Weber FT 600 Owner's Manual
Contents
1. AWARNING The load limit for the work surface is 25 pounds a i eae Figure 36 26 Step 25 Install right work surface and glides You will need right work surface two nylon plastic glides two Phillips head 1 4 20 x 1 inch machine screws and a Phillips screwdriver Set the right work surface over the top of the cooking box and the top frame rails Figure 37 The right work surface will cover half of the handles on the right side Position the glide as shown in figure 37 a Align the front hole in the right work surface and the glide Thread screw in and tighten with a Phillips screwdriver Figure 37 b Repeat the procedure with the second glide at the rear of the right work surface AWARNING The load limit for the work surface is 25 pounds a oS Figure 37 Step 26 Reinstall front panel control panel and burner control knobs You will need control panel front panel and four burner control knobs With the Weber logo to the left slide front panel down into place Figure 38 Figure 38 Pull igniter buttons up until they stay in the up position Place the control panel into the grooves on either side of the front of the cooking box Push the control panel into place using even pressure while pushing Figure 39 a Use your fingers to lift the front edge of the control panel slightly and set it into the recess on both sides of the cooking box Figure 392. Control Panel Figure 39 Push on the burner control knobs Figure 40 Figure 40 27 Step 27 Install bottom tray You will need Bottom tray catch pan holder catch pan and one drip pan ED lt I Note It may be easier to install the catch pan holder by removing the catch pan from the holder Figure 41 Hook the ends of the catch pan holder into the hole in the bottom tray Figure 42 K Figure 42 Slide the bottom tray into the mounting slots under the bottom of the cooking box with the finger grip of the catch pan toward you Figure 43 ACAUTION Do not line the bottom tray with aluminum foil It can cause grease fires by trapping the grease and not allowing grease to flow into the catch pan Figure 43 View from front of the Cooking Box Mounting slots bottom tray bottom tray CS Figure 44 Put the foil drip pan into the catch pan 28 Step 28 Add accessory rack You will need accessory rack Set the bottom rack between the two bottom connectors Figure 45 YAW Ve i ff Nga K GRR A Figure 45 29 OPERATING INSTRUCTIONS Lighting EACH HEAT ZONE OPERATES INDEPENDENTLY Summary lighting instructions are on the control panel High Medium Low Off A DANGER A Failure to open sliding work surfaces while igniting the barbecue or not waiting 5 minute
3. LP Tank The LP tank manufacturer is responsible for the materials workmanship and performance of the tank If the tank has a defect malfunctions or you have a question regarding the tank call the tank manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the tank If the tank manufacturer has not resolved the issue to your satisfaction then call Weber Stephen Products Co Customer Service Center Safe handling tips for LP Gas E Liquid Propane LP gas is a petroleum product as are gasoline and natural gas LP gas is a gas at regular temperatures and pressures Under moderate pressure inside a cylinder LP gas is a liquid As the pressure is released the liquid readily vaporizes and becomes gas E LP gas has an odor similar to natural gas You should know this odor m LP gas is heavier than air Leaking LP gas may collect in low areas that prevent dispersion E To fill take the LP tank to an RV center or look up gas propane in the phone book for other sources of LP gas to fill the tank with 20 pounds of liquid propane A WARNING We recommend that your LP tank be filled at an authorized LP gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS A CAUTION If you exchange your LP tank make sure you get a similar tank in return Your LP tank is equipped with a quick disconnect valve Other LP tanks are not compatibl
4. After a period of storage and or nonuse the Weber Gas Barbecue should be checked for gas leaks and burner obstructions before using See instructions in this manual for correct procedures Do not operate the Weber Gas Barbecue if there is a gas leak present Do not use a flame to check for gas leaks Combustible materials should never be within 24 inches of the top bottom back or sides of your Weber Gas Barbecue Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue Your Weber Gas Barbecue should never be used by children You should exercise reasonable care when operating your Weber Gas Barbecue It will be hot during cooking or cleaning and should never be left unattended If the burners should go out during cooking turn off all gas valves Leave sliding covers open and wait five minutes before attempting to relight the gas flame while observing the Lighting instructions Do not use charcoal or lava rock in your Weber Gas Barbecue Never lean over open grill or place hands or fingers on the front edge of the cooking box Should a grease fire occur turn off all burners until fire is out Do not enlarge valve orifices or burner ports when cleaning the valves or burners The Weber Gas Barbecue should be thoroughly cleaned on a regular basis LP gas is not natural gas The conversion or attempted use of natural gas in an LP unit or LP gas in a natural gas unit is dangerous and will vo
5. If you run out of fuel check the indicator setting and or adjust the fuel scale indicator setting with the scale setting wing nut while the tank is empty so you do not run out again Removal of the LP tank 1 Close tank valve turn clockwise Figure 4 a 2 Slide the collar back on the quick disconnect to disengage the fitting Figure 4 b 3 Loosen tank lock wing nut and turn tank lock up out of the way 4 Lift tank off To refill take LP tank and tank filler adapter to a Gas Propane dealer A WARNING We recommend that your LP tank be filled at an authorized LP gas dealer by a qualified attendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS A CAUTION If you exchange your LP tank make sure you get a similar tank in return Your LP tank is equipped with a quick disconnect valve Other LP tanks are not compatible with your barbecue connection Scale setting wing nut Tank lock wing nut a Tank valve me Collar Figure 4 34 Connecting the filled LP tank AAWARNING Make sure that the LP tank valve is closed Close by turning clockwise A DANGER A Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property You will
6. 2 36 Glide axle 37 Glide hubcaps 2 38 Cylinder panel 39 1 4 inch nylon washers 12 40 1 4 20 x 1 3 4 inch bolt 41 Splash guards 2 42 Flavorizer bar Cooking grill holders 2 43 Right work surface 44 Crossover tubes 3 45 Left burner 3 46 Right burner 3 47 Top frame rail 1 2 48 1 4 20 x 1 2 inch bolts 6 49 Back panel 50 Top frame rail 2 2 51 Plastic handle 4 52 8 16 x 1 inch screw 8 53 Hose Clamp 54 1 4 20 x 5 8 screw 55 1 4 20 wing nuts 56 Fuel scale assembly 57 Hose Regulator 58 LP tank 59 Filler adapter A WARNING Use only Weber factory authorized parts The use of any part that is not factory authorized can be dangerous This will also void your warranty 46 47 A FINAL WORD OF THANKS Le you for choosing a Weber Barbecue ur family here at Weber has worked hard to produce the highest quality products for your satisfaction While we give much attention to our products an occasional error may occur Our knowledgeable Customer Service staff is prepared to help you with any problems with parts or assembly Call our toll free number 1 800 446 1071 For quicker service please have your owner s manual available for reference We also welcome any comments or suggestions you might have regarding our products We wish your family the best in outdoor cooking enjoyment Weber Stephen Products Company Customer Service Center 200 East Daniels Road Palatine Illinois
7. 16 17 Step 13 Put your fingers under the front edge of the control panel and lift up and pull evenly toward you Remove the control panel and the front panel Figure 19 a Take off all 6 burner control knobs Pull up on the ignition buttons until they stay in the up eat ie r the T position Figure 17 control pane Burner control knobs Front Panel Control Panel Ignition button Figure 19 Figure 17 Pull the front panel up and out of the cooking box assembly Figure 20 The control panel is separate from the front panel The control panel needs to be removed before the front panel can be removed Figure 18 Front panel Control panel Front panel Figure 20 Figure 18 18 Step 14 Check burner alignment Your Weber Gas Barbecue burner assembly has been factory assembled pressure and flame tested As a safety precaution we recommend you check the burner alignment Figure 21 a Are the mounting clips that hold the manifold and burner assembly in place Figure 21 a b Do the valves fit into the ends of the burners Figure 21 b c Is the end of each burner inserted into its locating slot Figure 21 c Figure 21 19 Step 15 Set LP fuel scale You will need LP tank empty Note For accuracy the fuel scale must be set with an empty tank We utilize various LP tank manufacturers Some of the tanks we receive have diffe
8. boxes to protect the finish during the frame assembly Set one end of wheel frame on the block of wood or other hard protected surface Put one wheel on axle WEBER side facing up and tap on one hubcap Figure 1 Repeat with other wheel and hubcap c Wheel frame Figure 1 10 Step 3 Insert casters You will need caster frame and two casters Push the casters firmly into the inserts in the ends of the caster legs Figure 2 Caster frame oe NW NW Figure 2 Step 4 Continue frame assembly You will need Wheel frame caster frame two bottom connectors four 1 4 20 x 3 1 2 inch bolts four nylon washers and a 7 16 inch or adjustable wrench Turn caster frame and wheel frame upside down and space apart Figure 3 Note Fuel scale decal on wheel frame must be on the back side Hold one bottom connector up to the wheel frame slots to the outside Add the nylon washer to the bolt Put the bolt through the frame and screw into frame connector Tighten bolt with a 7 16 inch or adjustable wrench Hold the other end of the frame connector up to the caster frame slots to the outside Add the nylon washer to the bolt Put the bolt through the frame and screw into the bottom connector Tighten Repeat with the other bottom connector Fuel scale decal on back side slots to the outside Caster frame slots to the outside Wheel frame Figure 3 11 T
9. meet government American Gas Association and Underwriters Laboratories requirements m Replacement LP tanks supplied by Weber satisfy the requirements Check to be sure the tank has a D O T certification and has been tested within five years Your LP gas supplier can do this for you Figure 8 If you have questions about spare LP tanks please call Weber Stephen Customer Service D O T Certification example DOT 4BA240 2 96 20 Ib LP tank Date tested Figure 8 E All LP tank supply systems must include a collar to protect the tank valve E The LP tank must be a 20 Ib size 18 1 4 inches high 12 1 4 inches in diameter E The LP tank must be constructed and marked in accordance with the specifications for LP gas cylinders of the U S Department of Transportation D O T Annual Maintenance After a period of nonuse we recommend that you perform the following maintenance procedures for your safety A WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Replace using only Weber authorized replacement manifold assembly Contact your dealer M Check all gas fittings for leaks A DANGER A Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks This will result in a fire or explosion which can cause serious bodil
10. need LP tank a soap and water solution and a rag or brush to apply it Note Since some leak test solutions including soap and water may be slightly corrosive all connections should be rinsed with water after checking for leaks a Lift and hook the tank onto the fuel scale b Loosen the tank lock wing nut Swing the tank lock down Tighten the wing nut Figure 5 Figure 5 c Connect the hose to the tank Route the hose so it does not interfere with the scale indicator rod Slide back the collar of the quick disconnect on the tank valve Figure 6 a Push the male fitting of the regulator into the quick disconnect and maintain pressure Slide the collar closed Figure 6 b If it does not engage or lock repeat procedure Gas will not flow unless the quick disconnect is properly engaged WP a Male fitting Regulator L fs east b f Quick disconnect engaged Figure 6 d Mix soap and water Figure 7 e Open the tank valve Figure 7 f Check for leaks by wetting the fitting with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak If leak does not stop turn off the gas and contact Weber Stephen Customer Service Do not use the barbecue g When leak checks are complete turn gas supply OFF and rinse connections with water
11. not liable for any special indirect or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you Weber does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal return or replacement of its equipment and no such representations are binding on Weber This Warranty applies only to products sold at retail WEBER STEPHEN PRODUCTS CO Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 847 705 8660 800 446 1071 LP Tank The LP tank manufacturer is responsible for the materials workmanship and performance of the tank If the tank has a defect malfunctions or you have a question regarding the tank call the tank manufac turer s customer service center The phone number is on the warning decal which is permanently attached to the tank If the tank manufacturer has not resolved the issue to your satisfaction then call Weber Stephen Products Co Customer Service Center PATENTS AND TRADEMARKS 1996 Weber Stephen Products Co Weber amp Flavorizer and Crossover are registered U S trademarks Gas Catcher is a trademark of Weber Stephen Products Co 200 East Daniels Road Palatine IL 60067 6266 U S A Weber is also a registered trademark Reg TM Marca Registrada Marque Desposee S
12. or discolored foods are signs of improper or inadequate seasoning or may result from cooking acidic foods If this occurs wash thoroughly and reseason gt Since cast iron holds heat well you will not need to use extremely high cooking temperatures Best results are obtained with medium to medium high heat Do not overheat gt As with all cast iron the more the use the easier the maintenance Cooking with the Griddle To preheat after lighting turn both burners to high HH Preheating will take 10 to 15 minutes depending on conditions such as air temperature and wind Your Weber Gas Barbecue is an energy efficient appliance It operates at a low B T U rate for economy See your Weber cookbook for detailed cooking instructions 33 Periodic Cleaning A CAUTION Turn your Weber Gas Barbecue OFF and wait for it to cool before cleaning A CAUTION Do not clean your Flavorizer Bars or cooking grills in a self cleaning oven Replacement cooking grills and griddles and Flavorizer Bars are available through your retailer Outside surfaces Use a warm soapy water solution A CAUTION Do not use oven cleaner abrasive cleansers kitchen cleansers cleaners that contain citrus products or abrasive cleaning pads on barbecue or cart surfaces Bottom tray Remove excess grease and then wash with warm soapy water Flavorizer Bars and Cooking Grills Clean with a suitable brass bristle brush As needed remove from gri
13. the splash guards slightly to fit into the mounting holes Position the second splash guard flanges facing you at the front of the cooking box assembly Insert both wire ends into the mounting holes in the cooking box Figure 31 Flanges at the a back of the splash guards Figure 32 Splash guards Mounting holes Splash guards closed for storage Figure 33 Figure 33 Figure 31 24 Step 23 The open U of the cooking grill goes down Set both cooking grills in place next to the griddle Figure 35 Install Cooking Grills and Griddle You will need two cooking grills and one griddle Set the griddle on top of the Flavorizer Bar cooking grill support Figure 34 A CAUTION The drain hole of the griddle needs to be toward the front Figure 35 Figure 34 25 Step 24 Install left work surface and glides You will need left work surface two nylon plastic glides two Phillips head 1 4 20 x 1 inch machine screws and a Phillips screwdriver Set the left work surface over the top of the cooking box and the top frame rails Figure 36 The left work surface will cover half of the handles on the left side Position the glide as shown in figure 36 a Align the front hole in the left work surface and the glide Thread screw in and tighten with a Phillips screwdriver Figure 36 b Repeat the procedure with the second glide at the rear of the left work surface
14. will result in a fire or explosion which can cause serious bodily injury or death and damage to property A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may have loosened or damaged a gas fitting You will need a soap and water solution and a rag or brush to apply it To perform leak checks Open tank valve by turning the tank valve handwheel counterclockwise Figure 26 Manifold Figure 27 Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak A WARNING Do not ignite burners while leak checking Check a Left valves to manifold connection Figure 27 a b Center valves to manifold connection Figure 27 b c Right valves to manifold connection Figure 27 c d Hose to manifold connection Figure 27 d AWARNING If there is a leak at connection 27 d turn OFF the gas and retighten the fitting with a wrench and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn Contact your dealer a Hose to regulator connection Figure 28 a b Regulator to tank con
15. 3 4 inch bolt 1 4 20 hex nut two 1 4 inch nuts and two nylon washers nylon ae pliers and a 7 16 inch or adjustable Slip the bolts on the back of the fuel scale assembly ween through the two small holes in the tank panel Make Insert the tank panel tabs into the slots in the wheel sure indicator rod of fuel scale is on the left side of the frame brace Slide up until the notch at the bottom of wheel frame the tank panel fits over the cross brace of wheel frame Figure 13 a Add the washer to the bolt Put the bolt through panel and cross brace Add washer and hex nut and tighten with 7 16 inch or adjustable wrench holding the nut with the pliers Figure 13 b Add washers then wing nuts and tighten Figure 14 Slot in frame brace a View from front left View from front right Figure 14 Cross brace of wheel frame Figure 13 16 Step 12 Add cooking box assembly You will need frame assembly and cooking box The cooking box assembly fits into place between the assembly two flanges in the back panel The entire cooking box Note This assembly takes two people to lift the assembly rests on the top frame rails Figure 16 a cooking box assembly into the frame Uncoil the hose a Flanges Set the cooking box into the frame so the control panel is under the top frame rail Figure 15 Cooking box assembly Control panel Figure 15 Figure
16. 60067 6266
17. Serial Number i 5 D p K Please use this number in registering your warranty and any correspondence with the factory FT 600 LP Gas Barbecue Owners Manual National PROPANE GAS Associatir WARNING Follow all leak check procedures carefully in this manual prior to barbecue operation Do this even if barbecue was dealer assembled FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP tank not connected for use shall not be stored in the vicinity of NOTICE TO INSTALLER These i this or any other appliance instructions must be left with the owner and the owner should keep them for future use FOR YOUR SAFETY If you smell gas THIS GAS APPLIANCE IS DESIGNED FOR 5 ies on Aig to the e OUTDOOR USE ONLY Regul any Cpe ane 3 If odor continues immediately call your gas supplier or your fire WARNING Do not try to light this department appliance without reading Lighting instructions section of this manual 96619 4 96 DANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily injury or death or in a fire or an explosion causing damage to property A WARNINGS Do not store a spare or disconnected LP tank under or near this barbecue Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual
18. able vapors and liquids such as gasoline alcohol etc and combustible materials Never store an extra spare LP tank under or near the Weber Gas Barbecue Assembly Step 1 Toole nedad Check package contents Cooking box Hammer assembly 7 16 inch open end or an adjustable wrench a ee Pliers Epe Block of wood Wheel frame a Phillips screwdriver J Caster frame Regular screwdriver J a Supplies needed Bottom connectors 2 Your LP tank is shipped empty for safety After setting the LP fuel scale you will need to fill it See Step Fill LP tank Q You will need a soap and water solution to check for gas leaks See Step Check for gas leaks Back panel Note The hardware size of nuts bolts and screws is a given For example 1 4 20 x 2 inch bolt means a bolt E 1 4 inch in diameter with 20 threads to the inch 2 inches long On a small screw for example 6 32 x 1 2 inch screw means a number 6 screw with 32 threads to the inch 1 2 inch long en o CeO Top frame rail 1 s 2 While we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free sO 1 800 446 1071 to receive immediate assistance Have C your owner s manual and serial number
19. ange flame in conjunction with the smell of gas Burners do not light or Burners have a small flickering flame in the HIGH position or Barbecue temperature only reaches 250 to 300 degrees in the HIGH position Burner does not light or flame is low in HIGH position Experiencing flare ups CAUTION Do not line the bottom tray with aluminum foil Burner flame pattern is erratic Flame is low when burner is on HIGH Flames do not run the whole length of the burner tube Fuel scale shows that there is gas in the LP tank but tank is empty Barbecue seems to lose heat when cooking in cold weather temperatures 50 F or colder The liquid propane in the cylinder turns to vapor too slowly to supply the burners with gas This is due to the air temperature cooling the LP cylinder which slows the vaporization process Check Inspect Weber Spider Stopper Guards for possible obstructions Blockage of holes The excess flow safety device which is part of the barbecue to tank connection may have activated Is LP fuel low or empty Is fuel hose bent or kinked Does the Front burner light with a match Are you preheating barbecue in the prescribed manner Are the cooking grates and Flavorizer Bars heavily coated with burned on grease Is the bottom tray dirty and not allowing grease to flow into catch pan Are burners clean Check adjustment of fuel scale Is there frost
20. chutzmarke in Canada Germany France Italy Spain Japan Switzerland Austria Norway Denmark Greece Benelux South Africa Ireland United Kingdom Australia New Zealand and Korea This product is covered by U S Patent Nos 4 677 964 4 727 853 4 829 978 4 860 724 and 4 941 817 Australia Patent No 598 709 and E83630 Printed in the U S A Contents WARNINGS eieiei iii ees tenes cere 2 Warranty amp Patents cc eeceeeeeeeeneeeeeeeeneeeeeeeaaes 3 4 General Instructions ccccceeeeeeeeeeeeeeeeeeeeeteneeeeaes 6 ASSOMDIV cc c8i atte eettesisieie oh Sina havten ele creat 7 29 Operating Instructions LiGhting 2 0iieeaeive det ea seed bad 30 31 COOKING Aisin Aes edie id eae 32 33 Storage and or NONUSE ccccssceeeessssteeeeeees 33 CIOANING 02 eeeeceeeteeeeeneeeeeneeeeeeeeteneeeseeeeeenaeeeeaes 33 Gas supply tank INFOrMALION sierde aeiaai ranieri eA 34 36 Troubleshooting amp Maintenance Annual Maintenance c ccsesecceeeeeeeeeees 36 37 General Maintenance ccccceeeeeeeeees 38 41 TrOUDICSNOOTING orane naia a 42 Parts Listing 0 00 eecseeeeeeeseeeeeeeeeneeeeeeeeneeeeeeeenaees 44 45 FEATURES a b Convenient work surfaces and racks Crossover Ignition System with Gas Catcher Ignition Chamber Splash guards reduce grease spatters Cooking grill for searing and grilling foods Cast Iron Griddle for frying foods Fuel scale indicates gas su
21. clothing with loose flowing sleeves while using the griddle A Do not remove the griddle until it is cold A Use caution when cooking foods with high fat content such as chops bacon or sausage A Follow all safety instructions provided with your barbecue A Do not drop cast iron griddle it will break A Prior to storing grease very lightly with solid vegetable oil or vegetable cooking spray then wipe dry with a paper towel Store in a dry place First Time Use Wash thoroughly with a mild dishwashing liquid to remove the wax coating used for protection in shipping Rinse with hot water and dry completely with a soft cloth or paper towel NEVER ALLOW TO DRAIN DRY OR WASH IN A DISHWASHER You must season the griddle before first use to prevent rust and keep foods from sticking Seasoning The Griddle Spread a thin coating of solid vegetable oil over entire surface of the cast iron griddle with a paper towel Be certain the entire surface including all corners has been coated thoroughly Do not use salted fat such as margarine or butter Season the cast iron griddle in your oven Put griddle on top oven rack Place aluminum foil on lower oven rack to catch any drippings Bake in a moderate oven for 1 hours If you are not planning to use the oven for several hours you can turn oven off after seasoning and leave griddle in oven to cool to room temperature Note If oven is to be used immediately after seasoning us
22. e heat resistant barbecue mitts or gloves to remove griddle from oven while HOT Place griddle on a heat resistant surface and allow it to cool to room temperature Important Note To prevent rusting the cast iron griddle should be reseasoned frequently If rust occurs clean with a steel wool scouring pad rinse with hot water and dry Coat with a solid vegetable oil or a vegetable cooking spray and heat in grill or oven as indicated above Maintenance Always clean the griddle immediately after each use with boiling hot water and a brush Rinse and dry thoroughly If there is a lot of food sticking to the surface of the griddle it may be cleaned with a steel wool scouring pad Rinse well with hot water and reseason per instructions in grill or oven Prior to storing grease very lightly with a solid vegetable oil or a vegetable cooking spray then wipe dry with a paper towel Store in a dry place Reseasoning gt After each use the griddle may be reseasoned by coating with a solid vegetable oil gt A vegetable cooking spray may be used as a convenient method for quick reseasoning Tips gt The cast iron griddle will turn black with use The pores of the iron will be sealed providing a durable coating that helps to prevent foods from sticking The griddle will further season with use Regular applications of solid vegetable oil or vegetable cooking spray will improve its resistance to rust gt Rust a metallic taste
23. e with your barbecue connection m Air must be removed from a new LP tank before the initial filling Your LP dealer is equipped to do this E The LP tank must be installed transported and stored in an upright position LP tanks should not be dropped or handled roughly E Never store or transport the LP tank where temperatures can reach 125 F too hot to hold by hand for example do not leave the LP tank ina car on a hot day Note A refill will last about 20 hours of cooking time at normal use The fuel scale will indicate the propane supply so you can refill before running out You do not have to run out before you refill E Treat empty LP tanks with the same care as when full Even when the LP tank is empty of liquid there still may be gas pressure in the cylinder Always close the tank valve before disconnecting E Do not use a damaged LP tank Dented or rusty LP tanks or LP tanks with a damaged valve may be hazardous and should be replaced with a new one immediately E The joint where the hose connects to the LP tank must be leak tested each time the LP tank is reconnected For example test each time the LP tank is refilled E Be sure the regulator is mounted with the small vent hole pointed downward so it will not collect water This vent should be free of dirt grease bugs etc Liquid Propane LP Tank s E The LP tank and connections supplied with your Weber Gas Barbecue have been designed and tested to
24. ecified Parts can be ordered directly from Weber Stephen Products Company by phone or mail Note Do not return parts to Weber Stephen Products Co without first contacting the Customer Service Center by phone or mail Returning the part may not be necessary OONDOABRWND Cooking grills 2 Griddle Flavorizer bars 11 Left work surface Glides 4 Phillips head 1 4 20 x 1 inch machine screws 4 Cooking box assembly Burner control knobs 6 Igniter 3 Igniter lock nut 3 Igniter wire black 3 Igniter wire white 3 Gas catcher ignition chamber 3 Manifold mounting clips 2 Manifold assembly Igniter buttons 3 Control panel Front panel Match holder bracket Plastic button Caster frame Match holder 1 4 20 x 3 1 2 inch bolt 4 Caster 2 Bottom tray Catch pan holder Catch pan Drip pans 2 Accessory rack Bottom connectors 2 45 While we give much attention to our products unfortunately an occasional error may occur If a part is missing do not go back to the store Call the Weber Customer Service Center toll free 1 800 446 1071 to receive immediate assistance Have your owner s manual and serial number of the barbecue available for reference Weber Stephen Products Company Customer Service Center 250 South Hicks Road Palatine IL 60067 6241 847 705 8660 800 446 1071 31 Wheel hub caps 2 32 Wheels 2 33 Wheel frame 34 1 4 20 hex nut 35 Cylinder glides
25. el M Check that the areas under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air E The area around the LP tank must be free and clear from debris Storage E The gas must be turned OFF at the LP tank when the Weber Gas Barbecue is not in use mM When the Weber Gas Barbecue is stored indoors the gas supply must be disconnected and the LP tank stored outdoors in a well ventilated space E LP tanks must be stored outdoors in a well ventilated area out of the reach of children Disconnected LP tanks must not be stored in a building garage or any other enclosed area Mm When the LP tank is not disconnected from the Weber Gas Barbecue the appliance and LP tank must be kept outdoors in a well ventilated space Operating area WARNING Only use this barbecue outdoors in a well ventilated area Do not use in a garage building breezeway or any other enclosed area mM Never use your Weber Gas Barbecue under an unprotected combustible roof or overhang E Your Weber Gas Barbecue is not intended to be installed in or on recreational vehicles and or boats E Do not use combustible materials within 24 inches of the top bottom back or sides of the grill E The entire cooking box gets hot when in use Do not leave unattended mM Keep any electrical supply cord and the fuel supply hose away from any heated surface E Keep the cooking area clear of flamm
26. es and splash guards Figure 2 2 Check that fuel scale reads more than E Note E empty F full 3 Make sure all burner control knobs are turned OFF Push each burner control knob down and turn clockwise A WARNING The burner control knobs must be in the OFF position before turning on the LP tank valve If they are not in the OFF position when you turn on the LP tank valve the excess flow control will activate limiting the flow of gas from the LP tank If this should occur turn OFF the LP tank valve and burner control knobs and start over Manual Lighting Figure 2 4 Turn on gas supply 5 Select heat zone 6 Puta match in the match holder and strike the match 7 Push LEFT burner control knob down and turn to H high A WARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 8 Insert match holder and lit match through matchlight hole to ignite LEFT burner matchlight hole in control panel Hole in cooking box assembly Control panel Left burner tube Figure 3 9 Observe if LEFT burner has ignited by looking through matchlight hole A WARNING If LEFT burner fails to ignite turn LEFT burner control knob to OFF and wait 5 minutes before attempting to ignite again 10 After the LEFT burner is lit you can turn on the RIGHT burner Note Always light the LEFT burner first The RIGHT bur
27. have the holes of the frame and top frame rail tab aligned b the tabs of the top rail may not be to the inside of the cart Refer to Figure 7 Repeat procedure for second bolt Insert the bolt into the wheel frame and hand tighten Tighten both bolts with 7 16 or adjustable wrench View from the back a for i e Tab Caster frame Caster frame Figure 10 14 Step 9 Bolt back panel and back top frame rail assembly You will need back panel two nylon washers two 1 4 20 x 1 2 inch bolts and frame assembly Position back panel cut outs to the top and the flanges to inside of the frame assembly Figure 11 a a Ts Caster frame T Figure 11 15 Align hole of back panel and wheel frame and tab of top frame rail assembly Slip washer over bolt and start bolt Figure 12 a Note If there are no threads for the bolt to thread into a you may not have the holes of the back panel frame and top frame rail tab aligned b the tabs of the top rail may not be to the inside of the cart Refer to Figure 9 Repeat with second bolt aligning back panel and hole in caster frame and tab of top frame rail assembly Slip washer and start bolt Tighten both bolts with 7 16 or adjustable wrench Figure 12 Step 10 Step 11 Add tank panel Add fuel scale You will need tank panel assembly You will need fuel scale assembly two 1 4 20 wing 1 4 20 x 1
28. heel Fuel scale frame decal on front side Figure 7 Step 7 Assemble back top frame rail You will need one top frame rail 1 one top frame rail 2 one 1 4 20 x 1 2 inch bolt frame assembly and 7 16 inch or adjustable wrench Put top frame rail 1 to your left and top frame rail 2 to your right Insert top frame rail 1 into top frame rail 2 Figure 8 a Insert the bolt Figure 8 b Tighten bolt with a 7 16 inch or adjustable wrench If you try to insert a bolt and there are no holes you have top frame rail 2 turned the wrong way Turn top frame rail 2 around Note Do not use a washer for this step Figure 8 Position the top frame rail assembly with the tabs to the inside of the cart Figure 9 a Insert the tabs onto the back caster frame and back wheel frame the round tubing of the top frame rail assembly will rest in the cut out portion of the caster frame and wheel frame gt Cut out an gt lt i E Back caster amp Top frame rail frame Figure 9 Step 8 Bolt front top frame rail assembly You will need two 1 4 20 x 1 2 inch bolts two nylon washers frame assembly and 7 16 or adjustable wrench Slip a washer over the bolt Insert the bolt from the inside of the frame assembly into the caster frame Figure 10 a Align the hole in the tab of the top frame rail assembly and start the bolt Note If there are no threads for the bolt to thread into a you may not
29. ice on the outside of the LP cylinder If problems cannot be corrected by using these methods please contact Weber Stephen Customer Service 42 Cure Clean Weber Spider Stopper Guards See Section Annual Maintenance To reset the excess flow safety device turn all burner control knobs and the tank valve OFF Disconnect the regulator from the tank Turn burner control knobs to HIGH Wait at least 1 minute Turn burner control knobs OFF Reconnect the regulator to the tank Turn tank valve on slowly Refer to Lighting Instructions Refill LP tank Straighten fuel hose If you can light the Front burner with a match then check the Crossover Ignition System All burners on high for 10 to 15 minutes for preheating Clean thoroughly See Section Periodic Cleaning Clean bottom tray Clean burners See Section General Maintenance Fuel scale must be adjusted with an empty tank Turn off burner control knobs and the LP cylinder Replace with a spare LP cylinder and resume cooking A WARNING The spare or disconnected LP cylinder must be stored outdoors in a well ventilated area out of the reach of children The spare or disconnected LP cylinder must never be stored under or near your Weber Gas Barbecue 43 Parts List All items are single quantities unless otherwise sp
30. id your warranty Do not attempt to disconnect any gas fitting while your barbecue is in operation Use heat resistant barbecue mitts or gloves when operating barbecue LP GAS UNITS ONLY Use the regulator that is supplied with your Weber Gas Barbecue Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A dented or rusty LP tank may be hazardous and should be checked by your liquid propane supplier Do not use an LP tank with a damaged valve Although your LP tank may appear to be empty gas may still be present and the tank should be transported and stored accordingly If you see smell or hear the hiss of escaping gas from the LP tank 1 Get away from LP tank 2 Do not attempt to correct the problem yourself 3 Call your fire department WARRANTY Weber Stephen Products Co Weber hereby warrants to the ORIGINAL PURCHASER of this Weber Gas Barbecue that it will be free of defects in material and workmanship from the date of purchase as follows Aluminum Castings 10 years Stainless Steel Flavorizer Bars 5 years Cooking Grill 3 years Cast Iron Griddle 1 year All Remaining Parts 5 years when assembled and operated in accordance with the printed instructions accompanying it Weber may require reasonable proof of your date of purchase THEREFORE YOU SHOULD RETAIN YOUR SALES SLIP OR INVOICE This Limited Warranty shall be limited to the repair or replace
31. ifold connection Figure 9 c d Hose to manifold connection Figure 9 d A WARNING If there is a leak at connection 9 d turn OFF the gas and retighten the fitting with a spanner and recheck for leaks with soap and water solution If a leak persists after retightening the fitting turn OFF the gas DO NOT OPERATE THE BARBECUE Contact your dealer a Hose to regulator connection Figure 10 a b Regulator to cylinder connection Figure 10 b A WARNING If there is a leak at connections 9 a 9 b 9 c or 10 a turn OFF the gas Do not operate the barbecue Contact your dealer AAWARNING If there is a leak at connection 10 b retighten and recheck for leaks with soap and water solution When leak checks are complete turn gas supply OFF at the source and rinse connections with water Q Figure 10 38 General Maintenance Burner Inspection Your Weber Gas Barbecue as well as any outdoor gas appliance is a target for spiders and other insects They can nest in the venturi section of the burner tubes This blocks the normal gas flow and can cause the gas to flow back out of the air shutter Figure 11 This could result in a fire in and around the air shutters under the control panel causing serious damage to your barbecue Venturi Air shutter Venturi fin Figure 11 The Weber Spider Stopper Guard is factory installed It fits tightly around the air shutter section of the burne
32. ll and wash with warm soapy water Catch pan Disposable foil trays are available or you can line the catch pan with aluminum foil To clean the catch pan wash with warm soapy water Inside cooking box Brush any debris off of burners tubes DO NOT ENLARGE BURNER PORTS OPENINGS Wash inside of cooking box with warm soapy water Cast Iron Griddle See Maintenance under Using the Cast Iron Griddle Storage and or Nonuse E The gas must be turned off at the LP cylinder when the Weber Gas Barbecue is not in use E When the Weber Gas Barbecue is stored indoors the gas supply must be DISCONNECTED and the LP cylinder stored outdoors in a well ventilated space E LP cylinders must be stored outdoors in a well ventilated area out of reach of children Disconnected LP cylinders must not be stored ina building garage or any other enclosed area E When the LP cylinder is not disconnected from the Weber Gas Barbecue the appliance and LP cylinder must be kept outdoors in a well ventilated space E amp E The Weber Gas Barbecue should be checked for gas leaks and any obstructions in the burner tubes before using See Sections General and Annual Maintenance M Check that the areas under the control panel and the bottom tray are free from debris that might obstruct the flow of combustion or ventilation air Refilling the LP tank We recommend that you refill before the scale indicator reaches E Note
33. m the length of the burner tube follow the burner cleaning procedures Main Burner Cleaning Procedure Turn off the gas supply Remove the manifold See Section Replacing the main burners Look inside each burner with a flashlight Figure 14 Figure 14 Clean the inside of the burners with a wire a straightened out coat hanger will work Figure 15 Check and clean the air shutter opening at the ends of the burners Check and clean the valve orifices at the Figure 16 base of the valves Use a brass bristle brush to clean outside of burners This is to make sure all the burner ports are fully open 9 Disconnect white and black wire from each igniter Figure 17 Figure 15 A CAUTION Do not enlarge the burner ports when cleaning White wire Black wire Figure 17 39 10 Unlatch the Spider Stopper Guards and remove 12 Slide the burner assembly from each Heat Zone Figure 18 The left and right burners are connected by the Crossover tube Figure 20 a Pull out of here Figure 18 11 Pull the manifold out of the burners Figure 19 Figure 20 Figure 19 40 13 Lift and twist the burner assembly slightly to separate the crossover tube from the burners Remove the burners from the cooking box Figure 21 Separate here Crossover tube Figure 21 14 To reinstall the burners reverse steps 3 through 13 A CAUTION The burner openings must be positi
34. ment of parts which prove defective under normal use and service and which on examination shall indicate to Weber s satisfaction they are defective Before returning any parts contact Weber Stephen Products Co Customer Service Center If Weber confirms the defect and approves the claim Weber will elect to replace such parts without charge If you are required to return defective parts transportation charges must be prepaid Weber will return parts to the purchaser freight or postage prepaid This Limited Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication vandalism improper installation or improper maintenance or service or failure to perform normal and routine maintenance including but not limited to damage caused by insects within the burner tubes as set out in this owner s manual Deterioration or damage due to severe weather conditions such as hail hurricanes earthquakes or tornadoes discoloration due to exposure to chemicals either directly or in the atmosphere is not covered by this Limited Warranty There are no other express warrants except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written Limited Warranty Some states do not allow limitation on how long an implied warranty lasts so this limitation may not apply to you Weber is
35. nection Figure 28 b A WARNING If there is a leak at connections 27 a 27 b 27 c or 28 a turn OFF the gas Do not operate the barbecue Contact your dealer A WARNING If there is a leak at connection 28 b retighten and recheck for leaks with soap and water When leak checks are complete turn gas supply OFF at the source and rinse connections with water Figure 28 Step 20 Install Flavorizer Bar cooking grill support You will need two Flavorizer Bar cooking grill supports Slide one Flavorizer Bar cooking grill support behind the bracket in the rear of the cooking box assembly Figure 29 a Slide the second Flavorizer Bar cooking grill support behind the brackets at the front of the cooking box assembly Figure 29 Slides behind this bracket Flavorizer Bar cooking grill support Figure 29 23 Step 21 Install Flavorizer Bars You will need eleven flavorizer bars Set the Flavorizer bars front to back over the burners in the slots of the Flavorizer Bar cooking grill support Figure 30 a Flavorizer Bar cooking grill support Flavorizer Bar Figure 30 Step 22 Install splash guards You will need two splash guards Splash guards open for use Figure 32 Position splash guard flanges to the rear at the back of the cooking box assembly Figure 31 a Insert both wire ends into the mounting holes in the cooking box Figure 31 Note You will have to bend
36. ner ignites from the LEFT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob clockwise to OFF Cooking The Weber Gas Barbecue should not be moved when operating or hot High Medium You can adjust the LEFT and RIGHT burners as desired The control settings High H Medium M Low L or Off O are described in your Weber cookbook The cookbook uses these notations to describe the settings of the LEFT and RIGHT burners Note Cooking conditions may require the adjustment of the burner controls If burners go out during cooking turn off all burners and wait 5 minutes before relighting A CAUTION Check the bottom tray for grease build up before each use Remove excess grease to avoid a grease fire in the bottom tray Using the Cooking Grates To preheat after lighting turn both burners to high HH Preheating will take 10 to 15 minutes depending on conditions such as air temperature and wind See your Weber cookbook for detailed cooking instructions Drippings and grease The Flavorizer Bars are designed to smoke the right amount of drippings for flavorful cooking Excess drippings and grease accumulate in the catch pan under the bottom tray Disposable foil liners are available that fit the catch pan 32 Using the Cast Iron Griddle WARNINGS A Use heat resistant barbecue mitts or gloves when handling or cooking on the griddle A Do not wear
37. of the e barbecue available for reference Top frame rail 2 s 2 Splash guards 2 Right work surface Left work surface oN Bottom tray e Flavorizer bar Cooking grill holders 2 55 SSS SS See te Cooking grills 2 Griddle a Flavorizer bars 11 Tank panel assembly Fuel scale assembly Catch pan holder Catch pan Aluminum drip pans 2 SS y Wheels 2 Z Accessory rack LP tank IS AD LP tank filler adapter Check contents of hardware packs Glides 4 lt lt 1 4 20 x 3 1 2 inch bolts 4 actual size CE 1 1 4 20 x 1 3 4 inch bolt actual size CC C 1 4 20 x 1 2 inch bolts 6 actual size Phillips head 1 4 20 x 1 inch machine screws 4 actual size 1 4 20 wing nuts 2 actual size i 1 4 20 hex nut actual size 1 4 inch nylon washers 12 actual size hose clamp Y Plastic button actual size Wheel hubcaps 3 one is a spare actual size Casters 2 Match holder bracket 1 4 20 x 5 8 screw actual size Step 2 Assemble wheel frame You will need wheel frame two wheels two wheel hubcaps hammer and a block of wood Note Work on a carpeted area on grass or on one of the
38. oned properly over the valve orifices Figure 22a Check proper assembly before fastening manifold in place Figure 22b a AGP Burner Valve Figure 22 41 15 Reinstall the Spider Stopper Guards Slightly rotate the Spider Stopper Guards so that the seams are in line with the Venturi fins There should be no gaps in the seams or in the fit around the burners and valves Figure 23 Check fit around valve Check fit around burner Figure 23 A CAUTION If the Spider Stopper Guards do not fit tightly contact Weber Stephen Customer Service ACAUTION After reinstalling the gas lines they should be leak checked with a soap and water solution before using the barbecue See Step Check for gas leaks Crossover Ignition System Operations If the Crossover Ignition System fails to ignite the Front burner light the Front burner with a match If the Front burner lights with a match then check the Crossover Ignition System E Check that both the white and black ignition wires are attached properly Figure 24 Figure 24 M Check that the Crossover Ignition button pushes the igniter button down and returns to the up position M Check to see if the igniter is loose in the frame Tighten if necessary see Step Install igniter for correct procedure If the Crossover Ignition System still fails to light contact your dealer TROUBLESHOOTING Problem Burners burn with a yellow or or
39. pply Catch pan catches excess grease Separate burners for temperature control Locking casters for additional portability General Instructions The Weber Gas Barbecue is a portable outdoor cooking appliance With your Weber Gas Barbecue you can grill and barbecue with results that are difficult to duplicate with indoor kitchen appliances The Weber Gas Barbecue is portable so you can easily change its location in your yard or on your patio Portability means you can take your Weber Gas Barbecue with you if you move Liquid Propane LP gas supply is easy to use and gives you more cooking control than charcoal fuel E These instructions will give you the minimum requirements for assembling your Weber Gas Barbecue Please read the instructions carefully before using your Weber Gas Barbecue Improper assembly can be dangerous E Not for use by children E If there are local codes that apply to portable gas grills you will have to conform to them If there are no local codes you must conform to the latest edition of the National Fuel Gas Code ANSI Z 223 1 mM The pressure regulator and hose supplied with the Weber Gas Barbecue must be used This regulator is set for 10 5 inches of water column pressure M This Weber Gas Barbecue is designed for use with liquid propane LP gas only Do not use with natural piped in city gas The valves orifices hose and regulator are for LP gas only E Do not use with charcoal fu
40. r tube and the valve thereby preventing spiders and other insects access to the burner tubes through the air shutter openings Figure 12 Weber Spider Stopper Guard Figure 12 We recommend that you inspect the Weber Spider Stopper Guards at least once a year See Section Annual Maintenance Also inspect and clean the Spider Stopper Guards if any of the following symptoms should ever occur 1 The smell of gas in conjunction with the burner flames appearing yellow and lazy Barbecue does not reach temperature Barbecue heats unevenly One or more of the burners do not ignite A DANGER A Failure to correct these symptoms may result in a fire which can cause serious bodily injury or death and cause damage to property Main Burner Flame Pattern Replacing the Burners The Weber Gas Barbecue burners have been factory set 1 Your Weber Gas Barbecue must be OFF and cool for the correct air and gas mixture The correct flame 2 Turn OFF gas at source pattern is shown in Figure 13 3 Disconnect regulator Tips occasionally yellowish 4 To remove control panel refer to Step Remove the Burner inside control panel and the front panel Remove splash guards Remove cooking grill s and griddle Remove Flavorizer bars Light blue NO 8 Remove the manifold by unsnapping the clips at the Dark blue right and left front of the cooking box Figure 16 Figure 13 If the flames do not appear to be unifor
41. ring top collar assemblies The top collar is the metal protective ring around the valve One series of tanks mounts with the valve facing front The other tanks mount with the valve facing away from the fuel scale These types of tanks are illustrated in Figure 22 Loosen the tank lock wing nut Tighten so the lock is held up out of the way Figure 22 a Lift and hook the tank onto the fuel scale With an empty LP tank adjust the fuel scale setting to E with scale setting top wing nut Figure 22 b A CAUTION Do not remove adjustment wing nut from tank scale After adjusting tank scale push tank down a couple of times to check that the tank scale is set on E Scale setting wing nut Figure 22 Step 16 Fill LP tank Note The LP tank manufacturer is responsible for the materials workmanship and performance of the tank If the tank has a defect malfunctions or you have a question regarding the tank call the tank manufacturer s customer service center The phone number is on the warning decal which is permanently attached to the tank If the tank manufacturer has not resolved the issue to your satisfaction then call Weber Stephen Products Co Customer Service Center Take the LP tank to an RV center or some other source of LP gas to fill the tank with 20 pounds of liquid propane A WARNING We recommend that your LP tank be filled at an authorized LP gas dealer by a qualified a
42. s to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death Crossover Ignition System Note The Crossover Ignition System ignites the Left burner of each heat zone with a spark from the igniter electrode inside the Gas Catcher Ignition Chamber You generate the energy for the spark by pushing the Crossover Ignition Button until it clicks A WARNING Check hose before each use of barbecue for nicks cracking abrasions or cuts If the hose is found to be damaged in any way do not use the barbecue Contact your dealer Crossover Ignition System Figure 1 30 1 Open the sliding work surfaces and splash guards Figure 1 2 Check that the fuel scale reads more than E Note E empty F full 3 Make sure all burner control knobs are OFF Push each burner control knob down and turn clockwise A WARNING The burner control knobs must be in the OFF position before turning on the LP tank valve If they are not in the OFF position when you turn on the LP tank valve the excess flow control will activate limiting the flow of gas from the LP tank If this should occur turn OFF the LP tank valve and burner control knobs and start over A DANGER A When the excess flow control is activated a small amount of gas is still flowing to the burners After turning OFF the tank and burner control knobs wait at least 5 minutes for
43. tain pressure Slide the collar AWARNING Make sure that the LP tank valve is closed Pigura 26ta Figura 20 0 shows the quick closed Close by turning clockwise disconnect engaged and various components of the tank and regulator Regulator vent hole should be at Hook the LP tank onto the fuel scale Loosen the tank 3 6 or 9 o clock It should not be pointed up lock wing nut Swing the tank lock down Tighten the Figure 26 c wing nut Figure 24 a Tank lock C wing nut Collar LF revel N Male fitting Figure 24 Put the clamp over the hose Insert the screw through the hose clamp and into the threaded hole in the side of the wheel frame leg Tighten Figure 25 Hose b A WARNING Hose must be in front of the wheel frame leg Valve handwheel s A close clockwise Tank valve AWARNING Make sure that the hose cannot come in contact with the cooking box assembly Regulator ERE Se ise relief valve fib 4 Ye 2 ee Regulator vent i Quick disconnect engaged Turn so regulator vent does not collect water Figure 26 Hose Hose clamp Hole in side of wheel frame leg Figure 25 21 Step 19 Check for gas leaks A DANGER A Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for leaks This
44. the gas to clear before attempting to light the barbecue Failure to do so may result in an explosive flame up which can cause serious bodily injury or death 4 Turn the tank on by turning the tank valve counterclockwise A WARNING Do not lean over open barbecue Keep your face and body at least one foot away from the matchlight hole when lighting the barbecue 5 Select Heat Zone 6 Push LEFT burner control knob down and turn to START HI 7 Push the Crossover Ignition Button several times so it clicks each time 8 Check that the burner is lit by looking through the matchlight hole above the burner control knob AWARNING If the burner does not light turn the LEFT burner control knob to OFF and wait 5 minutes to let the gas clear before you try again or try to light with a match 9 After the LEFT burner is lit you can turn on the RIGHT burner Note Always light the LEFT burner first The RIGHT burner ignites from the LEFT burner To Extinguish Turn gas supply OFF at the source then push down and turn each burner control knob clockwise to OFF Manual Lighting EACH HEAT ZONE OPERATES INDEPENDENTLY High Medium Low Off A DANGER A Failure to open sliding work surfaces while igniting the barbecue or not waiting 5 minutes to allow the gas to clear if the barbecue does not light may result in an explosive flame up which can cause serious bodily injury or death 1 Open the sliding work surfac
45. ttendant who fills the tank by weight IMPROPER FILLING IS DANGEROUS Tell your LP dealer that this is a new LP tank The air must be removed from a new LP tank before the initial filling Your LP tank dealer is equipped to do this A CAUTION If you exchange your LP tank make sure you get a similar tank in return Your LP tank is equipped with a quick disconnect valve Other LP tanks are not compatible with your barbecue connection The LP tank must be installed transported and stored in an upright position LP tank should not be dropped or handled roughly Never store or transport the LP tank where temperatures can reach 125 Fahrenheit too hot to hold by hand for example do not leave the LP tank in a car on a hot day For full instructions on safe handling of LP tanks see Section Operating Instructions 20 Step 17 Check that burners are off You will need one burner control knob Valves are shipped in the off position but you should check to be sure Put the knob on each valve Check by pushing down and turning clockwise If they do not turn they are OFF Proceed to the next step Figure 23 Figure 23 Step 18 The hose and regulator are connected in the following manner Connect LP tank a Slide back the collar of the quick disconnect on the tank You will need hose clamp and 1 4 20 x5 8 screw valve Push the male fitting of the regulator into the regular screwdriver quick disconnect and main
46. urn frame assembly right side up The fuel scale decal should be toward the front Figure 4 Fuel scale decal Figure 4 Step 5 Install match holder bracket You will need one plastic button match holder bracket and frame assembly Align the match holder with the hole in the frame cross piece and insert the plastic button through the match holder bracket and frame Figure 5 Uncoil match holder and chain and hang on bracket View from underneath side of frame Figure 5 Step 6 Assemble front top frame rail You will need one top frame rail 1 one top frame rail 2 one 1 4 20 x 1 2 inch bolt frame assembly and 7 16 inch or adjustable wrench Put top frame rail 1 to your right and top frame rail 2 to your left Figure 6 Insert top frame rail 1 into top frame rail 2 Figure 6 a Insert the bolt Figure 6 b Tighten bolt with a wrench If you try to insert a bolt and there are no holes you have top frame rail 2 turned the wrong way Turn top frame rail 2 around Note Do not use a washer for this step Figure 6 Position the top frame rail assembly with the tabs to the inside of the cart Figure 7 a Insert the tabs into the front caster frame and front wheel frame the round tubing of the top frame rail assembly will rest in the cut out portion of the caster frame and wheel frame View from the back Top frame rail assembly Front w
47. y injury or death and damage to property Inspection and Cleaning of the Weber Spider Stopper Guards To inspect the Spider Stopper Guards remove the control panel and look to see if they have dust or dirt on their outside surfaces If they are dirty brush off the outside surface of the Spider Stopper Guards with a soft bristle brush an old toothbrush for example Check that there are no gaps in the Spider Stopper Guards seams or in the fit around the burners or valves See Section General Maintenance A WARNING You should check for gas leaks every time you disconnect and reconnect a gas fitting Note All factory made connections have been thoroughly checked for gas leaks The burners have been flame tested As a safety precaution you should recheck all fittings for leaks before using your Weber Gas Barbecue Shipping and handling may have loosened or damaged a gas fitting You will need a soap and water solution and a rag or brush to apply it To perform leak checks Open cylinder valve by turning the cylinder valve handwheel counterclockwise Manifold Figure 9 Check for leaks by wetting the connections with the soap and water solution and watching for bubbles If bubbles form or if a bubble grows there is a leak A WARNING Do not ignite burners while leak checking Check a Left valves to manifold connection Figure 9 a b Center valves to manifold connection Figure 9 b c Right valves to man
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