Weider WESY6040 User's Manual
Contents
1. Insert the Weight Tube 80 into the stack of Weights 25 Slide the tenth Weight 25 onto the upper end of the Weight Tube The Weight Tube must be turned so the welded pin is in the pin groove in the Weight Locate the lower ends of the Weight Guides 72 there are holes near the upper ends Insert the lower ends of the Weight Guides into the ten Weights 25 Attach the upper ends of the Weight Guides 72 to the Top Frame 67 with the 5 16 x 6 Bolt 74 the two 1 2 x 3 4 Bushings 73 and a 5 16 Nylon Locknut 3 Press two 1 3 4 Inner Caps 44 and two 1 Round Inner Caps 49 into the Arm Frame 52 Lubricate the upper axle on the Arm Frame 52 Hold the axle between the two Arm Frame Bushings 68 Set the Arm Frame Bushings and the Arm Frame on the welded plate on the Top Frame 67 Place the Arm Frame Bracket 69 over the Arm Frame Bushings Attach the Arm Frame Bracket to the Top Frame with four 1 4 x 3 4 Screws 18 and 1 4 Nylon Locknuts 7 Upper Ends of Weight Guides have Holes 72 Y Pin Groove Welded Pin 79 25 18 MA Lubricate N 68 gt 69 12 13 14 Press two 1 3 4 Inner Caps 44 into each of the Arms 46 Apply lubricant to the lower axles on the Arm Frame 52 Slide an Arm 46 onto one of the axles Hold two 1 Retainers 54 and a 12. REMOVE THIS PART LIST EXPLODED DRAWING FROM THE MANUAL PART LIST Model No WESY60400 Key No Qty 00 NDUIDSDINA INF N0 00 A7330N0mP 8Sm0w NNOo0Oo0O ANNO HH HANNANAATAHAH NH WD Description 5 16 x 2 1 2 Carriage Bolt 5 16 Jam Nut 5 16 Nylon Locknut Base Stabiliser 1 2 Tap Screw 1 4 Nylon Locknut 5 16 Flat Washer 3 8 Flat Washer 1 4 Flat Washer 5 16 x 2 3 4 Bolt Handgrip Seat 5 16 x 2 3 4 Carriage Bolt 3 1 2 Pulley 3 8 x 3 1 2 Bolt 5 16 x 3 Bolt 1 4 x 3 4 Screw Weight Bumper Pulley Plate 3 8 Nylon Locknut 1 Metal Spacer Short Cable 5 16 x 1 1 2 Bolt Weight Weight Pin 2 Inner Cap 13 1 2 Pad Tube Leg Lever 6 Pad 13 Pad Tube 1 1 2 Inner Cap 5 16 x 2 1 4 Bolt 3 4 Round Inner Cap 5 16 x 3 1 4 Bolt Seat Frame Seat Plate 1 4 x 2 Carriage Bolt Nylon Strap Seat Knob Backrest Front Upright 1 4 x 2 1 2 Screw 1 3 4 Inner Cap 7 3 4 Pad Arm 7 Handle 3 8 x 1 3 4 Bolt 1 Round Inner Cap 5 1 2 Pad 1 2 x 3 8 Spacer Arm Frame Key No Qty bh IN NIN NONONG NY AH AH AH ty tl dy pat ANNAN AH i HH HH HS WD PD BY ND B OE PO R0997A Description Plastic Bushing 1 Retainer 1 Round Cover Cap Large U Bracket 1 1 4 Inner Cap Narrow Swivel Bracket Cable Trap 4 1 2 L Pin 5 16 x 2 Bolt
3. Round Cover Cap 55 against the lower end of the axle The teeth on the Retainers must bend toward the Round Cover Cap see inset drawing Tap the Retainers and Round Cover Cap onto the axle Attach the other Arm 46 to the Arm Frame 52 in the same manner Insert the two 4 1 2 L Pins 60 down through the indicated holes in the Arm Frame 52 and the Arms 46 Wet both Arms 46 with soapy water Slide a 7 3 4 Pad 45 onto each Arm Press a 1 Round Inner Cap 49 into the indicated end of a 7 Handle 47 Wet the other end of the Handle with soapy water and slide a Handgrip 12 onto it Insert the Handle into one of the Arms 46 Attach the Handle with a 5 16 x 2 1 4 Bolt 33 two 5 16 Flat Washers 8 a 1 2 x 3 8 Spacer 51 and a 5 16 Nylon Locknut 3 Attach a 7 Handle 47 to the other Arm 46 in the same manner Attach a Large U Bracket 56 to one of the Arms 46 with a 3 8 x 2 3 4 Bolt 70 3 8 Flat Washer 9 and 3 8 Nylon Locknut 21 Be sure that the Cable Trap 59 is on the side shown Attach a Large U Bracket 56 to the other Arm 46 in the same manner 52 Lubrica 15 Attach the Wide Swivel Bracket 71 to the indi cated bracket on the Top Frame 67 with a 5 16 x 3 1 4 Bolt 35 and 5 16 Nylon Locknut 3 Do not overtighten the Nylon Locknut the Wide Swivel Bracket must be able to swivel
4. 42 15 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the front upright see ATTACHING AND REMOV ING THE SEAT on page 15 Attach the Chain 84 between the 5 16 x 2 Eyebolt 62 on the Leg Lever 29 and the Short Cable 23 with two Cable Clips 83 ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 85 to the Long Cable 66 with a Cable Clip 83 For some exercises the Chain 84 and or Nylon Rope 76 should be attached between the Lat Bar and the Long Cable with two Cable Clips If the Chain is used adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 can be attached in the same way ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION Attach the Lat Bar 85 to the Short Cable 23 with a Cable Clip 83 For some exercises the Chain 84 and or Nylon Rope 76 should be attached between the Lat Bar and the Short Cable with two Cable Clips If the Chain is used adjust the length of the Chain between the Lat Bar and the Short Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 can be attached in the same way CHANGING THE STEPPING RESISTANCE To change the stepping resistance first lift the Right and Left Pedals
5. 5 16 x 2 Eyebolt Stop Bracket 1 Plastic Stop 1 2 x 1 2 Spacer Long Cable Top Frame Arm Frame Bushing Arm Frame Bracket 3 8 x 2 3 4 Bolt Wide Swivel Bracket Weight Guide 1 2 x 3 4 Spacer 5 16 x 6 Bolt Adjustment U Bracket Nylon Rope 4 1 2 Pulley P Plate Weight Tube Endcap Weight Tube Weight Guide Bracket Rear Upright Cable Clip Chain Lat Bar Brace 5 16 x 3 1 2 Bolt 2 Outer Cap Right Pedal Left Pedal Resistance Cylinder Pedal Cover 1 1 2 Bushing 5 8 Retainer 5 8 Round Cover Cap 5 8 Spacer VKR Backrest VKR Armrest Left VKR Arm Right VKR Arm 1 4 x 2 Screw Plastic Flanged Bushing User s Manual Note indicates a non illustrated part Specifications are subject to change without notice See the back cover of the user s manual for information about ordering replacement parts EXPLODED DRAWING Model No WESY60400 RO997A
6. 89 90 off the hooks at the lower ends of the Resistance Cylinders 91 Move the hooks to different slots under the Pedals Make sure that the hooks are fully inserted into the slots in the same position under both Pedals The farther the hooks are moved from the Rear Upright 82 the greater the resistance will be CAUTION The Resistance Cylinders become very hot during use Allow the Resistance Cylinders to cool before touching them 16 WEIGHT RESISTANCE CHART WEIGHT PRESSARM BUTTERFLY ARM LEGLEVER HIGH PULLEY LOW PULLEY PLATES Ibs Ibs Ibs Ibs Ibs 26 39 50 64 80 96 112 130 149 Do not use The actual resistance at each weight station may vary due to differences in individual weight plates as well as friction between the cables pulleys and weight guides 17 TROUBLE SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the weight system Replace any worn parts immediately The weight system can be cleaned using a damp cloth and mild non abrasive detergent Do not use solvents TIGHTENING THE CABLES Adjustment Woven cable the type of cable used on the weight system can stretch slightly when it is first used If there is slack in the cables before resistance is felt the cables should be tightened Locate the adjust ment sleeve and adjustment screw near the lower end of the Short Cable 23 Loosen the adjustment
7. E screw Pull the end of the Short Cable until there is no Fi Adjustment slack Slide the adjustment sleeve and the ball against gt i the indicated 3 1 2 Pulley 15 Retighten the adjust ment screw Make sure that the cables are not too tight or the top weight will be lifted off the weight stack Sleeve Additional slack can be removed by locating the indi cated 5 16 Nylon Locknut 3 near the upper end of the Front Upright 42 To tighten the cables hold the 5 16 x 3 1 4 Bolt 35 and turn the Nylon Locknut clockwise Note Inspect all cables before each use If a cable tends to slip off the pulleys often the cable may have become twisted Remove the cable and re install it If the cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual Replace all cables every two years 18 CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable 23 and the Long Cable 66 Use the diagram to make sure that the two cables are assembled correctly The letters show the routing of the Short Cable 23 the numbers show the routing of the Long Cable 66 8 Top Frame Long Cable 66 High Pulley Station D Weight Tube El A Caw Short Cable 23 le YT Low Pulley Station ORDERING REPLACEMENT PARTS If you encounter any difficulties or problems with this product contact the ICON Fitness Lifestyle Ltd
8. office or write ICON Fitness Lifestyle Ltd Greenwich House 223 North Street Sheepscar West Yorkshire Leeds LS7 2AA Tel Country Code 0345 089009 Fax 113 241 1120 To help us assist you please be prepared to give the following information The MODEL NUMBER of the product WESY60400 The NAME of the product WEIDER VIPER 2000 The SERIAL NUMBER of the product see the front cover of this manual The KEY NUMBER and DESCRIPTION of the desired part s see the PART LIST EXPLODED DRAWING attached at the centre of this user s manual Part No 134042 R0997A WEIDER is a registered trademark of ICON Health amp Fitness Inc O 1997 Printed in Canada REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL This chart is provided to help you identify the small parts used in assembly Important Some parts may have been pre assembled for shipping purposes if you cannot find a part in the parts bags check to see if it has been pre assembled WESY60400 R0997A VNS O H 1 4 Nylon Locknut 7 6 I YA O H 5 16 Jam Nut 2 2 n 27 N O H 5 16 Nylon Locknut 3 30 V O H 3 8 Nylon Locknut 21 12 NT O 1 4 Flat Washer 10 10 e 5 16 Flat Washer 8 23 3 8 Flat Washer 9 5 1 2 Tap Screw 6 2 CMM 1 4 x 3 4 Screw 18 8 GV 1 4 x 2 Screw 102 4 GONNA 1 4 x 2 1 2 Screw 43 4 ANN 5 16 x 1 1 2
9. 16 x 2 3 4 Bolts 11 two 5 16 Flat Washers 8 and two 5 16 Nylon Locknuts 3 Insert the two 5 16 x 2 1 2 Carriage Bolts 1 up through the Base 4 2 Press the two 2 Outer Caps 88 onto the Stabiliser 5 Insert two 5 16 x 2 3 4 Carriage Bolts 14 and one 5 16 x 2 1 2 Carriage Bolt 1 up through the Stabiliser 5 Slide the end of the Base 4 and the Rear Upright 82 onto the two 5 16 x 2 3 4 Carriage Bolts 14 Make sure that the Rear Upright is turned as shown Thread 5 16 Nylon Locknuts 3 onto the two Carriage Bolts Do not tighten the Nylon Locknuts yet Slide one end of the Brace 86 onto the 5 16 x 2 1 2 Carriage Bolt 1 in the Stabiliser 5 Thread a 5 16 Nylon Locknut 3 onto the Carriage Bolt Do not tighten the Nylon Locknut yet Attach the other end of the Brace 86 to the Rear Upright 82 with a 5 16 x 2 3 4 Bolt 11 a 5 16 Flat Washer 8 and a 5 16 Nylon Locknut 3 Do not tighten the Nylon Locknut yet 3 Press the 1 1 4 Inner Cap 57 into the Front Upright 42 Attach the 1 Plastic Stop 64 to the centre hole in the Stop Bracket 63 with a 5 16 x 1 1 2 Bolt 24 and 5 16 Nylon Locknut 3 Attach the Stop Bracket 63 to the Front Upright 42 with a 5 16 x 2 Bolt 61 5 16 Flat Washer 8 and 5 16 Nylon Locknut 3 Slide the Front Upright 42 onto the two 5 16 x 2 1 2 Carriage Bolts 1 in the Base 4 Threa
10. 66 up around the 3 1 2 Pulley 15 on the right Arm 46 Tighten the 3 8 x 1 3 4 Bolt 48 and 3 8 Nylon Locknut not shown Be sure that the Cable Trap 59 is turned to the indicated position Attach the 5 16 x 3 Bolt 17 two 5 16 Flat Washers 8 and a 5 16 Jam Nut 2 to the indi cated hole in the Top Frame 67 Slide the end of the Long Cable 66 onto the 5 16 x 3 Bolt 17 Tighten another 5 16 Jam Nut 2 onto the Bolt 23 Hold the indicated end of the Short Cable 23 under the 3 1 2 Pulley 15 on the Front Upright 42 Attach the 5 16 x 3 1 2 Bolt 87 two 5 16 Flat Washers 8 the 1 Metal Spacer 22 and a 5 16 Nylon Locknut 3 to the Front Upright as shown Be sure that the Short Cable is between the Pulley and the Metal Spacer Tighten the 3 8 Nylon Locknut 21 and 3 8 x 3 1 2 Bolt not shown Wrap the Short Cable 23 up around the 3 1 2 Pulley 15 on the Pulley Plate 20 Tighten the 3 8 Nylon Locknut 21 and 3 8 x 1 3 4 Bolt 48 Make sure that the Cable Trap 59 is in the 6 o clock position 24 Remove the 3 8 Nylon Locknut 21 3 8 x 1 3 4 Bolt 48 and 4 1 2 Pulley 77 from the lower end of the I Plates 78 Route the Short Cable 23 over the Pulley and reattach the Pulley to the l Plates with the Bolt and Nylon Locknut Refer to the inset dra
11. Bolt 24 2 QW H 3 8 x 1 3 4 Bolt 48 8 SS 1 4 x 2 Carriage Bolt 38 2 WW 5 16 x 2 Bolt 61 3 my 5 16 x 2 1 4 Bolt 33 5 AAA 5 16 x 2 1 2 Carriage Bolt MA OL 5 16 x 2 3 4 Carriage Bolt 14 1 2 x 3 8 Spacer 51 2 E i T C 5 16 x 2 3 4 Bolt 11 10 1 2 x 1 2 Sp acer 65 2 ME OL 1 2 x 3 4 Spacer 73 2 3 8 x 2 3 4 Bolt 70 3 CN OL 5 16 x 3 Bolt 17 1 1 Metal Spacer 22 1 OL SN Mm 5 16 x 3 1 4 Bolt 35 2 ANA 5 8 Retainer 95 2 A 5 16 x 3 1 2 Bolt 87 1 de 3 8 x 3 1 2 Bolt 16 1 NAN 5 16 x 6 Bolt 74 1 f gt vu 3 4 Round Inner Cap 34 4 1 Round Inner Cap 49 8 1 Round Cover Cap 55 4 OL OU 5 8 Round Cover Cap 96 2 5 8 Spacer 97 S J 1 1 4 Inner Cap 57 HH UH LLL 5 16 x 2 Eyebolt 62 1 y N 4 E oq N J 4 E 1 3 4 Inner Cap 44 6 1 1 2 Inner Cap 32 4 44 NGA 4 Jf N J 2 Inner Cap 27 3 N lt 2 Outer Cap 88 2
12. Model No WESY60400 Serial No Serial Number Decal QUESTIONS As a manufacturer we are com mitted to providing complete customer satisfaction If you have questions or find that there are missing or damaged parts we will guarantee you complete satisfaction through our Customer Service Department Please CALL 0345 089009 Or WRITE ICON Fitness Lifestyle Ltd Greenwich House 223 North Street Sheepscar West Yorkshire Leeds LS7 2AA CAUTION Read all precautions and in structions in this manual before using this equipment Save this manual for future reference USER S MANUAL TABLE OF CONTENTS IMPORTANT PREGAUTIONS 4 ici e A dla a 2 BEFORE YOU BEGIN 0 0 i Re RAUS e ENS aie dite ee ere 3 ASSEMBLY ai es S Seog a basting te eat au ec etr ae One a gu E 4 ADJUSTMENT sure er pereo tum Gi Re ve e epe aie obere es e vedono ds 15 TROUBLE SHOOTING AND MAINTENANCE sseeeee m e 18 CABLE DIAGRAM o bah agi gg see pe Reeve Ere ede epe ice agr toa eae Rel debes 19 ORDERING REPLACEMENT PARTS sseee aa aaa aaa a a a aaa aaa a aaa aaa aaa Back Cover Note A PART IDENTIFICATION CHART and a PARTS LIST EKPLODED DRAWING are attached at the centre of this manual Remove them before beginning assembly IMPORTANT PRECAUTIONS WARNING To reduce the risk of serious injury read the following important precautions before using the home gym system 1 Read all instructions in t
13. any exercise program consult your physician This is especially important for persons over the age of 35 or persons with pre existing health problems Read all instructions before using ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product BEFORE YOU BEGIN Thank you for selecting the versatile WEIDER VIPER 2000 The VIPER 2000 offers a selection of weight stations designed to develop every major muscle group of the body Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardiovascular system the VIPER 2000 will help you to achieve the specific results you want For your benefit read this manual carefully before using the WEIDER VIPER 2000 If you have addi ASSEMBLED DIMENSIONS Height 75 1 2 in Width 55 3 4 in Length 72 in tional questions please call our Customer Service Department To help us assist you please note the product model number and serial number before call ing The model number is WESY60400 The serial number can be found on a decal attached to the VIPER 2000 see the front cover of this user s manual Before reading further please review the drawing below and familiarise yourself with the parts that are labelled High Pulley Station Lat Bar Arms VKR Arms Backrest Resistance Cylinders Weight Stack Weight Pin Stepper Leg Leve
14. d two 5 16 Nylon Locknuts 3 onto the Carriage Bolts Do not tighten the Nylon Locknuts yet 4 Press two 2 Inner Caps 27 into the Top Frame 67 Attach the Top Frame 67 to the Front Upright 42 with two 5 16 x 2 3 4 Bolts 11 5 16 Flat Washers 8 and 5 16 Nylon Locknuts 3 Do not tighten the Nylon Locknuts yet Attach the Top Frame 67 to the Stop Bracket 63 with a 5 16 x 2 3 4 Bolt 11 5 16 Flat Washer 8 and 5 16 Nylon Locknut 3 Do not tighten the Nylon Locknut yet Attach the Top Frame 67 to the Rear Upright 82 with two 5 16 x 2 3 4 Bolts 11 5 16 Flat Washers 8 and 5 16 Nylon Locknuts 3 Tighten all Nylon Locknuts used in steps 2 through 4 5 Press two 1 1 2 Bushings 93 into the Left Pedal 90 press two 1 1 2 Bushings 93 into the Right Pedal 89 Attach a Pedal Cover 92 to each Pedal with a 1 2 Tap Screw 6 Lubricate the pedal axles on the Rear Upright S Slotted 82 Slide the Right and Left Pedals 89 90 onto 7 Brackets the right and left pedal axles Note Make sure ye that the Pedals are on the correct sides the slotted brackets must be on the insides of the Pedals Hold a 1 Retainer 54 and 1 Round Cover Cap 55 against the left pedal axle The teeth on the Retainer must bend toward the Round Cover Cap Tap the Retainer and Round Cover Cap onto the pedal axle Attach the Right Pedal in the same mann
15. er 6 Lubricate the cylinder axles on the Rear Upright 82 Slide a 5 8 Spacer 97 and a Resistance Cylinder 91 onto the right cylinder axle Be sure that the Spacer is turned as shown Hold a 5 8 Retainer 95 and 5 8 Round Cover Cap 96 against the right cylinder axle The teeth on the Retainer must bend toward the Round Cover Cap Tap the Retainer and Round Cover Cap onto the cylinder axle Attach a Resistance Cylinder 91 to the left cylin der axle in the same manner 7 Raise the Left Pedal 90 and rest it on the hook at the lower end of the left Resistance Cylinder 91 The hook must be in one of the slots under the Left Pedal Raise the Right Pedal 89 and rest it on the hook at the lower end of the right Resistance Cylinder 91 Make sure that the hooks are in the same position under both Pedals 8 Setthe two Weight Bumpers 19 on the indicated plate on the Base 4 Align the holes in the Weight Bumpers with the holes in the plate Stack nine Weights 25 on the Weight Bumpers 19 Each Weight must be turned so the pin groove is facing the Front Upright 42 The holes in the Weights must be aligned with the holes in the Weight Bumpers CAUTION Be careful to avoid tipping the stack of Weights until step 9 is completed Pin Groove H 25 9 10 11 Press the Weight Tube Endcap 79 into the indi cated end of the Weight Tube 80
16. freely 16 If the parts shown at the right have not been pre assembled follow the instructions below to assemble them Attach the two I Plates 78 to two 4 1 2 Pulleys 77 with two 3 8 x 1 3 4 Bolts 48 and 3 8 Nylon Locknuts 21 as shown Do not thread the Nylon Locknuts all the way onto the Bolts until assembly step 24 is completed 17 IMPORTANT As you assemble the Long Cable 66 and the Short Cable not shown refer to page 19 of this manual to make sure that the Cables are properly routed Find the end of the Long Cable 66 that does not have a rubber ball Insert that end of the Long Cable up through the indicated opening in the Top Frame 67 Lay the Long Cable 66 over a 4 1 2 Pulley 77 Attach the Pulley inside the Top Frame 67 with a 3 8 x 2 3 4 Bolt 70 two 3 8 Flat Washers 9 the two 1 2 x 1 2 Spacers 65 and a 3 8 Nylon Locknut 21 18 Remove the 3 8 x 1 3 4 Bolt 48 3 8 Nylon Locknut 21 and 3 1 2 Pulley 15 from the indi cated bracket on the Top Frame 67 Insert the end of the Long Cable 66 through the bracket and down through the indicated hole Reattach the 3 1 2 Pulley 15 to the bracket on the Top Frame 67 with the 3 8 x 1 3 4 Bolt 48 and 3 8 Nylon Locknut 21 Be sure that the Long Cable is between the Pulley and the top of the bracket 19 20 21 22 Remo
17. his user s manual 7 Always wear athletic shoes for foot protection and in the accompanying literature before using the weight system 8 Never release the press arms leg lever lat bar or nylon strap whilst weights are raised 2 Use the weight system only on a level sur The weights will fall with great force face Cover the floor beneath the weight sys tem for protection 9 Always stand on a foot plate when performing an exercise that could cause the weight sys 3 Inspect and tighten all parts each time you tem to tip use the weight system Replace any worn parts immediately 10 Always disconnect the lat bar from the weight system when performing an exercise that 4 Keep children under 12 away from the weight does not use the lat bar System at all times 11 The resistance cylinders become very hot 5 Inspect all cables before each use Make sure during use Allow the cylinders to cool before that the cables remain on the pulleys at all touching them times If the cables bind whilst you are exer cising stop immediately and make sure that 12 If you feel pain or dizziness at any time whilst the cables are on all of the pulleys Replace exercising stop immediately and begin cool all cables every two years ing down 6 Keep hands and feet away from moving 13 The weight system is intended for in home parts use only Do not use this treadmill in any commercial rental or institutional setting WARNING Before beginning this or
18. n until the bent end of the Weight Pin is touching the Weights and turn the bent end downward The weight setting can be changed from 12 5 pounds to 125 pounds in increments of 12 5 pounds Note Due to the cables and pulleys the actual amount of resistance at each exercise sta tion will vary from the weight setting Refer to the Weight Resistance Chart on page 17 to find the actual amount of resistance at each station Note 1 kg 2 2 pounds SWITCHING THE ARMS TO THE PRESS MODE OR THE BUTTERFLY MODE To perform the BENCH PRESS exercise switch the Arms 46 to the press mode by inserting the two 4 1 2 L Pins 60 down through the indicated holes in the Arm Frame 52 and the Arms To perform the BUTTERFLY exercise switch the Arms 46 to the butterfly mode by inserting one of the 4 1 2 L Pins 60 down through the hole in the centre of the Arm Frame 52 and the Stop Bracket 63 Set the other L Pin aside ATTACHING AND REMOVING THE SEAT Set the bracket on the Seat Frame 36 onto the indi cated pins on the Front Upright 42 Attach the Seat Frame to the Front Upright with the 5 16 x 2 3 4 Carriage Bolt 14 and Seat Knob 40 For some exercises the Seat 13 must be removed First make sure that the chain is not attached to the leg lever Next remove the Seat Knob 40 and 5 16 x 2 3 4 Carriage Bolt 14 from the Seat Frame 36 Lift the Seat Frame off the Front Upright
19. onto each Carriage Bolt Press a 1 1 2 Inner Cap 32 into the Leg Lever 29 Attach the 5 16 x 2 Eyebolt 62 to the Leg Lever 29 with a 5 16 Flat Washer 8 and a 5 16 Nylon Locknut 3 Lubricate a 5 16 x 2 1 4 Bolt 33 Attach the Leg Lever 29 to the Seat Frame 36 with the Bolt and a 5 16 Nylon Locknut 3 Do not over tighten the Nylon Locknut the Leg Lever must be able to pivot freely Set the bracket on the Seat Frame 36 onto the indicated pins on the Front Upright 42 Attach the Seat Frame with a 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 Press 3 4 Round Inner Caps 34 into the ends of the 13 1 2 Pad Tube 28 Insert the Pad Tube into the Seat Frame 36 Slide a 6 Pad 30 onto each end of the Pad Tube Press 3 4 Round Inner Caps 34 into the ends of the 13 Pad Tube 31 Insert the Pad Tube into the Leg Lever 29 Slide a 5 1 2 Pad 50 onto each end of the Pad Tube Press 1 1 2 Inner Caps 32 into the Left and Right VKR Arms 100 101 Attach the Left and Right VKR Arms 100 101 to the Rear Upright 82 with two 5 16 x 2 3 4 Bolts 11 and 5 16 Nylon Locknuts 3 12 30 31 32 33 Attach a VKR Armrest 99 to the Right VKR Arm 101 with two 1 4 x 2 Screws 102 and 1 4 Flat Washers 10 Attach a VKR Armrest 99 to the Left VKR Arm 100 in the same manner Inse
20. r Low Pulley Station Foot Plate ASSEMBLY Before beginning assembly carefully read the e Tighten all parts as you assemble them unless following information and instructions instructed to do otherwise Place all parts of the VIPER 2000 in a cleared area and remove the packing materials do not dispose of the packing materials until assembly is THE FOLLOWING TOOLS NOT INCLUDED ARE REQUIRED FOR ASSEMBLY completed Two 2 adjustable spanners Read each assembly step before you begin lt One 1 standard screwdriver _ For help identifying the small parts used in One 1 phillips screwdriver CES assembly use the PART IDENTIFICATION e CHART located in the centre of this manual One 1 rubber mallet Bee Note Some small parts may have been pre attached for shipping purposes If a part is not in the parts bag check to see if it has been pre attached Lubricant such as grease or petroleum jelly and soapy water will also be needed Assembly will be more convenient if you have the As you assemble the VIPER 2000 be sure that following tools A socket set a set of open end or all parts are oriented as shown in the drawings closed end wrenches or a set of ratchet wrenches 1 Before you begin make sure that you have carefully read the instructions at the top of this page Press a 2 Inner Cap 27 into the Base 4 Attach the Pulley Plate 20 to the Base 4 with two 5
21. rt a 7 Handle 47 into the Right VKR Arm 101 Attach the Handle with a 5 16 x 2 Bolt 61 two 5 16 Flat Washers 8 and a 5 16 Nylon Locknut 3 Attach the other 7 Handle 47 to the Left VKR Arm 100 in the same manner Attach the VKR Backrest 98 to the Rear Upright 82 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10 Make sure that all parts are properly tightened The use of all remaining parts will be explained in ADJUST MENT beginning on page 15 of this manual Before using the weight system pull each cable a few times to make sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly locate and correct the problem before using the weight system IMPORTANT If the cables are not proper ly routed they may be damaged when heavy weight is used See the CABLE DIAGRAM on page 19 of this manual 13 NOTES ADJUSTMENT The instructions below describe how each part of the weight system can be adjusted IMPORTANT When attaching the lat bar or nylon strap make sure that the attachments are in the correct starting position for the exercise to be performed If there is any slack in the cable or chain as an exercise is performed the effectiveness of the exercise will be reduced CHANGING THE WEIGHT SETTING To change the weight setting insert the Weight Pin 26 under one of the Weights 25 Make sure to insert the Weight Pi
22. ve the 3 8 Nylon Locknut 21 3 8 x 1 3 4 Bolt 48 and 4 1 2 Pulley 77 from one end of the I Plates 78 Route the Long Cable 66 under the Pulley and reattach the Pulley to the I Plates with the Bolt and Nylon Locknut Refer to the inset drawing Note The Wide Swivel Bracket 71 is attached to the Top Frame 67 it is shown disassembled for clarity Lay the Long Cable 66 over a 3 1 2 Pulley 15 Attach the Pulley and a Cable Trap 59 to the Wide Swivel Bracket 71 with a 3 8 x 1 3 4 Bolt 48 and 3 8 Nylon Locknut 21 Be sure that the Cable Trap is turned to the indicated position Wrap the Long Cable 66 down around the 3 1 2 Pulley 15 on the left Arm 46 Tighten the 3 8 Nylon Locknut 21 and 3 8 x 1 3 4 Bolt not shown Be sure that the Cable Trap 59 is turned to the indicated position Note The 4 1 2 Pulley 77 shown in this step is preattached to the Adjustment U Bracket 75 Attach the Adjustment U Bracket 75 to the Front Upright 42 with the 5 16 x 3 1 4 Bolt 35 a 5 16 Flat Washer 8 and a 5 16 Nylon Locknut 3 Thread the Nylon Locknut onto the Bolt only two complete turns Remove the 3 8 x 1 3 4 Bolt 48 3 8 Nylon Locknut 21 and 4 1 2 Pulley 77 from the Adjustment U Bracket 75 Wrap the Long Cable 66 around the Pulley as shown Reattach the Pulley to the Adjustment U Bracket with the Bolt and Nylon Locknut Wrap the Long Cable
23. wing Slide the Plastic Flanged Bushing 103 onto the Weight Tube 80 Press the Plastic Flanged Bushing into the top Weight 25 Slide the Weight Guide Bracket 81 onto the top of the Weight Tube Tap the Weight Guide Bracket with a mallet to ensure that the Plastic Flanged Bushing is firmly in the top Weight Insert the end of the Short Cable 23 into the upper end of the Weight Tube 80 Insert a 5 16 x 1 1 2 Bolt 24 through the Weight Guide Bracket 81 Weight Tube and Short Cable Tighten a 5 16 Nylon Locknut 3 onto the Bolt IMPORTANT The Short and Long Cables 23 66 must be properly routed on the Pulleys and the Cables must be properly tightened To tighten the Cables refer to TIGHTENING THE CABLES on page 18 of this manual 25 Attach the Backrest 41 to the Front Upright 42 with two 1 4 x 2 1 2 Screws 43 and 1 4 Flat Washers 10 11 26 27 28 29 Press a 1 1 2 Inner Cap 32 into the Seat Frame 36 Insert a 1 4 x 2 Carriage Bolt 38 into the centre of each Seat Plate 37 Attach the Seat Plates to the Seat 13 with four 1 4 x 3 4 Screws 18 Insert the two 1 4 x 2 Carriage Bolts 38 into the Seat Frame 36 Make sure that the Seat 13 is turned so the wide end is toward the 1 1 2 Inner Cap 32 Tighten a 1 4 Nylon Locknut 7 with 1 4 Flat Washer 10
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