Tripp Lite SmartOnline 120/208V User's Manual
Contents
1. Protection Six UL recognized 30A 600VDC rated cartridge Protection Ten UL recognized 30A 600VDC rated cartridge fuses two per battery pack and fuse block 1 per battery pack Typical Backup Time Half Load 13 min Typical Backup Time Half Load 25 min Typical Backup Time Full Load 5 min Typical Backup Time Full Load 11 min Operation Operation On Line Transfer Time 0 ms On Line Transfer Time 0 ms Line to Battery Battery to Line Line to Battery Battery to Line Audible Noise Full Load 1 meter lt 65 dBA Audible Noise Full Load 1 meter lt 65 dBA Indicators Indicators Includes an LCD Display and LEDs AC Line In Bypass Line In AC to DC DC to AC AC Output Battery Back Up Bypass Includes an LCD Display and LEDs AC Line In Bypass Line In AC to DC DC to AC AC Output Battery Back Up Bypass Communications Communications Includes an RS 232 DB9 female connector an AS 400 DB9 female connector a dry contact DB9 female connector and an accessory slot Connections Includes an RS 232 DB9 female connector an AS 400 DB9 female connector a dry contact DB9 female connector and an accessory slot Connections Input Terminal Block 100A Output Terminal Block 100A Input Terminal Block 100A Output Terminal Block 100A Physical Specifications Unit Dimensions H x W x D 35 3 X 19 3 x 36 in2. ene i o e o el gt ar A T gt gt _ lt ah UPS System Battery Back Connector a loll Tiol PW ea alg DEOL SO peeessced 6 White Lower Batt Fuse Block Bracket Tal IN Let IS yy e H H UPS System mw z l Battery Back 5 H Connector A jecoceed F m TTT eee y T Ee e maa q a K al 7 Os H I ek mi Be E elle RTE TE me T an yl ag al ele Is Bg ca E ellis cael a el of JE E Sle oO ES wey falls s oer lele JS GAS a als He al E Jg Re 7 Adding or Replacing Internal Batteries continued Place the UPS System in Bypass Mode or completely turn it off depending on preference See section 5 4 Operation of Manual Bypass Switch or 4 2 Turning the UPS Off 2 Remove battery access panel located on the FRONT of the UPS system Disconnect the RED and BLACK cables attached to each internal battery pack Remove the battery cartridge fuses from e
3. LED This green light will illuminate constantly to indicate the UPS s AC DC converter is activated 9 BATTERY LED This red light will flash when the UPS is discharging the battery to provide connected equipment with AC power An alarm will sound which can be muted by simultaneously pressing and holding the ENTER and SELECT Buttons for a 1 4 second The alarm will be muted but the LED will remain illuminated 10 DC AC Inverter LED This green light will illuminate constantly to indicate the UPS s DC AC inverter is activated 11 O P Output LED This green light will illuminate constantly to indicate your UPS is supplying AC power to connected equipment 12 EMERGENCY POWER OFF Button This button turns the UPS output OFF and disables Bypass output After pressing the button it will remain down until reset To reset the UPS System and restore output press the Emergency Power Off Button once and it will pop back up If the Input Breakers are OFF turn them ON Press the OFF Button for 3 seconds until a beep is heard this will place the UPS System in Bypass Mode Then press the ON Button for one second The UPS will re start if AC line power is present 13 LCD Display This backlit dot matrix display indicates a wide range of UPS operating conditions and diagnostic data It will illuminate after you have properly completed installation and start up and after the ON Button is
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5. D og battery pack s BLACK connector connect the voltmeter s RED probe a s F2 to the battery pack s RED connector To get a proper reading make gt Sin Ce sure the voltmeter s probes touch the metal contacts inside the battery A pack s connectors The battery pack s Acceptable DC Voltage Range is between 220 and 280V DC If several attempts at voltmeter tests yield results outside this range contact Tripp Lite for assistance in determining the possible causes of the incorrect voltage reading 7 Adding or Replacing Internal Batteries continued WARNING OBSERVE PROPER POLARITY Connect BLACK to BLACK and RED to RED Failure to observe proper polarity will cause permanent damage to the UPS System and create a potential for serious personal injury Connect the BLACK cable for each internal battery pack to the nearest BLACK connector located inside the UPS system s battery module Connect the RED cable for each internal battery pack to the nearest A oh Q RED connector located inside the UPS system s battery module i A LE WE 15 Replace the battery access panel Return the UPS System to Normal Mode or completely turn it on depending on the procedure you followed in step 1 See section 5 4 Operation of Manual Bypass Switch or 4 1 Turning the UPS On 8 Warranty amp Warranty Registration Your SmartOnline 3 Phase UPS System
6. HEREIN EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW ALL IMPLIED WARRANTIES INCLUDING ALL WARRANTIES OF MERCHANTABILITY OR FITNESS ARE LIMITED IN DURATION TO THE WARRANTY PERIOD SET FORTH ABOVE AND THIS WARRANTY EXPRESSLY EXCLUDES ALL INCIDENTAL AND CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations or exclusions may not apply to you This Warranty gives you specific legal rights and you may have other rights which vary from jurisdiction to jurisdiction WARRANTY REGISTRATION Visit www tripplite com warranty today to register the warranty for your new Tripp Lite product You ll be automatically entered into a drawing for a chance to win a FREE Tripp Lite product No purchase necessary Void where prohibited Some restrictions apply See website for details Regulatory Compliance Identification Numbers For the purpose of regulatory compliance certifications and identification your Tripp Lite product has been assigned a unique series number The series number can be found on the product nameplate label along with all required approval markings and information When requesting compliance information for this product always refer to the series number The series number should not be confused with the marking name or model number of the product FCC Specifications for Model
7. Physical Specifications Unit Dimensions H x W x D 48 5 x 19 3 x 36 in Unit Weight 662 Ib Unit Weight 935 Ib Shipping Dimensions HxWxD 43 x 28 x 44 5 in Shipping Dimensions HxWxD 61 5 x 31 x 44 5 Shipping Weight 750 Ib Shipping Weight 1152 Ib Backup times are expandable with additional Battery Packs sold separately The policy of Tripp Lite is one of continuous improvement Specifications are subject to change without notice TRIPP LITE POWER PROTECTION 1111 W 35th Street Chicago IL 60609 USA 773 869 1234 www tripplite com 200901138 93 2624
8. and maintenance of all Tripp Lite SmartOnline 3 Phase 20kVA and 30kVA UPS Systems UPS Location Warnings e Install your UPS in a controlled environment e Install your UPS indoors away from heat direct sunlight dust and excess moisture or other conductive contaminants e Install your UPS in a structurally sound area that is level Your UPS is extremely heavy take care when moving and lifting the unit e Only operate your UPS at indoor temperatures between 32 F and 104 F between 0 C and 40 C For best results keep indoor temperatures between 62 F and 84 F between 17 C and 29 C e Leave adequate space around all sides of the UPS for proper ventilation e Do not install the UPS near magnetic storage media as this may result in data corruption e The UPS System is designed to support a maximum load rating of one 1 power module and up to two 2 fully loaded battery modules Failure to observe this maximum load rating by stacking more than one power module and or more than two battery modules will cause permanent damage to the UPS System and create a potential for serious personal injury e The UPS System s caster wheels are only designed for slight position adjustments within the final installation area they are not designed for moving the UPS System over considerable distances The wheels are not designed to provide long term support for the UPS system after final installation Mounting bracket installation is required
9. appropriate cable connection regulations e g National Electrical Code NEC in the U S at all times Using cables of improper size may damage your equipment and cause Output fire hazards O O O O O Note When shipped from the factory bypass input and main input wires are connected N2 T2 S2 R2 G 3 5 Initial Battery Charging Although the internal batteries are charged prior to shipping allow the internal batteries to charge uninterrupted for 24 hours after initial installation 4 Operation Normal Conditions 4 1 Turning the UPS On e Make sure the UPS is properly installed see section 3 Installation and the Manual Bypass Switch is set to NORMAL e Turn the AC Main Input Switch and Bypass Input Switch Circuit Breakers ON e If your AC input is providing power normally within your selected range your connected load will energize in Bypass However the UPS s inverter is not yet on Press the front ON button to begin inverter operation e If your AC input is not providing power normally you have the option of starting from battery Your battery must be at least partially charged for this operation to succeed Press and hold both the Battery Start switch and the ON button for three seconds to start your UPS in ON BATTERY mode Note that some electronic equipment may draw more amps during startup when starting from battery consider reducing the initial load on the UPS e The UPS will perform a brief self te
10. contact DB9 female connector and an accessory slot Connections Connections Input Terminal Block 100A Input Terminal Block 100A Output Terminal Block 100A Output Terminal Block 100A Physical Specifications Physical Specifications Unit Dimensions H x W x D 35 3 X 19 3 x 36 in Unit Dimensions H x W x D 48 5 x 19 3 x 36 in Unit Weight 520 Ib Unit Weight 935 Ib Shipping Dimensions HxWxD 43 x 28 x 44 5 in Shipping Dimensions HxWxD 61 5 x 31 x 44 5 Shipping Weight 609 Ib Shipping Weight 1152 Ib Backup times are expandable with additional Battery Packs sold separately The policy of Tripp Lite is one of continuous improvement Specifications are subject to change without notice 9 Specifications continued Input Input Voltage 120 208V AC 3a 4 Wire plus ground wye Input Model SU30K3 3 Model SU30K3 3XR5 Input Frequency 60 Hz 3 Hz Input Voltage 120 208V AC 3 4 Wire plus ground wye Input Frequency 60 Hz 3 Hz Voltage Correction Range 88 144 166 250V AC Voltage Correction Range 88 144 166 250V AC Output Voltage RMS 120 208V AC 3 4 Wire plus ground wye Input Current Per Phase On Line 90A Input Current Per Phase On Line 90A Inrush Current lt 300A Inrush Current lt 300A Power Factor Full Load gt 0 95 Powe
11. done before performing any maintenance on the UPS with the connected load supported See section 5 Operation Special Conditions for step by step instructions for going into BYPASS While this switch is on BYPASS connected equipment will receive filtered AC mains power but will not receive battery power in the event of a blackout 2 Input Terminal Block cover removed Use these terminals to connect your UPS to the AC main power input Unscrew and remove terminal block plate for access 3 Output Terminal Block cover removed Use these terminals to connect your UPS to equipment Unscrew and remove terminal block plate for access 4 Grounding Lug Connects the UPS system to earth ground See section 3 Installation 5 AS 400 Interface Port This female DB9 port connects your UPS to an IBM AS 400 computer interface via an AS 400 Cable It uses AS 400 communications to report UPS status and power conditions Using this port an IBM AS 400 computer can automatically save open files and shut down its operating system during a blackout See section 6 Communications 6 Smart RS 232 Interface Port This female DB9 port connects your UPS to a workstation or server It uses RS 232 communications to report UPS and power conditions It is used with Tripp Lite software and an RS 232 Cable to monitor and manage network power and to automatically save open files and shut down equipment during a blackout See section 6 Commun
12. is covered by the limited warranty described below Extended warranty 2 3 and 4 year and start up service programs are available For more information call Tripp Lite Customer Service at 773 869 1234 3 Phase UPS System Limited Warranty Seller warrants this product if used in accordance with all applicable instructions as verified by Tripp Lite s Start up service to be free from original defects in material and workmanship for a period of one year inside USA and Canada from the date of purchase If the product should prove defective in material or workmanship within that period Seller will repair or replace the defective parts without charge for labor or parts If the product was not started up by authorized Tripp Lite service replacement parts will be provided but labor charges will apply based on published Tripp Lite Time and Material Rates Tripp Lite will assign to you any warranties provided by the manufacturers of components of the Tripp Lite product Tripp Lite makes no representations as to the extent of these warranties and assumes no responsibility for warranties of these components Service under this Warranty can only be obtained by contacting Tripp Lite Customer Service 1111 W 35th Street Chicago IL 60609 773 869 1234 THIS WARRANTY DOES NOT APPLY TO NORMAL WEAR OR TO DAMAGE RESULTING FROM ACCIDENT IMPROPER INSTALLATION MISUSE ABUSE OR NEGLECT SELLER MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY EXPRESSLY SET FORTH
13. per battery pack and fuse block 1 per battery pack Crest Factor 3 1 Crest Factor 31 Battery Battery Battery Type Sealed Lead Acid 240V DC 9AH Battery Type Sealed Lead Acid 240V DC 9AH Battery Pack Quantity Two Packs 20 12V DC Batteries per pack Battery Pack Quantity Five Packs 20 12V DC Batteries per pack Protection Four UL recognized 30A 600VDC rated cartridge Protection Ten UL recognized 30A 600VDC rated cartridge fuses two per battery pack and fuse block 1 per battery pack Typical Backup Time Half Load 17 min Typical Backup Time Half Load 42 min Typical Backup Time Full Load 5 min Typical Backup Time Full Load 17 min Operation Operation On Line Transfer Time 0 ms On Line Transfer Time 0 ms Line to Battery Battery to Line Line to Battery Battery to Line Audible Noise Full Load 1 meter lt 65 dBA Audible Noise Full Load 1 meter lt 65 dBA Indicators Indicators Includes an LCD Display and LEDs AC Line In Bypass Line In AC to DC DC to AC AC Output Battery Back Up Bypass Includes an LCD Display and LEDs AC Line In Bypass Line In AC to DC DC to AC AC Output Battery Back Up Bypass Communications Communications Includes an RS 232 DB9 female connector an AS 400 DB9 female connector a dry contact DB9 female connector and an accessory slot Includes an RS 232 DB9 female connector an AS 400 DB9 female connector a dry
14. OL Tats atom VEET SmartOnline 3 Phase 20kVA amp 30kVA Intelligent True On Line UPS Systems Input Output Voltage 120 208V AC 30 4 wire plus ground wye c UL Dus NOM FC 1 Important Safety Warnings 5 Operation Special Conditions 8 2 Control Panels 5 1 Operation On Bypass Voltage Out Of Range 8 21 Front Panel 3 5 2 Inverter On Warnings 9 2 2 Battery Access Panel Cover Removed 4 53 Operation Under Shutdown 9 2 3 Rear Panel 5 5 4 Operation Of Manual Bypass Switch 9 3 Installation g 6 Communications 10 3 1 UPS Location 6 6 1 RS 232 Interface 10 3 2 Mounting Bracket Installation g 9 2 AS 400 Interface 10 3 3 Grounding Connection 6 6 3 Dry Contact Interface 10 3 4 UPS Input And Output Hardwire Connection 6 6 4 Remote Emergency Power Off EPO 11 3 5 Initial Battery Charging 7 K RA Ea ME ECE 11 4 Operation Normal Conditions 7 1 Internal Battery Pack Wiring Diagram 12 4 1 Turning the UPS On 7 8 Warranty amp Warranty Registration 16 4 3 Self Testing 7 4 4 LCD Display Select Button 8 Espanol 19 Francais 37 TRIPP LITE POWER PROTECTION 1111 W 35th Street Chicago IL 60609 USA 773 869 1234 www tripplite com Copyright 2009 Tripp Lite All rights reserved SmartOnline is a trademark of Tripp Lite 1 Important Safety Warnings SAVE THESE INSTRUCTIONS This manual contains important instructions and warnings that should be followed during the installation
15. QQQOQQQQQQQQQQQQQQQQQQOQQQQQQQQQQQQQQQQOQQQQQQQQQ0Q000000000 z 999999999999999999999999999999999999900000000000000000000000 O 00060000600060006006600660060006000 IStetstotetotelstelstotetotelotelstetetotetotetstetetstetstetstetstetetote OOQOOQOQQQQQQQQQQQQQQ0QQ0Q0000000000000000 2000000000000000000000000000000000000 Paa mane 0000600000060000600060006006600060000 SWITCH ISfotstotetotelstelstotetotelotelstetetotetotetstetetetetstetstetstetetote OOQOQOQOOQQQQQQQQQQQQQQQQQQQQ0000000000000 000000000000000 0000000000000000000000 60000000600660006000600660066006 000000006000600060006000600000 o 0000000000000000 00000000000000 O000000000000000000000000000000000000000 Hj 0090000000000000000000000000000000000000 0000000000000600060006000600060006000000 O000000000000000000000000000000000000000 60006000600060006000600060900600066006000 0000060060006000660006000600660066000000 9000000000000600060006000600060006000000 90006000000900006000000060900600060000000 66006000000066006000600000900000060006000 0000600060006000600060006000660060006 0000600060066000600066006600600060006 0000600060006000600066006600660060000 folelelolololelelolololelelelolelelelelelolelelelejolelelelelejeleleleleje 6006600660066006600060066000600660006 NORMAL 1 i i 15 A J OO OOL fe 4 ll al cen ia ne PA 13 niil 15 N 14 1 Manual Bypass Switch This dial is used to put the UPS in BYPASS mode which must be
16. S HI NO O P gt 20 Lower than Nominal BYPASS LO NO O P Was Too High Now Nominal BYPASS WAS HI Was Too Low Now Nominal BYPASS WAS LO 5 Operation Special Conditions continued 5 2 Inverter On Warnings When the inverter is ON the LCD Display may show any one of the following warnings Condition LCD Display Message During a prolonged blackout users should save files and shut down connected equipment The BATTERY LOW message indicates the UPS s batteries are nearly out of power and UPS shutdown is imminent 5 3 Operation Under Shutdown Your UPS will shut down and the LCD will display a message if it detects one of the following conditions Note For all conditions the Input Output and Bypass LEDs will be illuminated Condition Overload Shutdown LCD Display Message ON BYPASS UPS Output Short Circuit Overtemperature DC BUS Overvoltage DC BUS Failure SHUTDOWN VERSION XXXXXXX 5 4 Operation Of Manual Bypass Switch Condition LCD Display Message R S T Inverter Output Failure Low Battery Remote Shutdown VERSION XXXXXxXX Emergency Stop Warning Failure to follow this procedure could damage the unit and void its warranty Warning When installing the unit verify that any maintenance bypass panel used is configured correctly before applying power to the unit Turn this switch to BYPASS before performing any maintenance on the UPS with the conn
17. See section 3 Installation UPS Connection Warnings e The power supply for this unit must be three phase rated in accordance with the equipment nameplate It also must be suitably grounded according to all applicable local electrical wiring regulations e When installing the unit verify that any maintenance bypass panel used is configured correctly before applying power to the unit Equipment Connection Warnings e Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly affect its safety or effectiveness is not recommended Do not use this equipment in the presence of a flammable anesthetic mixture with air oxygen or nitrous oxide e The UPS system contains its own energy source battery The output terminals may be live even when the UPS is not connected to an AC supply Battery Warnings e Your UPS does not require routine maintenance Do not open the UPS s power module for any reason there are no user serviceable parts inside Because of the risk of electrical shock only qualified electricians should open the battery module e Because the batteries present a risk of electrical shock and burn from high short circuit current batteries should be changed only by trained service personnel observing proper precautions Remove watches rings and other metal objects Use tools with insulated handles Wear rubber gloves
18. ach fuse block Save the fuses Disconnect the BLUE and WHITE jumper cables attached to each fuse block CAUTION When disconnecting the jumper cables pull them straight away from the fuse block with even force Do not wiggle them side to side as this may damage the connector S YS Se QXOO SA QQGOQSOLSOLE SO SORSOSGOLGOLS OLS OLS OMHOKOOSSOROOKRSORS O GO GOR GOS GO O OOSOL590 O OO pj SS eS Fen S ST SS er ANC A s il Ts e So ye uy t tis Xd ee WES Net ss NS LS eS T Pry KS es KA SS Sn lt 7 Adding or Replacing Internal Batteries continued 6 Remove the fuse block bracket Slide the battery string with the RED cable into an empty slot within the battery compartment as shown Make sure that the string is oriented as shown in the diagram ZAI TERMINALS Note If the auxiliary battery connector is in the way remove its mounting screw and position the cable to allow adequate room to add the battery strings 7B Slide the battery string with the BLACK cable next to it on the left in the empty slot as shown Make sure that the string is oriented as shown in the diagram EN ON SOYGONGOLVSOLSOLSOLSOLHOLSOLS OQ OSSOS SSQSSQ8GO8 OBOQSHOLSOLGSLSSO OYGOXSO SOLO OSOL O COSS DOGOLSOQ Replace the fuse block bracket Make sure printing on bracket i
19. amp Current S XXX XXX XA T XXX XXX XA l Press SELECT Button MAINS INVERTER R XXXV R XXX XV Mains amp Inverter Voltage S XXXV S XXX XV T XXXV T XXX XV Press SELECT Button BYPASS XX X Hz MAINS XX X Hz Bypass Mains Output amp Inverter Frequency OUTPUT XX X Hz INVERTER XX X Hz Press SELECT Button CHARGE FLOATING CHARGER XXX XV Charger Mode Charger Battery Voltage amp Battery Percentage BYPASS OUTPUT BATTERY XXX XV BATTERY XXX X Press SELECT Button SN XXX DC BUS XXV XXV Serial Number DC BUS Voltage Temperature amp Firmware Version TEMP XXX X C VERSION XXX y Press SELECT Button ON UPS START E OFF UPS BYPASS Button Functions SEL UPS MESSAGE ENT SET UPS Press SELECT Button 5 Operation Special Conditions 5 1 Operation On Bypass Voltage Out Of Range While in Bypass Mode the UPS monitors the input voltage which on Bypass equals the output voltage If the output voltage passes out of an acceptable range between 15 higher and 20 lower than nominal the UPS displays the condition on its LCD and stops supplying output power to its load If power levels return to an acceptable level the UPS resumes supplying power to the load and its LCD reports that output voltage was too high or too low at one time but has returned to nominal Bypass Voltage Condition LCD Display Message gt 15 Higher than Nominal BYPAS
20. and boots Do not lay tools or metal parts on top of the batteries Do not short or bridge the battery terminals with any object e Do not dispose of the batteries in a fire The UPS batteries are recyclable Refer to local codes for disposal requirements or in the USA only refer to these sources for recycling information 1 800 SAV LEAD 1 800 728 5323 1 800 8 BATTERY 1 800 8 228 8379 or www rbrc com e Internal batteries must be replaced by equivalent batteries available from Tripp Lite e Do not operate your UPS without batteries e Battery fuses should be replaced only by factory authorized personnel Blown fuses should be replaced only with fuses of the same number and type e Potentially lethal voltages exist within this unit as long as the battery supply is connected Service and repair should be done only by trained personnel During any service work the UPS should be turned off or put into manual bypass e Do not connect or disconnect the battery modules while the UPS is operating from the battery supply or when the unit is not in bypass mode e The UPS system ships with the internal batteries disconnected Refer to section 7 Adding or Replacing Internal Batteries for battery connection instructions 2 Control Panels 2 1 Front Panel Note Familiarize yourself with the location and function of the features on your UPS system before installing and operating it 13 4 3 6 7 2 1 12 EMERGENCY POWER OFF 1 ON B
21. depressed Note The LCD Display s backlighting will turn off 10 minutes after any of the following front panel buttons have been depressed SELECT ENTER or ON To turn on the LCD Display s backlighting momentarily depress any of the following front panel buttons SELECT ENTER or ON Exhaust Fans not shown These cool and ventilate the inside of the UPS 2 Control Panels continued 2 2 Battery Access Panel Cover Removed Individual models may vary slightly from diagram 4 ie A oe 6 me eielo 2 PC alue mm 1 O i i BE RA RIR mE O en Pleue elegyet 5 Internal Battery Packs These supply backup runtime to connected equipment Each pack consists of two strings one positive and one negative The number of included battery packs varies depending on UPS model number Battery packs must replaced by a qualified electrician Note The UPS system ships with the internal batteries disconnected Refer to the Adding or Replacing Internal Batteries section for battery connection instructions Battery Cartridge Fuses Protect against short circuit damage If a heavy overload or short circuit is encountered a fuse will blow A battery pack with a blown fuse will not deliver any output voltage to the UPS system The fuses must be replaced by a qualified electrician See section 7 Adding or Replacing Internal Batteries for details Internal Batt
22. ected load supported Connected equipment will receive filtered AC mains power but will not receive battery power in the event of a blackout SWITCHING UPS TO BYPASS MODE e Press the OFF button e Turn the Manual Bypass Switch clockwise from NORMAL to BYPASS e Turn the Main Input Switch Circuit Breaker OFF SWITCHING UPS TO NORMAL MODE e Turn the Main Input Switch Circuit Breaker ON e Turn the Manual Bypass Switch counterclockwise from BYPASS back to NORMAL e Press the ON button 6 Communications 6 1 RS 232 Interface This female DB9 port connects your UPS via an RS 232 cable to a workstation or server equipped with Tripp Lite software The port uses RS 232 communications to report UPS status and power conditions Using this port Tripp Lite software can monitor and manage network power and automatically save open files and shut down equipment during a blackout Contact Tripp Lite Customer Support at 773 869 1234 for information on available SNMP network management and connectivity software and products RS 232 signals and operations include load level battery status battery level operation mode AC input voltage AC output voltage AC input frequency temperature inside unit set shut down delay time enable disable alarm and remote shutdown Hardware Baud Rate 2400 BPS Data Length 8 bits Stop Bit 1 bit Parity NONE 6 2 AS 400 Interface This female DB9 port connects you
23. ery Pack Connectors Red amp Black Connect the individual internal battery packs to the overall battery system Internal Battery Pack Jumper Cables White amp Blue Connect the internal battery pack strings together through the fuse block Battery System Connectors One connector internal not shown connects the battery module to the power module The other connector shown connects the battery module to an additional optional battery module not shown available separately from Tripp Lite The battery system connectors are only utilized when adding an additional battery module Use of these connectors is outlined in the owner s manual included with the additional battery module Extended Runtime Capability Open slots accept additional internal battery packs available separately from Tripp Lite to extend runtime The number of open slots varies depending on UPS model number All models accept the connection of an additional battery module available separately from Tripp Lite to further extend runtime Contact Tripp Lite for details Fuse Block Bracket Accepts battery cartridge fuses 2 Control Panels continued 2 3 Rear Panel a 7 Individual models may vary slightly from diagram 00990090090000000009000000000000900000000000000000000000 2090000000060000600660060006600660066006000600060006000600 009000090000060000600060006006600060060000000000066006000600
24. ications 7 Dry Contact Interface Port This female DB9 port sends contact closure signals to indicate line fail and low battery status See section 6 Communications 8 Accessory Slot Remove the small cover panel and use optional accessories to remotely control and monitor your UPS Contact Tripp Lite Customer Support for more information and a list of available SNMP network management and connectivity products 9 Battery Start Switch This momentary rocker switch allows you to cold start your UPS and use it as a stand alone power source when utility supplied AC power is not present The switch enables the UPS s DC AC Inverter Before cold starting your UPS make sure it is properly installed Press and hold the Battery Start Switch and then press the ON button to turn your UPS ON To turn it OFF after cold start press the OFF button 10 Main Input Switch Circuit breaker controls AC input power to the UPS during normal operation 11 Bypass Input Switch Circuit breaker controls AC input power to the UPS during BYPASS operation 12 Remote Emergency Power OFF EPO Connector This modular jack allows remote emergency shutdown See section 6 Communications 13 Wheels The wheels are only designed for slight position adjustments within the final installation area they are not designed for moving the UPS System over considerable distances Note The wheels are not designed to provide lo
25. iew 3 4 UPS Input And Output Hardwire Connection Warning When installing the unit verify that any maintenance bypass panel used is configured correctly before applying power to the unit In addition to the instructions listed below follow all warnings found in section 1 Important Safety Warnings prior to connection e Install with flex cable of sufficient length to move UPS clear of surrounding equipment for servicing sides and rear e Use ferrule caps to cover termination cables connected to UPS to avoid frayed ends from shorting on terminal block e Neutral conductor must be same size as current conductors WIRING SELECTION Choose appropriate cabling rated VW 1 FT 1 or better to connect your UPS to an AC power supply and your equipment UPS System Model Wiring Size 20kVA 6 AWG 14 mm2 30kVA 4 AWG 22 mm2 Maximum Cable Length 10 m 32 8 ft 3 Installation continued 3 4 UPS Input And Output Hardwire Connection continued WIRING CONNECTION Connect your wiring to the input and output terminal blocks located on the rear panel of your UPS see figure below CAUTION Qualified personnel should follow all procedures prescribed by N E C and other local Input codes for hardwiring devices to a utility source Oo O O O Ensure that cables are fitted with cable sleeves and are secured by connector clamps Tighten connections with a torque of not less than 35 inch pounds Observe the G N1 R1 S1 T1
26. ng term support for the UPS system after final installation Mounting bracket installation is required See Installation section 14 Mounting Brackets Help support the UPS system Note Mounting bracket installation is required See Installation section 15 Hardwire Access Points Allow either back panel or bottom panel access for electrical connection 3 Installation 3 1 UPS Location Move your UPS over short distances using its wheels Note The wheels are not designed to provide long term support for the UPS system after final installation Mounting bracket installation is required 3 2 Mounting Bracket Installation DANGER RISK OF PRODUCT DAMAGE AND SERIOUS PERSONAL INJURY The UPS System s wheels are not designed to provide long term support for the UPS system after final installation MOUNTING BRACKET INSTALLATION IS REQUIRED If the mounting brackets are not installed the wheels may eventually fail and potentially damage the UPS System and cause serious personal injury Using the included bolts install one mounting bracket on each side of the UPS System as shown If desired install the bracket to the floor surface with user supplied hardware Front View 3 3 Grounding Connection Using a user supplied 4 AWG ground wire connect the UPS System s ground lug to earth ground Tighten connections with a torque of not less than 35 inch lbs 3 9 NM Keep ground wire connected at all times after installation Rear V
27. o OOO OOOO o1e1ololo10 01010 010 0101010101010107010 or0fololololololololololololololo1o as Q000000000 JAIN INPUT SWITCH 000000000000000000000 00000000000000 O200000000000000000000 00000000000000 OOOO O0000000000000 OOO0000 0000000000000000 00000000000000000000000000 l ma 7 Adding or Replacing Internal Batteries DANGER POTENTIALLY LETHAL HIGH VOLTAGE FOR QUALIFIED ELECTRICIANS ONLY Follow all safety precautions in the Safety section before adding or replacing internal batteries DANGER DO NOT REMOVE BATTERY SLEEVE Do not remove the plastic sleeve covering the battery strings The sleeve is designed to prevent accidental contact with the terminals on the individual batteries Contact with the terminals will create a potential for serious injury or death from lethal high voltage Do not allow tools or other metal objects to come in contact with the terminals CAUTION BATTERY PACKS ARE HEAVY Use assistants as needed WARNING CHECK BATTERY PACK VOLTAGE BEFORE COMPLETING INSTALLATION Do not install battery packs with DC voltages outside the acceptable range They may compromise battery backup capabilities NOTE Each battery pack consists of two strings of batteries one string with a BLACK cable and one string with a RED cable The batteries are designed for hot swa
28. or those applications which require connection to a facility s Emergency Power Off EPO circuit When the UPS System is connected to this circuit it enables emergency shutdown of the output Using a user supplied cable connect the UPS System s EPO port to a user supplied remote switch The EPO port is not a phone line surge suppressor do not connect a phone line to this port The pin assignments for the EPO port are shown in the following diagram Note 1f there is a short between pins 2 and 3 2 and 5 4 and 5 or 3 and 4 the UPS system will power off To reset from a Remote Emergency Power Off Shutdown make sure there is AC line input power present the Input Breakers are ON and the shutdown signal has been removed from the EPO circuit Press the front panel OFF Button for 2 to 3 seconds until a beep is heard this will place the UPS System in Bypass Mode Then press the ON Button for one second The UPS will re start if AC line power is present Pin assignment PIN 1 O OOQ 900000000000 OQO O00O 00000000000000 00000000000000 2900000000000000000000000000000000000000000000000000 00000000000000 00000000000000 2000000000000060000000000000000000000060000000000000 OO00 OOOO 00 00000000000000 000000000000000000000000000000000000000000000000000000000000 00000000000000 1900000000000000000000000000000000000000000000 00000000000000 00000000000000000000000000000000000000 00000000000000 f
29. orrection Range 88 144 166 250V AC Voltage Correction Range 88 144 166 250V AC Input Current Per Phase On Line 60A Input Current Per Phase On Line 60A Inrush Current lt 300A Inrush Current lt 300A Power Factor Full Load gt 0 95 Power Factor Full Load gt 0 95 Efficiency Full Load On Line gt 89 Efficiency Full Load On Line gt 89 Circuit Breaker 100A 3p Circuit Breaker 100A 3p Input Bypass Circuit Breaker 100A 3p Input Bypass Circuit Breaker 100A 3p Output Output VA 20000 VA 20000 Watts Power Factor 0 8 16000 Watts Power Factor 0 8 16000 Waveform On Line Sinewave Waveform On Line sinewave Waveform On Battery Sinewave Waveform On Battery sinewave Output Voltage RMS 120 208V AC 3a 4 Wire plus ground wye Output Voltage RMS 120 208V AC 39 4 Wire plus ground wye Output Frequency 60 Hz 0 1 Hz on battery Output Frequency 60 Hz 0 1 Hz on battery Voltage Regulation Max Harmonic Distortion Non Linear Full Load 2 lt 5 Voltage Regulation Max Harmonic Distortion Non Linear Full Load 2 lt 5 Overload Capabilities lt 102 continuous 102 125 1 min 125 150 30 sec 150 2 sec Overload Capabilities lt 102 continuous 102 125 1 min 125 150 30 sec 150 2 sec Short Circuit Capability 167A Short Circuit Capability 167A fuses two
30. p replacement which allows connected equipment to continually receive AC mains power but not battery backup support in the event of a blackout during the battery installation procedure See section 5 4 Operation of Manual Bypass Switch Although the batteries can be hot swapped qualified service personnel may want to completely turn the UPS off during battery installation See section 4 2 Turning the UPS Off Internal battery packs must be replaced by equivalent batteries available from Tripp Lite Adding battery packs will increase recharge time Individual models may vary slightly from diagrams 7 Adding or Replacing Internal Batteries continued 7 1 Internal Battery Pack Wiring Diagram Qualified service personnel should familiarize themselves with the battery pack wiring diagram prior to adding or replacing batteries The battery module can accept up to four battery packs each pack consisting of two strings The diagram shows all four battery packs connected for illustrative purposes only The actual number of batteries shipped with the UPS System varies depending on model number White wire D L eat L eeees 0 Blue wire Red wire conz lelle eo zat by ele exe Black wire E T Eia eal im eej IS T Rs o T ele Sie E T lel GSN el le a E s GZO E D Reeda S S i T
31. r Factor Full Load gt 0 95 Efficiency Full Load On Line gt 89 Efficiency Full Load On Line gt 89 Circuit Breaker 100A 3p Circuit Breaker 100A 3p Input Bypass Circuit Breaker 100A 3p Input Bypass Circuit Breaker 100A 3p Output Output VA 30000 VA 30000 Watts Power Factor 0 8 24000 Watts Power Factor 0 8 24000 Waveform On Line sinewave Waveform On Line sinewave Waveform On Battery Sinewave Waveform On Battery sinewave Output Frequency 60 Hz 0 1 Hz on battery Output Voltage RMS 120 208V AC 39 4 Wire plus ground wye Output Frequency 60 Hz 0 1 Hz on battery Voltage Regulation 2 Voltage Regulation 2 Max Harmonic Distortion Non Linear Full Load lt 5 Overload Capabilities lt 102 continuous 102 125 1 min 125 150 30 sec Z 150 2 sec Max Harmonic Distortion Non Linear Full Load lt 5 Overload Capabilities lt 102 continuous 102 125 1 min 125 150 30 sec 2 150 2 sec Short Circuit Capability 250A Short Circuit Capability 250A fuses two per battery pack and fuse block 1 per battery pack Crest Factor 3 1 Crest Factor 3 1 Battery Battery Battery Type Sealed Lead Acid 240V DC 9AH Battery Type Sealed Lead Acid 240V DC 9AH Battery Pack Quantity Three Packs 20 12V DC Batteries per pack Battery Pack Quantity Five Packs 20 12V DC Batteries per pack
32. r UPS to an IBM AS 400 computer via an AS 400 cable The port uses AS 400 communications to report UPS status It can be used to allow an AS 400 to automatically save open files and shut down its operating system during a blackout AS 400 protocol includes operation on inverter operation on AC power supply operation on battery and low battery alarm Pin assignment Pin 5 Common Pin 6 Operation on AC power supply Pin 7 Low battery alarm Pin 8 Operation on inverter Pin 9 Operation on battery AS 400 INTERFACE TABLE Direct Mains Supply Inactive may be in either state Fr FF N FF 6 3 Dry Contact Interface This female DB9 contact closure port allows your UPS to send Pin assignment Pin assignment Pin 2 TXD Transmit Data Pin 3 RXD Receive Data Pin 5 GND Signal Ground LOW BATTERY BATTERY BACK UP contact closure signals to indicate that it is on battery back up mode paler eek and if its batteries are running low The port can also receive a LOW BATTERY THE REMOTE SHUTDOWN BACK UP remote shutdown signal amm CK U om SIGNAL ERONCEN TERNAL DRY CONTACT INTERFACE TABLE OOOO SS E gtg 6 UPS Operating Mode OGGO S Ea N FROM COMPUTER Back Up CLOSE CLOSE CLOSE Inactive may be in either state THE MAXIMUM CAPACITY OF DRY CONTACT AC 250V 3A DC 30V 3A 6 Communications continued 6 4 Remote Emergency Power Off EPO This optional feature is only f
33. s oriented so it is readable 7 Adding or Replacing Internal Batteries continued Connect the BLUE and WHITE jumper cables on each internal battery pack to its corresponding fuse block See printing next to fuse block to locate the correct fuse block for each cable Insert the battery cartridge fuses into each fuse block The fuses are SENEN even _ identical and can be inserted into any of the blocks Make sure that the a Eth Ee EE fuses are firmly snapped into place iR oe KE Qy is A bg TIa TE Maa DANGER BATTERY CARTRIDGE FUSES MUST BE INSERTED LAST DUE TO THE DANGER OF POTENTIAL ARCING OF CONNECTORS FUSE REPLACEMENT The fuses protect against short circuit damage If a heavy overload or short circuit is encountered a fuse will blow A battery pack with a blown fuse will not deliver any output voltage to the UPS system DANGER The fuses must be replaced by a qualified electrician To reduce the risk of fire replace only with fuses of the same type or rating UL recognized 30A 600VDC rated cartridge fuses FP Use a voltmeter user supplied to test the voltage of the battery pack B u TZ no ity j R LBP Observe proper polarity connect the voltmeter s BLACK probe to the J
34. s with FCC Approval This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense The user must use shielded cables and connectors with this product Any changes or modifications to this product not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment 9 Specifications Model SU20K3 3 Model SU20K3 3XR5 Input Input Input Voltage 120 208V AC 39 4 Wire plus ground wye Input Voltage 120 208V AC 39 4 Wire plus ground wye Input Frequency 60 Hz 3 Hz Input Frequency 60 Hz 3 Hz Voltage C
35. st and show the results on the LCD Display See section 4 3 Self Testing for display sequence After a successful self test the UPS will provide AC power from the inverter to your load 4 2 Turning the UPS Off e Press the front OFF button Your load will still be energized The inverter is now off but your UPS is not fully deactivated The LCD Display will show ON BYPASS e Turn the Main Input Switch and Bypass Input Switch Circuit Breakers OFF Your load will no longer be energized and the LCD display will be dark NOTE If the UPS System remains off for an extended period of time it should be turned back on periodically to allow the internal batteries to recharge The UPS System should be turned on and the internal batteries should be recharged at least one uninterrupted 24 hour period every 3 months Failure to provide periodic recharge time may cause irreversible battery damage 4 3 Self Testing When you turn the UPS ON it will perform a brief self test See charts below for display sequences ee ee BATTERY OK INVERTER TEST DC TO DC OK INVERTER TEST 4 Operation Normal Conditions continued 4 4 LCD Display Select Button Momentarily press the SELECT button on the front panel to browse through different power readings on the LCD Display R XXXV__R XXX XV Bypass amp Output Voltage S XXXV S XXX XV i di T XXXV T XXX XV i Press SELECT Button OUTPUT LOAD R XXX XXX XA Output Load
36. utton This button turns the UPS System s inverter ON 2 OFF Button This button turns the UPS System s inverter OFF Note If the UPS System remains off for an extended period of time it should be turned back on periodically to allow the internal batteries to recharge The UPS System should be turned on and the internal batteries should be recharged at least one uninterrupted 24 hour period every 3 months Failure to provide periodic recharge time may cause irreversible battery damage 3 ENTER Button This button changes or selects the variables shown on the LCD Display Simultaneously press the ENTER Button and the SELECT Button and hold for a 1 4 second to mute audible alarm 4 SELECT Button This button allows you to browse through different power readings on the LCD Display by momentarily pressing the button Simultaneously press the ENTER Button and the SELECT Button and hold for a 1 4 second to mute audible alarm 5 I P Input LED This green light will illuminate constantly to indicate an AC input supply is present 6 BYPASS I P Bypass Input LED This green light will illuminate to indicate an AC input supply is present at bypass input 7 BYPASS LED This yellow light will flash when the UPS is providing filtered mains power without engaging its converter or inverter Connected equipment will not receive battery power in the event of a blackout 8 AC DC Converter
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