equipment p n 303740 Rev M015 080902 cdw Unless otherwise specified all commercial cooking equip ment manufactured by WELLS MFG CO is warranted against defects in materials and workmanship for a period of one year from the date of original installation or 18 months from the date of shipment from our factory whichever comes first and is for the benefit of the original purchaser only THIS WARRANTY IS THE COMPLETE AND ONLY WAR RANTY EXPRESSED OR IMPLIED IN LAW OR IN FACT INCLUDING BUT NOT LIMITED TO WARRANTIES OF ME2. position and the actual temperature at the temperature sensing thermobulb 2 The desired temperature is controlled by rotating the TEMPERATURE CONTROL KNOB The knob has a numeric scale where higher numbers correspond to higher temperature 3 On warmers equipped with an INDICATOR LIGHT the light will glow when the thermostat is calling for heat i e the element is energized 4 The TEMPERATURE CONTROL KNOB will rotate approximately 300 and will reach a stop at both ends The OFF position is marked NOTE The dial position is an indication of the temperature setting Actual temperature will vary depending upon the type of product and food consistency B MOUNTING 1 Top mounted built in warmers may be equipped with WELLSLOKS uniquely designed turnout tabs which help secure the warmer top flange to the countertop 2 Bottom mounted warmers require that the cutout be flanged to provide a mounting means Countertops with bottom mounted warmers are very easy to keep clean 3 See the nstallation Instructions supplied with the particular appliance for details C DRAINS 1 D units e g HW 106D have drains for each pan This appliance is intended for use in commercial establishments only This appliance is intended to heat cooked refrigerated food for human consumption and to hold foods at serving temperature No other use is recommended or authorized by the manufacturer or its agents Operators o
3. Equipment and Cleaning Guide Contact NAFEM at North American Association of Food Equipment Manufacturers 401 N Michigan Avenue Chicago Illinois 60611 4267 312 644 6610 10 THIS PAGE BLANK Always use an inset DESCRIPTION PART NO DO NOT place food directly into the warmer pan INSETS 2 2 QT ROUND INSET w lid 20773 4 QT ROUND INSET w lid 20774 7 QT ROUND INSET w lid 20587 11 QT ROUND INSET w lid 20908 11 QT ROUND INSET w hinged lid 21057 ADAPTER TOPS FOR HW 106D ONE 7 QT INSET ADAPTER TOP 20175 ONE 4QT INSET ADAPTER TOP 20822 ADAPTER TOPS FOR HW SMP 6D TWO 7 QT INSETS 20176 TWO 4 QT AND TWO 2 QT INSETS 20434 THREE 4 QT INSETS 21615 ONE 7 QT AND ONE 4 QT INSETS 21617 ONE 7 QT AND ONE 11 QT INSETS 21621 FOUR 2 2 QT INSETS 21624 12 DESCRIPTION PART NO ACCESSORIES 6 oz SOUP LADLE 21764 WELLSLOK EXTENSION KIT for UL LISTED circular warmers only adapt to wood counter up to 1 thick 22592 WELLSLOK EXTENSION KIT for UL LISTED 12 x 20 warmers only adapt to wood counter up to 1 thick 22593 Wellslok Extension Kits for UL Listed units approved for installation in wood counter tops One well units require one kit Two and three well units require two kits four and five well units require three kits DRAIN VALVE EXTENSION KIT extension from drain to counter front with remote handle for use with D models only excluding DM models 20385 DRAIN SCREE
4. Turn control knob s to OFF Allow warmer to cool HAZARD before proceeding Remove any insets pans and or adapter tops if Do NOT splash or pour water used Drain or remove water from well if used for into or over any control panel wet operation or wiring FREQUENCY Minimum daily o TOOLS Mild Detergent Solution 10 Parts Warm Water to 4 Parts Vinegar Plastic Scouring Pad Clean Cloth or Sponge Food Grade Silicone Sealant 1 Wipe entire unit down using a clean cloth or sponge and mild detergent 2 Usea plastic scouring pad to remove any hardened food particles or mineral deposits IMPORTANT DO NOT use steel wool for cleaning 3 Rinse warmer thoroughly with a vinegar and water solution to neutralize all detergent cleanser residue 4 Inspect warmer flange to counter seal Reseal with food grade silicone sealant if necessary Failure to do so may allow grease and water to leak into insulation and heating element causing a potential fire and or electric shock hazard 5 Inspect warmer tank for damage Damage to the outer body may allow grease and water to leak into insulation and heating element causing a potential fire and or electric shock hazard Contact your Authorized Wells Service Agency to inspect warmer if water or grease contamination is suspected 6 Close drain valve Add proper amount of warm water Turn control knob s ON and check for proper operation FIRST AID EYES In case of co
5. Unless otherwise noted this appliance has American sizes on all hardware WARNING Electric Shock hazard All servicing requiring access to non insulated electrical components must be performed by a factory authorized technician DO NOT open any access panel which requires the use of tools Failure to follow this warning can result in severe electrical shock CAUTION Risk of Damage DO NOT connect or energize this appliance until all installation instructions are read and fol lowed Damage to the appliance will result if these instructions are not followed es CAUTION Hot Surface Exposed surfaces can be hot to the touch and may cause burns Refer to the product nameplate for the specific appliance for agency listings In general This appliance conforms to NSF Standard 4 for sanitation only if installed in accordance with the supplied nstallation Instructions UL Listed warmers are Listed under UL File E6070 STD 4 UL E6070 UL Listed Warmers NOTE DO NOT discard the carton or other packing materials until you have inspected the appliance for hidden damage and tested it for proper operation Refer to SHIPPING DAMAGE CLAIM PROCEDURE on the inside front cover of this manual WARNING RISK OF PERSONALINJURY Installation procedures must be performed by a qualified technician with full knowledge of all applicable electrical and plumbing codes Failure can result in persona
6. LATION IMPORTANT 1 IMPORTANT All plumbing installations must be performed by Damage due to being a qualified plumber connected to the wrong 2 For units equipped with a DRAIN LINE Some jurisdictions voltage or phase is NOT may require an approved air gap or other back flow covered by warranty prevention device in the drain It is the responsibility of the plumber to determine such requirement to provide and properly install the required device IMPORTANT Electrical installation other than as specified on the specification sheet will void the UL listing and may void the warranty NOTE Plumb connections must be made in compliance with all Federal State and Local Plumbing Codes and Ordinances CAUTION Hot Surface Exposed surfaces can be hot to the touch and may cause burns eC CAUTION Electrical Shock Hazard DO NOT splash or pour water onto control panel or wiring Always use an inset DO NOT place food directly into the warmer Always pour hot water into the warmer before it is preheated DO NOT pour water into a dry heated warmer This may damage the unit DO NOT put ice into a warmer pan This will cause condensation on the inside of the warmer Damage caused by condensation is NOT covered by warranty Stir thick food items frequently to keep food heated uniformly Keep insets covered to maintain food quality and temperature 1 WET OPERATION ONLY Carefully read the descr
7. N 21709 OPTIONAL 72 WIRING thermostatically controlled warmers contact factory customer service for availability DELIME CLEANER Case of 24 7 oz packets 22838 IMPORTANT Use only factory authorized service parts and replacement filters For factory authorized service or to order factory authorized replacement parts contact your Wells authorized service agency or call Wells Manufacturing Co 2 Erik Circle P O Box 280 Verdi NV 89439 phone 775 345 0444 fax 888 492 2783 Service Parts Dept Service Parts Department can supply you with the name and telephone number of the WELLS AUTHORIZED SERVICE AGENCY nearest you CUSTOMER SERVICE DATA please have this information available if calling for service RESTAURANT INSTALLATION DATE SERVICE COMPANY ADDRESS TELEPHONE NUMBER EQUIPMENT MODEL NO EQUIPMENT SERIAL NO VOLTAGE check one 120 STATE LOCATION TECHNICIAN ZIP Commercial Food Equipment Service Association Wells Manufacturing proudly supports CFESA Commercial Food Equipment Service Association SERVICE TRAINING QUALITY SERVICE CUSTOMER SATISFACTION D gt O WELLS WELLS MANUFACTURING COMPANY DIVISION OF CARRIER REFRIGERATION 2 ERIK CIRCLE P O Box 280 Verdi NV 89439 Customer Service 775 345 0444 Ext 502 fax 775 345 0569 www wellsbloomfield com
8. OF THE INSTALLER to verify that this warmer installation is in compliance with the specifications listed in this manual and on the specification sheet provided It is the RESPONSIBILITY OF THE INSTALLER to check with the AUTHORITY HAVING JURISDICTION in order to verify that this warmer installation is in compliance with local code requirements Water supply and drain installation must meet all applicable local state and federal plumbing codes and ordinances 5 Refer to nstallation Instructions included with the warmer for Underwriters Laboratories conditions of acceptability electrical requirements and other installation concerns N ga gt A BUILT IN WARMERS 1 This is a GENERAL GUIDE For specific cutout dimensions and other installation details refer to the Installation Instructions supplied with the warmer 2 Cutout dimensions for warmer units and control panels are listed on the Installation Instructions provided with the warmer 3 Verify style of control panel e g square rectangular before making cutout NOTE Cutout dimensions are different for square and rectangular control panels for UL LISTED units and UL Recognized units and for wood and metal counters Verify the dimensions are correct for the installation before making the cutout 4 For Cook N Hold warmers a Verify that provided sealants are applied to the underside of the warmer top flange prior to setting the unit into the cutout b Af
9. RCHANTABILITY OR FITNESS FOR ANY PARTICU LAR PURPOSE AND OR FOR DIRECT INDIRECT OR CONSEQUENTIAL DAMAGES IN CONNECTION WITH WELLS MFG CO PRODUCTS This warranty is void if it is determined that upon inspection by an authorized service agency the equipment has been modified misused misap plied improperly installed or damaged in transit or by fire flood or act of God It also does not apply if the serial name plate has been removed or if service is performed by unau 1 Resetting of safety thermostats circuit breakers over load protectors and or fuse replacements are not covered by this warranty unless warranted conditions are the cause 2 All problems due to operation at voltages or phase other than specified on equipment nameplates are not covered by this warranty Conversion to correct voltage and or phase must be the customer s responsibility 3 All problems due to electrical connections not made in accordance with electrical code requirements and wiring diagrams supplied with the equipment are not covered by this warranty 4 Replacement of items subject to normal wear to include such items as knobs light bulbs and normal maintenance functions including adjustments of thermostats adjustment of micro switches and replacement of fuses and indicating lights are not covered by warranty 5 Damage to electrical cords and or plug due to exposure to excessive heat are not covered by this warranty 6 Full use care a
10. et Set control to desired temperature Warmer trips circuit breaker Wet insulation Verify flange to counter seal is sound or reseal with food grade silicone sealant Pan leaking or other internal Contact your Authorized Wells damage Service Agency for repairs Internal damage Contact your Authorized Wells Service Agency for repairs Warmer slow to heat Mineral deposits on pan acting as Clean pan s with Wells Delime a insulator Cleaner Wired to wrong voltage Verify supply voltage must match voltage on warmer nameplate Drain equipped unit will not hold Drain valve not fully closed Check drain valve for debris and water close fully Drain valve damaged or pan s Contact your Authorized Wells leaking Service Agency for repairs There are no user serviceable components in the control unit or in the pan shroud In all instances of damage or malfunction contact your Authorized Wells Service Agency for repairs CARE OF STAINLESS STEEL Stainless steel is a marvelous material strong lustrous and low maintenance With a minimum of care it will normally retain its beauty and durability for the life of the equipment In some applications however special care is required in order to maintain stainless steel s special properties External components such as cabinets and control panels are finished with a grain pattern This pleasing finish is best maintained by cleaning with a non abrasive cleanser applied with a soft cl
11. f this appliance must be familiar with the appliance use limitations and associated restrictions Operating instructions must be read and understood by all persons using or installing this appliance Cleanliness of this appliance is essential to good sanitation Read and follow all included cleaning instructions and schedules to ensure the safety of the food product Disconnect this appliance from electrical power before performing any maintenance or servicing This appliance is not jet stream approved Do not direct water jet or steam jet at this appliance or at any control panel or wiring Do not splash or pour water on in or over any controls control panel or wiring Exposed surfaces of this appliance can be hot to the touch and may cause burns Do not operate this appliance if the control panel is damaged Call your Authorized Wells Service Agent for service The technical content of this manual including any wiring diagrams schematics parts breakdown illustrations and or adjustment procedures is intended for use by qualified technical personnel Any procedure which requires the use of tools must be performed by a qualified technician This manual is considered to be a permanent part of the appliance This manual and all supplied instructions diagrams schematics parts breakdown illustrations notices and labels must remain with the appliance if it is sold or moved to another location This appliance is made in the USA
12. iption of the warmer operation on the specification sheet The warmer is to be used for WET operation ONLY Add approximately 1 of hot tap water before turning the warmer ON Use of hot water will allow a faster preheat a Check the water level frequently and add hot water as necessary to prevent the warmer from running dry b Do not add water to the warmer if it has run dry c If your warmer is allowed to run dry turn it OFF and allow to cool to room temperature before adding water Damage caused by allowing this warmer to run dry is NOT covered by warranty Damage caused by adding water to a dry warmer when hot is NOT covered by warranty PRE HEATING THE WARMER 1 Place desired pan s or inset s with appropriate adapter top on warmer a Insets are available as accessories in 2 qt 4qt 7 qt and 11 qt sizes with lids and adapter tops 2 Turn temperature control to HI or highest temperature setting 3 Allow warmer to preheat for approximately 10 minutes then set the control for the desired temperature Be sure to keep the warmer covered during preheat and operation OPERATION 1 Always use an inset DO NOT place food directly into the warmer 2 Check water level in on warmer frequently during use Running warmers dry will damage the warmer 3 DO NOT use metal tools steel wool or caustic or abrasive cleanser to clean warmer pan DAILY CLEANING INSTRUCTIONS CAUTION ELECTRIC SHOCK PREPARATIONS
13. l injury and property damage CAUTION FIRE HAZARD Avoid storing flammable or combustible materials in on or near the appliance Sees IMPORTANT For warmers installed in plastic counter tops the counter material must be protected from the heat of the warmer in order to prevent discoloration and or deterioration Wellsloks are not suitable for this purpose The installer should contact the manufacturer or distributor of the countertop material for specific instructions IMPORTANT Wellslok Extension Kits must be used ONLY with UL Listed warmers approved for installation in wood counter tops Refer to the nstallation Instructions provided with the warmer UNPACKING amp INSPECTION Carefully remove the appliance from the carton Remove all protective plastic film packing materials and accessories from the Appliance before connecting electrical power or otherwise performing any installation procedure Carefully read all instructions in this manual and the nstallation Instruction Sheet packed with the appliance before starting any installation Read and understand all labels and diagrams attached to the appliance Carefully account for all components and accessories before discarding packing materials Store all accessories in a convenient place for later use INSTALLATION NOTES Installation and start up of built in warmers MUST be performed by an authorized installation company It is the RESPONSIBILITY
14. life of the appliance 7 Travel mileage is limited to sixty 60 miles from an Authorized Service Agency or one of its sub service agencies 8 All labor shall be performed during regular working hours Overtime premium will be charged to the buyer 9 All genuine Wells replacement parts are warranted for ninety 90 days from date of purchase on non warranty equipment This parts warranty is limited only to replacement of the defective part s Any use of non genuine Wells parts completely voids any warranty 10 Installation labor and job check outs are not considered warranty and are thus not covered by this warranty 11 Charges incurred by delays waiting time or operating restrictions that hinder the service technician s ability to perform service are not covered by warranty This includes institutional and correctional facilities NOTE For your protection please note that equipment in this shipment was carefully inspected and packaged by skilled personnel before leaving the factory Upon accep tance of this shipment the transportation company assumes full responsibility for its safe delivery IF SHIPMENT ARRIVES DAMAGED 1 VISIBLE LOSS OR DAMAGE Be certain that any visible loss or damage is noted on the freight bill or express receipt and that the note of loss or damage is signed by the delivery person 2 FILE CLAIM FOR DAMAGE IMMEDIATELY Regardless of the extent of the damage 3 CONCEALED LOSS OR DAMAGE if da
15. mage is unnoticed until the merchandise is unpacked notify the transportation company or carrier immediately and file CONCEALED DAMAGE claim with them This should be done within fifteen 15 days from the date the delivery was made to you Be sure to retain the container for inspection Wells Manufacturing cannot assume liability for damage or loss incurred in transit We will however at your request supply you with the necessary documents to support your claim WARRANTY i FEATURES amp OPERATING CONTROLS PRECAUTIONS amp GENERAL INFORMATION AGENCY LISTING INFORMATION INSTALLATION OPERATION CLEANING INSTRUCTIONS TROUBLESHOOTING SUGGESTIONS MAINTENANCE INSTRUCTIONS 10 PARTS amp SERVICE 12 CUSTOMER SERVICE DATA 13 ONDRWWHNHX Thank You for purchasing this Wells Manufacturing Co appliance Proper installation professional operation and consistent maintenance of this appliance will ensure that it gives you the very best performance and a long economical service life This manual contains the information needed to properly install this appliance and to use and care for the appliance in a manner which will ensure its optimum performance MODEL DESCRIPTION VOLTS WATTS HW 106D 11 QT ROUND 1650 HW 106D 11 QT ROUND 208 240 4240 1650 HW SMP 6D 12 x 20 RECTANGLE 208 240 4350 1800 A THERMOSTAT 1 On THERMOSTATICALLY CONTROLLED warmers power is applied to the heating element according to the control knob
16. nd maintenance instructions supplied with each machine Noted maintenance and preventative maintenance items such as servicing and thorized personnel The prices charged by Wells Mfg Co for its products are based upon the limitations in this war ranty Seller s obligation under this warranty is limited to the repair of defects without charge by a Wells Mfg Co factory authorized service agency or one of its sub service agen cies This service will be provided on customer s premises for non portable models Portable models a device with a cord and plug must be taken or shipped to the closest au thorized service agency transportation charges prepaid for service In addition to restrictions contained in this warranty specific limitations are shown in the Service Policy and Pro cedure Guide Wells Mfg Co authorized service agencies are located in principal cities This warranty is valid in the United States and Canada and void elsewhere Please con sult your classified telephone directory your foodservice equipment dealer or write the Factory Service Department Wells Manufacturing Company P O Box 280 Verdi Ne vada 89439 phone 775 345 0444 or 888 492 2782 for information and other details concerning warranty cleaning schedules are customer responsibility Those miscellaneous adjustments noted are customer responsibility Proper attention to preventative maintenance and scheduled maintenance procedures will prolong the
17. ntact immediately flush with warm water for 15 minutes and consult a physician SKIN Wash with soap and water INHALATION Relocate to fresh air INGESTION If swallowed drink plenty of water or milk and consult a physician EMERGENCY PHONE 800 255 3924 INGREDIENTS Sulfamic acid citric acid aluminum sulfate Non toxic when used as directed WEEKLY CLEANING INSTRUCTIONS PREPARATIONS Remove any insets pans and or adapter tops if used Drain or remove water from well if used for wet operation FREQUENCY Weekly or whenever lime or scale is seen accumulating on the sides of the warmer pans TOOLS Wells Delime Cleaner 1 package per pan Plastic Scouring Pad Clean Cloth or Sponge 1 Add water to pans until water is at normal operating level 1 1 1 2 deep or covers accumulated scale 2 Heat water to maximum temperature 190 F or higher 3 Pour contents of one package into each warmer pan Stir to dissolve cleaner Turn heat control OFF Cover pans 4 Allow solution to soak at least one hour or overnight for heavy scale buildup 5 Drain hot water from pans Scrub with a plastic scouring pad Rinse thoroughly with hot water then dry 6 Refill pans with hot tap water and resume operation 7 Heavy scale buildup may require additional treatments SYMPTOM POSSIBLE CAUSE SUGGESTED REMEDY Circuit breaker off or tripped Reset circuit breaker Warmer will not heat Temperature control not s
18. oth Rub only in the direction of the grain In the absence of visible grain rub only along the longest axis of the appliance Restore stainless steel s luster by applying a polish specifically made for stainless steel Spray on wipe off with a soft cloth rubbing in the direction of the grain Never use metal implements wire brushes abrasive scratch pads or steel wool to clean stainless steel Warmer pans insets and other vessels are subject to a harsher environment Wells Manufacturing uses an very high quality stainless steel 304DDQ for our food warmer pans Even the highest quality stainless steel however is mostly iron and will rust pit and corrode under the following conditions e Poor Water Quality Hard water water with a high content of dissolved minerals will leave mineral deposits when allowed to dry Calcium lime can buildup on heated surfaces even under water If left unattended hard water spots and lime buildup can lead to rusting corrosion and pitting e Contact with Chlorides Chlorides specific compounds of chlorine are found in food table salt and many cleansers Chlorides can attack the surface of stainless steel resulting in corrosion and pitting Keep your stainless steel warmers clean and free from calcium buildup Use alkaline alkaline chlorinated or non chloride cleanser Use citric acid based cleaners to remove calcium deposits For additional information please read the NAFEM Stainless Steel
19. ter installation verify that the tabs on the Wellsloks are turned out to lock the warmer into the counter c Apply a thin bead of food grade silicone sealant around the flange to seal it to the counter d Wellslok extension kits are available for installing warmers in counter tops where the standard Wellslok would not normally reach The extension kit will adapt to counter tops up to 1 thick ELECTRICAL INSTALLATION 1 Refer to the product nameplate Verify the electrical service power Voltage and phase must match the nameplate specifications Wiring the warmer to the wrong voltage can severely damage the unit or cause noticeably decreased performance NOTE Damage caused by leaks due to improper installation is NOT covered by warranty 2 Available electrical service amperage must meet or exceed the ipl specifications listed on the specification sheet provided with the SHOCK HAZARD warmer 3 Warmer and control unit must be connected to an appropriate The ground lug of this building ground Ground connection will be marked GND or appliance must be connected i ae to a suitable building ground NOTE Wire gauge insulation type and temperature rating as IMPORTANT well as type size and construction of conduit must meet or exceed Contact a licensed electrician applicable specifications of local codes and of the National to install and connect Electrical Code electrical power to the appliance E PLUMBING INSTAL
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