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Uniden GH 200 User's Manual

1. Sound Pressure dB A Sound Power dB A 4 0 hp 88 103 110 110 Measured at maximum normal load conditions gas only Dimensions ees eee ES RE H 200 160 73 4 24 61 AT 104 1 H 230 168 75 6 24 61 48 121 92 H300 195 87 8 24 61 48 121 92 311797B 33 Graco Standard Warranty Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equipment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or mainten
2. 200 amp 230 PULLEY GH300 LABEL BRACKET mounting engine GH130 200 amp 230 BRACKET mounting engine GH300 SLEEVE motor shaft GH130 200 amp 230 SLEEVE motor shaft GH300 ENGINE gasoline 4 0hp Honda GH130 ENGINE gasoline 5 5hp GH200 Qty ABA AR ARR m k hh Ref 126 133 153 154 160 161 162 Part 116298 803900 117632 119484 100002 15E888 195515 108851 15E764 15E973 C20010 Parts Drawing Engines Description ENGINE gasoline 6 5hp Honda GH230 ENGINE gasoline 9 0hp Honda GH300 REY square 3 16 X 1 25 GH130 200 amp 230 REY parallel square GH300 SCREW set sch DAMPENER motor mount GH130 200 8 230 DAMPENER motor mount GH300 VVASHER plain SPACER GH300 SHIELD GH300 SCREVV GH300 Engine Repair Rits 288678 248943 248944 248945 4 0 HP 5 5 HP 6 5 HP 9 0 HP A Danger and Warning labels are available at no cost Qty 1 D O OR 25 Parts Dravving All Sprayers Parts Dravving All Sprayers 26 ti8823a 311797B Parts List All Sprayers Ref 2 44 48 51 55 56 96 99 1014 115 117 1394 1444 148 170 172 173 Part 101754 119433 119432 803298 117284 15D862 154594 15E410 15F157 15E583 15K431 15K433 15K435 15K437 288261 288393 288734 248973 198492 15K440 115477 102040 119434 116969 311797B Description PLUG BELT GH130
3. 231 232 233 234 110838 116038 101354 108068 803298 100527 119426 198841 100084 116967 246173 15E599 100040 164672 244067 15C766 117285 15C765 Description VALVE assembly SPRING compression HANDLE valve NUT cap hex hd NUT hex WASHER wave spring GH130 amp 200 PIN spring straight GH130 8 200 PIN spring straight GH230 amp 300 SCREW flat head WASHER SCREW RETAINER BALL METALLIC SPRING COMPRESSION FILTER OIL SPIN ON HOUSING PLUG PIPE ADAPTER FILTER FLUID TUBE DIFFUSION PACKING O RING CAP FILTER Parts Qty pon Assman k k k k O k k k k LO JK M M M A Danger and Warning labels are available at no cost Included in Drain Valve Replacement Kit 235014 Included in Drain Valve Replacement Kit 235103 23 Parts Dravving Engines GH130 200 230 24 ti8813a Parts Drawing Engines 311797B Ref 23 24 30 34 43 88A 99 106 119 Part 100023 100132 113664 106212 110838 101566 108842 116645 112717 119438 116908 119401 194126 15F157 15E583 15B314 15E586 120590 802264 311797B Description WASHER flat GH130 200 amp 230 WASHER flat GH300 SCREW cap hex hd GH130 200 amp 230 SCHREVV cap hex hd GH300 NUT lock GH130 200 amp 230 NUT lock GH300 SCREVV cap hex hd GH130 200 amp 230 SCREW cap hex hd GH300 VVASHER GH130 200 amp 230 VVASHER GH300 PULLEY 5 50 in GH130
4. Start engine and operate pump for 30 seconds Turn engine OFF Check hydraulic oil level and fill with Graco hydraulic oil page 6 311797B 266 FIG 5 311797B 264 gt ti8818a Hydraulic Oil Filter Change Hydraulic Oil Filter Change Figure 6 Removal 22 N 1 Relieve pressure page 7 2 Place drip pan or rags under sprayer to catch hydraulic oil that drains out 3 Remove drain plug 2 page 26 Allow hydraulic oil to drain 4 Unscrew filter 227 slowly oil runs into groove and drains out rear Installation 1 Install drain plug 2 and oil filter 227 Tighten oil filter 3 4 turn after gasket contacts base 2 Fill with five quarts of Graco hydraulic oil 169236 5 J gallon 20 liter or 207428 1 gallon 3 8 liter 3 Check oil level FIG 6 16 311797B Displacement Pump Displacement Pump GH130 Only Figures 7 12 See manual 311845 for pump repair instructions Removal 1 Flush pump 2 Relieve pressure page 7 3 Fig 7 Remove suction tube 114 and paint hose 63 remove at swivel end P7 4 Fig 8 Push retaining ring 120 up push out pin 92 97 120 7 Tk ti2272b FIG 8 5 Fig 9 Loosen jam nut 86 Unscrew pump 111 ti2272c FIG 9 311797B Installation If pin 92 works loose parts could break off and project through the air resulting in serious injury or property dam age Make
5. down Turn engine OFF Pry rod up or down until hydraulic motor shifts Displacement pump operates but output Piston ball check not seating properly Service piston ball check See manual is low on upstroke 311845 Piston packings worn or damaged Replace packings See manual 311845 Displacement pump operates but output Piston packings worn or damaged maa packing nut or replace packings is low on downstroke and or on both maa manual 311845 strokes Intake valve ball check not seating service intake valve ball check See man properly ual 311845 Suction tube air leak Paint leaks and runs over side of wetcup Tighten wet cup enough to stop leakage Throat sacking worn or damaged Replace packings See manual 311845 Excessive leakage around hydraulic Piston rod seal worn or damaged Replace these parts motor piston rod wiper Fluid delivery is low Pressure setting too low __ Increase pressure SS pung outlet fier T Used pump outlet filter If used lean filter Air in fluid pump or hose heck or loose connections on siphon P ren Loose intake suction Electric motor does not operate Tripped circuit breaker heck circuit breaker at power source Reset motor switch Check hydraulic fluid level often Do not allow it to become too low Use only Graco approved hydraulic fluid 8 311797B Notes Notes 311797B 9 Hydraulic Pump Hydraulic Pump Figure 2 Removal Let hydraulic syste
6. fluid that s heated can become very hot during operation To avoid severe burns do not touch hot fluid or equipment Wait until equipment fluid has cooled completely PERSONAL PROTECTIVE EQUIPMENT You must wear appropriate protective equipment when operating servicing or when in the operating area of the equipment to help protect you from serious injury including eye injury inhalation of toxic fumes burns and hearing loss This equipment includes but is not limited to e Protective eyewear e Clothing and respirator as recommended by the fluid and solvent manufacturer e Gloves e Hearing protection 311797B Component Identification Component Identification SERIAL PART NO E pe lt ET ee NE ammer me 10 TM ProConnect Inlet strainer standard 12 Inlet strainer option 311797B 5 General Repair Information General Repair Information To reduce risk of serious injury do not touch moving parts with fingers or tools while testing repair Shut off sprayer when repairing Install all covers gaskets screws and washers before operating sprayer 1 Keep all screws nuts washers gaskets and electrical fittings removed during repair procedures These parts are not normally provided with replacement assemblies 2 Test repair after problem is corrected 3 If sorayer does not operate properly review repair procedure to verify procedure was done correctly If necessary see Troubl
7. sure pin is properly installed If the pump jam nut 86 loosens during operation the threads of the bearing housing and drive train will be dam aged Tighten jam nut 86 as specified 1 Fig 10 Screw jam nut 86 to bottom of pump 111 threads Screw pump 111 completely into manifold Unscrew pump 111 from manifold until pump outlet aligns with hose Hand tighten jam nut 86 then tap 1 8 to 1 4 turn with hammer or torque to 75 ft lb 101 N m ti2272d FIG 10 2 Fig 11 Slowly pull engine starter rope until pump rod pin hole is aligned with hydraulic rod hole Fig 8 Push pin 92 into hole Push retaining ring 120 into groove 120 gt E FIG 1 1 ti2272e 3 Fig 12 Fill packing nut with Graco TSL ti2272f FIG 12 17 Displacement Pump ProConnect Displacement Pump ProConnect GH200 230 300 Only Figures 13 27 See pump manual 311845 for pump repair 5 Fig 15 Slide coupler cover 193 up to fully expose rod couplers 179 Removal ve 1 Flush pump 2 Relieve pressure page 7 3 Fig 13 Remove suction hose 114 C pe Sn 4 88292 FIG 15 oi 7 6 Fig 16 Remove rod couplers 179 il i K M DA levra Fi A Ferd TEEN NVA GT NE MAO ERT F LA 188274 ALL L FIG 13 4 Fig 14 Remove paint hose fitting 190 and paint hose ap IA lt lt j 179 63 from pump m NEDI PO 7 Fig 17 Remove p
8. 15 10 Fig 2 Connect suction tube 114 11 Install drain plug 2 torque to 110 in Ib 12 4 N m Install oil filter 227 tighten 3 4 turn after gasket contacts base Fill hydraulic pump with Graco hydraulic oil page 6 through elbow 221 port until full Fill reservoir with remaining hydraulic oil 12 Start up and allow pump to operate at low pressure for approximately 5 minutes to purge all air 13 Check oil hydraulic oil and top off if required CO ONOG R 311797B Hydraulic Pump 227 222 172 2 ee dt ti8821b FIG 2 311797B 11 Fan Belt Fan Belt Figure 3 Removal Installation 1 Thread belt 44 around drive pulley 43 and fan pulley aff 96 willis 2 Let engine 119 down to put tension on belt 3 Rotate belt guard 117 down 4 Tighten belt guard knob 55 1 Relieve pressure page 7 2 Loosen belt guard knob 55 3 Rotate belt guard 117 up 4 Lift engine 119 up to remove tension on belt 44 5 Remove belt from pulley 43 and fan pulley 96 ti8815a ti8814a FIG 3 12 311797B Engine Engine Figure 4 Removal Installation NOTE All service to the engine must be performed by 1 Install rocker plate 99 dampeners 153 and washers an authorized HONDA dealer 154 on engine 119 with four screws 23 washers 7 and nuts 24 torque to 125 in Ib 14 1 N m 2 Install engine and rocker plate 99 on sprayer 3 Swing motor retainer bracket
9. 200 230 BELT GH300 SCREW hex head GRILL fan guard NUT hand O RING PULLEY fan BRACKET mounting engine GH130 200 amp 230 BRACKET mounting engine GH300 LABEL GH130 LABEL GH200 LABEL GH230 LABEL GH300 RAIL belt guard assembly GH130 amp 200 RAIL belt guard assembly GH230 amp 300 GUARD belt assembly painted GH130 amp 200 GUARD belt assembly painted GH230 amp 300 LABEL LABEL SCREW mach torx pan hd NUT lock hex SCREW shoulder socket head NUT lock Qty k k N DN AP A m 176 184 200 201 202 203 204 206 207 208 209 211 212 214 219 220 221 222 223 224A 225 226 211 284A 287 120087 260212 100527 15J513 101754 120604 15E476 116919 15E587 154594 15J363 156401 119426 120726 237686 288733 246178 249003 110792 15B438 117560 15A464 198699 120634 117471 198585 120184 Parts Drawing All Sprayers SCREVV set 1 4 X 1 2 SCREVV hex vvasher hd thd form VVASHER TANK reservoir PLUG pipe GASKET reservoir BRACKET retainer motor FILTER TUBE suction PACRING o ring COVER reservoir PACRING o ring SCREVV CAP breather filler WIRE ground with clamp PUMP hydraulic GH130 PUMP hydraulic GH200 PUMP hydraulic 230 300 FITTING elbow male 90 KNOB pressure SCREVV set socket head LABEL control TUBE hydraulic case drain FITTING elbow with o rings SCREW LABEL FITTING ADanger and Warning
10. 204 in Tighten motor nut 205 4 Install Fan Belt page 10 1 Relieve pressure page 7 2 Remove Fan Belt page 10 3 Loosen motor nut 205 Swing motor retainer bracket 204 out 4 Remove engine 119 and rocker plate 99 from sprayer 5 Remove four screws 23 washers 7 and nuts 24 and remove rocker plate 99 dampeners 153 and washers 154 from engine 119 ti5407a FIG 4 311797B 13 Hydraulic Motor Rebuild Hydraulic Motor Rebuild Figure 5 Removal 1 Relieve pressure page 7 2 Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair 3 GH130 Models Follow Steps 2 5 of pump removal instructions page 17 GH200 GH230 GH300 Models Follow Steps 4 8 of pump removal instructions page 18 4 Remove hydraulic lines 271 288 from fittings 266 at top left and right side of hydraulic motor 5 Loosen jam nut 264 6 Unscrew and remove hydraulic motor cap 265 7 Slide piston rod hydraulic motor cap assembly A from hydraulic motor cylinder 263 8 Remove yoke 257 a Clamp hydraulic motor cap 265 in vise with hydraulic motor piston rod facing up b Use shortened Allen wrench to remove two screws 260 from spring retainer 261 Remove yoke spring retainer piston and trip rod assembly from hydraulic motor cap FLYING PARTS HAZARD Detent spring has high energy potential If detent spring is released without
11. 30 311797B Parts List Ref Part 12940 15B063 14340 15K430 15R432 15R434 15R436 15H953 15J278 15J279 193710 15B564 117739 112342 112561 24616 117283 247 288344 248 15J219 24979 114231 250 15B463 25179 117645 252 1 105765 25316 108014 25470 178226 25579 192656 25616 178207 257vV 246610 239 240 2420 24310 24410 24510 248823 258v 117494 2597 100069 260 104092 2617 15J465 2639 246176 248991 2649 15A726 311797B Description LABEL LABEL GH130 LABEL GH200 LABEL GH230 LABEL GH300 MANIFOLD GH130 MANIFOLD GH200 MANIFOLD GH230 amp 300 SEAL seat valve SCREW cap socket VVIPER rod BEARING rod PACKING block PACRING o ring CLAMP pump ROD displacement NUT lock hex standard RETAINER spring SPRING compression PACKING o ring PACKING o ring SEAL piston PISTON BEARING piston YOKE assembly with trip rod GH230 amp 200 YOKE assembly with trip rod GH230 amp 300 SPRING compression BALL SCREW cap sch STOP SLEEVE hydraulic cylinder kit GH130 amp 200 SLEEVE hydraulic cylinder kit GH230 amp 300 NUT jam Qty k k k k m m NJ k k m m k m m JAN m m m k k m m nu NN gt 2657 2669 26779 268v 269v 2710 2129 213 214 2 5 276 279 280 2824A 283A 288 289 290 117607 198629 15E596 117609 117328 117441 116813 15J819 15J846 105510 101550 15B
12. 804 192840 15J824 15J845 15J863 15J503 288741 Parts Drawing All Sprayers CAP cylinder head FITTING elbow std thd SCREW cap hex head PACKING o ring WASHER sealing TUBE hydraulic supply GH130 amp 200 TUBE hydraulic supply GH230 amp 300 FITTING tee branch str thd FITTING nipple straight VALVE ball FITTING nipple hydraulic TUBE hydraulic supply GH130 TUBE hydrualic supply GH200 230 amp 300 WASHER lock spring hi collar SCREW cap sch LABEL LABEL TUBE hydraullic return GH130 TUBE hydraulic return GH200 TUBE hydraulic return GH230 amp 300 SHIELD rod model 255096 only KIT repair pin spacer LL O O k AD AO ADanger and Warning labels are available at no cost Included in Hydraulic Motor Repair Kit 288758 GH130 288759 GH200 288760 GH230 amp 300 Included in Trip Rod Piston Kit 288735 GH130 288736 GH200 288737 GH230 amp 300 t Included in Seal Kit 246174 31 GH 180 amp 200 Sprayers with Spray Gun and Hoses GH 130 200 Sprayers vvith Spray Gun and Hoses Ref No 202 202a 202b 202c Part No 287036 243341 277322 246220 Description Qty KIT gun Contractor 1 3300 psi 227 bar 22 7 MPa Includes 202a 202d HOSE grounded nylon 1 4 in ID 1 cpld 1 4 18 npsm 50 foot 15 m spring guards both ends 3300 psi 227 bar 22 7 MPa HOSE grounded nylon 3 16 in ID 1 202 cpld 1 4 npt m x 1 4 npsm f 3
13. Repair GRACO GH 130 GH 200 GH 230 GH 300 Hydraulic Sprayers 3117978 Use vvith Architectural Coatings and Paints 3300 psi 2 8 MPa 228 bar Maximum Working Pressure List of models provided on page 2 B R R R na ls Important Safety Instructions Read all warnings and instructions in this manual Save these instructions Contact Graco Customer Service your local Graco distributor or our website www graco com to obtain a manual in your language ti5380a English Graco Inc P O Box 1441 Minneapolis MN 55440 1441 Copyright 2007 Graco Inc is registered to l S EN ISO 9001 Models Models ETL CSA UL 120 Vac 253 09 253959 253962 253981 A HUmHmu Electric Motor Kit Options 288474 GH130 120VAC 60Hz 20A CAS UL approved 288473 GH130 120VAC 60Hz 15A 248950 GH200 GH230 120VAC 60Hz 20A CSA UL approved 248949 GH200 GH230 120 VAC 60Hz 15A 248946 EH200 HD1200 240VAC 50Hz 13 4A 2 311797B Models Warnings The following Warnings are for the setup use grounding maintenance and repair of this equipment The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure specific risks Refer back to these Warnings Additional product specific warnings may be found throughout the body of this manual where applicable d WARNING FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in wor
14. able assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es ADDITIONAL WARRANTY COVERAGE Graco does provide extended warranty and wear warranty for products described in the Graco Contractor Equipment Warranty Program TO PLACE AN ORDER contact your Graco distributor or call 1 800 690 2894 to identify the nearest distributor All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice MM 311797 Graco Headquarters Minneapolis Inte
15. ance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reason
16. due care detent spring and balls could fly into the eyes of the disassembler Wear safety glasses when removing or installing detent spring and balls Failure to wear safety glasses when removing detent spring could result in eye injury or blindness 14 9 Cover spring retainer 261 with a rag to contain detent spring 258 and balls 259 when they are removed from yoke Remove detent balls and spring Remove spring retainer 10 Put yoke in vise and remove piston rod assembly from yoke Installation 1 Put hydraulic motor cap 265 in vise 2 Install yoke 257 spring retainer 261 piston and trip rod assembly in hydraulic motor cap 265 Use shortened Allen wrench to install two screws 260 in spring retainer to secure piston rod assembly to hydraulic motor cap 3 Slide piston rod assembly into hydraulic motor cylinder 263 4 Screw down hydraulic motor cap 265 Unscrew hydraulic motor cap until inlet and outlet align with hydraulic line fittings and test hole in hydraulic motor cap points toward belt guard 117 5 Torque jam nut 264 against hydraulic motor cap 265 to 150 ft lb 17 N m 6 Fig 5 Install hydraulic lines 271 288 to fittings 266 to top left and right side of hydraulic motor torque to 40 ft lb 54 2 N m 7 GH130 Models Follow Step 2 of pump installation instructions page 17 GH200 GH230 GH300 Models Follow Steps 2 7 of pump installation instructions page 19 8
17. eshooting Guide page 7 for other possible solutions 4 Install belt guard before operation of sprayer and replace if damaged Belt guard reduces risk of pinching and loss of fingers see preceding WARNING Grounding Ground sprayer with grounding clamp to earth ground for safe sprayer operation when using solvent based materials Fig 1 6250 FIG 1 SAE O Ring Installation 1 Unscrew lock nut to touch fitting I 2 Lubricate o ring A 3 Screw in fitting hand tight ti5415a 4 Unscrew fitting until oriented properly ti5416a 5 Tighten lock nut to indicated torque Make sure washer is seated properly without pinching o ring a Pe AV ti5417a 311797B Maintenance Maintenance Pressure Relief Procedure The system pressure must be manually relieved to pre vent the system from starting or spraying accidentally Fluid under high pressure can be injected through the skin and cause serious injury To reduce the risk of an injury from injection splashing fluid or moving parts fol low the Pressure Relief Procedure whenever you e are instructed to relieve the pressure e stop spraying e check or service any of the system equipment e or install or clean the spray tip Lock gun trigger safety Turn engine ON OFF switch to OFF 3 Move pump valve to OFF down and turn pressure control knob fully coun
18. foot 0 9 m spring guards both ends 3300 psi 227 bar 22 7 MPa Contractor Spray Gun 1 Includes 517 RAC X SwitchTip and HandTite Guard See 309639 for parts 202a ti5413a GH 230 amp 300 Sprayers with Spray Gun and Hoses Ref No 202 202a 202b 202c 2020 32 Part No 287042 240797 2 322 246240 159841 Description Qty KIT gun Silver 1 3300 psi 227 bar 22 7 MPa Includes 202a 202d f 202b HOSE grounded nylon 3 8 in ID 1 cpld 3 8 18 npsm 50 foot 15 m spring guards both ends 3300 psi 227 bar 22 7 MPa HOSE grounded nylon 3 16 in ID 1 cpld 1 4 npt m x 1 4 npsm f 3 foot 0 9 m spring guards both ends 3300 psi 227 bar 22 7 MPa Silver Spray Gun 1 202a Includes 517 RAC X SwitchTip and HandTite Guard See 309740 for parts ADAPTER 3 8 X 1 4 in npt 1 202 ti5413b 311797B Technical Data Technical Data prayer Viotor HF uld Inle uld Outlet in Pressure Reservoir Delivery in psi bar Capacity gpm lpm Gallons Liters H 130 OG 4 0 0 0 en am romm H 200 3300 1 25 55 0 047 1 3 8 em em eae Fey H 230 3300 1 25 6 5 0 053 1 3 8 3 8 een em pem a H 300 3300 1 25 0 057 1 3 8 3 8 len em Basic Sprayer VVetted Parts Zinc and nickel plated carbon steel stainless steel PTFE acetal chrome plating leather V Maxt UHMWPE alumi num stainless steel tungsten carbide ceramic nylon aluminum Sound Levels
19. in El JOY L gi ti8830a FIG 16 i j A va Vay K F JIE ti8828a si SN FIG 14 es I FIG 17 18 311797B Displacement Pump ProConnect Installation Support pump with your hand before opening t handle 1 Fig 20 If needed place pump rod in adjustment casting and pull pump to lengthen rod 8 Fig 18 Open clamp 247 LV V FIG 20 ti8833a 2 Fig 21 Install pump 1 11 in sprayer FIG 18 Led DAN TAN ve L T NAF 2 AN V HA 9 Fig 19 Remove pump 111 from unit B SSF NE EX K NO a at i 111 11 i ti8959a FIG 21 Fic 19 ti8832a 3 Fig 22 Close clamp 247 around pump 111 and push it closed kT 1 EF L NOTE Closing force on T handle can be adjusted if needed by inserting pin into adjustment hole and turning Adjustment hole NA ml ti8958a FIG 22 311797B 19 4 Fig 23 Install pin FIG 23 5 Fig 24 Slide coupler cover 193 up to expose pump rod Install rod couplers 179 over rod 193 179 179 ti8956a FIG 24 20 Displacement Pump ProConnect 6 Fig 25 Slide couple cover 193 down over rod couplers 179 FIG 25 7 Fig 26 Open clamp and align pump outlet with hose fitting 190 Install paint hose fitting 190 and paint hose 63 to pump connection close clamp U 63 ti8954a FIG 26 8 Fig 27 In
20. k area can ignite or explode To help prevent fire and explosion Use equipment only in well ventilated area Eliminate all ignition sources such as pilot lights cigarettes portable electric lamps and plastic drop cloths potential static arc Keep work area free of debris including solvent rags and gasoline Do not plug or unplug power cords or turn power or light switches on or off when flammable fumes are present Ground all equipment in the work area See Grounding instructions Use only grounded hoses Hold gun firmly to side of grounded pail when triggering into pail If there is static sparking or you feel a shock stop operation immediately Do not use equipment until you identify and correct the problem Keep a working fire extinguisher in the work area SKIN INJECTION HAZARD High pressure fluid from gun hose leaks or ruptured components will pierce skin This may look like just a cut but it is a serious injury that can result in amputation Get immediate surgical treatment s Do not point gun at anyone or at any part of the body Do not put your hand over the spray tip Do not stop or deflect leaks with your hand body glove or rag Do not spray without tip guard and trigger guard installed Engage trigger lock when not spraying Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment PRESSURIZED EQUIPMENT HAZARD Fluid from the gun dispense valve lea
21. ks or ruptured components can splash in the eyes or on skin and Cause serious injury e Follow Pressure Relief Procedure in this manual when you stop spraying and before cleaning checking or servicing equipment e Tighten all fluid connections before operating the equipment e Check hoses tubes and couplings daily Replace worn or damaged parts immediately ELECTRIC SHOCK HAZARD Improper grounding setup or usage of the system can cause electric shock e Turn off and disconnect power cord before servicing equipment Use only grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on sprayer and extension cords Do not expose to rain Store indoors 311797B 3 Models AX WARNING MOVING PARTS HAZARD Moving parts can pinch or amputate fingers and other body parts e Keep clear of moving parts e Do not operate equipment with protective guards or covers removed e Pressurized equipment can start without warning Before checking moving or servicing equipment follow the Pressure Relief Procedure in this manual Disconnect power or air supply EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury e Do not exceed the maximum working pressure or temperature rating of the lowest rated system component See Technical Data in all equipment manuals Use fluids and solvents that are compatible with equipment wetted parts See Technical Data in all equipment man
22. labels are available at no cost LL k 00 SHS SS O2 m m m k MD DD m JAN m m m m m k 27 Parts Dravving All Sprayers GH200 230 300 _ 114 28 GH130 Parts Drawing All Sprayers ti8820a 311797B Parts List All Sprayers Ref 63 86 89 92 103 110 111 114 120 122 Part 243814 193031 15D000 15J141 288732 241920 288466 288467 288468 288251 288252 116551 162485 311797B Description HOSE coupled NUT retaining GH130 CLIP drain line PIN pump GH130 KIT drain hose DEFLECTOR threaded PUMP kit displacement GH130 PUMP kit displacement GH200 PUMP kit displacement GH230 amp 300 HOSE suction GH130 HOSE suction GH200 230 amp 300 RING retaining GH130 ADAPTER nipple GH130 Qty m sk k k k k 124 1 9 186 18 188 189 190 193 194 195 196 197 198 199 114958 277377 107505 15J413 120583 15J410 155699 15H957 156698 119566 288472 288480 117559 189920 Parts Drawing All Sprayers STRAP TIE COUPLER PACKING O RING FITTING PUMPQD NUT HAND FITTING QD FITTING ELBOW STREET COVER COUPLER PACRING o ring VVASHER garden hose INLET FILTER NUT strainer inlet O RING STRAINER Included in Accessory Kit 288481 N d m m m k k m m k DD A 29 Parts Dravving All Sprayers Parts Dravving All Sprayers 267 PE 189 N ti8824a
23. m cool before beginning service 1 Relieve pressure page 7 2 Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair 3 Remove drain plug 2 and oil filter 227 and allow hydraulic oil to drain Fig 2 Disconnect suction tube 114 Disconnect pump 111 page 15 Remove screw 172 nut 173 and belt guard 117 Raise motor and remove belt 44 Remove two set screws 176 and fan pulley 96 Remove case drain tube 225 10 Remove elbow 221 11 Remove tube 276 from elbow 226 Remove elbow 226 from hydraulic pump 220 12 Remove eight screws 212 reservoir cover 209 filter assembly 206 and gasket 203 13 Remove four screws 277 and hydraulic pump 220 from reservoir cover 209 COND OF CO 10 Installation 1 Install hydraulic pump 220 to reservoir cover 209 with four screws 277 torque 90 110 in Ib 10 1 12 4 N m 2 Install gasket 203 and reservoir cover 209 with eight screws 212 torque 110 5 in Ib 12 4 0 5 N m 3 Install elbow 226 in hydraulic pump 220 Install elbow 226 in tube 276 Torque to 25 ft lb 33 9 N m Install elbow 221 torque to 15 ft lb 20 3 N m Install case drain tube 225 torque to 15 ft lb 20 3 N m Install fan pulley 96 with two set screws 176 Raise motor and install belt 44 Install belt guard 117 with screw 172 and nut 173 Connect pump 111 page
24. rnational Offices Belgium China Japan Korea GRACO INC P O BOX 1441 MINNEAPOLIS MN 55440 1441 www graco com 1 2007 34 311797B
25. sary If operating in an unusually dusty environment check filter daily and replace if necessary Replacement elements can be purchased from your local HONDA dealer WEEKLY DAILY Remove any debris or media from hydraulic rod AFTER EACH 100 HOURS OF OPERATION Change engine oil Reference Honda Engines Owner s Manual for correct oil viscosity SEMI ANNUALLY Check belt wear page 10 replace if necessary YEARLY OR 2000 HOURS Replace hydraulic oil and filter with Graco hydraulic oil 169236 5 gallon 20 liter or 207428 1 gallon 3 8 liter and filter 116909 Replace belt SPARK PLUG Use only BPR6ES NGR or W20EPR U NIPPONDENSO plug Gap plug to 0 028 to 0 031 in 0 7 to 0 8 mm Use spark plug wrench when installing and removing plug Troubleshooting Troubleshooting PROBLEM CAUSE SOLUTION as engine pulls hard won t star Hydraulic pressure is too hig urn hydraulic pressure knob counter clock Gas engine does not start Switch OFF low oil no gasoline Consult engine manual supplied Gas engine doesn t work properly Faulty engine Consult engine manual supplied Elevation Refer to Engine Repair Kit 4 0 hp 288678 5 5 hp 248943 6 5 hp 248944 9 0 hp 248945 Gas engine operates but displacement pump doesn t operate Increase pressure Displacement pump outlet filter if used Clean the filter is dirty or clogged Replace page 12 Hydraulic motor not shifting Set pump valve OFF Turn pressure
26. stall suction hose 114 to bottom of pump 111 114 FIG 27 311797B Notes Notes 311797B 21 All Sprayers ae mr ee ee eee 22 Parts eee OL k k a R na n ti8822a Parts 311797B Parts List All Sprayers Ref 35 39 54 5 58 59 60 610 620 63 70 5 794 81 914 103 112 116 121 132 150 Part 112827 119420 119408 156306 111841 15C780 15C972 224807 235014 15E022 111699 243814 120211 15B563 15J645 188350 189246 192027 194317 288732 248818 288169 248815 116756 109032 245103 150a x 193710 150b 193709 150c 114797 311797B Description BUTTON snap WHEEL pneumatic GH130 amp 200 VVHEEI pneumatic GH230 amp 300 WASHER flat GH130 amp 200 WASHER plain 5 8 GH230 8 300 HANDLE GH130 PIN grooved GH130 BASE valve GH130 VALVE replacement kit GH130 SEAT valve GH130 GASKET seat valve GH130 HOSE CLIP retaining GH130 8 200 CLIP retaining GH230 amp 300 WASHER GH130 amp 200 WASHER GH230 amp 300 LABEL SLEEVE cart LABEL HOSE drain HANDLE cart FRAME cart GH130 8 200 CART frame GH230 amp 300 ELBOW SCREW mach pnh VALVE drain GH200 230 300 SEAL valve SEAT valve GASKET Bo k k k M k M M KM KM k k k k k M M M M KM lt Ref 150d Part 150e 114708 150f 15G563 150g 116424 174 180 182 199 200 213 215 216 217 227 228 229 230
27. ter clockwise 4 Unlock trigger safety Hold metal part of gun firmly to side of grounded metal pail and trigger gun to relieve pressure 5 Lock gun trigger safety 6 Open pressure drain valve Leave valve open until ready to spray again If you suspect that the spray tip or hose is completely clogged or that pressure has not been fully relieved after following the steps above VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually then loosen completely Now clear tip or hose NO For detailed engine maintenance and specifications refer to separate Honda Engines Owner s Manual supplied DAILY Check engine oil level and fill as necessary DAILY Check hydraulic oil level and fill as necessary DAILY Check hose for wear and damage DAILY Check gun safety for proper operation DAILY Check pressure drain valve for proper operation 311797B DAILY Check and fill the gas tank DAILY Check that displacement pump is tight DAILY Check level of Throat Seal Liquid TSL in dis placement pump packing nut Fill nut if necessary Keep TSL in nut to help prevent fluid buildup on piston rod and premature wear of packings and pump corrosion AFTER THE FIRST 20 HOURS OF OPERATION Drain engine oil and refill with clean oil Reference Honda Engines Owner s Manual for correct oil viscosity WEEKLY Remove engine air filter cover and clean ele ment Replace element if neces
28. uals Read fluid and solvent manufacturer s warnings Check equipment daily Repair or replace worn or damaged parts immediately Do not alter or modify equipment For professional use only Use equipment only for its intended purpose Call your Graco distributor for information Route hoses and cables away from traffic areas sharp edges moving parts and hot surfaces Do not use hoses to pull equipment Comply with all applicable safety regulations PRESSURIZED ALUMINUM PARTS HAZARD Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment Such use can cause serious chemical reaction and equipment rupture and result in death serious injury and property damage SUCTION HAZARD Never place hands near the pump fluid inlet when pump is operating or pressurized Powerful suction could cause serious injury CARBON MONOXIDE HAZARD Exhaust contains poisonous carbon monoxide which is colorless and odorless Breathing carbon monoxide can cause death Do not operate in an enclosed area TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and dispose of it according to applicable guidelines BURN HAZARD Equipment surfaces and

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