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Wagner SprayTech 840i User's Manual

1. 1 13 704 354 Wheel epnacer 4 5 890 508 Roll Et uansett see 2 14 800 593 Meester 2 6 856 921 SCIE sense scie cames den 4 B 704355 e die 2 7 856 002 Wasber 4 16 800 112 Cart weldment includes items 8 and 10 1 8 70004 PIE ce ne en nnse 2 Titan Tool Inc All rights reserved PRIME SPRAY Valve Assembly P N 800 915 Item Part Description Quantity 1 700 823 ER e CR LEE 1 2 700 597 ASKO EE 1 3 222 012 NTN 1 4 221 012 Og ViLON irrita 1 5 800 924 Valve housing 1 6 700 697 Valve handle oocccooocccocccnciconinonanoss 1 7 700 759 Groove pin 1 8 700 721 O ring VON sn nee cds 1 9 700 250 Valve stem 1 10 300 926 SPiN EE 1 11 700 248 Valve retainer 1 12 700251 CAM DAS nes cie 1 NOTE When using HOT solvents replace Viton o ring item 8 with optional Teflon o ring 700 897 Install with o ring tool 700 890 Accessories Airless Tip Selection Tips are selected by the orifice size and fan width The proper selection is determined by the fan width required for a specific job and by the orifice size that will supply the desired amount of fluid and accomplish proper atomization For light viscosity fluids smaller orifice tips generally are desired For heavier viscosity materials larger orifice tips are preferred Please refer to the chart below Electrical Schematic NOTE All electrical work should b
2. 1 DOI ERE EE 3 LOCK wasber A 3 Electronic control assembly 1 FA NU 1 Fan ASS OAI nd 1 Baffle assembly 1 A EE 4 Motor shroud w labels 1 Wire cover 7 NOt shown 1 Wire assembly not shown 1 NOTE All electrical work should be performed by a Titan authorized service center Fluid Section Assembly P N 800 300 Install upper packing with raised lip 00 2 facing down Raised Lip Closer Top e 6 SS Install lower packing with the side that has the o ring closest to the top of the 4 packing facing up e 9 K 22 NOTE When repacking the fluid section make sure the raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion of the piston rod W 20 Titan Tool Inc All rights reserved S 3 pido ou sw Part 800 325 800 327 800 248 800 351 800 250 800 354 800 332 800 333 800 352 800 246 800 348 800 244 800 247 Description Quantity Upper seal retainer 1 EE eege 1 Upper packing assembly 1 Upper housing ES 1 Lower packing assembly 1 Weak HNG csse e anche 1 Ss A 2 Back up ring white 2 Lower housing ua ne otitis 1
3. For professional use only TITAN owner s Manua Airless Spray Technology Do not use this equipment before reading this manual 8401 Airless Sprayer International Model Model Number High Rider Bare 800 1 30 CE High Rider Complete 800 1 3 1 CE NOTE This manual contains important warnings g and instructions Please read and retain for Low Rider Bare 800 1 32 CE reference Low Rider Complete 800 1 33 CE Printed in the U S A 0802 2002 Titan Tool Inc All rights reserved Form No 313 1797 REV A Table of Contents Safety Precautions aan 2 EEN Al EEE EEE 14 EN 16 General Description rrxrrnnnnnvrnnnnnnnvnnnnnunnnnnnnvevnnnnnnvnnnnnnnvennnnnr 4 OPE ION o Eai 4 SJ EEE de 4 Preparing 10 PM daria tarima 4 PAI 5 Electronic Pressure Control Indicators 5 Pressure Relief Procedure sssssssssrrneesrrenssrrrrssrrrrssrrere 6 DAV IN dau ec 6 Spraying Technique EE EE 6 PA e e AR EE 7 ET EE 7 Cleaning the Spray Tip sscincicsiscadeneacvecsndencnsensvnnscae ees ege 7 Maintenance ee 8 General Repair and Service Notes 8 Replacing the Motor Assembly ssssesessneennnsnrenrnensrrrsrrresnnee 8 Replacing the ET uscar 8 Replacing the IN TANSOUCEH coronas aca 9 Replacing the PRIME SPRAY Valve 9 Servicing the Fluid Section 10 Replacing the Filters clsciwciscssnesseceveccnnedsaenesuiasees deueeantesacorsies 11 Troubleshooting E 12 Parts BC da TE 18 A
4. 2 800 252 Filter spring 1 3 730 067 Filter 60 mesh 1 4 702 251 Filter spring adapter 1 5 757 105 Core spring ess 1 6 800 906 O ring Teflon EE 1 7 800 908 A 1 8 800 918 Filter NAN re 1 9 800 915 PRIME SPRAY valve assembly 1 10 800907 Plug We Vassreset 1 11 800 448 Transducer 1 12 800 916 Transducer CAD same snmnnrs sement 1 13 800 911 Inner seal 1 800 449 Transducer assembly includes items 11 13 i i Item Part Description Quantity Siphon Set low rider 1 800 903 Return NOSE cooocccoccccccnconcnonncnnoncnonanconancnnanos 1 2 710203 Siphon ADS ne 1 3 1015 SME Lara 1 1 N 4 710 046 Inlet screen 1 5 780 334 Guren 1 6 710 081 Siphon hose adapter 1 7 700 742 Tie wrap not sbown 3 710 204 Siphon hose assembly includes items 2 6 1 Labels Part Description 313 1651 840i logo label 313 1673 Warning label o injection explosion 313 1847 Shock hazard label 313 1658 313 1848 313 1867 313 1652 313 1906 Press to Reset label Pressure control knob label Indicator lights label Titan front label Infinity logo label Item Part Description Quantity Item Part Description Quantity 1 090 506 Was imss 2 9 704 188 ee 1 2 990 504 leede sionismo tonces 2 10 335 018 Fluene do due 2 3 590 507 Snap button 2e 2 11 700 1041 Drip CUD EE 1 4 800 113 Handle assembly 12 704 291 FROM Dana nae 2 includes items 1 3 and 5 7
5. 3 Apagar el motor Ser precavido TITAN Espa ol Deben observarse todas las ordenanzas locales en vigor Para asegurar un funcionamiento seguro de los sistemas sin aire deben seguirse las normas de seguridad que se listan a continuaci n 1 Para evitar peligros leer detalladamente las instrucciones de empleo y seguir las instrucciones que se indican en las mismas 2 No utilice los materiales de revestimiento con un punto de inflamaci n debajo de 21 C 70 F Se prohibe el uso de esta unidad en talleres que esten bajo ordenanzas de prevencion de explosiones 4 Nunca operar cerca de fuentes de combustion v gr llamas abiertas cigarrillos cigarros y pipas chispas alambres al rojo vivo superficies calientes etc 5 Atenci n Riesgo de lesiones por inyecci n Nunca apuntar la pistola pulverizadora a uno mismo ni a otras personas Nunca poner los dedos o las manos en la boquilla del pulverizador Las presiones de pulverizaci n que son muy altas pueden ocasionar lesiones muy graves Nunca utilizar la pistola pulverizadora sin la protecci n de seguridad ES Al instalar y extraer la puntera y durante los descansos en el trabajo la pistola pulverizadora debe estar siempre bloqueada de forma que no pueda activarse 6 Usar equipo respiratorio al pulverizar El operario debe estar provisto con una mascarilla protectora Para evitar enfermedades profesionales deben observarse las regulaciones del
6. ATTENTION Ce symbole avertit d un risque potentiel pour vous ou pour l appareil Il est suivi d une information importante sur la fa on d viter les dommages l appareil ou de vous prot ger des blessures superficielles NOTE Les notes donnent des indications importantes qui doivent tre prises tr s au s rieux AVERTISSEMENT Les appareils sans air comprim g n rent des pressions de pulv risation tr s lev es Ne jamais mettre les doigts les mains ou une quelconque partie du corps dans le jet de pulv risation Ne jamais diriger le pistolet vers vous ou vers une autre personne e Ne jamais utiliser le pistolet sans sa s curit Attention Danger de blessure par injection En cas de blessure de la peau provoqu e par des produits de rev tement ou des solvants consulter imm diatement un m decin Communiquer au m decin la nature du produit de rev tement ou du solvant qui a provoqu la blessure Les instructions d utilisation pr cisent qu il faut toujours observer les consignes suivantes avant d marrage 1 Ne pas utiliser d appareils d fectueux 2 Bloquer le pistolet Wagner avec le cran de s ret de la g chette 3 Veiller ce que l appareil soit bien reli la terre 4 Contr ler les pressions d utilisation acceptables 5 V rifier qu aucun raccord ne comporte de fuite Les consignes concernant le nettoyage et l entretien p riodique doivent tre suivies avec rigueur A
7. All rights reserved Drive Assembly S 3 STEE TEEN Part 800 078 800 205 800 224 800 256 800 525 800 541 800 261 800 262 800 259 800 510 800 253 700 283 800 265 800 284 800 382 800 753 800 206 800 376 704 229 800 389 800 075 800 077 Description Electronic cover Motor assembly 1 1 HP Front end bell assembly Housing gasket el te tee GE A 1st stage gear assembly 2nd stage gear asembly AN Front gearbox assembly uk Slider assembly ccccccsssseeeeeeeeeeeeeeeeeees Slider housing AAA Screw Retaining Mu Connecting DIN rss Screw Mounting Grommet SEL O Titan Tool Inc All rights reserved Quantity ltem 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part 800 076 800 274 700 176 700 175 700 159 800 277 800 203 704 281 800 043 800 278 800 096 800 093 700 287 763 551 800 223 800 215 800 294 800 435 800 283 800 254 800 366 800 368 Description Quantity RE A 1 Potentiometer mounting plate 1 Neger 1 oe ee EEE 1 Pressure Control knob 1 Potentiometer ccccesecceeeceeseceeeeeeeeeeeees 1 STOW a 1 POUD UG E 1 LED COVO ee 2 Indicator lights assembly 1 Power cord w strain relief high rider 1 Power cord w strain relief low rider
8. For corners and edges split the center of the spray pattern on the corner or edge and spray vertically 2e so that both adjoining sections receive approximately even amounts of paint When spraying with a shield hold it firmly against the surface Angle the spray gun slightly away from the shield and toward the surface This will prevent paint from being forced underneath Shrubs next to houses should be tied back and covered with a canvas cloth The cloth should be removed as soon as possible Titan gun extensions are extremely helpful in these situations Nearby objects such as automobiles outdoor furniture etc should be moved or covered whenever in the vicinity of a spray job Be careful of any other surrounding objects that could be damaged by overspray Practice 1 Be sure that the paint hose is free of kinks and clear of objects with sharp cutting edges 2 Turn the pressure control knob counterclockwise to its to its lowest setting 3 Turn the PRIME SPRAY valve up to its SPRAY position Turn the pressure control knob clockwise to its highest setting The paint hose should stiffen as paint begins to flow through it Unlock the gun trigger lock Trigger the spray gun to bleed air out of the hose When paint reaches the spray tip spray a test area to check the spray pattern Use the lowest pressure setting necessary to get a good spray pattern If the pressure is set too high the spray pattern will
9. PISION TOO uren 1 Outlet valve seal 1 Outlet valve cage 1 Outlet valve ball 1 High Rider Cart P N 800 600 Ite y DAROMAOPANDAAWN Part 800 280 590 508 590 507 590 504 590 506 800 036 800 011 710 199 800 279 335 018 856 002 856 921 800 007 670 109 870 004 800 019 E y E AR 1 o 4 Ki D s Description s s s Handle includes items 2 5 11 and 12 1 ALO WO EE EE 2 Snap button A 2 SR 2 ES ae EE 2 GOME EE eus 2 E A 2 FU 2 Cart includes items 8 and 10 1 AO a 2 WMS IN serio EN EN 4 Oh NE 4 iva caia 1 o o 2 MG NSM EE EE 2 CAD A 2 Titan Tool Inc All rights reserved 21 Item Part Description Quantity 14 800 245 Washer nylon 1 15 800 243 Outlet valve seat 1 16 800 336 Outlet valve retainer 00nnnnannennnnennannnna 1 17 800 322 Foot valve Cage ccoooonccccoonnnccnccnnnnononnaronnnnns 1 18 800 242 Foot valve ball ooccccocncccnnconcncconcnos 1 19 800 241 Foot valve seat 1 20 OE Nene 1 21 800 305 Foot valve housing xrerrvrnrrvevanverervnnvnrevennn 1 22 800 365 Piston assembly includes items 10 16 1 800 359 Lower packing insertion tool 800 273 Repacking kit includes items 2 3 5 8 11 13 14 18 20 and tool Filter Assembly P N 800 900 1 2 3 4 5 6 7 8 9 10 Item Part Description Quantity 1 800 905 Filter body 1
10. be too 90d spray pattern light If the pressure is set too g sammen usw low tailing will appear or the paint will spatter out in gobs rather than in a fine spray pray Paint tailing pattern Cleanup D gt 00 N O Ol AWARNING Special cleanup instructions for use with flammable solvents e Always flush spray gun preferably outside and at least one hose length from spray pump If collecting flushed solvents in a one gallon metal container place it into an empty five gallon container then flush solvents Area must be free of flammable vapors Follow all cleanup instructions The sprayer hose and gun should be cleaned thoroughly after daily use Failure to do so permits material to build up seriously affecting the performance of the unit Always spray at minimum pressure with the gun nozzle tip removed when using mineral spirits or any other solvent to clean the sprayer hose or gun Static electricity buildup may result in a fire or explosion in the presence of flammable vapors 1 Follow the Pressure Relief Procedure found in the Operation section of this manual 2 Remove the gun tip and tip guard and clean with a brush using the appropriate solvent Titan Tool Inc All rights reserved 3 Place the siphon tube into a container of the appropriate solvent Examples of the appropriate solvent are water for latex paint or mineral spirits for oil based paints 4 Place the return hose int
11. cessaire de r parer ou de remplacer le c ble ou la fiche ne pas connecter le fil vert de mise la terre l une des bornes broches plates Le fil comportant un isolant vert avec ou sans lignes jaunes est le fil de terre et doit tre connect la broche de terre Contr ler avec un lectricien qualifi ou un technicien que les directives de mise la terre sont enti rement comprises ou en cas de doute que le raccordement de l appareil la terre est efficace Ne pas modifier la fiche qui est fournie Si la fiche ne s adapte pas la prise demander un lectricien qualifi d installer une prise appropri e Fran ais Precauciones de Seguridad Este manual contiene informacion que tiene que leerse y entenderse antes de utilizar el equipo Cuando se encuentre en una area que tenga uno de los siguientes simbolos este muy atento y aseg rese que tiene en cuenta la seguridad ADVERTENCIA Estos simbolos indican un peligro potencial que puede causar graves da os o p rdidas humanas A continuaci n se explica informaci n importante para la seguridad PRECAUCION Estos s mbolos indican un peligro potencial para usted o para su equipo A continuaci n se explica informaci n que puede prevenir da os en el equipo o c mo evitar las causas que provocan da os menores NOTA Las notas dan informaci n importante que tendr a que ser considerada con especial atenci n ADVERTENCIA Las unidades s
12. culo cuando se est trabajando en los componentes el ctricos 16 El trabajo o reparaciones en el equipo el ctrico debe ser llevado a cabo solamente por un electricista especializado incluso si el trabajo se describe en las instrucciones de operaci n No se aceptar responsabilidad alguna por una instalaci n el ctrica incorrecta 17 Posicionamiento cuando el suelo est desnivelado La parte delantera de la unidad debe se alar hacia abajo para que la m quina no pueda resbalar PELIGRO LESIONES POR INYECCION Un chorro de pintura a alta presi n producido por este equipo puede atravesar la piel y los tejidos subyacentes ocasionando lesiones graves y una posible amputaci n NO TRATAR UNA LESION POR INYECCION COMO UN SIMPLE CORTE La inyecci n puede conducir a la amputaci n Consultar a un m dico inmediatamente PREVENCION La gama operativa m xima de la bomba es una presi n de fluido de 228BAR 3300 PSI e NUNCA apuntar la pistola a ninguna parte del cuerpo e NUNCA permitir que ninguna parte del cuerpo entre en contacto con el chorro de fluido NO entrar en contacto con un chorro de fluido creado por una fuga en la manguera de fluido NUNCA poner la mano delante de la pistola Los guantes no proporcionan protecci n contra una lesi n por inyecci n Bloquear SIEMPRE el disparador de la pistola apagar la bomba de fluido y aliviar toda la presi n antes de realizar el mantenimiento limpiar la protec
13. especializado si no se entienden por completo las instrucciones de puesta a tierra o si se tiene dudas de que el producto est correctamente puesto a tierra No modificar la clavija que se suministra si la misma no encaja en la toma de corriente hacer que un electricista especializado instale la toma de corriente apropiada Espa ol TITAN Parts List Main Assembly S 3 Sigeovoasens Part 800 600 761 178 800 324 763 551 858 625 800 328 800 300 451 241 730 334 710 046 800 268 LILIA NN Description Quantity Cart assembly 1 Drive assembly E 1 SCO EE PEN 4 PRO a a 1 LOCK washer A 2 a 2 Knock off AU osorno casa 1 Fluid section assembly 1 Siphon tube 1 Hose CAMP se anna mate 1 Inlet screen o nosnnennseenseennrernennrernrernreenernne 1 EE E E EE 1 18 Item 13 14 15 16 17 18 19 20 21 22 Part 800 904 800 900 812 003 800 915 800 269 800 267 800 268 860 002 860 535 800 266 818 002 Description Quantity Return hose annnnnnnnnanenvnnevnnnrnnnnrnnnnnnnnnnnnn 1 Filter ASS MD suse cnt 1 Outlet WIN SP pia 1 PRIME SPRAY valve assembly 1 RO ee E 1 Fitting high rider TE 1 Fitting low rider not shown 1 Lock WASMOCN meandere adrede 2 OCW EE 2 Hose not shown ccccooccnccncnnccncnnccncononnnonos 1 Elbow 90 return hose low rider NOt sbown 1 Titan Tool Inc
14. gun 11 Lock the gun by turning the gun trigger lock to the locked position 12 Set down the gun and increase the gt pressure by turning the pressure cs control knob slowly clockwise into the green zone Stop when the pressure Trigger lock indicator is solid green in locked position 13 Check the entire system for leaks If leaks occur turn off the unit and follow the Pressure Relief Procedure in this manual before tightening any fittings or hoses 14 Follow the Pressure Relief Procedure in this manual before changing from solvent to paint Be sure to follow the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup Painting Place the siphon tube into a container of paint Place the return hose into a metal waste container 1 2 3 Move the PRIME SPRAY valve down to the PRIME position 4 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PSI setting in the yellow Zone 5 Allow the sprayer to run until paint is coming through the return hose into the metal waste container 6 Turn the unit off by moving the pressure control knob to the OFF position in the black zone 7 Remove the return hose from the waste container and place it in its operating position above the container of paint 8 Move the PRIME SPR
15. la terre conform ment aux r glementations Attention Observer les pr cautions suivantes lors de travaux int rieurs ou ext rieurs Des vapeurs de solvant ne doivent pas tre dirig es vers l appareil Des vapeurs de solvant ne doivent pas se former autour de l appareil Placer l appareil dans le sens oppos de l objet pulv riser Lors de pulv risations l ext rieur tenir compte de la direction du vent Lors d un travail l int rieur pr voir une ventilation suffisante pour assurer l vacuation des vapeurs de solvant Une distance minimale de trois m tres doit tre respect e entre l appareil et l objet peindre L utilisateur doit installer un appareillage d vacuation conforme aux r glements en vigueur Les objets peindre doivent tre reli s la terre Lors du nettoyage de l appareil ne jamais pulv riser de solvant dans un r cipient avec une petite ouverture comme une bonde La formation d un m lange explosif air gaz est probable Le r cipient doit tre reli la terre Nettoyage de l appareil Ne jamais se servir d un jet haute pression pour nettoyer l appareil En particulier de jamais utiliser un nettoyeur haute pression ou vapeur Il y a risque de penetration d eau dans l appareil ce qui peut provoquer un court circuit Titan Tool Inc Tous droits r serv s 14 Laction sur la g chette produit une force de recul sur la main tenant le pistolet La force de recul du pistolet
16. the hose NOTE For low rider units make sure the hose does not touch the cart frame If it does reposition the nipple by turning the upper housing until the hose is clear of the frame and the nipple is within 45 of the back of the unit 31 Making sure that the black o ring and white back up ring are lubricated and in place reassemble the foot valve assembly and and thread it into the lower housing Tighten securely 32 Thread the siphon tube siphon set into the foot valve and tighten securely Make sure to wrap the threads on the down tube siphon hose adapter with Teflon tape before assembly 33 Replace the return hose into the clamp on the siphon tube 34 Place the front cover on the gearbox housing and secure in position using the four front cover screws Titan Tool Inc All rights reserved Gun Filter 35 Turn on the sprayer by following the procedure in the Operation section of this manual and check for leaks NOTE Repacking kit P N 800 273 is available For best results use all parts supplied in this kit Replacing the Filters Pump Filter 1 Loosen and remove the filter body by hand 2 Slip the filter off of the core spring 3 Inspect the filter Based on inspection clean or replace the filter 4 Inspect the o ring Based on inspection clean or replace the o ring 5 Slide the new or cleaned Filter filter over the core spring with the filter spring adapter in place Push t
17. the pump to a water pipe steel beam or other electrically earthed surface e When flushing equipment use the lowest possible pressure HAZARD EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS May cause property damage or severe injury PREVENTION e Do not use bleach Do not use halogenated hydrocarbon solvents such as methylene chloride and 1 1 1 trichloroethane They are not compatible with aluminum and may cause an explosion lf you are unsure of a material s compatibility with aluminum contact your coating s supplier HAZARD GENERAL May cause property damage or severe injury PREVENTION e This high pressure airless pump is designed to be used with manufacturer authorized parts only When using this pump with parts that do not comply with the minimum specifications and safety devices of the pump manufacturer the user assumes all risks and liabilities e Before each use check all hoses for cuts leaks abrasion or bulging of cover as well as damage or movement of couplings If any of these conditions exist replace the hose immediately Never repair a paint hose Replace it with another earthed hose e Wear protective eyewear Do not spray on windy days Earthing Instructions This product must be earthed In the event of an electrical short circuit earthing reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having an earthing w
18. wrench loosen and Ol Upper remove the outlet valve retainer BCE from the piston rod l NOTE Always service the ORAO outlet valve with the ole Valve piston rod attached to O ea the pump This will Qutlet Valve prevent the piston rod Cage from rotating during N Outlet Valve disassembly of the outlet valve Nivion 5 Clean out any debris and asher examine the retainer and outlet Outlet Valve valve seat If the seat is Seat EES reverse or replace the Outlet Valve Retainer 6 Remove clean and inspect the outlet valve cage and outlet valve Lower ball Replace if they are worn or Housing damaged 7 Reassemble the valves by reversing the steps above LILIA NN NOTE During reassembly make sure the black o rings and the white back up rings between the upper housing and lower housing as well as between the lower housing and the foot valve housing are lubricated with grease and in position Repacking the Fluid Section 1 Remove the foot valve assembly and the lower housing using the steps in the Servicing the Valves 9 Crankshaft procedure above ros 7 NOTE The outlet valve does coe not need to be Connecting disassembled from Pin the piston rod for this procedure Hale ee ing 2 Slide the retaining ring up on the slider assembly to expose D oo the connecting pin j 3 Push the connecting pin back Upper Seal through the slider assembly Ret
19. ARRANTIES INCLUDING BUT NOT LIMITED TO THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT PERMITTED BY LAW THE DURATION OF ANY IMPLIED WARRANTIES WHICH CANNOT BE DISCLAIMED IS LIMITED TO THE TIME PERIOD SPECIFIED IN THE EXPRESS WARRANTY IN NO CASE SHALL TITAN LIABILITY EXCEED THE AMOUNT OF THE PURCHASE PRICE LIABILITY FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES UNDER ANY AND ALL WARRANTIES IS EXCLUDED TO THE EXTENT PERMITTED BY LAW TITAN MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY TITAN THOSE ITEMS SOLD BUT NOT MANUFACTURED BY TITAN SUCH AS GAS ENGINES SWITCHES HOSES ETC ARE SUBJECT TO THE WARRANTY IF ANY OF THEIR MANUFACTURER TITAN WILL PROVIDE THE PURCHASER WITH REASONABLE ASSISTANCE IN MAKING ANY CLAIM FOR BREACH OF THESE WARRANTIES Material Safety Data Sheets MSDS are available on Titan s website or by calling Customer Service 1 800 526 5362 1 800 565 8665 1 201 337 1240 Fax 1 800 528 4826 Fax 1 905 856 8496 Fax 1 201 405 7449 556 Commerce Street 200 Trowers Road Unit 7B 556 Commerce Street TM Franklin Lakes NJ 07417 Woodbridge Ontario LAL 528 Franklin Lakes NJ 07417 USA CERTIFIED www titantool com WI United States Sales amp Service Canadian Branch International Airless Spray Technology
20. AY valve up to the SPRAY position 9 Turn the unit on and set the pressure to minimum b turning the pressure control knob to the Min PSI setting in the yellow zone 10 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 11 Trigger the gun into the metal waste container until all air and solvent is flushed from the spray hose and paint is flowing freely from the gun Titan Tool Inc All rights reserved 12 Lock the gun by turning the gun trigger lock to the locked position 13 Turn the unit off by moving the pressure control knob to the OFF position in the black zone 14 Attach tip guard and tip to the gun as instructed by the tip guard or tip manuals AWARNING POSSIBLE INJECTION HAZARD Do not spray without the tip guard in place Never trigger the gun unless the tip is in either the spray or the unclog position Always engage the gun trigger lock before removing replacing or cleaning tip 15 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PSI setting in the yellow zone 16 Increase the pressure by turning the pressure control knob slowly clockwise toward the green zone and test the spray pattern on a piece of cardboard Adjust the pressure control kno
21. ITES Peut provoquer des dommages mat riels ou corporels s rieux MESURES PREVENTIVES Cette pompe haute pression sans air comprim est con ue pour tre utilis e uniquement avec des pi ces agr es par le fabricant Toute utilisation de l appareil avec des pi ces ne r pondant pas aux normes techniques et aux dispositifs de s curit de base du fabricant de la pompe se fera aux risques et p rils de l utilisateur V rifier avant toute utilisation que les flexibles ne pr sentent pas de coupures de fuites de traces d usure ni de renflement de la gaine ainsi que des raccords endommag s Si le flexible a subi l un des dommages pr cit s le remplacer imm diatement Ne jamais r parer un flexible d alimentation en peinture Le remplacer par un autre flexible reli la terre Ne jamais pulv riser quand il y a du vent e Porter des lunettes de protection Directives de mise la terre Cet appareil doit tre reli une terre En cas de court circuit la mise la terre r duit le risque de choc lectrique en fournissant une ligne de fuite au courant lectrique Cet appareil est fourni avec un c ble d alimentation muni d un fil de terre et d une fiche appropri e La fiche doit tre reli e une prise correctement install e et mise la terre selon les normes et r glements locaux DANGER Une installation inad quate de la prise de terre peut tre la cause d un choc lectrique S il est n
22. Il est conseill de consulter un chirurgien plasticien ou un chirurgien des mains 19 16 17 Titan Tool Inc Tous droits r serv s 15 DANGER EXPLOSION OU INCENDIE Les vapeurs de solvant ou de peinture sont explosives et inflammables et peuvent causer des dommages mat riels et ou corporels s rieux MESURES PREVENTIVES e Toujours avoir un extincteur en tat de fonctionner a port e de la main e Utiliser uniquement des flexibles haute pression conducteurs ou reli s a la terre pour les utilisations sans air comprim S assurer que le pistolet est bien reli a la terre par l interm diaire du flexible La pompe doit tre connect e a un objet mis la terre Utiliser le fil de terre vert pour relier la pompe a un tuyau d eau une poutre m tallique ou a une autre surface lectriquement mise a la terre e Lors du rin age de l appareil utiliser la pression minimale DANGER RISQUE D EXPLOSION PAR INCOMPATIBILITE DES MATERIAUX Peuvent tre a l origine de dommages mat riels ou corporels s rieux MESURES PREVENTIVES e Ne pas utiliser d eau de Javel Ne pas utiliser de solvants aux hydrocarbures halog n s comme le chlorure de methylene et le trichloro thane 1 1 1 Ces produits sont incompatibles avec l aluminium et peuvent provoquer une explosion En cas de doute sur la compatibilit du produit avec l aluminium prendre contact avec votre fournisseur de peinture DANGER GENERAL
23. NE and ee 18 Drive Assembly EN 19 Fluid Section Assembly AA 20 High Rider Og NN a de 21 Filter Assembly RL 21 Siphon Set Assembly low rider 22 LOW Rider GAS rios dido 22 ARS a eu 22 PRIME SPRAY Assembly rrrnnnrrrnvrrrnnnnrvrvvrrnnnrrerrnrnnnnnnnenen 23 Electrical Schematic EE 23 PC COS SONS A o e 23 LETE E 24 Safety Precautions This manual contains information that must be read and understood before using the equipment When you come to an area that has one of the following symbols pay particular attention and make certain to heed the safeguard AWARNING This symbol indicates a potential hazard that may cause serious injury or loss of life Important safety information will follow 44 CAUTION This symbol indicates a potential hazard to you or to the equipment Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow NOTE Notes give important information which should be given special attention AWARNING Airless units develop extremely high spraying pressures Never put your fingers hands or any other parts of the body into the spray jet Never point the spray gun at yourself or anybody else Never use the spray gun without the safety guard LILIA IN Attention Danger of injury by injection In case of injury to skin caused by coating materials or solvents consult a doctor immediate
24. ainer and piston The connecting pin will fall into a recessed GS Spacer area of the gear box housing where it can be retrieved SE 4 Tap the knock off nut with a 9 soft hammer so that it turns D counterclockwise and loosens KS 5 Turn the fluid section O counterclockwise to remove it Uber from the gear box housing HiG 6 Place the upper housing upright in a vise by clamping on the wrench flats Lower NOTE Do not over tighten Packing the vise Damage to l the upper housing S Wear Ring may occur 7 Using a wrench remove the upper seal retainer 8 Slide the piston rod out Piston Rod through the bottom of the upper housing 9 Inspect the piston rod for wear and replace if necessary 10 Remove the upper and lower packings from the upper housing NOTE Be careful not to scratch score or otherwise 11 12 damage the upper housing during removal of the packings Clean the upper housing Inspect the upper housing for damage and replace if necessary Locate the new upper and lower packings and remove the pre form tools Save the upper packing pre form tool for use as the piston insertion tool later in this procedure NOTE The factory installed packings are black in 13 10 color The replacement packings in the packing replacement kit are white Do not remove the pre form tools from the upper and lower packings until immediately before they are installed into the upper housing Pack the areas betwe
25. b until the spray from the gun is completely atomized Trigger lock in locked position NOTE Turning the pressure up higher then needed to atomize the paint will cause premature tip wear and additional overspray Electronic Pressure Control Indicators The following is a description of the electronic pressure control indicators Blinking Yellow 0 200 PSI Pressure Indicator Solid Yellow 200 1800 PSI Solid Green 1800 3300 PSI Motor Running Programmer Indicator Port y Programmer Porl Pressure Indicator The pressure indicator shows the current operating pressure of the sprayer It has three different indications blinking yellow solid yellow and solid green Blinking Yellow When the pressure indicator is blinking yellow the sprayer is operating between 0 and 14 bar 200 PSI A blinking yellow pressure indicator means The sprayer is plugged in and turned ON The sprayer is at priming pressure little or no pressure e It is safe to move the PRIME SPRAY valve between positions It is safe to change or replace the spray tip refer to gun manual for tip replacement instructions NOTE If the pressure indicator begins blinking yellow when the pressure control knob is set at a higher pressure and the PRIME SPRAY valve is in the SPRAY position either the spray tip is worn there is a leak or the sprayer is in need of service repair Solid Yellow When
26. came with the spray gun Replace the spray tip with a tip that has a smaller orifice following the instructions that came with the spray gun Turn the pressure control knob clockwise to increase the pressure setting Remove the pump filter element and clean Remove the gun filter and clean Remove the inlet screen and clean Clean or replace the PRIME SPRAY valve Check the siphon tube suction set connection and tighten or re tape the connection with Teflon tape Check for external leaks at all connections Tighten connections if necessary Clean the valves and service the fluid section following the Servicing the Fluid Section procedure in the Maintenance section of this manual Reverse or replace the valve seats following the Servicing the Fluid Section procedure in the Maintenance section of this manual Take unit to a Titan authorized service center Repack the pump following the Servicing the Fluid Section procedure in the Maintenance section of this manual Replace the piston rod following the Servicing the Fluid Section procedure in the Maintenance section of this manual Titan Tool Inc All rights reserved Problem Excessive surge at the spray gun Poor spray pattern The unit lacks power Titan Tool Inc All rights reserved Troubleshooting Solution 1 Cause 1 Wrong type of airless spray hose 2 The spray tip worn
27. ci n de la puntera cambiar punteras o al dejar desatendida la pistola La presi n no se aliviar apagando el motor La perilla de PRIME SPRAY CEBADO PULVERIZACION debe estar girada a PRIME CEBADO para aliviar la presi n Consultar el PROCEDIMIENTO DE ALIVIO DE PRESION que se describe en este manual La protecci n de la puntera debe estar siempre en su lugar cuando se pulverice La protecci n de la puntera ofrece un poco de protecci n contra las lesiones por inyecci n pero principalmente es un dispositivo de advertencia Extraer SIEMPRE la puntera de pulverizaci n antes de enjuagar o limpiar el sistema e La manguera de pintura puede desarrollar fugas por desgaste retorcimiento y abuso Una fuga puede inyectar material en la piel Inspeccionar la manguera de pintura antes de cada uso NOTA AL MEDICO La inyecci n en la piel es una lesi n traum tica por ello es importante tratar la lesi n quir rgicamente tan pronto como sea posible NO retrasar el tratamiento para investigar la toxicidad La toxicidad est vinculada con algunos revestimientos inyectados directamente en la sangre Es aconsejable consultar a un cirujano pl stico o cirujano de reconstrucci n de manos Titan Tool Inc Todos los derechos reservados PELIGRO EXPLOSION O INCENDIO Los gases de solventes y pintura pueden explotar o prender fuego causando da os a la propiedad y o lesiones graves PREVENCION Se debe tener a mano un equ
28. d screws Remove the motor shroud 4 Release the tie wrap on the top of the baffle assembly and slip the baffle assembly down off of the motor 5 Loosen and remove the three electronic cover screws Lift the electronic cover off of the electronic control assembly on the motor LILIA IN 6 At the electronic control assembly a Disconnect the white wire coming from the power cord and the white wire coming from the relay b Disconnect the three wires coming from the potentiometer c Disconnect the seven wires coming from the indicator lights assembly 7 Loosen and remove the three motor mounting screws Pull the motor out of the gearbox housing 9 With the motor removed inspect the gears in the gearbox housing for damage or excessive wear Replace the gears if necessary 10 Install the new motor into the gearbox housing Make sure the housing gasket is positioned properly 11 Secure the motor with the three motor mounting screws 12 Reconnect the wires to the electronic control assembly refer to the electrical schematic in the Parts List section of this manual 13 Position the electronic cover over the electronic control assembly Secure the electronic cover with the three electronic cover screws NOTE Use only Titan electronic cover screws to secure the electronic cover see Drive Assembly parts list Use of any other screws may damage the electronic control assembly 00 14 Slip the baffle a
29. ding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing 4 Remove the return hose from the clamp on the siphon tube 5 Unscrew the siphon tube siphon set from the foot valve 6 Loosen and remove the high pressure hose from the nipple on the back of the upper housing of the fluid section Servicing the Valves The design of the fluid section Upper allows access to the foot valve and J Housing seat as well as the outlet valve and seat without completely Pa Lower disassembling the fluid section It Housing is possible that the valves may not Foot Valve seat properly because of debris Cage stuck in the foot valve seat or outlet CS valve seat Use the following oT Valve instructions to clean the valves and Bal reverse or replace the seats Bee Valve ea 1 Loosen and remove the foot O valve housing from the lower S O ring housing 2 Clean out any debris in the foot CD GE valve housing and examine the los housing and the foot valve White seat If the seat is damaged Back Up reverse or replace the seat Ring Foot Valve 3 Using two wrenches hold the upper housing at the wrench Housing flats with one wrench and loosen the lower housing with the other Remove the lower housing 4 Using a 3 4
30. e performed by a Titan authorized service center E Circuit Breaker 800 389 Wire Assembly 800 368 Relay 800 376 C U Potentiometer Assy 800 277 Titan Tool Inc All rights reserved Ground to Gear Housing BLACK RED WHITE 23 NOTE Do not exceed the sprayer s recommended maximum tip size The following chart indicates the most common sizes and the appropriate materials to be sprayed Spray Material Filter Type 011 013 Lacquers and stains 100 mesh filter 015 019 Oil and latex 60 mesh filter 021 026 Heavy bodied latex and blockfillers 30 mesh filter Fan widths measuring 8 to 12 20 to 30 cm are preferred because they offer more control while spraying and are less likely to plug Liquid Shield Plus Cleans and protects spray systems against rust corrosion and premature wear Part No Description 314 483 SE 4 ounce bottle 314 482 1 quart bottle Piston Lube Specially formulated to prevent materials from adhering to the piston rod which becomes abrasive to the upper seals Piston Lube will break down any material that may accumulate in the oil cup and keep it from drying Part No Description 314 481 4 ounce bottle 314 480 8 ounce bottle Miscellaneous Part No Description 490 012 Hose coupling 1 4 x 1 4 730 397 High pressure fluid Gauge 314 171 Lubriplate 14 ounce indiv
31. ection Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of the appropriate solvent Examples of the appropriate solvent are water for latex paint or mineral spirits for oil based paints Place the return hose into a metal waste container 3 Move the PRIME SPRAY valve down to the PRIME position 4 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PSI setting in the yellow zone 5 Allow the sprayer to run for 15 30 seconds to flush the old solvent out through the return hose and into the metal waste container 6 Turn the unit off by moving the pressure control knob to the OFF position in the black zone NOTE Make sure that the spray gun does not have a tip or tip guard installed N Titan Tool Inc All rights reserved 7 Move the PRIME SPRAY valve up to the SPRAY position 8 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PSI setting in the yellow zone 9 Unlock the gun by turning the gun trigger lock to the unlocked position Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 10 Trigger the gun into the metal waste container until the old solvent is gone and fresh solvent is coming out of the
32. electrical installation The contact should be made using a shockproof socket earthed in accordance with the regulations Titan Tool Inc All rights reserved 9 Attention Please observe the following when working inside and outside No solvent gasses should be carried to the unit No solvent gasses should form near the unit Set up the unit on the opposite side to the object being sprayed When spraying outdoors take the wind direction into account When working indoors there must be sufficient ventilation to ensure that the solvent gasses are carried away A minimum distance of 6 1m 20 must be observed between the unit and object being sprayed 10 Extraction equipment should be installed by the user in accordance with the local regulations 11 The objects being sprayed must be earthed 12 When cleaning the unit solvent should never be sprayed into a container with only a small opening bunghole An explosive gas air mixture is likely to form The container must be earthed 13 Cleaning the unit A harsh jet should never be used to spray the unit In particular a high pressure cleaner or high pressure steam cleaner should never be used There is a danger that water will penetrate into the unit and cause a short circuit 14 Pulling the trigger causes a recoil force to the hand that is holding the spray gun The recoil force of the spray gun is particularly powerful when the tip has been removed and a high pressu
33. en the Install upper packing packing lips with grease with raised lip Lubricate the o rings on the facing down exterior of the packings with grease a _ Insert the upper packing into the top of the upper housing with Raised Lip the raised lip on the packing facing down Titan Tool Inc All rights reserved 15 Insert the spacer on top of the upper packing 16 Thread the upper seal retainer into the upper housing and torque to 25 30 ft lbs 17 Insert the lower packing partially Install lower packing with into the bottom of the upper the side that has the o ring housing so that the side that has closest to the face of the the o ring closest to the face of packing facing up the packing faces up 18 Push the lower packing into Closer position using the lower packing E insertion tool see Fluid Section secu E Assembly parts list for lower 1 packing insertion tool P N NOTE Coat the piston insertion tool i e upper packing pre form tool and the piston rod with grease before inserting them into the pump block 19 Place the piston insertion tool over the top of the piston rod 20 Insert the piston rod into the bottom of the upper housing through the lower packing through the upper packing and out through the upper seal retainer NOTE When repacking the fluid section make sure the raised lip on the bottom of the lower packing is fully outside the packing around the piston rod after insertion o
34. est particuli rement lev e avec buse d mont e et reglage maximum de la pompe Airless a haute pression Pour cette raison en cas de nettoyage sans buse r gler la pompe a la pression minimum Les fiches doivent toujours tre d connect es des prises d alimentation lectrique lors d une intervention sur les composants lectriques Seul un lectricien agree doit r parer ou intervenir sur un appareil lectrique m me si le travail est d crit dans la notice d utilisation Aucune responsabilit ne sera accept e en cas d installation lectrique incorrecte Placement de l appareil sur un sol irr gulier L avant de l appareil doit tre orient vers le bas pour que la machine ne puisse glisser loin de l utilisateur DANGER BLESSURE PAR INJECTION Un jet de peinture sous haute pression produit par cet appareil peut perforer la peau et les tissus sous jacents et provoquer des blessures graves pouvant conduire a une amputation NE PAS TRAITER UNE BLESSURE PAR INJECTION COMME UNE SIMPLE COUPURE Une perforation de la peau peut conduire a une amputation Consulter immediatement un m decin MESURES PREVENTIVES La pression de service maximale du fluide dans l appareil est de 228 bar 3300PSl NE JAMAIS diriger le pistolet vers une quelconque partie du corps NE JAMAIS mettre une quelconque partie du corps en contact avec le jet de liquide NE JAMAIS se mettre au contact d un jet de liquide provenant du fl
35. exible d alimentation en liquide NE JAMAIS placer la main devant le pistolet Les gants n offrent pas de protection contre une blessure par injection e TOUJOURS verrouiller la g chette du pistolet fermer la pompe liquide et d compresser l appareil lors de son entretien du nettoyage de la protection de buse du remplacement de la buse de pulv risation ou si l appareil reste sans surveillance L arr t du moteur n limine pas la pression Le bouton AMORCAGE PULVERISATION doit tre mis sur AMORCAGE pour lib rer la pression Se reporter la PROCEDURE DE DECOMPRESSION d crite dans ce manuel e Pendant la pulv risation toujours v rifier que la protection de buse est en place La protection de buse offre une certaine protection contre les blessures par injection mais sa principale fonction est preventive e TOUJOURS retirer la protection de buse avant de rincer ou de nettoyer l appareil Le flexible d alimentation en peinture peut fuir par suite d usure de vrillage ou de mauvais traitements Une fuite peut injecter du produit sous la peau Verifier le flexible avant chaque utilisation AVERTISSEMENT AU MEDECIN Une injection sous cutan e est un accident traumatique Il est important de traiter la blessure de facon chirurgicale aussit t que possible NE PAS RETARDER le traitement pour des recherches de toxicit La toxicit n est un risque qu en cas d injection de certains enduits directement dans le flux sanguin
36. f Procedure found in the Operation section of this manual 14 Unplug the unit and store in a clean dry area Do not store the unit under pressure Cleaning the Spray Tip 1 Flush the gun with solvent immediately after the work is completed 2 Oil the retractor pins to prevent them from seizing up Should the spray tip become clogged reverse the spray tip with the lever and pull the trigger Once the obstruction comes out of the spray tip release the trigger reverse the spray tip back to the spray pattern setting and resume spraying AWARNING Do not attempt to clean the tip with your finger Do not use a needle or other sharp pointed instrument to clean the tip The hard tungsten carbide is brittle and can be chipped Maintenance Before proceeding follow the Pressure Relief Procedure outlined previously in this manual Additionally follow all other warnings to reduce the risk of an injection injury injury from moving parts or electric shock Always unplug the sprayer before servicing General Repair and Service Notes The following tools are needed when repairing this sprayer 3 8 Hex Wrench 5 16 Hex Wrench 1 4 Hex Wrench Phillips Screwdriver Needle Nose Pliers Adjustable Wrench Rubber Mallet 3 16 Hex Wrench Flat blade Screwdriver 5 32 Hex Wrench 1 Before repairing any part of the sprayer read the instructions carefully including all warnings Never pull on a wire to disconnect it Pu
37. f the piston rod 21 Remove the piston insertion tool from the top of the piston rod 22 Turn the knock off nut counterclockwise until it is flush against the upper housing 23 Lubricate the threads on the upper housing with anti seize compound Remove the upper housing from the vise 24 Thread the upper housing into the gear box housing turning clockwise When the connecting pin hole on the piston rod lines up with the hole in the slider assembly insert the connecting pin 25 Slide the retaining ring down over the connecting pin 26 Continue to turn the upper housing clockwise until the knock off nut is flush against the gear box housing NOTE If the nipple on the upper housing does not face the back of the unit turn the upper housing counterclockwise until the nipple faces the back of the unit Do not turn the upper housing more than one full turn 27 Once the nipple is positioned turn the knock off nut clockwise until it contacts the gear box housing 28 Tap the knock off nut with a soft hammer to tighten it against the gear box housing 29 Making sure that the black o ring and white back up ring are lubricated and in place thread the lower housing into the upper housing Using two wrenches hold the upper housing at the wrench flats with one wrench and tighten the lower housing with the other 30 Attach the high pressure hose to the nipple on the back of the housing and tighten with a wrench Do not kink
38. fabricante con respecto a los materiales solventes y agentes de limpieza utilizados al preparar trabajar con y limpiar la unidad Para proteger la piel es necesario usar ropa protectora guantes y en algunos casos crema protectora de la piel 7 La pistola pulverizadora y la manguera de alta presi n entre la unidad y las pistola pulverizadora debe ser de un est ndar suficiente para la presi n producida en la unidad En la manguera debe indicarse con una marca de identificaci n permanente la presi n operativa permisible para la manguera de alta presi n el fabricante y la fecha de fabricaci n de la misma Adem s debe estar construida de tal forma que la resistencia el ctrica entre las conexiones a la unidad y la pistola pulverizadora sea igual a o inferior a un megaohmio 8 En ciertas condiciones la velocidad del caudal puede causar una carga electroest tica en la unidad Esto puede causar chispas o llamas en la descarga Por lo tanto es importante que la unidad est siempre puesta a tierra sobre la instalaci n el ctrica El contacto debe realizarse usando un recept culo a prueba de sacudidas puesto a tierra conforme a las regulaciones 9 Atenci n Observar las siguientes indicaciones al trabajar en el interior y al aire libre No deben llevarse gases de solventes a la unidad No deben formarse gases de solventes cerca de la unidad Instalar la unidad en el lado opuesto al objeto que se vaya a pulverizar Cuando se
39. he filter into the center of the filter housing 6 Slide the filter body over the filter and thread it into the filter housing until secure NOTE The filter body should be hand tightened but make sure it is seated fully into the filter housing Filter Body Filter Spring Filter Spring Adapter Core Spring _ E O ring Filter Housing 1 Move the gun trigger lock to the unlocked position 2 Loosen and remove the handle from the gun body 3 Turning clockwise unscrew the filter from the gun body NOTE Left handed threads require turning the filter clockwise to remove 4 Turning counterclockwise screw the new or cleaned filter into the gun body 5 Make sure the handle seal is in position and thread the handle into the gun body until secure 6 Move the gun trigger lock to the locked position Gun Body Handle Seal Filter NOTE For more detail part number information and assembly drawings at larger scale please see the LX 80 Professional Airless Gun Owner s Manual 313 012 Problem The unit will not prime 1 The unit will not build or 1 maintain pressure 10 Fluid leakage at the upper end 1 of the fluid section Troubleshooting Solution 1 D 3 Cause The unit will not run 1 2 3 The unit is not plugged in Tripped breaker The pressure is set too low pressure control knob set at minimum setting does not supply power to uni
40. idual 314 172 Lubriplate 6 Ib can 700 1037 Electrostatic discharge ESD wrist strap 700 897 O ring Teflon 700 890 O ring tool Electronic Control Assy BLUE YELLOW GRAY PURPLE Warranty Titan Tool Inc Titan warrants that at the time of delivery to the original purchaser for use End User the equipment covered by this warranty is free from defects in material and workmanship Titan s obligation under this warranty is limited to replacing or repairing without charge those parts which to Titan s reasonable satisfaction are shown to be defective within twenty five 25 months after sale to the End User This warranty applies only when the unit is installed and operated in accordance with the recommendations and instructions of Titan This warranty does not apply in the case of damage or wear caused by abrasion corrosion or misuse negligence accident faulty installation substitution of non Titan component parts or tampering with the unit in a manner to impair normal operation Defective parts are to be returned to an authorized Titan sales service outlet All transportation charges including return to the factory if necessary are to be borne and prepaid by the End User Repaired or replaced equipment will be returned to the End User transportation prepaid THERE IS NO OTHER EXPRESS WARRANTY TITAN HEREBY DISCLAIMS ANY AND ALL IMPLIED W
41. in aire desarrollan presiones de pulverizacion extremadamente altas Nunca poner los dedos las manos ni ningun otro miembro del cuerpo en la boquilla del pulverizador Nunca apuntar la pistola pulverizadora a uno mismo ni a ninguna otra persona Nunca utilizar la pistola pulverizadora sin la protecci n de seguridad Atenci n Peligro de lesiones por inyecci n En caso de lesiones en la piel causadas por materiales de revestimiento o solventes consultar a un m dico inmediatamente Informar al m dico del tipo de material de revestimiento o agente de limpieza con el que se caus la lesi n Las instrucciones de empleo se alan que deben observarse siempre los siguientes puntos antes de empezar 1 No deben utilizarse las unidades averiadas 2 Asegurar la pistola pulverizadora utilizando el pasador de seguridad en el disparador 3 Asegurarse de que la unidad est puesta a tierra correctamente 4 Comprobar las presiones operativas permisibles 5 Comprobar todas las conexiones para ver si existen fugas Deben observarse estrictamente las instrucciones referentes a la limpieza y mantenimiento regular de la unidad Antes de realizar ning n trabajo en la unidad o cuando se tome un descanso en el trabajo deben observarse las siguientes normas 1 Aliviar la presi n de la pistola pulverizadora y de la manguera 2 Asegurar la pistola pulverizadora utilizando el pasador de seguridad en el disparador
42. ipo de extintor de incendios en buen estado de funcionamiento Usar solamente mangueras de fluidos de alta presi n conductivas o puestas a tierra para las aplicaciones sin aire Asegurarse de que la pistola est puesta a tierra correctamente por medio de las conexiones de la manguera La bomba debe estar conectada a un objeto puesto a tierra Usar el cable de puesta a tierra verde para conectar la bomba a una tuber a de agua viga de acero u otra superficie puesta a tierra el ctricamente Al enjuagar el equipo usar la presi n mas baja posible PELIGRO PELIGRO DE EXPLOSION DEBIDO A MATERIALES INCOMPATIBLES Puede causar da os a la propiedad o lesiones graves PREVENCION No usar lej a No usar solventes de hidrocarbono halogenados tales como cloruro de metileno y tricloroetano 1 1 1 ya que los mismos no son compatibles con el aluminio y pueden causar una explosi n Si no se est seguro de la compatibilidad de un material con el aluminio ponerse en contacto con el proveedor del revestimiento PELIGRO GENERAL Puede causar da os a la propiedad o lesiones graves PREVENCION Esta bomba sin aire de alta presi n est dise ada para su uso nicamente con piezas autorizadas por el fabricante Al usar esta bomba con piezas que no cumplan las especificaciones m nimas y dispositivos de seguridad del fabricante de la bomba el usuario asume todos los riesgos y responsabilidad Antes de cada uso compr
43. ips or leaving unattended Pressure will not be released by turning off the engine The PRIME SPRAY knob must be turned to PRIME to relieve the pressure Refer to the PRESSURE RELIEF PROCEDURE described in this manual The tip guard must always be in place while spraying The tip guard provides some protection against injection injuries but is mainly a warning device e ALWAYS remove the spray tip before flushing or cleaning the system The paint hose can develop leaks from wear kinking and abuse A leak is capable of injecting material into the skin Inspect the paint hose before each use Titan Tool Inc All rights reserved NOTE TO PHYSICIAN Injection into the skin is a traumatic injury It is important to treat the injury surgically as soon as possible DO NOT delay treatment to research toxicity Toxicity is a concern with some coatings injected directly into the blood stream Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable HAZARD EXPLOSION OR FIRE Solvent and paint fumes can explode or ignite causing property damage and or severe injury PREVENTION Fire extinguishing equipment must be present and in good working order Use only conductive or earthed high pressure fluid hoses for airless applications Be sure that the gun is earthed properly through hose connections The pump must be connected to an earthed object Use the green earthing wire to connect
44. ire with an appropriate earthing plug The plug must be plugged into an outlet that is properly installed and earthed in accordance with all local codes and ordinances DANGER Improper installation of the earthing plug can result in a risk of electric shock If repair or replacement of the cord or plug is necessary do not connect the green earthing wire to either flat blade terminal The wire with insulation having a green outer surface with or without yellow stripes is the earthing wire and must be connected to the earthing pin Check with a qualified electrician or serviceman if the earthing instructions are not completely understood or if you are in doubt as to whether the product is properly earthed Do not modify the plug provided If the plug will not fit the outlet have the proper outlet installed by a qualified electrician LILIA YN General Description This airless sprayer is a precision power tool used for spraying many types of materials Read and follow this instruction manual carefully for proper operating instructions maintenance and safety information Pressure a Control Knob Electronic Pressure Control Indicators e ES 7 Motor Filter M S 7 D y LE St i y o PRIME SPRAY Valve Oil Cup ef S z Circuit Breaker Fluid Section Return Sin Hose BA Siphon ube Outlet Fitting Operation This equipment produces a fluid stream at extre
45. lling on a wire could loosen the connector from the wire 2 Test your repair before regular operation of the sprayer to be sure that the problem is corrected If the sprayer does not operate properly review the repair procedure to determine if everything was done correctly Refer to the Troubleshooting Charts to help identify other possible problems 3 Make certain that the service area is well ventilated in case solvents are used during cleaning Always wear protective eyewear while servicing Additional protective equipment may be required depending on the type of cleaning solvent Always contact the supplier of solvents for recommendations 4 If you have any further questions concerning your TITAN Airless Sprayer call TITAN Customer Service U S 1 800 526 5362 Fv 1 800 528 4826 Customer Service Canada 1 800 565 8665 Eege 1 905 856 8496 Customer Service International 1 201 337 1240 FM ee 1 201 405 7449 Replacing the Motor Assembly with Electronic Control Electrostatic discharge ESD potential could cause damage to electronic control Use Titan ESD wrist strap P N 700 1037 or equivalent when working on electronic control with electronic cover removed 1 Perform the Pressure Relief Procedure and unplug the unit 2 Turn the pressure control knob to the CLEAN position in the red zone to discharge any stored electricity 3 Loosen and remove the four motor shrou
46. ly Inform the doctor of the type of coating material or cleaning agent with which the injury was caused The operating instructions state that the following points must always be observed before starting up 1 Faulty units should not be used 2 Secure spray gun using the safety catch on the trigger 3 Ensure that the unit is properly earthed 4 Check the permissible operating pressures 5 Check all connections for leaks The instructions regarding regular cleaning and maintenance of the unit must be strictly observed Before any work is done on the unit or for every break in work the following rules must be observed 1 Release the pressure from the spray gun and hose 2 Secure the spray gun using the safety catch on the trigger 3 Turn off the motor Be safety conscious All local regulations in force must be observed In order to ensure safe operation of the airless systems the safety regulations listed below must be followed 1 In order to avoid dangers read the operating instructions carefully and follow the instructions laid down in them 2 Do not use materials with a flash point below 21 C 70 F 3 The use of this unit is prohibited in workshops which are covered under the explosion prevention regulations 4 Never spray near sources of ignition e g open flames cigarettes also cigars and pipes are sources of ignition sparks hot wires and hot surfaces etc 5 Attention Danger of injury b
47. mage or excessive wear If this gear is completely worn out replace the front end bell assembly 10 Remove and inspect the 1st stage gear and 2nd stage gear assemblies for damage or excessive wear Replace if necessary 11 Remove and inspect the front gear box assembly for damage or excessive wear If damaged or worn replace the front gear box assembly 00 NOTE Clean and refill the gear box cavity up to the rear face of each gear with Lubriplate P N 314 171 12 Install the motor into the gearbox housing Make sure the housing gasket is positioned properly 13 Secure the motor with the three motor mounting screws 14 Reconnect the wires to the electronic control assembly refer to the electrical schematic in the Parts List section of this manual 15 Position the electronic cover over the electronic control assembly Secure the electronic cover with the three electronic cover screws 16 Slip the baffle assembly up and around the motor Secure the baffle assembly with the tie wrap 17 Slide the motor shroud over the motor Make sure the shroud gasket is positioned properly 18 Secure the motor shroud with the four motor shroud screws Front End Bell Assembly Armature Gear 1st Stage Gear 2nd Stage Gear Front Gear Box Assembly Housing d Gasket Shroud Gasket Replacing the Transducer 1 Perform the Pressure Relief Procedure and unplug the unit 2 Turn the pressure control knob to the CLEAN
48. mely high pressure Read and understand the warnings in the Safety Precautions section at the front of this manual before operating this equipment Setup Perform the following procedure before plugging in the power cord of an electric unit 1 Ensure that the siphon tube siphon set and the return hose are attached and secure 2 Using a wrench attach a minimum of 15m 50 x 10mm 1 4 nylon airless spray hose to the unit Tighten securely 3 Attach an airless spray gun to the spray hose Using two wrenches one on the gun and one on the hose tighten securely NOTE Do not attach the tip to the spray gun yet Remove the tip if it is already attached AWARNING Make sure all airless hoses and spray guns are electrically grounded and rated for at least 228 bar 3300 psi fluid pressure 4 Make sure the pressure control knob is in its OFF position in the black zone 5 Fill the oil cup with 15g one tablespoon of piston seal lubricant Piston Lube Never operate unit for more than ten seconds without fluid Operating this unit without fluid will cause unnecessary wear to the packings 6 Make sure the electrical service is correct for the unit 7 Plug the power cord into a properly grounded outlet at least 7 6m 25 from the spray area LILIA IN Always use a minimum 12 gauge three wire extension cord with a grounded plug Never remove the third prong or use an adapter Preparing a New Sprayer If this u
49. n Pour le montage ou d montage de la t te de pulv risation ou lors des pauses dans le travail le pistolet doit toujours tre verrouill de fa on ce qu il ne puisse tre activ Porter un quipement respiratoire pour pulv riser Un masque de protection doit tre fourni l op rateur De fa on pr venir les maladies professionnelles les consignes du fabricant de produits solvants et agents nettoyants doivent tre respect es lors de la pr paration de l utilisation ou du nettoyage de l appareil Des gants et v tements de protection et dans certains cas une cr me protectrice sont n cessaire pour prot ger la peau Le pistolet et le flexible haute pression entre l appareil et le pistolet doivent avoir des sp cifications permettant de supporter la pression produite par l appareil La pression de fonctionnement admissible par le flexible le nom du fabricant et la date de fabrication doivent tre indiqu s par un marquage d identification permanent sur le flexible En outre il doit tre con u de telle fa on que la r sistance lectrique 8 Dans certaines conditions la vitesse du flux peut provoquer une charge lectrostatique dans l appareil ce qui peut provoquer des tincelles ou des flammes de d charge Il est donc important que l appareil soir reli en permanence la terre de l installation lectrique Le contact doit se faire par l interm diaire d une douille anti choc mise
50. ng PRIME SPRAY valve replacement kit P N 800 915 1 Push the groove pin out of the valve handle 2 Remove the valve handle and the cam base 3 Using a wrench loosen and remove the valve housing assembly 4 Make sure the gasket is in place and thread the new valve housing assembly into the filter block Tighten securely with a wrench 5 Place the cam base over the valve housing assembly Lubricate the cam base with grease and line up the cam with the filter block using the dowel pin 6 Line up the hole on the valve stem with the hole in the valve handle 7 Insert the groove pin into the valve handle and through the valve stem to secure the valve handle in position Dowel Pin Gasket N Valve Housing N K M Filter Assembly e Housing G lt Y Valve Stem Valve Handle Ka Pin Cam Base Servicing the Fluid Section Use the following procedures to service the valves and repack the fluid section Perform the following steps before performing any maintenance on the fluid section 1 Loosen and remove the four front cover screws Remove the front cover 2 Position the crankshaft slider assembly at the bottom dead center of its stroke so that the connecting pin and retaining ring are visible below the slider assembly This is done by turning the sprayer on and off in short bursts until the connecting pin is visible below the slider housing 3 Turn off and unplug the unit Before procee
51. nit is new it is shipped with test fluid in the fluid section to prevent corrosion during shipment and storage This fluid must be thoroughly cleaned out of the system with mineral spirits before you begin spraying Always keep the trigger lock on the spray gun in the locked position while preparing the system 1 Place the siphon tube into a container of mineral spirits 2 Place the return hose into a metal waste container 3 Move the PRIME SPRAY valve down to the PRIME position 4 Turn the unit on and set the pressure to minimum by turning the pressure control knob to the Min PS setting in the yellow zone Min 124 bar gt say Clears 1 800 EN Ke amp Enamey TS yellow Zone mes m d 124 228 bar se 3300 PSI green zone C o O y S LD OD O OD ab 3 9 Jones aye Kesss red zone ES S e r gt OFF Mu black zone Pressure Control Knob 5 Allow the sprayer to run for 15 30 seconds to flush the test fluid out through the return hose and into the waste container 6 Turn the unit off by moving the pressure control knob to the OFF position in the black zone Preparing to Paint Before painting it is important to make sure that the fluid in the system is compatible with the paint that is going to be used NOTE Incompatible fluids and paint may cause the valves to become stuck closed which would require disassembly and cleaning of the sprayer s fluid s
52. o a metal waste container Move the PRIME SPRAY valve down to its PRIME position Turn the unit on and set the pressure to Turbo PulseClean by turning the pressure mr m control knob to its CLEAN position in the ha red zone 7 Allow the solvent to circulate through the unit and flush the paint out of the return hose into the metal waste container 8 Turn the unit off by moving the pressure control knob to the OFF position in the black zone 9 Move the PRIME SPRAY valve up to its SPRAY position 10 Turn the unit on and set the pressure to Turbo PulseClean by turning the pressure control knob to its CLEAN position in the red zone Ground the gun by holding it against the edge of the metal container while flushing Failure to do so may lead to a static electric discharge which may cause a fire 11 Trigger the gun into the metal waste container until the paint is flushed out of the hose and solvent is coming out of the gun 12 Continue to trigger the spray gun into the waste container until the solvent coming out of the gun is clean O Ol xaje hess e Janes ur BE 33 gt NOTE For long term or cold weather storage pump mineral sprits through the entire system For short term storage when using latex paint pump water mixed with Titan Liquid Shield Plus through the entire system see the Accessories section of this manual for part number 13 Follow the Pressure Relie
53. obar todas las mangueras para ver si presentan cortes fugas abrasi n o abultamientos de la cubierta as como da os o movimientos de los acopladores Si se da alguna de estas condiciones reemplazar la manguera inmediatamente Nunca reparar una manguera de pintura reemplazar la misma con otra manguera puesta a tierra Usar gafas protectoras No pulverizar en d as con viento Instrucciones de puesta a tierra Este producto debe estar puesto a tierra En el caso de que ocurra un cortocircuito la puesta a tierra reduce el riesgo de una sacudida el ctrica proporcionando un cable de escape para la corriente el ctrica Este producto est equipado con un cord n que tiene un cable de puesta a tierra con una clavija de puesta a tierra apropiada La clavija de conexi n debe estar enchufada en una salida que est correctamente instalada y puesta a tierra de conformidad con todos los c digos y ordenanzas locales PELIGRO La instalaci n incorrecta de la clavija de puesta a tierra puede tener como resultado el riesgo de una sacudida el ctrica Si es necesario reparar o reemplazar el cord n o la clavija no conectar el cable de puesta a tierra verde a ninguno de los terminales de cuchilla plana El cable con insulaci n que tiene una superficie exterior verde con o sin rayas amarillas es el cable de puesta a tierra y debe estar conectado a la espiga de puesta a tierra Verificar con un electricista o t cnico de reparaciones
54. or too large 3 Excessive pressure 1 The spray tip is too large for the material being used 2 Incorrect pressure setting 3 Insufficient fluid delivery 4 The material being sprayed is too VISCOUS 1 The pressure adjustment is too low 2 Improper voltage supply Replace hose with a minimum of 5m 50 x 10mm 1 4 grounded textile braid airless paint spray hose Replace the spray tip following the instructions that came with the spray gun Rotate the pressure control knob counterclockwise to decrease spray pressure Replace the spray tip with a new or smaller spray tip following the instructions that came with the spray gun Rotate the pressure control knob to adjust the pressure for a proper spray pattern Clean all screens and filters Add solvent to the material according to the manufacturer s recommendations Rotate the pressure control knob clockwise to increase the pressure setting Connect the input voltage to the proper voltage for the unit Consignes de securite Ce manuel contient des informations qu il faut lire et comprendre avant d utiliser l appareil En cas d acces a une zone comportant l un des symboles suivants faire tr s attention et veiller respecter les mises en garde AVERTISSEMENT Ce symbole avertit d un danger potentiel pouvant infliger des blessures graves ou la mort Il est suivi d une consigne de s curit importante
55. position in the red zone to discharge any stored electricity 3 Loosen and remove the four motor shroud screws Remove the motor shroud 4 At the electronic control assembly disconnect the black wire coming from the transducer 5 Pull the grommet out of the mounting plate and slide it up the shaft of the transducer until it is clear of the mounting plate 6 Using a wrench loosen and remove the transducer from the filter housing Carefully thread the transducer wire out through the mounting plate 7 Slide the grommet off of the old transducer and onto the new transducer 8 Thread the new transducer wire through the mounting plate and up to the electronic control assembly 9 Thread the new transducer into the filter housing and tighten securely with a wrench Titan Tool Inc All rights reserved NOTE Make sure the o ring on the transducer is in place before threading the transducer into the filter housing 10 Push the grommet into the mounting plate 11 Connect the transducer wire to the electronic control assembly refer to the electrical schematic in the Parts List section of this manual 12 Slide the motor shroud over the motor Make sure the shroud gasket is positioned properly 13 Secure the motor shroud with the four motor shroud screws Motor Shroud Screws Oe Electronic Control ssembly Grommet Transducer A Mo Replacing the PRIME SPRAY Valve Perform the following procedure usi
56. pulverice al aire libre tener en cuenta la direcci n del viento Al trabajar en el interior asegurarse de que haya suficiente ventilaci n para la extracci n de los gases de solvente Debe observarse una distancia m nima de 3 m entre la unidad y el objeto que se est pulverizando 10 El usuario debe tener instalado un equipo de extracci n conforme a los reglamentos locales 11 Los objetos que se est n pulverizando deben estar puestos a tierra 12 Al limpiar la unidad no pulverizar nunca solventes en un envase que tenga una abertura peque a piquera Puede formarse una mezcla explosiva de gas aire El envase debe estar puesto a tierra Titan Tool Inc Todos los derechos reservados 13 Limpieza de la unidad Nunca debe utilizarse una boquilla gruesa para pulverizar la unidad En particular nunca debe utilizarse un limpiador de alta presion o limpiador a vapor de alta presion Hay peligro de que el agua penetre en la unidad y cause un cortocircuito 14 El apriete del disparador ejerce una fuerza de retroceso en la mano con la que se dirige la pistola de pulverizacion La fuerza de retroceso de la pistola de pulverizacion es especialmente elevada con la boquilla desmontada y la bomba de alta presi n Airless ajustada a presi n elevada Por esa raz n para la limpieza sin boquilla ajustar la v lvula reguladora de presi n a la graduaci n m s baja 15 La clavija principal debe estar siempre desconectada del recept
57. ray pattern the gun should be held at a distance of 30 to 35 cm 12 to 14 inches Move the gun either across or up and down the surface at a steady rate Moving the gun at a consistent speed conserves material and provides even coverage The correct spraying speed allows a full wet coat of paint to be applied without runs or sags Holding the gun closer to the surface deposits more paint on the surface and produces a narrower spray pattern Holding the gun farther from the surface produces a thinner coat and wider spray pattern If runs sags or excessive paint occur change to a spray tip with a smaller orifice If there is an insufficient amount of paint on the surface or you desire to spray faster a larger orifice tip should be selected Maintain uniform spray stroke action Spray alternately from left to right and right to left Begin movement of the gun before the trigger is pulled pull release end trigger trigger stroke Avoid arcing or holding the gun at an angle This will result in an uneven finish start stroke Offspray Y E Too Thick Arcing Gun at angle Proper lapping overlap of spray pattern is essential to an even finish Lap each stroke If you are spraying horizontally aim at the bottom edge of the preceding stroke so as to lap the previous pattern by 50 Overlap edges 1st 2nd 3rd 4th 5th pass pass pass pass pass O Titan Tool Inc All rights reserved
58. re has been set on the airless high pressure pump Therefore when cleaning without tip set the pressure control valve to the lowest pressure 15 The mains plug should always be disconnected from the socket when work is being carried out on the electrical components 16 Work or repairs should only be carried out on electrical equipment by a trained electrician even if the work is described in the operating instructions No liability will be accepted for incorrectly installed electrics 17 Positioning when the ground is uneven The front of the unit must point downward so that the machine does not slip away HAZARD INJECTION INJURY A high pressure stream of paint produced by this equipment can pierce the skin and underlying tissues leading to serious injury and possible amputation DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT Injection can lead to amputation See a physician immediately PREVENTION The maximum operating range of the unit is 228 BAR 3300 PSI fluid pressure NEVER aim the gun at any part of the body NEVER allow any part of the body to come in contact with the fluid stream DO NOT come in contact with a fluid stream created by a leak in the fluid hose e NEVER put your hand in front of the gun Gloves will not provide protection against an injection injury e ALWAYS lock the gun trigger shut the fluid pump off and release all pressure before servicing cleaning the tip guard changing t
59. ssembly up and around the motor Secure the baffle assembly with the tie wrap 15 Slide the motor shroud over the motor Make sure the shroud gasket is positioned properly 16 Secure the motor shroud with the four motor shroud screws Motor Shroud Screws Motor Shroud N Electronic MN Za Electronic Cover Screw ES ot Gearbox Housing Motor Mounting Screw Electronic Control Assembly Baffle Assembly Housing Gasket Shroud Gasket Replacing the Gears 1 Perform the Pressure Relief Procedure and unplug the unit 2 Turn the pressure control knob to the CLEAN position in the red zone to discharge any stored electricity 3 Loosen and remove the four motor shroud screws Remove the motor shroud 4 Release the tie wrap on the top of the baffle assembly and slip the baffle assembly down off of the motor 5 Loosen and remove the three electronic cover screws Lift the electronic cover off of the electronic control assembly on the motor 6 At the electronic control assembly a Disconnect the white wire coming from the power cord and the white wire coming from the relay b Disconnect the three wires coming from the potentiometer c Disconnect the seven wires coming from the indicator lights assembly Titan Tool Inc All rights reserved 7 Loosen and remove the three motor mounting screws Pull the motor out of the gearbox housing 9 Inspect the armature gear on the end of the motor for da
60. t Faulty or loose wiring Excessive motor temperature The PRIME SPRAY valve is in the SPRAY position Air leak in the siphon tube suction set The pump filter and or inlet screen is clogged The siphon tube suction set is clogged The spray tip is worn The spray tip is too large The pressure control knob is not set properly The pump filter gun filter or inlet screen is clogged Material flows from the return hose when the PRIME SPRAY valve is in the SPRAY position Air leak in the siphon tube suction set There is external fluid leak There is an internal fluid section leak packings are worn and or dirty valve balls are worn Worn valve seats Motor powers but fails to rotate current foldback The upper packings are worn The piston rod is worn 12 10 Plug the unit in Reset the breaker Turn the pressure control knob clockwise to supply power to the unit and increase the pressure setting Inspect or take to a Titan authorized service center Allow motor to cool Rotate the PRIME SPRAY valve clockwise to the PRIME position Check the siphon tube suction set connection and tighten or re tape the connection with Teflon tape Remove the pump filter element and clean Remove the inlet screen and clean Remove the siphon tube suction set and clean Replace the spray tip following the instructions that
61. the pressure indicator is solid yellow the sprayer is operating between 14 and 124 bar 200 and 1800 PSI A solid yellow pressure indicator means The sprayer is at the proper pressure setting for spraying stain lacquer varnish and multi colors If the pressure indicator goes to solid yellow when the pressure is set so that it starts at solid green it indicates one of the following a Tip Wear Indicator when spraying with latex or at high pressure the solid yellow appears This means the tip is worn and needs to be replaced b Tip Too Large when a tip that is too large for the sprayer is put in the gun the pressure indicator will turn from solid green to solid yellow c Fluid Section Wear if a solid yellow pressure indicator appears when using a new tip and the pressure is set at maximum service may be required worn packings worn piston stuck valve etc Solid Green When the pressure indicator is solid green the sprayer is operating between 124 and 228 bar 1800 and 3300 PSI A solid green pressure indicator means The sprayer is at the proper pressure setting for spraying oil based and latex house paints The sprayer is operating at peak performance at a high pressure setting Motor Running Indicator The Motor Running indicator is on when the motor is commanded to run This indicator is used by service centers to troubleshoot motor problems Pressure Relief Procedure Be sure to follo
62. vant chaque intervention sur l appareil ou pour chaque arr t du travail les r gles suivantes doivent tre respect es 1 Lib rer la pression dans le pistolet et le flexible 2 Bloquer le pistolet Wagner avec le cran de s ret de la g chette 3 Arr ter le moteur Soyez attentifs la s curit Toutes les r glementations locales en vigueur doivent tre respect es Pour garantir la s curit d utilisation des syst mes sans air les r glementations de s curit suivantes doivent tre suivies 1 Pour viter les dangers lire attentivement les consignes d utilisation et suivez les recommandations qui s y trouvent TITANA Francais 10 11 12 13 N employez pas des produits de rev tement avec un point d clair au dessous de 21 C 70 F L utilisation de cet appareil est interdite dans les ateliers soumis aux r glements contre les explosions Ne jamais pulv riser pr s d une source d inflammation par exemple flammes nues cigarettes les cigares et les pipes sont galement des sources d inflammation tincelles fils chauds surfaces chaudes etc Attention Risque de blessure par injection Ne jamais pointer le pistolet vers vous m mes ou une personne quelconque Ne jamais mettre les doigts ou la main dans le jet de pulv risation Les tr s hautes pressions de pulv risation peuvent provoquer des blessures tr s graves N utiliser jamais le pistolet sans sa protectio
63. w the pressure relief procedure when shutting the unit down for any purpose including servicing or adjusting any part of the spray system changing or cleaning spray tips or preparing for cleanup 1 Lock the gun by turning the gun trigger lock to the locked position 2 Turn the pressure control knob counterclockwise to its OFF position in the black zone 3 Unlock the gun by turning the gun trigger lock to the unlocked position Trigger lock in locked position 4 Hold the metal part of the gun firmly to the side of a metal container to ground the gun and avoid a build up of static electricity 5 Trigger the gun to remove any pressure that may still be in the hose 6 Lock the gun by turning the gun trigger lock to the locked position 7 Move the PRIME SPRAY valve down to the PRIME position Spraying NOTE When spraying block fillers mastics or high solid coatings remove the gun filter and the high pressure filter POSSIBLE INJECTION HAZARD Do not spray without the tip guard in place Never trigger the gun unless the tip is in either the spray or the unclog position Always engage the gun trigger lock before removing replacing or cleaning tip ULULE Spraying Technique The following techniques if followed will assure professional painting results Hold the gun perpendicular to the surface and always at equal distance from the surface Depending on the type of material surface or desired sp
64. y injection Never point the spray gun at yourself or anyone else Never put your fingers or hands into the spray jet The very high spraying pressures can cause very serious injuries Never use the spray gun without the safety guard When installing and removing the tip and during breaks in work the spray gun must always be secured so that it cannot be activated 6 Wear respiratory equipment when spraying The operator must be provided with a protective mask In order to prevent work related illness the manufacturer s regulations for the materials solvents and cleaning agents used must be observed when preparing working with and cleaning the unit Protective clothing gloves and in certain cases protective skin cream are necessary to protect the skin 7 The spray gun and high pressure hose between the unit and spray gun must be of a sufficient standard for the pressure produced in the unit The permissible operating pressure for the high pressure hose the manufacturer and date of manufacture must be indicated by a permanent identification marking on the hose Furthermore it must be constructed so that the electrical resistance between the connections to the unit and the spray gun is equal to or less than one megohm 8 Under certain conditions the flow speed can cause an electrostatic charge on the unit This could cause sparks or flames on discharging It is therefore important that the unit is always earthed over the

Wagner SprayTech 840i User's Manual

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