Trion 600M User's Manual
Contents
1. REF REF 27B 238001 003 Toggle Switch 30 Feature amp Option 1 1 28 254643 001 Stand Not Shown 4 29 145541 003 Vibration Isolator 13 Figure 8 Filter Locking Mechanism Cabinet Door Gasket Door Retainer Retainer Filter Retainer Retainer Cabinet Access opening increased 3 5 height 16 GA tapered filter retainer welded in door and cabinet rear As door closes filter gasket is compressed seal is made Figure 9 System Performance Curves without Filters ADDED STATIC INCHES W C 60 Hz Q gt 2 D D vg a uw wy co wo gt gt Flow Q 60 Hz Added Static Filter 600 CFM 1000 m hr Filter Inches W C Pascals 99 97 DOP HEPA 1 00 250 95 DOP 0 35 87 90 95 ASHRAE 0 20 50 80 85 ASHRAE 0 15 37 60 65 ASHRAE 0 10 25 45 55 ASHRAE 0 05 13 Impinger 0 15 37 Aluminum Mesh Pre Filter 0 05 13 Glass Pre Filter 0 00 1 To determine performance with various filter combinations add total static of filters from table All Trion air cleaners are warranted for component failure and workmanship for a period of three years after purchase Do not return defective parts without prior permission from the factory Contact your local Trion Distributor or Trion Customer Service Depar2. cabinet back Bars may be mounted to the cabinet with existing hard ware The MP600M can then be mounted to the wall or vertical support stand not provided with 3 8 hardware not provided 2 The inlet plenum is equipped with a half coupling to connect drain piping Plumbing should be routed to the collection point to facilitate drainage 3 Affix duct s or elbow fitting s or flex hose s to the inlet plenum flange collar using hose clamps or other similar connection method Clamps elbows and or duct are not provided CAUTION When using flex duct connections with other than straight runs of duct 45 degree elbows should be used to connect ducting to flanged collars to maximize air flow ENCLOSED MACHINING CENTER DIRECT MOUNT 1 When mounting directly to enclosed machining center ensure there 15 53 135 clearance above the enclosure and structure integrity is sufficient to support the MP 600M Open the filter access door and remove all the filtering elements Set these components aside until the installation is complete Prepare an outlet opening on the top of he enclosed machining center 8 minimum to 20 maximum diameter opening Center the MP600M over opening and secure to the enclosure with self drilling self tapping screws or other similar method in accordance with local codes No additional duct connections or drain plumbing is required on this type of installation ARM ASS
3. 2 Install or repair 3 Filter saturated or damaged 3 Replace filter Figure 7 600M Unit Assembly _ a 1050 SIDE 27 22 6 25 BOTTOM INLET PLENUM 1 27 P Y cm pe 5 5 1 _ CJ ER er 26 ete og in MP600M HIGH SIAT SHOWN MP600M_SIMILAR 2 N AN Figure 7A Unit Assembly Parts List MP 600M MP 600M HS Qty Qty Item Part No Description Remarks 1 1 1 353613 001 Cabinet Assembly 1 1 2 354477 001 Access Door 1 1 3 253619 001 Blower Housing Cover 2 2 5 248956 002 Clamping Knob 2 2 6 321449 002 Nut Retainer 2 2 7 146442 002 Hinge 6 6 8 224779 015 Gasket x 1 1 9 247350 101 Blower Motor Assembly 120 240 50 60 1 Feature amp Option 1 10 253631 001 Adapter Plate Feature amp Option 1 11A 150825 001 Motor 115 208 230 60 1 Feature amp Option 1 11B 150825 003 Motor 208 230 460 60 3 Feature amp Option 1 11 150825 004 Motor 575 60 3 Feature amp Option 1 11D 150825 005 Motor 110 220 50 1 Feature amp Option 1 11 150825 006 220 380 440 50 3 Feature amp Option 1 12 250819 007 Inlet Cone Feature amp Option 1 13 250837 102 Blower Wheel Feat
4. Air Boss MP 600M Vertical Air Flow Mist Precipitator Installation Operation Service Please read these instructions carefully for trouble free operation and to get the most out of your purchase For further information concerning this project contact your local Trion representative air purificatiom Systems A INDOOR AIR QUALITY COMPANY 101 McNeill Road Sanford NC 27330 Phone 800 884 0002 Fax 800 458 2379 Email sales trioninc com www trioninc com Manual Part 153632 001 June 2002 DESCRIPTION The Trion MP 600M air cleaner is designed to capture machine tool fluids metal dust and smoke for clean air filtration It can be mounted to a wall frame platform or directly on the machine tool Mist dust and smoke are drawn from each machine through an external duct into the air cleaner A self draining Impinger removes the heavy mist and droplets including water soluble fluids and the remaining contaminates are captured by the pre filter and the primary filter Clean air is returned to the plant through the vertical discharge The air cleaner operates at 95 99 97 efficiency at the rated 600 CFM airflow NEW UNIT INSPECTION At the time the unit is received all shipping containers and their contents should be examined for damage Any damage occurring in shipment must be immediately reported to the carrier an inspection report completed and a claim filed at the receiving point The unit cabinet
5. EMBLY OPTIONAL MOUNTING Mount the arm assembly s to the arm connection collar on the inlet plenum in accordance with the mounting instructions provided in the arm assembly kit TRAPEZE MOUNT 1 Four 4 through holes are provided in the inlet plenum bottom flange to which two 2 mounting channels are affixed with 3 8 hardware not provided The MP600M can be suspended from overhead with chains or 3 8 diameter minimum rods not provided The inlet plenum is equipped with 7 half coupler to connect drain piping Plumbing should be routed to the collection point to facilitate drainage P trap not Required Affix duct s or elbow fitting s or flex hose s to the inlet plenum flange collar using hose clamps or other similar connection method not provided MINI HELIC GAUGE Optional Mounting 1 Gauge may be mounted directly on MP600M unit or may be remotely mounted for improved visibility Gauge may be connected to measure entire system static pressure or only pressure drop across filter section All hardware components detailed installation instructions are included in gauge kit option Figure 3 MP 600M Wall Mounted with 8 Arm Assembly and Drain Pipe AIR FLOW MP600M With 8 Inlet Plenum Shown Wall Mounted With 8 Arm Figure 4 600M Inlet Plenum and Stand Options 2 6 hose connection 180 1 8 hose connection 1 50 1 50 1 8 ho
6. IC SHOCK These serving instructions are for use by qualified personnel only To reduce the risk of electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do 50 1 Read this manual thoroughly before beginning the installation of this unit 2 Conference to all local ordinances associated with building codes and electrical codes is required prior to beginning installation of this unit Authorities having jurisdiction should be consulted before installation is made If there no local codes the installation should conform to the National Electrical Code CAUTION The weight of the air cleaner is 150 Ibs Any mounting arrangement must be able to support this weight Failure to determine if mounting is sufficient may result in damage or injury within the area Optional Plenum not shown INSTALLATION Prior to beginning installation select the location for the air cleaner The air cleaner should be located as close to the contaminant source as possible The air enters the air cleaner from the bottom or specified side with inlet plenum as viewed from the access door side and discharges vertically through the grille in the cabinet top panel Do not obstruct the air flow from the unit Maintain at least 18 inches 45 cm clearance above the unit MOUNTING WALL OR VERTICAL SUPPORT MOUNTED 1 Four 4 tapped holes are provided in the
7. OP Stock Feature amp Option 1 20 253625 002 Switch Box Assembly 1 Feature amp Option 1 208 253625 003 Switch Box Assembly 1 w Feature amp Option 1 20 253625 004 Switch Box Assembly 30 Feature amp Option 1 200 355032 006 Compact Starter 110 120 50 60 1 Feature amp Option 1 20 355032 007 Compact Starter 220 240 50 60 1 Feature amp Option 1 20F 355032 008 Compact Starter 208 60 1 Feature amp Option 1 206 355032 009 Compact Starter 208 60 3 Feature amp Option 1 20H 355032 010 Compact Starter 220 230 50 60 3 Feature amp Option 1 201 355032 011 Compact Starter 380 50 3 Feature amp Option 1 20 355032 012 Compact Starter 440 460 50 60 3 Feature amp Option 1 20K 355032 013 Compact Starter 575 60 3 Feature amp Option 1 21A 253625 002 Switch Box Assembly 1 Feature amp Option 1 218 253625 003 Switch Box Assembly 10 w Cord Feature amp Option REF REF 22 253625 001 Junction Box Assembly Feature amp Option 1 1 23A 253763 001 Gauge Kit System Feature amp Option 1 1 23B 253763 002 Gauge Kit Filter Feature amp Option 1 1 23C 253763 003 Gauge Kit System Remote Feature amp Option 1 1 23D 253763 004 Gauge Kit Filter Remote Feature amp Option 1 1 24A 354970 001 Arm Assembly 8 x 10 Feature amp Option 1 1 25 253761 001 Mounting Bar Feature amp Option 1 1 26 60000 0003 01 00 Swivel Caster Feature amp Option REF REF 27A 238001 002 Toggle Switch 10 Feature amp Option
8. diagram All wiring must be connected in accordance with local electrical codes The conduit is connected to the cabinet junction box or motor starter enclosure on the top right front corner of unit OPERATION To start the air cleaner close the access door and activate the ON OFF control switch to ON The blower motor should start Blower Rotation 3 phase power only By looking down through the MP600M discharge grille confirm blower rotation agrees with rotation label on motor mount If rotation is incorrect reverse two 2 input power leads connections in the junction box switch box or motor starter enclosure Again verify correct blower rotation FILTER CHANGE MINI HELIC GAUGE INDICATOR OPTIONAL OPERATION Change filter according to the pressure drop across the filter A minihelic gauge with a range from 0 5 water column is optional for reading filter pressure Estimated Filter Change Pressure Main Filter Both Filters Recommended Final Estimated Change Pre filter Estimated 95 1 8 w c 3 17 1 8 w c 3 1 w c NOTE These readings will vary slightly due to altitude and temperature Upon installation of the unit note the initial pressure reading and record in the table above Check daily and replace pre filter at the reading shown in the table Pressure should return to near the initial pressure reading When the pressure reading with new pre filter shows littl
9. e improvement less than 0 1 allow unit to run until recommended final pressure is reached At that point both pre filter and main filter should be replaced Impinger models will have greater pressure initially than standard models Once a pattern is established the pre filters can be replaced on a calendar basis with the main filter being replaced when the gauge reads Recommended Final in the Table For example if the unit takes 6 weeks to go from initial reading to 1 8 w c the pre filter would then be replaced every 6 weeks until no change occurred in the pressure reading when the pre filter is replaced At that point the unit would be allowed to run until 3 1 w c and both filters replaced NOTE The unit can continue to run beyond the 3 1 w c pressure reading however airflow will be reduced further CAUTION To check internal components disconnect power source to unit to prevent accidental shock MAINTENANCE Precision equipment will require a minimum amount of maintenance to keep it in operating condition You can perform all normal preventative maintenance If you are unfamiliar with the terminology used in the in the following sections refer to the Parts List Figure 7 A CLEANING AND INSPECTION Cleaning of Impinger and inspection and replacement of pre filter and main filter CAUTION Always disconnect the power source before working on or near any electrical componen
10. is shipped completely assembled POSITION AIR CLEANER CABINET To reduce weight for ease in handling remove the pre filters main filters and place them safely aside Position the cabinet in the designated location giving consideration to following points a Provide sufficient clearance in front of the access doors for mechanical filter replacement A minimum of 26 is required see figure 2 6 Level the cabinet to assure proper drainage from the drain pan c Unless specific design features have been prearranged the direction of air flow through th e cabinet may be from any side or upward through the bottom When the filters are reinstalled the directional arrows on the filters must concur with airflow through the cabinet If mist suppressors have been specified they are to be installed on the air entering side of the unit After the cabinet has been properly located it may be secured into place at the mounting pads either by bolting or welding Figure 1 600M High Static SPECIFICATIONS STANDARD OPTIONAL MP600M and High Static MP 600M Voltage 115 208 230 208 230 460 575 115 230 1 1 3 3 1 HZ 60 60 60 60 60 AMPS 17 9 4 8 5 4 9 4 6 2 3 1 9 8 0 4 0 Motor hp 1 hp 1 hp 1 hp hp CFM 600 600 600 600 600 Shipping Weight 175 lbs 225 Ibs 225 Ibs 225 Ibs 225 Ibs Figure 2 Dimension and Access Data GENERAL SAFETY INFORMATION WARNING RISK OF ELECTR
11. n soaking of impinger is complete rinse with clean water and allow to dry 7 Reinstall impinger and filters into the unit 8 Switch unit on at the control switch The blower should start 9 If the air flow is now adequate to draw the contaminant being collected off the process it will not be necessary to replace the main filter If however the air flow remains unsatisfactory replace the main and pre filter TROUBLESHOOTING CHART SYMPTOM POSSIBLE CAUSES ACTION Failure to start motor does not start when unit is BON Proper power not reaching unit Loose electrical connections Defective control switch Defective Motor Check that unit is connected to live power line with good fuses and that the voltage at the unit is correct Check tighten if necessary Replace control switch Replace motor blower assembly 1 Dirty or dogged filters 1 Replace filters 2 Discharge grille obstructed 2 Clean or remove obstruction 3 Blower wheel blades loaded with 3 Clean blower wheel blades Motor Blower operates with little or dirt 4 Tighten blower wheel on shaft 4 Blower wheel loose on motor shaft 5 Supply correct line voltage 5 Incorrect voltage 6 Clean impinger 6 Dirty or dogged impinger 7 Reverse 2 of the 3 input power 7 Motor rotation incorrect leads 3 Phase only 1 Filter ruptured or torn 1 Replace filter Blow Through Bypass 2 Gasket missing or damaged
12. se conn bottom 1 8 arm conn Figure 5 Wiring Diagrams for Model MP 600M SWITCH SWITCH BOX SWITCH SWITCH BLAC 8 TERM STRIP 1 PH INPUT POWER vty 3PHINPUT POWER SWITCH BOX UNIT MT WIRING JUNCTION BOX TERM STRIP JUNCTION BOX FIELD WIRING 1 J TERM STRIP SWITCH BOX REMOTE MT WIRING SPH INPUT POWER Figure 6 Wiring Diagram 1 PH INPUT 1 PHINPUT FIELD WIRING 7271 23 STAR T START STOP lj STOP fe tte REEN GROUND T R 3 PHINPUT FIELD WIRING vevd 71 smrt I TERM STRIP ETE Vikarer Hu Fe eg STARTER UNIT MT WIRING STARTER REMOTE MT WIRING Figure Motor Wiring Diagram MOTOR JUNCTION BOX 12 HP MOTOR 110 115 V 50 80 HZ MOTOR JUNCTION BOX BLACK 1 BLACK 2 BLACK 3 GREEN mw N a MOTOR JUNCTION BOX BLACK 1 BLACK 2 BLACK 3 GREEN 112 HP MOTOR 575V 60 HZ 3PH MOTOR JUNCTION BOX MOTOR JUNCTION BOX BLACK 1 BLACK 2 BLACK The MP600M is wired directly from the power source with 20 amps minimum service utilizing 3 wire grounded cable 115 208 230 460 575 60 3 for single 208 230 60 1 phase service and 4 wire grounded cable for 3 phase service routed through appropriate conduit See figure 5 wiring
13. t If the disconnect point is out of sight lock it in the proper position and tag to prevent unexpected application of power 1 Turn unit off Open access door by turning door latches counter clockwise 3 Remove filter element pre filter and impinger assembly or pre filter support 4 Clean impinger by first rinsing with warm to hot water then immerse in commercial grade detergent Trion recommends our specially formulated Tridex detergent to provide maximum cleaning efficiency on air cleaning equipment For best results the cleaning solution should be 140 F to 160 F The impinger should be soaked in the solution for 1 to 2 hours longer if extremely dirty NOTE Using non factory approved detergents can cause damage to the metal surface 5 While impinger is soaking make the following inspections Thoroughly inspect the main and filter for holes tears or any other condition that might allow air to leak through or around the filter Replace the filters if any damage is found Inspect the cabinet Remove all foreign debris and dirt accumulation inside the cabinet Check for dirt accumulation on the blower wheel blades and clean if there is buildup Bearings of blower motor should be checked for signs of unusual wear If liquids are being collected check the drain fittings for proper drainage F Check rubber gasketing and adhesion of gasketing to cabinet surfaces 6 Whe
14. tment at 1 800 884 002 of Fax 1 800 458 2379 to obtain material return authorizations and service information air purificatiom systems A FEDDERS INDOOR AIR QUALITY COMPANY Corporate Office 101 McNeill Road Sanford NC 27330 BR Form No 153632 001 Phone 800 884 0002 Fax 800 458 2379 Email sales trioninc com ge NG 2002 www trioninc com
15. ure amp Option 1 14 253617 001 Motor Mount Feature amp Option 2 15 253621 001 Motor Adjusting Angle Feature amp Option 1 1 16A 353622 001 Plenum 1 8 Hose Feature amp Option 1 1 16B 353622 002 Plenum 2 6 Hose 90 Feature amp Option 1 1 16C 353622 003 Plenum 2 6 Hose 180 Feature amp Option 1 1 16D 353622 004 Plenum 2 6 Hose 0 Feature amp Option 1 1 16E 353622 005 Plenum 1 8 Arm Bottom Feature amp Option 1 1 16F 353622 006 Plenum 1 8 Hose Bottom Feature amp Option 1 1 16G 354988 001 Plenum 1 8 Arm Side Feature amp Option 1 1 17A 246901 011 Impinger Feature amp Option 1 1 17B 248533 001 Pre Filter Support Feature amp Option 1 1 18A 148534 001 Synthetic Filter 22 x 22 x 2 Feature amp Option 1 1 18B 224451 022 Aluminum Mesh Feature amp Option 1 1 19A 248535 008 Filter 55 30 SF Special Order Feature amp Option 1 1 198 248535 007 Filter 65 30 SF Special Order Feature amp Option 1 1 19 248535 006 Filter 85 30 SF Special Order Feature amp Option 1 1 190 248535 005 Filter 95 30 SF Special Order Feature amp Option 1 1 19E 248535 004 Filter 65 54 SF Special Order Feature amp Option 1 1 19F 248535 003 Filter 85 54 SF Special Order Feature amp Option 1 1 19G 248535 002 Filter 95 70 SF Stock Feature amp Option 1 1 19H 248535 001 Filter 99 97 DOP 90 SF Stock Feature amp Option 1 1 19J 248535 009 Filter 95 D
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