Weider WESY8515 User's Manual
Contents
1. Model No WESY85151 Serial No Write the serial number in the space above for future reference Il Serial Number Decal QUESTIONS As a manufacturer we are com mitted to providing complete customer satisfaction If you have Questisne crime nor noe are missing or damaged parts we will guarantee you complete sat isfaction through direct assis tance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained techni cians on our customer hot line will provide Immediate assis tance free of charge to you CUSTOMER HOT LINE 1 800 999 3756 Mon Fri 6 a m 6 p m MST PATENT PENDING USER S MANUAL TABLE OF CONTENTS LIMITED WARRANTY Listini eee rielaborare eni ee AS ee a ee Se 2 IMPORTANT PRECAUTIONS CAIO 00 3 BEFORE YOU BEGIN AAA UA WI RNA ri 4 ASSEMBLY acre ie Renee bs eee a ee oe es HOW TO USE THE HOME GYM SYSTEM 0 0 0 or estan tre Ja WA ai 15 TROUBLE SHOOTING AND MAINTENANCE Sei Ree Bee eae ela Bee 18 CABLE DIAGRAM hve sop eo ete AAA RR ian Sones 19 ORDERING REPLACEMENT PARTS 4 Back Cover Note A PART IDENTIFICATION CHART and a PART LIST EXPLODED DRAWING are attached to the center of this manual Remove the PART IDENTIFICATION CHART and the PART LIST EXPLODED DRAWING before beginning assembly WEIDER is a registered trademark of ICON Health amp Fitness I2. 2 Square Inner Cap 27 2 Ni 0 2 Square Outer Cap 51 2 REMOVE THIS PART LIST EXPLODED DRAWING FROM THE MANUAL LSLS8ASSM ON ISPOW ONIMVEC CIAO 1dXI 726208 PART LIST Model No WESY85151 Key No Qty 60 00 4 00 62 0 NON 4 ALL LL LAND DL gt DTA 5 2 A ANA WU 00 02 00 gt 00 Description 5 16 x 2 1 2 Carriage Bolt 1 4 Nylon Locknut 5 16 Nylon Locknut Base Stabilizer V Pulley 3 8 x 2 1 2 Bolt 5 16 Flat Washer 3 8 Flat Washer 1 4 Flat Washer 5 16 x 2 3 4 Bolt 3 8 x 2 Bolt Seat 5 16 x 2 3 4 Carriage Bolt 3 1 2 Pulley 3 8 x 3 1 2 Bolt Press Frame 1 4 x 1 2 Screw Weight Bumper Pulley Bracket 3 8 Nylon Locknut 5 16 x 2 1 2 Bolt Long Cable 1 4 x 2 Screw Weight Weight Pin 2 Square inner Cap 12 1 2 Pad Tube Leg Lever 5 1 2 Pad Hand Grip 1 1 2 Square inner Cap 5 16 x 2 1 4 Bolt 3 4 Round Inner Cap 5 16 x 2 Eyebolt Seat Frame Seat Plate 1 4 x 2 Carriage Bolt Nylon Strap Seat Knob Backrest Front Upright 1 4 x 2 1 2 Screw 1 3 4 Square Inner Cap 10 Pad Key No Qty A N NN HW _ PA DQAAGAAAIMON A AAAAAANANQpDDAAMN R0797A Description Press Arm Left Arm Right Arm 1 Round Inner Cap Long Cable Trap 2 Square Outer Cap Chain Cable Clip Lat Bar Top F
3. 40 27 Press 3 4 Round Inner Caps 34 into the ends of hoth 12 1 2 Pad Tubes 28 Insert one 12 1 2 Pad Tube 28 into the Seat Frame 36 Slide a 5 1 2 Pad 30 onto each end of the Pad Tube Insert the other 12 1 2 Pad Tube 28 into the Leg Lever 29 Slide a 5 1 2 Pad 30 onto each end of the Pad Tube 13 28 Remove the decals from the decal sheet not shown and apply them to the home gym system in the loca tions shown in the illustration below 28 HIGH PULLEY BUTTERFLY STAIR CLIMBER 8515 BENCH PRESS LEG DEVELOPER LOW PULLEY 29 Make sure that all parts have been properly tightened The use of the remaining parts will be explained in HOW TO USE THE HOME GYM SYSTEM beginning on page 15 of this manual Before using the home gym system pull each cable a few times to be sure that the cables move smoothly over the pulleys If one of the cables does not move smoothly find and correct the problem IMPORTANT If the cables are not properly Installed they may be damaged when heavy welght Is used See the CABLE DIAGRAM on page 19 of this manual for proper cable routing If there Is any slack In the cables the cables should be tightened See TROUBLE SHOOTING AND MAINTENANCE on page 18 14 HOW TO USE THE HOME GYM SYSTEM The instructions below describe how each part of the home gym system can be adjusted Refer to the exercise poster accompanying this manual to see how the home g
4. Wet the handles on the Rear Upright 56 with soapy water Slide a Hand Grip 31 onto each handle 2 Slide the Front Upright 42 onto the 5 16 x 2 1 2 Carriage Bolts 1 in the Base 4 Hand tighten a 5 16 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet Press a 1 Square Inner Cap 65 into the Front Upright 42 Attach the slotted end of the Brace 87 to the 5 16 x 2 1 2 Carriage Bolt 1 in the Stabilizer 5 Hand tighten a 5 16 Nylon Locknut 3 onto the Bolt Do not tighten the Nylon Locknut yet Attach the other end of the Brace 87 to the Rear Upright 56 with a 5 16 x 2 3 4 Bolt 11 a 5 16 Flat Washer 8 and a 5 16 Nylon Locknut 3 Do not tighten the Nylon Locknut yet Press a 2 Square Inner Cap 27 into the end of the Top Frame 55 Press a 1 3 4 Square Inner Cap 44 into each end of the crossbar on the Top Frame Press two 1 Round Inner Caps 49 into the top of the crossbar Attach the Top Frame 55 to the Front Upright 42 and the Rear Upright 56 with four 5 16 x 2 3 4 Bolts 11 four 5 16 Flat Washers 8 and four 5 16 Nylon Locknuts 3 Tighten ail Nyion Locknuts used in steps 1 through 3 Press two 1 1 2 Bushings 82 into the Left Pedal 79 Attach a Pedal Cover 81 to the Left Pedal with a 1 2 Metal Screw 77 Assemble the Right Pedal not shown in the same manner 7
5. 8 Lubricate the pedal axles on the Rear Upright 56 Slide the Left Pedal 79 onto the left pedal axle and the Right Pedal 78 onto the right pedal axle Note Make sure that the Pedals are on the correct sides the slot ted brackets must be on the insides of the Pedais Hold a 1 Retainer 69 and a 1 Round Cover Cap 70 against the end of the left pedal axle The teeth on the Retainer must bend outward see the inset drawing Tap the Retainer and the Round Cover Cap onto the pedal axle Attach the Right Pedal in the same manner Lubricate the cylinder axles on the Rear Upright 56 Slide a 5 8 Spacer 86 and a Resistance Cylinder 80 onto each cylinder axle Be sure that the Spacer is turned as shown in the inset drawing Hold a 5 8 Retainer 84 and a 5 8 Round Cover Cap 85 against the end of the right cylinder axle The teeth on the Retainer must bend outward see the inset drawing Tap the Retainer and the Round Cover Cap onto the cylinder axle Tap a 5 8 Retainer 84 and a 5 8 Round Cover Cap 85 onto the left cylinder axle in the same manner Raise the Left Pedal 79 and rest it on the hook at the lower end of the left Resistance Cylinder 80 The hook must be in one of the slots under the Left Pedal Raise the Right Pedal 78 and rest it on the hook at the lower end of the right Resistance Cylinder 80 Make sure that the hooks are in the same position under both Pedais Set two Weight Bumper
6. 8 Nylon Locknut 21 Welded Spacers 12 Wet the handle of one Press Arm 46 with soapy water Slide a 5 Plastic Grip 31 onto the handle Press a 1 Round Inner Cap 49 into the other end of the handle Attach the Press Arm 46 to one side of the Press Frame 17 with two 5 16 2 1 2 Bolts 22 and two 5 16 Nylon Locknuts 3 Assemble the other Press Arm 46 in the same manner 13 Lubricate both axles on the Top Frame 55 Siide the Right Arm 48 onto the rignt axle Note Be careful not to confuse the Right Arm with the Left Arm 47 note the posi tion of the V Pulley 6 to identify the Right Arm Be sure that the upper end of Axle Lubricate the Right Arm is behind the indicated 2 Te bracket on the Top Frame 55 Tap two 1 Retainers 69 and a 1 Round Cover Cap 70 onto the axle Be sure that the teeth on the Retainers bend toward the Cover Cap as shown in the inset drawing Attach the Left Arm 47 in the same manner Press 1 3 4 Square Inner Caps 44 into the lower ends of the Right and Left Arms 47 48 Wet the lower end of each Arm with soapy water Slide a 10 Pad 45 onto the lower end of each Arm As you assemble the cables and pulleys in steps 14 through 22 please refer to the CABLE DIAGRAM on page 19 of this manual 14 Route the Long Cable 23 around the 3 1 2 Pulley 15 attached to the Top Frame 55 Be sure that the end of th
7. assembled correctly If the cables have not been correctly routed the home gym system will not function properly and damage may occur The numbers show the correct route for each cable The starting and ending points of each cable are labeled Be sure that the cable traps do not touch or bind the cables GN gt Ng 1 3 9 esse fee a Long Cable 23 TOP VIEW 5 Long U Bracket Short Cable 58 Weight Stack 8 1 Low Pulley ORDERING REPLACEMENT PARTS To order replacement parts simply call our Customer Service Department toll free at 1 800 999 3756 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please be pre pared to give the following information e The MODEL NUMBER of the product WESY85151 e The NAME of the product WEIDER 8515 Home Gym System e The SERIAL NUMBER of the product see the front cover of this manual e The KEY NUMBER and DESCRIPTION of the part s see the PART LIST and EXPLODED DRAWING attached at the center of this manual Part No 134019 G02185 C R0797A 1997 ICON Health amp Fitness Inc Printed in Canada REMOVE THIS PART IDENTIFICATION CHART FROM THE MANUAL This chart is provided to help you identify the small parts used in assembly Important Some parts may have been pre assembled for shipping purposes If you cannot find a part in the parts bags check to see If it has been pre
8. different slots under the Pedals Make sure that the hooks are fully inserted into the same slots on both Pedals The farther the hooks are moved from the Rear Upright 56 the greater the resistance will be WARNING The Resistance Cylinders become very hot during use Allow the Resistance Cylinders to cooi before touching them 16 WEIGHT RESISTANCE CHART This chart shows the approximate weight resistance at each station Top refers to the 6 5 Ib top weight The other numbers refer to the 12 5 Ib weight plates Weight resistance shown for the butterfly arm station is for each butterfly arm WEIGHT PRESSARM BUTTERFLY ARM LEGLEVER HIGH PULLEY LOW PULLEY PLATES Ibs IbS Ibs Ibs bs The actual resistance at each weight station may vary due to differences in individual weight plates as weli as friction between the cabies pulleys and welght guides 17 TROUBLE SHOOTING AND MAINTENANCE Inspect and tighten all parts often and replace any worn parts immediately The home gym system can be cleaned using a damp cloth and mild non abrasive detergent Do not use solvents i TIGHTENING THE CABLES N Woven cable the type of cable used on the home gym system can stretch slightly when it is first used If there is slack in the cables before resistance is felt the cables should be tightened IMPORTANT The Weight Pin 26 must be inserted under the middie Weight 25 before the cabies can be tigh
9. shown In the Inset drawing Attach the Small U Bracket 67 to the Weight Tube 63 with the 5 16 x 1 3 4 Bolt 72 and a 5 16 Nylon Locknut 3 23 Attach the Backrest 41 to the Front Upright 42 with two 1 4 x 2 1 2 Screws 43 and two 1 4 Flat Washers 10 24 Press a 1 1 2 Square Inner Cap 32 into the Seat Frame 36 Insert the 1 4 x 2 Carriage Bolt 38 through the center hole in the Seat Piate 37 Attach the Seat Plate to the Seat 13 with two 1 4 x 1 2 Screws 18 Insert the 1 4 x 2 Carriage Bolt 38 into the indicated hole in the Seat Frame 36 Tighten a 1 4 Nylon Locknut 2 with a 1 4 Flat Washer 10 onto the Carriage Bolt Attach the other end of the Seat 13 to the Seat Frame 36 with the 1 4 x 2 Screw 24 and a 1 4 Flat Washer 10 12 25 Press a 1 1 2 Square Inner Cap 32 into the Leg Lever 29 Lubricate the 5 16 x 2 1 4 Bolt 33 Attach the Leg Lever 29 to the Seat Frame 36 with the 5 16 x 2 1 4 Bolt and a 5 16 Nylon Locknut 3 33 Lubricate Insert the 5 16 x 2 Eyebolt 35 into the Leg Lever 29 from the direction shown Tighten a 5 16 Nylon Locknut 3 with a 5 16 Fiat Washer 8 onto the Eyebolt 26 Rest the Seat Frame 36 on the indicated pin in the Front Upright 42 Attach the Seat Frame to the Front Upright with a 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob
10. 57 with a 3 8 x 2 Bolt 12 and a 3 8 Nylon Locknut 21 Be sure that the Cable Trap is inside the Bracket Note This may come pre assem bled Route the Long Cable 23 through the 3 1 2 Pulley 15 and the Long U Bracket 57 Be sure that the Cable is in the groove of the Pulley and that the Cabie and Pulley move smoothiy 10 Route the Long Cable 23 around the 3 1 2 Pulley 15 attached to the bracket on the Top Frame 55 Tighten the 3 8 x 2 Bolt 12 and the 3 8 Nylon Locknut 21 Note This Pulley is pre assembled It has been shown disassembled for easy part Identifi cation Be sure that the Cable Is In the groove of the Pulley and that the Cable and Puliey move smoothly Remove the 3 1 2 Low Pulley 88 from the Press Frame 17 Re attach the Pulley with the 5 8 x 9 16 Spacer 73 between the Pulley and the Press Frame Finger tighten the 3 8 Nylon Locknut 21 Route the Short Cable 58 under the 3 1 2 Low Pulley 88 attached to the lower hole in the Press Frame 17 Be sure that the end of the Cable with the ball Is on the Indicat ed side of the Press Frame and that the Cable Is between the Pulley and the cross bar on the Press Frame Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt 71 Route the Short Cable 58 around the 3 1 2 Pulley 15 attached to the lower hole in the Front Upright 42 Be sure that the Cable Tra
11. ON Attach the Lat Bar 54 to the Short Cable 58 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Short Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Short Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 not shown can be attached in the same manner ATTACHING AND REMOVING THE SEAT Set the bracket on the Seat Frame 36 onto the indi cated pins on the Front Upright 42 Attach the Seat Frame to the Front Upright with the 5 16 x 2 3 4 Carriage Bolt 14 and the Seat Knob 40 For some exercises the Seat 13 must be removed First be sure that the chain is not attached to the leg lever Next remove the Seat Knob 40 and the 5 16 x 2 3 4 Carriage Bolt 14 from the Seat Frame 36 Lift the Seat Frame off the Front Upright 42 ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 29 the seat must be attached to the front upright see ATTACHING AND REMOV ING THE SEAT above Attach one end of the Chain 52 to the Short Cable 58 with a Cable Clip 53 Attach the other end of the Chain to the Eyeboit 35 with a Cable Clip CHANGING THE STEPPING RESISTANCE To change the stepping resistance first lift the Left and Right Pedals 78 79 off the hooks at the lower ends of the Resistance Cylinders 80 Move the hooks to
12. anual carefully before Before reading further please review the drawing using the WEIDER 8515 Home Gym System if you below and familiarize yourself with the parts that are have additional questions please call our Customer labeled ASSEMBLED DIMENSIONS TA OS Height 74 in High Pulley Station Width 40in ya Length 53 in DI 2 i Butterfly Arms Backrest Resistance Press Arm Cylinders Seat Stepper Pedals Leg Lever Foot Plate Weight Stack Low Pulley Station ASSEMBLY Before beginning assembly carefully read the e As you assemble the WEIDER 8515 be sure that following Information and instructions all parts are oriented as shown in the drawings e Place all parts of the WEIDER 8515 in a cleared e Tighten all parts as you assemble them unless area and remove the packing materials do not instructed to do otherwise dispose of the packing materials until assembly is completed THE FOLLOWING TOOLS NOT INCLUDED ARE REQUIRED FOR ASSEMBLY e The assembly is divided into four stages 1 ji frame assembly 2 press and butterfly arm Two 2 adjustable wrenches assembly 3 cable and pulley assembly and 4 seat and backrest assembly The hardware for One 1 standard screwdriver each stage is packaged separately One 1 phillips screwdriver gt e Wait until you begin each assembly stage to open One 1 rubber mallet I that parts bag Lub
13. assembled The number in parenthesis below each part refers to the key number of the part The second number refers to the quantity needed for assembly IMPORTANT The assembly is divided into four stages 1 frame assembly 2 press and butterfly arm assembly 3 cable and pulley assembly and 4 seat and backrest assembly The hardware for each stage is packaged separately WAIT UNTIL YOU BEGIN EACH ASSEMBLY STAGE TO OPEN THAT PARTS BAG WESY85151 R0797A O 1e nyon oca e s AMM My 1 4 2 Machine Screw 24 1 H 5 16 Nylon Locknut 3 9 1 4 x 2 1 2 Screw 43 2 ZN O 3 8 Nylon Locknut 21 3 MMW 5 16 1 3 4 Bolt 72 1 1 4 Flat Washer 10 6 5 16 x 2 1 2 Bolt 22 4 O sperava IH u 5 16 x 2 3 4 Boit 11 5 ANS i 5 16 x 2 1 2 Carriage Bolt 1 3 CIN 1 4 x 2 Carriage Bolt 38 1 5 16 x 5 Bolt 68 1 5 16 x 6 Bolt 60 1 1 Retainer 69 6 Cable Clip 53 2 5 16 x 2 1 4 Bolt 33 1 3 8 2 1 2 Bolt 7 1 5 16 x 2 Eyebolt 35 1 ii 5 8 Retainer 84 2 3 8 x 8 Bolt 59 1 3 4 Round Inner Cap 34 4 0 1 Round Inner Cap 49 4 1 Round Cover Cap 70 4 O 7 OC 5 8 x 9 16 Spacer 73 1 1 2 x 3 4 Spacer 61 2 5 8 Round Cover Cap 85 2 1 7 8 Plastic Bushing 75 2 5 8 Spacer 86 2 1 Square Inner Cap 65 1 1 3 4 Square Inner Cap 44 6 1 1 2 Square Inner Cap 32 2
14. e Cable with the ball is on the indicated side of the Pulley and that the Cable is between the Pulley and the hook on the Top Frame Tighten the 3 8 x 3 3 4 Bolt 71 and the 3 8 Nylon Locknut not shown 15 Wrap the Long Cable 23 around a V Pulley 6 Attach the V Pulley and a Long Cable Trap 50 to the indicated bracket on the Front Upright 42 with a 3 8 x 2 1 2 Bolt 7 and a 3 8 Nylon Locknut 21 Route the Long Cable 23 around the V Pulley 6 on the Left Arm 47 Tighten the 3 8 x 2 1 2 Bolt 7 and the 3 8 Nylon Locknut not shown Be sure that the Cable Is in the groove of the Puliey and that the Long Cable Trap 50 is turned to hoid the Cabie in place 16 Route the Long Cable 23 around the V Pulley 6 on the Right Arm 48 Be sure that the Cable is in the groove of the V turned to hold the Cable in place Tighten the 3 8 x 2 1 2 Bolt 7 and the 3 8 Nylon Locknut not shown Route the Long Cable 23 around the 3 1 2 Pulley 15 attached to the Pulley Bracket 20 Be sure that the Cable is in the groove of the Pulley and that the Cable Trap 66 is turned to hold the Cable in place Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt not shown Be sure that the 5 16 x 5 Bolt 68 is tightened 17 See the inset drawing Attach a 3 1 2 Pulley 15 and a Cable Trap 66 to the indicated hole in the Long U Bracket
15. nc LIMITED WARRANTY ICON Health 8 Fitness Inc ICON warrants this product to be free from defects in workmanship and material under normal use and service conditions for a period of ninety 90 days from the date of pur chase This warranty extends only to the original purchaser ICON s obligation under this warranty is lim ited to replacing or repairing at ICON s option the product at one of its authorized service centers All products for which warranty claim is made must be received by ICON at one of its authorized service cen ters with all freight and other transportation charges prepaid accompanied by sufficient proof of purchase All returns must be pre authorized by ICON This warranty does not extend to any product or damage to a product caused by or attributable to freight damage abuse misuse improper or abnormal usage or repairs not provided by an ICON authorized service center products used for commercial or rental pur poses or products used as store display models No other warranty beyond that specifically set forth above is authorized by ICON ICON is not responsible or liable for indirect special or consequential damages arising out of or in con nection with the use or performance of the product or damages with respect to any economic loss loss of property loss of revenues or profits loss of enjoyment or use costs of removal installation or other consequential damages of whatsoever nature Some states do no
16. p not shown Is turned to hold the Cable in place and that the Cable Is routed around the Pullev as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt not shown Route the Short Cable 58 around the 3 1 2 Puliey 15 attached to the upper hole in the Press Frame 17 Be sure that the Cable Trap 66 Is In the 3 o clock position and that the Cable Is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and 3 8 x 3 1 2 Bolt not shown Route the Short Cable 58 around the 3 1 2 Pulley 15 attached to the upper hole in the Front Upright 42 Be sure that the Cable Trap not shown Is turned to hold the Cable In place and that the Cable Is routed around the Pulley as shown Tighten the 3 8 Nylon Locknut 21 and the 3 8 x 3 3 4 Bolt not shown Attach the end of the Short Cable 58 to the Long U Bracket 57 with a 1 4 Nylon Lock nut 2 and a 1 4 Flat Washer 10 Do not completely tighten the Nylon Locknut It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut as shown in the inset drawing 11 22 Attach the Long Cable 23 to the Small U Bracket 67 with a 1 4 Nylon Locknut 2 and a 1 4 Flat Washer 10 Do not com pletely tighten the Nylon Locknut It should be threaded onto the end of the Cable so only a couple of threads are showing above the Nylon Locknut as
17. rame Rear Upright Long U Bracket Short Cable 3 8 x 8 Bolt 5 16 x 6 Bolt 1 2 x 3 4 Spacer Weight Guide Weight Tube Weight Tube Bumper 1 Square Inner Cap Cable Trap Small U Bracket 5 16 x 5 Bolt 1 Retainer 1 Round Cover Cap 3 8 x 3 3 4 Bolt 5 16 x i 3 4 Bolt 5 8 x 9 16 Spacer 1 1 4 2 1 2 Plastic Bushing 1 x 7 8 Plastic Bushing Top Weight 1 2 Metal Screw Right Pedal Left Pedal Resistance Cylinder Pedal Cover 1 1 2 Bushing Resistance Cylinder Bushing 5 8 Retainer 5 8 Round Cover Cap 5 8 Spacer Brace 3 1 2 Low Pulley User s Manual Exercise Poster Note indicates a non illustrated part Specifications are subject to change without notice See the back cover for information about ordering replacement parts
18. ricant such as grease or petroleum jelly e For help identifying the small parts used in and soapy water will also be needed assembly use the PART IDENTIFICATION CHART located in the center of this manual Assembly will be more convenient if you have the Note Some small parts may have been pre following tools A socket set a set of open end or attached for shipping If a part is not in the parts closed end wrenches or a set of ratchet wrenches bag check to see if it has been pre attached 1 Before beginning assembly be sure that you have read and understand the infor mation in the box above TR High Side of Press a 2 Square Outer Cap 51 onto each Bracket end of the Stabilizer 5 Press a 2 Square Inner Cap 27 into the end of the Base 4 Handies Turn the Stabilizer 5 so that the long side is positioned as shown Insert two 5 16 x 2 3 4 Carriage Bolts 14 up through the Stabilizer 5 Insert a 5 16 x 2 1 2 Carriage Bolt 1 up through the remaining hole in the Stabilizer Insert two 5 16 x 2 1 2 Carriage Bolts 1 up through the Base 4 Slide the indicated end of the Base 4 onto the 5 16 2 3 4 Carriage Bolts 14 in the Stabilizer 5 Slide the Rear Upright 56 onto the Carriage Bolts The high side of the bracket on the Rear Upright must be on the side shown Hand tighten a 5 16 Nylon Locknut 3 onto each Carriage Bolt Do not tighten the Nylon Locknuts yet
19. s 19 onto the brack et on the Base 4 as shown Stack six Weights 25 onto the Weight Bumpers 19 Make sure that the Weights are turned so the pin grooves are ali on the same side and the weider iogos are on top 56 Lubricate Slotted Brackets 9 Press the Weight Tube Bumper 64 into the end of the Weight Tube 63 insert the Weight Tube into the stack of Weights 25 Be sure that the pins on the Weight Tube are sitting in the pin grooves in the top Weight Lubricate the insides of the holes in the Top Weight 76 Set the Top Weight onto the stack of Weights 25 insert both Weight Guides 62 into the stack of Weights Be sure that the hoies in the Weight Guides Lubricate are at the top as shown 10 Attach the upper ends of the Weight Guides 62 to the Top Frame 55 with the 5 16 x 6 00 iwo 1 2 x 3 4 Spacers 01 and a 5 16 Nylon Locknut 3 Be sure that the Pulley Bracket 20 is in front of the right Weight Guide 62 as shown 11 Press a 1 x 7 8 Plastic Bushing 75 onto each welded spacer on the Press Frame 17 Slide the Press Frame into place on the Base 4 Note This wili be a tight fit The Piastic Bushings shouid fit onto each end of the indicated tube in the Base Be sure that the Pulleys 15 are on the indicated side Lubricate the 3 8 x 8 Bolt 59 Attach the 59 Press Frame 17 to the Base 4 with the i Lubricate 3 8 x 8 Bolt and a 3
20. t allow the exclusion or limitation of inci dental or consequential damages Accordingly the above limitation may not apply to you The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein Some states do not allow limitations on how long an implied warranty lasts Accordingly the above limitation may not apply to you This warranty gives you specific legal rights You may also have other rights which vary from state to state ICON HEALTH amp FITNESS INC 1500 S 1000 W LOGAN UT 84321 9813 BEFORE YOU BEGIN Thank you for selecting the versatile WEIDER 8515 Service Department toll free at 1 800 999 3756 Home Gym System The WEIDER 8515 offers a Monday through Friday 6 a m until 6 p m Mountain selection of weight stations designed to develop every Time excluding holidays To help us assist you major muscle group of the body Whether your goal is please note the product model number and serial to tone your body build dramatic muscle size and number before calling The model number is strength or improve your cardiovascular system the WESY85151 The serial number can be found on a WEIDER 8515 will help you to achieve the specific decal attached to the WEIDER 8515 see the front results you want cover of this manual For your benefit read this m
21. tened Slack can be removed from the cables three different Ways A V VA K De See drawing 1 Tighten the 1 4 Nylon Locknut 2 at the end of the Long Cable 23 To do this you may need to remove the Small U Bracket 67 from the Weight Tube 63 Make sure that the cables are not too tight or the Top Weight 76 will be lifted off the weight stack See drawing 2 Tighten the 1 4 Nylon Locknut 2 at the end of the Short Cable 58 To do this you may need to remove the 3 1 2 Pulley 15 from the Long U Bracket 57 Make sure that the cables are not too tight or the Top Weight 76 will be lifted off the weiaht stack See drawing 2 Move the 3 1 2 Pulley 15 to the other hole in the Long U Bracket 57 Remove the 3 8 Nylon Locknut 21 and the 3 8 x 2 Bolt 12 from the Cable Trap 66 Pulley and Long U Bracket Re attach the Pulley and Cable Trap Be sure that the Cable trap is in the proper posi tion and that the Cable and Pulley move smoothly Note If a cable tends to slip off the pulleys often the cable may have become twisted Remove the cabie and re install it If the cables need to be replaced see ORDERING REPLACEMENT PARTS on the back cover of this manual 18 CABLE DIAGRAM The cable diagram below shows the proper routing of the Short Cable 58 and the Long Cable 23 Use the diagram to be sure that the two cables and the cable traps have been
22. ym system should be set up for each exercise IMPORTANT When attaching the iat bar or nylon strap make sure that the attachments are in the cor rect starting position for the exercise to be performed If there is any siack in the cabies or chain as an exercise is performed the effectiveness of the exercise wili be reduced CHANGING THE WEIGHT SETTING To change the weight setting of the weight stack insert the Weight Pin 26 under the desired Weight 25 Make sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights and turn the bent end downward The weight setting can be changed from 6 5 pounds to 81 5 pounds in incre ments of 12 5 pounds Note Due to the cabies and pulieys the amount of resistance at each exercise station may vary from the weight setting Use the WEIGHT RESISTANCE CHART on page 24 to find the approximate amount of resistance at each weight station ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 54 to the Long Cable 23 with a Cable Clip 53 For some exercises the Chain 52 should be attached between the Lat Bar and the Long Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Long Cable so the Lat Bar is in the correct starting position for the exercise to be performed The Nylon Strap 39 not shown can be attached in the same manner ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATI
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