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Troy-Bilt TB2246 User's Manual

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1. 3 Uneven tire pressure 1 Place lever in disengaged OFF position 2 Engage parking brake 3 Connect wire to spark plug 4 Place Throttle Choke control lever to FAST position 5 Push the Throttle Choke control lever into the Choke position 6 Fill tank vvith clean fresh less than 30 days old gas 7 Clean fuel line and replace fuel filter 8 Clean adjust gap or replace plug 9 Crank engine with Throttle Choke control lever in FAST position 1 Move the Throttle Choke control lever out of the choke position 2 Connect and tighten spark plug wires 3 Clean fuel line fill tank with clean fresh gasoline and replace fuel filter 4 Clear vent or replace cap if damaged 5 Drain fuel tank Refill with clean fresh gasoline 6 Replace air cleaner paper element or clean foam precleaner 1 Fill crankcase with proper amount and weight of oil 2 Clean grass clippings and debris from around the engine s cooling fins and blower housing 1 Replace spark plug Set plug gap 2 Replace air cleaner element and or clean pre cleaner 1 Place Throttle Choke Control in FAST rabbit position 2 Do not mulch when grass is wet 3 Mow once at a high cutting height then mow again at desired height or make a narrower cutting swath 4 Sharpen or replace blade 1 Perform side to side deck adjustment 2 Sharpen or replace blade 3 Check tire pressure in all four tires 29 30
2. 20 3 Pop open the protective cap on the end of the oil drain valve to expose the drain port See Figure 6 1 Figure 6 1 4 Remove the oil fill cap dipstick from the oil fill tube Push the oil drain hose packed with this manual onto the oil drain port Route the opposite end of the hose into an appropriate oil collection container with at least a 2 5 quart capacity to collect the used oil 6 The engine is equipped with either a twist and pull drain port or a tabbed drain port If your engine has the twist and pull drain go to step a If your engine is equipped with the tabbed drain go to step b a Turn the oil drain valve 1A turn then pull outward to begin draining oil After the oil has finished draining push the end of the oil drain valve back in and turn YA turn to secure it back in place Re cap the end of the oil drain valve to keep debris from entering the drain port b Pinch the tabs on the oil drain valve then pull outward to begin draining oil After the oil has finished draining push the end of the oil drain valve back in until the tabs click into place Re cap the end of the oil drain valve to keep debris from entering the drain port 7 Replace the oil filter as instructed in the Engine Owner s Manual 8 Refill the engine with new oil Refer to the Engine Owner s Manual for information regarding the volume and weight of engine oil Air Cleaner Service the pre cleaner and cartridge air cleaner el
3. Safe Operation Practices Set Up Operation Maintenance Service Troubleshooting Warranty OTROY BILT OPERATOR S MANUAL Hydrostatic Lawn Tractor TB 2246 A WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Printed In USA Form No 769 09665 January 10 2014 To The Owner Thank You Thank you for purchasing an Troy Bilt Lawn Tractor It was carefully engineered to provide excellent performance when properly operated and maintained Please read this entire manual prior to operating the equipment It instructs you how to safely and easily set up operate and maintain your machine Please be sure that you and any other persons who will operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to the most recent product information available at the time of printing Review this manual frequently to familiarize yourself with the machine its features and operation Please be aware that this Operator s Manual may cover a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all
4. Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury Avoid starting or stopping on a slope If tires lose traction disengage the blade s and proceed slowly straight down the slope Do Not 1 Do not turn on slopes unless necessary then turn slowly and gradually dovvnhill if possible Do not movv near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff ditch or if an edge caves in Do not try to stabilize the machine by putting your foot on the ground Do not use a grass catcher on steep slopes Do not mow on wet grass Reduced traction could cause sliding Do not shift to neutral and coast downhill Over speeding may cause the operator to lose control of the machine resulting in serious injury or death Do not tow heavy pull behind attachments e g loaded dump cart lawn roller etc on slopes greater than 5 degrees When going down hill the extra weight tends to push the tractor and may cause you to loose control e g tractor may speed up braking and steering ability are reduced attachment may jack knife and cause tractor to overturn Children 1 Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the movving activity They do not understand the dangers Never assume that childre
5. Replacement Parts 9 Component Part Number and Description 759 3336 Spark Plug Champion RC12YC BS 591334 Air Filter Cartridge 5 4929325 BS 691035 954 04219 Oil Filter Fuel Filter Drive Belt Mower Deck 942 04290 942 04290 X 2 in 1 Deck Blade Extreme Deck Blade 918 04865A Deck Spindle 734 04155 Deck Wheel Front NOTE Download a complete Parts Manual free of charge at www troybilt com or phone 800 828 5500 to purchase a Parts Manual Be sure to have your model number and serial number ready These can be found on the model plate located under the seat Refer to page 2 for more information regarding locating your model and serial numbers Component Part Number and Description 925 1707D Battery 951 12182 Fuel Tank Cap 946 04542 Throttle Cable 625 05002 Ignition Key 631 05191 Discharge Chute Assembly NOTE Download a complete Parts Manual free of charge at www troybilt com or phone 800 828 5500 to purchase a Parts Manual Be sure to have your model number and serial number ready These can be found on the model plate located under the seat Refer to page 2 for more information regarding locating your model and serial numbers Section 9 REPLACEMENT PARTS 31 32 Attachments amp Accessories 1 0 The following attachments and accessories are compatible for the Troy bilt Lawn Tractor See the retailer from which you purchased you
6. and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels of export distribution f Replacement parts that are not genuine Troy Bilt parts g Transportation charges and service calls h Troy Bilt does not warrant this product for commercial use No implied warranty including any implied warranty of merchantability or fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a dealer or retailer with respect to any product shall bind Troy Bilt During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the ex
7. batteries belts blades blade adapters tines grass bags wheels rider deck wheels seats snow thrower skid shoes friction wheels shave plates auger spiral rubber and tires Attachments Troy Bilt warrants attachments for this product against defects in material and workmanship for a period of one 1 year commencing on the date of the attachment s original purchase or lease Attachments include but are not limited to items such as grass collectors and mulch kits HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Troy Bilt LLC at P O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 1 330 558 7220 or log on to our Web site at www troybilt com In Canada Contact MTD Products Limited Kitchener ON N2G 4J1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases a The engine or component parts thereof These items may carry a separate manufacturer s warranty Refer to applicable manufacturer s warranty for terms and conditions b Log splitter pumps valves and cylinders have a separate one year warranty TROY BILT Cc Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments
8. INSTRUCTIONS SECTION 2 IMPORTANT SAFE OPERATION PRACTICES Safety Symbols This page depicts and describes safety symbols that may appear on this product Read understand and follow all instructions on the machine before attempting to assemble and operate Description READ THE OPERATOR S MANUAL S Read understand and follow all instructions in the manual s before attempting to assemble and operate DANGER ROTATING BLADES Never carry passengers Never carry children even with the blades off DANGER ROTATING BLADES Always look down and behind before and while backing to avoid a back over accident WARNING ROTATING BLADES Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury BYSTANDERS Keep bystanders helpers children and pets at least 75 feet from the machine while it is in operation WARNING SLOPE OPERATION Do not operate this machine on a slope greater than 15 degrees WARNING HOT SURFACE Engine parts especially the muffler become extremely hot during operation Allow engine and muffler to cool before touching DANGER ROTATING BLADES To reduce the risk of injury keep hands and feet away D
9. black cable to the negative battery terminal with the bolt and hex nut See Figure 3 3 3 Position the red rubber boot over the positive battery terminal to help protect it from corrosion NOTE If the battery is put into service after the date shown on top side of battery charge the battery as instructed in the Maintenance section your Operator s Manual prior to operating the tractor Section 3 AssEMBLY amp Set Up Checking Tire Pressure WARNING Do not overinflate tires Check sidewall of tires for maximum psi Equal tire pressure should be maintained at all times The tires on your tractor may be over inflated for shipping purposes Reduce the tire pressure before operating the tractor Check sidewall of tires for maximum psi Setting the Deck Gauge Wheels Move the tractor on a firm and level surface preferably pavement and proceed as follows 1 Select the height position of the cutting deck by placing the deck lift lever in the normally desired mowing height setting any of the six different cutting height notches on the right fender 2 Check the gauge wheels for contact or excessive clearance with the surface below The deck gauge wheels should have between 1 4 and 72 clearance above the ground If the gauge wheels have excessive clearance or contact with the surface adjust as follows Raise the deck lift handle to its highest setting b Remove the front gauge wheels by removing the
10. operator leaves the seat Driving On Slopes Refer to the SLOPE GAUGE on page 8 to help determine slopes where you may operate the tractor safely WARNING Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 12 feet every 10 feet The tractor could overturn and cause serious injury Mow and down slopes NEVER across Exercise extreme caution when changing direction on slopes Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Avoid turns when driving on a slope If a turn must be made turn down the slope Turning up a slope greatly increases the chance of a roll over Avoid stopping when driving up a slope If it is necessary to stop while driving up a slope start up smoothly and carefully to reduce the possibility of flipping the tractor over backward Engaging the Parking Brake Setting the Cruise Control NOTE The parking break and cruise control are controlled by the same lever If using the brake when engaging the parking brake cruise control lever the parking brake will engage If using the drive pedal when engaging the parking brake cruise control lever the cruise control will engage Parking Brake NOTE The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off To set the parking brake 1 Pressthe bra
11. purchased and used in the United States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively Troy Bilt This warranty is in addition to any applicable emissions warranty provided with your product Troy Bilt warrants this product excluding its Normal Wear Parts and Attachments as described below against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Troy Bilt for use with the product s covered by this manual will void your warranty as to any resulting damage Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as
12. the OFF position 10 Turn the ignition key to the STOP position to turn the tractor s engine off 11 Turn the water off and detach the hose coupler from the water port on your deck s surface After cleaning your deck with the deck wash system return to the operator s position and engage the PTO Keep the cutting deck running for a minimum of two minutes allowing the underside of the cutting deck to thoroughly dry Lubrication WARNING Before lubricating repairing or inspecting always disengage PTO set parking brake stop engine and remove key to prevent unintended starting Front Wheels Each of the front wheel axles and rims is equipped with a grease fitting See Figure 6 3 Lubricate with a No 2 multi purpose grease applied with a grease gun after every 25 hours of tractor operation Figure 6 3 Pivot Points amp Linkage Lubricate all the pivot points on the drive system parking brake and lift linkage at least once a season with light oil Deck Wheels Each of the tractor deck s front gauge wheels is equipped with a grease fitting Lubricate with a No 2 multi purpose grease applied with a grease gun after every 25 hours of tractor operation SECTION 6 MAINTENANCE amp ADJUSTMENTS 21 Adjustments WARNING Shut the engine off remove the ignition key and engage the parking brake before making adjustments Protect your hands by using heavy gloves when handling the blades NOTE
13. the battery disconnect the NEGATIVE Black wire from its terminal first followed by the POSITIVE Red wire When reinstalling the battery always connect the POSITIVE Red wire its terminal first followed by the NEGATIVE Black wire Jump Starting gt N gt D WARNING Never jump start a damaged or frozen battery Be certain the vehicles do not touch and ignitions are off Do not allow cable clamps to touch Connect the positive cable to positive post of your tractor s discharged battery Connect the other end of the cable to the positive post of the jumper battery Connect the negative cable to the other post of the jumper battery Make the final connection on the engine block of the tractor away from the battery Attach to an unpainted part to assure a good connection CAUTION If the jumper battery is installed on a vehicle i e car truck do NOT start the vehicle s engine when jump starting your tractor Start the tractor as instructed in the Operation section of this manual Set the tractor s parking brake before removing the jumper cables in reverse order of connection SECTION 7 SERVICE 27 28 Charging WARNING Batteries give off an explosive gas while charging Charge the battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances CAUTION When char
14. Check the tractor s tire pressure before performing any deck leveling adjustments Refer to Tires on page 27 for information regarding tire pressure Leveling the Deck Front To Rear The front of the cutting deck is supported by a stabilizer bar that can be adjusted to level the deck from front to rear The front of the deck should be between inch and 35 inch lower than the rear of the deck Adjust if necessary as follows 1 Park the tractor on a firm level surface and place the deck lift lever in the middle position 2 Rotate the blade nearest the discharge chute so that it is parallel vvith the tractor 3 Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground The first measurement taken should be between 14 and 32 less than the second measurement SECTION 6 MAINTENANCE amp ADJUSTMENTS Determine the approximate distance necessary for proper adjustment and proceed if necessary 1 Locate the hex lock on the end of the deck hanger rod See Figure 6 4 To raise the front of the deck tighten thread inward the inner hex nut against the front hanger bracket To lower the front of the deck loosen thread outward the hex nut away from the front hanger bracket See Figure 6 4 Figure 6 4 Leveling the Deck Side to Side If the cutting deck appears to be mowing unevenly a side to side adjustment can be performed Adjust if neces
15. NS WARRANTY COVERAGE MTD Consumer Group Inc warrants to the ultimate purchaser and each subsequent purchaser that the outdoor equipment is 1 designed built and equipped so as to conform with all applicable regulations and 2 free from defects in materials and workmanship that cause the failure of a warranted part for a period of two years The warranty period begins on the date the outdoor equipment is delivered to an ultimate purchaser or first placed into service Subject to certain conditions and exclusions as stated below the warranty on emission related parts is as follows 1 Any warranted part that is not scheduled for replacement as required maintenance in the written instructions supplied is warranted for the warranty period stated above If the part fails during the period of warranty coverage the part will be repaired or replaced by MTD Consumer Group Inc according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period 2 Any warranted part that is scheduled only for regular inspection in the written instructions supplied is warranted for the warranty period stated above Any such part repaired or replaced under warranty will be warranted for the remaining warranty period 3 Any warranted part that is scheduled for replacement as required maintenance in the written instructions supplied is warranted for the period of time before the first scheduled replacement d
16. Plan your mowing pattern to avoid discharge of material parts toward roads sidewalks bystanders and the like Also 2 Be familiar with all controls and their proper operation avoid discharging material against a wall or obstruction Know how to stop the machine and disengage them which may cause discharged material to ricochet back quickly toward the operator 3 allow children under 14 years of age to operate this 8 Always wear safety glasses or safety goggles during machine Children 14 and over should read and understand operation and while performing an adjustment or repair the instructions and safe operation practices in this manual to protect your eyes Thrown objects which ricochet can and on the machine and should be trained and supervised cause serious injury to the eyes by an 9 Wear sturdy rough soled work shoes and close fitting 4 Never allow adults to operate this machine without proper slacks and shirts Loose fitting clothes and jewelry can be instruction caught in movable parts Never operate this machine in 5 To help avoid blade contact or a thrown object injury bare feet or sandals keep bystanders helpers children and pets at least 75 feet 10 Be aware of the mower and attachment discharge direction from the machine while it is in operation Stop machine if and do not point it at anyone Do not operate the mower anyone enters the area without the discharge cover or entire grass catcher in its proper
17. ace with your right hand by grasping it between your thumb and index finger and rotating it clockwise WARNING The shipping brace is used for packaging purposes only Remove and discard the shipping brace before operating your lawn tractor WARNING The mowing deck is capable of throwing objects Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and or property damage 10 Connecting the Battery Cables CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling CAUTION When attaching battery cables always connect the POSITIVE red wire to its terminal first followed by the NEGATIVE black wire For shipping reasons both battery cables on your equipment may have been left disconnected from the terminals at the factory To connect the battery cables proceed as follows NOTE The positive battery terminal is marked Positive The negative battery terminal is marked Negative 1 Remove the plastic cover if present from the positive battery terminal and attach the red cable to the positive battery terminal with the bolt and hex nut See Figure 3 3 Figure 3 3 2 Remove the plastic cover if present from the negative battery terminal and attach the
18. any time the ignition key is rotated out of the STOP position regardless of whether the engine is started The LCD Service Minder will remind the operator of maintenance intervals for changing the engine oil air filter service low engine and low battery warnings Change Oil The LCD will display the letters CHG followed by the letters OIL followed by the letters SOON then finally followed by the meter s accumulated time CHG OIL SOON TIMFE will alternate on the display for 7 minutes after the meter reaches 50 hours This oil service minder interval will occur every 50 hours Before the interval expires change the engine oil as instructed in the Maintenance section of this Operator s Manual The letters LO followed by the letters OIL then followed by the meter s accumulated time will indicate the tractor is low on oil Stop the tractor immediately and check the engine oil level as Low Battery At startup the battery voltage is briefly displayed then changes to accumulated followed by the letters BATT and then followed by the meter s accumulated time LO BATT TIME is displayed on the LCD when the voltage drops below 11 5 volts When this occurs the battery generating sufficient amperage Charge the battery as instructed in the Service section of this manual or have the charging system checked by your local service dealer The letters CLN will display followed by t
19. ate for that part If the part fails before the first scheduled replacement the part will be repaired or replaced by MTD Consumer Group Inc according to subsection 4 below Any such part repaired or replaced under warranty will be warranted for the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted part under the warranty provisions herein must be performed at a warranty station at no charge to the owner 5 Notwithstanding the provisions herein warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment 6 outdoor equipment owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective emission related warranted part provided that such diagnostic work is performed at a warranty station 7 MTD Consumer Group Inc is liable for damages to other engine or equipment components proximately caused by a failure under warranty of any warranted part 8 Throughout the off road engine and equipment warranty period stated above MTD Consumer Group Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of MTD Cons
20. clusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase to obtain warranty coverage Troy Bilt LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238 600 100020 REV A
21. ction frequently check components and replace immediately with original equipment manufacturer s O E M parts only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Do not change the engine governor settings or over speed the engine The governor controls the maximum safe operating speed of the engine Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations for gas oil etc to protect the environment According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 270 hours of operation At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively Failure to do so can result in accidents injuries or death Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Notice Regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to ope
22. d all the way forward closes the choke for cold starting When set in a given position the throttle will maintain a uniform engine speed NOTE When operating the tractor with the cutting deck engaged be certain that the throttle choke control is always in the FAST rabbit position Brake Pedal The brake pedal is located on the left front side of the tractor along the running board The brake pedal can be used for sudden stops or setting the parking brake NOTE The brake pedal must be fully depressed to activate the safety interlock switch when starting the tractor Seat Adjustment Lever Not Shown The seat adjustment lever is located below the left front side of the seat The lever allows for adjustment of the fore to aft position of the operator s seat Refer to the Assembly and Set Up section of this manual for more detailed instructions Deck Lift Lever Found on your tractor s right fender the deck lift lever is used to change the height of the cutting deck To use move the lever to the left then place in the notch best suited for your application Ignition Switch Module WARNING Never leave a running machine unattended Always disengage PTO set parking brake stop engine and remove key to prevent unintended starting To start the engine insert the key into the ignition switch and turn clockwise to the START position Release the key into the NORMAL MOWING MODE p
23. de disengagement control If the blades do not stop within the this time frame your machine should be serviced professionally by an authorized MTD Service Dealer Check brake operation frequently as it is subjected to wear during normal operation Adjust and service as required Check the blade s and engine mounting bolts at frequent intervals for proper tightness Also visually inspect blade s for damage e g excessive wear bent cracked Replace the blade s with the original equipment manufacturer s O E M blade s only listed in this manual Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition Never tamper with the safety interlock system or other safety devices Check their proper operation regularly After striking a foreign object stop the engine disconnect the spark plug wire s and ground against the engine Thoroughly inspect the machine for any damage Repair the damage before starting and operating Never attempt to make adjustments or repairs to the machine while the engine is running Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety prote
24. dler pulley to get the belt off the pulley and around the belt guard Carefully remove the deck belt from around the two spindle pulleys and the two deck idler pulleys See Figure 7 6 To place the new belt begin by routing the belt around the two outer spindle pulleys as shown in Figure 7 7 Figure 7 8 12 Replace the belt guard See Figure 7 1 Cutting Blades WARNING Shut the engine off and remove ignition key before removing the cutting blade s for sharpening or replacement Protect your hands by Figure 7 7 using heavy gloves when grasping the blade Then route the belt around the two deck idler pulleys as WARNING Periodically inspect the blade and or shown in Figure 7 7 spindle for cracks or damage especially after you ve Retighten the belt keeper rod loosened earlier struck a foreign object Do not operate the machine Remount the belt guards removed earlier until damaged components are replaced Reinetallithedeckastolows To remove the blades proceed as follows 1 Remove the deck from beneath the tractor refer to Cutting Deck Removal earlier in this section then gently flip the deck over to expose its underside a With the deck beneath the mower frame attach the stabilizer rod See Figure 7 5 b Reconnect the deck lift arms See Figure 7 3 c Reattach the deck engage cable See Figure 7 4 SECTION 7 SERVICE 2 Place a block of wood between the center deck housing baffle and the cutting blade
25. driven up or down rampis because the machine could tip over causing serious personal injury The machine must be pushed manually on rampis to load or unload properly Muffler and engine become hot and can cause a burn Do not touch Check overhead clearances carefully before driving under low hanging tree branches wires door openings etc where the operator may be struck or pulled from the machine which could result in serious injury Disengage all attachment clutches depress the brake pedal completely and shift into neutral before attempting to start engine Your machine is designed to cut normal residential grass of a height no more than 10 Do not attempt to mow through unusually tall dry grass e g pasture or piles of dry leaves Dry grass or leaves may contact the engine exhaust and or build up on the mower deck presenting a potential fire hazard Use only accessories and attachments approved for this machine by the machine manufacturer Read understand and follow all instructions provided with the approved accessory or attachment Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury If situations occur which are not covered in this manual use care and good judgment Contact your customer service r
26. e attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING CALIFORNIA PROPOSITION 65 WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death DANGER This machine was built to be operated according to the safe operation practices in General Operation 6 Thoroughly inspect the area where the equipment is to be used Remove all stones sticks wire bones toys and other 1 Read understand and follow all instructions on the foreign objects which could be picked up and thrown by machine and in the manual s before attempting to the blade s Thrown objects can cause serious personal assemble and operate Keep this manual in a safe place for injury future and regular reference and for ordering replacement 7
27. ement as instructed in the Engine Owner s Manual Spark Plug The spark plug should be cleaned and the gap reset once a season Refer to the Engine Owner s Manual for correct plug type and gap specifications SECTION 6 MAINTENANCE amp ADJUSTMENTS Hydrostatic Transmission The hydrostatic transmission is sealed at the factory and is maintenance free The fluid level cannot be checked and the fluid cannot be changed Battery CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling The battery is sealed and is maintenance free Acid levels cannot be checked and fluid cannot be added Always keep the battery cables and terminals clean and free of corrosive build up After cleaning the battery and terminals apply a light coat of petroleum jelly or grease to both terminals CAUTION If removing the battery for cleaning disconnect the NEGATIVE Black wire from its terminal first followed by the POSITIVE Red wire When reinstalling the battery always connect the POSITIVE Red wire to its terminal first followed by the NEGATIVE Black wire Be certain that the wires are connected to the correct terminals reversing them could result in serious damage to your engine s alternating system Cleaning the Tractor Any fuel or oil spilled on the mach
28. engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your machine for more information SON VICE da s 24 Troubleshootinq olunan 09 Replacement Parts 30 Attachments amp Accessories 32 V arranty Pack Cover MoDEL NUMBER SERIAL NUMBER Please do NOT return the machine to the retailer or dealer without first contacting the Customer Support Department If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this machine you can seek help from the experts Choose from the options below 0 Visit us on the web at www troybilt com m See How to Maintenance and Parts Installation Videos at www troybilt com tutorials Call a Customer Support Representative at 800 828 5500 or 330 558 7220 0 Write us at Troy Bilt P O Box 361131 Cleveland OH 44136 0019 Important Safe Operation Practices 2 WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual befor
29. epresentative for assistance SECTION 2 MPORTANT SAFE OPERATION PRACTICES Slope Operation Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it For your safety use the slope gauge included as part of this manual to measure slopes before operating this machine on a sloped or hilly area If the slope is greater than 15 degrees as shown on the slope gauge do not operate this machine on that area or serious injury could result Do 1 Mow up and down slopes not across Exercise extreme caution when changing direction on slopes Watch for holes ruts bumps rocks or other hidden objects Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low enough speed setting so that you will not have to stop or shift while on the slope Tires may lose traction on slopes even though the brakes are functioning properly Always keep machine in gear when going down slopes to take advantage of engine braking action Follow the manufacturer s recommendations for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction
30. f OFF position when starting the engine NOTE Cruise control can NOT be engaged at the tractor s fastest ground speed If the operator should attempt to do so the tractor will automatically decelerate to the fastest optimal mowing ground speed WARNING Never leave a running machine unattended Always disengage PTO set parking brake stop engine and remove key to prevent unintended starting 14 SECTION 4 CONTROLS AND FEATURES Operation AWARNING TO AVOID SERIOUS INJURY OR DEATH GO UP AND DOWN SLOPES NOT ACROSS e AVOID SUDDEN TURNS DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP IF MACHINE STOPS GOING UPHILL STOP BLADE S AND BACK DOWNHILL SLOWLY e KEEP SAFETY DEVICES GUARDS SHIELDS AND SWITCHES ETC IN PLACE AND WORKING REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE S KNOW LOCATION AND FUNCTION OF ALL CONTROLS BE SURE BLADE S AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE S BEFORE LEAVING OPERATOR S POSITION DISENGAGE BLADE S ENGAGE PARKING BRAKE SHUT OFF AND REMOVE KEY READ OPERATOR S MANUAL Safety Interlock Switches This tractor is equipped with a safety interlock system for the protection of the operator If the interlock system should ever malfunction do not operate the tractor Contact an authorized service dealer The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged and
31. ging your tractor s battery use only a charger designed for 12V lead acid batteries Read your battery charger s Owner s Manual prior to charging your tractor s battery Always follow its instructions and heed its warnings If your tractor has not been put into use for an extended period of time charge the battery as follows 1 Set your battery charger to deliver a max of 10 amperes If your battery charger is automatic charge the battery until the charger indicates that charging is complete If the charger is not automatic charge for no fewer than eight hours Fuse WARNING Before servicing repairing or inspecting always disengage PTO set parking brake stop engine and remove key to prevent unintended starting A 20 Amp fuse is installed in your tractor s wiring harness to protect the tractor s electrical system from damage caused by excessive amperage If the electrical system does not function or your tractor s engine will not crank first check to be certain that the fuse has not blown It is located under the hood mounted behind the top of the dash panel on the support bar CAUTION Always use a replacement fuse with the same amperage capacity as the blown fuse SECTION 7 SERVICE Tires WARNING Never exceed the maximum inflation pressure shown on the sidewall of the tire Refer to the tire sidewall for exact tire manufacturer s recommended or maximum psi Do not overinflate Une
32. h to raise the deck lift arms up and out of the way 10 Carefully remove the deck engage cable from the rear of the cutting deck by removing the bow tie cotter clip that secures it Remove the spring from the deck idler bracket See Figure 7 4 Figure 7 4 11 Remove the cotter pin and flat washer from the end of the stabilizer rod and slide the stabilizer out of the hanger bracket on the deck See Figure 7 5 Figure 7 5 12 Gently slide the cutting deck from the right side out from underneath the tractor 13 Reinstall the belt keeper rod loosened earlier Changing the Deck Belt WARNING The V belts found on your tractor are specially designed to engage and disengage safely A substitute non OEM V belt can be dangerous by not disengaging completely For a proper working machine use factory approved belts All belts on your tractor are subject to wear and should be replaced if any signs of wear are present To change or replace the deck belt on your tractor proceed as follows 1 Remove the deck as instructed earlier in this section 2 Remove the belt covers by removing the hex washer screws that fasten them to the deck See Figure 7 6 L Hex Washer Screws Spindle Pulley Belt Cover Belt Guard Figure 7 6 SECTION 7 SERVICE 25 26 It may also be necessary to loosen the hex nut on the left 11 Place the belt into the engine pulley See Figure 7 8 i
33. he letters AIR followed by FILT then followed by the meter s accumulated time display for 7 minutes after the meter reaches 25 hours This air filter service minder time interval will be every 25 hours On intervals that are common with oil service the oil message will Low Oil instructed in this Owner s Manual eR T XE Bhi i hours The letters LO will display is in need of a charge or the engine s charging system is not Air Filter Service V af Kelin CLN AIR FILT TIME will alternate on the be displayed first followed by the air filter message SECTION 4 CONTROLS AND FEATURES 13 PTO Blade Engage Handle Parking Brake Cruise Control Lever Activating the PTO engages Located in the center of the tractor s dash power to the cutting deck or other panel below the steering wheel the Parking tt separately available attachments Brake Cruise Control lever is used to engage E 8 Push forward on the the parking brake and the cruise control PTO Blade Engage handle to Refer to the Operation section of this manual E activate it Pull the PTO Blade for detailed instructions regarding the Engage handle back to disengage parking brake the power to the cutting deck NOTE The parking brake must be set if the or other separately available operator leaves the seat with the engine attachments running or the engine will automatically shut NOTE The PTO Blade Engage handle must be in the disengaged of
34. he machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition IMPORTANT Be sure to STOP filling tank once fuel is seen inside the filler neck This ensures that a proper expansion volume is created Do NOT top off the tank See Figure 3 6 Figure 3 6 NOTE Your tractor is shipped with oil in the engine However you MUST check the oil level before operating CAUTION Always check the engine oil level before each use as instructed in the Engine Owner s Manual Add oil as necessary Failure to do so may result in serious damage to your engine Section 3 AssEMBLY amp Set Up 11 12 Controls and Features LCD Service Minder amp Hour Meter Brake Pedal Ignition Switch Module Drive Reverse Pedal Parking Brake Cruise Control Lever Deck Lift Lever a PTO Blade Engage Handle Cup Holder Figure 4 1 Lawn Tractor controls and features are illustrated in Figure 4 1 and described on the following pages WARNING Read and follow all safety rules and instructions in this manual including the entire Operation section before attempting to operate this machine Failure to comply with all safety rules and instructions may result in personal injury Throttle Choke Control The throttle choke control is located on the right side of the tractor s dash panel This lever controls the speed of the engine and when pushe
35. in the disengaged OFF position and engage the parking brake 2 Lower the deck by moving the deck lift lever into the bottom notch on the right fender 3 Locate the PTO clutch under the front of your tractor See Figure 7 1 Figure 7 1 4 Remove the belt guard and belt as follows Refer to Figure 7 1 a Remove the hex screws b Pull the belt keeper rod to the right and down to remove Remove the deck belt from around the tractor s engine pulley NOTE If there is too much tension on the belt for it to be easily removed from the engine pulley carefully insert a drive ratchet wrench set to loosen into the square hole found in the deck idler bracket and pivot it toward the tractor s left side to relieve tension on the belt See Figure 7 2 Figure 7 2 WARNING Avoid pinching injuries Never place your fingers on the idler spring or between the belt and a pulley while removing the belt Looking at the cutting deck from the left side of the tractor locate the deck support pin on the rear left side of the deck 6 Remove the cotter pin from the deck support pin See IN Cotter Pin Figure 7 3 Deck w Deck Support Pin Figure 7 3 7 Pull the deck support pin outward to release the deck from the deck lift arm See Figure 7 3 8 Repeat the above steps on the tractor s right side Move the deck lift lever into the top notc
36. ine should be wiped off promptly Do NOT allow debris to accumulate around the cooling fins of the engine the transmission s cooling fan or on any other part of the machine especially the belts and pulleys Deck Wash System Optional Your tractor s deck may be equipped with a water port on its surface as part of its deck wash system Use the deck wash to rinse grass clippings from the deck s underside and prevent the buildup of corrosive chemicals Complete the following steps AFTER EACH MOWING 1 Drive the tractor to a level clear spot on your lawn near enough for your garden hose to reach CAUTION Make certain the tractor s discharge chute is directed AWAY from your house garage parked cars etc 2 Disengage the PTO Blade Engage set the parking brake and stop the engine 3 Thread the hose coupler packaged with your tractor s Operator s Manual onto the end of your garden hose 4 Attach the hose coupler to the water port on your deck s surface See Figure 6 2 Figure 6 2 Turn the water on 6 While sitting in the operator s position on the tractor start the engine and place the throttle lever in the FAST rabbit position Move the tractor s PTO Blade Engage into the ON position 8 Remain in the operator s position with the cutting deck engaged for a minimum of two minutes allowing the underside of the cutting deck to thoroughly rinse 9 Move the tractor s PTO Blade Engage into
37. ke pedal completely down with yourleftfootand hold it in that position 2 Pushtheparkingbrake cruisecontrolleverdownwardandhold it in that position 3 Remove your foot from the brake pedal 4 Release pressure from the parking brake cruise control lever After completing step 3 the brake pedal should remain in the down position If it doesn t the parking brake is not engaged Repeat steps 1 through 4 to engage the parking brake To disengage the parking brake lightly press the brake pedal WARNING Never leave a running machine unattended Always disengage PTO set parking brake stop engine and remove key to prevent unintended starting Cruise Control WARNING Never engage the cruise control lever while traveling in reverse To set the cruise control 1 Slowlypresstheupperportionofthedrivepedalwithyourright foot until the desired speed is achieved 2 Lightly pressthe parkingbrake cruisecontrolleverdovvnvvard and hold it in that position 3 Remove your foot from the drive pedal 4 Release pressure from the parking brake cruise control lever After completing step 3 the drive pedal should remain in the down position and the tractor will maintain the same forward speed If it doesn t the cruise control is not engaged Repeat steps 1 through 4 to engage the cruise control To disengage the cruise control lightly press the drive pedal or the brake pedal NOTE Cruise control can NOT be set at the trac
38. lock nuts and shoulder screws which secure them to the deck See Figure 3 4 Figure 3 4 c Place the deck lift lever in the desired mowing height setting d Reinsert the shoulder screw with each gauge wheel into the index hole that leaves approximately V between the bottom of the wheel and the pavement Refer to Leveling the Deck in the Maintenance section of this manual for more detailed instructions regarding various deck adjustments Adjusting the Seat To adjust the position of the seat pull up and hold the seat adjustment lever Slide the seat forward or rearward to the desired position then release the adjustment lever Make sure seat is locked into position before operating the tractor See Figure 3 5 WARNING Before operating the tractor make sure the seat is engaged in the seat stop Engage the parking brake Stand behind the machine and pull back on seat until it clicks into place Figure 3 5 WARNING Before operating the tractor make sure the seat is engaged in the seat stop Engage the parking brake Stand behind the machine and pull back on seat until it clicks into place Gas and Oil The fuel tank is located under the hood Remove the fuel cap by turning it counterclockwise Use only clean fresh no more than 30 days old unleaded gasoline Do not overfill the tank WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel t
39. models We reserve the right to change product specifications designs and equipment without notice and without incurring obligation Table of Contents Safe Operation Practices duadan 3 Assembly amp Set Up 9 CONO S 12 Operation 15 Maintenance amp Adjustment 19 Record Product Information Before setting up and operating your new equipment please locate the model plate on the equipment and record the information in the provided area to the right You can locate the model plate by looking beneath the seat This information will be necessary should you seek technical support via our web site Customer Support Department or with a local authorized service dealer Customer Support If applicable the power testing information used to establish the power rating of the engine equipped on this machine can be found at www opei org or the engine manufacturer s web site If you have any problems or questions concerning the machine phone your local authorized Troy Bilt service dealer or contact us directly Troy Bilt s Customer Support telephone numbers website address and mailing address can be found on this page We want to ensure your complete satisfaction at all times Throughout this manual all references to right and left side of the machine are observed from the operating position The
40. n will remain where you last saw them a Keep children out of the mowing area and in watchful care of a responsible adult other than the operator b Be alert and turn machine off if a child enters the area c Before and while backing look behind and down for small children d Never carry children even with the blade s shut off They may fall off and be seriously injured or interfere with safe machine operation e Use extreme care when approaching blind corners doorways shrubs trees or other objects that may block your vision of a child who may run into the path of the machine f To avoid back over accidents always disengage the cutting blade s before shifting into Reverse If equipped the Reverse Caution Mode should not be used when children or others are around g Keep children away from hot or running engines They can suffer burns from a hot muffler h Remove key when machine is unattended to prevent unauthorized operation Never allow children under 14 years of age to operate this machine Children 14 and over should read and understand the instructions and safe operation practices in this manual and on the machine and should be trained and supervised by an adult Towing 1 Tovv only vvith a machine that has a hitch designed for tovving Do not attach tovved equipment except at the hitch point Follovv the manufacturers recommendation for vveight limits for towed equipment and towing on sl
41. nd other associated emission related components Where a warrantable condition exists MTD Consumer Group Inc will repair your outdoor equipment at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This emission control system is warranted for two years If any emission related part on your outdoor equipment is defective the part will be repaired or replaced by MTD Consumer Group Inc OWNER S WARRANTY RESPONSIBILITIES As the outdoor equipment owner you are responsible for performance of the required maintenance listed in your owner s manual MTD Consumer Group Inc recommends that you retain all receipts covering maintenance on your outdoor equipment but MTD Consumer Group Inc cannot deny warranty solely for the lack of receipts As the outdoor equipment owner you should however be aware that MTD Consumer Group Inc may deny you warranty coverage if your outdoor equipment or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your outdoor equipment to MTD Consumer Group Inc s distribution center or service center as soon as the problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have a question regarding your warranty coverage you should contact the MTD Consumer Group Inc Service Department at 1 800 800 7310 or at http support mtdproducts com GENERAL EMISSIO
42. o not operate unless discharge cover or grass catcher is in its proper place If damaged replace immediately WARNING TOWING Avoid jack knifing when towing go slow and make wide turns SECTION 2 IMPORTANT SAFE OPERATION PRACTICES S O1S JO ade y SSODL JaAaU sadojs umop pue dn Mow SZEM V 1 MOW Jou 21 UO Aseaun NOA 1 10 adojs ay dn yDeq JOUuUeD NOK Jj uonne enx s dols iy 5 S JO ss x ul s dofs UO ujypew a eJadO JOU oq yyeap 10 Aunful 5 Ul 1 5 ULD YIIYM S UIP IIe pue JAAO dI 0 payeja 10722 JOfew e aie s dols ONINYWM z aINHI4 S UONeJadO ayes 104 daa s 00 si dols y ABneb y moj q de esi l vi S z pue anp s dols ay s u no 19U102 Ya ay m n umop 10 dn 15 r Z aunBly pue s P fqo y YUM nef adojs ay apis s n n u ajod e 6 dofs y pulyaq JO uo yDafqo E RH A Z ull paysep ay Huoje pue siy n SMO 0 se paa201d dols BU y u OL iNOlIVM4dO 44VS 43315 OOL SI 440189 V Al INIWYALAG OL ADNVD 44015 SIHL ASN a Say C bi aunbl4 90019 591 019 St _ abney adojs IMPORTANT SAFE OPERATION PRACTICES SECTION 2 Assembly am
43. on Stop machine if anyone enters the area The following information will be helpful when using the cutting deck with your tractor WARNING Plan your mowing pattern to avoid discharge of materials toward roads sidewalks bystanders and the like Also avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator Do not mow at high ground speed especially if a mulch kit or grass collector is installed Do not cut the grass too short Short grass is prone to weed growth and yellows quickly in dry weather Always operate the tractor with the throttle lever in the FAST rabbit position while mowing For best results it is recommended that the first two laps be cut with the discharge thrown towards the center After the first two laps reverse the direction to throw the discharge to the outside for the balance of cutting This will give a better appearance to the lawn Do NOT attempt to mow heavy brush and weeds or extremely tall grass Your tractor is designed to mow lawns NOT clear brush Keep the blades sharp and replace the blades when worn SECTION 5 OPERATION Maintenance amp Adjustments Maintenance Schedule Before Every Every Every Every Prior Each use 10 Hours 25 Hours 50 Hours 100 Hours to Storing Clean Hood Dash Louvers Check Engine Oil Level Clean and Re oil Air Filter s Foam Precleaner Replace Air Filter Elemen
44. opes Never allow children or others in or on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Always use extra caution when towing with a machine capable of making tight turns e g zero turn ride on mower Make wide turns to avoid jack knifing Travel slowly and allow extra distance to stop Do not shift to neutral and coast downhill Service Safe Handling of Gasoline 1 To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately Use only an approved gasoline container b Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling c When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle d Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device e Extinguish all cigarettes cigars pipes and other sources of ignition f Neve
45. osition once the engine has fired To stop the engine turn the ignition key counterclockwise to the STOP position CAUTION Prior to operating the tractor refer to both Safety Interlock Switches and Starting The Engine in the Operation section of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE Drive Pedal The drive pedal is located on the right side of the tractor along the running board Press the drive pedal forward to cause the tractor to travel forward Ground speed is also controlled with the drive pedal The further forward that the pedal is pivoted the faster the tractor will travel The pedal will return to its original position when it s not pressed Reverse Pedal The reverse pedal is located on the right side of the tractor along the running board Ground speed is also controlled with the reverse pedal The further downward the pedal is pivoted the faster the tractor will travel The pedal will return to its original position when it s not pressed LCD Service Minder amp Hour Meter When the ignition key is rotated out of the STOP position but not into the START position the LCD Service Minder and Hour Meter will briefly display the battery voltage followed by the tractors W accumulated hours A 2 Hoon 00 a sx S NOTE Hours of tractor operation are recorded
46. p Set Up One Oil Drain Tube One Deck Wash Hose Coupler Contents of Crate One Lawn Tractor One Lawn Tractor Operator s Manual One Engine Operator s Manual Tractor Set Up Moving The Tractor Manually Your tractor s transmission is equipped with a hydrostatic relief valve for occasions when it is necessary to move the tractor manually Opening this valve permits the fluid in the transmission to bypass its normal route allowing the rear tires to freewheel To open the hydrostatic relief valve proceed as follows 1 Locate the hydrostatic bypass rod in the rear of the tractor See Figure 3 1 Figure 3 1 2 Pull the hydrostatic bypass rod outward until it clicks into place NOTE The transmission will NOT engage when the hydrostatic bypass rod is pulled out Return the rod to its normal position prior to operating the tractor CAUTION Never attempt to move the tractor manually without first opening the hydrostatic relief valve Doing so will result in serious damage to the tractor s transmission Shipping Brace Removal WARNING Make sure the lawn tractor s engine is off set the parking brake and remove the ignition key before removing the shipping brace 1 Locate the shipping brace if present and warning tag found on the right side of the cutting deck See Figure 3 2 Figure 3 2 2 While holding the discharge chute with your left hand remove the shipping br
47. perating 1 Ifthe bladesareengaged placethe PTO BladeEngageleverin the disengaged OFF position 2 Place the throttle control near the SLOW position 3 Turn the ignition key counterclockwise to the STOP position 4 Removethekeyfromtheignitionsvvitchtopreventunintended starting 15 16 Driving The Tractor WARNING Avoid sudden starts excessive speed and sudden stops 1 Lightlypressthebrakepedaltoreleasetheparkingbrake Move the throttle lever into the FAST rabbit position 2 To travel FORWARD slowly press the upper portion of the drive pedal forward until the desired speed is achieved See Figure 5 1 Figure 5 1 3 To travel in REVERSE check that the area behind is clear then slovvly depress the lovver portion of the drive pedal vvith the ball of your foot NOT your heel until the desired speed is achieved See Figure 5 1 CAUTION Do NOT attempt to change the direction of travel vvhen the tractor is in motion Alvvays bring the tractor to a complete stop before moving from forward to reverse or vice versa WARNING Do not leave the seat of the tractor without first placing the PTO Blade Engage lever in the disengaged OFF position and engaging the parking brake If leaving the tractor unattended also turn the engine off and remove the ignition key Section 5 OPERATION Reverse Caution Mode The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in re
48. place 11 Do not put hands or feet near rotating parts or under the cutting deck Contact with the blade s can amputate hands and feet 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 A missing or damaged discharge cover can cause blade contact or thrown object injuries Stop the blade s when crossing gravel drives walks or roads and while not cutting grass Watch for traffic when operating near or crossing roadways This machine is not intended for use on any public roadway Do not operate the machine while under the influence of alcohol or drugs Mow only in daylight or good artificial light Never carry passengers Disengage blade s before shifting into reverse Back up slowly Always look down and behind before and while backing to avoid a back over accident Slow down before turning Operate the machine smoothly Avoid erratic operation and excessive speed Disengage blade s set parking brake stop engine and wait until the blade s come to a complete stop before removing grass catcher emptying grass unclogging chute removing any grass or debris or making any adjustments Never leave a running machine unattended Always turn off blade s place transmission in neutral set parking brake stop engine and remove key before dismounting Use extra care when loading or unloading the machine into a trailer or truck This machine should not be
49. r fuel machine indoors g Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refueling h Never over fill fuel tank Fill tank to no more than 12 inch below bottom of filler neck to allow space for fuel expansion i Replace gasoline cap and tighten securely j f gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine k To reduce fire hazards keep machine free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Never store the machine or fuel container inside where there is an open flame spark or pilot light as on a water heater space heater furnace clothes dryer or other gas appliances m Allow a machine to cool at least five minutes before storing General Service 1 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Before cleaning repairing or inspecting make certain the blade s and all moving parts have stopped Disconnect the spark plug wire and ground against the engine to prevent unintended starting SECTION 2 IMPORTANT SAFE OPERATION PRACTICES 5 10 11 12 13 14 15 Periodically check to make sure the blades come to complete stop within approximately 5 five seconds after operating the bla
50. r tractor an authorized Troy bilt Service Dealer or phone 800 828 5500 for information regarding price and availability CAUTION This Troy Bilt Lawn Tractor is NOT designed for use with any type of ground engaging attachments e g tiller or plow Use of this type of equipment WILL void the tractor s warranty Model Number Description Tire Chains 20 x 8 490 900 0045 Oil Filter Wrench 22216 32 oz STA BIL Notes FEDERAL and or CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS MTD Consumer Group Inc the United States Environmental Protection Agency EPA and for those products certified for sale in the state of California the California Air Resources Board CARB are pleased to explain the evaporative emission control system ECS warranty on your 2013 2014 small off road equipment outdoor equipment In California new outdoor equipment must be designed built and equipped to meet the State s stringent anti smog standards in other states outdoor equipment must be designed built and equipped to meet the U S EPA small off road spark ignition engine regulations MTD Consumer Group Inc must warrant the ECS on your outdoor equipment for the period of time listed below provided there has been no abuse neglect or improper maintenance of the outdoor equipment Your ECS may include parts such as fuel tanks fuel lines fuel caps valves canisters filters vapor hoses clamps connectors a
51. rate on regular unleaded gasoline and may include the following emission control systems Engine Modification EM Oxidizing Catalyst OC Secondary Air Injection SAI and Three Way Catalyst TWC if so equipped When required models are equipped with low permeation fuel lines and fuel tanks for evaporative emission control California models may also include a carbon canister Please contact Customer Support for information regarding the evaporative emission control configuration for your model Spark Arrestor WARNING This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brushcovered or grass covered land unless the engine s exhaust system is equipped with a spark arrestor meeting applicable local or state laws if any If a spark arrestor is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrestor for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SAVE THESE
52. sary as follows 1 With the tractor parked on a firm level surface place the deck lift lever in the middle position and rotate both blades so that they are perpendicular with the tractor 2 Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground Both measurements taken should be equal If not proceed to the next step 3 Loosen but do NOT remove the hex bolt on the left deck hanger bracket See Figure 6 5 Sd Adjustment Gear Figure 6 5 4 Using awrench raise or lower the left side of the deck by turning the adjustment gear See Figure 6 5 The deck is properly leveled when both blade tip measurements taken in step 2 are equal Retighten the hex bolt on the left deck hanger bracket when proper adjustment is achieved Parking Brake Adjustment If the tractor does not come to a complete stop when the brake pedal is completely depressed or if the tractor s rear wheels can roll with the parking brake applied and the hydrostatic relief valve open the brake is in need of adjustment See an authorized service dealer to have the brake properly adjusted Adjusting the Seat Refer to the Set Up and Assembly section of this manual for seat adjustment instructions WARNING Before operating the tractor make sure the seat is engaged in the seat stop Engage the parking brake Stand behind the machine and pull back on
53. seat until it clicks into place Steering Adjustment If the tractor turns tighter in one direction than the other or if the ball joints are being replaced due to damage or wear the steering drag links may need to be adjusted Adjust the drag links so that equal lengths of each are threaded into the ball joint on the left side and the ball joint on the right side 1 Remove the hex nut below the ball joint See Figure 6 6 Ball Joint Drag Link Figure 6 6 2 Thread the ball joint inward to shorten the drag link Thread the ball joint outward to lengthen the drag link 3 Replace the hex nut after proper adjustment is achieved NOTE Threading the ball joints too far onto the drag links will cause the front tires to toe in too far Proper toe in is between Me and 5 e 4 Front tire toe in can be measured as follows a Place the steering wheel in position for straight ahead travel b In front of the axle measure the distance horizontally from the inside of the left rim to the inside of the right rim Note the distance c Behind the axle measure the distance horizontally from the inside of the left rim to the inside of the right rim Note the distance 5 The measurement taken in front of the axle should be between 6 and 57e less than the measurement taken behind the axle SECTION 6 MAINTENANCE amp ADJUSTMENTS 23 24 Service Cutting Deck Removal 1 Place the PTO Blade Engage lever
54. t Change Engine Oil and Replace Oil Filter Clean Battery Terminals Lube Front Axles and Rims Clean Engine Cooling Fins Lube Front Deck Wheels Lube Deck Spindles Lube Pedal Pivot Points Check Spark Plug Condition amp Gap Replace Fuel Filter Maintenance WARNING Before performing any maintenance or repairs disengage PTO set parking brake stop engine and remove key to prevent unintended starting Engine Refer to the Engine Owner s Manual for all engine maintenance procedures and instructions NOTE Maintenance repair or replacement of the emission control devices and systems which are being done at owner s expense may be performed by any engine repair establishment or individual Warranty repairs must be performed by an authorized service dealer WARNING If the engine has been recently run the engine muffler and surrounding metal surfaces will be hot and can cause burns to the skin Exercise caution to avoid burns Changing the Engine Oil A NOTE The oil filter should be changed at every oil change interval To complete an oil change proceed as follows 1 Run the engine for a few minutes to allow the oil in the crankcase to warm up Warm oil will flow more freely and carry away more of the engine sediment which may have settled at the bottom of the crankcase Use care to avoid burns from hot oil 2 Open the tractor s hood and locate the oil drain port on the left side of the engine 19
55. the PTO Blade Engage lever is in the disengaged OFF position The engine will automatically shut off if the operator leaves the seat before engaging the parking brake WARNING Do not operate the tractor if the interlock system is malfunctioning This system was designed for your safety and protection Starting the Engine NOTE Refer to the Assembly amp Set Up section of this manual for Gasoline and Oil fill up instructions 1 Insert the tractor key into the ignition switch module 2 Place the PTO Blade Engage lever in the disengaged OFF position 3 Engage the tractor s parking brake 5 Activate the choke control by moving the throttle choke control all the vvay forvvard into the choke position 5 Turn the ignition key clockwise to the START position After the engine starts release the key t vvill return to the NORMAL MOWING position CAUTION Do NOT hold the key in the START position for longer than ten seconds at a time Doing so may cause damage to your engine s electric starter 6 After the engine starts deactivate the choke control NOTE Do NOT leave the choke control on while operating the tractor Doing so will result in a rich fuel mixture and cause the engine to run poorly Stopping the Engine WARNING If you strike a foreign object stop the engine and disconnect the spark plug wire s Thoroughly inspect the machine for any damage Repair the damage before restarting and o
56. to act as a stabilizer See Figure 7 9 Hex Flange Nut Figure 7 9 3 Remove the hex flange nut that secures the blade to the spindle assembly See Figure 7 9 4 To properly sharpen the cutting blades remove equal amounts of metal from both ends of the blades along the cutting edges parallel to the trailing edge at a 25 30 angle Always grind each cutting blade edge equally to maintain proper blade balance See Figure 7 10 CAUTION If the cutting edge of the blade has previously been sharpened or if any metal separation is present replace the blades with new ones WARNING A poorly balanced blade will cause excessive vibration may cause damage to the tractor and or result in personal injury Figure 7 10 7 Test the blade s balance using a blade balancer Grind metal from the heavy side until it balances evenly NOTE When replacing the blade be sure to install the blade with the side of the blade marked Bottom or with a part number stamped in it facing the ground when the mower is in the operating position CAUTION Use a torque wrench to tighten the blade spindle hex flange nut to between 70 ft lbs and 90 ft lbs Battery gt gt CALIFORNIA PROPOSITION 65 WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling CAUTION If removing
57. tor s fastest ground speed If the operator should attempt to do so the tractor vvill automatically decelerate to the fastest optimal movving ground speed To change the direction of travel from forvvard to reverse vvhen cruise control is engaged press the brake pedal to disengage the cruise control and bring the tractor to a complete stop Then slowly press the reverse pedal with the ball of your foot to travel in reverse Using the Deck Lift Lever To raise the cutting deck move the deck lift lever to the left then place it in the notch best suited for your application Operating the Headlights The lamps are ON whenever the ignition key is rotated out of the STOP position The lamps turn OFF when the ignition key is moved to the STOP position Section 5 OPERATION 17 18 Engaging the PTO Engaging the PTO transfers power to the cutting deck or other separately available attachments To engage the PTO 1 Move the Throttle Choke control lever to the FAST rabbit position 2 Push the PTO Blade Engage lever forward into the engaged ON position NOTE Always operate the tractor with the Throttle Choke control lever in the FAST rabbit position for the most efficient use of the cutting deck or other separately available attachments Mowing WARNING To help avoid blade contact or a thrown object injury keep bystanders helpers children and pets at least 75 feet from the machine while it is in operati
58. umer Group Inc 10 Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts by the ultimate purchaser will be grounds for disallowing a warranty claim MTD Consumer Group Inc will not be liable to warrant failures of warranted parts caused by the use of a non exempted add on or modified part WARRANTED PARTS The repair or replacement of any warranted part otherwise eligible for warranty coverage may be excluded from such warranty coverage if MTD Consumer Group Inc demonstrates that the outdoor equipment has been abused neglected or improperly maintained and that such abuse neglect or improper maintenance was the direct cause of the need for repair or replacement of the part That notwithstanding any adjustment of a component that has a factory installed and properly operating adjustment limiting device is still eligible for warranty coverage Further the coverage under this warranty extends only to parts that were present on the off road equipment purchased The following emission warranty parts are covered if applicable 1 Fuel Metering System Fuel pump Fuel tank 2 Evaporative Control Fuel hose Fuel hose clamps e Tethered fuel cap Carbon canister Vapor lines 063015 Rev A aS ean MANUFACTURER S LIMITED WARRANTY FOR O The limited warranty set forth below is given by Troy Bilt LLC with respect to new merchandise
59. ven tire pressure could cause the cutting deck to mow unevenly Changing the Transmission Drive Belt Several components must be removed and special tools used in order to change the tractor s transmission drive belt See an authorized service dealer to have the transmission drive belt replaced Troubleshooting Problem Engine fails to start Engine runs erratic Engine overheats Engine hesitates at high 1 Spark plug gap too close 1 Remove spark plug and reset the gap RPM Engine Idles rough Excessive vibration 1 Cutting blade loose or unbalanced 1 Tighten blade and spindle 2 Damaged or bent cutting blade 2 Replace blade Mower will not mulch grass Uneven cut 1 PTO Blade Engage lever engaged 2 Parking brake not engaged 3 Spark plug wire disconnected 4 Throttle Choke control lever not in correct starting position 5 Choke not activated 6 Fuel tank empty or stale fuel 7 Blocked fuel line 8 Faulty spark plug 9 Engine flooded 1 Tractor running with Choke activated 2 Spark plug wires loose 3 Blocked fuel line or stale fuel 4 Vent in gas cap plugged 5 Water or dirt in fuel system 6 Dirty air cleaner 1 Engine oil level low 2 Air flow restricted 1 Spark plug fouled faulty or gap too wide 2 Dirty air cleaner 1 Engine speed too low 2 Wet grass 3 Excessively high grass 4 Dull blade 1 Deck not leveled properly 2 Dull blade
60. verse with the blades PTO engaged NOTE Mowing in reverse is not recommended WARNING Use extreme caution while operating the tractor in the REVERSE CAUTION MODE Always look down and behind before and while backing Do not operate the tractor when children or others are around Stop the tractor immediately if someone enters the area To use the REVERSE CAUTION MODE NOTE The operator MUST be seated in the tractor seat 1 Starttheengineaspreviouslyinstructedontheprevious page 2 Turn the key from the NORMAL MOWING Green position to the REVERSE CAUTION MODE Yellow position of the key switch module See Figure 5 2 Reverse Push Button Indicator Light TA Reverse Caution Mode Position Normal Driving Mode Stop position Start position Figure 5 2 3 Press the REVERSE PUSH BUTTON Orange Triangular Button at the top right corner of the key switch module The red indicator light at the top left corner of the key switch module will be ON while activated See Figure 5 2 4 Onceactivated indicatorlightON thetractorcanbedrivenin reverse with the cutting blades PTO engaged 5 Alvvays look down and behind before and while backing to make sure no children are around After resuming forward motion return the key to the NORMAL MOWING position The REVERSE CAUTION MODE will remain activated until a key is placed in either the NORMAL MOWING position or STOP position or b The

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