Weed Eater Lawn Mower 96048000100 User's Manual
Contents
1. lift tex 11 ri KEV PART NO NO 2 422027 3 195231 7 196492X428 10 196314 87 194209 88 410710 89 19191912 90 194208 91 195181 1 DESCRIPTION Shaft Asm Cross Lift Lever Asm Lift RH Grip Lever Spring Torsion Pin Cotter 7 16 Bow Tie Lock Spring Lift Assist Washer Clear Zinc Pin Cotter 5 16 Bow Tie Lock Link Lift Susp Mower Rear 96048000100 PRODUCT NO 960 48 00 01 87 a 90 98 87 89 g7 r En 7 gt ON E ER Key 91 may be substituted for Key 101 F SI KEY PART NO NO DESCRIPTION 97 17000612 Screw 3 8 16 x 75 Smgml Tap R Z 98 195264 Link Lift Susp Front Mower 100 73930600 Nut Centerlock 3 8 16 unc 101 407003 Link Asm Lift Fixed 113 19171912 Washer 17 32 x 1 3 16 x 12 Ga NOTE All component dimensions given in U S inches 1 inch 25 4 mm 18 LIMITED WARRANTV The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi als and workmanship For a period of two 2 years from date of purchase by the original consumer purchaser we will repair or replace at our option without charge for parts or labor incurred in replacing parts any part which we find to be defective due to materials or workmanship This Warranty is subject to the following limitations and exclusions 1 This warranty does not apply to the engine transaxle transmission components battery except as noted below or com2. 1 l i i H l OO ATTACHMENT CLUTCH l l CLUTCH OFF A A eee j y BLACK CLUTCH BRAKE GRAY PEDAL UP ____IITIIZIIITTT l K i REVERSE SWITCH i i NOT IN REVERSE i BLACK Fees 7 d BLACK L gt BLACK WW U BLACK ST SEAT SWITCH O dr amp BLACK NOT OCCUPIED l BLACK 2 BLACK i 16 GRAY i l l JUNCTION i ICONNECTOR os WL Ny ba l an b E l B SHORTING NOTE 3 CHASSIS CONNECTOR YOUR TRACTOR IS HARNESS 22 eee EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT e O CONNECTED TO THE OQ IGNITION O SPARK BATTERY BUT HAVE THEIR UNIT PLUGS Gap e OWN ELECTRICAL SOURCE TWIN CYL ENGINES OPTIONAL i BECAUSE OF THIS THE BRIGHTNESS OF THE LIGHTS a H HOUR BLACK PN WILL CHANGE WITH ENGINE METER SPEED AT IDLE THE LIGHTS 6 FE FUEL o WILL DIM AS THE ENGINE IS i LINE SPEEDED UP THE LIGHTS f d l POWER OUTLET WILL BECOME THEIR Oo ol us B E OPTIONAL e BRIGHIESI FUEL SHUT OFF CHARGING SYSTEM OUTPUT 28 VOLTS AC MIN 3600 RPM SOLENOID 3 AMP DC 3600 RPM CHARGING MNE DISCONNECTED IF SO EQUIPPED o ae N o DIODE ALTERNATOR Wa PE IGNITION SWITCH POSITION CIRCUIT MAKE D3 Q IVY Q 4 WIRING INSULATED CLIPS AERE O g D O NOTE IF WIRING INSULATED NON REMOVABLE CLIPS WERE REMOVED FOR CONNECTIONS RUN Bra L A2 D
3. Oy Q 19 SERVICING OF UNIT THEY START B S A1 SHOULD BE RE INSTALLED TO PROPERLY SECURE YOUR CHASSIS HARNESS DASH HARNESS WIRING peace Es CONNECTOR CONNECTOR MATING SIDE MATING SIDE 3 TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 ELECTRICAL With 12V Outlet Option c 2 a O D E 2 gt D U c TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 ELECTRICAL KEY PART NO NO 1 144924 2 74760412 8 193228 16 176138 25 412894 26 175158 27 73510400 28 198885 29 192749 30 193350 33 411935 40 401098 41 17720408 42 131563 43 192507 55 17060512 71 400449 87 197802 90 400725 92 196615 93 192540 94 191834 DESCRIPTION Battery Bolt Hex Hd 1 4 20 unc x 3 4 Box Batterv Switch Interlock Cable Starter Batterv 6 Ga BL Red 14 5 Fuse Nut Keps Hex 1 4 20 unc Cable Ground 18 Rear Battery Blk 6 Ga Switch Seat Switch Ign Key Chain Harness Ign Screw 1 4 20 unc x 1 2 Cover Terminal Red Solenoid Screw 5 16 18 x 3 4 Harness Ign Chass Switch Interlock Clutch Cover Terminal Harness Pigtail Reverse Switch Screw Plastic 10 14 x 2 0 Modual Reverse ROS NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 CHASSIS Chassis tex_ALPHA_1 TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 CHASSIS KEY PAR
4. 4 mm For engine service and replacement parts call the toll free number for your engine manufacturer listed below Briggs amp Stratton 1 800 233 3723 Engine Power Rating Information The gross power rating for individual gas engine models is labeled in accordance with SAE Society of Automotive Engineers code J1940 Small Engine Power amp Torque Rating Procedure and rating performance has been obtained and corrected in accordance with SAE J1995 Revision 2002 05 Torque values are derived at 3060 RPM horsepower values are derived at 3600 RPM Actual gross engine power will be lower and is affected by among other things ambi ent operating conditions and engine to engine variability Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment the gas engine will not develop the rated gross power when used in a given piece of power equipment actual on site or net power This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel pump etc application limitations ambient operating conditions temperature humidity altitude and engine to engine variability Due to manufacturing and capacity limitations Briggs amp Stratton may substitute an engine of higher rated power for this Series engine 11 TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO
5. 960 48 00 01 STEERING x_STDHRS_10 steering te 12 TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 STEERING KEY PART NO NO 1 414803X428 2 418168 4 416845 5 416846 6 6266H T 121748X 8 12000029 9 121232X 13 121749X 14 10040600 15 73540600 16 429374 19 194729 20 198375X428 21 186737 22 420537 26 414854X428 28 17000612 33 10040500 35 194732 45 19113812 53 188967 57 407465 58 194747 59 194748 60 73971000 61 194740 62 194741 63 17000512 64 199849 66 71020748 67 194737 68 73900700 69 199162 70 417065 71 190752 72 428982 74 3366R DESCRIPTION Wheel Steering Axle Asm Front Spindle Asm LH Spindle Asm RH Washer Thrust 0 75 x 1 23 Washer 25 32 x 1 5 8 x 16 Ga Ring Clip T5304 75 Cap Spindle Washer 25 32 x 1 1 4 x 16 Ga Washer Lock 3 8 Nut Crown Lock 3 8 24 unf Shaft Steering Plate Steering Boot Steering Adapter Wheel Steering Support Strg Lower Insert Wheel Steering Screw 3 8 16 x 3 4 Washer Lock 5 16 Gear Sector Plate Washer 11 32 x 2 3 8 x 12 Ga Washer Hardened 793x 1 637x 060 Bracket Upstop Bolt Shoulder Sector Pivot CFM Washer Thrust Sector Steering Nut Flange Lock 5 8 11 Draglink LH Draglink RH Screw 5 16 18 x 3 4 Retainer Clip Spring Steering Bolt Hex Fghd 7 16 14 x 3 Serr Bushing PM Front Axle Nut Lock Flange 7 16 14 Gr 5 Washer 1 5 x 505 x 118 Bracket Deck Susp Front Shaft Ext Steering Bolt 5 1
6. 3 140675 5 145006 6 73800600 7 124181X 8 171877 10 199180 12 199370 13 121248X 14 72050412 seat tex knob 1 DESCRIPTION Seat Bracket Pivot Fender Strap Asm Fender Clip Push In Hinged Nut Lock w Ins 3 8 16 unc Spring Seat Cprsn Bolt 5 16 18 unc x 3 4 w Sems Pan Seat Bracket Seat Mounting Bushing Snap Bolt 1 4 20 X 1 1 2 15 KEY PART NO NO 15 134300 16 123740X 17 123976X 19 199372 21 171852 37 73800500 42 199371 DESCRIPTION Spacer Split Spring CPRSN Plate SW 1 310 Ga Nut Lock 1 4 Gr 5 Knob Seat Bolt Shoulder 5 16 18 Nut Lock 5 16 18 unc Washer Cup Seat NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 MOWER DECK tex deck SRD 1 ri TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 MOWER DECK KEY PART NO NO 1 419272 2 195161 3 73900500 4 417645 5 17000510 6 418863 7 416358 8 420252 9 199092 10 17000616 11 137729 12 199470 13 72110612 14 156085 15 146763 16 73900600 17 400234 18 187690 19 110485X 20 173984 21 416910 22 193198 23 17490628 24 19132012 25 420253 26 420255 27 419271 28 417344 29 420895 30 197026 31 110452X DESCRIPTION Deck Weldment 30 Srd Stud Fastner w d anti Rotatio Nut Lock Hex Flange 5 16 18 Bracket Clutch Cable Bolt 5 16 18 Arm Susp Mower Rear Srd Screw 10 x 0 750 BOS Thread Arm I
7. 6 18 x 4 w Patch Bearing NOTE All component dimensions given in U S inches 1 inch 25 4 mm 13 TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 KEY PART NO NO DESCRIPTION 1 408808 Decal Engine HP 2 435094 Decal Fender RH LH 3 435084 Decal Hood 4 435093 Decal SDPNL 6 425112 Decal Warning Keep Hand Away 7 431912 Decal Replacement Parts 8 411658 Decal Fender Warn S F 9 435088 Decal Fender Logo WHEELS AND TIRES 4 10 wheel_art_1 tex 14 KEY PART NO 11 14 20 53 lt O OSI O O1 BON NO 435085 421543 145005 193226X428 193227X428 435057 435058 435060 PART NO 59192 65139 421554X417 421652 123410X 278H 9040H 104757X428 106230X 7154J 421533X417 144334 20 _ DESCRIPTION Decal Ins Strg Whl Decal V Belt Schematic Decal Bat Dan Psn Pad Footrest LH Pad Footrest RH Manual Operator s English French Manual Operator s Spanish Manual Parts English DESCRIPTION Cap Valve Tire Stem Valve Rim Asm Front Tube Front Service Item Only Tire FT Fitting Grease Front Wheel Only Bearing Flange Front Wheel Only Cap Axle Blk 1 50 x 1 00 Tire RT Tube Rear Service Item Only Rim Asm 8 Rear Service Sealant Tire 10 oz Tube NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 SEAT KEY PART NO NO 1 197511 2 180166
8. 7267 33 12000001 35 197722 37 121749X 42 8883R 49 72110614 50 194327 51 73900600 52 194326 56 138255 61 165999 64 196200 70 429581X428 73 74490544 74 142432 116 73900500 125 17000512 134 197857 139 74550412 140 10040400 141 19091210 155 12000028 157 105701X 158 194352 159 76020412 DESCRIPTION Transaxle Peerless 203 569 Key Square Washer 13 32 x 13 16 x 16 Ga Spring Brake Rod Shift Knob Spring Brake RTN Rod Brake Ring E Rod Brake Park Washer 25 32 x 1 1 4 x 16 Ga Cover Foot Pedal Bolt Pulley Idler Flat Lock Nut 3 8 16 Idler V Groove V Belt Drive Pullev Transaxle Shaft Asm Pedal Brake Control Console Bolt 5 16 18 Gr 5 Screw 1 4 x 1 2 Nut Lock Hex Flange 5 16 18 Screw 5 16 18 x 3 4 Arm Shift Bolt 1 4 20 unf Gr 8 w Patch Washer Lock Hvy Helical 1 4 Washer 9 32 x 3 4 x 10 Ga Ring Retainer Washer Plate Shf Keeper T A Pin Cotter 1 8 x 3 4 KEY PART NO 160 161 165 166 167 172 174 175 176 178 183 184 185 186 187 188 189 190 192 193 195 202 203 205 221 232 233 287 NO 169484 105709X 196212 429164 405257 197657 197289 197858 196214 197456 137057 198403X505 72110622 194321 19133210 194323 194317 194318 150360 17060512 197332 197859 19111116 121748X 403187 74780716 405296 421648 DESCRIPTION Retainer Clip Spring Return Clutch Busing Shaft Brake Hand Control Nut Push 625 Latch Brake Parking Strap Torque LH N
9. T NO 5 14 18 34 36 37 52 58 68 130 137 138 151 152 162 175 176 177 180 181 182 183 189 194 196 213 217 218 228 235 236 287 NO 197783X428 187559X550 187566X428 196125 17060512 414872X550 73680500 412280 17490508 416358 184921 193224X428 187568 199535 142432 193243 400776 195228 414685 193102X428 193057 74520520 17000512 73900500 414579 74760512 409167 196395 195161 406129 73930500 17600406 193640X428 DESCRIPTION Dash Hood Grille Plate Engine Screw 5 16 18 x 3 4 Fender Nut Lock 5 16 18 Drawbar Upper Screw Thdrol 5 16 18 x 1 2 Screw 10 x 0 750 Bumper Hood Cupholder Bracket Pivot Shield Browning Debris Screw Hex Wsh Hi Lo 1 4 x 1 2 Crossmember Screw 10 24 x 5 8 Wshd Qdrx Bushing Steering Chassis Bushing Mtg Fender Crgo Dash Lower Bolt 5 16 18 x 1 1 4 Screw 5 16 18 x 3 4 Nut Lock Hex Flange 5 16 18 Console Asm Deck Lift Bolt 5 16 18 x 3 4 Rod Pivot Hood X Piece Hood Stop Stud Fastener Spacer Fender Nut Center Lock 5 16 18 Screw 1 4 20 x 3 8 Plug Switch Light NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 DRIVE s fender 47 drive tex peerles TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 DRIVE KEY PART NO NO Ao 2 123583X 15 19131316 17 197297 22 197660 23 106933X 26 197455 29 19
10. WEEDEATER Repair Parts Manual 435060 HOW TO USE THIS MANUAL This manual is designed to provide the customer with a means to identifv the parts on his her tractor when ordering parts The illustrations mav or mav not represent the actual assemblies therefore it is not recommended to use this manual as a guide to assemble or disassemble the tractor Some hardware and parts are drawn larger in order to more readilv identifv them Each tractor has its own model number The model number for vour tractor can be found on the fender under the seat When ordering parts alwavs give the following information e Product TRACTOR MODEL NUMBER 960480001 96048000100 e Part Number e Part Description TABLE OF CONTENTS SCHEMATIG A d a dai kaia dere 3 EEEGTRIGAE comisionista u ka 4 5 CHASSIS ie ra ac 6 7 DA Eta 8 9 ENGINE f at d 10 11 STEERING PA cai 12 13 DEC A L Idea e i o UP O RO 14 D AT jp AS 15 MOWER DECK sisi iii 16 17 MOWER a ee tee 18 WARRANTY EE 19 TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 SCHEMATIC SCH18 ojii lio BATTERY OD STARTER 1 se fa G N O RED SO O 1 OM e O AMMETER FUSE P i OPTIONAL TP m EO e je dl ff 7 A 1 I O i O 1
11. dler 30 Srd Spacer Retainer Screw 3 8 16 X 1 Smgmi Tap R Blk Screw Thd Roll 1 4 20 X 5 8 Arm Brake Mower 38 RH Tex Bolt Carr Sh 3 8 16 X 1 1 2 Gr5 Keeper Belt Idler Pulley Idler V Groove Dim 4 25 Nut Lock FIG 3 8 16 unc Nut Flange Lock Top Washer Spacer Mandrel Bearing Ball Mandrel Screw Thd Roll Dod Pt Hex Keeper Belt Mandrel 30 Pulley Idler Flat Unplated Screw Thdrol 3 8 16 X 1 3 4 Washer 13 32 X 1 1 4 X 12 Ga Keeper Belt 30 Srd Cover Mandrel Mwr 30 Black Drive Belt Deflector Hinge Pin Spring Torsion Nut Push 17 KEY PART NO NO 32 401872 33 187281 34 192872 35 419274 36 193003 37 19131316 38 196539 39 105304X 40 419270 41 419265 42 17000612 43 416877 67 198398X428 70 198332 71 17670608 152 408714 a 192870 23 435239 DESCRIPTION Spring Return Deck 38 46 Housing Mandrel 4pt Service Shaft Asm Mndrl N Greaseable 38 Blade Mower Bagging Srd Bolt Washer Asm 7 16 20 unf Washer 13 32 x 13 16 x 16 Ga Bolt Shoulder Cap Sleeve Keeper Belt Engine LH Keeper Belt Engine RH ScrewHexwsh THDR3 8 16x3 4BL Pulley Mandrel 6 5 Pd 30 Handle clutch cable Clutch Asm Manual Screw 3 8 16 x 1 2 Manual Clutch Cable Mandrel Assembly Includes Hous ing Shaft Assembly And Bearing Only Pulley Nut Washer And Blade Bolt Washers Not Included Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NO 960480001 MOWER LIFT
12. e a claim under this Warranty you must return the product to an authorized service dealer Should you have any unanswered questions concerning this Warranty please contact HOP In Canada contact Outdoor Products Customer Service Dept HOP 1030 Stevens Creek Road 5855 Terry Fox Way Augusta GA 30907 USA Mississauga Ontario L5V 3E4 giving the model number serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last so the above limi tations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from locale to locale This is a limited Warranty within the meaning of that term as defined in the Magnuson Moss Act of 1975 19 WEED EATER 02 11 10 SR Printed in the U S A
13. ponents parts thereof Please refer to the applicable manufacturer s warranty on these items Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchas er Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser un less such return is requested by the manufacturer Battery Warranty On products equipped with a Battery we will replace without charge to you any battery which we find to be defective in manufacture during the first ninety 90 days of ownership After ninety 90 days we will exchange the Battery charging you 1 12 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained in accordance with the instructions furnished The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date of original purchase This Warranty applies only to products which have been properly assembled adjusted operated and maintained in ac cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to altera tion misuse abuse improper assembly or installation delivery damage or to normal wear of the product Exclusions Excluded from this Warranty are belts blades blade adapters normal wear normal adjustments standard hardware and normal maintenance 7 In the event you hav
14. ut Push Shaft Asm Shift Arm Clevis Rod Shift Spring Shift Spacer Axle Handle Parking Brake Bolt Spacer Retainer Washer Link Clutch Ground Drive Bellcrank Ground Drive Keeper Bellcrank Ground Drive Nut Lock Center 1 4 28 Screw 5 16 18 x 3 4 Bracket Brake Rod Link Shift Washer 11 32 x 11 16 x 16 Ga Washer 25 32 x 1 5 8 x 16 Ga Retainer Spring Clip Handle Bolt 7 16 14 x 1 Gr 5 Washer Serrated Keeper Pulley T A NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 ENGINE OPTIONAL EQUIPMENT Spark Arrester engine tex_BS_30 TRACTOR MODEL NO 960480001 96048000100 PRODUCT NO 960 48 00 01 ENGINE KEY PART NO NO DESCRIPTION 1 Engine Briggs Model No 219807 0389 B1 2 179758 Muffler 9 194319 Keeper Belt Engine 12 140186 Pullev Engine 15 407545 Tank Fuel 1 5 18 430220 Cap Asm Fuel 20 170545 Control Throttle 21 416358 Screw 10 x 0 750 28 401137 Fuel Line 29 137180 Spark Arrester Kit 37 123487 Clamp Hose 42 10040700 Washer Lock 7 16 45 73510400 Nut Keps Hex 1 4 20 unc 69 165291 Gasket 79 192334 Screw 5 16 18x 75 84 17060620 Screw 3 8 16 x 1 1 4 85 71170764 Bolt Hex 7 16 20 x 4 Gr 5 90 17000616 Screw 3 8 16 x 1 96 19091416 Washer 9 32 x 7 8 x 16 Ga 97 17670412 Screw 1 4 20 x 3 4 122 421922 Extension Drain Oil NOTE All component dimensions given in U S inches 1 inch 25
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