Troy-Bilt 2690 User's Manual
Contents
1. Figure 7 9 SECTION 8 SERVICE 25 26 10 If repacing the entire assembly put the new friction wheel assembly in place and follow the steps in reverse to re assemble If you only want to replace the friction wheel rubber continue with step 7 Remove the four screws from the friction wheel assembly See Fig 7 11 Side Plates Figure 7 11 Remove the friction wheel rubber from between the friction wheel plates Reassemble new friction wheel rubber to the friction wheel plates and hub tightening the four screws in rotation and with equal force between 6 ft Ibs and 9 ft Ibs Position the friction wheel assembly up onto the pin of the shift rod assembly and slide the shaft through the assembly See Fig 7 9 Reassemble in reverse order SECTION 8 SERVICE Troubleshooting Problem Engine fails to start Fuel tank empty or stale fuel Fill tank with clean fresh gasoline Fuel becomes stale after thirty days 2 Blocked fuel line 2 Clean the fuel line2. Troubleshooting Replacement 20 5 28 89 Cover MopeL NuMBER SERIAL NUMBER Please do NOT return the machine to the retailer or dealer without first contacting our Customer Support Department If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this machine you can seek help from the experts Choose from the options below Visit us on the web at www troybilt com 0 Calla Customer Support Representative at 800 828 5500 or 330 558 7220 Write us at Troy Bilt P O Box 361131 Cleveland OH 44136 0019 Important Safe Operation Practices 2 WARNING This symbol points out important safety instructions which if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING CALIFORNIA PROPOSITION 65 WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the
3. Safe Operation Practices Set Up Operation Maintenance Service Troubleshooting Warranty OTROY BILT OPERATOR S MANUAL Snow Tracker 2690 A WARNING READ AND FOLLOW ALL SAFETY RULES AND INSTRUCTIONS IN THIS MANUAL BEFORE ATTEMPTING TO OPERATE THIS MACHINE FAILURE TO COMPLY WITH THESE INSTRUCTIONS MAY RESULT IN PERSONAL INJURY TROY BILT LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Printed In USA Form No 769 04054 April 28 2007 To The Owner Thank You Thank you for purchasing a Snow Thrower manufactured by Troy Bilt LLC It was carefully engineered to provide excellent performance when properly operated and maintained Please read this entire manual prior to operating the equipment It instructs you how to safely and easily set up operate and maintain your machine Please be sure that you and any other persons who will operate the machine carefully follow the recommended safety practices at all times Failure to do so could result in personal injury or property damage All information in this manual is relative to the most recent product information available at the time of printing Review this manual frequently to familiarize yourself with the machine its features and operation Please be aware that this Operator s Manual may cover a range of product specifications for various models Characteristics and features discussed and or illustrated in this manual may not be applicable to all m
4. Track Drive Control Auger Clutch Lock Q DRIVE CONTROL The track drive control is located on the right handle Squeeze the control grip against the handle to engage the track drive Release to stop Note Always release the drive control before changing speeds Failure to do so will result in increased wear on your machine s drive system On this model the drive control also locks the auger control so that you can operate the chute control handle without interrupting the snow throwing process If the auger control is engaged simultaneously with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release both controls to stop the augers and the wheel drive Auger Control AUGER CONTROL The auger control is located on the left handle Squeeze the control grip against the handle to engage the augers and start snow throwing action Release to stop Augers When engaged the augers rotate and draw snow into the auger housing Chute Assembly Snow drawn into the auger housing is discharged out the chute assembly Recoil Starter Handle This handle is used to manually start the engine Skid Shoes Position the skid shoes based on surface conditions Adjust upward for hard packed snow Adjust downward when operating on gravel or crushed rock surfaces Track Steering Controls The left and right track steering controls are located on
5. assistance and the name of your nearest servicing dealer Maintenance amp Storage 1 Never tamper with safety devices Check their proper operation regularly Refer to the maintenance and adjustment sections of this manual 2 Before cleaning repairing or inspecting machine disengage all control levers and stop the engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting 3 Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage 4 Donot change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine 5 Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 6 Check control levers periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions 7 Maintain or replace safety and instruction labels as necessary 8 Observe proper disposal laws and regulations for gas oil etc to protect the
6. 3 Choke not in the ON position 3 Move switch to the ON position 4 Faulty spark plug 4 Clean adjust gap or replace 5 Safety key not in ignition switch on engine 5 Insert the key fully into the switch 6 Spark plug wire disconnected 6 Connect spark plug wire 7 Primer button not being used properly 7 Refer to the Operation Section Engine runs erratic 1 Engine running on CHOKE 1 Move the choke lever to OFF position 2 Blocked fuel line or stale fuel 2 Clean the fuel line fill the tank with clean fresh gasoline 3 Water or dirt in the fuel system 3 Drain the fuel tank and carburetor Refill with fresh fuel Loss of power 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Gas cap vent hole plugged 2 Remove ice and snow from gas cap Be certain vent hole is clear Excessive vibration 1 Loose parts or damaged auger 1 Stop the engine immediately and disconnect the spark plug wire Tighten all bolts and nuts If vibration continues have the snow thrower serviced by an authorized service dealer Snow Thrower fails to 1 Drive control cable in need of adjustment 1 Adjust drive control cable Refer to propel itself Maintenance amp Adjustments Section 2 Drive belt loose or damaged 2 Replace drive belt Refer to the Service Section 3 Friction wheel worn 3 Replace the friction wheel Snow Thrower fails to 1 Chute assembly clogged 1 Stop engine and disconnect spark plug wire discharge
7. CAUTION Thoroughly wash your hands with soap and water as soon as possible after handling used oil NOTE Please dispose of used motor oil in a manner that is friendly to the environment Take it to a recyling center or other collection center Spark Plug WARNING DO NOT check for a spark with the spark plug removed DO NOT crank the engine with the spark plug removed WARNING If the engine has been running the muffler will be very hot Be careful not to touch the muffler To ensure proper engine operation the spark plug must be properly gapped and free of deposits 1 Remove the spark plug boot and use a spark plug wrench to remove the plug Fig 7 3 Spark Plug Spark Plug Boot Figure 7 3 2 Visually inspect the spark plug Discard the spark plug if there is any apparent wear or if the insulator is cracked or chipped Clean the spark plug with a wire brush if it is to be reused 3 Measure the plug gap with a feeler gauge Correct as necessary by bending the side electrode Fig 7 4 The gap should be set to 02 03 inches 0 60 0 80 mm Electrode 02 03 in 0 60 0 80 mm Figure 7 4 4 Check that the spark plug washer is in good condition and thread the spark plug in by hand to prevent cross threading 5 After the spark plug is seated tighten with a spark plug wrench to compress the washer NOTE When installing a new spark plug tighten 2 turn after the spark plug seats to compre
8. O Box 361131 Cleveland Ohio 44136 0019 or call 1 866 840 6483 1 330 558 7220 or log on to our Web site at www troybilt com In Canada Contact MTD Products Limited Kitchener ON N2G 4 1 or call 1 800 668 1238 or log on to our Web site at www mtdcanada com This limited warranty does not provide coverage in the following cases a Log splitter pumps valves and cylinders have a separate one year warranty b Routine maintenance items such as lubricants filters blade sharpening tune ups brake adjustments clutch adjustments deck adjustments and normal deterioration of the exterior finish due to use or exposure c Service completed by someone other than an authorized service dealer d Troy Bilt does not extend any warranty for products sold or exported outside of the United States and or Canada and their respective possessions and territories except those sold through Troy Bilt s authorized channels of export distribution e Replacement parts that are not genuine Troy Bilt parts f Transportation charges and service calls g Troy Bilt does not warrant this product for commercial use No implied warranty including any implied warranty of merchantability of fitness for a particular purpose applies after the applicable period of express written warranty above as to the parts as identified No other express warranty whether written or oral except as mentioned above given by any person or entity including a
9. a vi Plug the extension cord into the electric outlet located on the plastic shroud Plug the other end of extension cord into a three prong 120 volt grounded AC outlet in a well ventilated area See Fig 5 2 Figure 5 2 Move the throttle control to the FAST rabbit position Move the choke to the ON position cold engine start If the engine is warm place the choke in the OFF position Push the primer three to five 3 5 times making sure to cover the vent hole when pushing If the engine is warm push the primer only once Always cover the vent hole when pushing Cool weather may require priming to be repeated Push the starter button to start the engine Once the engine starts immediately release the starter button The electric starter is equipped with thermal overload protection the system will temporarily shut down to allow the starter to cool if the electric starter becomes overloaded As the engine warms slowly rotate the choke control to the OFF position If the engine falters restart the engine and run with the choke at half choke position for a short period of time and then slowly rotate the choke into the OFF position After the engine is running disconnect the power cord from the electric starter When disconnecting always unplug the end at the wall outlet before unplugging the opposite end from the engine 15 16 Recoil Starter CAUTION Do not pull the starter handle while the engine r
10. article to warrant failures of warranted parts caused by the use of non exempted add on or modified part c Troy Bilt will include a copy of the following emission warranty parts list with each new engine using those portions of the list applicable to the engine 1 Fuel Metering System e Cold start enrichment system soft choke e Carburetor and internal parts e Fuel Pump 2 Air Induction System Air cleaner e Intake manifold 3 Ignition System e Spark plug s e Magneto Ignition System 4 Exhaust System 5 Miscellaneous Items Used in Above System e Vacuum temperature position time sensitive valves and switches e Connectors and assemblies GDOC 100171 Rev A MANUFACTURER S LIMITED WARRANTY FOR OTROY BILT The limited warranty set forth below is given by Troy Bilt LLC with respect to new merchandise purchased and used in the United States and or its territories and possessions and by MTD Products Limited with respect to new merchandise purchased and used in Canada and or its territories and possessions either entity respectively Troy Bilt Troy Bilt warrants this product excluding its Normal Wear Parts and Attachments as described below against defects in material and workmanship for a period of two 2 years commencing on the date of original purchase and will at its option repair or replace free of charge any part found to be defective in materials or workmanship This limited warranty
11. dealer or retailer with respect to any product shall bind Troy Bilt During the period of the warranty the exclusive remedy is repair or replacement of the product as set forth above The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale Troy Bilt shall not be liable for incidental or consequential loss or damage including without limitation expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions or limitations may not apply to you In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold Alteration of safety features of the product shall void this warranty You assume the risk and liability for loss damage or injury to you and your property and or to others and their property arising out of the misuse or inability to use the product This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift HOW STATE LAW RELATES TO THIS WARRANTY This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state IMPORTANT Owner must present Original Proof of Purchase
12. environment 9 Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller 10 Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc 11 Always refer to the operator s manual for proper instructions on off season storage 12 Check fuel line tank cap and fittings frequently for cracks or leaks Replace if necessary 13 Do not crank engine with spark plug removed 14 According to the Consumer Products Safety Commission CPSC and the U S Environmental Protection Agency EPA this product has an Average Useful Life of seven 7 years or 60 hours of operation At the end of the Average Useful Life have the machine inspected annually by an authorized service dealer to ensure that all mechanical and safety systems are working properly and not worn excessively Failure to do so can result in accidents injuries or death Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Notice Regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and ma
13. into OFF position Stopping the Engine WARNING To avoid unsupervised engine operation never leave the machine unattended with the engine running Turn the engine off after use and remove the ignition key Run the engine for a few minutes before stopping to help dry off any moisture on the engine 1 Move the throttle control to the STOP position 2 Remove the ignition key Removing the key will reduce the possibility of any unauthorized starting of the engine while the equipment is not in use Keep the key in a safe place The engine cannot start without the ignition key 3 Wipe any moisture away from the controls on the engine SecTION 5 OPERATION To Engage Drive 1 With the throttle control in the Fast rabbit position move the shift lever into one of the six forward F positions or two reverse R positions Select a speed appropriate for the snow conditions and a pace you are comfortable with 2 Squeeze the drive control against the handle and the snow thrower will move Release it and the drive motion will stop To Engage Augers 1 To engage the augers and start throwing snow squeeze the auger control against the left handle Release to stop the augers Maintenance amp Adjustments Maintenance Engine Refer to the Engine Maintenance section Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear They should be checked periodically and r
14. prior to operating the snow thrower CAUTION It is not recommended that you operate this snow thrower on gravel as it can easily pick up and throw loose gravel causing personal injury or damage to the snow thrower and surrounding property For close snow removal on a smooth surface raise the skid shoes higher on the auger housing Use a middle or lower position when the area to be cleared is uneven such as a gravel driveway NOTE If you choose to operate the snow thrower on a gravel surface keep the skid shoes in position for maximum clearance between the ground and the shave plate To adjust the skid shoes i Loosen the four hex nuts two on each side and carriage bolts Move the skid shoes to the desired position See Fig 3 10 Figure 3 10 2 Make certain the entire bottom surface of the skid shoe is against the ground to avoid uneven wear on the skid shoes 3 Retighten the nuts and bolts securely Auger Control WARNING Prior to operating your snow thrower carefully read and follow all the instructions below Perform all adjustments to verify your snow thrower is operating safely and properly Check the adjustment of the auger control as follows 1 When the auger control is released and in the disengaged up position the cable should have very little slack It should NOT be tight 2 In a well ventilated area start the snow thrower engine Refer to Starting the Engine on page 15 Ma
15. shall only apply if this product has been operated and maintained in accordance with the Operator s Manual furnished with the product and has not been subject to misuse abuse commercial use neglect accident improper maintenance alteration vandalism theft fire water or damage because of other peril or natural disaster Damage resulting from the installation or use of any part accessory or attachment not approved by Troy Bilt for use with the product s covered by this manual will void your warranty as to any resulting damage Normal Wear Parts are warranted to be free from defects in material and workmanship for a period of thirty 30 days from the date of purchase Normal wear parts include but are not limited to items such as batteries belts blades blade adapters tines grass bags wheels rider deck wheels seats snow thrower skid shoes friction wheels shave plates auger spiral rubber and tires Attachments Troy Bilt warrants attachments for this product against defects in material and workmanship for a period of one 1 year commencing on the date of the attachment s original purchase or lease Attachments include but are not limited to items such as grass collectors and mulch kits HOW TO OBTAIN SERVICE Warranty service is available WITH PROOF OF PURCHASE through your local authorized service dealer To locate the dealer in your area In the U S A Check your Yellow Pages or contact Troy Bilt LLC at P
16. the underside of the handles and they are used to assist in steering the snow thrower Squeeze the right track control when turning right squeeze the left control when turning left Operate your snow thrower in open areas until you become familiar with these controls NOTE It is easier to maneuver a non running snow thrower with both track steering controls held in simultaneously Chute Directional Control CHUTE DIRECTIONAL CONTROL CHUTE TILT DOWN PUSH BUTTON PUSH BUTTON CHUTE ROTATE lt an CHUTE ROTATE RIGHT V CHUTE TILT UP The chute directional control is located on the left side of the dash panel To change the direction in which snow is thrown squeeze the button on the joy stick and pivot the joy stick to the right or to the left To change the angle distance which snow is thrown pivot the joy stick forward or backward Track Lock Lever The track lock lever is located on the right side of the snow thrower and is used to select the position of the auger housing and the method of track operation Move the lever to the right then forward or backward to one of the three positions Transport Raises the front end of the snow thrower for easy transport Using proper caution this position may also be used on many gravel driveways to clear snow while leaving gravel undisturbed Normal Snow Allows the tracks to be suspended independently for continuous ground contact Packed Snow Locks the front en
17. top of the auger WARNING Use extreme care when handling housing with a mounting clip and a cable tie at the factory Cut gasoline Gasoline is extremely flammable and the the cable tie before operating the snow thrower See Fig 3 7 vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition WARNING Always keep hands and feet clear of the equipment s moving parts Do not use a pressurized starting fluid Vapors are flammable Chute Clean Out Tool 1 Clean around the fuel fill before removing the cap to fuel 2 A fuel level indicator is located in the fuel tank Fill the tank until the fuel reaches the fuel level indictor Fig 3 8 Be careful not to overfill Figure 3 7 Fuel Level Indicator Top View Fuel Recommendations Use automotive gasoline unleaded or low leaded to minimize combustion chamber deposits with a minimum of 87 octane Gasoline with up to 10 ethanol or 15 MTBE Methyl Tertiary Butyl Ether can be used Never use an oil gasoline mixture or dirty gasoline Avoid getting dirt dust or water in the fuel tank DO NOT use E85 gasoline Refuel in a well ventilated area with the engine stopped Do not smoke or allow flames or sparks in the area where the engine is refueled or where gasoline is stored Figure 3 8 Do not overfill the fuel tank After refueling make sure the tank cap is closed p
18. Self Tapping Screws V Figure 7 2 5 Roll the auger belt off the engine pulley See Fig 7 3 Figure 7 1 2 Drain the gasoline from the snow thrower or place a piece of plastic film under the gas cap 3 Tip the snow thrower up and forward so that it rests on its auger housing Figure 7 3 6 Unhook the idler spring from the hex bolt on the auger housing See Fig 7 4 CEFR REET HY gt Ca i gt gt w Stop Bolt Idler Spring Figure 7 4 7 Lift the auger belt from the auger pulley and slip belt between the support bracket and the auger pulley Repeat this step for the front auger belt See Fig 7 5 f Auger Pulley Auger Belt Figure 7 5 8 Replace auger drive belt by following instructions in reverse order 24 SECTION 8 SERVICE Drive Belt To remove and replace your snow thrower s auger belt proceed as follows 1 Remove the plastic belt cover on the front of the engine by removing the two self tapping screws Ref Fig 7 1 2 Drain the gasoline from the snow thrower 3 Carefully pivot the snow thrower up and forward so that it rests on the auger housing 4 Remove the frame cover from the underside of the snow thrower by removing self tapping screws which secure it Ref Fig 7 2 5 To remove the belt from the pulleys procede as fol
19. and on the machine and be trained and supervised by an Wear footwear which will improve footing on slippery adult surfaces 4 Never allow adults to operate this machine without proper 3 Use a grounded three wire extension cord and receptacle instruction for all machines with electric start engines 5 Thrown objects can cause serious personal injury Plan 4 Adjust collector housing height to clear gravel or crushed your snow throwing pattern to avoid discharge of material rock surfaces toward roads bystanders and the like Disengage all control levers before starting the engine 6 Keep bystanders pets and children at least 75 feet fromthe 6 machine while it is in operation Stop machine if anyone enters the area Never attempt to make any adjustments while engine is running except where specifically recommended in the operator s manual 7 Exercise caution to avoid slipping or falling especially 7 Let engine and machine adjust to outdoor temperature when operating in reverse before starting to clear snow Safe Handling of Gasoline To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and oth
20. bolts attached to the axle and tightens the tracks See Fig 3 12 Track Side Plate Flange Lock Nut Sa J Bolt Figure 3 12 Section 2 AssemBLy amp Set Up 12 Controls and Features Track Lock Lever Track Drive Control Auger SN Control Lock Packed Snow Normal Snow Y NIWNI YV Chute Assembly Chute Cleanout Heated Grips Track Steering Control Gasoline Electric Starter Button Throttle Control Recoil Starter Starter Outlet Figure 4 1 WARNING Read understand and follow all Headlight instr ctionsand Warnings On themachineandiin The headlight is on whenever the engine is running this manual before operating Shift Lever Heated Grip The shift lever is located in the right side of the handle panel and is used to determine both the ground speed and direction of travel It can be moved into any of eight positions Forward Your snow thrower has six forward F speeds with position number one 1 being the slowest Reverse Your snow thrower has two reverse R speeds with position number one 1 being the slowest NOTE Always release the drive control before changing speeds O N 0 To activate the heated grips move the switch found on the rear of the dash panel into the ON position Skid Shoe The space between the shave plate and the ground can be adjusted by positioning the skid shoes Refer to Skid Shoe Adjustment on page 10
21. cant inside the shaft and around the spacers and the flange bearings found at either end of the shaft See Fig 6 4 Figure 6 4 SECTION 6 MAINTENANCE amp ADJUSTMENTS Adjustments Shift Cable If the full range of speeds forward and reverse cannot be achieved adjust the shift cable as follows 1 Place the shift lever in the fastest forward speed position 2 Loosen the hex nut on the shift cable index bracket See Fig 6 5 Figure 6 5 3 Pivot the bracket downward to take up slack in the cable 4 Retighten the hex nut Auger Control Refer to the Assembly and Set up section for instructions on adjusting the auger control cable Chute Assembly Refer to the Assembly and Set up section for instructions on adjusting the chute assembly Skid Shoes Refer to the Assembly and Set up section for instructions on adjusting the skid shoes Drive Control When the drive control is released and in the disengaged up position the cable should have very little slack It should NOT be tight NOTE If excessive slack is present in the drive cable or if the snow thrower s drive is disengaging intermittently during operation the cable may be in need of adjustment Check the adjustment of the drive control as follows 1 With the drive control released push the snow thrower gently forward The snow throwe
22. d of the snow thrower down to the ground for hard packed or icy snow conditions Section 4 CONTROLS AND FEATURES 13 14 Oil Fill Engine oil level can be checked and oil added through the oil fill Oil Drain Engine oil can be drained through the oil drain Muffler Engine exhaust exists the engine via the muffler WARNING Do not touch the muffler while the engine is hot or running The muffler is hot and can cause a severe burn Electric Starter Outlet Requires the use of a three prong outdoor extension cord and a 120V power source wall outlet NOTE The electric starter is mounted to the plastic shroud and is shown in Fig 4 1 attached to the engine for easier reference Electric Starter Button Pressing the electric starter button engages the engine s electric starter when plugged into a 120V power source Gas Cap Unthread the gas cap to add gasoline to the fuel tank SecTION 4 CONTROLS AND FEATURES Primer Pressing the primer forces fuel directly into the engine s carburetor to aid in cold weather starting Throttle Control The throttle control is located on the engine It regulates the speed of the engine and will shut off the engine when pushed into the stop position Choke Control The choke control is found on the rear fo the engine and is activated by rotating the knob clockwise Activating the choke control closes the choke plate on the carburetor and aids in start
23. ep a firm hold on the handles Walk never run Disengage power to the auger impeller when transporting or not in use Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when backing up If the machine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Disengage all control levers and stop engine before you leave the operating position behind the handles Wait until the auger impeller comes to a complete stop before unclogging the chute assembly making any adjustments or inspections Never put your hand in the discharge or collector openings Always use the clean out tool provided to unclog the discharge opening Do not unclog chute assembly while engine is running Shut off engine and remain behind handles until all moving parts have stopped before unclogging Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc When starting engine pull cord slowly until resistance is felt then pull rapidly Rapid retraction of starter cord kickback will pull hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could result If situations occur which are not covered in this manual use care and good judgment Contact Customer Support for
24. eplaced when necessary To remove the skid shoes 1 Remove the four carriage bolts and hex flange nuts which secure them to the snow thrower 2 Reassemble the new skid shoes with the four carriage bolts two on each side and hex flange nuts Refer to Fig 6 1 Figure 6 1 To remove the shave plate 1 Remove the carriage bolts and hex nuts which attach it to the snow thrower housing 2 Reassemble new shave plate making sure heads of carriage bolts are to the inside of housing Tighten securely Refer to Fig 6 1 6 Lubrication Gear Shaft The gear hex shaft should be lubricated at least once a season or after every twenty five 25 hours of operation 1 Carefully pivot the snow thrower up and forward so that it rests on the auger housing Remove the frame cover from the underside of the snow thrower by removing the four self tapping screws which secure it Refer to Fig 6 2 Self Tapping Screws Figure 6 2 3 Apply a light coating of engine oil or 3 in 1 oil to the hex shaft See Fig 6 3 Gear Shaft Figure 6 3 17 18 NOTE When lubricating the hex shaft be careful not to get any oil on the aluminum drive plate or the rubber friction wheel Doing so will hinder the snow thrower s drive system Wipe off any excess or spilled oil Auger Shaft At least once a season remove the shear pins from the auger shaft Spray lubri
25. er 2 Remove the lower plastic wing nut and carriage bolt from the chute base See Fig 3 2 each side of the upper handle then raise the upper handle assembly until it snaps over the lower handle See Figure 3 1 Figure 3 2 Figure 3 1 3 Looking beneath the handle panel check that all of the cables steering auger shift and drive are properly routed and not pinched or kinked NOTE Make certain the upper ends of each cable are seated properly in the proper brackets 4 Secure the handle by tightening the plastic knob located on both the left and right sides of the handle Remove and discard any rubber bands if present They are for packaging purposes only 2 Place chute assembly onto chute base and secure chute 4 Check that all cables are properly routed through the cable control assembly to chute support bracket with clevis pin guide on top of the engine See Fig 3 5 and cotter pin removed earlier See See Fig 3 3 Figure 3 5 Figure 3 3 3 Finish securing chute control assembly to chute support bracket with wing nut and hex screw removed earlier Set Up See Fig 3 4 Shear Pins A pair of replacement auger shear pins and bow tie cotter pins are included with your snow thrower Store them in your snow thrower s dash panel until needed See Fig 3 6 Figure 3 4 Figure 3 6 8 Section 2 AssemBLy amp Set Up Chute Clean Out Tool Adding Fuel The chute clean out tool is fastened to the
26. er sources of ignition Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refueling f Never over fill fuel tank Fill tank to no more than 1 inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow machine to cool at least 5 minutes before storing k Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling If possible remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment ona trailer with a portable container rather than from a gasoline dispenser nozzle m Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device Operation 1 Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can am
27. ing the engine Ignition Key The safety ignition key must be fully inserted and snapped in place before the engine will start Remove the ignition key to prevent any unauthorized use of the equipment NOTE Do NOT attempt to turn the key Operation Starting the Engine WARNING Always keep hands and feet clear of moving parts Do not use a pressurized starting fluid Vapors are flammable NOTE Allow the engine to warm up for a few minutes after starting The engine will not develop full power until it reaches operating temperatures Electric Starter grounded three wire power cord and plug and is designed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter DO NOT use the electric starter in rain 1 Determine that your home s wiring is a three wire grounded system Ask a licensed electrician if you are unsure If you have a grounded three prong receptacle proceed as follows If you do not have the proper house wiring DO NOT use the electric starter under any conditions 2 Insert the ignition key fully into the slot Fig 5 1 Make sure it snaps into place DO NOT turn the ignition key The engine cannot start unless the key is inserted into the ignition switch Figure 5 1 WARNING The electric starter is equipped with
28. ke sure the throttle is set in the FAST position 3 While standing in the operator s position behind the snow thrower engage the auger 4 Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times 5 With the throttle control in the FAST rabbit position and the auger control in the disengaged up position walk to the front of the machine 6 Confirm that the auger has completely stopped rotating and shows NO signs of motion IMPORTANT If the auger shows ANY signs of rotating immediately return to the operator s position and shut off the engine Wait for ALL moving parts to stop before readjusting the auger control 7 To readjust the control cable loosen the hex jam nut on the auger control cable Z fitting 8 Thread the ferrule without turning the cable onto the Z fitting until there is no slack in the cable See Fig 3 11 Do not overtighten the cable Hold the flats on the ferrule with pliers and tighten the jam nut against the ferrule Figure 3 11 9 Rotate the coupling end of the cable counterclockwise to provide more slack 10 Retighten the hex jam nut See Fig 3 11 11 Repeat Auger Control Test to verify proper adjustment has been achieved Track Tension Over time the track can stretch To adjust the track tension turn the flange lock nut on the front of the track side plate This pulls the J
29. l downward to take up slack usually no more than 14 inch in the cable before retightening both hex nuts 3 Repeat on the other cable adjuster until the chute assembly has full range from left to right See Fig 6 7 Figure 6 7 Off Season Storage If the snow thrower will not be used for 30 days or longer follow the storage instructions below ale Lubricate the machine as instructed earlier in this section 2 Store in a clean dry area 3 If storing the snow thrower in an unventilated area rustproof the machine using a light oil or silicone to coat the snow thrower 4 Clean the exterior of the engine and the snow thrower NOTE Refer to the Engine Maintenance section for information on storing your engine SECTION 6 MAINTENANCE amp ADJUSTMENTS 19 20 Engine Maintenance WARNING To prevent accidental start up shut off the engine and remove the ignition key before performing any type of engine maintenance Maintenance Schedule First 5 Hrs Each Useor Every Season Every Season Every Season Service Dates Every 5 Hrs or 25 Hrs or 50 Hrs or 100 Hrs Tasks Check engine oil Change engine oil Check spark plug Service spark plug Clean exhaust area Oil Recommendations When adding oil to the engine refer to the viscosity chart below Fig 7 1 Engine oil capacity is 600 ml approx 20 02 Do not over fill Use a 4 stroke or an equivalent high detergent premium quality mot
30. lows a Use a wrench to pivot the idler pulley toward the right See Fig 7 6 Figure 7 6 b Roll the auger belt off the engine pulley Lift the drive belt off engine pulley 6 Back out the stop bolt until the support bracket rests on the auger pulley See Fig 7 4 6 Slip the drive belt off the pulley and between friction Friction Wheel Removal wheel and drive pulley See Fig 7 7 The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation and periodically thereafter Replace the friction wheel rubber if any signs of wear or cracking are found 1 Drain the gasoline from the snow thrower 2 Tip the snow thrower up and forward so that it rests on the housing 3 Remove the self tapping screws from the frame cover underneath the snow thrower 4 Using 9 wrench to hold the gear shaft remove the hex bolt and bell washer on the left end of gear shaft See Fig 7 8 and 7 9 Hex Screw amp Bell Washer Figure 7 7 7 Remove and replace belt in the reverse order NOTE Engaging the drive control will ease re assembly of the belt Figure 7 8 5 Move the gear shaft to the right and slide the friction wheel assembly from the shaft See Fig 7 9 Friction Wheel Assembly
31. odels Troy Bilt LLC reserves the right to change product specifications designs and equipment without notice and without incurring obligation Table of Contents Safe Operation Practices 3 Assembly amp Set Up ne Controls 12 006 0 5 Maintenance amp Adjustment 17 Record Product Information Before setting up and operating your new equipment please locate the model plate on the equipment and record the information in the provided area to the right You can locate the model plate by standing at the operator s position and looking down at the rear of the frame This information will be necessary should you seek technical support via our web site Customer Support Department or with a local authorized service dealer Customer Support If you have any problems or questions concerning the machine phone a authorized Troy Bilt service dealer or contact us directly Troy Bilt s Customer Support telephone numbers website address and mailing address can be found on this page We want to ensure your complete satisfaction at all times Throughout this manual all references to right and left side of the machine are observed from the operating position Engine Maintenance 20 Service
32. ons control system warranty on your model year 2005 and later small off road engine New small off road engines must be designed built and equipped to meet the stringent anti smog standards Troy Bilt must warranty the emission control system on your engine for the period of time listed below provided there has been no abuse neglect or improper maintenance of your small off road engine Your emission control system may include parts such as the carburetor air cleaner ignition system exhaust system and other associated emis sion related components Where a warrantable condition exists Troy Bilt will repair your small off road engine at no cost to your including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This emissions control system is warranted for two years If any emission related part on your engine is defective the part will be repaired or replaced by Troy Bilt OWNER S WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual Troy Bilt recommends that you retain all your receipts covering maintenances on your small off road engine but Troy Bilt can not deny warranty solely for the lack of receipts or for your failure to ensure the performance to all scheduled maintenance As the small off road engine owner you should however be aware that Troy Bilt may deny your warranty coverage if your small off road engine
33. or part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your lawn mower to Troy Bilt LLC s distribution center or service center as soon as the problem exists The war ranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have a question regarding your warranty coverage you should contact your local Troy Bilt dealer To reach the Troy Bilt Customer Dealer Referral Line please call 866 840 6483 DEFECTS WARRANTY REQUIREMENTS FOR 1995 AND LATER SMALL OFF ROAD ENGINES This section applies to 1995 and later small off road engines The warranty period begins on the date the engine or equipment is delivered to an ultimate purchaser a General Emissions Warranty Coverage Troy Bilt must warrant to the ultimate purchaser and each subsequent purchaser that the engine is 1 Designed built and equipped so as to conform with all applicable regulations adopted by the Air Resources Board pursuant to its authority in Chapters 1 and 2 Part 5 Division 26 of the Health and Safety Code and 2 Free from defects in materials and workmanship that cause the failure of a warranted part to be identical in all material respects to the part as described in the engine manufacturer s application for certification for a period of two years b The warranty on emissions related parts will be interpreted as follows 1 Any warranted part
34. or oil certified to meet or exceed U S automobile manufacturer s requirements for service classification SG SF Motor oils classified SG SF will show this designation on the container Synthetic F 40 C Figure 7 1 CAUTION DO NOT use nondetergent oil or 2 stroke engine oil It could shorten the engine s service life Periodic inspection and adjustment of the engine is essential if high level performance is to be maintained Regular maintenance will also ensure a long service life The required service intervals and the type of maintenance to be performed are described in the table below Follow the hourly or calendar intervals whichever occur first More frequent service is required when operating in adverse conditions Changing Engine Oil NOTE Check the oil level before each use and after every five hours of operation to be sure the correct oil level is maintained Refer to Checking Oil Level in the Assembly amp Set Up Section 1 Place a suitable oil collection container under the oil drain plug 2 Remove the oil drain plug Figure 7 2 Figure 7 2 3 Tip the engine to drain oil into the container Used oil must be disposed of at a proper collection center 4 Reinstall the drain plug and tighten it securely Refill with the recommended oil and check the oil level refer to Assembly amp Set Up Section for instructions 6 Reinstall the oil filler cap dipstick securely
35. putate hands and feet The auger impeller control lever is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury The control levers must operate easily in both directions and automatically return to the disengaged position when released Never operate with a missing or damaged chute assembly Keep all safety devices in place and working SECTION 2 IMPORTANT SAFE OPERATION PRACTICES 10 11 12 13 14 15 16 17 18 19 20 21 Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Do not operate machine while under the influence of alcohol or drugs Muffler and engine become hot and can cause a burn Do not touch Keep children away Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic Exercise caution when changing direction and while operating on slopes Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet Never direct discharge at children bystanders and pets or allow anyone in front of the machine Do not overload machine capacity by attempting to clear snow at too fast of a rate Never operate this machine without good visibility or light Always be sure of your footing and ke
36. r Always follow mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow it to reach the carburetor Change the engine oil Remove the spark plug and pour one 1 ounce 30 ml of clean engine oil through the spark plug hole and into the cylinder Cover spark plug hole with a rag and crank the engine several times to distribute the oil Replace spark plug Clean debris from around the engine and under around and behind the muffler Apply a light film of oil on any areas that are susceptible to rust Store in a clean dry and well ventilated area away from any appliance that operates with a flame or pilot light such as a furnace water heater or clothes dryer Avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas with high humidity Keep the engine level in storage Tilting the engine can cause fuel or oil leakage SecTION 7 ENGINE MAINTENANCE 23 Service 8 Belt Replacement 4 Remove the frame cover from the underside of the snow thrower by removing self tapping screws which secure it Auger Belt See Fig 7 2 NOTE It is not necessary to remove both belts in order to change either one If changing just one belt be certain to check the condition of the other belt 1 Remove the plastic belt cover at the front of the engine by removing the two self tapping screws See Fig 7 1
37. r should roll freely 2 Engage the drive control and gently attempt to push the snow thrower forward The track should not turn The snow thrower should not roll freely 3 With the drive control released move the shift lever back and forth between the R2 position and the F6 position several times There should be no resistance in the shift lever 4 If any of the above tests failed the drive cable is in need of adjustment Proceed as follows 5 To readjust the drive loosen the hex jam nut on the auger control cable Z fitting 6 Thread the ferrule without turning the cable onto the Z fitting until there is no slack in the cable See Fig 6 6 Do not overtighten the cable Hold the flats on the ferrule with pliers and tighten the jam nut against the ferrule Figure 6 6 7 Rotate the coupling end of the cable counterclockwise to provide more slack 8 Retighten the hex jam nut See Fig 6 6 Repeat Auger Control Test to verify proper adjustment has been achieved Chute Directional Control If the chute assembly does not have full range from left to right the chute control cables can be adjusted to take up slack NOTE When making any adjustments to the chute directional control cables be sure that the handle is in the center positon to ensure proper adjustment 1 Using a 2 wrench loosen the upper and lower hex nuts found on one cable adjuster 2 Grasp the metal cable housing and gently pul
38. roperly and securely e Be careful not to spill fuel when refueling Spilled fuel or fuel vapor may ignite If any fuel is spilled make sure the area is dry before starting the engine e Avoid repeated or prolonged contact with skin or breathing of vapor Section 2 AssemeLy amp Set Up 10 Checking Oil Level CAUTION The engine is shipped with oil in the engine You must however check the oil level prior to operating the snow thrower Running the engine with insufficient oil can cause serious engine damage and void the engine warranty NOTE Be sure to check the engine on a level surface with the engine stopped 1 Remove the oil filler cap dipstick and wipe the dipstick clean See Fig 3 9 between high and low marks Figure 3 9 2 Insert the cap dipstick into the oil filler neck but do not screw it in 3 Remove the oil filler cap dipstick If the level is low slowly add oil until the oil level registers between high H and low L Fig 3 9 Refer to the Engine Maintenance section for the correct oil viscosity and engine oil capacity NOTE Do not overfill Overfilling with oil may result in engine smoking hard starting or spark plug fouling 4 Replace and tighten the cap dipstick firmly before starting the engine Section 2 AssemBLy amp Set Up Adjustments Skid Shoes The snow thrower skid shoes are adjusted upward at the factory for shipping purposes Adjust them downward if desired
39. safe operation practices in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating fingers hands toes and feet and throwing foreign objects Failure to observe the following safety instructions could result in serious injury or death Training Preparation 1 Read understand and follow all instructions on the Thoroughly inspect the area where the equipment is to be used machine and in the manual s before attempting to Remove all doormats newspapers sleds boards wires and other assemble and operate Keep this manual in a safe place for foreign objects which could be tripped over or thrown by the future and regular reference and for ordering replacement auger impeller parts 1 Always wear safety glasses or eye shields during operation 2 Be familiar with all controls and their proper operation and while performing an adjustment or repair to protect Know how to stop the machine and disengage them your eyes Thrown objects which ricochet can cause serious quickly injury to the eyes 3 Never allow children under 14 years of age to operate this 2 Do not operate without wearing adequate winter outer machine Children 14 and over should read and understand garments Do not wear jewelry long scarves or other loose the instructions and safe operation practices in this manual clothing which could become entangled in moving parts
40. snow Clean chute and inside of auger housing with clean out tool or a stick 2 Shear pin s sheared 2 Replace shear pin s 3 Foreign object lodged in auger 3 Stop engine immediately and disconnect spark plug wire Remove object from auger 4 Auger control cable in need of adjustment 4 Adjust auger control cable Refer to the Maintenance amp Adjustments Section 5 Auger belt loose or damaged 5 Refer to Service Section 27 Replacement Parts Component 10 Part Number and Description 929 0071 Extension Cord 110V 954 04050 Auger Drive Belt 954 0367 Wheel Drive Belt 684 04159 Friction Wheel Assembly 935 04054 Friction Wheel Rubber sy 725 1629 Lamp 1141 738 04124A Shear Pin 1 50 714 04040 Bow tie Cotter Pin 784 5580 Skid Shoe Standard 790 00091 Skid Shoe Deluxe VA 731 05984A Skid Shoe Polymer 731 2643 Chute Clean out Tool Y 790 00121 Shave Plate 26 731 05632 Key 951 10292 Spark Plug Phone 800 800 7310 to order replacement parts or a complete Parts Manual have your full model number and serial number ready Parts Manual downloads are also available free of charge at www mtdproducts com 28 Notes Troy Bilt LLC Troy Bilt and The United States Environment Protection Agency S EPA Emission Control System Warranty Statement Owner s Defect Warranty Rights and Obligations The U S EPA and Troy Bilt are pleased to explain the emissi
41. ss the washer When reinstalling a used spark plug tighten 1 to 4 turn after the spark plug seats to compress the washer CAUTION The spark plug must be tightened securely A loose spark plug can become very hot and can damage the engine Cleaning the Engine If the engine has been running allow it to cool for at least a half an hour before cleaning Periodically remove dirt build up from engine CAUTION Do not spray the engine with water to clean it because the water could contaminate the fuel Using a garden hose or pressure washing equipment can also force water into the muffler opening Water that passes through the muffler can enter the cylinder and cause damage WARNING Accumulation of debris around the muffler could cause a fire Inspect and clean before every use SecTION 7 ENGINE MAINTENANCE 21 22 Off Season Storage Engines stored over 30 days need to be drained of fuel to prevent deterioration and gum from forming in the fuel system or on essential carburetor parts If the gasoline in your engine deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced 1 Remove all fuel from the tank by running the engine until it stops NOTE A fuel stabilizer such as STA BIL or ULTRA FRESH is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage containe
42. that is not scheduled for replacement as required maintenance in the written instructions required by Subsection c must be warranted for the warranty period defined in Subsection a 2 If any such part fails during the period of warranty coverage it must be repaired or replaced by Troy Bilt according to Subsection 4 below Any such part repaired or replaced under the warranty must be warranted for the remaining warranty period 2 Any warranted part that is scheduled only for regular inspection in the written instructions required by Subsection c must be warranted for the warranty period defined in Subsection a 2 A statement in such written instructions to the effect of repair or replace as necessary will not reduce the period of warranty coverage Any such part repaired or replaced under warranty must be warranted for the remaining warranty period 3 Any warranted part that which is scheduled for replacement as required maintenance in the written instructions required by Subsection c must be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part must be repaired or replaced by Troy Bilt according to Subsection 4 below Any such part repaired or replaced under warranty must be warranted for the remainder of the period prior to the first scheduled replacement point for the part 4 Repair or replacement of any warranted part
43. ting blades inside WARNING ROTATING BLADES Keep hands out of inlet and discharge openings while machine is running There are rotating blades inside WARNING ROTATING AUGER Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet WARNING THROWN OBJECTS This machine may pick up and throw and objects which can cause serious personal injury WARNING GASOLINE IS FLAMMABLE Allow the engine to cool at least two minutes before refueling WARNING CARBON MONOXIDE Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas WARNING ELECTRICAL SHOCK Do not use the engine s electric starter in the rain WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SAVE THESE INSTRUCTIONS SECTION 2 IMPORTANT SAFE OPERATION PRACTICES Assembly amp Set Up 3 Contents of Carton Two Ignition Keys One Snow Thrower One Chute Assembly One 110V Extension Cord One Snow Thrower Operator s Manual Assembly Chute Assembly 1 Remove wing nut and hex screw from chute control Handle assembly and clevis pin and cotter pin from chute support 1 Place the shift lever in the Forward 6 position bracket Position the chute assembly forward facing ov
44. to obtain warranty coverage Troy Bilt LLC P O BOX 361131 CLEVELAND OHIO 44136 0019 Phone 1 866 840 6483 1 330 558 7220 MTD Canada Limited KITCHENER ON N2G 4J1 Phone 1 800 668 1238 GDOC 100166 REV A
45. under the warranty provisions of this article must be performed at no charge to the owner at a warranty station 5 Notwithstanding the provisions of Subsection 4 above warranty services or repairs must be provided at all Troy Bilt distribution centers that are franchised to service the subject engines 6 The owner must not be charged for diagnostic labor that leads to the determination that a warranted part is in fact defective provided that such diagnostic work is performed at a warranty station a a i ee L lt ee a 7 The engine manufacturer is liable for damages to other engine components proximately caused by a failure under warranty of any warranted part 8 Throughout the engine s warranty period defined in Subsection a 2 Troy Bilt will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty maintenance or repairs and must be provided without charge to the owner Such use will not reduce the warranty obligations of Troy Bilt 10 Add on or modified parts that are not exempted by the Air Resources Board may not be used The use of any non exempted add on or modified parts shall be grounds for disallowing a warranty claim made in accordance with this article The engine manufacturer shall not be liable under this
46. unning WARNING To avoid unsupervised engine operation never leave the engine unattended while running Turn the engine off after use and remove ignition key Insert the ignition key fully into the slot Fig 5 1 Make sure it snaps into place DO NOT turn the ignition key The engine cannot start unless the key is inserted into the ignition switch Move the throttle control to the FAST rabbit position us Move the choke to the ON position cold engine start If the engine is warm place the choke in the OFF position 4 Push the primer three to five 3 5 times making sure to cover the vent hole when pushing If the engine is warm push the primer only once Always cover the vent hole when pushing Cool weather may require priming to be repeated 5 Pull gently on the starter handle until it begins to resist then pull quickly and forcefully to overcome the compression Do not release the handle and allow it to snap back Return the rope SLOWLY to the original position If required repeat this step WARNING Rapid retraction of the starter cord kickback will pull your hand and arm toward engine faster than you can let go Broken bones fractures bruises or sprains could result As the engine warms slowly rotate the choke control to the OFF position If the engine falters restart the engine and run with the choke at the half choke position for a short period of time and then slowly rotate the choke
47. y include the following emission control systems Engine Modification EM Oxidizing Catalyst OC Secondary Air Injection SAI and Three Way Catalyst TWC if so equipped Spark Arrestor WARNING This machine is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department P O Box 361131 Cleveland Ohio 44136 0019 SECTION 2 IMPORTANT SAFE OPERATION PRACTICES Safety Symbols This page depicts and describes safety symbols that may appear on this product Read understand and follow all instructions on the machine before attempting to assemble and operate Description READ THE OPERATOR S MANUAL S Read understand and follow all instructions in the manual s before attempting to assemble and operate WARNING ROTATING BLADES Keep hands out of inlet and discharge openings while machine is running There are rota
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