Turbo Chef Technologies TurboChef Tornado User's Manual
Contents
1. Unobstructed Airflow Fan 300 CFM 8 5 CMM Discharge to Ambient wm i Unobstructed Airflow 2 0 Simm 2 0 51mm Notes 1 Must be included by contractor FIGURE 5 Built in Installation ARTITIO SOU 4 ARIF PARTITION OUNTER TOP TABLE 23 584 mm fo PARTITION ABOVE COUNTER TOP j 23 584 mm y ABOVE COUNTER TOP K y K e GRILL DEEP FRYEF TURBOCHEF 2 OVEN 2 Il ine i o L m 12 152 mm MINIMUM FIGURE 6 Installation Near Open Heat Source OPTIONAL INSTALLATION ITEMS Oven Restraint Kit P N TC3 0242 The Oven Restraint Kit is an optional system intended to hinder the oven from moving forward during use and or cleaning It will not prevent the oven from falling off a countertop if the legs are allowed to slide off the edge or if the oven is inten tionally or forcefully pulled off 305 mm MINIMUM Proper installation instructions are included with the Oven Restraint Kit If additional help is needed call Customer Service at 800 90TURBO 1 214 379 6000 or your Authorized Distributor 7 8 ASSEMBLY AND INSTALLATION 1092 mm 24 610 mm m 27 8 706 mm2. Tornado Owner s Manual FOR THE TURBOCHEF TORNADO SPEED COOK OVEN Accelerating the World of Cooking 800 90TURBO 1 214 379 6000 Part Number NGC 1006 Revision D April 2007 MODEL SERIAL NUMBER INSTALLED BY INSTALLATION CHECKED BY SERVICE CENTER NAME NUMBER For service or information WITHIN NORTH AMERICA CALL Customer Service at 800 90TURBO or Sales amp Marketing at 866 90TURBO OUTSIDE NORTH AMERICA CALL 1 214 379 6000 or Your Authorized Distributor Accelerating the World of Cooking IMPORTANT SAFETY INFORMATION PLEASE READ FIRST WARNING Improper installation adjustment alteration service or maintenance can cause A property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment This product employs an exposed radiant heating element on the bottom of the cavity This element is HOT during operation and will remain at dangerous temperatures after the unit is switched off NEVER attempt to touch the element during operation or while the oven is warm DO NOT store or use gasoline or any other flammable vapors or liquids in the vicinity of this or any other appliance The information contained in this manual is important for the proper installation use and maintenance of this oven Adherence to these procedures and instructions will result in satisfactory cooking results and lo
3. m Some products such as whole eggs and sealed containers for example closed glass jars may explode and should not be heated in this oven o Use this appliance only for its intended use as described in this manual o This appliance should be serviced only by qualified service personnel Contact the nearest authorized service facility for examination repair or adjustment o Keep cord away from heated surfaces amp DO NOT allow children to use this appliance Zl DO NOT use corrosive chemicals or vapors in this appliance This type of oven is specifically designed to heat cook or dry food It is not designed for industrial or laboratory use a DO NOT operate this appliance if it has a damaged cord or plug is not working properly or has been damaged or dropped See Power Supply Cord Replacement found on page ii K DO NOT cover or block any openings on the appliance amp DO NOT store this appliance outdoors zl DO NOT use this product near water for example near a kitchen sink in a wet basement or near a swimming pool a DO NOT immerse the cord or plug in water DO NOT let the cord hang over the edge of the table or counter DO NOT use a water jet for cleaning K fz WARNING Liquids or other foods must not be heated in sealed containers since they are likely A to explode WARNING Microwave heating of beverages can result in delayed eruptive boiling therefore care A must be taken when
4. 1 Lock the wheels of the oven cart 2 Place the oven on the oven cart A WARNING Do not attempt to lift the oven with fewer than 2 people A WARNING When lifting the oven position at least one person on each side WARNING Do not lift the oven from the front and back WARNING Do not transport ovens on cart when stacked 4 Remove the oven legs There will be holes in the oven where the legs used to be ASSEMBLY AND INSTALLATION FIGURE 4 Double Stacking Ovens Nn Align holes in oven with holes on oven cart Different sets of holes are provided on cart to accommodate either the Tornado or C3 6 Install bolts with washers by running them up through the cart surface and into the holes in the oven where the legs were See Figure 3 Double Stacking Ovens Figure 4 1 Ensure the surface that will hold the stacked ovens can support the weight 500 lbs 227 kg 2 Allow each oven time to cool and then unplug 3 If you are stacking the ovens on a TurboChef oven cart make sure that the bottom oven is bolted to the cart and wheels are locked see previous section 4 Attach the Stacking Bracket P N TC3 0323 to the back of the bottom oven a Remove the screws marked with gray arrows in Figure 4 b Align the holes on the Stacking Bracket with the holes on the oven and reinstall the screws NOTE Orient the bracket as shown in Figure 4 5 ASSEMBLY AND INSTALLAT
5. menu item and the running cook time NOTE If a menu item contains no cook set tings the oven will momentarily display No Cook Setting and return to the IDLE screen NOTE If the oven door opens during a cook cycle the display reads Pause When the door is closed a Resume option appears Continue cooking by pressing the soft key adjacent to Resume NOTE If a fault is detected during a cook cycle cooking is terminated and an error message or fault code will flash at the bottom of the screen When the cook cycle completes the oven will beep and display Please Remove Food from Oven Figure 19 If the food is done cooking remove the food WARNING Inside of oven is HOT Remove food with caution 16 OPERATING THE TORNADO OVEN 01 15 COXING MISC BAKE BISCUIT FIGURE 17 Enter Cook Time Screen FIGURE 18 Cook Screen Beer PLEASE REMOVE E DONS SAVE TIME FIGURE 19 Please Remove Food Screen FIGURE 20 Done Screen 7 If the DONE screen is enabled the user has the After a selection is made the oven will cook the option to cook the item more or save an altered cook time the cook time would have been altered only from the ENTER COOK TIME screen See Figure 20 If Cook More is selected close the oven door and choose one of the following options a Cook More cooks the inside of the food item more b Brown More cooks the outsid
6. 625 676 mm or the depth of the cart Assembly instructions are included with the carts If additional help is needed call Customer Service at 800 90TURBO 1 214 379 6000 or your Authorized Distributor Wf FIGURE 9 Insert Smart Card LOADING A MENU FROM A SMART CARD At some point you may be required to overwrite the existing menu settings with new ones via a smart card Please note that once the procedure below is completed the old menu settings will be perma nently lost 1 Ensure the oven is in the OVEN OFF COOLING DOWN mode 2 Enable the LOAD MENU function a Simultaneously press the UP and DOWN keys b Enter the code 6 3 6 8 M E N U and press ENTER c Press 9 to enable LOAD MENU 3 Remove the lower access panel Figure 9 4 Insert smart card into oven Figure 9 5 Press the bottom left soft key 6 Select LOAD MENU FROM CARD The menu on the smart card will load to the oven 7 When this process completes the oven will beep Remove the smart card and reattach the lower access panel ASSEMBLY AND INSTALLATION SAVING A MENU TO A SMART CARD At some point you may be required to save your existing menu settings to a smart card for example if the control board needs to be replaced Please note that once the procedure below is completed any existing menu settings on the smart card will be permanently lost 1 Ensure the oven is in the OVEN OFF COOLING DOWN mode 2 Enable
7. FIGURE 7 24 610mm Cart with a Single Oven Oven Carts P N TC3 0143 1 amp P N TC3 0143 2 There are two carts 18 457 mm TC3 0143 2 and 24 610 mm TC3 0143 1 available for use with the Tornado oven See Figures 7 and 8 above Both carts can be used with single or stacked ovens Dimensions for the two carts are listed below 18 457 mm Cart Height with single oven with stacked ovens Width with single oven with stacked ovens Depth with single oven with stacked ovens 24 610 mm Cart Height 18 STA 56 27 8 27 8 27 8 26 625 37 6 37 6 24 457 mm 940 mm 1422 mm 706 mm 706 mm 706 mm 676 mm 955 mm 955 mm 610 mm 37 6 955 mm BODDODODODD 62 1575 mm e E E il ED 0D0D0DODOD _ 50 25 1276 mm 31 25 794 mm A 26 625 676 mm FIGURE 8 24 610mm Cart with a Single Oven with single oven with stacked ovens Width with single oven with stacked ovens Depth with single oven with stacked ovens 43 62 27 8 27 3 27 8 26 625 37 6 37 6 1092 mm 1575 mm 706 mm 706 mm 706 mm 676 mm 955 mm 955 mm Depth with the oven door s open With the door s closed the depth is 26
8. Near Open Heat Source Figure 6 When placing a TurboChef oven near an open heat source strictly adhere to the following o Verify oven location has a minimum 6 152 mm clearance on top and minimum 2 51 mm of clearance on each side o If the oven is being placed near a grill or stove there must be a divider between the oven and the open heat source with a minimum of 6 152 mm between the oven and the divider o If the oven is being placed near a fryer there must be a divider between the oven and fryer with a minimum of 12 305 mm between the oven and the divider o The height of the divider must be greater than or equal to the height of the oven 23 584 mm Ventilation Requirements The TurboChef Tornado oven has been tested by Underwriters Laboratory which has concluded that this oven can be installed and operated ventless for all food items except for fatty raw proteins such as bone in skin on chicken uncooked hamburger fat laden steaks etc NOTE In no event shall the manufacturer assume any liability for damages or injuries resulting from installations which are not in compliance with the instructions and codes previously listed OVEN ASSEMBLY Oven Assembly 1 Carefully remove packing materials from the wire rack 2 Open the cook cavity door 3 Remove packing materials from inside the oven 4 Place wire rack in oven 2 0 51mm ASSEMBLY AND INSTALLATION 2 0 51mm
9. and begin warmup NOTE After one 1 hour in the OFF mode the display goes to minimum intensity to prevent burn in Press any key to re illuminate Power Up 1 If the display is dim press any key to re illuminate The OFF screen will be displayed Figure 12 NOTE The OVEN OFF screen displays Cooling Down if the cook cavity temperature is in excess of 150 F 65 C Once the cook cavity has cooled to below 150 F 65 C the OFF screen will no longer display Cooling Down NOTE For U S models the OFF screen displays the operating voltage FIGURE 12 Off Screen 0v z ON FIGURE 13 Warming Up Screen 2 Press the Oven On soft key to turn the oven on and begin warmup 3 The WARMING UP screen will display Warming Up the cook cavity temperature CC and the IR Temperature IR Figure 13 4 When the cook cavity temperature is within 7 F 5 C of the pre defined set temperature the oven will display Ready to Cook and an alarm will sound The Display will immediately advance to the IDLE screen from which the user can select a food group VOLTAGE SENSING The oven is factory configured for 240 VAC Once plugged in the oven will determine if the incoming voltage differs from the current setting If the oven senses a 208 voltage supply you will be asked to change the voltage selection by selecting the indicated voltage Figure 14 NOTE The oven will not ask to be rec
10. closed Reset high limit located in the bottom left corner of the oven rear wall o Call Customer Service O Perform self test page 26 and call Customer Service o Repeat warm up and allow oven to idle for five 5 minutes F3 Magnetron Current Low O Microwave circuit defective O Perform self test page 26 and call Customer Service F4 Door Monitor Defective O Oven door switches are out of order O Perform self test page 26 and call Customer Service F5 Magnetron Over Temperature O Blockage of cool air into the oven o Rear cooling fan exhaust guard is clogged O Check for paper towels or anything that may be obstructing cool air into the oven O Check rear fan to see if it is free of debris Clean as required MAINTENANCE AND TROUBLESHOOTING ISSUE POSSIBLE CAUSE S RESOLUTION F6 EC Temp O Blockage of cool air into O Check for paper towels or anything the oven that may be obstructing cool air into the oven O Rear cooling fan exhaust O Check rear fan to see if it is free of guard is clogged debris Clean as required Wave Guide o User abuse o Call Customer Service Cover is broken or damaged For Customer Service call 800 90TURBO 1 214 379 6000 or your Authorized Distributor CATALYTIC CONVERTER The catalytic converter is installed in the return air duct behind heater assembly A qualified technician must perform the removal or ins
11. differently o Air provides color caramelization and texture when moisture is not active o Microwave rapidly cooks a product and keeps the product s moisture moving Although the Tornado oven is a speed cook oven thinking in terms of conventional cooking methods can be a great help in establishing a good starting point from which to begin testing and refining a recipe s settings By looking at the cooking process behind three different types of products the following examples highlight the connection between traditional cook ing methods and the world of speed cooking Example l Frozen Pizza A frozen pizza will have to be defrosted cooked and then finished These three stages defrost cook and finish correspond to speed cooking as follows Defrost High microwave to bring the item out of the frozen state Cook Microwave and air are used to cook the Item Depending on the item cooking may need to take place over several Events to maximize the quality 2i 22 RECIPE DEVELOPMENT AND COOKING TIPS Finish Little to no microwave is used The air is moderate to high to finish the caramelization of the product and achieve the desired color A recipe might look like this STEP EVENT TIME AIR WAV Defrost 1 30 10 100 Cook 2 40 50 90 Finish 3 30 60 30 4 0 10 0 5 0 10 0 6 0 10 0 Example 2 French Fries amp Frozen Puff Dough Items Just like wi
12. in SNOOZE mode all oven operations are turned off but the heaters remain on The cook cavity will remain at the set temperature and the actual IR temperature will drop 200 F 104 C below the IR set temperature By default SNOOZE mode is disabled To enable disable SNOOZE mode From the COOLING DOWN or OFF mode simul taneously press the BACK and ENTER keys 2 Enter the code 7 6 6 9 S N O Z and press ENTER 3 When prompted pressing 9 will enable the SNOOZE mode Pressing any other numeric key will disable the SNOOZE mode OPERATING THE TORNADO OVEN 19 To access SNOOZE mode ja Ensure SNOOZE mode is enabled see preceding steps From the IDLE mode press the BACK key to turn the oven off Press the bottom left soft key to enter SNOOZE mode or press the bottom right soft key to proceed to the COOLING DOWN mode If SNOOZE mode was selected the oven will enter SNOOZE mode From SNOOZE mode press the bottom left soft key to proceed to the COOLING DOWN mode or press the bottom right soft key to turn the oven back on 20 OPERATING THE TORNADO OVEN This page left intentionally blank RECIPE DEVELOPMENT AND COOKING TIPS Recipe Development and Cooking Tips DEVELOPING RECIPES TurboChef ovens use a combination of hot air and microwave energy to cook food While experience with a convection or microwave oven will reveal both similarities and significant differences
13. or cleaner residue to accumulate on the sealing surfaces DO NOT operate the oven if it is damaged It is particularly important that the oven door close properly and that there is no damage to the door bent hinges and latches broken or loosened door seals and sealing surfaces DO NOT have the oven adjusted or repaired by anyone except a factory authorized service technician GROUNDING INSTRUCTIONS This appliance must be grounded In the event of an electrical short circuit grounding reduces the risk of electric shock by providing an escape wire for the electric current This appliance is equipped with a cord that has a grounding wire with a grounding plug The plug must be plugged into an outlet that is proper ly installed and grounded Consult a qualified electrician or serviceman if uncertain about the ability to fol low grounding instructions or if doubt exists as to whether the appliance is properly grounded The Tornado is equipped with a connector for equipotential grounding To comply with the national electrical codes of your country you are required to use it a DO NOT use an extension cord If the power supply cord is too short have a qualified electrician or serviceman install an outlet near the appliance SAVE THESE INSTRUCTIONS INTRODUCTION POWER SUPPLY CORD REPLACEMENT If the power supply cord is damaged it must be replaced by the manufacturer its service agent or a similarly qualified pers
14. skids ELECTRICAL SPECIFICATIONS NGC I Phase 60 Hz Operating Voltage 208 240 VAC Current Draw 30 Amps Phase 1 Phase Frequency 60 Hz Plug NEMA 6 30 Max Input 5990 6675 watts Microwave Input Power 3500 watts Smart Voltage Sensor Technology automatically senses the supply voltage and allows the user to configure the oven to the correct setting 208 or 240 with the touch of a button NOTE The Smart Voltage Sensor Technology does not compensate for lack of or over voltage situations It is the responsibility of the owner to supply voltage to the unit according to the above specifications NGCEW 3 Phase WYE 50 Hz Operating Voltage 400 VAC Current Draw 16 Amps Phase Frequency 3 Phase 50 Hz Plug TEC 309 5 PIN 32 A Heaters Input Power 6300 watts Microwave Input Power 3500 watts NGCED 3 Phase Delta 50 Hz Operating Voltage Current Draw Phase Frequency Plug Heaters Input Power Microwave Input Power NGCUK I Phase 50 Hz Operating Voltage Current Draw Phase Frequency Plug Heaters Input Power Microwave Input Power NGCBK I Phase 60 Hz Operating Voltage Current Draw Phase Frequency Plug Heaters Input Power Microwave Input Power NGCUD 3 Phase 50 60 Hz Operating Voltage Current Draw Phase Frequency Plug Heaters Input Power Microwave Input Power NGCUK I Phase 50 60 Hz Operating Voltage Current Draw Phase Frequency Plug Heaters Input Power Microwave Inpu
15. steps described below are all computer controlled 1 The internal heaters transfer energy to the recirculating airflow 2 The recirculating airflow circulates at speeds up to 60 mph 100 km h down and around the food item 3 Simultaneously a bottom radiant heater provides heat transfer to the bottom of the food product 4 The recirculating air passes through a Catalytic Converter where excess grease and odors are combusted and removed 5 Working in parallel with the recirculating airflow and bottom IR element the microwave system couples microwave energy from the bottom of the cavity evenly into the food items NOTE An easy way to understand our cooking is to think of the microwave cooking from the inside out and the airflow cooking from the outside in The two energy gradients meet and greatly reduce the cook time 3 ASSEMBLY AND INSTALLATION Assembly and Installation INSTALLATION INSTRUCTIONS The TurboChef Tornado is manufactured to comply with applicable CE NSF UL cUL TUV PSE GOST R FDA and FCC requirements All equipment is designed and certified for safe opera tion when installed in accordance with local and or national codes It is the owner and or installer s responsibility to comply with any codes that may exist Install the oven only in accordance with the proce dures detailed in this manual CE We A WARNING Death injury and equipment damage can result from improper installatio
16. technology in different ways For a list of suggested cooking materials for use with the Tornado oven see the Ovenables section on the following page o The oven s state It is recommended that the oven be on for at least 30 minutes prior to developing recipes Don t be Afraid to Experiment In developing recipes don t be afraid to experiment Write down current settings and then start testing variations Old recipes can always be re programmed into the oven in a matter of seconds NOTE After entering or editing a recipe it is best to back out of the Edit Mode and run the Recipe in the On Mode NOTE C3 and Tornado recipes and cook settings are not interchangeable OVENABLES When cooking with the Tornado using the following products will help prolong the life of the oven and enhance food quality Dual Ovenable Paper Board o Pactiv Pressware o Champion recently purchased by Pressware o Chinet Company Ovenware II Although designed as single use dual ovenable paper board paper pulp and plastics can usually sustain multiple uses before being disposed In addition to reducing the number of dishes to wash these products perform well and do not break when dropped in the middle of a busy kitchen Dual ovenable paper board paper pulp and plastics can serve as the packaging material from the food manufacturer and in some cases can function as the serving container as well Crimped paper board is Pressw
17. the SAVE MENU function a Simultaneously press the UP and DOWN keys b Enter the code 6 3 6 8 M E N U and press ENTER c Press 9 to enable LOAD MENU The oven will return to OVEN OFF COOLING DOWN d Simultaneously press the UP and DOWN keys e Enter the code 7 2 8 3 S A V E and press ENTER The oven will return to the OVEN OFF COOLING DOWN screen 3 Remove the lower access panel Figure 9 4 Insert smart card into oven Figure 9 5 Press the bottom left soft key 6 Select SAVE MENU TO CARD The menu on the oven will load to the smart card 7 When this process completes the oven will beep Remove the smart card and reattach the lower access panel 9 10 ASSEMBLY AND INSTALLATION This page left intentionally blank COMMON OPERATING TERMS II Common Operating Terms OVEN OPERATING COMPONENTS Display The display is the primary interface to relay mes sages to the operator Keypad The keypad is the primary interface for the opera tor to enter commands to the oven Cook Cavity Cavity in which the food products are cooked MODES AND STATES Mode A mode is a software environment that allows cer tain operations to occur These modes consist of OFF WARM UP IDLE COOK COOL DOWN EDIT and TEST Off Mode When in the OFF mode the cook cavity tempera ture is below 150 F 65 C and power is not being supplied to the oven s main components the con vection blower heaters magnetron c
18. the door to check the product a Cook items wrapped in plastic or any type of cling film m Put products in the oven until ready to cook m Use cleaning agents that are not approved for the oven Allow any cleaning solution or water to remain on the cook cavity floor after cleaning or at any other time m Place excessive weight on top of the oven TROUBLESHOOTING In order to save time and money please perform the following steps prior to calling for warranty service Reference Table 1 on page 27 1 Press the BACK key until the oven screen reads Cooling Down or Oven Off 2 Record the serial number near the top of the screen Place foil or metal objects of any kind in the oven Bo Nn ioe Simultaneously press the 4 and 6 keys to view the oven faults Record the cook count second line on the screen and any faults F1 to F6 that have occurred Press the ENTER key and then the Self Test soft key to initiate an oven self test Once all subsystems are tested record which ones if any display a Fail message Press the BACK key until the oven screen reads Cooling Down or Oven Off Press the bottom right soft key to turn on the oven Allow the oven to warm up to its set temperature Upon completing the above steps please have the information recorded ready when calling Customer Service at 800 90TURBO 1 214 379 6000 or w
19. 240 International Pkwy Suite 105 Carrollton Texas 75007 USA 1 214 379 6000 PHONE 1 214 379 6073 FAX Customer Service 800 90TURBO 1 214 379 6000 turbochef com
20. Cleaner P N 103180 USA 103380 Intl Oven Guard P N 103181 USA 103381 Intl nylon scrub pad cleaning towel Step I Prepare the Oven o Turn oven off by pressing the BACK key o The oven will display OVEN OFF COOLING DOWN DO NOT attempt to clean oven during the cool down cycle Cooling takes appx 90 minutes WARNING The oven operates at appx 500 F A 260 C and may cause injury if not allowed time to cool properly Step 2 Remove the Lower Access Panel o Wipe out any crumbs that have collected Step 3 Remove and Clean the Cooking Surface o If rack wash rinse and sanitize o If baking stone gently dry scrub If the stone gets wet let it thoroughly air dry Step 4 Lift Bottom Element o Be sure the bottom element is cool prior to lifting A WARNING The bottom element operates at appx 1000 F 537 C Step 5 Remove Particles and Spray Oven Interior with TurboChef Oven Cleaner o Using a damp towel remove large food particles o If stubborn stain is present sparingly spray TurboChef Oven Cleaner onto the stain o Allow cleaner to penetrate for five 5 minutes DO NOT saturate the bottom of the oven with water or oven cleaner Step 6 Clean Oven Interior o Using a nylon scrub pad clean the oven door and cook cavity A CAUTION DO NOT apply pressure to the wave guide covers Breaking will result in a non warranty service call Step 7 Wipe Out Oven Interior o Wipe oven door bottom element
21. ING DOWN or OFF mode simultaneously press the UP and DOWN keys 2 Enter the code 8 4 3 3 T I D E and press ENTER 3 When prompted pressing 9 will enable EDIT mode Pressing any other numeric key will disable EDIT mode COOKING OPTIONS TIME DONE AND SNOOZE The Enter Cook Time Screen Enable the ENTER COOK TIME screen to provide the option to change the cook time of a recipe before a cook cycle initiates see page 15 To enable disable the ENTER COOK TIME screen 1 From the COOLING DOWN or OFF mode simul taneously press the BACK and ENTER keys 2 Enter the code 8 4 6 3 T I M E and press ENTER 3 When prompted pressing 9 will enable the ENTER COOK TIME screen Pressing any other numeric key will disable the ENTER COOK TIME screen The Done Screen Enable the DONE screen to provide the option to Cook an item longer after the completion of a cook cycle Save a changed cook time only if the ENTER COOK TIME screen is also enabled See page 16 To enable disable the DONE screen 1 From the COOLING DOWN or OFF mode simul taneously press the BACK and ENTER keys 2 Enter the code 3 6 6 3 D O N E and press ENTER 3 When prompted pressing 9 will enable the DONE screen Pressing any other numeric key will disable the DONE screen The Snooze Mode Enable the SNOOZE screen to allow for fast oven recovery whenever the oven is turned off When the oven is
22. ION 5 Remove the legs of the oven that will be placed on top This requires two or more persons at least one person to lift and one person to unscrew the legs 6 Remove the screws from the oven that will be placed on top as marked with black arrows in Figure 4 7 Place the oven on top of the oven that has the stacking bracket attached A WARNING Do not attempt to lift the oven with fewer than 2 people AN WARNING When lifting the oven position at least one person on each side Do not lift the oven from the front and back and do not use the handle to lift the oven 8 Align the holes on the Stacking Bracket with the holes on the top oven and reinstall the screws WARNING Do not stack ovens over two high Built In Installation Figure 5 TurboChef ovens are designed to be installed on a countertop or table They are not intended for built in or enclosed installation Built in or enclosed installation is defined as installing an oven in any structure that surrounds the oven by five sides i e top rear side panels and base If installation must be built in the operator must ensure the following o Minimum of 300 cfm 8 5 cmm of supplement flow within the cabinet o Minimum clearances of 2 51 mm to every surface In addition the operator will be responsible for compensating any extra time required to service the product due to removing the product for serviceability Installation
23. MERICA LIMITED WARRANTY DISCLAIMER OF DAMAGES TurboChef disclaims all incidental special and consequential damages including but not limited to loss of use lost revenue or profits or substitute use suffered by you or any third party whether arising in contract tort including negligence or otherwise resulting from any breach by TurboChef or its service agents of this warranty or resulting from the manufacture use or defects of or in the Equipment even if TurboChef was apprised of the possibility of such damages CUSTOMER INDEMNITY You agree to indemnify defend and hold TurboChef harmless from all third party claims demands judgments fees and costs directly or indirectly arising out of or related to your use of the Equipment You further agree to indemnify and hold TurboChef harmless from any incidental consequential or special damages suffered by you including lost revenue or profits loss of use or substitute use during periods of Equipment failure or loss of use TERRITORY This warranty is valid in the United States of America Canada and Puerto Rico GOVERNING LAW ENTIRE WARRANTY This warranty shall be governed and construed in accordance with the laws of the State of Georgia USA except with respect to its provisions regarding conflicts of laws The warranty described herein is the complete and only warranty for Equipment and supersedes all prior oral or written agreements and understandings that may have existe
24. and cook cavity using a damp towel Step 8 Clean Lower Access Panel Area amp DO NOT spray any chemical in this area or into any other openings in the oven such as the louvers in the side panels or the cooling fan on the back cover Doing so will damage critical electrical components and result in a non warranty service call Step 9 Lower the Bottom Element and Reinstall the Cooking Surface and Lower Access Panel Step 10 Apply Oven Guard and Clean Oven Exterior o Spray Oven Guard on towel Wipe sides of cook cavity and inside of door DO NOT spray Oven Guard directly into cook cavity or wipe on nozzle plates bottom element o Wipe the oven exterior with a clean damp towel o Oven is ready to turn on 26 MAINTENANCE AND TROUBLESHOOTING TIPS FOR PROLONGING OVEN LIFE DO o Ensure the oven is cleaned daily o Use only TurboChef Oven Cleaner o Remove items from the oven as soon as they are cooked o Use only microwave safe TurboChef approved cooking accessories in the oven o Review cooking instructions to ensure oven settings are correct for corresponding products o Call Customer Service 800 90TURBO or 1 214 379 6000 or your Authorized Distributor immediately if wave guide covers are broken o Keep this manual for future reference DO NOT Lift the oven by its handle a Slam or mishandle the oven door a a 8 Operate the oven without food in the cook cavity m Frequently open and close
25. are The crimps relax during cooking These containers will not accept a dome lid however they can be sealed with lidding film Dual ovenable pulp paper products Chinet Co Ovenware II are molded They perform similarly to Pressware but do not deform and will accept a snap on dome lid after cooking These products look best in black as light colors slightly discolor in the oven RECIPE DEVELOPMENT AND COOKING TIPS 23 Both products are available in many shapes and sizes and are priced proportionately The smallest suitable size should be used to minimize cost Usable life can be extended 2 3 times by using an inexpensive baking sheet as a liner Baking Papers Sheets o Silicone coated or Quillon In many cases paper baking sheets can be used alone in the oven The need for Pressware Ovenware II is mostly to contain significant fat moisture from some foods during cooking Silicone treated baking sheets are more suitable to TurboChef applica tions and the paper comes in different weights Quillon paper does work but will discolor and become brittle much more easily Ceramics Earthenware Corningware Ceramics stone earthenware and corningware can be successfully used in the oven These products may absorb a bit more microwave energy than the paper or plastic products but this is easily adjusted in the cook setting often without extending cook times The ability to be used almost indefinitely makes these products advantag
26. cordance with TurboChef s speed cook oven owner s manual as may be updated by TurboChef from time to time the Manual a copy of which is provided to you with the Equipment or otherwise will be furnished to you upon request is excluded from this warranty This warranty does not apply to damage or failure which results in TurboChef s or its service agent s sole opinion from failure to provide a suitable installation and operating environment including power and HVAC and facilities as pre scribed by the Manual misuse abuse accident neglect power failure or power surges over or under voltage or to damage or failure from flood fire lightning or other natural or man made disasters or other Acts of God or to Equipment that has missing or altered serial numbers Modifications and Repair Equipment that has been modified or altered by persons other than TurboChef or its service agents or Equipment that has had non approved devices or connection items attached thereto is excluded from coverage under this warranty Repair of the Equipment by anyone other than TurboChef or its authorized service agents will void all warranties on the Equipment NORTH AMERICA LIMITED WARRANTY 3I Accessories Accessories and parts collectively Accessories that are consumed in the normal course of Equipment operation or maintenance are excluded from this warranty Failure of or damage to Equipment or components from the use of non approved cl
27. d between us relating to Equipment warranties The terms of this warranty may not be altered amended or modified except by a signed writing from TurboChef Any purported alteration amendment or modification by a service agent or anyone else will not be enforceable against TurboChef WARRANTY PARTS RETURN TurboChef Technologies Inc Attention Warranty Parts 2801 Trade Center Drive Suite 110 Carrollton Texas 75007 INTERNATIONAL LIMITED WARRANTY International Limited Warranty This Limited Warranty shall apply to the sales of all TurboChef Tornado Series ovens the Equipment manufactured by TurboChef Technologies Inc TurboChef and sold to purchasers outside of the United States Canada Puerto Rico Central and South America by an Authorized Distributor of TurboChef International the Authorized Distributor LIMITED WARRANTY You the purchaser You have entered into a sales contract with the Authorized Distributor for the purchase of the Equipment This Limited Warranty is made to you by the Authorized Distributor from whom you purchased the Equipment with the support of TurboChef Subject to the limitations stated below the Authorized Distributor warrants to You that the quantity and specification of the Equipment delivered to You shall be as set out in the Authorized Distributor s acceptance of your order and that the Equipment will be free from any material defects in the product and workmansh
28. duced to 400 425 F 204 218 C and the IR Set Temperature must be reduced to 500 F 260 C Used within the constraints of the material plastic containers hold their shape well and can accept a snap on lid designed for the application making them suitable for HMR applications Foods can be shipped in the container from the manufacturer with a film seal lid Remove the film for cooking and snap on a dome lid after cooking These containers are easily formed to most shapes and configura tions and have an upscale look and presentation NordicWare Constructed from heavy duty high temperature plastics NordicWare products are a valuable utility in the oven especially in a ribbed tray or oval plate which is good for heating seafood pasta or side items These products are ideal because of their low cost and ability to be reused What Not To Use The following products are not suggested for use in the Tornado oven Metal pans amp Metal foil m Plastic wrap Wax paper Non toughened glass amp Wood containers skewers ok m Non ovenable plastics Cutlery Temperature probes m Tie tags m Styrofoam Non ovenable paper products MAINTENANCE AND TROUBLESHOOTING 25 DAILY MAINTENANCE FOR THE TORNADO When cleaning the oven use only TurboChef Oven Cleaner Any other cleaning products can damage critical parts resulting in a non warranty service call Supplies and Equipment TurboChef Oven
29. e of the food item more c Cook and Brown More cooks both the inside and outside of the food item more item an additional 25 of the original cook time at a minimum of 10 seconds By default the DONE screen is enabled To enable disable it see page 19 8 Repeat steps 5 through 7 until the food item is done cooking TURNING THE OVEN OFF From the IDLE screen press the BACK key until the oven displays Cooling Down or Oven Off EDIT GROUPS GROUP SET TEMP 500 F PRESS ENTER OPERATING THE TORNADO OVEN 17 lt GROUP A gt ITEM 1 CaJNT 0 COOKTIME 01 30 IRSET TEMP 1150 F AMME YAIR YANAVE WARMINGUP FIGURE 21 Edit Temperature Screen FIGURE 22 Group Select Screen Edit Mode FIGURE 23 Edit Recipe Screen EDITING A FOOD ITEM Changing the Edit Pin Number By default the EDIT PIN number is 9 For instructions on changing the EDIT PIN number contact Customer Service at 800 90TURBO or 1 214 379 6000 Editing a Food Item 1 From the COOLING DOWN or OFF mode simultaneously press the UP and DOWN keys 2 Enter the code 9 and press ENTER 3 Using the UP and DOWN arrow keys change the cook cavity set temperature if necesary This is the temperature at which all items will cook 4 Press ENTER 5 Select the group that contains the food item you wish to edit by pressing the adjacent soft key Figure 22 NOTE If necessary press the DOWN arrow key to scro
30. e or power surges over or under voltage howsoever arising At its sole option TurboChef may replace defective Equipment or components with new recovered or rebuilt Equipment of equal or greater capability and such Equipment or components will be warranted by the Authorized Distributor for the balance of the Warranty Period Replaced defective Equipment or components will become the property of TurboChef Warranty Claims Any warranty claim must be made directly in writing either to the Authorized Distributor from whom You purchased the Equipment or to TurboChef at the following address TurboChef Technologies Inc 4240 International Parkway Suite 105 Carrollton Texas 75007 Phone 1 214 379 6000 Fax 1 214 379 6073 The claim must include the serial number of the Equipment and be received by TurboChef on or before the last day of the Warranty Period Upon receipt of Your claim TurboChef will promptly notify an Authorized Distributor or an authorized service agent to contact You to verify Your claim and if necessary to arrange for an on site repair visit during normal working hours Consumables and Parts Used with The Equipment Neither TurboChef nor the Authorized Distributor assumes any liability for consumables and parts that are used in the normal course of Equipment operation or for failure of or damage to Equipment or components from the use of non approved cleaning chemicals devices or processes Charges for Service Not C
31. eaning chemicals devices or processes is also excluded from this warranty Accessories may include but are not limited to ceramic cooking platters ceramic Wave Guide Covers paddles and approved cleaning chemicals and devices Outstanding Invoices If the full invoiced amount for Equipment purchased has not been paid within forty five 45 days from the invoice date then TurboChef will have no obligation to honor this or any other warranty on the Equipment until payment is received in full including any accrued interest or other charges has been satisfied at which time warranty coverage will be reinstated but the Warranty Period will not be extended WARRANTY SERVICE EXCLUSIVE REMEDY TurboChef will be solely responsible for determining whether or not the Equipment or any component thereof is defective Defective components covered by this warranty will be repaired or replaced at TurboChef s option without charge to you and such repaired or replacement components will be covered by this warranty for the balance of the Warranty Period Parts used in the repair of defective components and replacement components may be new recovered or rebuilt At its sole option TurboChef may decide to replace defective Equipment covered by this warranty with new recovered or rebuilt Equipment of equal or greater capability and such Equipment will be covered by this Limited Warranty for the balance of the Warranty Period Defective Equipment and components w
32. eous for long term costs However they absorb a lot of heat energy in the oven and are heavier than other alternatives so handling is a safety issue If dropped ceramics and stone earthenware may break but if maintained will outlast the restaurant Handling dishwashing costs should be considered Toughened Glass o Pyrex and Borosilicate Glass Toughened glass Pyrex performs well in the ovens and shares the benefits and drawbacks of ceramics and stone earthenware products Pyrex although it performs well should be contemplated for use in a commercial kitchen very carefully If dropped Pyrex can break into many small pieces and slivers of glass posing a potential risk to food safety 24 RECIPE DEVELOPMENT AND COOKING TIPS Plastics o CPET and PCTA CPET and PCTA plastic containers may be used but are dangerous If there is no alternative to CPET or PCTA then the application must be carefully structured and controlled Although PCTA has a melting temperature approximately 50 F 25 C higher than CPET both products perform similarly Both can get soft deform and possibly melt in the TurboChef Users need to consider the foods to be cooked cook times cook settings and oven temperature set point Specifically oils and fats contained in foods can become hotter than the melt point of the plastics when subjected to extended microwave and high air temperature If using CPET PCTA the oven set temperature needs to be re
33. eplace old item settings 10 When done editing recipes press the BACK key until returned to the COOLING DOWN or OVEN OFF screen CHANGING THE IDLE IR SET TEMPERATURE A WARNING The idle IR set temperature is pre determined by the menu developer Changing this setting is not recommended unless performed by the menu developer or TurboChef Culinary or Engineering staff Valid idle IR settings range between 500 1150 F 260 620 C The temperature will be rounded to the nearest 50 F 20 C increment To change the idle IR set temperature 1 From the COOLING DOWN or OFF mode simulta neously press the BACK and ENTER keys 2 Enter the code 9 4 2 8 W H A T and press ENTER 3 Press the DOWN key to scroll to screen 2 of the TEST mode 4 Press the soft key adjacent to IR SI bottom right soft key and press ENTER 5 Using the Numeric Keypad enter a new idle IR set temperature 6 Press ENTER to confirm the change 7 Continually press the BACK key to return to the COOLING DOWN OFF mode As a general rule the idle IR set temperature should be the average of all food item IR set temperatures typically 1000 F This prevents the IR element from having to drastically warm up or cool down between cook cycles ENABLING DISABLING THE EDIT MODE The EDIT mode can be disabled to prevent unauthorized editing of food items cook cavity set temperature To enable disable the EDIT mode 1 From the COOL
34. ft key to select an option on the screen adjacent to the key 3 Arrow Keys Press to navigate between screens or within screen if editing a recipe Also used to access code entry screen when pressed simultaneously from OFF or COOLING DOWN mode 4 Stop Key Press to immediately terminate a cook cycle 5 Numeric Keys Use to enter data in the EDIT mode and to manually input cook times if the TIME screen is enabled see page 15 and 18 for more detail 6 Back Key Press to return to a previous screen If in IDLE mode press to turn the oven off 7 Enter Key Used to save edited information in the EDIT mode and to confirm a code entry Press the BACK and ENTER keys simultaneously from the OFF or COOLING DOWN mode to access the code entry screen occ 00S ay FIGURE 10 The Control Pad 14 OPERATING THE TORNADO OVEN TRNADO_R 101906 NGCD XXXXX MENU LOADING PLEASE WAIT WARMING UP CC 74 F IR 13 F ACVOLTS 240 FIGURE 11 Initialization Screen POWERING UP THE OVEN Initial Power Up When power is initially applied the Initialization Screen will display the firmware version and the oven s serial number for five 5 seconds Figure 11 before advancing to the OFF screen The OFF screen displays Oven Off in large text Figure 12 Press the Oven On soft key displayed on the lower right of the OVEN OFF screen to turn the oven on
35. g the Warranty Period subject to the terms and conditions set forth herein The Warranty Period is thirteen 13 months from the date the Equipment is shipped from TurboChef s U S factory or distribution center This warranty is conditioned upon you promptly notifying TurboChef of any claims as provided in the paragraph entitled Warranty Claims below and providing TurboChef with all data and information requested by TurboChef or its service agents in connection with such claims as well as all necessary access to your premises and the Equipment This warranty is made only to the initial purchaser of the Equipment from TurboChef or its authorized dealer it is not assignable to subsequent purchasers unless TurboChef consents to such assignment in writing DISCLAIMER OF WARRANTIES Except as provided in the Limited Warranty above the Equipment is provided as is TurboChef dis claims all other warranties express statutory or implied including without limitation the implied war ranties of title non infringement merchantability and fitness for a particular purpose TurboChef does not warrant that the Equipment will meet your specifications or needs You acknowledge that you are sole ly responsible for the selection of the Equipment and determining the suitability of the Equipment for your needs WARRANTY EXCLUSIONS Improper Installation Operation or Maintenance Equipment that is not installed operated and maintained in ac
36. handling the container WARNING In order to avoid burns the contents of feeding bottles and baby food jars must be stirred or shaken and the temperature checked before consumption AN CAUTION Never clean this product with a water jet See the Daily Maintenance section of this manual on page 25 for proper cleaning procedures SAVE THESE INSTRUCTIONS INTRODUCTION TO REDUCE THE RISK OF FIRE IN THE OVEN CAVITY o Remove wire twist ties from paper or plastic bags to be placed in the oven o If materials inside the oven should ignite keep the oven door closed and turn the oven off Disconnect the power cord or shut off power at the fuse or circuit breaker panel o If smoke is observed switch off or unplug the oven Keep the door closed in order to stifle any flames DO NOT use the cavity for storage purposes DO NOT overcook food Carefully attend the oven if paper plastic or other combustible materials are placed inside the oven to facilitate cooking DO NOT leave paper products cooking utensils or food in the cavity when not in use PRECAUTIONS TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY To reduce the risk of exposure to excessive microwave energy DO NOT attempt to operate this oven with the door open Open door operations can result in harmful exposure to microwave energy a DO NOT defeat or tamper with the Safety Interlocks m DO NOT place any object between the oven front face and the door or allow soil
37. hen calling your Authorized Distributor MAINTENANCE AND TROUBLESHOOTING Table 1 Error Codes Faults Possible Causes and Suggested Remedies The following is a list of fault codes and error messages along with the possible problem s that the oven may be experiencing Please attempt the recommended action before calling Customer Service NOTE Any fault codes listed in bold will terminate a cook cycle upon discovery F6 will not terminate a cook cycle however it will alert the user of a possible air circulation problem ISSUE POSSIBLE CAUSE S RESOLUTION No power to oven O Oven is not plugged in O Main circuit breaker is tripped O Plug oven in o Verify wall circuit breaker is on Reset breaker and then power oven back on Oven is not warming up properly O Oven is in OFF state o Door is not closed O Oven has been switched off at the main circuit breaker O Press the OVEN ON soft key o Close the cook cavity door O Press the BACK key until the oven is in the OFF state leave for two 2 minutes Unplug the oven leave for two 2 minutes Re plug in the oven switch on the isolator main power supply and press the OVEN ON soft key Display reads Oven Door Open and alarm sounds O Oven door is open Door switches are out of alignment O Open and close the door several times O Call Customer Service Oven is not cooking properly O Oven is not c
38. iction the other terms and provisions of this Limited Warranty shall remain in full force and effect in that jurisdiction as if it had been executed without the offending provision appearing in it and the entire Limited Warranty shall remain in full force and effect in all other jurisdictions Governing Law Entire Agreement This Limited Warranty shall be governed by and construed according to English law The application of the United Nations Convention on International Sale of Goods to this Limited Warranty is expressly excluded This Limited Warranty may not be altered amended or modified by the Authorized Distributor or its service agent and no representation alteration amendment or modification by TurboChef shall be valid unless in a signed form from TurboChef WARRANTY PARTS RETURN TurboChef Technologies Inc Attention Warranty Parts 2801 Trade Center Drive Suite 110 Carrollton Texas 75007 This page left intentionally blank For service or information WITHIN NORTH AMERICA CALL Customer Service at 800 90TURBO or Sales amp Marketing at 866 90TURBO OUTSIDE NORTH AMERICA CALL 1 214 379 6000 or Your Authorized Distributor Accelerating the World of Cooking Part Number NGC 1006 Revision D April 2007 Country Code NA EU Corporate Headquarters Six Concourse Pkwy Suite 1900 Atlanta Georgia 30328 USA 1 678 987 1700 PHONE 1 678 987 1750 FAX Sales amp Marketing 866 90TURBO Global Operations 4
39. ill become the property of TurboChef This paragraph states TurboChef s sole and exclusive obligation and liability and your sole and exclusive remedy under this warranty TurboChef shall not be responsible for a failure to pro vide warranty services due to causes beyond TurboChef s or its service agents control WARRANTY CLAIMS Claims under this warranty must be reported to TurboChef during our normal working hours at the following number 800 90TURBO or such other reporting service as TurboChef may designate Upon receipt of the claim and related information and preliminary verification that the claim is valid TurboChef will promptly notify an authorized service agent to contact you and arrange for an on site repair visit during the service agent s normal working hours Any costs incurred by TurboChef or its service agent associated with a service agent being refused or unable to gain access to the Equipment on your premises or a claim not covered by this warranty will be charged to you CHARGES FOR NON WARRANTY SERVICE In the event that repairs replacement or service are provided by TurboChef s service agents for work not covered by this warranty prior to commencing such work or service the service agent will obtain your permission to proceed and will invoice you directly for such work or service You will pay the service agent directly according to the service agent s normal scale of charges and business terms 32 NORTH A
40. ip for twelve 12 months from the date of installation the Warranty Period subject to the terms and conditions set forth herein DISCLAIMER You acknowledge that You are solely responsible for the selection of the Equipment and determining the suitability of the Equipment for Your needs All other warranties conditions or terms relating to fitness for purpose quality or condition of the Equipment whether expressed or implied by statute or common law or otherwise are excluded to the fullest extent permitted by law THE TURBOCHEF GLOBAL WARRANTY SYSTEM This Limited Warranty commences upon delivery of the Equipment to Your premises The Authorized Distributor will inspect and install the Equipment at Your premises in accordance with TurboChef s instruc tions and will record the serial number of the Equipment Your contact details the date and location of installation and the results of the Authorized Distributor s inspection This information will be entered by the Authorized Distributor into the TurboChef global warranty system and will be used by TurboChef the Authorized Distributor and its authorized service agents for the provision of the warranty service WARRANTY SERVICE During the Warranty Period any materially defective Equipment will be repaired or replaced free of charge at TurboChef s option provided that 1 You notify the Authorized Distributor from whom You purchased the Equipment and or TurboChef as soon as rea
41. ircuits and radiant element However there is power to the oven controls keypad and display Warm Up Mode The mode in which the oven is warming itself to the pre defined cook cavity CC and radiant ele ment IR set temperatures Idle Mode Mode in which an oven has successfully warmed to the pre defined set temperatures and the oven is ready to receive cook commands via the keypad When in the IDLE mode the first 8 food groups will appear on the display Until the oven receives cook commands it will cycle the blower motor heaters in order to main tain the set temperature Cook Mode Mode during which the oven is cooking executing a food item Note that a food item or recipe is a sub component of a food group see COMMON COOKING TERMS below Cool Down Mode During COOL DOWN the oven s main convection blower circulates until the cook cavity temperature is below 150 F 65 C All major oven components are turned off except for the cooling fan convec tion motor and oven controls Edit Mode The EDIT mode enables the user to change existing menu Settings Test Mode The TEST mode is a special diagnostic mode that enables service technicians to turn the oven s systems on and off independently for the puspose of testing them COMMON COOKING TERMS Cook Cycle A set of operations as defined by a food item or a gt recipe Food Item Recipe A set of cooking parameters including total cook ti
42. lean Large deposits of grease carbon or food debris dilute the microwave o Incorrect Group and or Item name was selected for the product O Product was not cooked from correct starting state for example chilled or frozen O Clean the oven following the cleaning instructions on page 25 O Check to make sure correct food group and or item was selected for the product being cooked O Ensure product was in the correct state before being placed in the oven For Customer Service call 800 90TURBO 1 214 379 6000 or your Authorized Distributor 27 28 MAINTENANCE AND TROUBLESHOOTING ISSUE POSSIBLE CAUSE S RESOLUTION F1 Blower Running Status Bad O Oven power interrupted o Verify wall circuit breaker is on Reset breaker and then power the oven back on o Place the oven into Off State for two 2 minutes disconnect the plug for minimum of two 2 minutes re plug in the oven and and press the OVEN ON soft key F2 Cook Temperature Low O Oven power interrupted O Air nozzles on the top of the cook cavity are clogged O Oven door is out of alignment O Defective heater O Blower motor not running O Oven not fully warmed up o Verify wall circuit breaker is on Reset breaker and then power oven back on O Open oven door and verify the air nozzles on the top of the cook cavity are clean and not clogged O Open and close the door several times and verify oven door is
43. ll to display the second set of food groups 6 Select the food item you wish to edit by pressing the adjacent soft key 7 Adjust the following components of a food item see Figure 23 to navigate from field to field press the UP or DOWN key a Group Name Press the top left or top right soft key to move from one character to another in the group name field To change a character use the numeric keypad to enter a letter or number NOTE 1 contains punctuation marks Also press 0 once for a blank space or twice for a 0 b Item Name Edit process same as Group Name above c Cook Time Enter the cook time using the numeric keypad d IR Set Temp Enter the IR set temperature using the numeric keypad The setting will round to the nearest 50 F increment 20 C increment e Events 1 through 6 Edit using the numeric keypad For more information on events 1 through 6 see page 12 8 If testing the new settings is required a Wait until the Warming Up message disappears from the bottom of the screen OPERATING THE TORNADO OVEN b Insert food item into cook cavity WARNING Inside of oven is HOT Insert food with caution c Close the oven door and press the bottom left soft key to test the new settings d Follow steps 5 8 in the section titled COOKING INSTRUCTIONS pages 15 16 9 Press the bottom right soft key to save the new settings Doing so will permanently r
44. me IR set temperature and events A recipe must have at least one 1 event and can not have more than six 6 COMMON OPERATING TERMS Total Cook Time The total duration time of a recipe IR Set Temperature The operating temperature of the IR heating ele ment during a given recipe The IR heating element is the electrical heating ele ment located beneath the cooking rack which sup plies the heat used primarily to toast and or brown the underside of a product Event A portion of a recipe with unique air and microwave settings A recipe must contain at least one event and cannot contain more than six Within an event the user can determine percentage time percentage air and percentage microwave See page 17 for more detail Percentage Time Each event is a percentage 0 100 of the total cook time The sum of all event percentages must equal 100 Percentage Air PERCENTAGE AIR specifies the amount of impinge ment airflow speed of convection motor during an event Valid settings are 10 through 100 in 10 increments Percentage Microwave WAV PERCENTAGE MICROWAVE specifies the amount of time microwave is present during an event Valid settings are 0 through 100 in 10 incre ments For example o 0 WAV no microwave present during event o 50 WAV microwave present for the first 5 seconds of a given 10 seconds within the event o 100 WAV microwave present for all 10 of a gi
45. mm Width 15 5 393 mm Depth 14 7 373 mm WALL CLEARANCE Back 0 0 mm Sides 2 50 mm Top 6 150 mm ENTRY CLEARANCE minimum Crated 30 787 mm Uncrated 24 673 mm Legs are 4 102 mm Construction EXTERIOR o 430 stainless steel front top and sides o 4 102 mm adjustable legs o Stainless steel handle o Cool to the touch pull down door INTERIOR o 304 stainless steel line o Fully insulated cook cavity o Lower cooking IR element Standard Features o Integral recirculating catalytic converter for UL listed ventless operation UL KNLZ o Variable speed High h recirculating impingement airflow system o Variable cooking surfaces racks stones platters o Independently controlled bottom browning element o Smart Voltage Sensor Technology U S only o Smart menu system capable of storing 128 recipes o Built in self diagnostics for monitoring oven components and performance o Stackable design requires stacking kit o Manual snooze mode o Includes plug and cord 5 ft o Warranty 1 year parts and labor North American models NGC only OVERVIEW OF THE TORNADO OVEN Accessories Additional Charge o 24 610 mm stainless steel oven stand with locking casters o 18 457 mm stainless steel oven stand with locking casters Certifications CE We Packaging All ovens are packaged in a double wall corrugated box with integrated corrugated
46. n of the oven or installation of a unit damaged during shipment or storage DO NOT install an oven suspected of damage NOTE Improper installation or the installation of a unit damaged during shipment or storage may result in the voiding of the Limited Warranty Delivery and Initial Inspection All TurboChef speed cook ovens are shipped so as to prevent damage Upon delivery inspect the shipping container for external damage Any evidence of damage should be noted on the delivery receipt which must be signed by the driver Upon removing the oven from its shipping carton check for any possible damage Make note of any damage and contact the shipping company to file a claim Carriers will accept claims for concealed damage if notified within fifteen 15 days of the delivery and if the shipping container is retained for inspection TurboChef does not assume responsibility for any loss or damage suffered in transit The carrier assumes full responsibility for delivery in good order when the shipment is accepted However when neces sary TurboChef can assist in filing a claim Lifting the Oven AN WARNING Oven weighs approximately 190 Ibs 90 kg Two or more people are required to lift it Position at least one person on either side of the oven Lift from the bottom Never lift the oven from the front and rear The countertop surface on which the oven is placed must be at least 30 762 mm deep and capable of suppo
47. ng trouble free service Please read this manual carefully and retain it for future reference Errors descriptive typographic or pictorial are subject to correction Specifications are subject to change without notice BS Y EPH C US ANSIINSF 4 81Y5 Table of Contents Important Safety Instructions To Reduce the Risk of Fire in the Oven Cavity Precautions to Avoid Possible Exposure to Excessive Microwave Energy Grounding Instructions Power Supply Cord Replacement RF Interference Considerations Overview of the Tornado Specs and Dimensions Dimensions Construction Standard Features Accessories Certifications Packaging Electrical Specifications How the Technology Works The Technology Behind the Tornado Assembly and Installation Installation Instructions Delivery and Initial Inspection Lifting the Oven Oven Location and Placement Securing Oven to Cart Double Stacking Ovens Built In Installation Installation Near Open Heat Source Ventilation Requirements Oven Assembly Optional Installation Items Oven Restraint Kit Oven Carts iil ili Loading a Menu from a Smart Card Saving a Menu to a Smart Card Common Operating Terms Oven Operating Components Modes and States Common Cooking Terms Faults and Errors Operating the Tornado The Control Pad Powering Up the Oven Initial Power Up Power Up Voltage Sensing Cooking Instructions Turning the Oven Off Editing a Food Item Changing the Edi
48. on in order to avoid a hazard AN WARNING Improper grounding can result in a risk of electric shock RF INTERFERENCE CONSIDERATIONS The Tornado oven generates radio frequency signals This device has been tested and was determined to be in compliance with applicable portions of FCC part 18 requirements and the protection requirements of Council Directive 89 336 EEC on the approximation of the laws of the member states relating to electromagnetic compatibility at the time of manufacture However some equipment with sensitivity to signals below these limits may experience interference If your equipment experiences interference the following steps should be considered o Increase the physical separation between this oven and the sensitive equipment o If the sensitive device can be grounded do so following accepted grounding practices o If battery powered microphones are being affected ensure that the batteries are fully charged o Keep sensitive equipment on separate electrical circuits if possible DO NOT route intercom wires microphone wires or speaker cables near the oven SAVE THESE INSTRUCTIONS OVERVIEW OF THE TORNADO OVEN Overview of the Tornado Oven FIGURE 1 Dimensions of the Tornado Oven SPECS AND DIMENSIONS Dimensions EXTERIOR Height 19 482 mm with legs 23 584 mm Width 26 660 mm Depth 25 7 653 mm with handle 28 2 716 mm Weight 190 Ibs 86 kg COOK CAVITY Height 8 203
49. onfigured unless it detects the voltage supply has changed NOTE Voltage sensing applies to U S oven models only 208 VAC 240 VAC FIGURE 14 Voltage Sensing Screen COOKING INSTRUCTIONS From the IDLE screen the user can select a food group and item to cook NOTE Press the BACK key at any time to return to the previous screen 1 Place the food item into the oven WARNING Inside of oven is HOT Insert food with caution 2 From the IDLE screen select the food group that contains the item you wish to cook by pressing the adjacent soft key Figure 15 NOTE By pressing the DOWN key eight addi tional menu groups will be displayed In all the Tornado can store up to 16 menu groups each consisting of 8 menu items 128 total items 3 From the MENU ITEM SELECT screen select the food item you wish to cook by pressing the adja cent soft key Figure 16 4 The ENTER COOK TIME screen is disabled by default However if it is enabled Figure 17 the user can enter a new cook time using the numeric keys if necessary Or if the current cook time is adequate simply press ENTER to OPERATING THE TORNADO OVEN 15 FIGURE 15 Idle Screen Select Menu Group FIGURE 16 Menu Item Select Screen proceed with the cook cycle To enable or disable the ENTER COOK TIME screen see page 18 Upon advancing to the COOK screen the oven begins cooking The COOK screen displays the name of the menu group
50. overed by Limited Warranty In the event that You request and receive repairs replacement or service not covered by this Limited Warranty You will be invoiced and must pay the Authorized Distributor or authorized service agent directly according to its normal scale of charges and business terms Product Liability Neither TurboChef nor the Authorized Distributor assumes any liability for any inciden INTERNATIONAL LIMITED WARRANTY 35 tal special or consequential damages including but not limited to loss of use lost revenue or profits or substitute use suffered by You or any third party whether arising in contract tort including negligence or otherwise resulting from any breach by TurboChef or the Authorized Distributor of the Limited Warranty provided herein Exclusive Remedy This Limited Warranty states the Authorized Distributors and TurboChef s sole and exclusive obligation and liability and your sole and exclusive remedy under this Limited Warranty Third Party Rights The UK Contract Rights of Third Parties Act 1999 is excluded from applying to this Limited Warranty and nothing herein confers or purports to confer on any third party any benefit or any right to enforce any term of this Limited Warranty Severability If any item or provision contained in this Limited Warranty or any part of them an offend ing provision is declared to be or becomes unenforceable invalid or illegal for any reason whatsoever in any jurisd
51. rting 200 lbs 90 kg Once properly positioned on the counter plug the oven into a wall mounted electrical receptacle See Electrical Specifications on page 2 Oven Location and Placement AN WARNING Death injury and equipment damage may result from improper positioning It is the operator s responsibility to ensure the oven is properly positioned on countertop TurboChef will not warrant any damage or injury to ovens that fall off countertops due to improper placement Proper placement of the oven will enhance long term operator convenience and satisfactory per formance Be sure to place the oven in an area accessible for proper operation and servicing The surface on which the oven is placed must be at least 30 762 mm deep and capable of supporting 200 lbs 90 kg The manufacturer shall not assume liability for damage or injury resulting from the improper installation of this equipment including temporary or unstable work stations or countertops yj U i FIGURE 3 Oven Secured to Cart There must be at least 6 150 mm between the top of the unit and any shelf or surface The oven must be installed level front to back and side to side For additional stability the oven legs may be bolted to the countertop if desired An optional Oven Restraint Kit P N TC3 0242 is also available and can provide additional stability for the oven See page 7 for further information Securing Oven to Cart Figure 3
52. sonably possible after discovery of a defect and in accordance with the warranty claims procedure set out below 2 You provide the Authorized Distributor from whom You purchased the Equipment and or TurboChef with all data and information reasonably requested by TurboChef the Authorized Distributor or its authorized service agents in connection with Your warranty claim 33 34 INTERNATIONAL LIMITED WARRANTY 3 You make the Equipment available to TurboChef the Authorized Distributor or its authorized service agents 4 The Equipment has been installed by an Authorized Distributor and you have provided all necessary information for the Authorized Distributor to register the Equipment in the TurboChef global warranty system 5 The Equipment has been operated and maintained by You in accordance with TurboChef s Owner s Manual provided with the Equipment and as updated by TurboChef 6 You have not used any non approved devices accessories consumables or parts in conjunction with the Equipment and 7 Repairs modifications or alterations have not been attempted other than by TurboChef an Authorized Distributor or its authorized service agent Neither TurboChef nor the Authorized Distributor assumes any liability for damage caused by Your failure to provide a suitable installation and operating environment including power and HVAC or facilities as prescribed by the Manual misuse or abuse or by accident neglect power failur
53. t Pin Number Editing a Food Item Changing the Idle IR Set Temperature Enabling Disabling the Edit Mode Cooking Options Time Done and Snooze The Enter Cook Time Screen The Done Screen The Snooze Mode Recipe Development and Cooking Tips Developing Recipes Development Methodology The Importance of Consistency Ovenables Dual Ovenable Paper Board Baking Papers Sheets Ceramics Earthenware Corningware Toughened Glass Plastics NordicWare What Not To Use 11 11 11 12 13 14 14 15 16 17 18 18 18 Zi 23 Maintenance and Troubleshooting Daily Maintenance for the Tornado Tips for Prolonging Oven Life Troubleshooting Catalytic Converter Limited Warranty North America Limited Warranty International Limited Warranty 25 26 26 29 30 33 INTRODUCTION IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of burns electric shock fire injury or exposure to excessive microwave energy strictly adhere to the following basic safety precautions when using this appliance o Read all instructions before using the appliance o Read and follow the specific Precautions to Avoid Possible Exposure to Excessive Microwave Energy found on page ii o This appliance must be grounded Connect only to properly grounded outlet See Grounding Instructions found on page ii o Install or locate this appliance only in accordance with the installation instructions provided on page 4
54. t Power 230 VAC 30 Amps 3 Phase 50 Hz IEC 309 4 PIN 32 A 6300 watts 3500 watts 230 VAC 30 Amps 1 Phase 50 Hz IEC 309 3 PIN 32 A 6300 watts 3500 watts 220 VAC 30 Amps 1 Phase 60 Hz IEC 309 3 PIN 32 A 6300 watts 3500 watts 200 VAC 30 Amps 3 Phase 50 or 60 Hz PSE 4 blade 30 A 6300 watts 3500 watts 200 VAC 30 Amps 1 Phase 50 or 60 Hz PSE 3 blade 30 A 6300 watts 3500 watts NOTE Model NGC is typically the oven model used in North America NGCEW NGCED NGCUK NGCBK NGCJD and NGCJK are primarily used in international markets and locations HOW THE TECHNOLOGY WORKS How the Technology Works i O WS wk We Wie A Ve Aly Q FIGURE 2 How the Technology Works THE TECHNOLOGY BEHIND THE TORNADO The Tornado uses a patented combination of high speed forced air convection heating and microwave energy to cook food up to 12 times faster than conventional methods At a very high speed of circulation a controlled smoothly flowing field of hot air forms a shroud around the food This takes place in conjunction with measured precise bursts of microwave energy creating a unique set of temperature and moisture control conditions within the food that preserves and enhances flavor Figure 2 illustrates the five steps of the technology used by the Tornado Oven These
55. tallation of the catalytic converter IMPORTANT NOTE The catalytic converter can be cleaned with TurboChef Oven Cleaner and thoroughly rinsed with distilled water Let the catalytic converter air dry before re installing If TurboChef Oven Cleaner is not available DO NOT SUBSTITUTE USE DISTILLED WATER ONLY Due to the nature of most foods and the physics governing the operation of the oven grease buildup downstream of the cook cavity is inevitable A strict cleaning regiment can solve a majority of the problems however recirculation of undiluted grease saturated air is the main cause of downstream grease accumulation and any associated residual flavors Airborne grease tends to collect and bake onto the oven s surface downstream of the cook cavity Due to the high operating temperatures of the oven this grease will start to rapidly decompose into deriva tive organic compounds These decompositional derivatives generally have positive and negative effects on cooking Shorter chain derivatives add favorable flavor characteristics to the food while the higher order carbon chains lend unpleasant flavor characteristics such as bitter tarry tastes The installation of a catalytic converter greatly affects the grease handling and any residual flavors which might build up over time A properly operating catalytic converter causes the conversion of airborne grease into water carbon dioxide and small amounts of nitrogen and ox
56. th a frozen pizza these two items will have to be defrosted cooked and then finished However while French fries and frozen puff dough items must go through the same stages of cooking the specifics of these stages will differ based on the specific properties of the items being cooked A recipe for French fries might look like this STEP EVENT TIME AIR WAV Defrost 1 80 100 80 Cook 2 10 100 90 Finish 3 10 100 0 4 0 10 0 5 0 10 0 6 0 10 0 For frozen puff dough the recipe could be STEP EVENT TIME AIR WAV Defrost 1 20 20 90 Cook 2 50 60 20 Rest 3 10 40 0 Finish 4 20 80 0 5 0 10 0 6 0 10 0 Note that for the frozen puff dough a rest was added between the cooking and finishing steps This allows the product to achieve its full layered effect The Importance of Consistency Speed cook ovens leave little room for error and a slight change in the product s weight or starting state can have major effects on the final outcome Because of this product consistency is extremely important in developing and using recipes When developing and using recipes a consistent outcome will depend on keeping the following variables constant o Portion and or weight o Beginning temperature and state The same product cooked from frozen and fresh will have two very different recipes o Cooking vessel Different materials react with the
57. the key to creating good recipes for a variety of different food items is to understand the following rules TurboChef ovens use a moving shroud of hot air to surround the food and lock in moisture 2 The hot air provides most of the heating and browning of foods The higher the air velocity the faster heat energy is transferred to the food 3 The microwave provides heat to the center of the food Do not try to do all the cooking with the microwave 4 The weight of food determines the Total Cook Time required The more weight the longer the required Total Cook Time Most medium thick crust pizzas cook in about 100 seconds nN Thick and dense foods may need to be flipped half way through the Cook Cycle 6 The microwave tends to work best in the earlier stages of cooking then use hot air to finish off the cooking process 7 Color develops primarily at the end of a Cook Cycle Higher velocities of air in the later stages of cooking will strongly control the food s color Development Methodology When developing a recipe it is important to keep the following in mind 1 The Total Cook Time depends heavily on the weight portion and makeup of a product When developing a recipe for the Tornado a good starting point for the Total Cook Time is to divide the item s conventional cook time by 10 2 The two main components of an Event are the Percentage Microwave and Percentage Air Each affects a product
58. ven 10 seconds within the event Cook Cavity Actual Temperature The actual temperature of the cook cavity as regis tered by the cook cavity thermocouple Cook Cavity Set Temperature A pre defined temperature to which the cook cavity will warm and at which the oven will cook The cook cavity set temperature applies to all recipes Idle IR Set Temperature A pre defined temperature to which the IR element will warm and remain until a recipe is selected to cook The idle IR set temperature is pre determined by the menu developer and should not be changed unless authorized by the menu developer See page 18 for more detail FAULTS AND ERRORS Fault Code A code that alerts the user a failure has occurred Upon discovering a fault the display will repeatedly flash the fault code and a brief description of the failure Each fault is logged in the FAULT CODE COUNTER see page 26 for more detail Error Message A message that is displayed when an unusual event occurs The display will flash an error message only when it occurs and will not log the occurrence in the FAULT CODE COUNTER Self Test STEST A special diagnostic function that tests all critical subsystems to determine their operational state OPERATING THE TORNADO OVEN Operating the Tornado Oven THE CONTROL PAD Reference Figure 10 l Display Displays operation and editing information 2 Soft Keys Eight keys adjacent to the display Press a so
59. ygen The catalytic converter acts as a combustion chamber for airborne grease The catalysts present on the filter lower the ignition temperature of the airborne grease from approximately 700 F to 450 550 F 371 C to 232 288 C allowing combustion to occur The operating temperature of the oven directly deter mines the percentage of airborne grease conversion A single pass of the air stream yields a 20 30 improvement in air quality Problems with the catalytic converter are indicated by a decrease in the effectiveness of browning caused by a reduction in airflow or by flavor transfer from one food group to another If you experience a problem with the catalytic converter contact a TurboChef qualified service agency Customer Service at 800 90 TURBO 1 214 379 6000 or your Authorized Distributor 29 30 NORTH AMERICA LIMITED WARRANTY North America Limited Warranty TURBOCHEF TORNADO HIGH SPEED TOASTING OVEN NORTH AMERICA The TurboChef speed cook oven Limited Warranty outlined below is activated upon shipment of your oven Should you require additional assistance after reviewing the warranty outlined below please call TurboChef Customer Service at 800 90TURBO LIMITED WARRANTY TurboChef Technologies Inc TurboChef warrants to you the purchaser that under normal use the TurboChef speed cook oven you have purchased the Equipment will be free from defects in material and workmanship durin
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