Weider E2000 User's Manual
Contents
1. 11 12 13 14 15 m To reduce the risk of serious injury read the following important precau m tions before using the weight system Always wear athletic shoes for foot protec tion when exercising Always disconnect the lat bar or row bar from the weight system when performing an exercise that does not use them Keep the power cord away from heated sur faces The weight system is intended for home use only Do not use the weight system in a com mercial rental or institutional setting The decals shown at the right have been placed Misuse of this product on the weight system in the five locations shown on page 4 Ifa decal is miss ing or illegible please call the customer hot line listed on the front cover of this manual to order a free replacement decal Apply the decal in the location shown may result in serious injury Read user s manual and follow all warnings and operating instruc tions prior to use Do not allow children on or around machine Replace label if damaged illegible or removed Keep hands and fingers clear of this area important for persons over the age of 35 or persons with pre existing health problems Read all instructions before using ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product Before You Begin Thank you for selecting the versatile WEIDER E2000 The E2000 of2. ER zooo Seria Ro r USER S MANUAL The serial number is found in the location shown below Write the serial number in the space above QUESTIONS As a manufacturer we are com mitted to providing complete customer satisfaction If you have questions or if there are missing parts we will guarantee complete satisfaction through direct assistance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained techni cians on our customer hot line will provide immediate assis tance free of charge to you CUSTOMER HOT LINE e a I a 1 800 999 3756 Mon Fri 6 a m 6 p m MST 5 c Patent Pending CAUTION Read all precautions and instruc Q tions in this manual before using www weiderfitness com this equipment Save this manu al for future reference new products prizes fitness tips and much more Table of Contents ImBortartiBreeautlO0SaNN roe tanita a EG aoe ete EER eae AN REA 3 Before YOU Begin esa 4 Assemb Sx suse naang Gea KG ee edd de wie Se EE ER ER dh NG mamaga Saeed 5 Cable Diagrami 5 man an ark kona woke A ete UR end UPC Aad dato Sanne eae ea ek A 19 How to Use the Weight System Li 20 Trouble shooting and Maintenance 21 Ordering Replacement Parts Lui Back Cover Limited Warranty e035 sn dante eee
3. Square Outer Cap 51 onto each end of the Stabilizer 5 Insert two 5 16 x 2 3 4 Carriage Bolts 14 up through the Stabilizer 5 and place it flat on the floor Press a 2 Square Inner Cap 21 into the end of the Base 8 Insert two 5 16 x 2 1 2 Carriage Bolts 52 up through the Base 8 Place the Base 8 on the floor with the holes in the mounting bracket over the Carriage Bolts 14 in the Stabilizer 5 Press a 1 x 2 Inner Cap 11 into the top of the Rear Upright 18 Slide the Rear Upright 18 onto the 5 16 x 2 3 4 Carriage Bolts 14 in the Stabilizer 5 Hand tighten a 5 16 Nylon Locknut 53 onto each Carriage Bolt Make sure the Rear Upright 18 is oriented as shown The wide side of the bracket on the lower end must be on the side shown Slide the Front Upright 42 onto the 5 16 x 2 1 2 Carriage Bolts 52 in the Base 8 Hand tighten a 5 16 Nylon Locknut 53 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet 4 Press a 2 Square Inner Cap 21 into each end of the crossbar on the Top Frame 1 Slide two 5 16 Flat Washers 56 onto two 5 16 x 2 3 4 Bolts 67 Place the Top Frame 1 on top of the Front Upright 42 and align the indicated holes with the holes in the bracket on the Front Upright Insert the 5 16 x 2 3 4 Bolts 67 through the Top Frame 1 and the bracket on the Front Upright 42 Hand
4. 48 onto the right axle Note Be careful not to confuse the Right and Left Butterfly Arms Make sure the upper end of the Right Butterfly Arm is behind the indicated bracket on the Top Frame Tap two 1 Retainers 4 and a 1 Round Cover Cap 3 onto the Right Axle To do this place the two retainers on top of the Cover Cap Make sure the teeth on the Retainers 4 bend towards the Cover Cap 3 as shown in the inset drawing Tap on the Cover Cap with a rubber mallet Attach the Left Butterfly Arm 47 in the same man ner Press a 2 Square Inner Cap 21 into the lower end of each Butterfly Arm 47 48 Lubricate the lower end of each Butterfly Arm 47 48 with soapy water and slide a Foam Pad 45 onto each Arm Press a 1 1 2 Square Inner Cap 33 into the Leg Lever 29 Lubricate a 5 16 x 2 1 2 Bolt 22 Attach the Leg Lever 29 to the Seat Frame 86 with the Bolt and a 5 16 Nylon Jamnut 91 Do not overtighten the Nylon Jamnut The Leg Lever should pivot freely Attach the 3 8 x 2 1 4 Eyebolt 44 into the indicated hole in the Leg Lever 29 with a 3 8 Flat Washer 55 and a 3 8 Nylon Locknut 57 15 16 17 Cable Assembly Open the parts bag labeled CABLE ASSEMBLY AND PULLEYS For Cable identification and rout ing during steps 15 30 refer to the Cable Diagram and Cable ID Chart on page 19 Identify the High Cable 2 It is approximately 163 1
5. Plug one end of the Power Adapter Cord 64 into the indicated end of the wire bundle Plug the other end into an outlet WARNING Keep hands and fingers clear of mov ing parts 38a The following instructions are critical to the cor rect operation of your weight system If the adjustment is incorrect it can damage the motor Make sure that you read and understand these instructions before attempting to adjust the Weight Mechanism 26 See page 20 for instructions on how to operate the console Set the console to the maximum weight reading H250 as shown in the inset drawing If the IN BO Lubricate motor binds or hesitates stop running the console H NG MA and loosen the locknut shown in step 38c until the 1E TU console reaches the maximum weight reading OON bad Next apply lubricant to the indicated screw power SZ set ZN 38b Check the brass piece that is pictured at the right It should barely be touching the shaded area on the Weight Mechanism 26 and should move slightly from side to side If the brass piece is too loose there will be a noticeable time lapse between the time an exer cise is started and the time resistance is felt If the brass piece is too tight the Weight Mechanism 26 will have difficulty moving and may become jammed so that no movement can occur 38c To adjust the Weight Mechanism 26 begin with the U bracket found on one end of the Mechanism
6. V Pulley 6 and a Long Cable Trap 50 to the Right Butterfly Arm 48 with a 3 8 x 2 1 2 Bolt 96 and a 3 8 Nylon Locknut 57 Make sure the Long Cable Trap 50 is positioned as shown It may be helpful to take the Butterfly Arm 48 through one full range of motion to ensure that the Cable Trap does not rub on the cable Remove the 1 2 Nylon Locknut 68 from the welded hook on the Top Frame 1 Slide the Pulley Bracket 20 onto the hook and secure it with the Nylon Locknut Tighten the Nylon Locknut but make sure the Pulley Bracket can pivot freely Remove the Pulley 35 from the Pulley Bracket 20 Wrap the High Cable 2 around the Pulley in the direction shown Re attach the Pulley 35 to the Pulley Bracket 20 with the 3 8 x 1 1 2 Bolt 60 and the 3 8 Nylon Jamnut 63 Move to the other side of the unit Remove the pre assembled 3 1 2 Pulleys 35 attached to the Pulley Plates 81 Wrap the High Cable 2 around the 3 1 2 Pulley 35 in the direction shown Re attach the Pulley 85 and a Cable Trap 66 to the indicated holes in the Pulley Plates 31 with the 3 8 x 1 1 2 Bolt 60 and the 3 8 Nylon Jamnut 63 Wrap the High Cable 2 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley to the brack Welded et underneath the Top Frame 1 with a 3 8 x 1 1 2 Bracket Bolt 60 and a 3 8 Nylon Jamnut 63 Make sure the Bolt i
7. vents Note If any of the following adjustments are made to the weight system the weight mechanism must also be adjusted Please refer to steps 38a to 38g on pages 16 and 17 to perform these adjustments TIGHTENING THE CABLES Woven cable the type of cable used on the weight sys tem can stretch slightly when it is first used If there is slack in the Cables before resistance is felt the Cables should be tightened Slack can be removed from the cables in several different ways Slack can be removed by moving the V Pulley 6 to one of the other holes in the welded tube on the Seat Frame 36 To do this remove the 3 8 x 3 1 4 Bolt 69 Cable Trap 66 3 8 Flat Washer 55 and 3 8 Nylon Locknut 63 Move the V Pulley and re attach it with the Bolt Washer Cable Trap and Locknut Note If a Cable tends to slip off the Pulleys often the Cable may have become twisted Remove the Cable and re install it If the Cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual Additional slack can be removed by using the Pulley Plates 31 The Pulley Plates have several sets of adjust ment holes By moving one or both pulleys to a different set of holes the cables will be tightened To move a Pulley remove the 3 8 Nylon Jamnut 63 and the 3 8 x 1 1 2 Bolt 60 Remove the Cable Trap 66 and the Pulley 35 from the Pulley Plates 31 Re attach the Pulley
8. 4 Nylon Locknut 89 WW H 3 8 x 1 3 4 Bolt 60 QW 3 8 x 2 1 4 Bolt 65 ANIA x 3 8 x 2 1 2 Bolt 96 1 4 x 5 8 Screw 95 A 3 8 x 3 Bolt 88 WAY 3 8 x 3 1 4 Bolt 69 MN 3 8 x 3 1 2 Bolt 54 1 Retainer 4 i 8 x 1 2 Head Screw 92 WW 3 8 x 3 3 4 Bolt 19 N 3 8 x 4 Tap Screw 86 Cable Clip 73 LS Cy emp 8 x 1 2 Screw 87 bu MW 8 x 3 4 Tap 7 a 3 8 x 4 1 2 Bolt 93 3 8 x 8 Bolt 59 Part List Model No WESY92190 R1299A Key No OONDARWNDN Qty MFAANNMANMABBABAAAHYRONNMAANABAANMANA OA MMN Description Top Frame High Cable 1 Round Cover Cap 1 Retainer Stabilizer V Pulley Plastic Bushing Base Low Cable Curl Post 1 x 2 Inner Cap Press Frame Seat 5 16 x 2 3 4 Carriage Bolt Bushing Shock 1 4 x 3 4 Screw Rear Upright 3 8 x 3 3 4 Bolt Pulley Bracket 2 Square Inner Cap 5 16 x 2 1 2 Bolt Wire Tie Curl Pad Mechanism Adjustment Bracket Weight Mechanism Stop Pad Tube Leg Lever Foam Pad Pulley Plate Pulley Cover 1 1 2 Square Inner Cap 3 4 Round Inner Cap 3 1 2 Pulley Seat Frame Seat Plate 1 4 x 2 Carriage
9. Cable 9 around the Pulley in the direction shown Re attach the Pulley 85 and a Cable Trap 66 to the lowest holes in the Pulley Plates 31 with a 3 8 x 1 1 2 Bolt 60 and the 3 8 Nylon Jamnut 63 12 26 27 28 29 Move to the other side of the unit Wrap the Low Cable 9 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley to the Front Upright 42 with a 3 8 x 3 3 4 Bolt 19 a Cable Trap 66 a 3 8 Flat Washer 55 and a 3 8 Nylon Jamnut 63 Make sure the Cable Trap 66 is positioned as shown and that the Pulley 35 is not rubbing on the Cable Trap Thread the Low Cable 9 through the Press Frame 12 Wrap the Low Cable around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley 35 to the Press Frame 12 with a 3 8 x 3 1 4 Bolt 69 a 3 8 Flat Washer 55 a Cable Trap 66 and a 3 8 Nylon Locknut 57 Make sure the Cable Trap 66 is positioned as shown and that the Pulley 35 is not rubbing on the Cable Trap Wrap the Low Cable 9 around a V Pulley 6 in the direction shown Attach the V Pulley to the tube on the Seat Frame 36 with a 3 8 x 3 1 4 Bolt 69 a Long Cable Trap 50 a 3 8 Flat Washer 55 and a 3 8 Nylon Locknut 57 Note The V Pulley 6 should be attached to the third hole counting from the Front Upright 42 Make sure the Cable Trap 50 is positio
10. ood uuu Rex erg ee ee ee poe ate aa EORR REUS Back Cover Note A PART LIST EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached to the center of this manual Remove the PART LIST EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly Important Precautions WARNING 1 10 WARNING Before beginning this or any exercise program consult your physician This is especially It is the responsibility of the owner to ensure that all users of the weight system are ade quately informed of all precautions Read all instructions in this manual and in the accompanying literature before using the weight system If you feel pain or dizziness at any time while exercising stop immediately and begin cool ing down Use the weight system only on a level sur face Cover the floor or carpet beneath the weight system for protection Inspect and tighten all parts often Replace any worn parts immediately Make sure the cables remain on the pulleys at all times If the cables bind while you are exercising stop immediately and make sure the cables are on all of the pulleys Always stand on the foot plate when perform ing an exercise that could cause the weight system to tip Keep children under the age of 12 and pets away from the weight system at all times Keep hands and feet away from moving parts The weight system is designed to be used by only one person at a time
11. the Seat Frame 36 Tighten a 1 4 Nylon Locknut 89 with a 1 4 Flat Washer 90 onto the Carriage Bolt Attach the other end of the Seat 13 to the Seat Frame 36 with a 1 4 Flat Washer 90 and a 1 4 x 2 Bolt 71 14 33 34 35 36 Press two 3 4 Round Inner Caps 34 into each Pad Tube 28 Insert one Pad Tube 28 into the Seat Frame 36 Slide a Foam Pad 30 onto each end of the Pad Tube Insert the other Pad Tube 28 into the Leg Lever 29 Slide a Foam Pad 30 onto each end of the Pad Tube Attach the Curl Pad 24 to the Curl Post 10 with two 1 4 x 3 4 Screws 17 Slide the Curl Post 10 onto the Seat Frame 36 so each of the welded brackets is between the Seat Frame and the bracket on the Leg lever 29 Secure the Curl Post with the 5 16 x 2 Knob 72 Make sure the Leg Lever 29 can be turned freely b after the Curl Post 10 is mounted o Brackets Insert the three 1 1 2 Square Inner Caps 33 into the Console Base 61 Attach the Console Upright 94 to the Console Base 61 with two 1 4 x 5 8 Screws 95 Attach the Console 39 to the the Console Upright 94 with four 8 x 1 2 Screws 87 Plug the end of the Console Cord 83 into the Console 39 Note When the Shroud not shown is attached in step 39 the Console Cord 83 should be pressed between the bottom of the Shroud and the Base 8 37
12. tighten a 5 16 Nylon Locknut 53 onto each Bolt Do not tighten the Nylon Locknuts yet 5 Slide two 5 16 Flat Washers 56 onto two 5 16 x 1 3 4 Bolts 58 Align the holes in the bracket on the Top Frame 1 with the holes in the Rear Upright 18 Insert the 5 16 x 1 3 4 Bolts 58 and hand tighten two 5 16 Nylon Locknuts 53 onto them Tighten all of the Nylon Locknuts used in steps 3 to 5 6 Note Make sure that you do not cut the wires while cutting the tie that is holding the Weight Mechanism 26 Cut the Weight Mechanism 26 away from the Front Upright 42 Carefully lower the Mechanism onto the Base 8 positioning the U bracket as shown 7 Snap the Shocks 16 onto the indicated knobs on the Front Upright 42 and the Weight Mechanism 26 8 Attach the indicated end of the Console Cord 83 to the indicated end of the wire bundle Make sure that the Console Cord is attached exactly as shown 9 Feed both Wire Ties 23 into the Wire Tie Blocks 82 that are pre assembled to the Base 8 Carefully position the wire bundle over the Wire Tie Blocks and secure the wires to the Base with the Wire Ties Note The other end of the wire bundle will be attached to a shroud in a later step Make sure that some slack is left between the wires and the Weight Mechanism 26 not shown for this pur pose 10 Press a 1 1 2 Square Inner Cap 33 into t
13. 2 long It is the shortest cable and it has a ball on each end Wrap the end with the small ball around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley 35 3 8 x 3 1 2 Bolt 54 3 8 Nylon Jamnut to the Top Frame 1 witha a 3 8 Flat Washer 55 anda 3 DEU Make sure the High Cable 2 is between the Pulley 35 and the welded hook on the Top Frame 1 Wrap the High Cable 2 around a V Pulley 6 in the direction shown Welded Bracket Attach the V Pulley 6 and a Long Cable Trap 50 to the indicated bracket with a 3 8 x 2 1 4 Bolt 65 and a 3 8 Nylon Locknut 57 Make sure the Long Cable Trap is positioned as shown so it will hold the Cable in place Wrap the High Cable 2 around a V Pulley 6 in the direction shown Attach the V Pulley 6 and a Long Cable Trap 50 to the Left Butterfly Arm 47 with a 3 8 x 2 1 2 Bolt 96 and a 3 8 Nylon Locknut 57 Make sure the Long Cable Trap 50 is positioned as shown It may be helpful to take the Butterfly Arm 47 through one full range of motion to ensure that the Cable Trap does not rub on the cable Route the High Cable 2 under the Top Frame 1 between the V Pulley 6 and the crossbar 10 18 19 20 21 Move to the other side of the unit Wrap the High Cable 2 around a V Pulley 6 in the direction shown Attach the
14. 38 O If the brass piece is too loose tighten the 3 8 Tap Screw 86 1 4 turn If the brass piece is too tight loosen the Screw 1 4 turn Re check the clearance between the brass piece and the Weight Mechanism 26 after each adjustment until the brass piece is barely touching the shaded area on the Mechanism It should move slightly from side to side Begin decreasing the resistance on the console If the motor stalls or hesitates loosen the 3 8 Tap Screw 86 1 4 turn Continue to decrease the resis tance until the console is at its lowest weight reading L30 and the brass piece moves slightly from side to side When the lowest setting is reached leave the 3 8 Tap Screw 86 stationary and tighten the 3 8 RESISTANCE POUNDS Plain Nuts 85 and the 3 8 x 3 Bolt 88 1 an Lt J LI Disconnect the Power Adapter Cord connected in TURN POWER oN es eis ELECTRONICS ARE BY ADJUSTING TO step 37 from the wire bundle DESIGNED 10 MINIMUM OR MAXIMUM RECALIBRATE RESISTANCE POWER set ZN 17 39 Note The console cord should be positioned between the two bottom screws on the Shroud Align the Right Shroud 79 with the holes in the Top Frame 1 the Base 8 and the two Uprights 18 42 not shown and attach it with 14 8 x 3 4 Tap Screws 80 See the inset drawing Attach the power cord jack to the inside of the Right Shroud 79 with two 8 x 1 2 Screws 87 40
15. Align the Left Shroud 78 with the holes in the Top 41 Frame 1 the Base 8 and the two Uprights 18 42 and attach it with 14 8 x 3 4 Tap Screws 80 Make sure that all parts have been properly tight ened The use of the remaining parts will be explained in HOW TO USE THE WEIGHT SYSTEM beginning on page 20 of this manual Before using the weight system pull each cable a few times to be sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly installed they may be damaged when heavy weight is used If there is any slack in the cables you will need to remove the slack by tightening the cables See TROUBLE SHOOTING AND MAINTENANCE on page 21 18 Cable Diagram The Cable Diagram below shows the proper routing of the High Cable 2 and the Low Cable 9 The numbers show the correct route for each Cable Make sure that the Cables are routed correctly that the Pulleys move smoothly and that the Cable Traps do not touch or bind the Cables Incorrect cable routing can damage the weight system High Cable 2 Cable ID Chart 09 002 Low Cable 9 O 19 How to Use the Weight System The instructions below describe how each part of the weight system can be ad
16. Bolt Console Low Pulley Backrest Front Upright 1 4 x 2 1 2 Screw 3 8 x 2 1 4 Eyebolt 10 Pad Press Arm Left Butterfly Arm Right Butterfly Arm 1 Round Inner Cap Key No Qty Z ENNA pana NN N FK NO N ND 0 0 4 04 09 Description Long Cable Trap 2 Sguare Outer Cap 5 16 x 2 1 2 Carriage Bolt 5 16 Nylon Locknut 3 8 x 3 1 2 Bolt 3 8 Flat Washer 5 16 Flat Washer 3 8 Nylon Locknut 5 16 x 1 3 4 Bolt 3 8 x 8 Bolt 3 8 x 1 1 2 Bolt Console Base Angle Cap 3 8 Nylon Jamnut Power Adapter Cord 3 8 x 2 1 4 Bolt Cable Trap 5 16 x 2 3 4 Bolt 1 2 Nylon Locknut 3 8 x 3 1 4 Bolt Row Bar 1 4 x 2 Bolt 5 16 x 2 Knob Cable Clip Chain Handle Lat Bar Grip Left Shroud Right Shroud 8 x 3 4 Tap Screw Ab Strap Wire Tie Block Console Cord Adjustment Bracket 3 8 Plain Nut 3 8 x 4 Tap Screw 8 x 1 2 Screw 3 8 x 3 Bolt 1 4 Nylon Locknut 1 4 Flat Washer 5 16 Nylon Jamnut 8 x 1 2 Hex Head Screw 3 8 x 4 1 2 Bolt Console Upright 1 4 x 5 8 Screw 3 8 x 2 1 2 Bolt User s Manual Exercise Poster Note indicates a non illustrated part Specifications are subject to change without notice R1299A Exploded Drawing Model No WESY92190 Ordering Replaceme
17. ESISTANCE POWER N SET 4 gt 3 4 5 1 Low High Range Indicator Shows when the weight system is set at minimum or maximum weight for the press station 20 2 Weight Display Displays the current weight set ting 3 Power Button Turns the power on or off 4 Weight Decrease Button Decreases the weight 5 Weight Increase Button Increases the weight TURNING ON THE POWER AND RESETTING THE WEIGHT SYSTEM Press the power button IMPORTANT Each time the power is turned on the console must be reset before the weight can be changed The weight display will read E To reset the weight system press the weight increase or decrease buttons until the display reads H250 maximum weight or L30 minimum weight See adjustment steps 38a to 38g on pages 16 and 17 if the motor binds or hesitates while resetting the console CHANGING THE WEIGHT SETTING The weight can be changed from a minimum of 30 pounds to a maximum of 250 pounds in increments of 1 pound To increase the weight press the weight increase button To decrease the weight press the weight decrease button The buttons can be held down to change the weight quickly Note The resistance has been maximized on the arm press and butterfly stations The resistance shown on the console approximates the resistance in pounds However the ab station low and high pulleys and leg lever readings must be estimated by dividing the console reading in
18. If the brass piece is too loose tighten the indicated 3 8 Nylon Locknut 57 1 4 turn If the brass piece is too tight loosen the Locknut 1 4 turn Re check the clearance between the brass piece and the Weight Mechanism 26 after each adjustment until the brass piece is barely touching the shaded area on the Mechanism It should move slightly from side to side 16 38d Set the console to 150 pounds as shown in the inset drawing This will begin to move the Weight Mechanism 26 down RESISTANCE POUNDS M iSU TURN POWER ON IF RESET E IS SET RESISTANCE DISPLAYED RECALIBRATE ELECTRONICS ARE BY ADJUSTING TO DESIGNED TO MINIMUM OR MAXIMUM RECALIBRATE RESISTANCE POWER ser ZN 38e See the inset drawing Loosen the 3 8 Plain Nuts 85 and the 3 8 x 3 Bolt 88 so that the 3 8 x 4 Tap Screw 86 can rotate freely Note The Tap Screw must pivot freely 38t Check the brass piece that is pictured in drawing 38f It should barely be touching the shaded area on the Weight Mechanism 26 and should move slightly from side to side If the brass piece is too loose there will be a noticeable time lapse between the time an exer cise is started and the time resistance is felt If the brass piece is too tight the Weight Mechan ism 26 will have difficulty moving and may become jammed so that no movement can occur
19. Making Things Easier for Yourself Everything in this manual is designed to ensure that the weight system can be assembled suc cessfully by anyone However it is important to recognize that the weight system is a sophisti cated product with many small parts The assembly process will take time possibly sev eral hours By setting aside plenty of time and by deciding to make the task enjoyable assem bly will go smoothly You may want to complete the process over a couple of evenings Giving Yourself a Good Start Before you begin the assembly process take the time to complete the steps outlined here Clearing the Workspace Clear a workspace that is large enough to hold all parts and allow you to walk all the way around the assembled equipment Unpacking the Box To make the assembly process as smooth as possi ble we have broken it into separate stages All parts used in each stage are found in individual packages in the shipping box Place all parts in a cleared area and remove the packing materials Do not dispose of the packing materials until assembly is completed Important Wait until you begin each assembly stage to open the parts bag labeled for that assembly stage The Four Stages of the Assembly Process Frame Assembly You will begin by assembling the base and the upright frames that serve as the skeleton of the equipment Arm Assembly Completes the press and butterfly arms that you operate while you are ex
20. and the Cable Trap to the appropriate hole in the Pulley Plates Note Begin by moving one Pulley to the second adjustment hole If the Cables are still too loose move the same Pulley to the third hole If addi tional adjustment is needed move the second Pulley until the Cables are tight 22 1 Round Inner Cap 49 1 Round Cover Cap 3 314 Round Inner Cap 34 HELLE 3 8 x 2 1 4 Eyebolt 44 Pi 1 1 2 Square Inner Cap 33 N H NG 2 Square Outer Cap 51 1 x 2 Inner Cap 11 2 Square Inner Cap 21 Part Identification Chart WESY92190 N O CI O OO 1 2 Nylon Locknut 68 KN Q 1 4 x 3 4 Screw 17 5 16 Nylon Jamnut 91 NNNM H 5 16 x 1 3 4 Bolt 58 3 8 Plain Nut 85 ANANANANANANANANANAN 1 4 x 2 Carriage Bolt 38 Nut SENECA CNW H 1 4 x 2 Bolt 71 3 8 Nylon Locknut 57 SS 1 4 x 2 1 2 Screw 43 5 16 x 2 1 2 Bolt 22 wl 5 16 x 2 1 2 Carriage Bolt 52 NN 5 16 Flat Washer 56 5 16 x 2 3 4 Bolt 67 wm CO 5 16 x 2 3 4 Carriage Bolt 14 R1299A 1 4 Flat Washer 90 Q 1
21. d service center products used for commercial or rental purposes or products used as store display models No other warranty beyond that specifically set forth above is authorized by ICON ICON is not responsible or liable for indirect special or consequential damages arising out of or in connec tion with the use or performance of the product or damages with respect to any economic loss loss of prop erty loss of revenues or profits loss of enjoyment or use costs of removal installation or other consequen tial damages of whatsoever nature Some states do not allow the exclusion or limitation of incidental or con sequential damages Accordingly the above limitation may not apply to you The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth here in Some states do not allow limitations on how long an implied warranty lasts Accordingly the above limi tation may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state ICON HEALTH amp FITNESS INC 1500 S 1000 W LOGAN UT 84321 9813 WEIDER is a registered trademark of ICON Health amp Fitness Inc Part No 160370 R1299A Printed in Canada 1999 ICON Health amp Fitness Inc
22. ercising Identifying Parts To help you identify the small parts used in assem bly we have included a PART IDENTIFICATION CHART located in the center of this manual Place the chart on the floor and use it to quickly identify dif ferent parts as you open the packages for each step Note Some small parts may have been pre attached If a part is not in the parts bag check to see if it has been pre attached Orienting Parts As you assemble this product be sure that all parts are oriented as shown in the drawings Tightening Parts Tighten all parts as you assemble them unless instructed to do otherwise Required Tools Assembly requires the following tools not included Two 2 adjustable wrenches One 1 standard screwdriver One 1 phillips screwdriver One 1 rubber mallet Lubricant such as grease or petroleum jelly and soapy water Tape such as clear tape or masking tape Assembly will be more convenient if you have a socket set a set of open end or closed end wrenches or a set of ratchet wrenches Cable Assembly Completes the cables and pulleys that connect the moving arms with each other and with the weight mechanism Seat Assembly Completes the seats and backrests that support your body while you are exercising Frame Assembly Before beginning assembly make sure you have read and understood the information on page 5 Open the parts bag labeled FRAME ASSEMBLY Press a 2
23. fers a selection of weight stations designed to develop every major muscle group of the body Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardiovascular system the E2000 will help you to achieve the results you want For your benefit read this manual carefully before using the WEIDER E2000 If you have additional questions please call our Customer Service High Pulley Station Warning Decal 1 Ab Pulley Station Curl Pad Console Warning Decal 2 Leg Lever Low Pulley Station Foot Plate Row Bar Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please note the product model number and serial number before calling The model number is WESY92190 The serial number can be found on a decal attached to the E2000 see the front cover of this manual Please use the drawing below to familiarize your self with the major parts and how they fit together Lat Bar Warning Decal 2 Butterfly Arm Backrest Press Arm Shroud Seat Warning Decal 2 on both sides of the wo WENN mechanism inside of the shroud ASSEMBLED DIMENSIONS Height 77 in Width 38 in Length 61 in Assembly Note This introduction will save you more time than it takes to read it
24. half to give you a reading in pounds USING THE CURL POST Some exercises require that the Curl Post 10 be removed To remove the Curl Post loosen the 5 16 x 2 Knob 72 Slide the Curl Post off of the Seat Frame 36 To reattach the Curl Post 10 slide the Curl Post onto 10 the Seat Frame 36 so each of the welded brackets is E between the Seat Frame and the bracket on the Leg p Welded lever 29 Secure the Curl Post with the 5 16 x 2 Knob mil Brackets 72 3 Make sure the Leg Lever 29 can be turned freely after the Curl Post 10 is mounted ATTACHING THE LAT BAR ROW BAR AB STRAP OR HANDLE TO THE LOW HIGH OR AB PULLEY STATION Attach the Lat Bar 76 to the Low Cable 9 with a Cable Clip 73 For some exercises the Chain 74 should be attached between the Lat Bar and the Low Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Row Bar 70 Handle 75 or Ab Strap 81 can be attached in the same manner Use the same method for attaching any of the attach ments to the high pulley station or the ab station See page 4 21 Trouble shooting and Maintenance Inspect and tighten all parts each time you use the weight system Replace any worn parts immediately The weight system can be cleaned using a damp cloth and mild non abrasive detergent Do not use sol
25. he end of the Seat Frame 36 Insert two 5 16 x 2 3 4 Bolts 67 through the Support Plate 27 and the indicated holes in the Front Upright 42 Place the mounting bracket on the Seat Frame 36 over the two Bolts Tighten a 5 16 Nylon Locknut 53 onto each Bolt Make sure the Support Plate 27 is oriented as shown Press the Angle Cap 62 onto the end of the rod on the Support Plate 27 Make sure that the Angle Cap is angled as shown in the inset drawing Arm Assembly 11 Open the parts bag labeled ARM ASSEMBLY Press a Plastic Bushing 7 onto each welded tube on the Press Frame 12 Lubricate the 3 8 x 8 Bolt 59 Attach the Press Frame 12 to the Base 8 with the Bolt and a 3 8 Nylon Locknut 57 12 13 14 Note In the following steps some parts are not shown for clarity Press a 2 Square Inner Cap 21 into the top of a Press Arm 46 Press a 1 Round Inner Cap 49 into the indicated hole in the Press Arm 46 Attach the Press Arm 46 to the Press Frame 12 with two 5 16 x 2 3 4 Bolts 67 and two 5 16 Nylon Locknuts 53 Attach the other Press Arm 46 in the same way Identify the Right Butterfly Arm 48 and the Left Butterfly Arm 47 Note the position of the welded bracket on each Arm Arm identification is very important for this step Lubricate both axles on the Top Frame 1 Slide the Right Butterfly Arm
26. justed Refer to the exercise posterS on the shroud and accompanying this manual to see how the weight system should be set up for each exercise IMPORTANT When attaching the lat bar or ankle strap make sure that the attachments are in the correct starting position for the exercise to be performed If there is any slack in the cables or chain as an exercise is performed the effectiveness of the exercise will be reduced PLUGGING IN THE POWER CORD Plug in the power cord to a 120 volt outlet Keep the power cord away from walkways and heated surfaces Turn on the power when using the weight system or the weight system could be damaged When you are finished using the weight system always unplug the power cord IMPORTANT To prevent damage to the weight system do not put any tension on the sys tem while changing the weight Do not push on the press arm butterfly arms or leg lever while adjust ing the weight If the lat or row bar is attached to the weight system it may be helpful to support the weight of the bar with one hand while adjusting the weight If at any time during console adjust ment the motor binds or hesitates stop running the console and refer to steps 38a to 38g on pages 16 and 17 to adjust the weight mechanism DIAGRAM OF THE CONSOLE RESISTANCE POUNDS TURN POWER ON SET RESISTANCE ELECTRONICS ARE DESIGNED TO RECALIBRATE IF RESET E IS DISPLAYED RECALIBRATE BY ADJUSTING TO MINIMUM OR MAXIMUM R
27. ned as shown and that the V Pulley 6 is not rubbing on the Cable Trap Wrap the Low Cable 9 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley to the Press Frame 12 with a 3 8 x 3 1 4 Bolt 69 a 3 8 Flat Washer 55 a Cable Trap 66 and a 3 8 Nylon Locknut 57 Make sure the Cable Trap 66 is positioned as shown and that the Pulley 35 is not rubbing on the Cable Trap 13 30 Wrap the Low Cable 9 around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley to the Front Upright 42 with a 3 8 x 3 3 4 Bolt 19 a Cable Trap 66 a 3 8 Flat Washer 55 and a 3 8 Nylon Jamnut 63 Make sure the Cable Trap 66 is positioned as shown and that the Pulley 35 is not rubbing on the Cable Trap Attach the loop on the end of the Low Cable 9 to the 3 8 x 2 1 4 Eyebolt 44 with a Cable Clip 73 Note Cable Clips are located in the parts bag labeled SEAT ASSEMBLY Seat Assembly 31 Open the parts bag labeled SEAT ASSEMBLY Attach the Backrest 41 to the Front Upright 42 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 90 32 Insert the 1 4 x 2 Carriage Bolt 38 into the center hole in the Seat Plate 37 Attach the Seat Plate to the Seat 13 with two 1 4 x 3 4 Screws 17 Insert the 1 4 x 2 Carriage Bolt 38 into the indicat ed hole in
28. nt Parts To order replacement parts simply call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please be pre pared to give the following information 1 The MODEL NUMBER of the product WESY92190 2 The NAME of the product WEIDER E2000 Co The SERIAL NUMBER of the product see the front cover of this manual A The KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING attached at the center of this manual Limited Warranty ICON Health amp Fitness Inc ICON warrants this product to be free from defects in workmanship and mate rial under normal use and service conditions for a period of ninety 90 days from the date of purchase This warranty extends only to the original purchaser ICON s obligation under this warranty is limited to replacing or repairing at ICON s option the product at one of its authorized service centers All products for which war ranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid accompanied by sufficient proof of purchase All returns must be pre authorized by ICON This warranty does not extend to any product or damage to a product caused by or attributable to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorize
29. s inserted from the direction shown 11 22 Remove the 3 1 2 Pulley 35 from the pre assem bled Adjustment Bracket 84 Wrap the High Cable 2 around the Pulley in the direction shown Attach the Pulley to the Bracket with a 3 8 x 1 1 2 Bolt 60 and a 3 8 Nylon Jamnut 63 23 Wrap the High Cable 2 around a 3 1 2 Pulley 35 Pulley in the direction shown Attach the Pulley 35 and two Pulley Covers 32 to the bushing below the welded hook on the Front Upright 42 with a 3 8 x 4 1 2 Bolt 93 two 3 8 Flat Washers 55 and a 3 8 Nylon Jamnut 63 Make sure the parts are assembled exactly as shown in the inset drawing 24 Locate the Low Cable 9 Wrap the end with the ball around the Low Pulley 40 in the direction shown Attach the Low Pulley to the welded bracket on the Base 8 with a 3 8 x 1 1 2 Bolt 60 and a 3 8 Nylon Jamnut 63 Thread the Low Cable 9 through the Press Frame 12 Wrap the Low Cable around a 3 1 2 Pulley 35 in the direction shown Attach the Pulley to the Front Upright 42 with a 3 8 x 3 3 4 Bolt 19 a Cable Trap 66 a 3 8 Flat Washer 55 and a 3 8 Nylon Jamnut 63 Make sure the Cable Trap 66 is positioned as shown and that the Pulley 35 is not rubbing on the Cable Trap 25 Remove the pre assembled 3 1 2 Pulley 35 attached to the Pulley Plates 31 Wrap the Low
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