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Troy-Bilt 769-04090 User's Manual

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4. s A AA a nn ____________ 11 Your Snow Thrower WARNING Read understand and follow all instruc tions and warnings on the machine and in this manual before operating Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Gas amp Oil Fill Up Service the engine with gasoline and oil as instructed in the separate engine manual packed with your unit Read instructions carefully Starting The Engine 1 Make certain both the auger control and drive control are in the disengaged released position 2 Open fuel shut off valve If equipped and make sure the Rocker switch is in the On position if equipped 3 Push in the safety key 4 Rotate choke control to FULL choke position for cold engine start NOTE If the engine is already warm place choke control in the OFF position 4 instead of FULL 5 Push the primer two times if temperature is above 15 F 9 C four times if temperature is below 15 F 9 C for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a warm engine after a short shutdow
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13. Friction Wheel Assembly Slide hex shaft e the snow thrower up and forward so that it rests on the housing before tipping snowthrower Remove screws from the frame cover underneath the snow thrower See Figure 5 2 Remove the right wheel s from the axle Using 3 4 wrench hold the hex shaft and remove the hex bolts and cupped washer and bearing from left side of the frame Refer to Figure 6 12 Holding the friction wheel assembly slide the hex shaft out of the right side of the unit The spacer on the left side of the hex shaft will fall and the sprocket should remain hanging lose in the chain Liftthe friction wheel assembly out between the axle shaft and the drive shaft assemblies e Remove four screws securing the friction wheel rubber between the friction wheel plates See Figure 6 13 Discard old rubber e Reassemble the new friction wheel rubber to the friction wheel assembly tightening the four screws in rotation and with equal force It is important to as semble the rubber on the friction wheel symmetrically for proper functioning e Insert the pin from the shift arm assembly into the friction wheel assembly and hold assembly in position Refer to Figure 6 14 Slide the hex shaft through the right side of the housing and through the friction wheel assembly Insert the hex shaft through the sprocket and the spacer Make certain tha
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22. 25 31A 9006 5 22 08 Torque to 20 30 in Ibs Serrez un couple de 20 30 po Ib _A d e EN s NN 10 N Torque to 21 ft Ibs maximum washer should be flat Serrez un couple de 21 pi Ib maximum La rondelle doit tre plate Shave plate should ride slightly above asphalt Set to maximum for gravel driveways La plaque de r clage doit tre l g rement au dessus du goudron R glez la au maximum en cas d all es gravillonn es When rebuilding gear box fill one housing half completely with grease 838 0168 Pour remonter la boite d engrenages remplissez compl tement une moiti avec de la graisse no 838 0168 PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 736 0159 Flat Washer 349 ID x 879 OD x 063 Rondelle plate 0 349 DI x 0 879 DE x 0 063 714 0104 Int Cotter Pin Goupille fendue 3 754 0222A V Belt 1 2 x 44 Lg Courroie trap zoidale 1 2 x 44 po de Ig 754 04131 V Belt 1 2 x 42 Lg Courroie trap zoidale 1 2 x 42 po de lg 4 736 0505 Flat Washer 34 x 1 5 x 150 Rondelle plate 0 34 x 1 5 x 0 150 5 720 0284 Handle Knob Assembly Bouton 6 710 1245B Hex Screw 5 16 24 x 875 Gr 8 Lock Vis t te hexagonale 5 16 24 x 0 875 Qual 8 7 710 3008 Hex Hd Cap Scr 5 16 18 x 75 Gr 5 Vis t te hex 5 16 18 x 0 75 Qual 5 8 736 0262 Flat Washer 385 x 870 x 092 Rondelle plate 0 385 x 0 870 x 0 092 9 737 0168 Shell Alvania Grease 3
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24. sep zeuog 7 NA aed eee ES u03 E EE ue 592910 Sa suep es ap juenbsu inb 5 Z3193d4S34 quisip 9p H d 1 81449 190 l n U9WA 9A ep no xnofiq ep sed 201100 n EE et op suena sop lola sed aye on DEEG sounssaiq n PES UN HESIN nah s p 9 INS esuojoui jueujedinbo ep e Saye sod sed 189 0 29 IS Jos ne Saye e no juewedinbe 2 9 5500 IS nod xne 19559 4 SNOA je Jeuooou 9191010 omg ue mad 19 00 un uonejeda eun no un juenjoejje ue ue 9junoes ep sep sunofnoy zeuog L Suononjjsul 590 yadsaJ uou 97 euiuo no ap Jos ne sjueuejuoo se zeoe d anbyse d euiqim eieue e 0 6 BW 9182 58 uo eun un 4 1 ses snoa ap Jo esso p un suep 9009999 D se srewef 2085 0000 19 19 Sil 510 010 SUOSSEIIIE P HM Sean Ea Se 1 se sno ze o ue euoz e jueuiesneuBios 2 991 sejnulu G juepued e 299511 I uone
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27. 2915007 ep Jop seoeyns sep Ing 1 nod 591 Zassiege 99552 159 96 00 e IS 2 eoeyns ue sued Sa 200000 uonoefa p ej ep eoej6 ep no 9199 1 mod sepuooes senbjenb juepued 9J9ue e ej ze equie je esnajynos EI eynpuoo ep ejsod ne sno zaua 79 esnejnos P sajej 19 e ep ep ins ep zeoejdeg e enojno e suep 2 159 5 inb ap e no 2 19141 19 1eBojop mod ejjed ap ue ayuexe 2951100 p e ep ejoejiqeu ep jns uonisod es op e ep ep no zeuoejeq 6 79111995 219 EI ZeA9 U3 JJO uonisod e e ejnoseq jueoe dop ue 9 29 72 eJeueyuoroeJ e ep 20 4 9 2119 31918 e ep e 29 0009 71 ayoeye eun Jed 6 920 e ejoejiqeu ep ague INS NUSJUIEUI 150 NO 189 ej ap Je esso p jueAe 6995 1 0 jualos es Saa 591 sejnoj anb e nbsnf uopinb 9 919 90 Z9 S91 19 9 zeje y ej e enojnof eun
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39. Thread the Nylock nut outward down the coupler three full turns to provide more slack in the cable and reattach the spring to the bracket B For models with plastic panels Figure 3 12 Figure 3 13 Repeat auger control test to verify for proper adjustment Repeat previous steps to adjust more if necessary Skid Shoes Position the skid shoes based on surface conditions Adjust upward for hard packed snow Adjust downward when operating on gravel or crushed rock surfaces See Making Adjustment Section Tire Pressure Pneumatic Tires The tires are over inflated for shipping purposes Check the tire pressure before operating the snow thrower Refer to the tire side wall for tire manufacturer s recommended psi and deflate or inflate the tires as necessary Setting Up Your Snow Thrower WARNING Never use your hands to clean snow and ice from the chute assembly or auger housing IMPORTANT If the tire pressure is not equal in both tires the unit may not travel in a straight path and the shave plate may wear unevenly Your Snow Thrower WARNING Read understand and follow all instruc tions and warnings on the machine and in this manual before operating Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot
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45. Service apres vente a la page 2 pour ce qui concerne les pi ces et ou accessoires PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 63 N Auger Shaft Arbre de tari re 64 738 04155 Shear Pin 5 16 18 x 1 75 Goupille de cisaillement 5 16 18 x 1 75 65 618 0246 Gear Housing Half RH Carter d engrenage au moiti droit 66 741 0192 Flange Bearing Roulement a bride 67 714 0126 9 HI Pro Key 3 16 x 3 4 Dia HT Clavette Hi Pro n 9 3 16 x 3 4 diam 68 711 04714 Auger Drive Shaft Arbre d entrainement 69 716 0111 Snap Ring for 875 dia shaft Jonc d arr t pour arbre de 0 875 dia 70 721 0145 Oil seal for 875 ID Garlock 76 x 6133 Joint d tanch it d huile 76 x 6133 71 741 0217 Sleeve Bearing 875 ID Palier a douille 0 875 DI 72 741 0184 Thrust Bearing 88 ID x 1 44 OD x 078 Palier a but e 0 88 DI x 1 44 DE x 0 078 73 736 0291 Flat Washer 88 ID x 1 4 OD x 125 Rondelle plate 0 88 DI x 1 40 DE x 0 125 74 717 0299 Worm Gear LH Double Thread Vis sans fin a double filetage gauche 75 750 04020 Spacer Entretoise 76 736 0266 Flat Washer 1 5 ID x 2 0 OD x 03 Rondelle plate 1 50 DI x 2 0 DE x 0 03 77 717 1425 Worm Gear LH Double Thread Bronze Vis sans fin a double filetage gauche bronze 78 738 0275 Worm Gear Shaft Support du carter d engrenage 79 714 0135 91 Woodruff Key 1 4 x 3 4 Dia Clavette Woo
46. Skid Shoes The space between the shave plate and the ground can be adjusted by raising or lowering the skid shoes For close snow removal as when using on a smooth concrete or asphalt driveway place the skid shoes in the low position Use the middle or high position when the area to be cleared is uneven When operating on gravel always put skid shoes in the high position See Figure 5 4 Adjust skid shoes as follows 1 Loosen but do not remove the hex flange locknuts which fasten the skid shoe to the auger housing 2 Raise or lower the skid shoe to desired position 3 Retighten the hex nuts loosened earlier NOTE Make certain the bottom surface of skid shoe is flat against the ground to avoid uneven wear 4 Repeat on the other side of the snow thrower Auger Control Refer to instructions on page 9 to adjust the auger control Make certain to check for correct adjustment as instructed before operating the snow thrower Chute Assembly The distance snow is thrown can be adjusted by adjusting the angle of the chute assembly Refer to page 9 for instructions The remote chute control cables have been pre adjusted at the factory Move the remote chute lever on the control panel back and forward to adjust angle of the chute assembly Chute Bracket Adjustment If the spiral at the bottom of the chute directional control is not fully engaging with the chute assembly the chute bracket can be adjusted To do so 1
47. rapid stroke Do not release the handle and allow it to snap back Keep a firm hold on the starter handle and allow it to slowly recoil 3 As the engine warms slowly rotate the choke control to the OFF position If the engine falters quickly rotate the choke control back to the FULL position and then slowly into the OFF position again NOTE Allow the engine to warm up for a few minutes after starting The engine will not develop full power until it reaches operating temperatures Stopping The Engine Run engine for a few minutes before stopping to help dry off any moisture on the engine e Push the rocker switch to the OFF position Pull out the safety key Close fuel shut off valve If equipped Wipe all snow and moisture from the area around the engine as well as the area in and around the drive control and auger control Also engage and release both controls several times To Engage Drive 1 With the engine running move shift lever to one of six FORWARD positions or two REVERSE positions Select a speed appropriate for the snow conditions that exist 2 Squeeze drive control against the right handle and the snow thrower will move Release it and the drive motion will stop To Engage Augers 1 To engage augers and start snow throwing squeeze the left hand auger control against the left handle Release to stop augers 2 While the auger control is engaged squeeze the drive control to move relea
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52. are rotating blades inside WARNING ROTATING BLADES Keep hands out of inlet and discharge openings while machine is running There are rotating blades inside WARNING ROTATING AUGER Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury WARNING GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueling WARNING CARBON MONOXIDE Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas WARNING ELECTRICAL SHOCK Do not use the engines electric starter in the rain 4 Safety Symbols WARNING This symbol points out important safety instructions which if not followed could endanger the per sonal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Saf
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55. oz Graisse 3oz 10 732 0858 11 721 0328 12 736 3008 13 618 0281A 14 741 0475 15 784 5123 16 731 1696B 17 731 06007 18 710 1260A 19 711 0677 20 749 04489 749 04485 21 726 04012 23 710 04484 24 714 04040 26 731 05163 27 731 05162 28 741 0494 30 741 04024 31 712 04063 32 736 3046A 33 05244B 34 756 04244A 35 738 0281 36 784 0385B 37 736 0174 38 710 0451 39 710 04606 40 747 0980A 41 756 0178 42 731 2643 43 790 00181 44 731 2635 46 47 749 04384 48 737 0318 50 784 5697 51 618 04515 618 04514 52 710 3168 710 3034 53 710 0389 710 3168 54 710 0347 55 737 3000 56 712 04065 58 715 0118 59 684 0090B 60 790 00264A 61 721 0325 62 05845C 784 0315A Extension Spring 470 Dia x 4 75 Ultra Grey Loctite 5699 Flat Washer 344 ID x 75 OD x 120 Brake Bracket Ass y 900 Series Plastic Bushing 380 ID Chute Brkt Chute Adapter Reversible Slide Shoe Plastic Screw 5 16 18 x 5 Adjustment Ferrule Support Tubing RH w plastic panel Support Tubing LH w plastic panel Push on Nut 25 diam Hex TT Screw 5 16 18 x 75 Bow Tie Cotter Pin Spacer 1 5 x 1 0 ID x 1 0 Lg Spacer 1 5 x 1 0 ID x 2 5 Lg Flange Bushing 1 05 ID x 1 16 OD Self Aligning Bearing 875 ID Hex Flg L Nut 5 16 18 Gr F Nylon Flat Washer 1 010 x 1 88 x 060 Bearing Housing Pulley 5 ID x 10 OD Shoulder Scr 625 Dia x 170 Auger Idler Bracket Wave Washer 625 ID x 885 OD x 015 Carriage Bolt
56. remove the lower hex flange lock nut on each side IMPORTANT NEVER replace the auger shear pins with standard pins Any damage to the auger gearbox or other com ponents as a result of doing so will NOT be covered by your snow thrower s warranty Check the condition of both auger belt and drive belt every 25 hours of snow thrower operation Replace if either shows signs of wear and tear Specifications are subject to change without notification or obligation Images may not reflect your exact model and are for refer Figure 6 8 ence purposes only Figure 6 5 17 Maintaining Your Snow Thrower WARNING Before lubricating repairing or inspecting disengage all controls and stop engine Wait until all moving parts have come to a complete stop Remove the safety key to prevent unintended firing of the engine IMPORTANT Refer to the Final Adjustment section of the Set Up instructions after replacing drive and auger belts 8 Place a block of wood underneath the auger housing as shown in Figure 6 9 and separate auger housing from the frame by tilting the housing forward and pulling up the handles 9 Block the impeller with a piece of wood to prevent if from spinning and use a 1 2 wrench to remove the hex screw and washer from the center of the pulley on the auger housing See Figure 6 10 10 Lift the brake bracket assembly out of the pulley groove and slide the pulley assembl
57. x 5 8 x 2 69 67 750 0997 Spacer 625 ID x 1 0 OD x 23 Entretoise 0 625 DI x 1 0 DE x 0 23 68 750 1302B Spacer 672510 1 12500 x 2 485 Entretoise 0 6725 DI x 1 125 DE x 2 485 po de lg 69 756 0344 1 2 V Pulley 625 ID x 7 50 OD Poulie de 1 2 po 0 625 DI x 7 50 DE 70 756 0625 Cable Guide Roller Galet de guidage 71 790 00257 Upper Frame Cover Couvercle du chassis sup rieur 72 790 00259 Lower Frame Cover Couvercle du chassis inf rieur 73 711 04608 Axle 995 x 12 6 Lg 28 Essieu 0 995 x 12 6 po de lg 28 po 711 04607 Axle 995 x 14 10 Lg 30 amp 33 Essieu 0 995 x 14 10 po de lg 30 po et 33 po 711 04606 Axle 995 x 20 4 Lg 45 Essieu 0 995 x 20 4 po de lg 45 po 74 790 00255A Transmission Frame Ass y 900 B ti 900 75 784 0406A Frame Support Bracket Support 76 784 0407 Axle Brg Support Bracket Support de roulement 77 790 00254A Belt Cover Bracket Support de couvercle 78 710 1044 Hex Screw 3 8 24 x 1 5 Gr 5 Vis a t te hexagonale 3 8 24 x 1 5 Qual 5 79 710 0237 Hex Screw 5 16 24 x 625 Gr 5 Vis a t te hexagonale 5 16 24 x 0 625 Qual 5 80 710 0607 Hex Wash HD S Tapp Scr 5 16 18 x 50 Vis auto taraudeuse hexagonal 5 16 18 x 0 50 81 710 0624 Hex HD Cap Scr 5 16 24 x 1 5 Lg Gr 5 Vis a t te hexagonal 5 16 24 x 1 5 po de Ig Qual 5 82 710 0654A Hex Wash HD Tap Scr 3 8 16 x 1 00 Vis autotaraud e 3 8 16 x 1 00 83 710 0627 Hex Hd Cap Scr 5 16 24 x 0 75 Gr 5 Boulon hex 5 16 24 x 0 75 Qual 5 84 714 0118 Squ
58. 060 50 736 0300 Flat Washer 385 ID x 87 OD x 06 Rondelle plate 0 385 DI x 0 87 DE x 0 06 51 736 0329 L Wash 1 4 ID Rondelle frein 1 4 DI 52 714 0149B Int Cotter Pin Goupille fendue 53 737 3000 Grease Graisse 54 738 0143 Shld Scr 500 Dia x 335 Lg Vis paulement 0 500 po x 0 335 po de lg 55 738 0279 Drive Plate Spindle Fus e de plaque d entrainement 56 738 0924A Hex Shld Scr 1 4 28 x 375 Vis paulement 1 4 28 x 0 375 57 741 0163A Bearing Hsg Ass y Boitier roulement billes 58 741 04108 Hex Flange Bearing Roulement 59 741 04025 Self aligning brg 1 0 ID Palier alignement automatique 60 741 04076 Ball Bearing 5625 ID x 1 3750 x 437 Roulement billes 0 5625 DI x 1 3750 x 0 437 31 Continued on next page Suite la page prochaine 110 Parts List Pieces d tach es For parts and or accessories refer to customer support on page 2 Adressez vous au Service apres vente a la page 2 pour ce qui concerne les pi ces et ou accessoires Wheel Assembly Ensemble de roue REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 61 741 0563 Ball Bearing w snap ring Roulement a billes avec bague 62 741 0748 Flange Bushing 500 ID x 627 OD Coussinet 0 500 DI x 0 627 DE 63 746 0949A Steering Cable Cable 64 746 0951 Auger Idler Cable Cable 65 747 0973 Drive Clutch Rod Tige d entrainement 66 750 0903B Split Spacer 1 2 x 5 8 x 2 69 Entretoise 1 2
59. 10 04682 Hex Screw 3 8 16 x 2 0 Gr 5 Vis a t te hex 3 8 16 x 2 0 Qual 5 12 710 3118 Hex TT Screw 3 8 16 x 75 Vis taraud e 3 8 16 x 0 75 13 710 3015 Hex Cap Bolt 1 4 20 x 75 Lg Boulon 1 4 20 x 0 75 po de lg 14 711 0677 Adjustment Ferrule Virole de r glage 15 784 5679 LH Handle Support Brkt 5 8 Support de guidon gauche 5 8 po 16 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F nylon 18 714 0101 Internal Cotter Pin Goupille fendue int 19 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue int 0 072 x 1 13 po de lg 20 720 0201A Knob 1 0 x 3 2 Bouton 1 0 x 3 20 21 720 04039 Shift Knob Bouton 22 720 0284 Knob Bouton 23 725 0157 Cable Tie Attache cable 24 784 5682 RH Handle Support Brkt 3 8 Suppport de guidon droit 3 8 po 25 784 5681 LH Handle Support Brkt 3 8 Support de guidon gauche 3 8 po 26 726 0100 Push Nut 3 8 Rod Ecrou pour tige de 3 8 po 27 748 0363 Cam Lock Pawl Cliquet 28 736 0105 Cupped Washer 375 ID x 870 OD x 063 Rondelle creuse 0 375 DI x 0 875 DE x 0 063 29 736 0185 Flat Washer 406 1 0 75 Rondelle plate 0 406 DI x 0 75 DE 30 736 0242 Cupped Washer 345 ID x 88 OD x 06 Rondelle creuse 0 345 DI x 0 88 DE x 0 06 31 736 0275 Flat Washer 34 ID x 688 OD x 065 Rondelle plate 0 34 DI x 0 688 DE x 0 065 32 741 0475 Plastic Bushing 380 ID Manchon en plastique de 0 38 po de D I 33 746 0950A Steering Trigger C ble chenilles de direction 34 747 0624 Upper Chute C
60. 16 Gr F Nylon Contre crou embase 3 8 16 Qual F nylon 30 712 0413 Hex Jam Locknut 5 8 18 Gr 5 Nylon Contre crou de blocage 5 8 18 Qual 5 31 710 04484 TT Screw 5 16 18 x 75 Vis taraud e 5 16 18 x 0 75 32 712 0717 Nut Insert 3 8 16 UNC crou inserer 3 8 16 UNC 33 713 0284 41 Chain 1 2 pitch x 36 links Endless Chaine n 41 pas de 1 2 po x 36 maillons 34 713 0286 420 Chain 1 2 pitch x 40 links Endless Chaine n 420 pas de 1 2 po x 40 maillons 35 713 04015 10T Sprocket 41 x 500 Pignon 10 dents 36 714 0135 Woodruff Key Clavette 37 714 0104 Int Cotter Pin 5 16 DIA Goupille fendue 5 16 DIA 38 716 0104 E ring Bague en E 39 714 0388 No 61 Hi Pro Key 3 16 x 5 8 Clavette Hi Pro N 61 3 16 x 5 8 40 716 0136 Retaining Ring E Type 875 dia Bague en E 0 875 diam 41 717 0302 Aluminum Drive Plate Plaque d entrainement en aluminium 42 732 0121 Idler Extension Spring Ressort ext rieur de tendeur 43 732 0209 Extension Spring 47 OD x 2 03 Lg Ressort d extension 0 47 DE x 2 03 po de Ig 44 756 0241B Pulley w 342 cc engine Poulie avec 342 cc moteur 756 04351 Pulley w 305 cc engine Poulie avec 305 cc moteur 45 736 0158 Lockwasher 5 16 ID Rondelle frein 5 16 DI 46 756 0240 Flat Idler Pulley 3 0 OD Poulie tendeur 3 0 DE 47 See tire chart on next page Voir tableau de la page prochaine 48 711 04615 Clevis Pin Axe de chape 49 736 0242 Cupped Washer 345 ID x 88 OD x 06 Rondelle creuse 0 345 DI x 0 88 DE x 0
61. 34 Friction Wheel Bonded Roue de friction 710 0896 Hex Wash Hd TT Scr 1 4 14 x 625 Vis taraud e 1 4 14 x 0 625 6 684 0118B Actuator Auger Bracket Ass y Support 7 684 0119B Actuator Drive Bracket Ass y Support 8 684 04235 32T Sprocket Ass y Pignon 32 dents 9 684 0161 Shift Arm Ass y Bras de commande 10 684 04212 Friction Drive Support Support 11 684 04103 Shift Ass y Rod Tige de commande 12 784 0385B Auger Idler Bracket Support de tension de la tari re 13 710 0538 Hex L Bolt 5 16 18 x 62 Boulon hex 5 16 18 x 0 62 14 756 0178 Flat Idler Pulley Poulie de tendeur plate 15 1 V Belt 1 2 42 Lg Courroie trap zoidale 1 2 x 42 16 750 04718 Spacer 51 ID x 3 66 Lg Entretoise 0 51 DI x 3 66 po de lg 17 710 1652 Hex Wash Hd TT Scr 1 4 20 x 625 Vis taraud e 1 4 20 x 0 625 18 750 04717 Spacer 51 ID x 7 895 Lg Entretoise 0 51 DI x 7 895 po de lg 19 710 3001 Hex Hd C Sunk Scr 3 8 16 x 880 Gr 5 Vis chapeau 3 8 16 x 0 880 po de Ig 20 750 04703 Spacer 1 0 ID x 1 5 Lg Entretoise1 0 DI x 1 50 po de 10 21 710 0788 Hex Bolt 1 4 20 x 1 00 Vis t te hex 1 4 20 x 1 00 22 710 0347 Hex Screw 3 8 16 x 1 75 Vis t te hex 3 8 16 x 1 75 23 711 04279 Hex Drive Shaft Arbre d entrainement 24 711 04605 Actuator Shaft Arbre 25 716 04048 Retaining Ring Bague de retenue 26 712 0116 Hex Nut 3 8 24 crou hexagonal 3 8 24 27 712 0138 Hex Nut 1 4 28 crou hexagonal 1 4 28 28 784 5726 Drive Idler Bracket Support 29 712 04065 Flange L Nut 3 8
62. 38 734 2038 734 1532 734 1532 741 0246A 741 0246A 734 0255 734 0255 5 29 08 parts and or accessories refer to customer support on page 2 Adressez vous au Service apres vente a la page 2 pour ce qui concerne les pi ces et ou accessoires 691055999 no 1e 590910 eat inb 22 2 9660 e 9 U9A S91de 991A19S ne snoA zessaJpy z 0 uo 5 190101500 0 991 08 10 pue syed 104 9080721 leuepiooe no no ep eyed ep ejqesuodsej sed s u 5100006 ses ap e GLI ep se juejueseJdai suep s jndys suonipuoo s 6 e suep ej e es ep sapoe so A sene 50 sajno senueJeb GSLINI 5 ALN 9109 uonesuojne eun p 926 159 15 enb aulsn e eauunojei 1ned eu SUN OZN H3N3HOLD 98EL d 9 SLondoud ALN og Sale BOIAJAS ne SNOA ZESS9JPE 20 ep Jnejejedao eJreuuoisse2uoo 9 sed 2955760 U09
63. 5 16 18 x 75 Screw 5 16 18 x 43 w stud Auger Idler Rod Flat Idler Pulley Cleanout Tool Drift Cutter Cleanout Tool Mount Snowthrower Housing Ass y Shave Plate Support Tubing w steel panel Arctic Grease Augers Reversible Slide Shoe Worm Gear Box w o grease fitting Worm Gear Box Ass y w grease fitting Carriage Bolt 3 8 16 x 1 00 w steel shoe Carriage Bolt 3 8 16 x 1 25 w plastic shoe Carriage Bolt 3 8 16 x 75 w steel shoe Carriage Bolt 3 8 16 x 1 00 w plastic shoe Hex Hd Cap Scr 3 8 16 x 1 75 Gr 5 Grease Fitting Hex Flange L Nut 3 8 16 Gr F Nylon Spring Spirol Pin Heavy 5 16 dia x 1 7 Blower Fan Ass y Complete Gear Housing Support Bracket Barbed Plug Bearing Housing Bearing Housing w grease fitting Ressort d extension 0 470 diam x 4 75 Loctite n 5699 Rondelle plate 0 344 DI x 0 75 DE x 0 120 Support du frein s ries 900 Coussinet plastique 0 380 DI Support de la bouche d vacuation Adaptateur Sabot coulissant r versible Plastique Vis taraud e 5 16 18 x 0 5 Virole de r glage Support de la tuyau CD avec panneau en plastique Support de la tuyau CG avec panneau en plastique Pouss e crou 0 25 diam Vis taraud e 5 16 18 x 0 75 Goupille fendue Entretoise 1 50 x 1 0 DI x 1 0 po de lg Entretoise 1 50 x 1 0 DI x 2 50 po de lg Coussinet 1 05 DI x 1 16 DE Roulement autoaligner 0 875 DI Contre crou a embase 5 16 18 Qual F nylon Ronde
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65. 73838 04157 784 5715B Standard Housing 1 0 5 0 33 33 po Logement Standard 684 04214 684 04151 684 04152 738 04158 784 5714B Heavy Duty Housing w brace 5 5 5 33 33 Robuste avec tuyau 684 04220 684 04151 684 04152 738 04158 784 5714B Reinforced Heavy Duty Hsg w brace 5 5 33 33 Logement renforc avec tuyau 684 04222 684 04151 684 04152 738 04158 784 5714B Heavy Duty Housing w brace 2 2 45 45 Robuste avec 684 04224 684 04151 684 04152 738 04159 790 00280 Reinforced Heavy Duty Hsg w brace 45 45 po Logement renforc avec tuyau 684 04223 684 04151 684 04152 738 04159 790 00280 with or without grease fittings N A Not available avec ou sans raccords de graissage 28 parts and or accessories refer to customer support on page 2 Adressez vous au Service apres vente a la page 2 pour ce qui concerne les pi ces et ou accessoires Torque to 325 550 in Ibs Serrez a un couple de 325 550 po lb D to 325 450 in lbs D Serrez un couple 82 46 325 450 po lb PART NO NO DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 052448 Bearing Housing Boitier de roulement 2 618 0279 LH Dog Assembly Bride gauche 3 618 0280 RH Dog Assembly Bride droite 4 618 0282E Steering Shaft Assembly Arbre de direction 5 618 04178 Wheel Ass y Bearing 6 0 Roulement 6 0 po diam 718 040
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69. Loosen the two nuts which secure the chute bracket and reposition it slightly See Figure 5 5 2 Retighten the nuts Making Adjustments IMPORTANT It is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing personal injury or damage to the snow thrower If for some reason you have to operate the snow thrower on gravel keep the skid shoe in the highest position for maximum clearance between the ground and the shave plate Figure 5 5 15 Maintaining Your Snow Thrower WARNING Before lubricating repairing or inspecting disengage all controls and stop engine Wait until all moving parts have come to a complete stop Remove the safety key to prevent unintended firing of the engine IMPORTANT Avoid oil spillage on rubber friction wheel and aluminum drive plate 4 Figure 6 1 Grease Fitting optional Shear Pin Vent Plug Figure 6 3 Engine Refer to the separate engine manual packed with your unit for all engine maintenance and lubrication instruc tions Lubrication Drive and Shifting Mechanism At least once a season or after every 25 hours of opera tion remove rear cover Lubrica
70. OYBILT CANADA OTROV BILT KITCHENER ON N2G 4 1 Customer Support Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below 1 Visit www troybilt ca troybilt for many useful suggestions 2 Call an authorized dealer or Customer Support Representative at 1 800 668 1238 3 The engine manufacturer is responsible for all engine related issues in terms of performance power rating specifications warranty and service Depending on the engine manufacturer more information is included in this publication or packed separately with this product Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call This page depicts and describes safety symbols that may appear on this product Read understand and follow all instructions on the machine before attempting to assemble and operate Description READ THE OPERATOR S MANUAL S Read understand and follow all instructions in the manual s before attempting to assemble and operate WARNING ROTATING BLADES Keep hands out of inlet and discharge openings while machine is running There
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72. Safety Set Up Operation Adjustments Maintenance Troubleshooting Parts Lists Warranty OPERATOR S MANUAL OTROY BILT www troybilt ca Two Stage Snow Thrower IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATING EQUIPMENT 769 04090 PRINTED IN U S A P O Box 1386 KITCHENER ONTARIO N2G 1 06 10 08 This Operator s Manual is an important part of your new snow thrower It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Table of Contents Safety Symbols nsnsi ssania 3 Maintaining Your Snow Thrower 16 Safe Operation Practices 4 Off Season Storage 20 Setting Up Your Snow B Trouble Shooting 21 Operating Your Snow Thrower 10 Warranty CO T 22 MakingAdjustments 14 Illustrated Parts Lists 24 Finding and Recording Model Number BEFORE YOU START ASSEMBLING YOUR NEW EQUIPMENT please locate the model plate on the equipment and copy the Model Number Serial Number model number and the serial number to the sample model numer AE MERE ue dese plate provided to the right You can locate the model plate by XXX XXXXXX XXXXXXXXXXX Standing at the operating position and looking down at the frame e TR
73. UCTS LIMITED Other Warranties All other warranties express or implied including any implied warranty of merchantability is limited in its duration to that set forth in this express limited warranty The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PRODUCTS LIMITED obligations arising from the sale of its products MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage 12 08 06 22 parts and or accessories refer to customer support on page 2 Adressez vous au Service apres vente a la page 2 pour ce qui concerne les pi ces et ou accessoires PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 784 5604A Chute Tilt Handle Poign e de la bouche d vacuation 2 646 0012 Cable Ass y Auger Drive Cable Tari re Entrainement 3 684 0053B Lower Chute Crank Assembly Manivelle de la goulotte inf rieure 4 705 5218 Engage Handle RH Black Poign e d entrainement CD noir 5 705 5219 Engagement Handle LH Black Poign e d entrainement CG noir 6 705 5266 Upper Chute Crank Support Support de la manivelle de la goulotte sup rieure 7 710 0458 Carriage Bolt 5 16 18 x 1 75 Lg Boulon a collet carr 5 16 18 x 1 75 po de Ig 8 710 0572 Carriage Bolt 5 16 18 X 2 50 Boulon ordinaire 5 16 18 x 2 50 9 784 5594 Cable Bracket Chute Tilt Support de cable 10 710 1625 Screw 10 24 x 1 75 Vis 10 24 x 1 75 11 7
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75. are Key 1 4 x 1 4 x 1 50 Lg Clavette 1 4 1 4 x 1 50 po de lg 85 790 00167A Belt Keeper Bracket Support du protecteur de la courroie 86 731 2531 Belt Cover Courvercle de la courroie 87 732 04308A Torsion Spring 850 x 3 33 Lg Ressort de torsion 0 850 x 3 33 po de lg 88 748 0234 Shoulder Spacer 25 THK Entretoise paul e 89 736 0247 Flat Washer 406 ID x 1 25 OD x 160 Rondelle plate 0 406 DI x 1 25 DE x 0 160 90 748 04112B Shoulder Spacer 3175 x 5 x 094 Entretoise paul e 0 349 x 0 5 x 0 094 91 GW 1166 1 Flat Washer 1 015 x 1 375 x 062 Rondelle plate 1 015 x 1 375 x 0 062 92 754 0367 V Belt 3 8 x 34 4 Lg Courroie trap zoidale 3 8 x 34 4 po de Ig 93 750 04821 Shoulder Spacer 340 x 1 0 Entretoise 0 340 x 1 0 94 726 0221 Speed Nut 50 crou rapide 0 50 95 750 04020 Spacer 1 004 x 1 375 x 25 Entretoise 1 004 x 1 375 x 0 25 97 710 0809 Hex Bolt 1 4 20 x 1 25 Boulon hex 1 4 20 x 1 25 98 736 3092 Flat Washer 265 ID x 1 0 OD x 0 030 HT Rondelle plate 0 265 DI x 1 0 DE x 0 030 99 750 04571 Shoulder Spacer Entretoise 100 726 04012 Push on Nut crou pouss e Description Description Tire Roue Rim Jante Bearing Roulement 314 9005 6 3 08 Air Valve Soupape d air 634 0225 LH 634 0226 RH 16x6 5 x 8 X Trac 16x6 5 x 8 X Trac 734 2031 734 2031 734 1124 734 1124 741 0246A 741 0246A 734 0255 734 0255 634 04179A LH 634 04180A RH 16 x 4 8 x 8 X Trac 16 x 4 8 x 8 X Trac 734 20
76. as it will go to put the drive into the fastest forward position As necessary rotate the ferrule up or down the shift rod until the ferrule lines up with the hole from which it was earlier removed See Figure 5 1 From the direction noted earlier insert the ferrule into the proper hole Reinstall the washer and the internal cotter pin Drive Control WARNING Run the engine com pletely dry of gasoline before tipping snowthrower Refer to the Final Adjustment section of the Set Up instructions to adjust the drive control To further check the adjustment proceed as follows 1 Tip the snow thrower forward allowing it to rest on the auger housing Remove the frame cover underneath the snow thrower by removing the self tapping screws See Figure 5 2 With the wheel drive control released check if there is clearance between friction wheel and drive plate in all positions of the shift lever See Figure 5 3 ES DX Y Figure 5 3 With the drive control lever engaged check if the friction wheel solidly contacts the drive plate See Figure 5 3 If not adjust as follows a Loosen the jam nut on the drive cable and thread the cable in or out as necessary Retighten the jam nut to secure the cable when correct adjustment is reached 5 Reassemble the frame cover
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78. battery included with this unit proves defective in material or workmanship and our testing determines the battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery if equipped After ninety 90 days but within one hundred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original purchaser for a cost of one half 2 of the current retail price of the battery in effect at the date of return Personal use THE FOREGOING PARAGRAPHS CONSTITUTE THE MANUFACTURER S ENTIRE WARRANTY WITH RESPECT TO ANY PRODUCT PURCHASED AND USED FOR PERSONAL FAMILY HOUSEHOLD RESIDENTIAL PURPOSES AS DISTINGUISHED FROM COMMERCIAL USAGE Commercial use ALL APPLICATIONS OTHER THAN PERSONAL USE AS OUTLINED ABOVE ARE CONSIDERED COMMERCIAL USAGE New products purchased for commercial usage are warranted in the same manner and to the same extend EXCEPT the term of warranty will be 90 DAYS from date of purchase How to Obtain Service Warranty service is available with proof of purchase through your local MTD Authorized Service Dealer If you do not know the dealer in your area please write to the Service Department of MTD PRODUCTS LIMITED P O BOX 1386 KITCHENER ONTARIO N2G 4J1 The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by MTD PROD
79. ctuator bracket Remove the lower handle knobs washers and carriage bolts from each side of the upper handle See Figure 3 2 Raise the upper handle assembly until it locks over the lower handle See Figure 3 1 Secure the upper handle and lower handle with the handle knobs and carriage bolts previously removed Tighten the handle knobs already in place on the upper holes and secure the handles firmly Attaching Chute Crank Remove the hairpin clip from the upper chute crank and slide the upper chute crank into the lower chute crank A pair of pliers may help in this job See Figure 3 3 a Align the two holes on both chute cranks See Figure 3 3 b Secure with the hairpin clip removed earlier Setting Up Your Snow Thrower Figure 3 4 Attaching the Chute Assembly Remove locknuts and screws securing one of the flange keepers to the chute assembly See Figure 3 4 Loosen but do not remove the locknuts and screws on the other two flange keepers WARNING Prior to operating your snow thrower refer to Auger Control on page 9 Read and follow all instructions carefully and perform all adjustments to verify your unit is operating safely and properly Slide chute assembly over chute opening making sure the flange keepers are beneath lip of chute adapter The notches should engage with the spiral end of the chute crank See Figure 3 5 Se
80. cure flange keeper locknuts and screws previously removed Tighten all flange keepers and hardware with two 7 16 wrenches Do not over tighten NOTE If necessary the chute crank support bracket can be adjusted so the spiral on the chute crank fully engages the teeth on the chute assembly Refer to the Adjustment Section Attaching the Shift Rod Align the upper and lower shift rods then slide the shift rod connector down over the end of the lower shift rod Tap the connector until the lower rod is completely through the connector See Figure 3 6 NOTE f the connector is not properly assembled the shift rod will pivot and you will not be able to change speeds or direction NOTE f the full range of speeds forward and reverse cannot be achieved refer to the Adjustment Section Normally the cable ties holding the steering cables against the handle are loosely installed on each side of the lower handle at the factory Pull the cable ties tight to secure Cut the excess from the ends of cable ties If not already attached slip the cables that run from the handle panel to the discharge chute into the cable guide See Figure 3 7 Figure 3 7 Setting Up Your Snow Thrower WARNING Never use your hands to clean snow and ice from the chute assembly or auger housing IMPORTANT Under any circum stance do not exceed manufacturer s recom mended psi Equal tire pressure should be maintained at all ti
81. damage 4 Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine 5 Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 6 Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions 7 Maintain or replace safety and instruction labels as neces sary 8 Observe proper disposal laws and regulations for gas oil etc to protect the environment 9 Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller 10 Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc 1 Always refer to the operator s manual for proper instructions on off season storage 12 Check fuel line tank cap and fittings frequently for cracks or leaks Replace if necessary 13 Do not crank engine with spark plug removed Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor set
82. druff 91 1 4 x 3 4 80 618 0247 Gear Housing Half LH Carter d engrenages moiti CG 618 0435 Gear Housing Half LH w grease fitting hole Carter d engrenages moiti CG avec raccord graisse 81 714 0135 91 Woodruff Key 1 4 x 3 4 Dia Clavette Woodruff n 91 1 4 x 3 4 82 Low Temperature grease Graisse 83 748 04067A Pulley Adapter 75 Dia w pins Adaptateur de poulie 0 75 diam avec attaches 84 710 0376 Hex Hd Cap Scr 5 16 18 x 1 0 Gr 5 Vis a t te hex 5 15 18 x 1 0 Qual 5 85 710 0276 Carriage Bolt 5 16 18 x 1 00 Lg Boulon ordinaire de 5 16 18 x 1 00 po de Ig x 314 8012 E N Standard Housing Reinforced Housing 6 9 08 2 Logement standard Logement renforc AUGER HOUSING COMPONENTS COMPOSANTS DU LOGEMENT DES TARI RES SIZE DESCRIPTION AUGER HSG LH AUGERS RH AUGERS AUGER SHAFT PLATE TAILLE LOGEMENT TARIERES TARIERES ARBRE DES PLAQUE DE DES TARIERES GAUCHE DROIT TARIERES RACLAGE Standard Housing 28 28 po Logement Standard 684 04213 684 04151 684 04152 738 04156 784 5716B Heavy Duty Housing w brace 28 28 po Robuste avec tuyau 684 04332 684 04151 684 04152 738 04156 784 5716B d Standard Housing 30 30 po Logement Standard 684 04215 684 04151 684 04152 738 04157 784 5715B Heavy Duty Housing w brace 5 f 30 30 po Robuste avec tuyau 684 04333 684 04151 684 04152 738 04157 784 5715B Reinforced Housing 30 30 po Logement renforc 684 04225 684 04151 684 04152
83. e and lubrication specifications will void warranty FOUR YEAR SUPREME WARRANTY For four years from date of retail purchase within Canada MTD PRODUCTS LIMITED will at its option repair or replace for the original purchaser free of charge any part or parts found to be defective in material or workmanship This warranty covers units which have been operated and maintained in accordance with the owner s instructions furnished with the unit and which have not been subject to misuse abuse commercial use neglect accident improper maintenance or alteration Normal wear parts or components thereof are subject to special terms as noted below in the Ninety Day Consumer Warranty clause The engine starter motor or component parts thereof carry separate warranties from their manufacturers Please refer to the applicable manufacturer s warranty policy for these items Ninety Day Consumer Warranty on Normal Wear Parts All normal wear part failures will be covered on this product for a period of 90 days After 90 days but within the four year warranty period normal wear part failures will be covered if caused by defects in material or workmanship of other component parts Normal wear parts are defined as batteries belts blades blade adaptors grass bags rider deck wheels seats tires and clutch parts friction wheels Full Ninety Day Warranty on Battery if equipped For ninety 90 days from the date of retail purchase if any
84. e Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the per sonal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine WARNING Engine Exhaust some of its constituents and certain vehicle compo nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the safe operation practices in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death Training Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all con
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86. e Partie inf rieur noir de la goulotte 57 731 13130 Cable Guide Guide de la cable 58 732 0145 Compression Spring 62 OD x 6 12 Lg Ressort de compression 0 62 DE x 6 12 po de Ig 59 732 0193 Compression Spring 38 ID x 88 Lg Ressort de compression 0 38 DI x 0 88 po de 10 60 732 0746 Torsion Spring Ressort de torsion 61 735 0199A Rubber Bumper Pare chocs en caoutchouc 62 784 5619B Shift Lever Levier de changement de la vitesse 63 736 0231 Flat Washer 344 ID x 1 125 OD x 125 Rondelle plate 0 344 DI x 1 125 DE x 0 125 64 736 0119 L Wash 5 16 ID Rondelle frein 5 16 DI 65 736 0509 Flat Washer special 350 sq x 72 x 134 Rondelle plate sp ciale 0 350 x 0 72 x 0 134 66 746 0902 Chute Control Cable 66 C ble de la commande de la goulotte 67 746 0903 Chute Control Cable w clip Cable de la commande de la goulotte 68 747 0877 Cam Rod Tige de came 69 712 04063 Hex L Flanged Nut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18 Qual F nylon 70 736 0159 Flat Washer 349 ID x 879 OD x 063 Rondelle plate 0 349 DI x 0 879 DE x 0 063 71 712 3068 Hex Patch L Nut 5 16 18 Ecrou de blocage a six pans 5 16 fil 18 72 710 04484 Hex TT Screw 5 16 18 5 Vis taraud e 5 16 18 x 0 75 73 747 04786 Cable Guide Guide de la cable 110 Parts List Pieces d tach es For parts and or accessories refer to customer support on page 2 Adressez vous au Service apres vente a la page 2 pour ce qui concerne les pi ces et ou accessoires
87. ear pin s sheared Move choke to ON position Connect wire to spark plug Fill tank with clean fresh gasoline Prime engine as instructed in Operating Your Snow Thrower Clean adjust gap or replace Clean fuel line Insert key fully into the switch Open fuel shut off valve Move choke lever to OFF position Clean fuel line fill tank with clean fresh gasoline Drain fuel tank Refill with fresh fuel Contact Service Center 1 Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts If vibration continues have unit serviced by a Service Center Connect and tighten spark plug wire Remove ice and snow from gas cap Be certain vent is clear Contact Service Center Adjust drive control cable Refer to Adjustments Replace drive belt Replace friciton wheel Stop engine immediately and disconnect spark plug wire Clean chute assembly and inside of auger housing with clean out tool or a stick Stop engine immediately and disconnect spark plug wire Remove object from auger with clean out tool or a stick Refer to Auger Control Test Refer to Maintenance section Replace with new shear pin s di Trouble Shooting NOTE This section addresses minor service issues For further details contact customer assistance Warranty Failure to comply with suggested maintenanc
88. fety key 3 Remove the clean out tool from the mounting clip 4 Use the shovel shaped end of the clean out tool to remove any snow and ice in the chute assembly 5 Re fasten the clean out tool to the mounting clip on the rear of the auger housing and restart engine 6 While standing in the operator s position behind the snow thrower engage the auger control for a few seconds to clear any remaining snow or ice from the chute assembly before continuing to clear snow Skid Shoes Position the skid shoes based on surface conditions Adjust upward for hard packed snow Adjust downward when operating on gravel or crushed rock surfaces See Making Adjustment Section Headlight The headlight is on whenever the engine is running Operating Your Snow Thrower WARNING The operation of any snow thrower can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear safety glasses while operating the snow thrower or while performing any adjust ments or repairs on it Be sure no one other than the operator is standing near the snow thrower while starting engine or operating snow thrower Never run engine indoors or in enclosed poorly ventilated areas En gine exhaust contains carbon monoxide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and snow thrower
89. for correct engine storage instructions Sto rage e Store the snow thrower in a clean dry area When storing any type of power equipment in a poorly ventilated or metal storage shed care should be taken to rustproof the equipment especially springs cables and all moving parts WARNING Never store snow thrower with fuel in tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or gas appliance N y Engine fails to start Engine runs erratic Excessive Vibration Loss of power Unit fails to propel itself Unit fails to discharge snow 1 Choke not in ON position 2 Spark plug wire disconnected 3 Fuel tank empty or stale fuel 4 Engine not primed 5 Faulty spark plug 6 Blocked fuel line 7 Safety key not in ignition on engine 8 Fuel shut ff valve closed If Equipped 1 Unit running on CHOKE 2 Blocked fuel line or stale fuel 3 Water or dirt in fuel system 4 Carburetor out of adjustment 1 Loose parts or damaged auger 1 Spark plug wire loose 2 Gas cap vent plugged 3 Exhaust port plugged 1 Drive control cable in need of adjust ment 2 Drive belt loose or damaged 3 Friction wheel worn 1 Chute assembly clogged 2 Foreign object lodged in auger 3 Auger control cable in need of adjust ment 4 Auger belt loose or damaged 5 Sh
90. formation regarding the chute clean out tool NOTE This item is fastened with a cable tie to the rear of the auger housing at the factory Cut the cable tie before operating the snow thrower WARNING Never use your hands to clean snow and ice from the chute assembly or auger housing Final Adjustments Make these final adjustments before operating your snow thrower for the first time Failure to follow these instruc tions may cause damage to the snow thrower Wheel Drive Control amp Shift Lever Perform the following test to determine need for adjust ment Move the shift lever into sixth 6 position See Figure 3 14 e With the drive control released see Figure 3 114 push the snow thrower forward then pull it back The machine should move freely Engage the drive control and attempt to move the machine both forward and back resistance should be felt Move the shift lever into the fast reverse R2 position and repeat the previous two steps If you experienced resistance rolling the unit either when repositioning the shift lever from 6 to R2 or when attempting to move the machine with the drive control released adjust the drive control immediately To adjust proceed as follows Figure 3 11 Loosen the Nylock nut on the drive control cable and unthread the cable one full turn See Figure 3 13 e Recheck adjustment e Retighten the Nylock nut to secure the cable when correct adjustment i
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92. ing the chute assembly making any adjustments or inspections 18 Never put your hand in the discharge or collector openings Always use the clean out tool provided to unclog the dis charge opening Do not unclog chute assembly while engine is running Shut off engine and remain behind handles until all moving parts have stopped before unclogging 19 Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc 20 When starting engine pull cord slowly until resistance is felt then pull rapidly Rapid retraction of starter cord kickback will pull hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could result 21 If situations occur which are not covered in this manual use care and good judgment Call customer assistance for the name of your nearest servicing dealer Maintenance amp Storage 1 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjust ment sections of this manual 2 Before cleaning repairing or inspecting machine disengage all control levers and stop the engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting 3 Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any
93. late 1 Remove the carriage bolts and hex nuts which attach it and the skid shoes to the snow thrower housing 2 Reassemble new shave plate making sure heads of carriage bolts are to the inside of housing Tighten securely Replacing Belts To remove and replace either the auger belt or the drive belt follow the steps below and then proceed to the specific steps listed under respective sub headings 1 Disconnect the chute crank assembly at the discharge chute end by removing the hairpin clip and the flat washer See Figure 6 8 16 2 Remove the plastic belt cover located near the engine by removing the three self tapping screws that secure it See Figure 6 4 3 a Loosen the bolt shown in Figure 6 5 securing the belt keeper bracket and remove the other bolt b Push the belt keeper and bracket up off the engine pulley See Figure 6 5 Maintaining Your Snow Thrower Auger Belt 4 Remove the clip and flat washer from the ferrule in order to disconnect the auger idler rod from the brake bracket assembly See Figure 6 6 5 Slip the auger belt the front belt off the engine pulley 6 Pull the brake bracket assembly towards the cable guide roller and unhook the auger cable 2 fitting See Figure 6 7 7 From both sides of the the frame assembly use a 1 2 wrench to remove the three hex tap screws securing the frame to the auger housing assembly See Figure 6 8 NOTE Do not
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95. lly check all fasteners and make sure these are tight Operating Your Snow Thrower WARNING The muffler engine and surrounding areas become hot and can cause a burn 150 F 65 C Do not touch NOTE Use slower speeds in higher snow and or until you are familiar with the snow thrower opera IMPORTANT NEVER move the shift lever without first releasing the wheel drive control Doing so will cause premature wear on the drive system s friction wheel Making Adjustments WARNING Read understand and follow all instruc tions and warnings on the machine and in this manual before operating Never attempt to make any adjust ments while the engine is running except where speci fied in operator s manual Run the engine completely dry of gasoline before tipping snowthrower Figure 5 1 Shift Rod If the full range of speeds forward and reverse cannot be achieved refer to Figure 5 1 and adjust the shift rod as follows 1 6 Looking underneath the handle panel note which of the three holes in the shift lever the ferrule is inserted into Also note the direction of insertion Then remove the internal cotter pin and flat washer from the ferrule and withdraw the ferrule from the shift lever See Figure 5 1 Place shift lever in sixth 6 position or fastest forward speed Push shift rod and shift arm assembly down sharply as far
96. mes Excessive pressure when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury Refer to sidewall of tire for recommended pressure Lamp Wiring Wrap the wire from the head lamp down the right tor lead wire under the fuel tank See Figure 3 8 Alternator Lead Alternator Lead Lamp NOTE Wheels are omitted from illustration for clarity Figure 3 8 Figure 3 9 Clean Out Tool Figure 3 10 handle until the wire can be plugged into the alterna Drift Cutters If Equipped Drift cutters should be used when operating the snow thrower in heavy drift conditions e On models so equipped drift cutters and hardware are assembled to the auger housing inverted Remove the carriage bolts and wingnuts securing the drift cutters to the housing Reposition drift cutters so they face forward as shown in Figure 3 9 Secure with hardware previously removed wingnuts should be fastened on the outside of the housing as shown If your unit is not equipped with drift cutters you may contact Customer Support as instructed on page 2 for information regarding price and availability Drift Cutter Kit OEM 390 679 Snowthrower Model All models Clean Out Tool The clean out tool is mounted to the rear of the auger housing and is designed to clear a clogged chute See Figure 3 10 Refer to the Operation section for more detailed in
97. n Electric Starter If Equipped 1 Determine that your home s wiring is a three wire grounded system Ask a licensed electrician if you are not certain WARNING The optional electric starter is equipped with a grounded three wire power cord and plug and is designed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operat ing the electric starter If you have a grounded three prong receptacle proceed as follows 1 Plug the extension cord into the outlet located on the engine s surface Plug the other end of extension cord into a three prong 120 volt grounded AC outlet in a well ventilated area 2 Push starter button to start engine 3 Once the engine starts immediately release starter button 4 As the engine warms slowly rotate the choke control to the OFF position 4 If the engine falters quickly rotate the choke control back to FULL and then slowly into the OFF position again 5 When disconnecting the extension cord always unplug the end at the three prong wall outlet before unplugging the opposite end from the snow thrower Recoil Starter 1 Grasp the recoil starter handle and slowly pull the rope out At the point where it becomes slightly harder to pull the rope slowly allow the rope to recoil 2 Pull the starter handle with a firm
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99. nd deadly gas 6 Do not operate machine while under the influence of alcohol or drugs 7 Muffler and engine become hot and can cause a burn Do not touch 8 Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic 9 Exercise caution when changing direction and while operat ing on slopes 10 Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet 11 Never direct discharge at children bystanders and pets or allow anyone in front of the machine 12 Do not overload machine capacity by attempting to clear snow at too fast of a rate 13 Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run 14 Disengage power to the auger impeller when transporting or not in use 15 Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when backing up 16 If the machine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating 17 Disengage all control levers and stop engine before you leave the operating position behind the handles Wait until the auger impeller comes to a complete stop before unclogg
100. or running Extinguish cigarettes cigars pipes and other sources of ignition Know Your Snow Thrower Shift Lever Two Way Chute Control Choke Engine Controls Control Electric Start Button optional Electric Starter Outlet Rocker optional Switch Recoil Starter Handle Figure 4 1 Now that you have set up your snow thrower for opera tion get acquainted with its controls and features These are described below and illustrated on this page This knowledge will allow you to use your new equipment to its fullest potential NOTE For detailed starting instructions and more information on all engine controls refer to the separate Choke Control The choke control is found on top of the engine and is activated by rotating the knob counter clockwise Activating the choke control closes the choke plate on the carbure tor and aids in starting the engine engine manual packed with your unit Primer Shift Lever The shift lever is located in the center of the handle panel and is used to determine ground speed and direction of travel It can be moved into any of eight positions IMPORTANT Always release drive control before changing speeds Forward The snow thrower has six forward F speeds Position one 1 is the slowest and position six 6 is the fastest Reverse The snow thrower has two reverse R speeds R1 is the slower of the two Depressing the primer forces fuel direc
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102. our Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine YYsrT nM Setting Up Your Snow Thrower NOTE This Operator s Manual covers several models Snowthrower featrues vary by model Not all features refer enced in this manual are applicable to all snowthrower models NOTE References to right or left side of the snow thrower are deter mined from behind the unit in the operating position NOTE Replacement auger shear pins and cotter pins are provided for your convenience Store these safely until needed Figure 3 1 Figure 3 2 Figure 3 3 IMPORTANT The snow thrower is shipped with oil and WITHOUT GASOLINE After assembly refer to separate engine manual for proper fuel and engine oil recom mendations Loose Parts The augers are secured to the auger shaft with shear pins and bow tie cotter pins If you hit a foreign object or ice jam the snow thrower is designed so that the pins may shear Replacement shear pins and cotter pins are provided for your convenience Store these safely until needed Items Required For Assembly Pair of pliers 7 16 Wrenches or adjustables Fresh gasoline Assembling Handle Look at the lower rear of the snow thrower frame to be sure the spring found at the end of each cable is attached to its a
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104. rank Assembly Manivelle de la goulotte sup rieure 35 747 0983A Lower Shift Rod Tige de commande inf rieur 36 747 0997 Upper Shift Rod Tige de commande sup rieur 37 784 5680 RH Handle Support Brkt 5 8 Support de guidon droit 5 8 po 38 749 0989A Upper Handle LH Guidon sup rieur CG 39 749 0990A Upper Handle RH Guidon sup rieur CD 40 749 0991 Lower Handle Guidon sup rieur 41 750 0963 Connector Shift Rod Raccord tige de changement de la vitesse 42 684 0102A Handle Panel Support Ass y Ensemble de suppport de panneau 43 710 0276 Carriage Bolt 5 16 18 x 1 00 Lg Boulon ordinaire de 5 16 18 x 1 00 po de Ig 44 710 0458 Carriage Bolt 5 16 18 x 1 75 Lg Boulon collet carre 5 16 18 x 1 75 po de Ig 45 710 0459A Hex Scr 3 8 24 x 1 50 Vis t te hexagonale 3 8 24 x 1 50 46 710 0597 Screw 1 4 20 x 1 0 Vis 1 4 20 x 1 0 47 710 0599 Hex Wash S Tapp Scr 1 4 20 x 50 Vis autotaraudeuse rondelle hex 1 4 20 x 0 50 48 710 0805 Hex Bolt 5 16 18 x 1 50 Lg Gr 5 Boulon hex 5 16 18 x 1 50 po de Ig Qual 5 49 710 0895 Hex Tapp Scr 1 4 x 75 Lg Vis taraud e t te hex de 1 4 x 0 75 po de Ig 50 711 0653 Clevis Pin 31 Dia x 1 0 Lg Axe d attelage 0 31 dia x 1 0 po de Ig 51 712 0116 Hex Nut 3 8 24 Ecrou hexagonal 3 8 24 52 748 0362 Cam Handle Lock Came 53 714 0507 Cotter Pin 3 32 x 75 Goupille fendue 3 32 x 0 75 54 731 0846C Upper Chute Partie sup rieur noir de la goulotte 55 731 0851A Chute Flange Keeper Guide de la goulotte 56 731 0903E Lower Chut
105. s reached NOTE For more details refer to Drive Control Adjust ment in the Adjustment Section of this manual Auger Control Check the adjustment of the auger control as follows When the auger control is released and in the disengaged up position see Figure 3 11B the cable should have very little slack but should NOT be tight See Figure 3 12 WARNING Do not over tighten the cable Over tightening may prevent the auger from disengaging and compro mise the safety of the snow thrower e Ina well ventilated area start the snow thrower engine as instructed on page 12 While standing in the operator s position behind the snow thrower engage the auger Allow the auger to remain engaged for approximately ten seconds before releasing the auger control Repeat this several times With the auger control lever in the disengaged up position walk to the front of the machine Confirm that the auger has completely stopped rotating and shows no signs of motion IMPORTANT If the auger shows any signs of rotating immediately return to the operator s position and shut off the engine Wait for all moving parts to stop before readjusting the auger control cable To readjust the control cable unhook the spring found on the end of the auger cable from the auger actuator bracket See Figure 3 12 e Push the cable coupler through the end of the spring to expose the lock nut See Figure 3 13
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107. se to stop Do not shift speeds while the drive is engaged NOTE The drive control lever also locks auger control so you can turn the chute control without interrupting the snow throwing process 3 Release the auger control the interlock mechanism should keep the auger control engaged until the drive control is released 4 Release the drive control to stop both the augers and the wheel drive To stop the auger both levers must be released 12 Operating Tips NOTE Allow the engine to warm up for a few minutes The engine will not develop full power until it reaches operating temperature WARNING The temperature of the muffler and the surrounding areas may exceed 150 F 65 C Avoid these A 5 If possible remove snow immediately after it falls Discharge snow downwind whenever possible Slightly overlap each previous path Setthe skid shoes 1 4 below the shave plate for normal usage Adjust them upward for hard packed snow and downward when using on gravel or crushed rock General Recommendations 1 Always observe safety rules when performing any maintenance 2 The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from warranty operator must maintain the snow thrower as instructed here 3 Some adjustments will have to be made periodically to maintain your unit properly 4 Periodica
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109. so will result in premature wear to the snow thrower s drive system DRIVE CONTROL N MN d A Two Way Chute Control This two way control lever is meant to control the distance of snow discharge from the chute Tilt the lever forward or rearward to adjust the distance snow will be thrown Chute Directional Control The chute directional control is located on left side of the snow thrower To change the direction in which snow is thrown turn chute directional control as follows Crank clockwise to discharge to the left Crank counterclockwise to discharge to the right AN Es CLOCKWISE TO DISCHARGE LEFT COUNTER CLOCKWISE TO DISCHARGE RIGHT Wheel Steering Controls The left and right wheel steering controls are located on the underside of the handles Squeeze the right control to turn right squeeze the left LE control to turn left NOTE Operate the snow thrower in open areas until you are familiar with these controls clear a clogged chute assembly Shut off engine and remain behind handles The clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Chute Clean Out Tool until all moving parts have stopped 1 Release both the auger control and the drive auger WARNING Never use your hands to before unclogging control lock 2 Stop the engine by pushing the rocker switch to the OFF position pull out the sa
110. store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc Allow machine to cool at least 5 minutes before storing Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling If possible remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Operation 1 Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet 2 The auger impeller control lever is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury 3 The control levers must operate easily in both directions and automatically return to the disengaged position when released 4 Never operate with a missing or damaged chute assembly Keep all safety devices in place and working 5 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless a
111. t the chain engages both the large and the small sprocket NOTE f the sprocket fell from the snow thrower while removing the hex shaft align sprocket on chain place the sprocket on the hex shaft Position the hex hub of the sprocket toward the friction wheel when sliding the sprocket on to the hex shaft Slide the bearing onto the left end of the hex shaft and press into the hole on the left side the frame Secure with the cupped washer and hex bolt removed earlier Figure 6 12 Friction Wheel Figure 6 13 Maintaining Your Snow Thrower WARNING The rubber on the fric tion wheel is subject to wear and should be checked periodically Replace the friction wheel rubber if any signs of wear or cracking are found Secure the frame cover with self tapping screws Put the snow thrower down to its normal operating position 19 Figure 6 14 If unit is to be stored over 30 days prepare for storage as instructed in the separate engine manual packed with your snow thrower e Clean snow thrower thoroughly Lubricate as instructed in the Maintenance section of this manual Off Season e Refer to engine manual
112. te any chains sprockets gears bearings shafts and the shifting mechanism at least once a season Use engine oil or a spray lubricant Refer to Figure 6 1 IMPORTANT Keep all grease and oil off the rubber friction wheel and drive plate Wheels At least once a season remove wheels Clean and coat the axles with a multipurpose automotive grease before reinstalling wheels Auger Shaft At least once a season remove the shear pins on auger shaft Spray lubricant inside shaft around the spacers Also lubricate the flange bearings found at either end of the shaft See Figure 6 2 Augers The augers are secured to the spiral shaft with shear pins and cotter pins If the auger should strike a foreign object or ice jam the snow thrower is designed so that the pins may shear See Figure 6 2 If the augers will not turn check to see if the pins have sheared Replacement shear pins have been provided with the snow thrower When replacing pins spray an oil lubricant into shaft before inserting new pins Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear They should be checked periodically and replaced when necessary To remove skid shoes 1 Remove the carriage bolts and washers if equipped and hex flange nuts which secure the skid shoes to the snow thrower 2 Reassemble new skid shoes with previously removed hardware Refer to Figure 6 3 To remove shave p
113. ting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Notice regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modifica tion EM Oxidizing Catalyst OC Secondary Air Injection SAI and Three Way Catalyst TWC if so equipped Average Useful Life According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 60 hours of operation At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively Failure to do so can result in accidents injuries or death 05 08 08 Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the per sonal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED IT S WARNING Y
114. tly into the engine s carburetor to aid in cold weather starting Oil Fill Engine oil level can be checked and oil added through the oil fill Safety Key The safety key must be pushed in place in order for the engine to start Pull the safety key out to prevent unauthor ized use of equipment Rocker Switch The rocker switch is used to stop the engine The switch must be in the ON position in order to start the engine fu ur Auger Control The auger control is located on the left handle Squeeze the auger control to engage the augers Release to stop the snow throwing action The drive control must also be released in order to stop auger Sr AUGER CONTROL MN d Drive Control Auger Control Lock The drive control is located on the right handle Squeeze the drive control to engage the wheel drive Release to stop This same lever also locks the auger control so you can operate the chute crank without interrupting the snow throwing process If the auger control is engaged simultaneously with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release the drive control to stop the augers and wheel drive the auger control must also be released IMPORTANT NEVER reposition the shift lever change speeds or direction of travel without first releasing the drive control and bringing the snow thrower to a complete stop Doing
115. trols and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult Never allow adults to operate this machine without proper instruction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when operating in reverse Preparation Thoroughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires and other foreign objects which could be tripped over or thrown by the auger impeller 1 Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer gar ments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slipper
116. uger clutch lever in the disengaged position the top surface of the new belt should be even with the outside diameter of the pulley 1 To adjust disconnect ferrule from brake bracket assembly and thread ferrule in towards idler to increase tension on belt and out to decrease tension See Figure 6 6 NOTE The brake puck must always be firmly seated in the pulley groove when auger control is disengaged IMPORTANT Repeat the Auger Drive Control Test from the Assembly section before operating snow thrower Figure 6 11 Drive Belt 1 If not already done remove auger belt as previous instructed 8 Pull the idler pulley away from the backside of the drive belt to relieve the tension b Slide the drive belt off the idler pulley See Figure 6 11 Carefully release the idler pulley 2 Remove the belt from the bottom drive pulley 3 Remove the belt from the engine pulley 2 ____________________________________________ 18 4 Install the new belt on the pulleys in the reverse order and re tension with the idler pulley 5 Reassemble your unit by performing the previous steps in the opposite order Changing Friction Wheel Rubber Remove hex screw and washer gt WARNING Run the engine Hex Shatt 5 Shift Arm e completely dry of gasoline
117. y surfaces Use a grounded three wire extension cord and receptacle for all units with electric start engines Adjust collector housing height to clear gravel or crushed rock surfaces Disengage all control levers before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the operator s manual Let engine and machine adjust to outdoor temperature before starting to clear snow Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately 8 b p Use only an approved gasoline container Extinguish all cigarettes cigars pipes and other sources of ignition Never fuel machine indoors Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refuel ing Never over fill fuel tank Fill tank to no more than inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equip ment Move machine to another area Wait 5 minutes before starting the engine Never
118. y off the posts of the auger pulley adapter to remove the old belt Refer to Figure 6 10 NOTE The pulley adapter may slide off the auger input shaft when removing the pulley Use extra caution to ensure the adapter does fall and or get damaged when removing the pulley 11 Place the new auger belt in the V groove of the auger pulley and place the pulley w belt inside the belt keepers 12 Turn the pulley as necessary to align its three slots approximately with the posts of the pulley adapter then move the brake bracket assembly away from the input shaft While aligning the pulley slots and adapter posts push the auger pulley fully onto the adapter Refer to Figure 6 10 NOTE If the pulley adapter was removed with the pulley align the splines of the pulley adapter and auger input shaft and push the pulley and adapter onto the input shaft Refer to Figure 6 10 13 Slide the washer onto the hex screw removed earlier and apply Loctite 262 to the threads of the hex screw 14 Insert the hex screw through the pulley assembly and into the threads of the input shaft Torque the hex screw to 250 325 in Ibs to secure the auger pulley assembly on the input shaft If also replacing the drive belt proceed to the Drive Belt instruction If not reassemble by performing the previous steps in the opposite order and manner of removal NOTE Make sure to remove the piece of wood blocking the impeller Proper Adjustment With the a

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