Universal Remote Control L60 User's Manual
Contents
1. L60 ITEM NUM PART NUMBER PART DESCRIPTION QTY 01 D 160 1 600 ASSEMBLY GUIDE 1 02 D L60 l 30D ASSEMBLY 1 02 D L60 l 31D ASSEMBLY BLOW 1 03 E VH L60 ASSEMBLY L 60 VACUUM HEAD 1 04 L 128 C CLIP 4 1 2 WEB RETENTION 1 04 L 128 C A CLIP 6 1 2 WEB RETENTION 1 05 L 128 D SPOOL 4 1 2 WEB REWIND 1 05 L 128 D A SPOOL 6 1 2 WEB REWIND 1 06 L 137 D ROLL DRIVE 1 07 D L60 l 10D ASSEMBLY FRONT SIDE PANEL 1 08 D UWA 13R I 00 ASSEMBLY H 13 UNWIND 1 08 A D UWA 13L 00 ASSEMBLY L H 13 UNWIND 1 09 100234 FTNG EXHAUST MUFFLER 2 10 L60 0018A PANEL BACK 1 11 L 154 C 02 COVER TOP REAR SS 1 12 L 153 C 02 COVER TOP CENTER SS 1 13 L 152 C 02 COVER TOP FRONT SS 1 14 L 108 T1 BAR REAR ACCESSORY MOUNTING 1 15 L60 1014 SPACER MOUNT 2 16 L60 1013 MOUNT 4 STATION BASE 1 17 D 160 1 700 ASSEMBLY VALVE 1 18 SC 006 COLLAR SET 376 X 62 X 250 3 19 L 139 P 2 SHAFT REWIND 1 20 200255 STRIP 12 TERMINAL EURO 1 21 L 172 01 WASHER ALUM 062 x 375 x 625 2 22 L 212 BLOCK INBOARD REWIND BEARING 1 23 L 172 02 WASHER UHMW 031 X 375 X 625 1 24 L 140 F 3 COLLAR REWIND SLIP 1 25 L60 0028 SHAFT 4 1 2 WEB DRIVE 1 25 B L60 0028 W SHAFT 6 1 2 WEB DRIVE 1 26 L 108 T BAR ACCESSORV MOUNTING 1 27 D L60 l 20D ASSEMBLY REAR SIDE PANEL 1 27 D L60 l 20D1 ASSEMBLY REAR SIDE PANEL 1 28 L 155 C 02 COVER BOTTOM2. DDED JUMPER PRODUCT SENSORS 2 TO 4 THIS WIRE IS CUNNECTED TO TERM 10 CAPACITOR 250 34 LOH 200117 X18 FEMALE MOLEX 200029 LOH PCAOTI LAAN LHA SIGNAL PRODUCT GRY PRODUCT PNK SIGNAL NEUT WHT be 6 5 76954 i 210003 MOTOR SUPERIOR ELECT 1 300066 LOH LOAN 29AQIT WHT BLK ARC SUPPRESSOR 200207 1714 LHM n WHT ORN rrr RED DED DIPSWI 0 7 ON amp GRN WIRE ADDED TO LABEL SENSOR RELAY 5 2 EE EE QAS 2 MT 4 PIN AMPHENDOL MALE LABEL SENSOR LABEL SENSOR STARWHEEL 200016 200109 ELECTRICAL DIAGRAM PRODUCT L 60 IAMP LABEL APPLICATOR PER F J REMOVED JUMPER FROM POWER MODULE PN 2 06 SCALE 1 11 35 2000 DRAWN BY D LEV REV BY CAD NO G T H 60 001 3501 8TH AVENUE SOUTH ST PETERSBURG FLORIDA 335711 TEL 727 527 2125 000 3 091 aL SYSTEMS INC HHAWAN 1 L2 u MX OPTIONAL DELAYS ON DELAY 200216 OFF DELAY 200216 J1 ON DELAY 200216 P3 TERMINAL P N 200247 T J3 4 PIN MALE 200016 SENSOR DATALO
3. 31 BELT TENSIONER ASSEMNBLY 31 TAMP ASSEMBLY is a a au Ee 31 BLOW ASSEMBLY ue 31 GAUGE ASSEMBLY aG 31 FRONT PANEL ASSEMBLY u u ee ee ie Ge au Ses Ne Re ENNE 31 FRONT PANEL PLC ASSEMBLY 31 GUIDE ASSEMBLY cte usss 31 VALVE ASSEMBLY uyupi uy EE Ed ol sa 31 UNWIND ASSENMNBLY ta 31 WEBBING DIAGRAM ies ei aw REM RE oe 31 TAMP PNEUMATIC DIAGRAM esse siese dakk u 31 BLOW PNEUMATIC DIAGRAM se ee ee see nee ER ee enne nennen nnn nnne nnn nnne nn nnn 31 LION EYE OPTICAL LABEL SENSOR ASSEMBLY 31 DATA LOGIC OPTICAL LABEL SENSOR ASSEMBLY 31 RECOMMENDED SPARE PARTS 2 a ma sia 31 POWER MODULE SETUP SHEET 31 ELECTRICAL DIAGRAM b t a 31 ELECTRICAL DIAGRAM PIE bessie Eye 31 Page 3 SECTION 1 OVERVIEW INTRODUCTION Featuring solid state circuitrv and an AC Svnchronous Motor the L60 is a high performance low maintenance label applicator The 160 applicator is designed to apply a pressure sensitive la
4. LABELING SYSTEMS LOO Label Applier Operators Manual Operator s Manual Version 12 18 2001 The information contained in this manual is the sole propertv of Universal Labeling Svstems Inc No parts of this manual mav be reproduced or transmitted in anv form or purpose other than the purchaser s personal use without prior consent of Universal Labeling Svstems Inc Universal Labeling Svstems Inc 3501 8 Ave South Saint Petersburg FL 33711 Phone 727 327 2123 Fax 727 323 4403 2 Table of Contents SECTION 1 OVERVIEW ee ia Saba 4 INTRO DUG TION motus c EE 4 UN PACKING INSTRUCTIONS 2 iwa u 5 PRODUCT WARRANTY i ss see esse ge ee a de a Ja 6 SPECIFICATIONS i sei o kaa uu 7 SECTION 2 SETUP AND OPERATION i 8 ASSEMBLING THE EGO eke oes FEE ee Ge oes ee De Re a 8 FUNCTION OF UNWIND ASSEMBLY 9 WASTE REMOVAL u uuu o 10 MOUNTING THE L 60 uy u N ee SWEER Be ee usss 11 THEORY O OPERATION ee oe woed Ge ee oe ee ed oe ek ee 12 LOWER HALL EFFECT SENSOR 13 SMART HEAD OPTIONAL a 14 EXPLANATION OF LABEL TRANSFFER 15 WEBBING TH
5. L le D TAT 8 8 8 8 8 DRAWN REV LEV REV ICAD NO L 60 W 00D L 60 LABEL APPLICATOR e 8 8 8 8 08 80 8 8 9 DATE 17 8 7000 LABELING SYSTEMS INC o If E O O CH PRODUCT SCALE BB NG DIAGRAM L I L FL EEA 21 23 18 17 15 16 10 1 12 14 1 Ili SIDE VIEW SIAR WHEEL IL D 0 7 0 NEW VALVES REWIND MOVED CIH REVIDATEIECO REVISION RECORD BEOEREEESR 8 8 ES 23 17 15 16 9 12 14 SIDE VIEW PHOTO SENSOR VACUUM GAUGE AIK CYLINDER VACUUM HEAD AIK IN AIR MANIFOLD AIK ASSIST EXHAUST TAMP REGULATUR AIK ASSIST TUBE TAMP PRESSURE GAUGE YELLUW FLOW CUNTRUL VALVE VACUUM REGULATUR VACUUM GENERATUR TN EUNE FALTE N DIAGRAM 160 TAMP ON LABEL APPLICATOR ALL LINES 1 4 UNLESS NLITED DRAWN BY REV LEV REV BY CAD NO X L60 P 00D REVISION RECORD HESS PETERSBURG FLORIDA 3571 ldVvd QOO d O91I 7 327 2123 CLEAR 3 87 RED CLEAR 3 9 VACUUM GAUGE GREEN CLEAR 3 8 CLEAR VELLOW RED 2 7443 AIR MANIFOLD AIR ASSIST EXHAUST VALUUM HE
6. 60 60D 4 AE Lm E TGT ESSE eas 7 REN O Bill of Material ASSEMBLY VALVE L60 ITEM NUM PART NUMBER PART DESCRIPTION QTY 01 100158 BASE 3 STATION 1 01 D 100159 BASE 4 STATION 1 02 A 100162 PLUG PORT 3 02 B 100162 PLUG PORT 4 03 B 100164 FTNG 3 8 PORT 1 04 100164 1 4 3 04 B 100164A FTNG 1 4 PORT 1 05 100220 FTNG 1 4M 1 4 TUBE 2 06 100166 WIRE LEAD W COVER 1 5m 2 07 100155 VALVE 12VDC SOLENOID 2 07 C 100155 VALVE 24VDC SOLENOID 2 08 100161 SPACER SUPPLV 1 09 100163 PLATE BLANK COVER 1 10 100214 FTNG 3 8 TO 1 8 REDUCER 1 11 100233 1 4 BRASS PLUG 2 12 100345 FTNG SWVL EL 1 8 X 1 4 1 13 100175 MANIFOLD EXHAUSE 1 A Tamp Machine B Blow Machine C PLC Models D If Needed Note Quantities can Varie F LABELERS L 60 MANUAL L60 I 70D dwg Bill of Material ASSEMBLY R H 13 UNWIND 160 ITEM NUM PART NUMBER PART DESCRIPTION QTV 01 UND 001 BAR LABEL REEL MOUNTING 1 02 UND 002 SHAFT UNWIND 1 03 UND 003 ARM UNWIND BRAKE 1 04 UND 004 SHAFT BRAKE ARM 1 05 UND 006 BLOCK BELT FASTENER 1 06 UND 007 CLAMP BELT 2 07 UND 008 STUD BRAKE ARM 1 08 UND 009 1 STRAP BRAKE 1 09 UND 011C HUB MAIN UNWIND 1 10 UND 013 DISC REMOVABLE LABEL 1 11 UND 015 DISC UNWIND BA
7. LABELING SYSTEMS INC 3501 8TH AVENUE SOUTH ST PETERSBURG FLORIDA 33711 TEL 727 327 2123 fuk O a Z 2 0 COD Bill of Material ASSEMBLV FRONT PANEL L60 ITEM NUM PART NUMBER PART DESCRIPTION QTY 01 C 200216C ASS Y CYLINDER DWELL TIME 1 02 2002168 ASS Y TIME DELAY ON OFF 1 03 200057 VARISTOR 1 04 L 100 R2 PANEL R H FRONT 1 04 L 100 L2 PANEL L H FRONT 1 05 200006 SWITCH DPST ROCKER MAIN 1 06 210067 PLUG 5 16 HOLE 1 07 200192 DIAL 10 TURN 3 08 200035 RELIEF 1 8 STRAIN 1 09 200005 HOLDER PANEL MOUNT FUSE 1 10 200042 FUSE AGC 3A 1 11 200036 CORD 18 3 8FT SJT POWER 1 11 B 200279A ASSY CONVEYOR POWER CABLE 1 12 200013 AMPHENOL 3 PIN FEMALE 2 13 200017 AMPHENOL 5 PIN FEMALE 1 14 200007 SWITCH SPST ROCKER MOTOR 1 15 200029 CONNECTOR FEMALE 9 PIN MOLEX 1 16 200160 TRANSFORMER 12 VOLT 1 17 600345A RUBBER CIRCUIT CARD BACKING 1 18 L 181 B BRACKET EDGE CARD 1 19 200022 CONNECTOR 15 PIN EDGE 1 20 200198 MODULE POWER 1 21 200023 CLAMP 1 4 CABLE AMBER 2 Left Hand Machine B Machine on Optional F LABELERS L 60 MANUAL L60 I 50D dwg MSACCESS X SALES BOM YS SA AA C NAT gt NA ASSEMBLY FRONT PANEL L60 LABEL APPLICATOR DRAWN BY REV LEV REV BY CAD NO
8. 02 on the Clamp of the Unwind Backing Disc 03 and position the roll of labels so the labels track centered on the Vacuum Head 06 when peeled off See FRONT VIEW NOTE For round or oval labels it is important that the Star Wheel 05 be on the centerline of the label NOTE If the unit is equipped with photoelectric label sensing or a clear label sensor the position of the sensor relative to the label is not critical in most cases The clear label sensor detects the difference in thickness from the label to the backing material Metalized graphics or alphanumeric characters will cause this sensor to false trigger Locate the sensor away from the path of metalized material See SIDE VIEW PHOTO SENSOR Replace the removable label retainer 20 and tighten thumbscrew 19 Pull the web over the Brake Arm 06 and down between the Web Guides 07 on the Label Guide Support Plate 08 NOTE If equipped with photoelectric sensor slide web between white idler roller and web drag 21 Adjust the Web Guides 07 so the web is held with minimum side play but still moves freely Page 17 10 Pull the web under the Star Wheel and down between the first Idler Roll 09 and the Label Guide Support Plate 08 then forward over Idler Roll 10 and under Idler Roll 11 11 NOTE There are 2 Web guides located here also Adjust them as above in Step 8 12 Next pull the web between the Peeler Plate 12 and the Web Drag 13 13 Pull
9. CHRD PRODUCT Untjfersal 1 1 091 Bill of Material ASSEMBLY GUIDE L60 ITEM NUM PART NUMBER PART DESCRIPTION QTY 01 L 168 A COVER RIGHT STAR WHEEL 1 01 A L 168 B COVER LEFT STAR WHEEL 1 02 430165 BUSHING 375 X 250 X 750 1 03 L 109 S 3 PIN STARWHEEL PIVOT ARM 1 04 L 170 PIN STARWHEEL PIVOT ARM ASSY 1 05 L 129 S 1 WHEEL STAR 1 06 200109 SWITCH MICRO 1 07 L 164 SPACER MICRO SWITCH 1 08 L 109 S 2 ARM STARWHEEL PIVOT 1 09 L 105 LA ASSY L H WEB GUIDE CLAMP 1 10 L 105 RA ASSY WEB GUIDE CLAMP 1 11 L 107 D 1 BRACKET CHANNEL 1 11 B L 107 D 3 R BRACKET CHANNEL RIGHT 1 11 C L 107 D 3 L BRACKET CHANNEL LEFT 1 12 200016 AMPHENOL 4 PIN MALE 1 13 853003 WASHER 1 4 050 THK 5 8 ODFW 2 14 L 205 STAND OFF STARWHEEL ADJUST 2 15 850007T THUMBSCREW 1 4 28 X 2 1 4 2 16 L 107 D 2 PLATE 4 1 2 WEB GUIDE SUP 1 16 B L 107 D 2 A PLATE 6 1 2 WEB GUIDE SUP 1 17 L60 0016 BRACKET LABEL SENSE MOUNTING 1 17 B L60 0016 W BRACKET W L SENSE MOUNTING 1 18 856109 PIN 3 32 X 1 ROLL 1 19 420173 SPRING 3 16 X 1 1 4 EXTENS SS 1 Left Hand Machine Wide Label Left Hand Wide Label F LABELERS L 60 MANUAL L60 I 60D dwg k ES ASSEMBLY STARWHEEL LABEL SENSE c PRODUCT 60 LABEL APPLICATORI SCALE JpRAWN BY n LEV REV BY T NO pue 92 20 0 252000 LS V
10. the air cvlinder This time duration can be adjusted with the three turn dial located on the front panel of the machine Turn the dial clockwise and the duration to Dwell timer y e DWELL OFF DELAY a CODER e A mg Fig 9 increase the dwell time signal After the label apply signal is given the air cylinder extends and the time duration terminates the air cylinder then retracts and returns the vacuum head to the home position oetting the Dwell time 1 Turn the dial counter clockwise to 0 2 Activate foot switch or product sensor You will notice that the air cylinder will not extend Turn the dial to 10 The air cylinder should extend a short distance and return 4 Turn the dial until the vacuum head touches the product The dwell time is now set The distance of the machine from the product and air pressure will affect this setting Page 12 LOWER HALL EFFECT SENSOR OPTIONAL Some L60 tamp label applicators are equipped with two sensors that are attached to the air cylinder One is located at the top of the cylinder and the other is located below it The upper sensor sends a signal to the machine so another label will be dispensed onto the vacuum head The lower sensor can be adjusted to control or limit the stroke of the air cylinder that returns the vacuum head to the home position The lower sensor is the only one that may require adjustment Hall effect
11. to the 160 The air valves and air cvlinder will eventuallv and oil will end up on the label from the Air Assist tube which helps feed the label on to the vacuum head This will cause the label to not adhere to the product Run 40 5CFM minimum compressed air to the 160 and procure necessary fittings to make the connection to the air inlet located on the side opposite the label drive and rewind DO NOT CONNECT THE AIR TO THE UNIT AT THIS TIME Page 8 FUNCTION OF UNWIND ASSEMBLV The unwind is simple but important to the operation of the L 60 machine When the motor starts the web and labels are pulled through the machine the drive roller The label stock pulls on the brake arm releasing the brake and allows the roll of labels to unwind When the motor stops the brake arm returns to the rest position This movement tightens the brake band around the 3 diameter main unwind hub and the roll of labels stops unwinding The L 60 has a fixed speed AC drive motor that transmits power to the drive roller The drive is directiv influenced the load it is trving to pull this case the load is the tension of the brake arm spring and the weight of the roll of labels The brake arm spring shown below in Fig 4 should be fastened to the unwind assembly mounting bar in the tapped hole which provides the least amount of tension at the brake arm The hole closest to the hub If the L 60 is dispensing a lo
12. If you do 10 strokes on one side do 10 strokes on the other three sides This will keep the starwheel concentric Lightly oil the wheel making sure it turns freelv before reinstalling t 1 een N ww WS M 4 d Wy Fig 21 Remove 3 Pan head Fig 22 Remove spring and slide screws Star wheel assembiv off Hold Index finger on top of star to keep it steadv n 8 lt r 2 H n amp d SEE ii 3 Tu N Tx 4 C FRA tale de dar ti IN A f ee 3 2 SA ut n Ge ar mp gt 52 ae TS Y ee rr 2 andi bx y ew 4 F LS Lede TAPE 147 gt X CLP 2 lt X d t w i ODE TE 9 r x 25 gt gt TS Oe E af IIS 4 ee Ae a eats BAY oa gt meo i s GENERAL MAINTENANCE The Drive Roll Drawing L60 I 00D 06 should be kept clean to avoid slippage This can affect the label transfer onto the Vacuum Head Clean with lacquer thinner alcohol or similar cleaner to remove glue build up The Rewind Assembly should be set just tight enough to rewind the waste web Adjusting the tension of the Rewind Assembly is accomplished by 1 Loosening the nut that secures the Sli
13. Set PIN FEMALE AMPHENOL 200017 si DIODE 200228 ERE een im ia Np m ARC SUPPRESSLR HEAD RETURN L60 1007 3 PIN FEMALE AMPHENUL 200013 FEMALE MULEX 200149 3 PIN MALE AMPHENOL 200014 BLK me L INPUTS E Hl 0 X CVLINDER UP PROX YO BLOW VALVE CYLINDER LOW PROX CYLINDER START Y1 CODER Ye TAMP VALVE TYPICAL WIRING FOR SENSE AIR ASSIST VALVE Y4 YS HALL EFFECT PRUX SLIDE AOT PROX MOTOR RELAY 10 51 SWITCHES SLIDE HOME PROX 200344 R EV D 6 PIN AMPHENUL MALE 200020 REVISION RECORD NUTE FUR RIGHT HAND MACHINE THIS WIRE IS CONNECTED TERM 10 BLK STANDARD PRODUCT SENSE MICRUS WITCH 200119 200118 200032 110 NEUT WHT TERMINAL 200255 D RED Ou GND SUPERIOR ELECT 300066 318 LOH LAAN 29AO0IT 6 PIN FEMALE AMPHENDL 200019 PNK WHT 9 26 DAQ WHT VEL TAMP CVL VALVE 100133 Hrs 0 cc BLK AIR ASSIST VALVE 100155 BLOW VALVE EET FTI Il Cee MALE MOLEX 200148 4 PIN AMPHENUL FEMALE LABEL SENSUR 200015 4 PIN AMPHENLIL MALE LABEL SENSUR 200016 LABEL SENSUR CSTARWHEEL 200109 OPTIONAL PROD
14. glazed Drawing 160 1 000 06 and slippery or covered with labels or glue Solution Clean with mineral spirits lacquer thinner alcohol or other solvent Problem 3 Drive Roll not parallel to Lower Idler Roller Drawing L60 I 00D 06 amp L60 l 10D 05 Solution Turn motor switch off and remove label web from Drive Roll and Idler Roller Push the Drive Roll away from the idler Roller and place two narrow strips of paper between the Drive Roll and Idler Roller at each end of the drive roll Release the Drive Roll The two strips now trapped between the rolls should have the same drag when the strips are pulled in opposite directions If not adjustment is made bv loosening two bolts on the outside back of the machine at the opposite end of the Drive Roll Shaft and moving forward and back as required Page 28 SECTION 5 TECHNICAL VACUUM HEAD FUNDAMENTALS Offset VACUUM HEAD Gu FEELER PLATE OT Fig 26 BLOW TUBE Variables Affecting Vacuum Head Performance as small as possible w o the Vacuum Head hitting the Peeler Plate tvpicallv 1 32 Enough Vacuum Pressure to hold the Label w o inhibiting label advance enough to deflect label slightly downward typically 1 32 P Enough Air Pressure to force label up and onto Vacuum Head a Direct Assist Tube so Leading edge of label remains in contact with Vacuum Head during label advancement Pa
15. the web until approximatelv 18 extends from the peeler plate Remove labels that are on this part of the web 14 Bring the web back between the Peeler Plate 12 and Air Assist Tube 14 under Idler Roll 10 then up around the Drive Roller 15 15 Push the Drive Roller 15 away from the Nip Roller 16 16 Slide the web between the Nip Roller 16 and Drive Roller 15 under the Web Stand Off Stud 17 then up to the Rewind Spool 18 17 Secure the web around the Rewind Spool using Web Retention Clip 23 and turn the Rewind Spool until the web is held firmly This may require pulling even more web which will peel off some labels Catch these labels so they don t stick on something 18 Grasp the Rewind Spool and turn it counterclockwise for Right Hand or clockwise for Left Hand to take up slack in the web 19 Loosen the thumbscrew on the Web Drag Assembly 13 and apply moderate pressure by lifting up on the thumbscrew forcing the thin Web Drag Plate down on the labels This will keep the label from buckling as it is fed onto the vacuum head Page 18 RUNNING THE L60 1 Turn the main switch ON 01 2 Turn motor switch ON 02 3 Connect air supply CAUTION This may bring the Head up abruptly Keep fingers clear 4 Cvcle the machine several times trigger the Product Switch 09 and observe the label web tracking Web tracking should settle to a consistent line Once vou have determined a consistent line
16. 0014 100071 OF VACUUM EGO 6 PIN BLK BLK AMPHENL IL MALE VEL SIGNAL 200020 BRN 12Vdc 3 PIN OO AMPHENOL MALE 115 FUSE 200014 5 5 PIN e v lt 200042 AMPHENOL FEMALE BLU OVDC 110Vac or BRN 110Vac BLK 2 CODER 22 POWER SWITCH Lii TIONAL PRODUCT SENSURS 200006 TAMP CYL VALVE SENSOR FIBER OPTIC 200007 100155 SMART EVE MARK II 110Vac NEUT WHT or BLU BLK d 210033 2 el RED 6 PIN GRN AMPHENOL MALE PRODUCT 3 PIN 200019 VARISTOR AMPHENOL FEMALE OVDC BLK 63 i 76944 TRANSFORMER AX DIFFUSE 200169 NOTE FOR LEFT HAND MACHINE H 840200 SECONDARY 16 VAC 3 5A 110 Na LAAN EDGE CONNECTOR 200022 POWER MODULE 200198 ANd PPAETH 3718 ICAO AIR VALVE TRANF URMER AC I 1 Voc CUDER AIR VALVE PRODUCT Ne NC LABEL SENSE NO LABEL ADVANCE HEAD RETURN NWA 24 0 DC COMMON 9 OVDC BLK QUICK CUNNECT FEMALE MALE PNK PNK EE Rapi l DIP SWITCH SETTINGS ON OFF DELAY 1 DN 2 6 7 amp 8 BLUW UN 4 6 7 amp 8 OPTIONAL JOG BUTTON SWITCH NORMALLV DPEN MOMENTARY PUSH BUTTON GRY B 200140 HI TA AMPHENUL MALE BLK 10 24 01 MN NN A
17. 09 PLATE SWING 1 A Left Hand Machine B Wide Label C Left Hand Wide Label D Per Stroke Size E When Needed F LABELERS L 60 MANUAL L60 I 30D dwg ASSEMBLIES PEELER AND i 60 LABEL APPLICATOR pee D LEV REV BY 307 FEES 8TH AVENUE SOUTH REVIDATE ECO REVISION RECORD Mier sal mL PETERSBURG FLORIDA 33123 Bill of Material ASSEMBLY BLOW 160 ITEM NUM PART NUMBER PART DESCRIPTION QTY 01 55 115 GUSSET SUPPORT 1 02 60 0036 ROLL 4 1 2 WEB UPPER IDLER 1 02 60 0037 ROLL 6 1 2 WEB UPPER IDLER 1 03 L 172 02 WASHER UHMW 031 X 375 X 625 2 04 850041T THUMBSCREW 8 32 X 5 8 1 05 L60 0010 PLATE SIDE RAIL PEELER 1 06 MP 2500 9 PLATE WEB DRAG PRESSURE 1 07 60 0035 BLOCK WEB DRAG 1 08 60 0011 SHAFT WEB DRAG 1 08 B L60 001 1 W SHAFT WEB DRAG 1 09 L 150 2 A BAR 4 1 2 WEB PEELER TIE 1 09 B L 150 2 B BAR 6 1 2 WEB PEELER TIE 1 10 L60 0003A BRACKET AIR CYLINDER MOUNTING 1 10 B L60 0003W BRACKET 6 1 2 WEB AIR CYL 1 11 L60 0003B BRACKET AIR CYLINDER ADJUST 1 12 L 105 DA ASS Y WEB GUIDE CLAMP 2 13 L60 0019 PLATE RH 4 1 2 WEB PEELER 1 13 B L60 0019 W PLATE RH 6 1 2 WEB PEELER 1 13 A L60 0020 PLATE LH 4 1 2 WEB PEELER 1 13 C L60 0020 W PLATE LH 6 1 2 WEB PEELER 1 14 D VH L60 B ASS Y BLOW VACUUM HEAD 1 15 L60 0061B PLATE VACUUM HEAD MOU
18. 1 08 100345 FING SWVL EL 1 8 X 1 4 9 09 100300 REGULATOR AIR 2 10 100299 FTNG 1 8 NPT BLACK PLUG 6 11 D L60 0028 SHAFT 4 1 2 WEB DRIVE 1 11 A D L60 0028 W SHAFT 6 1 2 WEB DRIVE 1 12 210065 RELIEF BANNER STRAIN 1 13 300066 TEMP MOTOR 1 14 L60 0029B PULLEY DRIVE 1 15 600184 BELT TIMING 1 16 L60 0089 ROLLER IDLER 1 17 L60 0008 BAR COVER SUPPORT 2 18 L 172 16 WASHER UHMW 063 X 505 X 750 3 19 SC 007 1 COLLAR SET 501 X 75 X 297 1 20 L60 0088 MANIFOLD AIR 1 21 100373 FING STRT 1 4 X 3 8 2 22 400165 PULLEY 30XLB037 TIMING 1 23 SC 006 COLLAR SET 376 X 62 X 250 1 24 L 144 M 1 BLOCK WITH BEARING 1 25 SL1 019 STUD MOTOR STAND OFF 3 26 B SL1 1 20 ASSY BELT TENSIONER 1 27 100250 FILTER VACUUM WITH 1 4 FTGS 1 28 100251 ELEMENT FILTER REPLACEMENT 1 29 210118 RESISTOR KIT 1 30 L60 0095 PLATE CAPACITOR RESISTOR MNT 1 31 L60 0094 PANEL REAR SIDE 1 31 C L60 0094S PANEL STAINLESS REAR SIDE 1 32 100125 VACUUM EJECTOR W 1 4 PORTS 1 33 L 162 SUPPORT TOP COVER 1 34 200032C ASS Y PRODUCT SWITCH 1 35 200015 AMPHENOL 4 PIN FEMALE 1 36 200019 AMPHENOL 6 PIN FEMALE 1 37 UNIV 02 PLATE UNIVERSAL SERIAL NUMBER 1 38 100321 NUT PANEL MOUNT AIR REGULATOR 2 39 100415 120 AIRLINE 3 8 X 10 CLEAR 1 40 100211 FTNG 1 8 TO 1 4 STRT CONN 1 41 210119 CAPACITOR 1 42 100250 1 MOUNT FILTER 1 A Wide Label B See Drawing C Stainless Steel Machine D Reference Only F LABELERS L 60 MANUAL L60 I 20D1 dwg MSA
19. 8 B L60 0011 W SHAFT WEB DRAG 1 09 L 150 2 A BAR 4 1 2 WEB PEELER TIE 1 09 B L 150 2 B BAR 6 1 2 WEB PEELER TIE 1 10 L60 0003A BRACKET AIR CYLINDER MOUNTING 1 10 B L60 0003W BRACKET 6 1 2 WEB AIR CYL 1 11 L60 0003B BRACKET AIR CYLINDER ADJUST 1 12 L 105 DA ASS Y WEB GUIDE CLAMP 2 11 E L60 0003F BRACKET LONG LABEL 2 8 1 13 60 0019 PLATE 4 1 2 WEB PEELER 1 13 B L60 0019 W PLATE RH 6 1 2 WEB PEELER 1 13 A L60 0020 PLATE LH 4 1 2 WEB PEELER 1 13 C L60 0020 W PLATE LH 6 1 2 WEB PEELER 1 14 210052 1B ASSY PROX SENSOR W CONNECTOR 1 15 L60 0092 CUSHION 1 8 X 3 8 X 2 1 16 L60 0091 CUSHION 1 8 X 3 8 X 3 4 2 17 60 0090 CUSHION 1 8 X 3 8 X 1 1 2 1 18 L60 0062 BRACKET L60 VACUUM HEAD 1 19 100078 FTNG METRIC ELBOW 2 20 D 100027 CYLINDER SMC 2 STROKE 1 20 D 100025 CYLINDER SMC 4 STROKE 1 20 D 100070 CYLINDER SMC 6 STROKE 1 20 D 100026 CYLINDER SMC 8 STROKE 1 21 100071C ASSY PROX SENSOR W CONNECTOR 1 22 D L60 0061E PLATE 2 amp 4 CYL MOUNTING 1 22 D 160 0061 PLATE 6 CVLINDER MOUNTING 1 22 D L60 0061A PLATE 8 CYLINDER MOUNTING 1 23 L60 0060 BRACKET AIR CYLINDER ADJUST 1 24 400098 WASHER 1 2 FLAT S S 1 25 851001 SCREW 1 2 13 X 1 HHMS 1 26 L60 0014 TUBE 5 AIR ASSIST 1 26 B L60 0014 W TUBE 7 AIR ASSIST 1 2 L60 0013 BRACKET BLOW TUBE MNTG 1 28 100326 VALVE METER IN 1 4 X 10 32 1 29 600300 4 50 UHMW TAPE 1 x 4 1 2 1 29 B 600300 6 75 UHMW TAPE 1 x 6 3 4 1 30 L60 00
20. AAN 29AO0IT TAMP CVL VALVE 100155 Hrs 100541 AIR ASSIST VALVE 100133 5 ME 7 BLOW VALVE amp 100155 lt mji 4 PIN AMPHENUL FEMALE LABEL SENSUR 200015 4 PIN AMPHENUL MALE LABEL SENSUR 200016 LABEL SENSUR CSTARWHEEL 200109 SENSOR FIBER OPTIC SMART EYE MARK II 210033 4 PIN AMPHENDL MALE SUPPRESSER 200016 SENSOR DATALUGIC SLOT L60 1007 FEMALE MULEX 200149 CHANGED WIRING OF PRODUCT SWITCH ICIH __ REVIDATE ECO REVISION RECORD 200374 76944 DIFF USE x 840200 SIGNAL 4 PIN LABEL SENSE LION LRD2100 AMPHENOL MALE 200016 210077 BLK RED amp BRN 7695 RETRO REFLECTIVE 210003 SIGNAL 5501 8TH AVENUE SOUTH ST PETERSBURG FLORIDA 35711 TEL 727 327 2123 LABELING SYSTEMS INC T T O gt A 4 2 lt m FUSE 3 AMP 200042 110 BLK or BRN 110Voc HOT BLK LI PUWER SWITCH 200006 MUTUR SWITCH 200007 10 NEUT WHT or BLU 2 GRN Lo VARISTUR 200057 24 VDC LABEL ADVANCE SIGNAL 3 PIN FEMALE AMPHENDL 200013 POWER SUPPLY 100541 WHT GRN 110 VAC NAIS FPO C14RS PLC 240261 C4VDC MUTUR RELAY COUTPUT Y5 X2 209020 RELAY SUCKET Ae Pk
21. AD TAMP REGULATUR TAMP PRESSURE GAUGE AIK ASSIST TUBE YELLUW FLOW CUNTRUL VALVE VACUUM REGULATUR VACUUM GENERATUR DINE NIE ima DESCRIPTION PNEUMATIC DIAGRAM L 60 BLOW ON LABEL APPLICATOR 60 011 3501 8TH AVENUE S REVIDATEJECO REVISION RECORD ESEL ST PETERSBURG FLORIDA 33711 NUTE RIGHT HAND MACHINE SHUWN LEFT HAND MIRROR IMAGE ALL LINES 1 4 UNLESS NOTED GQLO d O9I Bill of Material ASSEMBLY LION EYE OPTICAL LABEL SENSOR L60 ITEM NUM PART NUMBER PART DESCRIPTION QTY 01 210077 SENSOR CLEAR LABEL 1 02 OLS 029 BRACKET LION MOUNTING 1 03 L 172 03 WASHER UHMW 062 X 380 X 625 1 04 700015 GUIDE 1 SPLIT NYLON WEB 2 05 OLS 005 1 SHAFT SENSOR BRACKET 1 05 OLS 005 5 SHAFT SENSOR BRACKET 1 06 OLS 023 ROLLER LOWER IDLER 1 06 OLS 023A ROLLER LOWER IDLER 1 07 60 0035 BLOCK WEB DRAG 1 08 OLS 024 PLATE WEB DRAG PRESSURE 1 09 L 1 2 02 WASHER UHMW 031 X 375 X 625 1 10 OLS 021 SHAFT PINCH ROLLER 1 10 OLS 021A SHAFT PINCH ROLLER 1 11 L60 001 1 SHAFT WEB DRAG 1 11 A OLS 006 STUD WEB DRAG STAND OFF 1 12 OLS 007 1 BRACKET SLIDE 1 13 OLS 009A BRACKET WEB SUPPORT 1 14 OLS 008 BRACKET MOUNTING 1 15 OLS 003 SHAFT MAIN SUPPORT W FLAT 1 16 OLS 004 SHAFT MAIN SUPPORT 1 17 OLS 015 BUSHING 500 X 375 HEX X 1 12 2 18 500081 HANDLE 10 32 MALE RATCHET 2 Wide Label FAACCES
22. CCESS X SALES BOM O 5 S 7 0 ASSEMBLY REAR SIDE PANEL 1 60 LABEL APPLICATOR Pacer N REV LEV REV BY 120 J 2071 eo em 1 5 200034 WAS 200034A 8TH AVENUE SOUTH REVDATEECO REVISION RECORD mper sal ST PETERSBURG SLORIDA 3371 Bill of Material ASSEMBLY BELT TENSIONER 160 ITEM NUM PART NUMBER PART DESCRIPTION QTV 01 430140 BUSHING 313 X 250 X 750 1 02 L 132 P 2 PIN IDLER ROLL 1 03 L 132 P 1 BRACKET IDLER ASSV 1 04 856001 RING 1 4 EXT RETAINING 1 05 L 172 09 WASHER UHMW 032 X 297 X 500 1 06 400015 BEARING 1 4 ROLLER 2 F LABELERS SL 1000 MANUAL SL1 I 20 dwg ASSEMBLY BELT TENSIONER SL 1000 00 LABEL APPLICATORS ETC bar SL1 1 20 8TH AVENU OL l LIS Layda 01 SOU SI PETERSBURG FLORIDA 33711 TEL 727 3527 2125 Bill of Material ASSEMBLY TAMP 160 ITEM NUM PART NUMBER PART DESCRIPTION QTV 01 55 115 GUSSET SUPPORT 1 02 60 0036 ROLL 4 1 2 WEB UPPER IDLER 1 02 60 0037 ROLL 6 1 2 WEB UPPER IDLER 1 03 L 172 02 WASHER UHMW 031 X 375 X 625 2 04 850041T THUMBSCREW 8 32 X 5 8 1 05 60 0010 PLATE SIDE RAIL PEELER 1 06 2500 9 PLATE WEB DRAG PRESSURE 1 07 60 0035 BLOCK WEB DRAG 1 08 L60 0011 SHAFT WEB DRAG 1 0
23. CKING 1 12 UND 038 ROLLER BRAKE IDLER 1 13 UND 037 BEARING BRAKE ARM ROLLER 2 14 UND 019 CLAMP INNER BACKING DISC 1 15 200409 CLIP CORE FOR HUB 4 16 UND 042 CLAMP OUTER BACKING DISC 1 17 UND 027 BEARING END CAP ROLLER 1 18 430306 BUSHING 750 X 500 X 625 1 19 420210 SPRING 1 2 X 3 125 EXTENSION 1 20 UND 046 BEARING END CAP ROLLER 1 21 820000 THUMBSCREW 1 BLACK NYLON 1 22 400059 BEARING 5 8 THRUST W WASHERS 1 23 856005 RING 1 2 EXT RETAINING 1 24 853003 WASHER 1 4 050 THK 5 8 ODFW 1 25 851002 SCREW 1 4 20 X 1 2 HHMS 1 26 853001 WASHER 5 16 FW SS 1 2 851003 SCREW 5 16 18 X 1 2 HHMS SS 1 28 852001 SCREW 10 32 X 1 2 FHMS PHIL 6 29 850001 SCREW 1 4 20 X 1 L SHCS 1 30 850002 SCREW 10 32 X 1 L SHCS 2 31 854001 NUT 10 32 HEX 2 32 850003 SCREW 5 16 18 X 1 1 4 L SHCS 1 33 850006 SCREW 6 32 X 5 8 L SHCS 2 34 850004 SCREW 5 16 18 X 1 L SHCS 1 35 852501 SCREW 4 40 X 1 4 L PHMS PHIL 4 36 854007 NUT 4 40 HEX SS 4 F AACCESSORIES UND MANUAL UWA 13R I 00 dwg a ew ASSEMBLY RIGHT HAND UNWIND PRODUCT gt L 10 L 13 L 20 L 00 R 310 R 300 LABEL APPLICATORS L SCALE DRAWN BY REV LEV REV BY CAD NO wes X UWA I3R 1 00 1 LABELING SYSTEMS INC EL 727 327 2123 HJBWAN LYVd PART NUMBER L60 W OOD TEL 727 327 2123 FRONT VIEW 5501 8TH AVENUE SOUTH ST PETERSBURG FLORIDA 35711
24. DO lt m O LU lt L 2n 72 I OE O gt aa Li 77 lt L 8 ce 8 8 8 8 8 8 8 8 Bill of Material ASSEMBLY REAR SIDE PANEL 160 ITEM NUM PART NUMBER PART DESCRIPTION QTV 01 0 L 140 F 3 COLLAR REWIND SLIP 1 02 SL1 023 ASS Y REWIND HUB 1 03 400010 RETAINER 3 8 HARDENED BRNG 2 04 400009 BEARING 3 8 THRUST 1 05 420170 SPRING 54 X 1 5 COMP S STL 1 06 L 140 F RETAINER SLIP CLUTCH SPRING 1 07 L 140 F 1 BLOCK SLIP CLUTCH RETAINER 1 08 100345 FING SWVL EL 1 8 X 1 4 9 09 100300 REGULATOR AIR 2 10 100299 FTNG 1 8 BLACK PLUG 6 11 D 60 0028 SHAFT 4 1 2 WEB DRIVE 1 11 AX D L60 0028 W SHAFT 6 1 2 WEB DRIVE 1 12 210065 RELIEF BANNER STRAIN 1 13 300066 MOTOR AC SYNC SUPERIOR 1 14 L60 0029B PULLEY DRIVE 1 15 600184 BELT TIMING 1 16 L60 0089 ROLLER IDLER 1 17 60 0008 BAR COVER SUPPORT 2 18 L 172 16 WASHER UHMW 063 X 505 X 790 3 19 5 007 1 COLLAR SET 501 X 75 X 297 1 20 L60 0088 MANIFOLD AIR 1 21 100373 FTNG STRT 1 4 X 3 8 2 22 400165 PULLEY 30XLB037 TIMING 1 23 SC 006 COLLAR SET 376 X 62 X 250 1 24 L 144 M 1 BLOCK WITH BEARING 1 25 SL1 019 STUD MOTOR STAND OFF 3 26 B SL1 I 20 ASS Y BELT TENSIONER 1 27 100250 FILTER VACUUM WITH 1 4 FTGS 1 28 100251 ELEMENT FILTER
25. E 9 15 2000 is v D 60 1 5010 3501 EE 8TH AVENUE SOUTH IREVIDATE ECO REVISION RECORD SA Ei uu gt A 01 L lt m 1 U Bill of Material ASSEMBLY FRONT PANEL PLC 60 ITEM NUM PART NUMBER PART DESCRIPTION QIV 01 209021 1 CLIP RELAV SOCKET 2 02 100541 SUPPLY 120Vac TO 24 POWER 1 03 240261 PLC 141 0 RELAY AROMAT 1 04 209020 RELAV 24VDC 10AMP DPDT 1 05 200228 DIODE 1 06 209021 SOCKET RELAV 1 07 200314 STOP DIN RAIL WAGO 4 08 200308 4 375 4 3 8 DIN 1 09 60 0072 PLATE PLC MOUNTING 1 10 200061 CLAMP 1 8 CABLE 1 11 200025 CLAMP 3 8 CABLE AMBER 1 12 200149 FEMALE 12 PIN MOLEX 1 13 200007 SWITCH SPST ROCKER MOTOR 1 14 200013 AMPHENOL 3 PIN FEMALE 3 15 200057 VARISTOR 1 16 L 100 R2 PANEL R H FRONT 1 16 A L 100 L2 PANEL L H FRONT 1 17 200006 SWITCH DPST ROCKER MAIN 1 18 210067 PLUG 5 16 HOLE 1 19 700050 PLUG 3 8 HOLE 3 20 200035 RELIEF 1 8 STRAIN 1 21 200005 HOLDER PANEL MOUNT FUSE 1 22 200042 FUSE AGC 3A 1 23 200036 CORD 18 3 8FT SJT POWER 1 23 B 200279A ASSY CONVEYOR POWER CABLE 1 A Left Hand Machine B Machine on Conveyor F LABELERS L 60 MANUALI L60 I 51D MSACCESS X SALES BOM CX 4 U sm EE N Y 7 V L
26. E LOO uuu Du anu Re Rae ee 17 RUNNING THE E80 uu u u A S aa 19 LABEL SENSING STAR i u 20 DATA LOGIC SENSOR OPTIONAL 21 LION SENSOR OPTIONALL u 22 SECTION 3 MAINTENANCE i sa u i 23 STARWHEEL MAINTENANCE 25502 ers ee eene a 23 GENERAL MAINTENANCE 0 soe a cas ra ee dees A u 24 SECTION 4 TROUBLESHOOTING 25 TROUBLESHOOTING continued 26 TROUBLESHOOTING continued 27 TROUBLESHOOTING Registration 28 SECTION 5 TEE HNIE AL EE DE i a RE EA 29 VACUUM HEAD FUNDAMENTALS 29 TECHNICAL SUPPORIQ EE dente u i a eo ei 30 DRAWINGS AND BILL OF MATERIALS 31 MAIN ASSEMBLY et eo De ee ee er ee 31 FRONT SIDE PANEL ASSEMBLY 31 REAR SIDE PANEL ASSEMNBLY
27. FOLLOWER SPRING 1 12 420185 SPRING 42X1 1 2 COMP MW 1 13 L 104 FR ASS Y RIGHT PIVOT ARM 1 13 B L 104 FL ASS Y LEFT PIVOT ARM 1 14 L 172 03 WASHER UHMW 062 X 380 X 625 1 15 L 172 04 WASHER UHMW 125 X 380 X 625 1 16 856002 RING 3 8 EXT RETAINING 1 17 F SC 006 COLLAR SET 376 X 62 X 250 2 18 F L60 0028 SHAFT 4 1 2 WEB DRIVE 1 18 L60 0028 W SHAFT 6 1 2 WEB DRIVE 1 19 L 162 SUPPORT TOP COVER 1 20 200009 RELAY 12VDC 10AMP DPDT 1 21 200011 SOCKET 10 AMP RELAY 1 22 MD 722 BRACKET RELAY 1 23 200028 CONNECTOR MALE 9 PIN MOLEX 1 23 E 200148 CONNECTOR MALE 12 PIN MOLEX 1 24 L 151 M R BRACKET RIGHT MOLEX CONNECTOR 1 24 B L 151 M L BRACKET LEFT MOLEX CONNECTOR 1 24 E SL1 005 BRACKET MOLEX CONNECTOR 1 25 L 133 P STUD PIVOT ARM 1 26 L 144 M 1 BLOCK WITH BEARING 1 27 L 123 M BRACKET UNWIND MOUNTING 1 28 F L 139 P 2 SHAFT REWIND 1 Wide Label Left Hand Machine Left Hand Wide Label D Stainless Steel Machine PLC Models F Reference F LABELERS L 60 MANUAL L60 I 10D dwg PART NUMBER L6O I 1OD 7 527 2123 L 70 DN 29 lt 56 eo 7 a CO amp zE OF 55 es Lu ON 2 lt gt m gt Or X DRAWN BY REV LEV ene Mb d DATE 10 18 2000 Ampersac LA REVDATE ECO REVISION RECORD TM rs BELING SYSTEMS INC ar lt 2 Q
28. GIC SLOT AIR ASSIST MUTUR RELAY 3 PIN AMPHENDL FEMALE STANDARD PRODUCT SENSE CYLINDER UP 3 PIN LABEL ADVANCE MICROSWITCH 200013 AMPHENOL MALE EFFECT SWITCH seel eee 200032 1K OHM 1 4 WATT 200014 a gon ON TOP OF VACUUM HEAD MEM BLK BLK AMPHENLIL MALE ORN 200020 SIGNAL O O BRN 12Vdc 110 VAC NAD L LOH PVAOTI 7695A EDGE RE TRU REFLECTIVE 210003 200022 X18 POWER MODULE 200198 FEMALE MOLEX 200029 SIGNAL ANd LOH LOAN 3718 24 0 MOTOR SUPERIOR ELECT 1 300066 3 PIN AS AMPHENLIL MALE x z FUSE 200014 e v lt 200042 2 AMPHENLIL FEMALE BLU OVDC 110Vac HOT or BRN 0 BLK 2 CODER L L A EE m POWER SWITCH F NA gt TIONAL PRODUCT SENSORS 200006 GRN SENSOR FIBER OPTIC 90 200007 bu EE SMART EYE MARK II 110Vac NEUT WHT or BLU Cy BLK BLK 5 210033 a 7 a RED 6 PIN GRN AMPHENOL MALE PRODUCT 3 PIN 200019 VARISTOR AMPHENOL FEMALE OVDC BLK 200057 LABEL ADVANCE 110Vac NEUT WHT i 200013 CAPACITOR RESISTOR BLK x ATC 76944 TRANSFORMER m DIFFUSE 200169 LEFT HAND MACHINE dr amp 840200 THIS WIRE IS CONNECTED 7
29. Hall effect sensors connections 5 Fig 11 Fig 10 Adjusting the Lower Hall Effect Sensor With Main switch On and Motor switch Off Disconnect air supply or turn tamp regulator Off Bring Tamp Head down to new product height Loosen Phillips screw on Hall Effect Sensor Slide sensor to top of cylinder then down until the indicator light on the sensor lights up Tighten the Phillips screw on the sensor s m Page 13 SMART HEAD OPTIONAL The Smart Head is used if there is a variation in height of the product or the location of the product on the convevor cannot be controlled Simply put the air cvlinder is going to travel it makes contact with the product A smart head vacuum head is constructed so that the pad that holds the label compresses when the label is applied When a sensor detects a specific amount of compression it sends a signal to the machine telling the air cvlinder to return the vacuum head to the home position Sensor Fig 12 Smart head connection plug Fig 13 Page 14 EXPLANATION OF LABEL TRANSFER As the label is being peeled it should first contact the center of the bevel on the Vacuum Head This will deflect the label slightly downward The air from the Air Assist Tube will keep the label up against the face of the Vacuum Head NOTE The label is deflected downward so that after it is transferred to the head it will be resting in a position
30. NTING 1 16 L60 0060 BRACKET AIR CYLINDER ADJUST 1 17 400098 WASHER 1 2 FLAT S S 1 18 L60 0054 BRACKET BLOW TUBE MNT 1 19 L60 0014 TUBE 5 AIR ASSIST 1 19 B L60 0014 W TUBE 7 AIR ASSIST 1 20 L60 0054 BRACKET BLOW TUBE MNT 1 21 100326 VALVE METER IN 1 4 X 10 32 1 22 600300 4 50 UHMW TAPE 1 x 4 1 2 1 22 B 600300 6 75 UHMW TAPE 1 x 6 3 4 1 23 L60 0009 PLATE SWING 1 A Left Hand Machine B Wide Label C Left Hand Wide Label D Custom Per Label Size F LABELERS L 60 MANUAL L60 I 31D MSACCESS X SALES BOM ASSEMBLY BLOW PRODUCT L 60 LABEL SCALE JpRAWN REV LEV REV NO DATE 9 75 2000 9 5 9000 S V D ii 160 1 310 umpErsal 3501 8TH AVENUE SOUTH seus TEL 727 3272123 Bill of Material ASSEMBLY GAUGE 160 PART NUMBER PART DESCRIPTION QTV 01 100351 FTNG 1 4 X 10 32 ELBOW 2 02 100319 GAUGE PANEL MOUNT PRESSURE 2 O3 A 60 0017 PANEL PNUMTIC FRONT 1 03 B L60 0017 B PANEL BLOW PNUMTIC FRONT 1 04 B 100310 FING 3 8 BULKHEAD UNION 1 05 100309 FING 1 4 BULKHEAD UNION 4 05 B 100309 FING 1 4 BULKHEAD UNION 2 A Tamp Machine B Blow Machine F LABELERS L 60 MANUALI L60 I 40D dwg MSACCESS X SALES BOM ASSEMBLY GAUGE L 60 LABEL APPLICATOR DATE DR BY REV LEV REV BY CAD FILE 9 24 2000 15 60 40 umyersal
31. ORMANCE GUARANTEE All equipment manufactured by Universal Labeling Systems Inc carries a 30 day performance guarantee If your machinerv does not perform as described in our quote to vou within 30 davs of shipping Universal Labeling Svstems Inc will make every attempt to correct it If after a reasonable period of time the machinery does not meet the specified performance we will take vour machine back and reimburse VOU in full Page 6 SPECIFICATIONS Electrical Power Compressed Air Lubrication Label Applv speed Label Size Optional Wide label kit Standard Size Weight 160 w Base Plate 115VAC 3 Amps 60Hz Clean Dry 40PSI 5CFM The L60 label Applicator requires no lubrication Depends on label size 4 3 8 wide on Core 12 Diameter roll 6 3 8 wide on 3 Core 12 Diameter roll 19 Wide x 21 Deep x 24 75 Tall 62 Ibs 23 44 Kg 68 Ibs 25 71 Kg Page SECTION 2 SETUP AND OPERATION ASSEMBLING THE 160 Using a square mount the Unwind Assembiv to the back of the L60 using the 2 screws provided The top screw is 4 20 1 1 2 socket head cap screw the bottom screw is 74 20x1 1 4 Please note Screws Top one is longer Fig 3 Maximum reliabilitv 1 assured when the Compressed supplied to the L60 is Clean Dry Over time moisture will take its toll on the Solenoid Valves and Air cvlinder Also it is not recommended to add Oil to the Compressed Air line supplied
32. REPLACEMENT 1 29 60 0026 CAPACITOR 1 30 200117 CAPACITOR 15VF 370VAC 1 31 L60 0094 PANEL REAR SIDE 1 31 C 160 00945 PANEL STAINLESS REAR SIDE 1 32 100125 VACUUM EJECTOR W 1 4 PORTS 1 33 L 162 SUPPORT TOP COVER 1 34 200032C ASS Y PRODUCT SWITCH 1 35 200015 AMPHENOL 4 PIN FEMALE 1 36 200019 AMPHENOL 6 PIN FEMALE 1 3 UNIV 02 PLATE UNIVERSAL SERIAL NUMBER 1 38 100321 NUT PANEL MOUNT AIR REGULATOR 2 39 100415 120 AIRLINE 3 8 X 10 CLEAR 1 40 100211 FING 1 8 TO 1 4 SIRT CONN 1 A Wide Label See Drawing Stainless Steel Machine D Reference F LABELERS L 60 MANUAL L60 I 20D AG 10 Wie um KA v NY ASSEMBLY REAR SIDE PANEL 1 60 LABEL APPLICATOR Dua ET REV LEV REV BY T 60 201 mie D 160 1 200 200054 WAS 200034A E IE REVIDATEJFCO REVISION RECORD er sat EN EIE LABELING SYSTEMS INC TEL 727 327 2123 Bill of Material ASSEMBLY REAR SIDE L60 ITEM NUM PART NUMBER PART DESCRIPTION QTY 01 D L 140 F 3 COLLAR REWIND SLIP 1 02 SL1 023 ASS Y REWIND HUB 1 03 400010 RETAINER 3 8 HARDENED BRNG 2 04 400009 BEARING 3 8 THRUST 1 05 420170 SPRING 54 X 1 5 COMP S STL 1 06 L 140 F RETAINER SLIP CLUTCH SPRING 1 07 L 140 F 1 BLOCK SLIP CLUTCH RETAINER
33. SIGNAL SECONDARV o lq TO TERM 10 PRODUCT ND GRY 2 16 354 A 5 PRIMARY 110Vac NEUT WHT SEN LOH LAAN 29AQIT TAMP AIR VALVE TRANFORMER AC IN 1 Voc WHT BLK CODER AIR VALVE ARC lt SUPPRESSOR PRODUCT in 5 200207 ND z di WHT ORN 6 rievdc RED RELAY 1 10 200009 LABEL sese d LABEL ADVANCE HEAD RETURN 24 0 134 Xa DC COMMON OVDC BLK ANd 4 PIN FEMALE LABEL SENSUR 200015 AIR ASSIST VALVE um amp 1001554 XUL n o QUICK CUNNECT FEMALE MALE PNK PNK 49 4 PIN AMPHENDOL MALE LABEL SENSOR 200016 LABEL SENSUR CSTARWHEELD 200109 OP TIONAL JOG BUTTON SWITCH NORMALLY OPEN MOMENTARY PUSH BUTTON m 200140 EA 102100 x MALE DIP SWITCH SETTINGS ON OFF DELAY 1 ON TAMP ON 2 3 6 7 amp 8 BLOW UN 4 6 7 amp 8 H i DESCRIPTION FLECTRICAL DIAG RAM LA 00 101 PER FL RENOED JUMPER FROM POWER NODULE 2106 L DU je 3 AFPLIGATOR DRAWN BY REV LEV ADDED JUMPER TO PRODUCT SENSORS 3 TO 4 mal terrane D LOO E OODI ADDED 6 7 ON amp CRN WIRE ADDED TO LABEL SENSOR 11 65 1 ESE 1000 3 091 ST PE
34. SORIESYOLSMANUALYOLS I 04 dwg PRODUCT L 19 L 60 SL 1000 LABEL APPLICATORS SCALE DRAWN BY REV LEV REV BY CAD GATE 870 2000 TL A ULS l 04 JE ADDED 500081 OLS 007 1 WAS 015 007 DICA 5 TERTE F ST PETERSBURG FLORIDA 33711 Y BY STEMS INC TEL 727 327 2123 REVDATEECO REVISION RECORD EE Bill of Material ASSEMBLY DATA LOGIC OPTICAL LABEL SENSOR 160 ITEM NUM PART NUMBER PART DESCRIPTION QTV 01 OLS 029A BLOCK MOUNTING 1 02 200376 CABLE 4 PIN gt gt gt 1 03 OLS 015 BUSHING 500 X 375 HEX X 1 12 1 04 200374 SENSOR DATALOGIC SLOT 1 05 L 1 2 03 WASHER UHMW 062 X 380 X 625 1 06 700015 GUIDE 1 SPLIT NYLON WEB 2 07 OLS 005 1 SHAFT SENSOR BRACKET 1 O7 A OLS 005 5 SHAFT SENSOR BRACKET 1 08 OLS 023 ROLLER LOWER IDLER 1 08 A OLS 023A ROLLER LOWER IDLER 1 09 L60 0035 BLOCK WEB DRAG 1 10 OLS 024 PLATE WEB DRAG PRESSURE 1 11 L 1 2 02 WASHER UHMW 031 X 375 X 625 1 12 OLS 021 SHAFT PINCH ROLLER 1 12 A OLS 021A SHAFT PINCH ROLLER 1 13 L60 001 1 SHAFT WEB DRAG 1 13 A OLS 006 STUD WEB DRAG STAND OFF 1 14 OLS 007 1 BRACKET SLIDE 1 15 OLS 009A BRACKET WEB SUPPORT 1 16 OLS 008 BRACKET MOUNTING 1 17 OLS 004 SHAFT MAIN SUPPORT 1 18 OLS 003 SHAFT MAIN SUPPORT W FLAT 1 19 500080 HANDLE 1 4 MALE RATCHET 1 20 500081 HANDLE 10 32 MALE RATCHET 1 Wide Label F ACCESSORIES OLS MANUAL OLS I 05
35. SS 1 29 L 114 T BAR LOWER REAR TIE 1 30 L 113 T BAR LOWER FRONT TIE 1 31 D L60 l 40D ASSEMBLY GUAGE 1 32 D L60 l 50D ASSEMBLY FRONT PANEL 1 32 C D L60 l 51D ASSEMBLY FRONT PANEL PLC 1 Left Hand Machine Wide Label PLC Models D See Drawing Custom Per Label Size F LABELERS L 60 MANUAL L60 I 00D dwg ASSEMBLY MAIN PRODUCT L 60 LABEL APPLICATOR DATE 1018 GTH X 160 1 000 D fH NEW VALVES BELT DRIVE OE Eer ur EE EE EE ka l Bill of Material ASSEMBLY FRONT SIDE PANEL L60 ITEM NUM PART NUMBER PART DESCRIPTION QTY 01 SC 006 COLLAR SET 376 X 62 X 250 6 02 L 172 02 WASHER UHMW 031 X 375 X 625 4 03 L60 0036 ROLL 4 1 2 WEB UPPER IDLER 2 03 A L60 0037 ROLL 6 1 2 WEB UPPER IDLER 2 04 L 121 D STUD 4 1 2 WEB STAND OFF 1 04 A L 121 D 1 STUD 6 1 2 WEB STAND OFF 1 05 L 143 ROLLER 3 LOWER IDLER ALUM 1 05 L 143 1 ROLLER 6 LOWER IDLER ALUM 1 06 160 0093 PANEL FRONT SIDE 1 06 D 160 00938 PANEL STAINLESS FRONT SIDE 1 07 160 0008 BAR COVER SUPPORT 1 08 L60 0007R ASSV 4 1 2 WEB IDLER 1 08 A L60 0007RW ASS 6 1 2 WEB RH IDLER 1 08 B L60 0007L ASS Y 4 1 2 WEB LH IDLER 1 08 C L60 0007LW 55 6 1 2 WEB LH IDLER 1 09 L60 0008A BAR COVER SUPPORT 1 10 L 167 BLOCK COMP SPRING RETAINING 1 11 L 165
36. TCH WILL CHANGE SIGNAL ACTIVE FROM LEADING TO TRAILING EDGE DEPENDING ON HOW THE SENSOR IS WIRED SWITCH 5 STOP LABEL SENSE SWITCH SELECTOR SWITCH WILL CHANGE SIGNAL ACTIVE FROM LEADING TO TRAILING EDGE DEPENDING ON HOW THE SENSOR IS WIRED JUMPERS HARDWARE ACTION SELECT JMP 6 7 START PRODUCT SWITCH TYPE SELECT POSITION 1 amp 2 SPDT OR COMPLIMENT POSITION 2 amp 3 SINGLE POLE INPUT NPN or PNP JMP 8 SINGLE POLE START SWITCH POLARITY POSITION 1 amp 2 SWITCHES TO POSITIVE 5 TO 24 VOLTS D C PNP POSITION 2 amp 3 SWITCHES TO GROUND NPN JMP 9 STOP SIGNAL SELECT STARWHEEL POSITION 1 amp 2 EXTERNAL SPDT SWITCH PEELER PLATE PHOTO CELLS POSITION 2 amp 3 ON BOARD PHOTOELECTRIC CIRCUIT 0 0 9 gt F LEV REV BY 3501 8TH AVENUE SOUTH ST PETERSBURG FLORIDA 33711 TEL 727 327 2123 AAAANON 2 BU OPTIONAL DELAYS ON DELAY 200216 OFF DELAY 200216 AIR ASSIST MUTUR RELAY DELAY 200216 P3 K K TERMINAL P N 200247 TO J3 4 PIN AMPHENLIL MALE 200016 SENSOR DATALOGIC SLOT 3 PIN AMPHENLIL FEMALE STANDARD PRUDUCT SENSE CYLINDER UP 3 PIN LABEL ADVANCE MICROSWITCH 200013 AMPHENOL MALE EFFECT SWITCH __ ____ _ PROXIMITY SWITCH __ 200032 IK OHM 1 4 WATT H 20
37. TERSBURG FLORIDA 33711 TEL 727 327 2123 LABELING SYSTEMS INC HHAWAN FUSE 3 AMP 200042 110Vac HOT BLK or BRN 110Vac HOT BLK L1 POWER SWITCH 200006 110Vac NEUT WHT or BLU 2 O GRN VARISTUR 200057 LABEL ADVANCE SIGNAL 3 PIN FEMALE AMPHENDL 200013 WHT GRN NAIS FPO C14RS PLC 240261 WHT GRN WHT URG EE ST var HE sd m PT CUDER S PIN FEMALE AMPHENDL 200017 E SA SCUM WHT RED EE vi je HEAD RETURN 3 PIN FEMALE AMPHENOL 200013 3 PIN MALE AMPHENOL 200014 BLK ane OUTPUTS CYLINDER UP PROX Y0 BLOW VALVE CYLINDER LOW PROX Y1 CODER CYLINDER START Ye TYPICAL WIRING FOR au Y3 TAMP VALVE LABEL SENSE Y4 AIR ASSIST VALVE HALL EFFECT PRUX m YS MOTOR RELAY SLIDE DUT PROX SWITCHES SLIDE HOME PROX 200344 MUTUR SWITCH 200007 DIODE 200228 iii O GRY 0 2 0 C4VDC MUTUR RELAY Y5 NW ARC 24 VDC 110 VAC 209020 RELAY SUCKET g a POWER SUPPLY NOTE RIGHT HAND MACHINE THIS WIRE IS CONNECTED TERM 10 CAPACITOR 250 VAC BLK STANDARD PRODUCT SENSE MICROSWITCH 200032 200117 6 PIN AMPHENUL MALE 200020 110 NEUT WHT TERMINAL 200255 m 318 LOH PCAOTI L
38. UCT SENSORS SENSOR FIBER OPTIC SMART EYE MARK II 210033 4 PIN AMPHENUL MALE 200016 SENSOR DATALOGIC SLOT 200374 7694A DIFFUSE 840200 SIGNAL 4 PIN LABEL SENSE LION LRD2100 AMPHENLIL MALE BLK RED BRN 7695 RE TRO REFLEETIVE 210003 SIGNAL _ ELECTRICAL DIAGRAM PRODUCT L 60 TAMP amp BLOW LABEL APPLICATUR REV JCAD NO 60 0111 3501 8TH AVENUE SOUTH ST PETERSBURG FLORIDA 33711 HHAWANN LYVd CHANGED WIRING OF PRODUCT SWITCH GL 1910 3 091 TM Ersal dB BELNC SYSTEMS INC TEL 727 327 2123
39. back down the star wheel arm activates a small micro switch breaking the circuit thus stopping the advance of the label web If the star wheel arm fails to activate the switch as it turns over the applier will dispense labels continuously NOTE If the unit is equipped with photoelectric label sensing or a clear label sensor the position of the sensors relative to the label is not critical in most cases The clear label sensor detects the difference in thickness from the label to the backing material Metalized graphics or alphanumeric characters will cause this sensor to false trigger Locate the sensor away from the path of metalized material Star Wheel Adjustment Procedures Loosen the two screws 2 and 7 which hold the mounting plate 9 to the mounting bracket 1 The screw hole 7 is slotted allowing the plate to move toward or away from the label guide support plate 6 With the star wheel 5 laving flat against the label web move the mounting plate 9 in toward the label web as far as it will go slowly bring it back until the micro switch 3 activates A small click will be heard when this occurs Tighten the screws 2 and 7 to hold the plate in this position To be sure that tightening the screws did not change the position of the plate check raising the star wheel off the label web A click should be heard when the star wheel is raised and also when it is lowered A further check should be made by p
40. bel to a product through the action of an air cvlinder mounted or blow on vacuum head The labeling process can be automatic when interfaced with a convevor or semi automatic with a table based product fixture When triggered 160 vacuum head extends to meet the product When the air cvlinder returns the vacuum head to the home position another label is indexed onto the head and is waiting to be applied to the next product The L60 BLOW vacuum head blows the label onto the product and another label is indexed and ready for the next product Switches There are two switches on the front panel of the applicator The Main switch turns the power on or off and if a Hot Stamp Coder is used will allow it to heat up The Motor switch controls the motor that turns the drive roller and waste rewind Fig 1 Product Detection The product can be detected on the leading or trailing edge To change from leading to trailing edge set switch 4 of the power module to the ON position See lower left of Drawing L15 D 02 Recommended Settings There are manv different label compositions so there is no one set of machine settings air pressure etc which will work on all tvpes of labels The following recommended air regulator settings will give the operator a place to start Set the air cvlinder pressure to about 15 psi The vacuum pump input pressure will varv according to label densitv and size which vou can start at 5 10 psi Turni
41. below the peeler plate edge This is done so the label will not contact the peeler plate edge as it is being tamped or blown onto the product Label deflecting off center of bevel Fig 14 With the product sensor plugged into the proper receptacle you can cycle the applicator by breaking the beam photo eye or tripping the foot switch or micro switch in the fixture The foot or micro switch in the fixture are used when the L60 is operated as a semi automatic labeling device while a photoelectric switch is used when the L60 is mounted in line for automatic label application When activated the motor will be turned on and the air will rush through the Air Assist Tube assisting the label transfer The amount of air rushing through the tube is most critical to a smooth transfer and ultimatelv the accuracy of the Label Applicator All the applicators are tested at the factorv and the Air Assist Tube airflow is set at that time However different label stocks react differently during the transfer process therefore the following procedure should be emploved if the proper label transfer cannot be achieved Page 15 Air Assist Tube The Air Assist Drawing L60 I 30D 26 is a tube with a series of holes through which air rushes assisting the transfer of the label to the Vacuum or Blow Head The air will rush through the tube when the motor is running and the label is being peeled and transferred Assist tube I
42. dwg 03 L 13 L 60 SL 1000 LABEL APPLICATORS DATE 70 1000 G T H X ULSs l 0D 0 5 0 ADDED 500080 AND 500081 0LS 007 1 WAS 015 007 i ca CHKD Uri er Sal ST PETERSBURG FLORIDA 33711 BY BY LABELING SYSTEMS INC TE 7 2123 REVISION RECORD usce ger 160 TAMPOR BLOW ON APPLICATOR RECOMMENDED SPARE PARTS PART 200160 100155 100158 100105 100110 100300 100125 VACUUM EJECTOR WITH PORTS 500300 200117 300198 200109 340261 200009 LIOSTA 105 128 C L 137 D L 143 1435 L 129 5 209020 100334 210052 18 100541 SUPPLY 120 TO 24VDC POWER 00251 100070 1000710 200010 20173 300066 100016 200042 SPRING UNWIND C 200006 BELT TIMING200XI087 POWER MODULE SE TOT SIE PLEASE READ CAREFULLY BEFORE NUMBER MONTH YEAR PRINTED CIRCUIT BOARD TOI Note R17 is Coder Dwell Time turn clockwise for longer dwell time 2125 320 REVE BOARD SHOWN IS SET FOR 1 15 APPLIER The Universal Power Module is designed to operate the 115 120 L30 R310 25 L60 and SL1000 series of label machines The L15 L20 130 RS10 and MP25 are set up the same The L60 amp SL 1000 are different See DEFAULT SETTINGS Below Coder output is adjusted by R17 top left board and operates in al
43. el turns up on a point and back down The drive roll should stop turning If the 160 is equipped with photoelectric label sensing or a clear label sensor pass the label through the opening until the motor stops ER DE Drive Roll does not START check the following 1 Is the product sensing switch plugged in side panel 2 15 the product sensing switch malfunctioning Check for make and break of switch listen for relay operation of electric eye 3 Is the power module plugged into its receptacle securely The power module is found on the back of the front panel inside the machine and can be seen by removing the top cover Drive Roll fails to STOP when star wheel turns over 1 Remove three screws and pull off star wheel cover See page 13 Lift up and let down star wheel by hand if drive roller still turns remove spring from pin on star wheel arm and pull Star Wheel Pivot Arm Assembly off Activate the switch by hand If drive roll still turns check for make and break with ohmmeter and replace if necessary 2 Check quick disconnect connections for proper contact 3 If Drive Roll stops when the switch is operated by hand replace the star wheel and adjust the star wheel assembly by loosening the two screws that hold the backing plate and move it to a position where the star wheel will open the switch when it turns on a point See page 12 for star wheel adjustment procedures If these adjustments fail to correct the problem re
44. ge 29 TECHNICAL SUPPORT When calling for Technical Support have your Model f 60 and the Serial Number ready located on the side opposite the roll of labels Email fiones universal1 com Web Site http www universal1 com Page 30 DRAWINGS AND BILL OF MATERIALS MAIN ASSEMBLV See Drawing L60 I 00D FRONT SIDE PANEL ASSEMBLV See Drawing L60 l 10D REAR SIDE PANEL ASSEMBLV See Drawing L60 I 20D 160 1 2001 BELT TENSIONER ASSEMBLV See Drawing SL 1 1 20 TAMP ASSEMBLV See Drawing L60 l 30D BLOW ASSEMBLV See Drawing L60 l 31D GAUGE ASSEMBLV See Drawing L60 l 40D FRONT PANEL ASSEMBLV See Drawing L60 l 50D FRONT PANEL PLC ASSEMBLV See Drawing L60 l 51D GUIDE ASSEMBLV See Drawing L60 l 60D VALVE ASSEMBLV See Drawing L60 l 70D UNWIND ASSEMBLV See Drawing UWA 13R l 00 WEBBING DIAGRAM See Drawing L60 W 00D TAMP PNEUMATIC DIAGRAM See Drawing L6O P OOD BLOW PNEUMATIC DIAGRAM See Drawing L60 P 01D LION EVE OPTICAL LABEL SENSOR ASSEMBLV See Drawing OLS l 04 DATA LOGIC OPTICAL LABEL SENSOR ASSEMBLV See Drawing OLS l 05 RECOMMENDED SPARE PARTS See List POWER MODULE SETUP SHEET See Drawing L15 D 02 ELECTRICAL DIAGRAM See Drawing L60 E 00D or L60 E 00D1 ELECTRICAL DIAGRAM PLC See Drawing L60 E 01D or L60 E 01D1 Note If your serial number ends with D1 then look at the drawings above that end in D1 Page 31 Dill of Material L60 LABEL APPLICATOR
45. has been achieved set the web guides on each side of the web NOTE To ensure the label feeds properiv onto the Vacuum Head 04 the Head 04 must be as close as possible to the edge of the peeler bar 10 without hitting it 1 Loosen the two Thumbscrews 05 that hold the Star Wheel Assembiv 06 2 Slide the assembiv up until the Star Wheel completelv turns over and is down on a flat side 3 Next slide the Star Wheel Assembiv 06 up or down until the point of the Star Wheel 07 catches the lead edge of a label 08 4 Tighten the Thumbscrews 05 5 Trigger the Product Switch 09 to dispense a label 6 It may be necessary to repeat steps 5 several times 7 It may also be necessary to adjust the air assist blow tube pressure See Air Assist Tube on page 9 NOTE The position of the label relative to the peeling edge can also be adjusted via the three turn dial on the front panel marked OFF DELAY if your machine is equipped with this feature Release the lock black tab and turn clockwise for more delay a Fig 17 SEEN LI te aT Page 19 LABEL SENSING STAR WHEEL The star wheel causes the applicator to stop dispensing a label When the star wheel is down flat side it will slide over the label until the lead edge of the next label contacts the point of the wheel causing the wheel to turn over As it turns up on a point and
46. l modes The dwell time is adjustable from to 0 5 seconds The next start signal or product signal will be ignored until the coder pulse is turned off NOTE IF YOU HAVE L 60 WITH FRONT amp REAR BOARD BOARD MUST BE SET UP AS L 15 DEFAULT SETTINGS L 15 60 SL 1000 SW1 SW1 SW1 1 1 1 281 2 28172 3E 5 3 4CBB 4 AE 5 1 5 1 1 12 3 PIN NUMBERS i gt PIN NUMBERS T 2 3 PIN NUMBERS PRODUCT NOTE THIS POSITION IS ON Note This Power Module UNIVERSAL POWER MODULE PARTE 20019 LABEL APPLICATOR DATE DRAWN BY 1997 G T H INSTALLING If the OLD Power module is available make sure the jumpers and dip switches are set like the OLD failed Power Module or according to this setup sheet is used for a variety of label applicators SWITCH 1 DELAY SELECT SWITCH OFF NO DELAY SWITCH ON START and STOP DELAYS SET BY DELAY CONTROLS FRONT PANEL START DELAY O TO 1 SEC STOP DELAY TO 0 1 SEC SWITCH 2 MACHINE MODEL SELECT SWITCH OFF L15 OPERATION SWITCH ON 160 OPERATION SEE NOTE NOTE IF YOU HAVE 1 60 WITH FRONT amp REAR BOARD BOARD MUSI BE SET UP AS L 15 SWITCH 3 CLUTCH BRAKE DELAY SELECT 415 SWITCH 3 w SWITCH 2 OFF SWITCH OFF 25 ms SWITCH ON ms L60 SWITCH 3 w SWITCH 2 ON SWITCH OFF BLOW ON SWITCH ON TAMP ON SWITCH 4 START PRODUCT SWITCH SELECTOR SWI
47. ng label 10 for example you may have to increase the tension on the brake arm spring Move spring attachment point to lower hole See Fig f 4 to keep the brake arm from bottoming out The length and speed figures mentioned above are only examples Your observation of the unwind operation will be the best indication of when a tension change mav be needed Dancer Arm Spring located in top hole Move to bottom hole for larger labels Fig 4 Page 9 WASTE REMOVAL 1 Toremove waste web turn off the machine and remove the rewind spool clamp Fig 5 2 Tearthe web first 3 While holding the rewind backing plate turn the whole waste web in the opposite direction and pull Page 10 MOUNTING THE L 60 The L 60 can be mounted from the bottom or the top The most common method is bottom mount see Fig 6 Fig 6 shows the L 60 mounted to the optional base plate with standoffs Fig 7 shows the top of an L 60 ordered with standard mounting and can accept a coder Fig 8 shows an L 60 Ordered for top mount Six holes have been provided in the two lower tie bars Anv combination mav be used The hole pattern most used is 6 1 2 square which is where the 4 legs are shown in Fig 6 All the holes are tapped 1 4 20 Page 11 THEORV OF OPERATION TAMP CVLINDER RETURN OPTIONS Dwell Timer Standard all 160 Applicators Dwell Time is the time duration of the signal that opens the valve which activates
48. ng the regulator knobs on the side of the machine can regulate air pressures Fig 1 Air regulators Fig 1 UN PACKING INSTRUCTIONS When the machine is received the shipping carton will contain the following items Fig 2 L 60 Body Unwind assembiv Unwind assembiv backing plate Unwind assembiv label roll retainer Air Fitting Part 100373 1 4 NPT x 3 8 10 of 3 8 hose Product switch in a padded envelope This manual in manila envelope SSO eS Extended peeler bar assembly OPTIONAL See notes below 5 1 6 2 7 3 A 8 Fig 2 When the machine is ordered with an extended peeler bar assembly it will be packed disassembled from the machine bodv Remove the machine body by placing your hands under the bottom for lifting Refer to the packing list and check all packing materials to insure all of the machine parts and accessories are accounted for Page 5 PRODUCT WARRANTV Universal Labeling Svstems Inc warranties all parts to be free from defects in material and workmanship for a period of one vear from the date of shipment from our facilitv This guarantee is based upon equipment being used 8 hours per day or 40 hours per week or in anv increment which does not total more than a single shift operation or 2 080 hours per year Warrantv will be reduced proportionally This warrantv does not cover parts failure caused bv lack of normal maintenance abuse or misuse of the equipment PERF
49. p Clutch Spring Retainer See Fig 25 below 2 With a flat head screwdriver turn the Slip Clutch Spring Retainer clockwise for more tension or counter clockwise for less tension Nut Page 24 SECTION 4 TROUBLESHOOTING Svmptom Label hesitates on deliverv Solution 1 Drive Roll dirtv Clean with mineral spirits 2 Idler Rollers binding Clean and adjust if necessary 3 Pullevs loose on shaft Tighten carefully Do not strip threads or Allen wrench receptacle 4 Drive Beltloose Tighten Belt Assembiv Svmptom Label does not alwavs peel from backing web Solution Trv increasing the Web drag tension device Svmptom Label hangs up on peeler bar edge when tamping or blowing onto product Solution 1 Try reducing or increasing the vacuum 2 Check the air assist pressure 3 Check the distance from the Vacuum head and peeler edge making sure thev are not too close Check Air supply Check Solenoid valves Make sure the Air regulators are turned on Adjust Vacuum Head See page 29 ON 25 TROUBLESHOOTING continued Should malfunctions occur the following procedure should determine where the problem is Remove label web from the machine Turn the switches ON Trip the product sensing switch The drive roll should start turning Slide the label web down under the star wheel or through the photo electric or clear label sensor until the star whe
50. set the power module This can be accomplished bv removing front panel Make sure that vou ground vourself before touching the circuit board Static electricitv can damage the board Place fingers on each side of circuit board DO NOT TOUCH ELECTRICAL COMPONENTS ON BOARD Move board side to side and push down to be sure board is seated in contacts on bottom Page 26 TROUBLESHOOTING continued 1 oS Is machine receiving power from power source Check the outlet with a voltmeter Are all electrical connections in place and tight Does motor and drive train turn freelv2 Turn machine off and turn drive roll bv hand Is machine webbed correctly Check webbing diagram Are drive roll and star wheel clean and operating properly Is any wiring fraved chafed or broken Is Belt Tensioner Assembly at correct tension Taunt Are adjusting screws and studs tight Are pulleys tight on shafts Tighten set screws carefully avoid stripping threads And or Allen wrench receptacle Page 2 TROUBLESHOOTING Registration Normallv at average speeds the Applicator will hold registration to within plus or minus 1 32nd inch Variations of more than those limits are normallv caused Problem 1 Label web binding Solution Check Web Guides Drawing 160 1 600 09 4 10 and Unwind Assembly Drawing UWA 13R l 00 for proper clearance Is peeler tape worn Drawing L60 l 30D 29 Problem 2 Drive Roll
51. t is our experience that as the roll of labels becomes smaller in diameter some labels tend to curl after they are peeled from the backing web The Air Assist tube blows the label up as it is being peeled assisting the label onto the Vacuum Head It is regulated a needle valve Drawing L60 l 30D 28 attached to the Air Assist Tube on the front of the machine This air is supplied bv the main incoming line and is subject to house line pressure Experience will tell vou how much air is needed to assist the label onto the vacuum head Adjusting the Assist Tube air pressure 1 Close the needle valve at the end of the Air Assist Tube by turning it clockwise 2 Cvcle the applicator bv triggering the Product Switch Assembiv NOTE The label will peel but not transfer to the head 3 Open the needle valve by turning it counter clockwise gt turn 4 Repeat steps 2 3 until the label transfers onto the head with little or no deviation from a straight line motion Page 16 WEBBING THE L60 Fig 16 O FRONT VIEW SIDE VIEW SIAR WHEEL lt a t m ii r _ N cs d M H iex AL nil Xe GS S 23 0007 a6 Turn off the Main Power switch 22 on the Front Panel Loosen the black thumbscrew 19 Slide off the removable label retainer 20 Place a roll of labels on the Unwind Hub 01 Loosen the Socket Head Cap Screw
52. t sensitivity Once the sensor is programmed the values are burned into the chip inside the sensor Page 21 LION SENSOR OPTIONAL Fig 20 Setup Procedure Remove labels and web from inside the sensor Center the Gain Adjust bv turning it four turns Counter clockwise Then turn the Gain Adjust back 2 turns clockwise Set the Zero Adjust to a point where the ERO light starts to come on While moving labels on the web through the sensor Set the Gain Adjust to a point where the Edge light starts to flash Keep Turing the Gain Adjust 1 2 turn clockwise The sensor is now to use ME od Fig 20A Gain Adjust Zero Adjust Page 22 SECTION 3 MAINTENANCE STARWHEEL MAINTENANCE After continued use the starwheel label sensor mav become fouled with glue and the points could become dull enough so that it might fail to catch the leading edge of a label thus allowing more than one label to be dispensed It should be cleaned and sharpened as follows Remove the 3 screws that hold the plastic black cover Remove the starwheel pivot assembiv and clean the starwheel with mineral spirits lighter fluid etc until the wheel turns freely If the points are dull sharpen placing the assembly flat on a piece of crocus cloth or other verv fine emerv clothes or paper See illustration below Gentiv the points by moving the assembly in one direction until all the points are sharp i e
53. ulling the label web under the star wheel until it starts to turn up on a point A click should be heard at this point and also as the star wheel drops back down ontoa flat side Be sure that the spring 8 is attached to the star wheel arm 4 as this assures a firm contact of the star wheel to the label 1 9 3 A 8 5 6 7 Fig 18 DATA LOGIC SENSOR OPTIONAL Auto SET button OUT Light READY Light Fig 19 1 Remove one label from the liner to a get a bigger liner area 2 Move the liner underneath the sensor cross hairs Push and hold Auto SET button until the green READY light turns off Let go of the button The READY light will begin to flash 4 Now move the label underneath the cross hairs Push and hold AUTO SET button until green Ready light turns off Let go of the button 5 The READY light will now be on solid The set procedure is now complete you make a mistake or something went wrong you can repeat the procedure 6 lfthe sensor is set up correctly the OUT light should come on in the label gap To make sure that it does move the label around under the cross hairs to see ifit false detects called hot spots anvwhere on the label 7 sensor detects hot spots on the label repeat steps 1 5 again This time when you put the label underneath the sensor put the specific hot spot under the cross hairs 8 Turning the power on or off does not affec
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