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Troy-Bilt 769-03800 User's Manual

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5. Figure 6 1 Shear Pin Bearing Spacers Figure 6 3 14 Auger Replacement To remove and replace your snow thrower s auger belt proceed as follows 1 Remove the plastic belt cover on the front of the engine by removing the two self tapping screws See Figure 6 4 Figure 6 6 NOTE Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap 2 Carefully pivot the snow thrower up and forward so that it rests on the auger housing Remove the frame cover from the underside of the snow thrower by removing four self tapping screws which secure it See Figure 6 5 3 Roll the auger belt off the engine pulley See Figure 6 6 4 a Loosen and remove the shoulder screw which acts as a belt keeper See Figure 6 7 b Unhook the support bracket spring from the frame 5 Remove the belt from around the auger pulley and slip the belt between the support bracket and the auger pulley Reassemble auger belt by following instructions in reverse order See Figure 6 8 NOTE Do NOT forget to reinstall the shoulder screw and reconnect the spring to the frame after installing a replacement auger belt and to remove the piece of plastic from under the gas cap Figure 6 8 15 Maintaining Y
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43. 6 While standing in the operator s position behind the snow thrower engage the auger control for a few seconds to clear any remaining snow or ice from the chute assembly before continuing to clear snow WARNING Never use your hands to clean snow and ice from the chute assembly or auger housing Skid Shoes Position the skid shoes based on surface conditions Adjust upward for hard packed snow Adjust downward when operating on gravel or crushed rock surfaces See Making Adjustment Section Augers When engaged the augers rotate and draw snow into the auger housing Operating Your Snow Thrower WARNING The operation of any snow thrower can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear Safety glasses while operating the snow thrower or while performing any adjust ments or repairs on it Be sure no one other than the operator is standing near the sno thrower while starting engine or operating snow thrower Never run engine indoors or in enclosed poorly ventilated areas En gine exhaust contains carbon monoxide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and snow thrower WARNING Read understand and follow all instruc tions and wamings on the machine and in this manual before operating Use extreme care when handling gasoline Gasoline is extremely flammable
44. How to Obtain Service Warranty service is available with proof of purchase through your local MTD Authorized Service Dealer If you do not know the dealer in your area please write to the Service Department of MTD PRODUCTS LIMITED P O BOX 1386 KITCHENER ONTARIO N2G The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by MTD PRODUCTS LIMITED Other Warranties All other warranties express or implied including any implied warranty of merchantability is limited in its duration to that set forth in this express limited warranty The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PRODUCTS LIMITED obligations arising from the sale of its products MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage 12 08 06 20 Model Mod le Wheel Assembly Ensemble de roue Description Description Tire Roue Rim Jante Axle Essieu 31AE6GLF590 31AE6GLF596 31AE6GLF597 31AHGKLG 31AH6NKG 634 04145 634 04146 16 x 4 8 x 8 LH X Trac 16 x 4 8 x 8 RH X Trac 734 2038 734 2038 634 04173 634 04173 738 04168 31AH51Q4 31AH5MLH 31AH5NQ5 634 04136 634 04137 16 6 5 8 LH X Trac 16 x 6 5 8 RH X Trac 734 2031 734 2031 634 04174 634 04174 738 04180 738 04180 31AE5KLG 634 04141 16 x 4 8 Snow Hog 734 1530 634 04173 7738 04180 31AE
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48. 87 OD x 09 Rondelle plate 0 38 DI x 0 87 DE x 0 09 35 738 04122 Shoulder Screw 1 4 20 x 1 345 Vis a 1 4 20 x 1 345 36 738 041 25 Shoulder Screw 374 Dia x 1 05 Lg Vis paulement 0 374 dia 1 05 de 19 38 746 04396 Selector Speed Cable Cable 40 790 00311 Shift Lever Levier de changement de la vitesse 41 790 00248A Panel Support Support de panneau de bord 43 710 0449 Carriage Bolt 5 16 18 x 2 25 Boulon ordinaire 5 16 18 x 2 25 44 747 04263 Chute Crank Eye Bolt Special Boulon a oeil sp cial 45 720 0201A Knob 1 0 x 3 2 Bouton 1 0 x 3 20 46 726 0100 Push Nut 3 8 Rod Ecrou pour tige de 3 8 po 47 735 0234 Grommet Grummet 48 684 04104 Chute Crank Assembly Manivelle de la goulotte 49 736 0185 Flat Washer 406 I D 75 Rondelle plate 0 406 DI x 0 75 DE 50 631 04181 Handle Panel Ass y Troy Bilt Panneau Troy Bilt 51 749 04142A Upper Handle LH Goulotte sup rieur CG 51 749 04191A Upper Handle LH Heated Grips Guidon sup rieur CG poign e chauff e 52 749 04141A Upper Handle RH Guidon sup rieur CD 52 749 04190A Upper Handle RH Heated Grips Guidon sup rieur CD poign e chauff e 53 720 0284 Handle Knob Assembly Bouton 55 710 04484 Hex TT Screw 3 8 16 x 75 Vis taraud e 3 8 16 x 0 75 56 749 04138A Lower Handle Guidon inf rieur 57 716 04036 E Ring Bague en E 59 731 04913 Steering Control Commande d orientation 60 738 04126 Pin 3 16 Goupille 3 16 31A 6006 6 22 07 29 part
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50. See Figure 5 4 6 Position the bracket upward to provide more slack or downward to increase cable tension 7 Retighten the lower hex nut Chute Assembly optional The distance snow is thrown can be adjusted by chang ing the angle of the chute assembly To do so 1 Stop the engine by removing the ignition key and loosen the plastic wing knob found on the left side of the chute assembly 2 Pivot the chute upward or downward before retight ening the wing knob See Figure 5 5 12 Figure 5 5 Figure 5 6 Standard Skid Shoe Skid Shoes The space between the skid shoes and the ground can be adjusted For close snow removal on a smooth surface raise skid shoes higher on the auger housing Figure 5 7 Steel Reversible Figure 5 8 Plastic Reversible e Use a middle or lower position when the area to be cleared is uneven such as a gravel driveway To adjust the skid shoes 1 Loosen the four hex nuts two on each side and WARN carriage bolts Move skid shoes to desired position Loose gravel can be picked up and thrown by the auger causing injury to the operator and bystanders 3 Retighten nuts and bolts securely and or damage to the snow thrower and surrounding property 2 Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes NOTE Some models are equipped
51. and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition If your home s wir ing system is not a three wire grounded system do not use this electric starter under any conditions If your home electrical system is grounded but a three hole receptacle is not available do not use your snow thrower s electric starter Gas amp Oil Fill Up Service the engine with gasoline and oil as instructed in the separate engine manual packed separately with your snow thrower Read instructions carefully Starting The Engine 1 Attach spark plug wire to spark plug Make certain the metal loop on the end of the spark plug wire inside the rubber boot is fastened securely over the metal tip on the spark plug 2 Make certain both the auger control and drive control are in the disengaged released position 3 Move throttle control up to FAST position Insert ignition key into slot Make sure it snaps into place Do not attempt to turn the key NOTE The engine cannot start unless the key is inserted into ignition switch Electric Starter on certain models 1 Determine that your home s wiring is a three wire grounded system Ask a licensed electrician if you are not certain WARNING The optional electric starter is equipped with a grounded three wire power cord and plug and is designed to operate o
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53. tiquette d exp comm a distance 16 731 1313C Cable Guide Guide de la cable 17 79 Chute Flange Garde bride de la goulotte 18 731 049128 Lower Chute Goulotte inf rieur 19 741 0475 Plastic Bushing 380 ID Manchon en plastique de 0 38 po de D I 20 720 0284 Handle Knob Assembly Bouton 21 784 5594 Cable Bracket Chute Tilt Support de cable 22 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou a embase 1 4 20 Qual F nylon 23 784 5647 Chute Crank Brkt Support du bras de goulotte d ejection 24 790 00131 Bracket Chute Control Support Commande de la goulotte 25 736 0159 Flat Washer 349 ID x 879 OD x 063 Rondelle plate 0 349 DI x 0 879 DE x 0 063 26 684 04162B Support Bracket Support 27 710 04187 Hi Lo Screw 1 4 15 x 50 Vis 1 4 15 x 0 50 28 710 0606 Hex Hd Cap Screw 1 4 20 x 1 5 Gr 5 Vis a t te hex 1 4 20 x 1 5 Qual 5 29 710 0627 Hex Hd Cap Screw 5 16 24 x 75 Vis a t te hex 5 16 24 x 0 75 30 736 0463 Flat Washer 25 ID x 63 OD x 0515 Rondelle plate 0 25 DI x 0 63 x 0 0515 31 712 04064 Flange Locknut 1 4 20 Gr F Nylon Contre crou a embase 1 4 20 Qual F nylon 32 720 04039 Knob Bouton 33 007 Control Cover 2 Way Couvercle 2 fonctions 34 710 0451 Carriage Bolt 5 16 18 x 75 Boulon ordinaire 5 16 18 x 0 75 35 736 0413 Spring Washer 390 x 625 x 012 Rondelle ressort 390 x 625 x 012 36 738 04185 Fig Shlder Spacer 310 x 995 x 1 4 20 Entretoise epaul e 0 390 x 0 995 x 1 4 20 37 746 04238 Cable 2 Way Ca
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56. 710 0837 Oval HD C Sunk Scr 10 x 5 8 Vis a t te goutte de suif n 10 x 5 8 9 710 04586 Hex TT Tap Scr 1 4 20 x 1 625 Vis taraud e 1 4 20 x 1 625 10 710 1233 Oval C Sunk Hd Screw 10 24 x 1 375 Vis 10 24 x 1 375 11 684 04250 Pivot Rod Tige de pivot 14 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F nylon 15 712 04081A Hex Shoulder Nut 0 Ecrou 1 4 20 16 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue int 0 072 x 1 13 po de lg 18 720 0274 Grip Poign e 19 720 04039 Shift Knob Bouton 720 04045 Shift Knob Yellow Bouton jaune 20 725 04213 Lamp 1295 w heated grips Ampoulle 1295 avec poign es chauff es 725 1629 Lamp Ampoulle 21 625 04039 Wire Harness Faisceau de fil 22 725 04216A Heated Grip Wire Harness Faisceau de fil poign e chauff e 23 725 1649 Socket Douille 24 725 04393 Switch Contracteur 25 725 1757 Heated Grip Poign e chauff e 26 726 0470 Cable Tie 19 x 8 39 w plug Attache cable 19 x 8 39 po 725 0157 Cable Tie w heated grips Attache cable avec poign e chauff e 27 731 04894C Lock Plate Palastre de serrure 28 731 04896B Clutch Lock Came 29 732 0193 Compression Spring 38 ID x 88 Lg Ressort de compression 0 38 DI x 0 88 po de Ig 30 732 04219A Spring Clutch Lock Ressort Verrou d embrayage 31 732 04238 Torsion Spring 8156 x 3038 Ressort de torsion 0 8156 x 0 3038 32 735 0199A Rubber Bumper Pare chocs en caoutchouc 34 736 0267 Flat Washer 38 ID x
57. DANGER This machine was built to be operated according to the safe operation practices in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death Training Safe Handling of Gasoline 1 Read understand and follow all instructions on the To avoid personal injury or property damage use extreme care machine and in the manual s before attempting to in handling gasoline Gasoline is extremely flammable and the 1 1 Keep 4 place a vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite parts 2 Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly a Use only an approved gasoline container 3 Never allow children under 14 years old to operate this b Extinguish all cigarettes cigars pipes and other sources machine Children 14 years old and over should read and of ignition understand the instructions and safe operation practices in this manual and on the machine and be trained and supervised by an adult 4 Never allow adults to operate this machine without proper Never fuel machine ind
58. Plug 1 2 Plug 3 8 Flat Washer 469 x 875 x 105 Flat Washer 38 x 1 38 x 125 Rear left hole Hex Wash Hd TT Scr 1 4 14 x 625 REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 656 04025A Friction Wheel Disc Assembly Disque de roue du friction 2 684 04153 Friction Wheel Ass y Bearing 5 5 OD Roue du friction roulement 5 5 DE 3 684 04154 Friction Wheel Support Brkt Ass y Support de la roue du friction 4 684 04156A Shift Rod Ass y Tige de changement de la vitesses 5 710 0627 Hex L Bolt 5 16 24 x 75 Gr 5 Boulon hex 5 16 24 x 0 75 Qual 5 6 710 0788 Hex Bolt 1 4 20 x 1 00 Vis t te hex 1 4 20 x 1 00 T 710 1652 Hex Wash Hd TT Scr 1 4 20 x 625 Vis taraud e 1 4 20 x 0 625 8 712 04065 Flange Lock Nut 3 8 16 Gr F Nylon Contre crou embase 3 8 16 Qual F nylon 9 712 0413 Jam L Nut 5 8 18 Gr 5 Nylon Ecrou de blocage 5 8 18 Qual 5 Nylon 10 714 0126 9HI Pro Key 3 16 x 3 4 Dia HT Clavette HI Pro n 9 3 16 x 3 4 dia 11 716 0104 Retaining Ring Anneau de retenue Bague de retenue Bague en E Arbre hex 0 8125 7 dents Engrenage 80 dents Chapeau enfoncer Ressort d extension 3 8 DE x 2 50 Rondelle creuse 0 345 DI x 0 88 DE x 0 060 Rondelle frein 0 79 DI x 1 25 DE x 0 06 Rondelle plate 0 75 x 1 00 x 0 06 Graisse Huile Vis paulement 0 373 x 0 105 1 4 20 Vis paulement 1 4 28 x 0 375 Roulement bride six pans 0 751 DI Roulement billes avec bague C ble de l entr
59. Snow TT Chute Assembly Chute Directional Control Thrower Ignition WARNING IN IR Q Control Read understand Poe ees and follow all instruc Button a a Skid Shoe Oil Drain Electric Outlet tions and wamings on the machine and GE Figure 4 1 in this manual before operating Now that you have set up your snow thrower Choke Control for operation get acquainted with its controls The choke control is found on the Use extreme care and features These are described below and rear of the engine and is activated when handling illustrated in Figure 4 1 This knowledge will by rotating the knob clockwise KE allow you to use your new equipment to its Activating the choke control closes gasoline Gasoline is fullest potential the choke plate on the carburetor extremely flammable ids in starting the engin y NOTE For detailed starting instructions and more and giei Sann ene information on all engine controls refer to the engine Throttle Control explosive Never fuel 42 rotte ORNS G t manual packed with your unit The throttle control is located on the engine It regulates 6 the speed of the engine and will shut off the engine when or while the engine Shift Lever pushed down completely is hot or runnin The shift lever is located on the right side 9 5 Extinauish ciaarettcs of the handle panel Place the shift lever 9 5 9 into any of eight positions to
60. When reassembling the friction wheel as sembly tighten each screw only one rota tion before turning the wheel clockwise and proceeding with the next screw Repeat this process several times to ensure the plates are secured with equal force NEVER replace the auger shear pins with standard hex pins Any damage to the auger gearbox or other components as a result of failing to do so will NOT be covered by your snow thrower s warranty Off Season Storage WARNING Never store snow thrower with fuel in tank indoors or in poorly ventilated areas where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or gas appliance Drain fuel into an approved container outdoors away from any open flame Be certain engine is cool Do not smoke Fuel left in engine during warm weather deteriorates and will cause serious starting problems Do not drain carburetor if using fuel stabilizer Never use engine or carburetor cleaning products in the fuel tank or permanent damage may occur Observe the following when preparing your snow thrower for off season storage Drain fuel into an approved container outdoors away from any open flame Allow engine to cool Extinguish cigarettes cigars pipes and other sources of ignition prior to draining fuel Fuel left in engine during warm weather deteriorates and will cause serious starting problems If unit is to
61. and forward so that it rests on the auger housing 1 a Remove the frame cover from the underside of the snow thrower by removing four self tapping screws which secure it See Figure 6 13 b Remove the right hand wheel by removing the Figure 6 13 screw and cupped washer which secure it to the axle 2 Carefully remove the hex nut and washer which secures the hex shaft to the snow thrower frame and lightly tap the shaft s end to dislodge the ball bearing from the right side of the frame See Figure 6 14 3 Carefully position the hex shaft downward and to the left before carefully sliding the friction wheel assembly off the shaft See Figure 6 15 NOTE If you re replacing the friction wheel assembly as a whole discard the worn part and slide the new part onto the hex shaft Follow the steps above in reverse order to reassemble components If you re disassem bling the friction wheel and replacing only the rubber ring proceed as follows lt a7 E ut H qin 4 Remove the four screws which secure the friction wheel s side plates together See Figure 6 16 Remove the rubber ring from between the plates Reassemble the side plates with a new rubber ring Slide the friction wheel assembly back onto the hex shaft and follow the steps above in reverse order to reassemble components 8 3 6 Figure 6 15 Figure 6 16 17 Maintaining Your Snow Thrower
62. control the 4 cigars pipes and direction of travel and ground speed other sources of Poteau 3 as nan agi ignition Your snow thrower has six forward F 2 Primer e Wi n ad Depressing the primer forces ing the slowest d F1 directly into the engine s carburetor to NA Reverse aid in cold weather starting Your snow thrower has two reverse R R1 speeds with position number one 1 Oil Fill being the slower speed R2 Engine oil level can be checked and oil added through the oil fill Auger Control 4 AUGER CONTROL ZA dan C stop The auger control is located on the left handle Squeeze the control grip against the handle to engage the augers and start snow throwing action Release to stop Drive Control Auger Control Lock 4 DRIVE CONTROL drive control is located on the right handle Squeeze the control grip against the handle to engage the wheel drive Release to stop The drive control also locks the auger control so you can operate the chute directional control without interrupting the snow throwing process If the auger control is en gaged simultaneously with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT Always release the drive control before changing speeds Two Way Chute Control
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64. on page 23 Voir tableau de la page 23 38 790 00181 Drift Cutter Optional Virole de r glage en option 39 790 00091 Reversible Slide Shoe steel Patin r versible acier 40 737 3000 Grease Fitting optional Raccord de graissage en option 41 731 04870 Spacer 1 25 75 x 1 00 Entretoise 1 25 x 0 75 x 1 00 po de 10 42 741 0661A Flange Bearing 75 ID x 1 0 OD x 975 Roulement 0 75 DI x 1 0 DE x 0 975 43 746 04230 Auger Clutch Cable Cable de tari re 44 784 5580 Slide Shoe Sabot coulissant 45 719 04291 RH Reduced Auger Housing Carter de l engrenage CD 46 719 04292 LH Reduced Auger Housing Carter de l engrenage CG 47 721 0338 Oil Seal 75 x 1 0 5 Joint d tanch it d huile 0 75 x 1 0 x 0 125 48 741 0662 Flange Bearing 75 ID x 1 00 OD x 50 Roulement 0 75 DI x 1 00 DE x 0 50 49 710 0642 Thd Forming Scr 1 4 20 x 75 Vis taraud e 1 4 20 x 0 75 50 See chart on page 23 Voir tableau de la page 23 51 714 0161 Hi Pro Key 3 16 x 5 8 Cl 3 16 x 5 8 52 715 04021 Dowel Pin 25 OD x 1 2 Goupille 0 25 x 1 2 53 717 04126 Worm Shaft 75 OD Arbre 0 75 DE 54 See chart on page 23 Voir tableau de la page 23 55 718 04071 Thrust Collar Collet 56 721 0325 Plug 1 4 x 437 Bouchon 1 4 x 0 437 57 721 0327 Oil Seal 75 1 1 Joint d huile 0 75 DI x 1 1 58 736 0351 Flat Washer 76 ID x 1 5 OD x 03 Rondelle plate 0 76 DI x 1 5 DE x 0 03 59 736 3084 FI Washer 510 x 1 120 x 060 Rondelle frein 0 510 x 1 120 x 0 060 60 741 0663 Flange Bear
65. optional This two way control lever is meant to control the distance of snow discharge from the chute Tilt the lever forward or rearward to adjust the distance snow will be thrown To change the angle distance which snow is thrown pivot the joy stick forward or backward Chute Directional Control optional The chute directional control is located on left side of the snow thrower To change the direction in which snow is thrown turn chute directional control as follows Crank clockwise to discharge to the left e Crank counterclockwise to discharge to the right CHUTE DIRECTIONAL CONTROL 7 DISCHARGE DISCHARGE 1 A LEFT IGHT a gt Q CHUTE m 1 O x 5 7 yon 4 CHUTE TILT Ignition Key The ignition key must be inserted and snapped in place in order for the engine to start Remove the ignition key to prevent unauthorized use of equipment Do NOT attempt to turn the key Chute Clean Out Tool The clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip 1 Release both the auger control and the drive auger control lock 2 Stop the engine by moving the throttle to the stop position 3 Remove the clean out tool from the mounting clip 4 Use the shovel shaped end of the clean out tool to remove any snow and ice in the chute assembly 5 Re fasten the clean out tool to the mounting clip on the rear of the auger housing and restart engine
66. or place a piece of plastic under the gas cap NEVER replace the la i 4 Carefully pivot the snow thrower up and forward so auger shear pins with ae that it rests on the auger housing See Figure 6 10 standard hex pins m Gu 2 Remove the frame cover from the underside of the Any damage to the snow thrower by removing four self tapping screws auger gearbox or which secure it other components gf 3 a Use a wrench to pivot idler pulley toward the Se ight See Figure 6 11 as a result of failing ng 3 b Roll the auger belt off the engine pulley to do so will NOT be Liftthe drive belt off engine pulley covered by your snow 4 Slip the drive belt off the pulley and between friction thrower s warranty wheel and friction wheel disc See Figure 6 12 Remove and replace belt in the reverse order Figure 6 11 Figure 6 12 16 Friction Wheel Removal If the snow thrower fails to drive with the drive control engaged and performing the drive control cable adjust ment on page 12 fails to correct the problem the friction wheel may need to be replaced Follow the instructions below Examine the friction wheel for signs of wear or cracking and replace if necessary e Place the shift lever in third Forward position e Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap e Carefully pivot the snow thrower up
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68. 6MLG 634 04136 634 04137 16 6 5 8 LH X Trac 16 6 5 8 RH X Trac 734 2031 734 2031 634 04174 634 04174 738 04168 738 04168 31AS6ACE 634 04144A 13 x 4 Snow Hog 734 1732 634 04172A 7738 04168 31AE6FFF 31AEGFHF 31AS6LCG 31AE6GKG 31AE6MFH 31AE6MKH 31AE6LHG 634 04141 16 x 4 8 Snow 734 1530 634 04173 738 04168 31AS6FEE 31AS6FEF 634 04142A 15 X 5 Snow Hog 734 1859 634 04172A 738 04168 31AE6LHH 634 04135 16 X 6 5 Snow Hog 734 1525 634 04174 7738 04168 31AESLKH 634 04135 16 X 6 5 Snow Hog 734 1525 634 04174 738 04180 31AE63KE 31AH6DLE 31AH6DQ3 31AE6GLF501 634 04147A 634 04148A 15 X 5 X 6 LH X Trac 15 X 5 6 RH X Trac 734 04012 634 04172A 634 04172A 738 04168 31AH63N2 634 04167A 634 04168A 13 X 4 X 6 LH X Trac 13 4 6 RH X Trac 734 04128 634 04172A 634 04172A 738 04168 1 10 08 AUGER HOUSING COMPONENTS COMPOSANTS DU LOGEMENT DES TARI RES SIZE AUGER HOUSING AUGER AXLE SHAVE PLATE GEARBOX ASS Y SPACERS TAILLE LOGEMENT DES ESSIEU DES LAME ENSEMBLE DE LA ENTRETOISE TARIERES TARIERES PLATE VIS SANS FIN 24 684 04270 711 04285 790 00120 618 04171A 731 04870 1 26 684 04078 711 04284 790 00121 618 04172A 731 04870 2 28 684 04272 711 04283 790 00118 618 04173A 731 04870 3 30 684 04273 711 04282 790 00119 618 04165A 731 048
69. 71 2 21 Manual Chute Control de la goulotte manuelle 2 Way Chute Control la goulotte 2 fonctions 4 Way Chute Control de la goulotte a 4 fonctions 22 N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 631 04131B Lower Chute 2 Way Goulotte inf rieur 2 fonctions 2 731 04861B Lower Chute 4 Way Goulotte inf rieur 4 fonctions 3 684 04117A 2 Way Chute Control Assembly Ens commande de la goulotte a 2 fonctions 4 684 04116B 4 Way Chute Control Assembly Ens commande de la goulotte a 4 fonctions 5 710 0262 Carriage Bolt 5 16 18 x 1 50 Gr 2 Boulon ordinaire 5 16 18 x 1 50 Qual 2 6 710 04071 Carriage Screw 5 16 18 x 1 0 Vis ordinaire 5 16 18 x 1 0 7 710 04187 Hi Lo Screw 1 4 15 x 5 Vis 1 4 15 x 0 5 8 710 0276 Carriage Bolt 5 16 18 1 00 Lg Boulon ordinaire de 5 16 18 x 1 00 po de Ig 9 738 04194 Shoulder Screw 312 x 1 7 1 4 20 Vis paulement 0 312 x 1 7 1 4 20 10 710 0895 Hex Tapp Scr 1 4 x 75 Lg Vis taraud e a t te hex de 1 4 x 0 75 po de lg 11 711 04469 Clevis Pin 3 8 x 1 87 Axe de chape 3 8 x 1 87 12 714 04040 Bow Tie Cotter Pin Goupille fendue 13 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre crou embase 5 16 18 Qual F nylon 14 712 3087 Wing Nut 1 4 20 Ecrou en oreilles 1 4 20 15 731 04425B Upper Chute w Export Label Remote Goulotte sup
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71. Safety Assembly Operation e Adjustments Maintenance Troubleshooting Parts Lists e Warranty 5 MANUAL OTROY BILT www troybilt ca Two Stage Snow Thrower IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION 769 03800 PRINTED IN U S A Box 1386 KITCHENER ONTARIO N2G 4 1 1 10 08 This Operator s Manual is an important part of your new snow thrower It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Table of Contents Safety Labels ai asir onkenn miki aka amar kann 3 Maintaining Your Snow Thrower s s eseee2e12 16 Safe Operation 4 Off Season Storage 20 Setting Up Your Snow 6 Trouble Shooting 21 Operating Your Snow Thrower s ss sseseensenneene 10 Illustrated Parts Lists 22 MakingAdjustmentts 241 1 4 44 14 Warranty ins un 23 Finding and Recording Model Number BEFORE YOU START ASSEMBLING YOUR NEW please locate the model plate on the equipment and copy the Model Number Serial Number model number and the serial number to the sample model de Me deen plate provided to the right You can locate the model plate by XXX XXXXXX XXXXXXXXXXX Standing at the operating position and looking down at the fr
72. Section for more refer to Auger Control Test on page 11 Read and follow information regarding all instructions carefully and perform all adjustments 5 to verify your snow thrower is operating safely and shear pin replacement property Figure 3 4 A clogging The clean out tool is mounted to the rear of the auger housing and is designed to clear a clogged chute Refer to page 9 for instructions on how to properly use it NOTE This item is fastened with a cable tie to the rear ofthe auger housing at the factory Cut the cable tie before operating the snow thrower Tire Pressure Pneumatic Tires The tires are over inflated for shipping purposes Check the tire pressure before operating the snow thrower Refer to the tire side wall for tire manufacturer s recommended psi and deflate or inflate the tires as necessary NOTE If the tire pressure is not equal in both tires the unit may not travel in a straight path and the shave plate may wear unevenly Lamp Wiring Harness If equipped The post on the cable tie attaching the lamp wiring har ness to the lower handle should be plugged into the hole in the lower handle Pull the slack portion of the wiring harness through the cable tie to prevent interference with the recoil starter handle See Figure 3 7 Drift Cutters If Equipped Drift cutters should be used when operating the snow thrower in heavy drift conditions On models so equipped drift cutters and hardw
73. a nement 44 83 po de lg C ble de la tari re 47 23 po de lg Entretoise 0 513 DI x 1 0 Guide du c ble Support guide de la c ble de la tari re B ti Support c ble de tari re Support c ble de l entra nement Couvercle Entretoise Essieu 0 75 x 22 po de lg Voir tableau de la page 23 Poulie tendeur 1 917 DE Vis t te hexagonale 1 4 20 x 1 25 Vis t te hexagonale 3 8 24 x 1 25 Vis t te hex 5 16 24 1 25 Qual 5 Vis autotaraud e 3 8 16 x 0 88 Boulon hex 5 16 24 x 0 875 Vis taraud e 1 4 20 x 0 625 Contre crou embase 1 4 20 Qual F nylon Ecrou enfoncer Couvercle de la courroie Couvercle de la courroie avec commande de la goulotte 4 fonctions Ressort de torsion 0 850 DI x 0 354 po de lg Rondelle plate 0 40 DI x 1 25 DE x 0 160 Rondelle plate 0 330 DI x 0 630 DE x 0 0635 Rondelle plate 0 34 x 1 50 x 0 150 Graisse Adaptateur de la poulie Rondelle frein 5 16 Entretoise 0 875 DI x 1 185 DE Entretoise 0 340 x 0 750 x 0 360 po de 10 Courroie 0 5 x 35 0 po de lg Courroie trapezoidale 34 4 po de lg Poulie de la tari re Moiti poulie Poulie demi 1 7 DE Support Boulon hexagonale 1 4 20 x 0 62 Qual 5 Contre crou a embase 5 16 18 Qual F nylon Roue du friction en caoutchouc Ressort de torsion 0 750 DI x 0 968 po de lg Vis paulement 0 373 x 0 105 1 4 20 Vis t te chapeau M8 1 25 20 Qual 8 Support de pivot Support de changement de la vitesses Plaque du frictio
74. al seconds The noise made by the starter is normal The engine s starter is not being harmed 3 When disconnecting the extension cord always unplug the end at the three prong wall outlet before unplugging the opposite end from the snow thrower 4 Move throtile control to STOP position 5 Remove the ignition key Do not turn key to prevent unauthorized use of equipment 6 Wipe all snow and moisture from the area around the engine as well as the area in and around the drive control and auger control Also engage and release both controls several times NOTE Keep the key in a safe place The engine cannot start without the ignition key Recoil Starter 1 With engine running pull starter rope with a rapid continuous full arm stroke three or four times Pulling the starter rope will produce a loud clattering sound which is not harmful to engine 2 Move throttle control to STOP position 3 Remove the ignition key Do not turn key to prevent unauthorized use of equipment NOTE Keep the key in a safe place The engine cannot start without the ignition key 4 Wipe all snow and moisture from the area around the engine as well as the area in and around the drive control and auger control Also engage and release both controls several times To Engage Drive 1 With the engine running near top speed move shift lever to one of six FORWARD positions or two REVERSE positions Select a speed appropriate for the sno
75. ame eTROYBILT CANADA OTROY BILT KITCHENER ON N2G 4 1 Customer Support Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below 1 Visit www troybilt ca for many useful suggestions 2 Call an authorized dealer or Customer Support Representative at 1 800 668 1238 3 The engine manufacturer is responsible for all engine related issues in terms of performance power rating specifications warranty and service Depending on the engine manufacturer more information is included in this publication or packed separately with this product Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call Chute Clean out A chute clean out tool is fastened to the top of the auger housing with a mounting clip The tool is designed to clear a chute assembly of ice and snow This item is fastened with a cable tie at the factory Cut the cable tie before operating the snow thrower WARNING Never use your A hands to clear a clogged chute assembly Shut off engine and remain behind handles until all moving parts have
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77. are are assembled to the auger housing inverted Remove the carriage bolts and wingnuts securing the drift cutters to the housing Reposition drift cutters so they face forward as shown in Figure 3 8 Secure with hardware previously Figure 3 5 Clean Out Tool WARNING Never use your hands to clear a clogged chute assem bly Shut off engine and remain behind handles until all moving parts have stopped before un removed wingnuts should be fastened on the outside of the housing as shown If your unit is not equipped with drift cutters you may contact Customer Support as instructed on page 2 for information regarding price and availability Snowthrower Model Setting Up Your Snow Thrower Never use your hands to clean snow and ice from the chute assembly or auger housing IMPORTANT Prior to operating your snow thrower refer to Auger Control Test on page 11 Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly IMPORTANT Under any circum stance do not exceed manufacturer s recom mended psi Equal tire pressure should be maintained at all times Excessive pressure when seating beads may cause tire rim assembly to burst with force sufficient to Cause serious injury Refer to sidewall of tire for recommended pressure Know Your Snow Thrower Drive Control Shift Lever Auger Control Operating Your
78. atalyst TWC if so equipped Average Useful Life According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 60 hours of operation At the end of the Average Useful Life buy a new machine or have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively Failure to do so can result in accidents injuries or death Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the per sonal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED IT S WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Setting Up Your Snow Thrower NOTE References to i Figure 3 1 right or left side of the snow thrower deter 1 Observe the lower rear area of the snow thrower to mined from behind the be sure both cables are aligned with roller guides Pull up and back on the upper handle align the unit in the operating
79. be stored over 30 days prepare for storage as instructed in the separate engine manual packed with your unit Run engine until fuel tank is empty and engine stops due to lack of fuel Remove gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain carburetor by pressing upward on bowl drain located below the carburetor cover Fuel stabilizers such as STA BIL are an acceptable alternative in minimizing the formation of fuel gum deposits during storage Do not drain carburetor if using a fuel stabilizer Wipe equipment with an oiled rag to prevent rust Remove spark plug and pour one ounce of engine oil through spark plug hole into cylinder Cover spark plug hole with rag Crank engine several times to distribute oil Replace spark plug Follow the lubrication recommendations found in the Maintenance Section Always store the snow thrower in a clean dry area 18 Engine fails to start Engine runs erratic Excessive Vibration Loss of power Unit fails to propel itself Unit fails to discharge snow 1 Choke not in ON position 2 Spark plug wire disconnected 3 Fuel tank empty or stale fuel 4 Engine not primed 5 Faulty spark plug 6 Blocked fuel line 7 Safety key in ignition on engine 8 Fuel shut ff valve closed If Equipped 1 Unit running on CHOKE 2 Blocked fuel line or stale fuel 3 Water
80. ble 2 fonctions 38 790 00200 Mounting Bracket 2 Way Bracket 2 fonctions 39 790 00210A Lever 2 Way Levier 2 fonctions 40 731 04354B Upper Chute Goulotte sup rieur 23 31A 6004 9 26 07 12 716 0136 13 716 0231 14 717 04209A 15 717 04230 16 726 0221 17 732 0264 18 736 0242 19 736 0287 20 736 04161 21 737 0288 22 737 04166 23 738 04184A 24 738 0924A 25 741 0245 26 741 0563 27 746 04229 28 746 04230 29 748 0190 30 756 0625 31 790 00096 32 790 001 80A 33 790 00206A 34 790 00207A 35 790 00316 36 731 04873 37 738 04168 38 39 684 04169 40 710 0809 41 710 0191 42 710 0672 43 710 0654A 44 710 1245B 45 710 1652 46 712 04064 47 726 04012 48 731 04792A 731 05353 49 732 04308A 50 736 0247 51 736 0264 52 736 0505 53 737 0318 54 748 04053 55 736 0119 56 750 04303 57 750 04477 58 754 04050 59 754 0367 60 756 04109 61 756 04113 62 756 04252 63 790 00208A 64 710 0751 65 712 04063 66 735 04054 67 732 04311 68 738 04184A 9 2 70 790 00217A 71 790 00218A 72 790 00174 73 748 04112A 74 750 04571 75 790 00289A 76 732 0705 77 748 0234 78 735 04100 79 735 04099 80 736 3015 81 736 0320 82 710 0896 Retainer Ring E Ring Hex Shaft 8125 7 tooth Gear 80 Tooth Cap Speed Nut 1 4 Rod Extension Spring 3 8 OD x 2 50 Cupped Washer 345 ID x 88 OD x 060 Flat Washer 79 ID x 1 25 OD x 06 Flat Washer 75 x 1 00 x 06 G
81. djustments or inspections 18 Never put your hand in the discharge or collector openings Always use the clean out tool provided to unclog the dis charge opening Do not unclog chute assembly while engine is running Shut off engine and remain behind handles until all moving parts have stopped before unclogging 19 Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc 20 If situations occur which are not covered in this manual use care and good judgment Call customer assistance for the name of your nearest servicing dealer Maintenance amp Storage 1 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjust ment sections of this manual 2 Before cleaning repairing or inspecting machine disengage all control levers and stop the engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting 3 Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage 4 Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine 5 Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and
82. e choke control in the OFF position instead of FULL 2 Push the primer two or three times for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a warm engine after a short shutdown NOTE Additional priming may be necessary if the temperature is below 15 F 9 3 Grasp the recoil starter handle and slowly pull the rope out At the point where it becomes slightly harder to pull the rope slowly allow the rope to recoil 4 Pull the starter handle with a firm rapid stroke Do not release the handle and allow it to snap back Keep a firm hold on the starter handle and allow it to slowly recoil 5 As the engine warms slowly rotate the choke control to the OFF position If the engine falters quickly rotate the choke control back to the FULL position and then slowly into the OFF position again NOTE Allow the engine to warm up for a few minutes after starting The engine will not develop full power until it reaches operating temperatures Stopping The Engine Run engine for a few minutes before stopping to help dry off any moisture on the engine help prevent possible starter freeze up proceed as follows Electric Starter on certain models 1 Connect extension cord to the electric starter outlet on the engine then to 120 volt AC outlet 2 With the engine running push the starter button and allow the starter for spin for sever
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84. ear warranty period normal wear part failures will be covered if caused by defects in material or workmanship of other component parts Normal wear parts are defined as batteries belts blades blade adaptors grass bags rider deck wheels seats tires and clutch parts friction wheels Full Ninety Day Warranty on Battery if equipped For ninety 90 days from the date of retail purchase if any battery included with this unit proves defective in material or workmanship and our testing determines the battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser Additional Limited Thirty Day Warranty on Battery if equipped After ninety 90 days but within one hundred twenty 120 days from the date of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original purchaser for a cost of one half 2 of the current retail price of the battery in effect at the date of return Personal use THE FOREGOING PARAGRAPHS CONSTITUTE THE MANUFACTURER S ENTIRE WARRANTY WITH RESPECT TO ANY PRODUCT PURCHASED AND USED FOR PERSONAL FAMILY HOUSEHOLD RESIDENTIAL PURPOSES AS DISTINGUISHED FROM COMMERCIAL USAGE Commercial use ALL APPLICATIONS OTHER THAN PERSONAL USE AS OUTLINED ABOVE ARE CONSIDERED COMMERCIAL USAGE New products purchased for commercial usage are warranted in the same manner and to the same extend EXCEPT the term of warranty will be 90 DAYS from date of purchase
85. ection 14 732 04460 Extension Spring 38 OD x 4 59 Lg Ressort d extension 0 38 DE x 4 59 po de lg 15 736 0174 Wave Washer 660 ID x 88 OD x 010 Rondelle ondul e 0 660 DI x 0 88 DE x 0 010 16 731 2635 Cleanout Tool Mount Montage de la outil de d gagement de la goulotte 17 738 0143 Shld Scr 500 Dia x 335 Lg Vis a paulement dia 0 500 po 0 335 de lg 18 738 0281 Shoulder Scr 625 Dia x 170 Vis paulement dia 0 625 x 0 170 po 19 720 0284 Hand Knob Bouton 20 741 0245 Hex Flange Brg 751 I D Roulement 0 75 DI 21 741 0309 Self aligning bearing Roulement auto aligneur 22 756 0981B Flat Idler Pulley 2 75 OD Poulie tendeur 2 75 DE 23 790 00075 Bearing Housing 1 85 ID Carter de la roulement 1 85 DI 24 790 00080A Auger Idler Brake Bracket Support 25 710 04484 Hex TT Screw 3 8 16 x 75 Vis taraud e 3 8 16 x 0 75 26 See chart on page 23 Voir tableau de la page 23 27 684 04107 Spiral Ass y LH CG 28 684 04108 Spiral Ass y RH Tari re CD 29 714 04040 Bow Tie Cotter Pin Goupille fendue 30 See chart on page 23 Voir tableau de la page 23 31 736 0188 Flat Washer 760 ID x 1 49 OD Rondelle plate 0 760 DI x 1 49 DE 32 738 04124 Shear Pin 25 1 5 Gr 2 Goupille de cisaillement 0 25 x 1 5 po de Ig 33 741 0493A Flange Bushing Collet a bride 34 790 00087A Bushing Housing Carter de la collet 790 00138A Bushing Housing w grease fitting hole Carter de la collet avec trou pour raccord de graissage 35 See chart
86. ing 75 ID x 1 0 OD x 925 Roulement 0 75 DI x 1 0 DE x 0 925 61 736 0242 Cupped Washer 345 ID x 88 OD x 060 Rondelle creuse 0 345 DI x 0 88 DE x 0 060 62 721 0328 Loctite Sealant 5699 Loctite 63 737 0168 Grease Alvania EP Lead Free Graisseur 64 731 05984 Reversible Slide Shoe plastic Patin r versible plastique 65 710 0451 Carriage Bolt 5 16 18 x 75 w steel Boulon ordinaire 5 16 18 x 0 75 avec sabot slide shoes coulissant acier 710 0276 Carriage Bolt 5 16 18 x 1 0 w plastic Boulon ordinaire 5 16 18 x 1 0 avec sabot slide shoes coulissant acier 27 31A 6002 6 21 07 Model Number Styles K L P8Q Num ro de mod le 31AE6GKF500 With heated grips only Avec poign es chauff es seulement 28 REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 631 04180 Handle Panel Ass y Yellow Panneau jaune 1 631 04185 Handle Panel Ass y Black Panneau noir 1 631 04183 Handle Panel Ass y Black w Chute Control Panneau noir avec comm de la goulotte 2 631 04133A LH Clutch Lock Handle Ass y Poign e d embrayage CG 3 631 04134B RH Clutch Lock Handle Ass y Poign e d embrayage CD 4 684 04105B Engagement Handle Assembly LH Poign e d entrainement CG 5 684 04106B Engagement Handle Assembly RH Poign e d entrainement CD 6 710 04326 Screw 8 16 x 50 Vis n 8 16 x 0 50 7 710 04354 Screw 1 4 20 x 375 Vis 1 4 20 x 0 375 8
87. ings on the machine and in this manual before operating Never attempt to make any adjust ments while the engine is running except where speci fied in operator s manual Auger Control Refer to Auger Control Test on Page 11 to adjust auger control Shift Cable If the full range of speeds forward and reverse cannot be achieved refer to the figures to the right and adjust the shift cable as follows 1 Place the shift lever in the fastest forward speed position 2 Loosen the hex nut on the shift cable index bracket See Figure 5 3 3 Pivot the bracket downward to take up slack in the cable 4 Retighten the hex nut Drive Control When the drive control is released and in the disen gaged up position the cable should have very little slack It should NOT be tight Check the adjustment of the drive control as follows 1 With the drive control released push the snow thrower gently forward The unit should roll freely 2 Engage the drive control and gently attempt to push the snow thrower forward The wheels should not turn The unit should not roll freely 3 With the drive control released move the shift lever back and forth between the R2 position and the F6 position several times There should be no resistance in the shift lever 4 If any of the above tests failed the drive cable is in need of adjustment Proceed as follows 5 Loosen the lower hex nut on the drive cable bracket
88. machine while under the influence of alcohol or drugs 7 Muffler and engine become hot and can cause a burn Do not touch 8 Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic 9 Exercise caution when changing direction and while operat ing on slopes 10 Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet 11 Never direct discharge at children bystanders and pets or allow anyone in front of the machine 12 Do not overload machine capacity by attempting to clear snow at too fast of a rate 13 Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run 14 Disengage power to the auger impeller when transporting or not in use 15 Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when backing up 16 If the machine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating 17 Disengage all control levers and stop engine before you leave the operating position behind the handles Wait until the auger impeller comes to a complete stop before unclogging the chute assembly making any a
89. n Entretoise 0 3175 x 50 x 0 1025 Entretoise Plaque en option Fil de commande de la cable Entretoise a paulement Bouchon 1 2 po Bouchon 3 8 po Rondelle plate 0 469 x 0 875 x 0 105 Rondelle plate 0 38 x 1 28 x 0 125 arriere gauche trou Vis taraud e 1 4 14 x 0 625 with MTD Engine Only avec moteur MTD seulement 25 31A 6003 10 15 07 NOTE Housing may not be exactly as shown 74 REMARQUE L habitacle peut tre l g rement diff rent ap pe 26 N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 731 2643 Clean Out Tool Outil de d gagement de la goulotte 2 684 04057 Impeller Ass y 12 po Ventilateur 3 710 0347 Hex Screw 3 8 16 x 1 75 Vis a t te hex 3 8 16 x 1 75 4 710 0451 Carriage Bolt 5 16 18 x 75 Boulon ordinaire 5 16 18 x 0 75 5 710 0703 Carriage Screw 1 4 20 x 75 Gr 5 Boulon ordinaire 1 4 20 x 0 75 Qual 5 7 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18 Qual F nylon 8 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou a embase 1 4 20 Qual F nylon 9 712 04065 Hex L Flanged Nut 3 8 16 Gr F Nylon Contre ecrou a embase 3 8 16 Qual F nylon 10 725 0157 Cable Tie Attache cable 11 731 04871 Spacer 1 25 75 x 3 16 Lg Entretoise 1 25 x 0 75 x 3 16 po de lg 12 726 04012 Push on Nut 25 dia Ecrou pousser 0 25 diam 13 731 04705 Chute Adapter Adaptateur de goulotte d j
90. n 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter If you have a grounded three prong receptacle proceed as follows 1 Plug the extension cord into the outlet located on the engine s surface Plug the other end of extension cord into a three prong 120 volt grounded AC outlet in a well ventilated area 2 Rotate choke control to FULL choke position for a cold engine start NOTE If the engine is already warm place choke control in the OFF position instead of FULL 3 Push the primer two or three times for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a warm engine after a short shutdown 4 Push starter button to start engine 5 Once the engine starts immediately release starter button 10 6 As the engine warms slowly rotate the choke control to the OFF position If the engine falters quickly rotate the choke control back to FULL and then slowly into the OFF position again 7 When disconnecting the extension cord always unplug the end at the three prong wall outlet before unplugging the opposite end from the snow thrower Recoil Starter 1 Rotate choke control to FULL choke position cold engine start NOTE If the engine is already warm plac
91. nd disconnect spark plug wire Remove object from auger with clean out tool or a stick Refer to Auger Control Test Refer to Maintenance section Replace with new shear pin s Trouble Shooting NOTE This section addresses minor service issues For further details contact customer assistance Warranty Failure to comply with suggested maintenance and lubrication specifications will void warranty FOUR YEAR SUPREME WARRANTY For four years from date of retail purchase within Canada MTD PRODUCTS LIMITED will at its option repair or replace for the original purchaser free of charge any part or parts found to be defective in material or workmanship This warranty covers units which have been operated and maintained in accordance with the owner s instructions furnished with the unit and which have not been subject to misuse abuse commercial use neglect accident improper maintenance or alteration Normal wear parts or components thereof are subject to special terms as noted below in the Ninety Day Consumer Warranty clause The engine starter motor or component parts thereof carry separate warranties from their manufacturers Please refer to the applicable manufacturer s warranty policy for these items Ninety Day Consumer Warranty on Normal Wear Parts All normal wear part failures will be covered on this product for a period of 90 days After 90 days but within the four y
92. oors Never remove gas cap or add fuel while the engine is hot or running instruction e Allow engine to cool at least two minutes before refuel 5 Thrown objects can cause serious personal injury Plan ing your snow throwing pattern to avoid discharge of material f Never over fill fuel tank Fill tank to no more than inch toward roads bystanders and the like below bottom of filler neck to provide space for fuel 6 Keep bystanders helpers pets and children at least 75 feet expansion from the machine while it is in operation Stop machine if anyone enters the area 7 Exercise caution to avoid slipping or falling especially when operating in reverse Preparation Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equip ment Move machine to another area Wait 5 minutes before starting the engine Never store the machine or fuel container inside where 1 Thoroughly inspect the area where the equipment is to be there is an open flame spark or pilot light e g furnace used Remove all doormats newspapers sleds boards water heater space heater clothes dryer etc wires and other foreign objects which could be tripped j Allow machine to cool at least 5 minutes before storing over or thrown by the auger impeller 2 Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which
93. or dirt in fuel system 4 Carburetor out of adjustment 1 Loose parts or damaged auger 1 Spark plug wire loose 2 Gas cap vent hole plugged 3 Exhaust port plugged 1 Drive control cable in need of adjust ment 2 Drive belt loose or damaged 1 Chute assembly clogged 2 Foreign object lodged in auger 3 Auger control cable in need of adjust ment 4 Auger belt loose or damaged 5 Shear pin s sheared Move choke to ON position Connect wire to spark plug Fill tank with clean fresh gasoline Prime engine as instructed in Operating Your Snow Thrower Clean adjust gap or replace Clean fuel line Insert key fully into the switch Open fuel shut off valve Move choke lever to OFF position Clean fuel line fill tank with clean fresh gasoline Drain fuel tank Refill with fresh fuel Contact Service Center 1 Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts If vibration continues have unit serviced by a Service Center Connect and tighten spark plug wire Remove ice and snow from gas cap Be certain vent hole is clear Contact Service Center Adjust drive control cable Refer to Adjustments Replace drive belt Stop engine immediately and disconnect spark plug wire Clean chute assembly and inside of auger housing with clean out tool or a stick Stop engine immediately a
94. oue e 59000095 XIP UOJIAUS y oJeue EI zoyougjous e ejinpuoo UOTISOd snon zouaj 6 190 159 69 9 uonisod e anb 2 eudebeled suep 591 5 asnejjNOS EI jeuewop 59118 19 g19e 9 0 UN 2085 9000 72 SNVS nal ap nad 95910 2 q29 uonsod ua e zadejd apuewwoo EI zokelg9q 71 8 ap 3439 29 anbeyo ap jngap 19 510 0 EI Joen D 158 00 sejiey 91911 ap e ap 159 segu6iod Se BOUL EI 1949112 1104 0 50 saj je SJAUE ei Jejeue uoissiwsue ej EI 29 281 105 UOISSIWSUBJ ap ej anb gnbsni sae ej juenurew efeoojq ap eusiuevoW EI ap EI ZaABIGEG 6 ablou e Jejeloud ap 195592 sues Jejueuo assind Jnejonpuoo ne 911901190 Nod 9181 Jenbojq ep jeuued 9906 00 992 3NOUVINAY seAelque 159 UoISsIWSUB e ap
95. our Snow Thrower NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils also result in higher oil consump tion when used above 32 F 0 C Check your snow thrower s engine oil level more frequently to avoid possible engine damage from running low on oil NOTE Do not sand blast spark plug Spark plug should be cleaned by scraping or wire brushing and washing with a commercial solvent IMPORTANT NEVER replace the auger shear pins with standard pins Any damage to the auger gearbox or other com ponents as a result of doing so will NOT be covered by your snow thrower s warranty Augers e The augers are secured to the spiral shaft with two shear pins and cotter pins If the auger should strike a foreign object or ice jam the snow thrower is designed so that the pins may shear Refer to Figure 6 9 e If the augers will not turn check to see if the pins have Maintainin g sheared One set of replacement shear pins has been 2 6 provided with the snow thrower When replacing pins Yo u r S n OW spray an oil lubricant into shaft before inserting new pins Thrower Drive Belt Replacement To remove and replace your snow thrower s auger belt proceed as follows 1 Remove the plastic belt cover on the front of the engine by removing the two self tapping screws See Figure 6 9 Drain the gasoline from the snow thrower
96. plogap ap 562 ug y gouasse p uelq 20119980 D np uoisuedxe mod un p 8 un zessie7 Jonas 8 JapJogep siewel 6 50 7 ap juene sejnulw ne juepuad 11p101491 7955181 9 ouunoj nejou a juepuad 9005500 sed zajnofe u je gouasse p srewef N D sejrej 72 921105 ano no 101 adid no ano 20003 9 5 suopiq sap suep aj 795 e ap 2 Je nead zoouiy 5 SOA INS nead 115 seunssnoqej oo Sap 15 995 juewsneub sno 19sojdxe p juanbsu sinedea saj 19 ojqewwe ju inpoud un p 5 eouasse juejndiuew uonueye s pe ap nbs 2 jo 295167 8 ped ap suoneotpui p sutou e juepuad
97. r approximately ten 10 seconds before releasing the auger control Repeat this several times With the throttle control in the FAST rabbit position and the auger control in the disengaged up position walk to the front of the machine Confirm that the auger has completely stopped rotating and shows NO signs of motion If the auger shows ANY signs of rotating immediately return to the operator s position and shut off the engine Wait for ALL moving parts to stop before re adjusting the auger control To readjust the control cable loosen the upper hex nut on the auger cable bracket See Figure 4 2 Position the bracket upward to provide more slack or downward to increase cable tension Retighten the upper hex nut Repeat Auger Control Test to verify proper adjustment has been achieved Figure 4 2 WARNING The muffler engine and surrounding areas become hot and can cause a burn 150 F 65 C Do not touch When selecting a Drive Speed use the slower speeds until you are comfortable and familiar with the operation of the snow thrower NEVER reposition the shift lever change speeds or direction of travel without first releasing the drive control and bringing the snow thrower to a complete stop Doing so will result in premature wear to the snow thrower s drive system Making Adjustments WARNING Read understand and follow all instruc tions and wam
98. rease Rust Preventative Oil Shoulder Screw 373 x 105 TT 1 4 20 Hex Shld Scr 1 4 28 x 375 Hex Flange Bearing 751 ID Ball Bearing w snap ring Drive Clutch Cable 44 83 Lg Auger Clutch Cable 47 23 Lg Spacer 513 ID x 1 0 Cable Guide Roller Auger Cable Guide Bracket Frame Guide Bracket Auger Cable Guide Bracket Drive Cable Frame Cover Spacer Axle 75 22 Lg See chart on page 23 Idler Pulley Assembly 1 917 OD Hex Screw 1 4 20 x 1 25 Hex Screw 3 8 24 x 1 25 Hex Hd Cap Scr 5 16 24 x 1 25 Gr 5 Hex Wash HD Tap Scr 3 8 16 x 88 Hex Bolt 5 16 24 x 0 875 Hex Wash Hd TT Scr 1 4 20 x 625 Hex L Flanged Nut 1 4 20 Gr F Nylon Push Nut Belt Cover Belt Cover w 4 way chute control Torsion Spring 850 ID x 354 Lg Flat Washer 40 ID x 1 25 OD x 160 Flat Washer 330 ID x 630 OD x 0635 Flat Washer 34 x 1 50 x 150 Grease Arctic EP NLGI 1 58F Pulley Adapter Lockwasher 5 16 Spacer 875 ID x 1 185 OD Spacer 340 x 750 x 360 Lg Belt 5 x 35 0 Lg Belt 34 4 Lg Auger Pulley Pulley Half Pulley Half 3 8 V x 1 71 OD Wheel Drive Idler Bracket Hex Bolt 1 4 20 x 62 Gr 5 Flange Locknut 5 16 18 Gr F Nylon Friction Wheel Rubber Torsion Spring 750 ID x 968 Lg Shoulder Screw 373 x 105 TT 1 4 20 Hex Hd Cap Scr M8 1 25 20 Gr 8 Pivot Bracket Shift Bracket Friction Plate Shid Spacer 3175 x 5 5 Spacer Cover Plate optional Cable Control Wire Shoulder Spacer
99. replace with original equipment manufacturer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 6 Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions 7 Maintain or replace safety and instruction labels as neces sary 8 Observe proper disposal laws and regulations for gas oil etc to protect the environment 9 Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller 10 Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc 11 Always refer to the operator s manual for proper instructions on off season storage Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Notice regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modifica tion EM and Three Way C
100. ricochet can cause serious injury to the eyes 3 Do not operate without wearing adequate winter outer gar ments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces 4 Use a grounded three wire extension cord and receptacle for all units with electric start engines 5 Adjust collector housing height to clear gravel or crushed rock surfaces 6 Disengage all control levers before starting the engine 7 Never attempt to make any adjustments while engine is running except where specifically recommended in the operators manual 8 Let engine and machine adjust to outdoor temperature before starting to clear snow Operation 1 Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet 2 The auger impeller control lever is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury 3 The control levers must operate easily in both directions and automatically return to the disengaged position when released 4 Never operate with a missing or damaged chute assembly Keep all safety devices in place and working 5 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas 6 Do not operate
101. s accessories refer to customer support on page 2 Adressez vous au Service apr s vente a la page 2 pour ce qui les pi ces et ou accessoires For parts and or accessories refer to customer support on page 2 Adressez vous au Service apr s vente la page 2 pour qui les pi ces et ou accessoires 5911055900 590910 saj oulaJuo09 22 2 9660 eg 9 U9A S91de 991A19S ne snoA zassaupy z 0 1100005 190101500 0 1991 8 Jo pue syed 104 0 9080721 no 0190 jqesuods sed eau QILINI 5100006 ALIN sas ap ap juejnooop INN S19NdOHd suonebijgo sejnas se suep segindis sUonIpUOJ s anueleb ej suep gjuojuij as ap sa sudwoo A souge senuere6 sane se sano 5 ALN 8199 159 15 anb aulsn med ou ejejdwoo SUN 6 OIYVLNO HANSHOLIM 982 9 GALINIT SLONGOYd ALN o ueA SQUde BOIAJAS 2 85 20
102. stopped before using the clean out tool to clear the chute assembly Safety Labels WARNING This symbol points out important safety instructions which if not followed could endanger the per sonal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the per sonal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine WARNING Engine Exhaust some of its constituents and certain vehicle compo nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm
103. t 3 Apply a light coating of an all weather multi purpose oil to the hex shaft See Figure 6 1 NOTE Avoid getting oil on rubber friction wheel and aluminum drive plate Wheels At least once a season remove both wheels Clean and coat the axles with a multipurpose automotive grease before reinstalling wheels Chute Directional Control optional Once a season the joystick should be lubricated with petroleum jelly linseed oil mineral oil paraffin wax or 3 in 1 oil Auger Shaft At least once a season remove the shear pins on auger shaft Spray lubricant inside shaft around the spacers Also lubricate the flange bearings found at either end of the shaft See Figure 6 2 Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear They should be checked periodically and replaced when necessary To remove skid shoes 1 Remove the four carriage bolts and hex flange nuts which secure them to the snow thrower 2 Reassemble new skid shoes with the four carriage bolts two on each side and hex flange nuts Refer to Figure 6 3 To remove shave plate 1 Remove the carriage bolts and hex nuts which attach it and the skid shoes to the snow thrower housing 2 Reassemble new shave plate making sure heads of carriage bolts are to the inside of housing Tighten securely
104. upper handle with the lower handle See Figure 3 1 osition 2 Secure the handle by tightening the plastic wing knob located on both the left and right sides of the handle Remove and discard any rubber bands if NOTE This Operator s present They are for packaging purposes only See Manual covers several Figure 3 2 models handle panels 3 Position the chute assembly over the base seated lights and chute cranks securely on adapter See Figure 3 3 are some features that 4 Close the flange keepers to secure the chute assembly to the chute base The flange keepers will may vary by model click into place when properly secure See Figure Not all features refer 3 4 enced in this manual are applicable to all NOTE If the flange keepers will not easily click into snow thrower models place use the palm of your hand to apply swift firm pressure to the back of each 5 Remove the flat washer and hairpin clip from the end NOTE Two replace of the chute directional control See Figure 3 5 ment auger shear pins Insert the end of the chute directional control into are included with this the lower bracket and secure with the flat washer manual or stowed and hairpin clip just removed necessary the lower bracket can be adjusted Refer to Chute Bracket Ad in the plastic handle justment in the Adjustment Section of this manual panel Refer to Augers in the Maintainance IMPORTANT Prior to operating your snow thrower
105. w conditions that exist 2 Squeeze drive control against the right handle and the snow thrower will move Release it and the drive motion will stop To Engage Augers 1 To engage augers and start snow throwing squeeze the left hand auger control against the left handle Release to stop augers 2 While the auger control is engaged squeeze the drive control to move release to stop Do not shift speeds while the drive is engaged NOTE This same lever also locks auger control so you can turn the chute control without interrupting the snow throwing process 3 Release the auger control the interlock mechanism should keep the auger control engaged until the drive control is released 4 Release the drive control to stop both the augers and the wheel drive To stop the auger both levers must be released Auger Control Test Perform the following test before operating your snow thrower for the first time and at the start of each winter Check the adjustment of the auger control as follows 1 When the auger control is released and in the disengaged up position the cable should have very little slack It should NOT be tight Ina well ventilated area start the snow thrower engine as instructed on the previous page Make sure the throttle is set in the FAST position While standing in the operator s position behind the snow thrower engage the auger Allow the auger to remain engaged fo
106. with reversible skid shoes and may be turned over to increase their lifespan See Figure 5 7 and 5 8 Chute Bracket Adjustment If the spiral at the bottom of the chute directional control is not fully engaging with the chute assembly the chute bracket can be adjusted To do so 1 Loosen the two nuts which secure the chute bracket and reposition it slightly See Figure 5 9 2 Retightening the nuts Tire Pressure Before operating check tire pressure and reduce pres sure to between 15 psi and 20 psi If the tire pressure is not equal in both tires the unit may not travel in a straight path and the shave plate may wear unevenly Figure 5 9 13 Maintaining Your Snow Thrower WARNING Before lubricating repairing or inspect ing disengage all controls and stop engine Wait until all moving parts have come to a complete stop Keep all grease and oil off of the rubber friction wheel and aluminum drive plate Engine Refer to the separate engine manual packed with your unit for all engine maintenance Lubrication Engine Refer to the separate engine manual packed with your unit for all engine lubrication instructions Gear Shaft The gear hex shaft should be lubricated at least once a season or after every 25 hours of operation 1 Carefully pivot the snow thrower up and forward so that it rests on the auger housing 2 Remove the lower frame cover by removing the two screws which secure i

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