Vermont Casting VM400 User's Manual
Contents
1. USER S MANUAL for Models VM400 VM450 VM600 amp VM750 Gas Barbecue Grill Warnings FOR YOUR SAFETY If you smell gas e Shut off gas to the appliance e Extinguish any open flame Open lid If odor continues immediately call your gas supplier or fire department FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance e Always read and understand the WARNINGS and SAFETY INSTRUCTIONS that are contained in this Manual before attempting to use this Gas Barbecue Grill to prevent possible bodily injury or property damage e Always keep this Manual in or near the Grill for convenient future reference Pagei Warnings SIGNAL WORDS The Signal Words used in this Manual and their intended meanings are as follows DANGER Indicates that a failure to observe the safety instructions could result in death or catastrophic bodily injury WARNING Indicates that a failure to observe the safety instructions could result in serious bodily injury CAUTION Indicates that a failure to observe the safety instructions could result in property damage or minor bodily injury NOTE Designates important information relating to the safe use of the Grill IMPORTANT WARNINGS Since this outdoor cooking applian2. 5 Ib 325 350 F 50 60 min Boneless Ribs Back Side 5 6 Ib 325 350 E Medium 25 27 min Ib Well Done 27 30 min b Roasts Butt Loin Shoulder i 325 350 E 1 11 2 hrs Tenderloin 375 400 E Medium 30 35 min lb Well Done 35 40 min lb 25 350 E Sausage PD 12 20 min Lamb Chops Rare 7 9 min Loin Rib Shoulder 400 450 E Medium 10 13 min Well Done 14 17 min Roast Crown Roast 325 350 E 40 45 min Ib Leg 325 350 E 30 35 min b Page 16 Cooking Time Chart Cooking Type of Food Temperature Cooking Time Comments Vegetables Asparagus Beans Carrots Corn on the Cob Eggplant Mushrooms Onions Peppers Potatoes Roasted Garlic Tomatoes Zucchini 325 350 E 6 8 min 325 350 E 30 35 min 325 350 E 20 30 min 325 350 E 25 35 min 325 350 E 6 8 min side 325 350 E 6 8 min 325 350 E 40 45 min 400 450 E 15 20 min 325 350 E 50 60 min 325 350 E 30 40 min 325 350 E 5 7 min 325 350 E 6 8 min side Page 17 Cut off ends of stems Lay across the grills Wrap in foil with butter or margarine Turn over once Cook directly on the grill Soak in cold water for 15 minutes Cook with husk on Cut into slices and coat with oil Cook directly on the grill Wrap in foil Turn over once during cooking Remove charred skin before eating Wrap in foil Turn over once Cut
3. fall onto the hot sear plates or burners and ignite Some flaring is normal and desirable as it helps impart the unique flavors associated with grilled foods Controlling the intensity of the flare ups is also desirable however in order to avoid burned or unevenly cooked foods and to prevent the possibility of an accidental fire e WARNING Always monitor the Grill carefully while cooking and turn the flame level down LO or OFF if flare ups intensify MATCH LIGHTING THE MAIN BURNERS 1 Always open the Hood completely and inspect the Grill and burners to confirm that all components are properly positioned before lighting the main burners WARNING Never stand with your head directly over the Grill when preparing to light the main burners to prevent possible bodily injury 2 Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply 3 Always turn on the propane gas supply valve at the tank 1 to 2 turns or turn on the main natural gas supply valve 4 Insert a lit match or a butane lighter into the match lighting hole located on the left hand side of the base see Fig 10 Turn the left Burner Control Knob to the HIGH position by pushing down on the knob and turning it counterclockwise Fig 10 al Page 8 Operation Lighting the Rotisserie Burner if applicable The Rotisserie burner provides the stead
4. off top of bud and lightly coat with Olive oil Wrap in foil Cut in half and coat in Olive oil Cut into slices and coat with oil Care amp Maintenance Care amp Cleaning WARNING Always observe the following safety precautions to prevent bodily injury and to assure that your Grill will operate properly CAUTION Always allow sufficient time for the Grill to cool fully before handling or cleaning any of its parts BURNERS NOTE All of the burners should be inspected frequently and cleaned as often as is necessary e Main Burner WARNING Always inspect the air shutter screen periodically to confirm that itis clear of food residue spider webs or other insect debris A clogged venturi tube can cause a fire to occur beneath the Grill due to a flashback of gas see Fig 15 NOTE Remove the cooking Grills and the sear plates to inspect the burner at least once per year or more frequently if required Loosen the burner attachment screws from inside to allow the burners to be pulled away from the valves far enough for a venturi brush or suitable cleaning device to be inserted into the burner venturi to clean away debris see Fig 15 Be careful not to damage the electrode ceramics e Reinstall the burners properly over the valves see Fig 21 Use a wire brush or toothpick to clean the ports all around the sides of the burner see Fig 17 It is normal for some surface rust to appear on the burner Seve
5. tongs to turn foods on the Grill Never pierce foods while they are cooking on the Grill as this will dry them out On foods such as pork chops and steak slit the fat strip to prevent the meat from curling during cooking Turn foods infrequently Some chefs say that a good steak should never be turned more than once Apply sugar based sauces such as commercial barbecue sauces only during the latter stages of cooking to prevent charring Soak the string you use to tie up roasts and poultry on the Rotisserie spit to protect it from burning Also soak the wooden skewers that you intend to use for kebabs for several minutes before using them for cooking Use a disposable aluminum tray filled with water fruit juice wine or a marinade to add extra flavor and moisture to slow cooked foods like roasts whole chickens turkeys or ducks Place the tray on top of the sear plates below the Grill surface and immediately under the foods being cooked This will buffer the heat from below thereby slowing the cooking process and protecting the bottom of the food from overcooking Check the tray periodically during cooking and keep it filled with liquid WARNING Never let the tray boil dry That could be hazardous as grease from fatty foods that have collected in the tray could ignite and possibly cause bodily injury or property damage NOTE Always trim excess fat from your foods to reduce the occurrence of flare ups during cooking Page 14 Weight C
6. 4 minimum NOTE Similar adjustment can be made to Rotisserie and or Side Burners if so equipped Page 21 Care amp Maintenance Turn shutter clockwise to open Fig 20 Venturi tube Valve outlet Fig 21 Troubleshooting Guide PROBLEM POTENTIAL CAUSE ACTION REQUIRED Burner will not light Unit won t heat up LP Unit won t stay lit Gas supply turned off Out of propane Blockage in the gas system Misalignment of the gas valve to the venturi tubes of the burner Improper attachment of the propane hose and regulator Control knob left open at startup or turning gas on too quickly Wind Running out of fuel Turn on fuel supply and retry Confirm the flow of gas by smell or by listening for the hiss of gas being emitted Allow gas to clear before attempting to relight Weigh your propane cylinder A standard 20 Ib cylinder will weigh about 18 Ib when it is empty and 38 Ib when it is 80 full WARNING Never take a propane cylinder indoors for any purpose Confirm that the venturi tubes are not blocked by insects or other debris Use a special venturi brush to clean Fig 16 Use a pin or needle to carefully probe the orifice in the gas valve Never enlarge the orifice Fig 18 Look under the front control panel and reinsert the gas injector into the venturi tube if required Fig 22 Tighten
7. HIS OUTDOOR GRILL DANGER Never use this outdoor Grill inside any building garage shed or breezeway or inside any boat trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation WARNINGS Always confirm that this Grill is not positioned under a combustible object e g an awning or umbrella or in a covered area e g a porch or gazebo before lighting it to prevent a possible fire Always confirm that this Grill is not positioned under the overhang of a house a garage or other structure before lighting it An overhang will serve to deflect flare ups and radiated heat into the structure itself which could result in a fire Always confirm that this Grill is positioned more than 36 1 m away from any combustible materials or surfaces before lighting it and that no gasoline or other volatile substances are stored in the vicinity of this Grill The temperature of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combustibles or volatile substances Always locate this Grill where there will be ample combustion and ventilation air but never position it in the direct path of a strong wind Never allow the Grill to operate while unattended to prevent uncontrolled grease fires from erupting Never attempt to move this Grill while it is in operation or while it is still hot to prevent possible personal injury
8. ISSERIE BURNER 1 Always open the Hood completely before attempting to light the Grill WARNING Never stand with your head directly over the Grill di T when preparing to light the Rotisserie Burner to prevent possible pasos m bodily injury 2 Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply Turn on the propane gas supply valve at the tank 1 to 2 turns or turn on the main natural gas supply valve 4 Insert a lit match or a butane lighter into the match lighting hole located below the rotisserie screen see Fig 11 Turn the Rotisserie Control Knob to the HIGH position by pushing Fig 11 down on the knob and turning it counterclockwise Qe al Page 9 Operation Rotisserie Setup if applicable The Rotisserie burner is intended to be used for rotisserie cooking only WARNING Never use the main burners while using the Rotisserie burner as that could result in igniting the drippings or overheating your Grill The Rotisserie assembly includes a counterweight for large or irregular Rotisserie food items using the counterweight D will reduce the strain on the motor Bushing 1 Remove the warming rack Lay a flat pan directly on the cooking grates Hollssera to catch drippings Large food items motor may require that you remove the middle cooking grate s and place the pan on the sear plates Rotisserie support N Insert th
9. Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill or in the vicinity of any other heat generating appliance because of the danger of starting a fire e Always confirm that the installation of this Grill conforms with the requirements of all local Codes or in the absence of any applicable local Codes with either the National Fuel Gas Code ANSI Z223 1 NFPA54 or CAN CGA B149 1 Natural Gas and Propane Installation Code Page iii Warnings B SAFE USE OF LP PROPANE GAS DANGER Never install a propane cylinder that is more than 80 full as the contents may lack adequate room for expansion when exposed to heat Propane vapor may then be vented through the pressure release valve which could accumulate in a pool and later result in a fire or explosion Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more than 80 full An empty cylinder will weigh about 18 Ib while a properly filled cylinder should weigh no more than 38 Ib Never store a spare Propane Cylinder in the cylinder compartment of this Grill Exposing a disconnected cylinder to heat could result in the venting of propane vapor through the pressure release valve and the pooled vapor could result in a violent fire No hazard is posed by the connected cylinder if it is not overfilled however as it tends to refrigerate itself while it is being used Always confirm that
10. all openings in the cylinder compartment of this Grill are free of any obstructions that would restrict the circulation of ventilation air Good ventilation will prevent the pooling of leaked propane vapor which is heavier than air and which could explode if ignited WARNINGS e Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill Never operate the Grill with propane gas if it has been configured to use natural gas to prevent hazardous overheating e Always confirm that there are no gas leaks before lighting this Grill Apply a 50 50 solution of liquid soap and water to the gas supply line connectors with a brush or spray bottle and watch for bubbles Never use a match or open flame to test for gas leaks e Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill and if necessary install a replacement obtained from your dealer before lighting this Grill Always store your spare Propane Gas Cylinders in an outdoor area that is well ventilated shady cool and removed from any heat source Always store those cylinders in an upright position Never store a spare cylinder in the vicinity of this Grill or in the vicinity of any other heat generating appliance C SAFE USE OF NATURAL GAS Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill Never attempt to operate the Grill with n
11. atural gas if it has been configured to use propane gas to prevent possible bodily injury e Always employ a qualified service agency to install all necessary gas supply plumbing for safety reasons and to assure compliance with all applicable Codes Page iv Safety Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas Always seek assistance from your gas supplier or local Fire Department if the gas smell persists because of the danger of fire or explosion Always confirm that there are no gas leaks before lighting this Grill Apply a 50 50 solution of liquid soap and water to the gas supply line connectors with a brush or spray bottle and watch for bubbles Never use a match or open flame to test for gas leaks Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill and if necessary install a replacement before lighting this Grill Never permit a gas supply line to contact any heated surface of this Grill D PREVENTION OF BURNS Always keep children and pets under close supervision when using this Grill and never permit them to come near the Grill while it is in use as the exterior surfaces will be very hot Always wear insulated protective mitts when working at the Grill or when attempting to close a gas supply valve after cooking has been completed to prevent possible burns Always use insulated pot holders when handling containe
12. ce is movable is fueled by natural or propane gas generates very high temperatures for cooking and emits carbon monoxide as a by product of combustion prudent precautions must be taken to assure its safe use DANGER This Grill has been designed for OUTDOOR use only Never use this outdoor Grill inside any building garage shed or breezeway or inside any boat trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation DANGER Exposing an overfilled or a disconnected propane cylinder to heat could cause venting of fuel through the pressure release valve Since propane vapor is heavier than air it tends to pool and if ignited could produce a violent fire or explosion Never install a propane cylinder if itis more than 80 full as the contents may lack adequate room for expansion when exposed to heat Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill because it will be exposed to high temperatures when the Grill is in use This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment if it is used in accordance with the Warnings and Safety Instructions contained in this Manual The essential Warnings and Safety Instructions are located throughout the pages of this Manual but some of the principal ones have been summarized below for your convenience Page ii Warnings A SAFE LOCATIONS FOR USE OF T
13. e 800 668 5323 Fax 905 565 2929
14. e ends of the Rotisserie Support into the slots of the right cooking grate so that the edge of the support is approximately 1 from the right casting and the top groove is in line with the rotisserie spit hole in the left casting see Fig 12 rte Engage the Motor Bracket to the left side of the base as per Rotisserie instructions Qe 4 Engage the Rotisserie Motor in the Motor Bracket see Fig 12 5 Assemble the spit and meat forks Adjust the retainer bushing to keep the spit in place see Fig 12 Tighten the thumbscrews with small pliers NOTES Always use the counterweight to balance the spit when cooking large or irregular food items The Rotisserie Motor is rated to turn a maximum load of 12 Ib WARNINGS e Never use the Rotisserie Motor in the rain and never use it if it has become wet e Always use a grounded three prong outlet and a three prong extension cord to energize the Rotisserie Motor Never alter or remove the grounding prong on the Rotisserie Power Cord as an electric shock hazard would then result Never permit an electrical supply cord or a gas supply line to contact any heated surface of this Grill Page 10 Operation Lighting the Side Burner if applicable WARNING Never stand with your head directly over the Grill when preparing to light the side burner to prevent possible bodily injury 1 Turn the side burner control knob to HIGH see Fig 13 2 Turn the Igniter Knob clock
15. er gas leaks are found to exist before lighting the Grill Never attempt to light this Grill however if a leak cannot be stopped Always call your gas supplier promptly to obtain assistance CON wn WARNINGS Always consult the Rating Label on the back of the Grill to confirm that it has already been configured to burn Natural Gas All gas supply plumbing should be performed only by a qualified service agency In the U S the supply connection must be made in accordance with local code or in the absence of local codes with the national fuel gas codes ANSI Z223 1 NFPA54 In Canada the supply connection shall be carried out in accordance with the provincial authorities having jurisdiction and in accordance with the requirements of the CAN CGA 1 B149 1 installation code A shutoff value must be installed between the gas grill and the main supply For natural gas use a 5 8 or 1 2 natural gas supply line capable of an a input of at least 75 000 BTUs e Always disconnect the Grill and close its individual manual shutoff valve when conducting pressure tests of the gas supply piping system at pressures which exceed 1 2 psi 3 5 kPa Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve Page 5 Operation Control Functions PROPANE TANK VALVE WARNING Never open the Tank Valve unless the Grill is being prepared for use to prevent the pooling of propane vapor Always open t
16. g These Grills may be cleaned with any nonabrasive cleaning agent formulated for kitchen use or a brass wire brush NOTE Always handle the grids with care as porcelain enamel is susceptible to chipping Page 19 Care amp Maintenance DRIP TRAY The drip tray and grease cup located under the burner pan in the bottom of the Grill body are provided to catch excess cooking fats and juices The drip tray is accessible from the rear of the Grill It is necessary to lift up the pan slightly while pulling it out see Fig 19 Check it for accumulations in the grease cup after each use of the Grill and clean it as necessary Use lightly abrasive or nonabrasive products only for cleaning the drip tray STAINLESS STEEL PANELS Stainless steel is very durable and should last indefinitely with a minimum of care Due to the nature of its brushed surface minor scratches may appear with normal use and handling These may be removed with the use of a fine to medium grade Scotch Brite or similar polishing pad Apply gentle even pressure while rubbing with the grain of the steel Do not rub against the grain as damage to the finish can result Never use steel wool on the stainless steel panels Periodic cleaning with a nonabrasive cleaning compound specifically formulated for stainless steel will remove any dirt grease cooking residue or discoloration that may develop CAUTION Never use abrasive cleaning agents scouring pads or
17. ge 2 Safety DANGER a Do not store a spare LP Gas Cylinder under or near this appliance b Never fill the cylinder beyond 80 full and c If the information in a and b is not followed exactly a fire causing death or serious injury may occur WARNING Always confirm that the openings in the cylinder compartment of the Grill are free of any obstructions that would restrict the circulation of ventilation air Good ventilation will prevent any possible accumulation of leaked propane vapor which is heavier than air and which could explode if ignited NOTE Always have a certified propane gas supplier inspect and re qualify your refillable propane gas cylinder prior to each refilling in accordance with DOT or TC requirements for propane cylinders ADDITIONAL WARNINGS Always handle propane cylinders with great care as the contents are under high pressure Always close the propane cylinder valve promptly after each use of the Grill Always store propane cylinders outdoors in an upright secure position out of direct sunlight away from living quarters and in a well ventilated cool dry area NEVER STORE A CYLINDER IN A BUILDING GARAGE OR OTHER STRUCTURE OR ENCLOSED AREA Always keep cylinders out of reach of children Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed whenever a propane cylinder has been disconnected Always transport a propane cylinder in an upright sec
18. he Valve immediately before lighting the Grill and always close it immediately after cooking has been completed BURNER CONTROL VALVES see Fig 7 On Model VM400 three valves independently control gas flow to each burner as indicated on the front Control Panel On Model VM450 four valves independently control gas flow to each burner as indicated on the front Control Panel On Model VM600 there are five independent control valves for the main burners and a separate control valve for the rotisserie burner On Model VM750 there are six independent control valves for the main burners and a separate control valve for the rotisserie burner The OFF position is indicated above each knob A full range of flame adjustment is available from High to Low by turning a knob counterclockwise Activating the Igniter ELECTRONIC IGNITION SYSTEM As you push and hold the Igniter Button you will hear a series of clicks as the igniter module generates an ignition spark to the burners The burner should light within five seconds Depending on which model you have the system is powered by either a single AA or a single AAA battery To remove or replace the battery turn the push button knob counter clockwise and carefully pull out the spring and battery Ensure that the positive end of the battery is in the down bottom position before replacing the knob PIEZO IGNITION SYSTEM As you turn the Igniter Knob clockwise you will hear a clic
19. holding the regulator with the other see Fig 4 WARNING Always conduct a leak test before lighting the Grill to prevent a possible fire or explosion see page 5 Fig 5 Page 4 Gas Hookup Natural Gas Supply Connection TO CONNECT 1 Push back the Sleeve on the Socket as shown below see Fig 6a Retract Sleeve 2 Insert Plug and release the Sleeve see Fig 6b 3 Push the Plug until Sleeve snaps forward to lock the Plug in the Socket e WARNING Always conduct the following safety tests before lighting the Grill to prevent a possible fire or explosion see leak test below TO DISCONNECT 1 Push Sleeve back and pull the Plug out Release Sleeve Fig 6b TESTING FOR GAS LEAKS Before attempting to operate this Grill 1 Always confirm that all burner control knobs are in the OFF position 2 Always connect the gas supply hose first and then open the gas shutoff valve 3 Always use a brush or spray bottle to apply a 50 50 solution of liquid soap and water to all connection points see Fig 5 to test for gas leaks Never use a match or open flame for that purpose 4 Always look for bubbles to appear as the appearance of bubbles will indicate a gas leak Always turn off the gas immediately and tighten the connection if you find that a leak exists Always repeat this procedure until no furth
20. k as the Piezo module generates an ignition spark to the burner Rotate the Igniter Knob until the burner lights The burner should light within five seconds Main Burners Rotisserie Burner Control Igniter Button tall Models 3 4 5 or 6 if so equipped VM600 Model Shown Fig 7 Page 6 Lighting the Main Burners 1 Always open the Hood completely and always inspect the Grill and burners to confirm that all components are properly positioned before lighting the main burners WARNING Never stand with your head directly over the Grill when preparing to light the main burners to prevent possible bodily injury 2 Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply Turn on the propane gas supply valve at the tank 1 to 2 turns or turn on the main natural gas supply valve see Fig 8 Turn the selected Burner Control Knob to the HIGH position by pushing down on the knob and turning it counter clockwise Immediately activate the Igniter see Page 6 The selected burner should light within five seconds Light the burners sequentially from either left to right or right to left Operation NOTE When lighting the grill for the first time burn with the main burners on HIGH for at least 30 minutes to burn off any manufacturing residues WARNING IF THE SELECTED BURNER DOES NOT LIGHT immediately turn the bur
21. ll hood should always be closed when employing the indirect cooking method PREPARING FOOD FOR THE GRILL WARNING Always observe safe food handling and safe food preparation practices when using this Grill to prevent food borne illnesses e Always cook foods adequately Undercooked foods can retain bacteria especially if thawed or exposed to warm conditions prior to cooking Always use a meat thermometer to confirm that foods have been fully cooked Always use separate plates and utensils for the handling of raw food Never place raw food and cooked food on the same plate and never place cooked food on a plate that was used for handling raw food Always carefully wash all plates and utensils used to handle raw food before using them to handle cooked food Always wash all vegetables seafood and poultry before cooking Always leave uncooked foods in the refrigerator until you are ready to start cooking Always marinate meat in the refrigerator Always dispose of the excess marinade and never reuse it Always preheat your Grill for 5 to 10 minutes before cooking and clean off all grease and food residue before using the cooking grids Page 13 Cooking Grilling Tips A few helpful hints will ensure that your grilling results are perfect every time Apply a light coating of cooking oil to your cooking grids before grilling to prevent foods from sticking Cook similar portion sizes together so that they all cook evenly Use
22. ner control knob to the OFF position to prevent gas buildup Wait five 5 minutes for the gas to clear and then repeat the preceding starting procedure If the burner will not light when using the Igniter follow the match lighting instructions see Page 8 6 Confirm that the burner is properly lit and that the flame pattern is as desired see Figs 9a 9b amp 9c for the proper flame patterns If the flame pattern is other than normal consult the Troubleshooting Guide on Page 23 for corrective action Always preheat the grill before starting cooking Light all burners and adjust them to the HIGH position for 5 to 10 minutes Before placing any food on the Grill clean the cooking grids with a brass wire brush Adjust the Controls to a medium setting for most cooking requirements A light coating of cooking oil on the cooking grids before heating the Grill will prevent foods from sticking to the Grill Normal Soft blue flames Out of Adjustment Noisy hard blue flames indicate too much air Page 7 Poor Combustion Wavy yellow flames indicate too little air Operation Turning the Burners Off 1 Always turn the burner control knob s to the OFF position when cooking has been completed 2 Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply line 3 Close the Hood of the Grill FLARE UPS Flare ups sometimes occur when food drippings
23. nstalled wrong Confirm that the venturi tubes are not blocked by insects or other debris Use a special venturi brush to clean Fig 15 Use a pin or needle to probe the orifice in the gas valve Never enlarge the orifice Fig 17 Use a small nail or toothpick to clean the burner ports Fig 17 Corrosion of a gas burner can cause the solid material between the gas ports to deteriorate resulting in uneven burning See your retailer for the appropriate replacement burner Your Grill should burn with a predominantly blue flame If the flame is mostly yellow check the venturi tubes for obstruction and clean as shown on Page 19 If yellow flames still persist adjust the opening on the air shutter of the venturi tube located under the front console of the Grill Fig 20 Trim all excess fat from meat before cooking Confirm that the sear plate is clean and properly installed Remove excess grease from the burn chamber Wipe the electrode with a soft clean cloth The electrode should be located 8 to 5 16 from the burner and positioned to spark to the edge of a gas port If the gap is incorrect or the unit is not properly sparking gently bend the electrode tip into position Use caution so that the ceramic insulator does not crack If the ceramic insulator on the electrode is cracked it may short out Replace the electrode Confirm that the lead from the Ignitor module to the electrode is well seated on the termina
24. ooking Type of Food Thickness Temperature Beef Burgers 400 450 E Roasts Blade Sirloin Tip Steaks Porterhouse Rib Ribeye Sirloin T Bone Maximum To sear 400 450 E To finish Filet Mignon Maximum To sear 400 450 E To finish 2 inches Poultry Chicken Parts Chicken Whole 325 350 E 3 4 lb 1 2 Ib 325 350 E Chicken Breasts 325 350 E Boneless 1 1 2 Ib 4 5 b 13 25 Ib 325 350 E 325 350 E 325 350 E Cornish Hens Duck Turkey Fish amp Seafood Fish Fillets Steaks Whole Fish 1 1 1 2 inch 1 2 Ib 2 4 lb 400 450 E 325 350 E 325 350 E Seafood Lobster 400 450 E 325 350 E 11 2 2 Ib Shrimp Large Page 15 Cooking Time Chart Cooking Time Rare 4 7 min Medium 7 10 min Well Done 10 12 min Rare 18 20 min lb Medium 20 25 min b Well Done 25 30 min b Rare 4 7 min Medium 7 10 min Well Done 10 12 min Rare 15 17 min Medium 17 19 min Well Done 19 22 min 30 45 min 20 min lb 12 15 min 45 60 min 18 20 min b 20 min lb 10 15 min 20 30 min 30 50 min 15 min 5 6 min Cooking Time Chart Weight Cooking Type of Food Thickness Temperature Cooking Time Pork Chops linch 400 450 E 25 30 min Ham Steak 1 inch 400 450 E 12 15 min Whole ham 12 14 Ib 325 350 E Medium 20 25 min Ib Bone in Well Done 25 30 min b 4
25. other abrasive materials to clean the stainless steel panels to avoid scratching the surfaces PORCELAIN ENAMEL CASTINGS Periodic cleaning with a dry or slightly damp cloth or soft brush will keep porcelain enamel surfaces looking new Use a kitchen appliance cleaner or a polish expressly formulated for use on porcelain enamel to clean the porcelain enamel castings CAUTION Never use abrasive cleaning agents or abrasive materials to clean the porcelain enamel castings as they will permanently scratch the porcelain enamel surfaces to avoid scratching the surfaces Page 20 Maintenance BURNER ADJUSTMENT NOTE It may be necessary to adjust the burners periodically to compensate for variables in gas characteristics If you notice that the burner flame pattern is irregular see Figs 9a 9b amp 9c it may be necessary to adjust the air shutter opening at the front of the venturi tubes e The shutters are accessible under the control panel at the front of the Grill see Fig 20 Use a screwdriver to loosen the locking screws Open the shutter just enough to achieve the desired soft blue flames Make adjustments in small increments and allow the burner to come up to operating temperature 10 min before making further adjustments If burners are removed for cleaning or adjustment always confirm that they have been reinstalled correctly over the valve outlets see Fig 21 The valves should extend into the burner venturis 1
26. pressure regulator and type I propane gas supply coupling and hose that is originally provided with this appliance or as specified see Fig 2 ADDITIONAL WARNINGS e Always install a 20 Ib propane cylinder that is equipped with a type I valve outlet see Fig 3 and that has a 12 diameter and an nee bei P iod 18 height Always use a propane cylinder that has been constructed and marked in conformance with either the specifications for LP Gas Cylinders of the U S Department of Transportation or the specifications in the National Standard of TS Canada CAN CSA B339 Cylinder Spheres and Tube for p Transportation of Dangerous Goods as applicable 3 e Always confirm that your propane cylinder is equipped with a shutoff valve terminating in a Type I propane cylinder valve outlet connection and that it has been provided with a collar to protect the cylinder valve Never install a propane cylinder in this Grill unless it is equipped with a listed Overfill Protection Device OPD Shutoff Valve e Always have a new propane cylinder properly purged of air by your certified propane gas dealer Since a new cylinder is initially filled with air the air must first be purged before it is filled with propane Collar e Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill and if necessary install a replacement obtained from your dealer prior to lighting this Grill Pa
27. quate for deep frying seafood vegetables and meats or hard boiling soups lobsters or corn on the cob see Fig 14c Page 12 ROTISSERIE Fig 14b Cooking One of the keys to extending your range of grilling capabilities is a fundamental understanding of the two common methods of cooking Direct and Indirect cooking In the Direct cooking method food is placed directly above the heat source This method is used in searing for example where you require high and immediate heat to quickly brown the outside layer of meats thereby sealing in their juices to enhance flavor On the grill this is accomplished using one or both of your main burners and placing the food on the porcelain cooking grids directly over the burners This may be done with the grill hood either open or closed In the Indirect cooking method food is placed on the grill offset from the heat source With the grill lid closed reflected heat surrounds the food cooking it more evenly and gently This approximates the action of a convection oven where heat is circulated by the use of a fan to achieve a similar result This method is perfect for cooking roasts of any kind but is also useful whenever you want to slow cook or bake a wide variety of foods Indirect cooking on your grill is accomplished using one of the main burners and placing the food on the porcelain cooking grid above the opposite burner or on the warming rack burner The gri
28. re rusting can enlarge the gas ports however which could cause changes in the Grill s performance Rotisserie hs Burner LIN N Zip L 34 7 l Burner Spider web and debris Shutter screen Venturi brush Fig 15 Page 18 Care amp Maintenance Rotisserie Burner if applicable Inspect the Rotisserie burner monthly if it is used frequently Remove the rear panel seven screws to 7 wee Toi access the burner Confirm that the burner ports and EPS t pres air shutter screen are clear of food residue cobwebs ERES d or other insect debris see Fig 16 LUE Fig 16 WARNING A clogged venturi tube can cause a fire to occur beneath the Grill due to a flashback of gas Use a wire brush to clean all ports on the sides of the burner see Fig 17 Fig 17 Side Burner if applicable Inspect the air shutter screen periodically see Fig 18 and confirm that it is clear of food residue cobwebs or other insect debris The Side Burner ignition electrode delivers a spark to ignite the gas Adjust shutter and keep screen clean N U MN WAV VA A WAAL at the burner Always keep it clear of any buildup of foreign material as that can act as an insulator and D prevent the burner from lighting Fig 18 Cooking Grids The cooking grids have been porcelain enameled for durability and ease of cleanin
29. rs of hot food Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill or in the vicinity of any other heat generating appliance ELECTRICAL SAFETY Always confirm that this Grill has been grounded in accordance with local Codes or in the absence of local Codes with the National Electrical Code ANSI NFPA No 70 or the Canadian Electrical Code CSA C22 1 when an external electrical source is being utilized for the Rotisserie Motor Always use a grounded three prong outlet and a three prong extension cord to energize the Rotisserie Motor Never alter or remove the grounding prong on the Rotisserie Power Cord as an electric shock hazard would then result Never permit an electrical supply cord to contact any heated surface of this Grill Page v Table of Contents Safety Important Warnings eee i v Clearance Requirements een ii Table of Contents sisi nete tee ettet 1 Fuels ites ics n RERO ettet 2 SALE LY iore tutem rr eae e PO e tret eti 3 Gas Hookup Hooking Up to the Gas Supply e 4 LP Gas Supply Connection et 4 Natural Gas Supply Connection ee 5 Test for LEAKS tti ro ec p ena 5 Operation Control Functions eeetnetn teen 6 Lighting the Main Burners e 7 Turning the B
30. the regulator s plastic collar onto the cylinder valve Hand tighten only Fig 4 For safety the regulator coupling on your barbecue is equipped with a flow control mechanism This device limits gas flow in the event of a sudden change in the demand for gas This may be engaged inadvertently if a burner control knob should be left ON when you open the propane cylinder valve Rapidly opening the valve can also engage flow control To resolve the problem close your cylinder valve Confirm thai all burner control knobs are in the OFF position Open the cylinder valve slowly about 1 to 2 turns and wait 5 seconds Finally turn a single burner ON and try relighting it Always shelter your Grill from strong winds Confirm the flow of gas by smell or by listening for the hiss of gas being emitted Weigh your propane cylinder A standard 20 Ib cylinder will with about 18 Ib when it is empty ad 38 Ib when it is 80 full WARNING Never take a propane cylinder indoors for any purpose Page 22 PROBLEM Uneven burn pattern or Flashback fire Excessive yellow flame Flare up Igniter does not spark Troubleshooting Guide POTENTIAL CAUSE ACTION REQUIRED Blockage in the burner or gas system Corroded burner Improper air shutter opening Excessively fatty foods Grease buildup Electrode fouled Electrode improperly gapped Electrode cracked Lead wire is disconnected Lead wire is cracked Battery dead or i
31. tion of the module A crack in the lead wire may result in shorting Replace the wire The battery in the Igniter Button may be dead or installed incorrectly Correct position is positive end down Page 23 Lifetime Warranty On all exterior Stainless Steel Components such as the cart paneling amp doors shelving condiment bins and handles if so equipped e On all castings 1 year on paint 10 Year Warranty On all porcelain on steel surfaces such as the hood and burn chamber 5 Year Warranty On all remaining parts 1 Year Accessories Rotisserie The warranty is nontransferable t does not cover failures due to misuse or improper installation or maintenance The warranty is for replacement or repair of defective parts only CFM Home Products will not be responsible for incidental or consequential damages or any labor costs e This limited warranty does not cover damage due to chipping and scratching of porcelain or painted surfaces nor does it cover corrosion or discoloring due to misuse lack of maintenance hostile environments accident alterations abuse or neglect This limited warranty does not cover any scratches dents corrosion or discoloring by heat abrasive and chemical cleaners nor chipping on porcelain enamel parts nor any components used in the installation of the gas grill 2 CFM CFM HOME PRODUCTS 2695 Meadowvale Blvd Mississauga Ontario Canada L5N 8A3 Phon
32. ure position after confirming that its valve is closed Always stabilize a cylinder so that it cannot move when it is being transported in a car trunk Never transport a propane cylinder in the passenger compartment of a car or truck Never store a Gas Grill indoors unless the propane cylinder has first been disconnected and removed from the Grill Never expose a propane cylinder to any heat source never apply heat directly to a cylinder and never store a spare cylinder in the vicinity of this Grill Never paint a propane cylinder a dark color as this can cause the cylinder and its contents to overheat The LP cylinder must be arranged for vapor withdrawal Page 3 Gas Hookup Hooking Up to the LP Propane Gas Supply FOR YOUR SAFETY 1 WARNING Never store or use gasoline or any other volatile substance in the vicinity of this Grill 2 WARNING Never store a spare propane cylinder in the vicinity of this Grill or in the vicinity of any other potential heat source LP PROPANE GAS SUPPLY CONNECTION 1 Always place the propane tank in the tank locator hole in the bottom pan of the cylinder compartment 2 Always confirm that all burner control knobs are in the OFF position before activating the gas supply 3 Always connect the gas supply regulator as follows Insert the nipple of the valve coupling into the tank valve and tighten the connection collar by turning it clockwise with one hand while
33. urners Off ss 8 UENS IU SPEER SPREE BESES SEERE ap om PO er olere 8 Match Lighting the Main Burner e 8 Lighting the Rotisserie Burner n 9 Match Lighting the Rotisserie Burner ee 9 Rotisserie Se ro peter atePenctenemeedene mee 10 Lighting the Side Burner en sarere rene 11 Shutting the Side Burner Off ses 11 Cooking Methods Of Cooking uiri iet trente eique randi 12 Preparing Food for the Grill ee 13 Grilling TIS 5e ette meret e Re 14 Cooking Time Chart eneenntnnn 15 Care amp DUIO nue tede eret et atte etd 18 Maintenance Rotisserie Burners 19 Side Burners esee eene enenn 19 Cooking Grids 5 264 sterende regnes eden era eN sabeer 19 Drip Tia soninn dere b Ie eere eet 20 Stainless Steel Panels ne dette tag 20 Porcelain Enamel Castings e 20 Burner Adjustment 00 eee eeeeteneeeeeeeeseeseeceseeeeseeneueeneaeeneeeenes 21 Troubleshooting Guide seen 22 Page 1 Safety FUELS WARNING Never use Natural Gas in a Grill that has been configured to burn Propane Gas and never use Propane Gas in a Grill that has been configured to use Natural Gas to avoid possible bodily injury Always consult the Rating Label on the back of your Grill to confirm which fuel must be used with the Grill WARNING Use only the
34. wise until the burner ignites The burner should light within four clicks of the igniter NOTE Observe the flame pattern Soft blue flames are normal hard blue flames or wavy yellow flames are not You can adjust the flame with the air shutter below the control knob see Fig 19 If yellow flames persist refer to the Troubleshooting Guide on Page 22 SHUTTING THE BURNER OFF 1 Turn the control knob counterclockwise to the HIGH position then depress it and turn it to OFF NEVER force the knob without depressing it as that can damage the valve oO rr a Control Igniter knob Page 11 Cooking Methods of Cooking With its combination of burners and accessories your gas grill can provide for virtually every conceivable style of cooking The powerful Main burners deliver the middle and high range of temperatures desired for traditional barbecuing This includes searing and finishing steaks hamburgers pork chops and the like or grilling chicken parts sausages or kebabs with more moderate heat see Fig 14a The Rotisserie burner if equipped delivers the succulent self basted flavors of chickens ducks and hams or pork beef and lamb roasts that only rotisserie cooking can achieve Also the radiant infrared unit ensures that you will be enjoying the results much sooner see Fig 14b The Side burner if equipped boils saut s stir fries or warms all with equal aplomb Plus its high power is more than ade
35. y even heat required to cook poultry and roasts to self basted perfection TO START THE ROTISSERIE BURNER 1 Always open the Hood completely before attempting to light the Grill e WARNING Never stand with your head directly over the Grill when preparing to light the Rotisserie burner to prevent possible bodily injury N Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply Turn on the propane gas supply valve at the tank 1 to 2 turns or turn on the main natural gas supply valve 4 Turn the Rotisserie Burner Control Knob to the HIGH position by pushing down on the knob and turning it counterclockwise Immediately push the Igniter Button The Rotisserie burner should light within five seconds WARNING IF THE ROTISSERIE BURNER DOES NOT LIGHT immediately turn the burner control knob to the OFF position to prevent gas buildup Wait five 5 minutes for the gas to clear and then repeat the preceding starting procedure If the burner will not light when using the Igniter follow the match lighting instructions below Se Wal 6 Confirm that the burner is properly lit and that the flame pattern is as desired see Figs 9a 9b amp 9c for the proper flame patterns If the flame pattern is other than normal consult the Troubleshooting Guide on Page 22 for corrective action 7 Always preheat the Grill before starting to cook on the rotisserie MATCH LIGHTING THE ROT
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