Vision Fitness E4100 User's Manual
Contents
1. E4100 ASSEMBLY INSTRUCTIONS To avoid possible damage to this Fitness Cycle please follow these assembly instructions Carefully remove all its parts from the box lay them out and review the parts list If any parts are missing please call 1 800 335 4348 Ext 12 Before proceeding find your Fitness Cycle s serial number located on the underside of main frame and enter here Refer to this number when calling for service A41 2 IT ALL STARTS WITH A VISION VISION FITNESS E4100 Parts Description Part Description Front Wheel Parts 60 Front Foot Wheel Axle 61 Front Transport Wheels 182 Outside Wheel Washers 183 Wheel Attachment Nuts Arm Assembly Parts 116 Right Arm 115 Left Arm 74 Plastic Arm Cam Cover 105 Inside Cam Pulley 106 Outside Cam Pulley 169 Pulley Washer 107 Cam Pulley Spring 183 Cam Pulley Locknuts Frame Parts 62 Rear Foot Assembly 167 Rear Foot Attach Bolts 65 Seat Post 108 Seat 82 Top Cap 176 Top Cap Screws Console Assembly Parts 70 Console Mast 78 Console Mast Plug 168 Console Mast Bolts 95 Console 96 RPM Sensor Wire 179 Upper Magnet Shift Cable 143 Lower Magnet Shift Cable 163 Console Attachment Bolts Other Parts 91 Pedals Count NNPNNDNHH NDNNNH WRPERPEAPR SHHHAHNHA Dimensions Flat 20mm L x 8mm D 38mm L x 8mm D 11mm Lx 5mm D E4100 Assembly NOTE During each assembly step ensure that ALL nuts and bolts2. are in place and partially threaded in before completely tightening any ONE bolt Step 1 Rear Foot 1 Secure the Rear Foot Assembly 62 to the Frame by using the four Rear Foot Attachment Bolts 167 Step 2 Seat and Seat Post 1 Slide the Seat Post 65 into the frame seat post receiver tube The seat post numbers should be facing the right or seat pin side of the Fitness Cycle NOTE Both nuts in the Seat Clamp should be tightened at the same time to ensure a proper fit 2 Attach the Seat 108 to the Seat Post 65 and tighten securely To avoid scratching the seat post paint always hold the the seat pin knob out when adjusting the seat post height Step 3 Console Mast 1 Remove the Top Cap Screws 176 which hold the Top Cap 82 to the frame Then remove the Top Cap 82 NOTE DO NOT thread in the Water Bottle Cage Bolts yet Never slide the Top Cap 82 on or off with the Waterbottle Cage Bolts threaded in as they will scratch the paint on the Console Mast 70 2 Slide the Top Cap 82 over the bottom of the Console Mast 70 The VISION decal on the Console Mast 70 should be facing forward away from the rider 3 Locate the RPM Sensor Wire 96 and the Lower Magnet Shift Cable 143 Holding the Top Cap 82 and Console Mast 70 above the frame console mast receiver tube guide the RPM Sensor Wire 96 and the Lower magnet Cable 143 through the Console Mast 70 while simultaneously sliding the Console Mast 70
3. of this sensor immediately after battery installation the ML icon will be flashing and a number from 1 to 8 will show in the WORKLOAD window This number should indicate the position of the tension knob Turn the tension knob from 1 through 8 and check that the number in the WORKLOAD window matches the number on the tension knob Once any key is pressed the ML icon will stop flashing and WORKLOAD window will display only watts 3 To change the display to Kilometers consult the Owner s Manual 4 Test ride the bike and make sure that all console feedback functions are operational E4100 CAM PULLEY WHEEL W SPRING INSTRUCTIONS SERIAL 1198 CURRENT a A be SE SILVER INSIDE CAM WASHER PULLEY WHEEL EN Se ga OUTSIDE i PULLEY WHEEL N q f COMPLETE SIDE VIEW CAM ARM INSIDE CAM OUTSIDE CAM NUT bk UN is as UU I SILVER SILVER SPRING BLACK WASHER WASHER WASHER 621D East Lake Str eet P O Box 280 Lake Mills W153551 920 6484090
4. Production models prior to 3 97 had TWO Cam Pulley locknuts instead of the newer SINGLE Cam Pulley Locknut 183 8 Repeat the above procedure with the Left Arm 115 9 Tighten the Axle Bushing Allen Bolts 157 Snap the Plastic Arm Cam Covers 74 into place on each arm Check that they are secure and even NOTE Symptom Too much resistance Cause The black Cam Follower Pulleys OR the Wheel Axle Nuts have been overtightened When the nylock Cam Pulley Locknut 183 has been tightened the cam pulley should be able to be turned with your fingers If it cannot be turned the nylock nut is too tight Also check that the wheel axle nuts are not too tight The wheels should also be able to be turned with your fingers If not the axle nut is too tight _______ E4100 Final Assembly Step 7 Pedals 1 Identify the left and right Pedals 91 Grease the Pedal threads thread each Pedal into the correct left and right crank arms and tighten NOTE It is very important to FULLY TIGHTEN each pedal using a long wrench Failure to do so will result in loosening and NOISE Step 8 Install Batteries and Test Operation 1 Remove the battery compartment lid on the back of the Console 95 and install the Batteries Two AA cell batteries are required 2 The Console provides accurate workload readouts because it knows which position the magnet is in through a sensor located at the base of the tension knob To check the operation
5. ck until it is balanced on the Seat and the back of the Rear Foot Support Place cardboard beneath the seat to avoid tearing or marring the seat cover 2 Identify the Left and Right Arms 115 amp 116 Insert the Front Foot Wheel Axle 60 through the frame axle hole 3 Remove the Cam Pulley Locknut 183 the two Pulley Spring Washers 107 and the Outside Cam Pulley 106 from the Cam Pulley Arm 75 Note the order and direction of these parts before removal 4 Place the bottom hole of the Right Arm 116 onto the Front Foot Wheel Axle 60 Position the Right Arm 116 so that the chromed slot rests against the inside Cam Pulley 105 Place a thin layer of grease on the pulley surfaces Reassemble the parts removed in the above steps onto the Cam Pulley Arm 75 Do not yet tighten the Cam Pulley Locknut 183 aun E4100 Assembly 6 Slip the Front Transport Wheel 61 onto the right side of the Front Foot Wheel Axle 60 Secure this wheel with the Outside Wheel Washer 182 and the Wheel Attach Nut 183 This nut should be tightened until the wheel has no side to side play but it can still be easily rotated with your fingers 7 Tighten the Cam Pulley Locknut 183 NOTE This nut must be tightened all the way down or the Pulleys may loosen When the Locknut is properly adjusted the Outside Cam Pulley 106 can be turned with your fingers and there will be no side to side play in the arm NOTE
6. into the receiver tube 4 Lift the Top Cap 82 up install the two 38mm long Console Mast Allen bolts 168 and tighten securely 5 Now slide the Top Cap 82 back into place Make sure that the back end of the Top Cap 82 is nested fully into the Seat Cap groove Secure the Top Cap 82 by threading the three Top Cap Screws back into their holes NOTE Check that there are no large gaps between the Top Cap 82 and the Side Covers Step 4 Console 1 Feed the Upper Magnet Shift Cable 179 into the topmost opening of the Console Mast 70 2 Plug the RPM Sensor Wire 96 into the Console 95 DO NOT PINCH the RPM Sensor Wire 96 between the Console 95 and the Console Mast 70 Make sure the cable fits in the slot cut in the Console Mast Mount 3 Mount the Console 95 to the Console Mast 70 using the six Console Attachment Phillip Head Bolts 163 Step 5 Connect Magnet Shift Cable 1 Turn the Tension Knob to position 8 Reach inside the opening of the Console Mast 70 and connect the Upper Magnet Shift Cable 179 to the rectangular red cable slide on the end of the Lower Magnet Shift Cable 143 as shown in the accompanying illustrations 2 While holding the metal separating tab Figure 5 turn the Tension Knob to Level 1 and then pull the tab out and discard 3 Press the Console Mast Plug 78 into the opening of the Console Mast 70 Step 6 Install Arms and Front Wheels 1 Tip the Fitness Cycle ba
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