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Weider D244 User's Manual

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1. ASSEMBLY INSTRUCTIONS RECOMMENDED WEIGHT SET 215 LBS NN 1104 WEIDER HEALTH AND FITNESS 21100 ERWIN STREET WOODLAND HILLS CA 91367 24 DIAGRAM NO 7 RE FE PART NAME BASE FRAME BACKREST LONG ANGLE IRON SHORT ANGLE IRON gt 2 Io p PAD BAR 3 4 X 12 1 2 ADJUSTABLE UPRIGHT BACKREST ADJ BAR RIGHT BUTTERFLY gt v gt BUTTERFLY PAD BAR 3 4 X 9 DIP BAR S z ie ps FOAM GRIP lt HARDWARE BAG NUTS amp BOLTS HARDWARE BAG PLASTICS 5 16 18 X 2 1 2 HEX HEAD BOLT 5 16 18 LOCK NUT 5 16 18 X 2 HEX HEAD BOLT 1 4 20 X 1 3 4 MACHINE SCREW 3 8 16 X 2 1 2 HEX HEAD BOLT 3 8 16 LOCK NUT 1 4 20 X 3 4 MACHINE SCREW 1 4 20 LOCK NUT 1 4 20 X 3 4 HEX HEAD BOLT 5 16 18 X 2 1 4 HEX HEAD BOLT 5 16 18 X 1 3 4 HEX HEAD BOLT 1 ROUND PLASTIC COVER CAP 1 1 2 SQUARE PLASTIC CAP 2 SQUARE PLASTIC CAP 3 4 ROUND PLASTIC CAP ROUND PLASTIC CAP 1 ROUND PLASTIC COVER CAP 15 7 8 ROUND PLASTIC CAP PLASTIC BUSHING LOCKING PIN LARGE TY 9 8 8 ORDERING NO _ T S HH 5011 HH 5032 HH 5189 HH 5301 AA 8093 AA 8001 AA 8002 AA 8004 AA 8005 AA 8070 AA 8088 AA 8091 AA 8112 WW 7004 DE 4079 NN 1080 ORDERING NO _ QTY lt 5 z Ol z x lt ciel ol ziz lt alg a
2. 14 Align bolt holes and secure with 5 16 X 2 HEX BOLT and 5 16 LOCK NUT B Assemble 1 ROUND PLASTIC CAP S into outer end of DIP BAR 20 Assemble 1 ROUND PLASTIC COVER CAP M onto inner end of DIP BAR 20 Slide FOAM GRIP 21 over each DIP BAR 20 Slide entire assembly into UPRIGHT 1 The BACKREST ADJ BAR 15 assembled to the bench in Step 4 is used to adjust the incline of the BACKREST 5 and the height of the ADJUSTABLE UPRIGHTS 14 when using the Backrest In an incline position When the Backrest is in the flat position the height of the ADJUSTABLE UPRIGHTS 14 can be adjusted by the use of the SMALL LOCKING PINS Y IT 18 RECOMMENDED THAT AN INDIVIDUAL SHOULD NOT WORK OUT WITHOUT A TRAINING PARTNER IN ATTENDANCE UP YOUR PROGRAM TO ACCOMMODATE TWO PEOPLE AND YOU WILL BE HIGHLY MOTIVATED m REPAIR PARTS A AND O SERVICE _ SD BEFORE SIT THE 800 NUMBER _ IN ORDER TO RECEIVE SERVICE ON THIS PRODUCT YOU WILL HAVE TO FIRST SEND IN YOUR WARRANTY CARD CUSTOMER SERVICE 1 800 225 0653 ALL OF THE PARTS FOR THE WEIGHTBENCH CAN BE ORDERED FROM WEIDER HEALTH AND FITNESS PARTS SERVICE DEPT 900 WEST ST JOHN ST OLNEY IL 62450 WHEN ORDERING PARTS WILL BE SENT AND BILLED AT THE CURRENT PRICES PRICES MAY BE SUBJECT TO CHANGE WITHOUT NOTICE STANDARD HARDWARE ITEMS ARE AVAILABLE AT LOCAL HARDWARE STORES TO OBTAIN PARTS DO NOT GO BACK TO THE STORE WHERE YOU PURCHASED THIS UNIT ALWAYS INCLUDE TH
3. SEAT ADJ T 11 into the hole at the end of LONG ANGLE IRON 7 and position the other LONG ANGLE IRON 7 over opposite end of the pivot rod and align LONG ANGLE IRON 7 with the threaded holes on BACKREST 5 Secure with two 1 4 X 3 4 HEX BOLTS J SEAT First align the narrow part of SEAT 6 with the bottom of BACKREST 5 This time the flat side of SHORT ANGLE IRONS 8 will face to the inside of the pad Attach only one SHORT ANGLE IRON 8 at this time Slide the hole of SHORT ANGLE IRON 8 over the pivot rod of SEAT ADJ T 11 pushing the flat side of the SHORT ANGLE IRON 8 against the flat side of LONG ANGLE IRON 7 Align holes of SHORT ANGLE IRON 8 with holes in SEAT 6 and secure with 1 4 X 3 4 HEX BOLTS J STEP 4 ATTACH BACKREST amp SEAT To ald in this assembly slide BACKREST ADJ BAR 15 into any of the hole patterns on the UPRIGHT 1 Lower BACKREST 5 and SEAT 6 assembly to MAIN FRAME 4 Slide attached SHORT ANGLE IRON 8 over Pivot Rod on MAIN FRAME 4 and place SEAT ADJ T 11 through slot in MAIN FRAME 4 1 4 X 3 4 MACHINE SCREW G and 1 4 LOCK NUT H are placed in the last hole of SEAT ADJ T 11 to prevent it from coming out when adjusting the Seat and Backrest height EYELET PIN Z is used to adjust the helght of the Backrest and Seat STEPS ATTACH SHORT ANGLE IRON To aid is this assembly EYELET PIN Z should be placed so that the highest possible position of the Seat
4. is achieved Slide SHORT ANGLE IRON 8 ver the Pivot Rod on MAIN FRAME 4 and the Pivot Rod on SEAT ADJ T 11 Secure with two 1 4 X 3 4 HEX BOLTS J s STEP6 LEG CURL ASSEMBLY First slide WEIGHT PIN 10 through angled hole on the front of LEG CURL 9 Align bolt holes and secure with 5 16 X 1 3 4 HEX BOLT L and 5 16 LOCK NUT B Place 1 ROUND PLASTIC COVER CAP 15 over rear extended portion of WEIGHT PIN 10 Slide PLASTIC BUSHING W flared side out over WEIGHT PIN 10 until it is against the Leg Curl Frame Insert 1 ROUND PLASTIC CAP S Into end of WEIGHT PIN 10 Assemble 1 1 2 SQUARE PLASTIC CAP N into end of LEG CURL 9 Position LEG CURL 9 between leg curl brackets on MAIN FRAME 4 Secure with 3 8 X 2 1 2 HEX BOLT E 3 8 LOCK NUT F DO NOT OVER TIGHTEN Repeat the following instructions until all leg curl parts are place First slide PAD BAR 12 through proper hole in LEG CURL 9 until equal amounts of bar are on both sides of LEG CURL 9 To help with the following step a small amount of liquid dish detergent should be applied to both ends of PAD BAR 12 This acts as a lubricant in assembling FOAM PADS 13 and also acts as an adhesive after it has dried Slide FOAM PAD 13 onto each end of PAD BAR 12 Insert 3 4 ROUND PLASTIC CAP R into each end of PAD BAR 12 LOCKING PIN X is used to lock the Leg Curl to the Main Frame STEP 7 BUTTERFLY ATTACHMEN
5. 0 z O amp gt lt e STEP1 FRAME ASSEMBLY Lay out BASE FRAME 3 Align bolt holes of UPRIGHT 1 with bolt holes on BASE FRAME 3 Secure with 5 16 x 2 1 2 HEX BOLTS A and 5 16 LOCK NUTS B Insert 2 SQUARE PLASTIC CAPS P into bottom end of each side 65 of UPRIGHT 1 Press 1 ROUND PLASTIC W CAPS S into each end of WEIGHT STACK PINS 2 Slide WEIGHT STACK PINS 2 through large lower holes in UPRIGHT 1 aligning bolt holes Secure each with 5 16 X 2 1 4 HEX BOLT K and 5 16 LOCK NUT B STEP 2 MAIN FRAME ASSEMBLY Position MAIN FRAME 4 as shown Align bolt hole of front u bracket of MAIN FRAME 4 with BASE FRAME 3 while aligning holes of rear bracket of MAIN FRAME 4 to cross member of UPRIGHT 1 Secure each bracket with 5 16 X 2 HEX BOLTS and 5 16 LOCK NUTS B TIGHTEN ALL BOLTS Press 1 1 2 SQUARE PLASTIC CAPS N into BASE FRAME 3 STEP 3 BACKREST AND SEAT ASSEMBLY BACKREST Turn BACKREST 5 over The LONG ANGLE IRONS 7 will be assembled first Position only one LONG ANGLE IRON 7 on the Backrest aligning the holes IMPORTANT THE FLAT SIDE OF THE LONG ANGLE IRONS MUST FACE TO THE OUTSIDE OF THE PAD SEE DETAIL DRAWING Secure LONG ANGLE IRON 7 with two 1 4 X 3 4 HEX BOLTS J The end of the BACKREST 5 where LONG ANGLE IRON 7 extends over is the bottom end of the pad This Is where SEAT ADJ T 11 is placed insert one end of the pivot rod of
6. E FOLLOWING INFORMATION WHEN ORDERING PARTS MODEL NO NAME OF PART ORDERING NUMBER
7. T There are two Butterfly attachments with this unit a RIGHT BUTTERFLY 16 and a LEFT BUTTERFLY 17 Instructions for assembly are given for one and are repeated to assemble the other First slide BUTTERFLY PAD BAR 19 through the large hole in the end of the Butterfly Frame aligning bolt holes Secure with 1 4 X 1 3 4 MACHINE SCREW D and 1 4 LOCK NUT H Insert 3 4 ROUND PLASTIC CAP R into end of BUTTERFLY PAD BAR 19 Slide FOAM PAD 12 over BUTTERFLY PAD BAR 19 Assemble WEIGHT PIN 18 into angled hole on front of Butterfly Frame Align bolt holes and secure with 5 16 X 1 3 4 HEX HEAD BOLT L and 5 16 LOCK NUT B Insert 1 ROUND PLASTIC CAP S into end of WEIGHT PIN 18 Slide PLASTIC BUSHING W over WEIGHT PIN 18 flared side out until It is against the Butterfly Frame Insert 7 8 ROUND PLASTIC CAP U into welded tube on Butterfly Frame Slide PLASTIC SLEEVE V over welded tube Slide entire assembly into welded tube bracket on UPRIGHT 1 Insert STOPPER PIN AA into center of assembly rounded end first making sure the side of the STOPPER PIN AA that has a ralsed sectlon Is aligned with the hole In the welded Butterfly tube Push STOPPER PIN AA Into welded tube until it clicks into place as the ralsed section exits the hole Assemble 1 1 7 SQUARE PLASTIC N Into 5 end of the Butterfly Frame STEP8 ADJUSTABLE UPRIGHTS Slide DIP BAR 20 through the top hole of ADJUSTABLE UPRIGHT

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