Traulsen UC Series User's Manual
Contents
1. The display will then read thermostat Set Point High Use the arrow keys to scroll to the next parameter or press the Alarm Cancel Button to exit 17 VII INTELA TRAUL continued VII r VIEWING SENSOR TEMPERATURES These parameters allow a service technician or customer to view the temperature of all sensors within the unit The temperatures cannot be adjusted Follow the instructions to enter the customer access code on page 9 When the control displays Thermostat Set Point High CHIH press the DOWN arrow key unit the display reads Evaporator Coil Sensor or Disharge Line Sensor or press the SET button l The display will read Thermostat Set Point High aU l Press the UP or DOWN arrow keys ae to scroll through the parameters or press the ALARM CANCEL button to exit 18 Vill TROUBLE SHOOTING GUIDE FIND YOUR PROBLEM HERE REMEDY 1 Condensing unit fails to start 2 Check if cord amp plug has been disconnected Check INTELA TRAUL temperature setting 2 Condensing unit operates for 4 Are doors closing properly prolonged periods or continuously Dirty condenser or filter Clean properly Evaporator coil iced Needs to defrost See instructions for setting a manual defrost cycle on page 15 Shortage of refrigerant call service 3 Food compartment is too warm i Check door s and gasket s for proper seal Perhaps a large quantity of warm food has recently been added or the door was kept open for a2. but in the opposite position Replace the screws to secure the hinge hardware in place Position the door in its new location by lowering the door hinge hardware into the hinge cams located on the cabinet face VI c REMOVING THE DRAWERS Each drawer on UL equipment stand models are de signed to accommodate two 2 12 x 20 x 4 deep pans front to back SBS models can acommodate two 2 12 x 20 x 4 deep pans side by side Drawers are supplied standard with divider bars which allow it be configured for use with half third and quar ter size pans These are shipped along with the cabi net taped together and secured inside of the bottom drawer No bar is required for use with full size pans In all cases pans are supplied by others The drawers can be easily removed by first pulling the drawer out to its full extension Next lift the drawer vertically to dis engage the drawer slide wheel from the slide frame and remove the entire drawer To re place the drawer reverse the process VI d REMOVING amp RELOCATING THE POWERPACK To remove the powerpack for maintenance servicing or to relocate it to the other side first disconnect power to the unit If the unit is equipped with an optional stainless steel top this will also first have to be re moved Then follow these directions VI d REMOVING THE POWERPACK 1 Remove the louver panel by first removing the four 4 black plastic plugs that are located
3. THE UNIT VI MISC OPERATIONS VI a ADJUSTING THE SHELVES For shelves mounted on pins first select the desired location and remove the white plastic covers in the interior back and sides by rotating them counter clock wise Remove the shelf pins by rotating them counter clockwise Install the pins in the desired location by VI MISC OPERATIONS VI a ADJUSTING THE SHELVES cont d rotating clockwise Make sure the pin is securely tight ened down Do not over tighten Slide the shelf into its new position and replace the white plastic covers into the holes vacated by the shelf pins VI b REHINGING THE DOOR S All UC models are supplied standard with a re hinging feature To begin rehinging the door first disconnect power to the unit Lift the door off its hinge cams and place aside Next remove the plugs covering the holes of the re hinging feature located on the side opposite of the present hinge location Remove the existing hinge bodies by removing the three 3 Phillips head screws which secure each to the cabinet face Replace the hinges in their new loca tion and replace the screws Remove the hinge cover from the door half of the hinge by sliding it downwards Next remove the hinge hard ware from the door by removing the three 3 Phillips head screws which secure each to the door Turn the door around to its new position and replace the hinge hardware to the door in the existing screw holes
4. and freezers do not require manual defrosting During normal operation a refrigerator continuously circulates above freezing cabinet air through the coil A compressor OFF cycle occurs every hour to melt any frost which may accumulate on the coil during the compressor ON cycle The control will read dEF when this occurs see figure 4 With standard holding refrigerators high relative humidity is also maintained to prevent dehydration of stored product INTELA TRAUL Fig 4 IV b FREEZERS During normal operation a freezer continuously cir culates below freezing cabinet air through the coil The coil requires a periodic defrosting for proper opera tion This is accomplished by an automatic time acti vated temperature time terminated defrost program utilizing hot gas from the refrigeration system The controller is preset at the factory for six equally spaced defrost cycles within each 24 hour period At the start of a freezer defrost cycle both the com pressor and evaporator fans are OFF The INTELA TRAUL control will read dEF see figure 4 Whena temperature device affixed to the coil senses 70 F the coil is fully defrosted and the compressor operation is resumed The coil fans are delayed from starting at the termination of a defrost cycle Fan operation is automatically resumed they can also be started by a time or temp delay whichever comes first In case of temp delay it uses the same
5. coil sensor and starts at 32 F The total refrigeration system operation is then resumed During freezer defrost operation heat is confined to the coil enclosure to prevent any significant rise in temperature within the food zone The fan delay con IV OPERATION continued IV b FREEZERS cont d trols function upon termination of a defrost cycle is two fold First to prevent blowing warm air into the food storage area Second to prevent any conden sation on the defrost coil from being blown into the food storage area The INTELA TRAUL control is set from the factory to terminate defrost at 20 minutes in the event of a sen sor failure This setting should never be tampered with without first consulting the factory IV c CONDENSATE REMOVAL Both refrigerator and freezer units are supplied with an electric condensate evaporator for condensate re moval V CARE amp MAINTENANCE V a CLEANING THE CONDENSER The most important thing you can do to insure a long reliable service life for your Traulsen is to regularly clean the condenser coil The condensing unit requires regularly scheduled cleaning to keep the finned condenser clean of lint and dust accummulation The INTELA TRAUL con trol will notify you through a CLN FIL message when cleaning is necessary see page 7 Keeping the con denser clean allows the cabinet to operate more effi ciently and use less energy To clean the condenser first d
6. discretion F O B factory any part of said control which proves to be defective Inspection by the TRAULSEN Service Department of parts claimed defective shall be final in determining warranty status The warranty is to include repair or exchange of any defective In Warranty control or part s of said control for Part s Any TRAULSEN INTELA TRAUL supplied part s found to be defective Labor The labor charges from a TRAULSEN Certified Service Agent to effect the repair or exchange of the defective part s Defective Part Return All claimed defective part s must be returned to TRAULSEN for defect validation within 30 days from the date of the repair Failure to return all claimed defective part s to TRAULSEN will invalidate the warranty claim this warranty statement and forfeit payment for those repairs effected This warranty does not apply to damage resulting from fire water burglary accident abuse misuse transit acts of God terrorism attempted repairs improper installation by unauthorized persons and will not apply to food loss and will not apply if said equipment is located outside The United States INTERNATIONAL COMMERCIAL WARRANTY for Canadian warranties see domestic US warranty TRAULSEN amp CO INC warrants to the original purchaser the Refrigeration Equipment manufactured and sold by it to be free from defects in material and workmanship under normal use and service for a period of one 1
7. in each corner of the powerpack louver assembly These conceal four 4 Phillips head screws which hold the louver in place Remove these screws as well and set both them and the plastic plugs aside see figure 6 Fig 6 2 Remove louver assembly see Figures 7a amp 7b 3 Remove the power cord blank off cover and retainer 4 Disconnect power and mullion heater plugs from chassis 5 Remove interior plenum on back wall of cabinet in terior air duct transition supply air duct and return air grill 6 Remove the four 4 Phillips head screws securing the powerpack to the cabinet front see figure 8 Fig 8 7 Grasp the condenser fan mounting brace and pull the powerpack up and out gently This allows the unit to come forward enough so as to enable the powerpack to be pulled out of the top and bottom lip brackets see figure 9 VII INTELA TRAUL Your new Traulsen Undercounter Refrigerator or Freezer is equipped with a state of the art electronic microproces sor INTELA TRAUL control which precisely regulates operation and provides alarms when problems occur It is supplied from the factory completely ready for use but without the audible alarms activated See pages 8 thru 17 for more information VII a INTELA TRAUL CONTROL FEATURES Internal Time Clock e Eliminates defrost time clock e Will display only at Start Up e Must be reset after a power failure e See Setting
8. long period of time in both cases allow adequate time for the cabinet to recover its normal operating temperature INTELA TRAUL setting too high readjust per instructions on page 11 4 Food compartment is too cold Perhaps a large quantity of very cold or frozen food has recently been added Allow adequate time for the cabinet to recover its normal operating temperature Adjust the INTELA TRAUL to a warmer setting see page 12 5 Condensation on the exterior surface Check door alignment and gaskets for proper seal Condensation on the exterior surface of the unit is perfectly normal during periods of high humidity 6 Compressor hums but does not start S Call for service 19 IX WARRANTY INFORMATION STANDARD DOMESTIC WARRANTY TRAULSEN amp CO INC warrants new equipment to the original purchaser when installed within the United States against defective material and workmanship for one 1 year from the date of original installation Under this warranty TRAULSEN amp CO INC will repair or replace at its option including service and labor all parts found to be defective and subject to this warranty The compressor part is warranted for an additional four 4 years During this period TRAULSEN amp CO INC will supply replacement compressor s if deemed defective however all installation recharg ing and repair costs will remain the responsibility of the owner This warranty does not apply
9. the instructions to enter the customer access code on page 9 When the control displays CHU Thermostat Set High press the down arrow Ky until the control display reads Room Temperature Offset Press the set button Use the arrow keys ola to adjust the offset to your desired setting When the display shows the offset you want press the set button The display will then read CH Thermostat Set Point High You can use the up or down arrow keys ola to scroll to the next parameter or press the alarm cancel button to exit VII q SETTING THE AUDIBLE ALARM STYLE This parameter will allow the customer to turn on off the audible alarm feature on the INTELA TRAUL control The audible alarm is preset from the factory to OFF The customer can choose between an audible alarm that sounds for 3 seconds then automatically turns off or a continuous audible alarm that must be manually acknowledged Regardless of this feature s setting visual alarm text will display when conditions warrant To adjust this setting follow the instructions to enter the customer access code on page 9 When the control displays CAH Thermostat Set Point High press the up arrow key Q until the display reads HAG Audible Alarm Style Press the set button The display will read MLE OFF Use the arrow keys a to scroll between LoL for the 3 Second Audible Alarm Burst or r for Continuous Audible Alarm When the display shows your choice of style press the set uno
10. was provided along with your Traulsen unit If you cannot locate this you may also obtain the name of a service agent from the Tech Service page of our website www traulsen com If service is not satisfactory please contact our in house service department at Traulsen amp Co Inc 4401 Blue Mound Road Fort Worth TX 76106 800 825 8220 Traulsen amp Co Inc reserves the right to change speci fications or discontinue models without notice X b SPARE PARTS Spare or replacement parts may be obtained through a parts supplier or one of our authorized service agents A complete list of authorized service agents accompanies this manual and is also posted on our company s official website www traulsen com X c WARRANTY REGISTRATION For your convenience the warranties on your new Traulsen unit may be registered with us by one of two methods Completing the enclosed warranty card shipped with the unit or by filling out the on line warranty registration form located on the Technical Service page of our website www traulsen com XI PARTS LIST PART PART DESCRIPTION Breaker Cap All UC Models 345 60012 00 Replacement breaker cap for all UC models Caster 6 High 344 13140 01 Optional caster for all reach in models Caster 4 High W O Brake SMO 28627 00 Optional lower height caster Caster 4 High W Brake SMO 28628 00 Optional lower height caster Caster Bolt 4 r
11. your desired setting When the display shows the temperature you want press the set button The display will then read OHH Thermostat Set Point High You can use the up or down arrow keys to scroll to the next parameter DO or press the alarm cancel button to exit VII j Changing The Temperature Scale The temperature scale determines if the temperature displayed will be in degrees Fahrenheit or degrees Celsius Follow the instructions to enter the customer access code on page 9 When the control displays CAH Thermostat Set High press the down arrow key until the control display reads MI Temperature Scale Press the set button f LL The display will start with the current setting either L S for degrees Fahrenheit l or m J for degrees Celsius Use the arrow keys Q to toggle between the options 1 When the display shows the scale you want press the set button The display will then read Thermostat Set Point High You can use the up or down arrow keys DOQ to scroll to the next parameter or press the alarm cancel button to exit j 12 VII INTELA TRAUL continued VII k SETTING THE 24 HOUR CLOCK The internal timeclock must be set in order for the data storage memory to correctly log events and to allow any defrost lockout to occur at the correct time of day If the clock is not set the control assumes the time is 12 am at the time power is supplied to the unit The hours on a 24 hour time clock read the follow
12. 00 am or 12 30 am due to conflicts with other internal programs The defrost lockouts can not be programmed to run back to back For example if dL1 is set to 080 then a defrost cycle would be locked out from 8 00 am to 10 00 am Because of the dL1 setting the dL2 parameter would not let the user choose a lockout start time before 10 30 am All lockouts are preset at the factory to OFF Follow the instructions to enter the customer access code on page 9 When the control displays QHH Thermostat Set High press the down arrow Ke until the control the control display reads Ch l di m di 4 or d H Press the set button f The display will show MCE Off Press the arrow keys DOQ to set the start time When the correct time is displayed press the set button The display will then read OHH Thermostat Set Point High You can press the up or down arrow keys DOQ to scroll to the next parameter or press the alarm cancel button to A VII INTELA TRAUL continued VII p ADJUSTING THE ROOM TEMPERATURE OFFSET The room temperature offset parameter allows a service technician or end user the ability to have the display show a temperature that is within three degrees of the actual temperature being read by the cabinet air sensor This allows for continuity of reading between different temperature reading devices i e thermistor Vs thermocouple Vs handheld thermometer This parameter is preset at the factory to 0 or no offset Follow
13. 2 c Control Panel Page 9 b Packaging Page 2 d Parts Assembly Page 9 c Installing Legs Page 2 e Notes To The User Page 10 d Installing Casters Page 3 f Enter The Customer Access Code Page 10 e Shelf Pins Page 3 g Customer Service Parameters Page 11 f Cord amp Plug Page 3 h Adjusting Thermostat Set Point High Page 11 g Power Supply Page 3 i Adjusting Thermostat Set Point Low Page 12 h Wiring Diagram Page 3 j Changing The Temperature Scale Page 12 i Placing Equipment On Top Of Cabinet Page 3 k Setting The 24 Hour Clock Page 13 IV OPERATION Setting The Date Page 14 a Refrigerators Page 3 m Setting Daylight Savings Time Page 14 b Freezers Page 3 4 n Starting A Manual Defrost Page 15 c Condensate Removal Page 4 o Setting Defrost Lockouts Page 16 V CARE amp MAINTENANCE p Adjusting The Dewpoint Compensation Factor Page 17 a Cleaning The Condenser Page 4 q Setting The Audible Alarm Style Page 17 b Hinge Replacement Page 4 r Viewing Sensor Temperatures Page 18 c Replacing The Gaskets Page 4 Vill TROUBLE SHOOTING GUIDE Page 19 d Cleaning The Exterior Page 4 IX WARRANTY INFORMATION Page 20 e Cleaning The Interior Page 4 X OTHER VI MISC OPERATIONS a Service Information Page 21 a Adjusting The Shelves Page 4 5 b Spare Parts Page 21 b Re Hinging The Door s Page 5 c Warranty Registration Page 21 c Removing The Drawers Page 5 XI PARTS LIST Page 21 d Removing The Powerpack Page 5 6 XII INDEX Page 22 5 Tmn I THE SERIAL TAG The serial tag is a permanent
14. Cabinet Air Temperature The audible alarm will sound and the display will read Lo Cab when the temperature inside the cabinet falls below a pre programmed limit The limit is determined by the type of unit being operated i e refrigerator freezer To turn off the audible alarm press the alarm cancel button The visual alarm text will continue to display until the cabinet air temperature rises above the limit If the temperature does not rise above the limit within 5 minutes the audible alarm will sound again and an additional Call Service message will display POSSIBLE CAUSES s No product in unit e Failed sensors Loss Of Power The audible alarm will sound and the display will read Electrical Loss when the unit regains power after an outage To turn off the audible alarm and or clear the visual text press the alarm cancel button You must reset the clock and date if you are using any defrost lockouts or are retrieving the information from the data storage memory See Setting The 24 Hour Clock page 12 and Setting the Date page 13 System Leak The audible alarm will sound and the display will read Call Service when the control detects a leak in the refrigeration system To turn off the audible alarm press the alarm cancel button The visual alarm text will remain until a service technician has repaired the unit If the condition remains for 24 hours the audible alarm will sound again POSSIBLE CAUSES e Low refriger
15. The 24 Hour Clock on Page 12 Also required at Start Up e Will automatically update for Daylight Savings Time See Setting Daylight Savings Time on page 13 Water Resistant Housing The INTELA TRAUL control is water resistant not only from the face of the control but also from the rear of the housing Parameter Service Levels e See Customer Service Parameters on Page 9 Defrost Lockouts See Setting Defrost Lockouts on page 15 e Customers can set up to 4 different defrost lockout periods The lockout prevents the unit from going into a defrost cycle during peak kitchen use Note The 24 hour clock must be set for this feature to operate correctly Data Storage The control comes equipped with 72 hours worth of data storage capability including e Records cabinet air temperatures every 6 minutes needed to document Due Diligence in accordance with HAACP standards e Records alarm events e Records diagnostic test of each sensor every 24 hours e Records failed security attempts e Records door open cycles e Records defrost cycles refrigerator and freezer models only Note The 24 hour clock and the date must be set for the above information to be recorded at the correct time and date Communication Ability An RS485 port is available as a means of retrieving information from the stored data Smart Recovery In the event that a sensor fails the INTELA TRAUL control will maintain the same c
16. Traulsen amp Co Inc Quality Refrigeration OWNER S MANUAL Instructions for the installation operation and maintenance of all Traulsen UC Series Full Size Undercounter Refrigerators UC Series Full Size Undercounter Freezers UL Series Shorty Cooktop Refrigerators This Traulsen unit is built to our highest quality standards We build our refrigerators freezers and heated cabinets this way as a matter of pride This philosophy has made Traulsen the leader in commercial refrig eration since 1938 We thank you for your choice and confidence in Traulsen equipment and we know you will receive many years of utility from this equipment All Traulsen units are placed on a permanent record file with the service department In the event of any future questions you may have please refer to the model and serial number found on the name tag affixed to the unit Should you need service however call us on our toll free number 800 825 8220 between 7 30 am and 4 30 pm CST Monday thru Friday It is our pleasure to help and assist you in every possible way INSTALLER COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION INITIAL START DATE SERIAL NO MODEL TYPE COMPANY INDIVIDUAL NAME INSTALLER FORM NUMBER TR35745 REV 5 03 P N 375 60183 00 TABLE OF CONTENTS I THE SERIAL TAG Page 1 VII INTELA TRAUL Il RECEIPT INSPECTION Page 2 a Control Features Page 7 Ill INSTALLATION b Alarm Explanations Page 8 a Location Page
17. You can press the the up or down arrow keys Q to scroll to the next param eter or press the alarm cancel button to Sl lt 14 VII INTELA TRAUL continued VII n STARTING A MANUAL DEFROST CYCLE This parameter allows a service technician to start a defrost cycle at any time This parameter will override any lockout settings Follow the instructions to enter the customer access code on page 9 When the control displays CAH Thermostat Set High press the down arrow key until the control display reads Start Manual Defrost Press the set button The display will show NO Press either arrow wd YES The display will show H Press the set button The display will then read LHH iThermostat Set Point High You can use the up or down arrow keys DO to scroll to the next parameter or press the alarm cancel button to exit The defrost icon will be lit and the display will read der when the unit is in defrost DEFROST ICON NOTE Traulsen refrigerator units also have an off cycle defrost once an hour at which time the control will read This defrost is temperature terminated and can last from 3 10 minutes dEF will be displayed for 22 27 minutes time 15 VII INTELA TRAUL continued VII o SETTING THE DEFROST LOCKOUTS The defrost lockout parameters allow the customer to prevent the unit from going into a defrost cycle for two hours during a set timeframe Customers can set up to four d
18. al three prong grounding plug on the ser vice cord Select only a dedicated electrical outlet with grounding plug for power source NOTE Do not un der any circumstances cut or remove the round grounding prong from the plug or use an extension cord Ill g POWER SUPPLY The supply voltage should be checked prior to con nection to be certain that proper voltage for the cabi net wiring is available refer to the serial tag to deter mine correct unit voltage Make connections in ac cordance with local electrical codes Use qualified electricians Use of a separate dedicated circuit is required Size wiring to handle indicated load and provide necessary overcurrent protector in circuit see amperage require ments on the unit s serial tag Ill h WIRING DIAGRAM Refer to the wiring diagram for any service work per formed on the unit Should you require one please contact Traulsen Service at 800 825 8220 and pro vide the model and serial number of the unit involved lil i PLACING EQUIPMENT ON TOP OF UNIT Equipment may be placed on top of your Traulsen full size undercounter or equipment stand However please be aware that a stainless steel worktop is re quired on cabinets being used to support equipment weighing in excess of 100 Ibs or producing heat in excess of 140 F to the top surface Optional stainless steel tops are available from Traulsen IV OPERATION IV a REFRIGERATORS Both refrigerators
19. ant charge e Discharge sensor has failed low CONDENSERCLEAN The audible alarm will sound and the display will read Clean Filter when the operating pressures and temperatures exceed a safe operating range As the load on the condenser decreases the alarm will turn off by itself As the pressures on the condenser continues to rise the audible alarm will stay on for longer periods of time To turn off the audible alarm press the alarm cancel button The visual alarm text will remain until the filter condenser has been cleaned If the condition remains for 24 hours the audible alarm will sound again and visual display will read Call Service POSSIBLE CAUSES e Inadequate air flow through condenser unit e Discharge sensor has failed high Sensor Failures The audible alarm will sound and the display will read Sensor Failure Call Service when any of the unit sensors fail to operate To turn off the audible alarm press the alarm cancel button The visual alarm text will remain until the sensor has been replaced Depending on the function of the sensor the audible alarm will sound again in either 5 minutes or 24 hours Not available on remote models VII INTELA TRAUL continued VII c CONTROL PANEL LED FOR F LED FOR C K INTELA TRAUL FREEZER 3 DIGIT RED ates LED DISPLAY DEFROST ALARM CANCEL ICON BUTTON W LED Vil d PARTS ASSEMBLY UC UL Cabinets COIL SENSOR 337 6007 1 00 refr
20. display will show zero A zero with the right zero flashing UML 1 Press the up arrow key Q to sequence through 1 2 3 4 5 6 7 8 9 A b etc When you reach 1 press set The display will read CHU Thermostat Set Point High You are now in the CUSTOMER SERVICE PARAMETERS 10 VII INTELA TRAUL continued VII g CUSTOMER SERVICE PARAMETERS Listed below are the available parameters in the order they appear using the down arrow key on the controller You can use either the up or down arrow keys to scroll through the options CHIH thermostat Set Point High Thermostat Set Point Low Temperature Scale a Audible Alarm Style Time 24 hour clock cn Date month day year Daylight Savings Start Manual Defrost OL Defrost Lockout 1 Defrost Lockout 2 Defrost Lockout 3 Defrost Lockout 4 Room Temperature Offset Ambient Air Sensor Evaporator Coil Sensor Discharge Line Sensor Relative Humidity Sensor KN RIRE q BE qE 9 E L C E OO E LL CL VII h ADJUSTING THE THERMOSTAT SET POINT HIGH This parameter sets the high point of the desired cabinet temperature range Typically freezers will range from 3 F to 0 F 19 C to 18 C and refrigerators will range from 36 F to 40 F 2 C to 4 C for this parameter setting This parameter is preset at the factory and does not have to be adjusted unless the customer chooses to do so Note Set Point Low and Set Point High cann
21. efrost lockout parameters They are all programmed the same way The parameters will be set for the time the lockout is to start The controller automatically calculates 2 hours from that setting The options are similar to the 24 hour clock settings and are in 30 minute increments Each of the lockout parameters covers 6 hours of the 24 hour clock Note The 24 hour clock must be set for this feature to operate at the correct time of day See Setting the 24 Hour Clock on page 12 Sample ome gL i OFF OFF OFF OFF 020 2 00 a m 080 8 00 a m 140 2 00 p m 200 8 00 p m 023 2 30 a m 083 8 30 a m 143 2 30 p m 203 8 30 p m 030 3 00 a m 090 9 00 a m 150 3 00 p m 210 9 00 p m 033 3 30 a m 093 9 30 a m 153 3 30 p m 213 9 30 p m 040 4 00 a m 100 10 00 a m 160 4 00 p m 220 10 00 p m 043 4 30 a m 103 10 30 a m 163 4 30 p m 223 10 30 p m 050 5 00 a m 110 11 00 a m 170 5 00 p m 230 11 00 p m 053 5 30 a m 113 11 30 a m 173 5 30 p m 233 11 30 p m 060 6 00 a m 120 12 00 p m 180 6 00 p m 240 12 00 a m 063 6 30 a m 123 12 30 p m 183 6 30 p m 243 12 30 a m 070 7 00 a m 130 1 00 p m 190 7 00 p m 010 1 00 a m 073 7 30 a m 133 1 30 p m 193 7 30 p m 013 1 30 a m 080 8 00 a m 140 2 00 p m 200 8 00 p m 020 2 00 a m dLE JLI GL 7 Denotes not available A lockout can not be programmed to start at 12
22. eq d per caster 351 25542 00 Bolt for above Door Gasket All UC Models 341 60005 00 Replacement door gasket for UC models Door Lock Sliding Glass 346 60005 00 Jewelers type door lock for sliding glass door model Drawer UL Models Replacement drawer for all front to back pan models Drawer UL Models Replacement drawer for all side by side pan models Duct Transition 3 7 6006 00 Replacement transition duct Duct Return Assembly 3 77 60006 00 Replacement return air duct assembly Duct Inlet Assembly 3 77 60008 00 Replacement inlet duct assembly Hinge Body All UC Models 344 28482 00 Replacement hinge body Hinge Bracket All UC Models 344 2848 7 00 Replacement hinge bracket Hinge Cover All UC Models 344 28486 00 Replacement hinge cover Leg 4 High Adjustable 344 29558 00 Replacement or optional leg Leg 6 High Adjustable 344 13168 01 Replacement leg Louver Assembly All UC Models Replacement louver assembly for all UC models Louver Assembly All UL Models Replacement louver assembly for all UL models Shelf Pin 344 24759 00 Replacement shelf pin Side Panel Exterior Stainless steel exterior side panel 21 A Alarms Audible Alarm Styles B C Cleaning Casters Condensate Evaporator Cord amp Plug Customer Access Code Customer Service Parameters D Daylight Savings Time Defrost Lockouts Data St
23. htly secured legs and casters should be tightened to 300 inch pounds max When the unit is set in its final position it is important for proper operation that the unit be level The legs are adjustable for this purpose turn the bottom of the leg counter clockwise to raise it clockwise to lower it Level the unit from front to back as well as side to side in this manner using a level placed in the bottom of the cabinet lll INSTALLATION continued lll d INSTALLING LEGS OR CASTERS cont d Please note that Traulsen units are not designed to be moved while on legs If the unit requires moving a pallet jack or forklift should be used to prevent dam age For installing casters the casters are plate type and require the use of four 4 bolts each to se cure them firmly to the cabinet bottom at each corner see figure 3 The caster bolts are tightened using a 1 2 socket wrench Trame Hysi Fig 3 lll e SHELF PINS The unit ships with shelves and shelf pins installed Check all shelf pins to assure they are tightened down as they may have come loose during shipping Ro tate the pins clockwise until they are secured against the side of the cabinet lll f CORD amp PLUG Most self contained models are supplied with a cord amp plug attached Itis shipped coiled at the rear of the cabinet secured by a nylon strip For your safety and protection all units supplied with a cord and plug in clude a speci
24. igerator amp freezer only DISCHARGE SENSOR 337 60072 00 refrigerator amp freezer only HORN CABINET SENSOR dT 337 60070 00 337 60069 00 HORN DISCHARGE LINE HOLDER CLIP INTELA TRAUL 377 60038 00 HORIZONTAL d CONTROLLER E T KVA COIL 337 60062 00 NOT USED ee S fee CABINET AIR HOLDER CLIP 9 __ NOT USED Jee DEFROST COMPRESSOR RELAY POWER LINEIN2 fp DOOR HEATER ye EVAP BLOWER RELAY POWER IN LINE 1 Can be ordered seperately 9 Requires unit Model No amp S N to place order VII INTELA TRAUL continued VII e NOTES TO THE USER You only have 20 30 seconds between button pushes If you take longer than 30 seconds the controller will revert back to displaying the cabinet temperature If you enter the wrong security code the controller will revert back to displaying the cabinet temperature You can exit the parameters at any time by pressing the alarm cancel button or by waiting 20 30 seconds Vil f ENTER THE CUSTOMER ACCESS Use the security code 0 A 1 and the following instructions Press the set button The display will read Customer Service Access Press the set button The display will show three zeros with the left zero flashing Press the set button The display will show three zeros with the center zero flashing PRE 0 Press the down arrow I to sequence through F E d C b A 9 8 7 etc When you reach A press set l l l l tor The
25. ing way H01 1 00 a m HOT 7 00 a m H13 1 00 p m H19 7 00 p m H02 2 00 a m H08 8 00 a m H14 2 00 p m H20 8 00 p m H03 3 00 a m H09 9 00 a m H15 3 00 p m H21 9 00 p m H04 4 00 a m H10 10 00 a m H16 4 00 p m H22 10 00 p m HOS 5 00 a m H11 11 00 a m H17 5 00 p m H23 11 00 p m HO6 6 00 a m H12 12 00 p m H18 6 00 p m H24 12 00 a m Follow the instructions to enter the customer access code on page 9 When the control displays CH Thermostat Set High press the down arrow key until the control display reads ay Clock Press the set button The display will show L W Hours The right two numbers will be flashing T 0 Use the arrow keys ola set the hour When the correct hour is displayed press the set button The display will show n Minutes The right two numbers will be flashing D 0 Use the arrow keys to set the minutes DA When the correct minutes are displayed press the set button The display will then read Thermostat Set Point High You can use the up or down arrow keys gt to scroll to the next parameter or press the alarm cancel button to exit 13 VII INTELA TRAUL continued VII SETTING THE DATE The date must be set in order for the data storage memory to correctly log events Follow the instruc tions to enter the customer access code on page 9 When the control displays CA Thermostat Set Point High press the down arro
26. isconnect electrical power to the cabinet and remove the front louver as sembly To remove this follow the directions in sec tion VI d Step 1 Once the screws are removed the panel can be removed allowing full access to the powerpack Vacuum or brush any dirt lint or dust from the finned condenser coil the compressor and other cooling system parts If significant dirt is clog ging the condenser fins use compressed air to blow this clear Replace louver assembly screws and caps V b HINGE REPLACEMENT Both the door and hinge can be easily removed from the cabinet To remove the door remove the plug at the bottom of the top hinge Inside the hinge there is a small screw which secures the door in place Re move this with a flat head screwdriver and the door can then be lifted off the hinge To remove the door half of the hinge from the door lift off the hinge cover and then remove the three Phillips head screws which secure the hinge in place on the door To remove the cabinet half of the hinge remove the three Phillips head screws which hold it in place To reassemble the hinge reverse the previous procedure V CARE amp MAINTENANCE V c REPLACING THE GASKETS To remove the gasket to be replaced grasp it firmly by one corner and pull it out Before attempting to install a new gasket both the unit and the gasket itself must be at room temperature Insert the four corners first by using a rubber mallet or hammer w
27. ith a block of wood After the corners are properly inserted work your way towards the center from both ends by gently hitting with a mallet until the gasket is completely seated in place see figure 5 for proper gasket place ment Inside Door Panel Gasket Assembly Fig 5 Vertical Gasket Retainer NOTE The gasket may appear too large but if it is installed as indicated above it will slip into place V d CLEANING THE EXTERIOR Exterior stainless steel should be cleaned with warm water mild soap and a soft cloth Apply with a damp ened cloth and wipe in the direction of the metal grain Avoid the use of strong detergents and gritty abra sive cleaners as they may tend to mar and scratch the surface Do NOT use cleansers containing chlorine this may promote corrosion of the stainless steel Care should also be taken to avoid splashing the unit with water containing chlorinated cleansers when mopping the floor around the unit For stubborn odor spills use baking soda and water mixed to a 1 TBSP baking soda to 1 pint water ratio V e CLEANING THE INTERIOR For cleaning both stainless steel and anodized alumi num interiors the use of baking soda as described in section V d is recommended Use on breaker strips as well as door gaskets All interior fittings are re movable without tools to facilitate cleaning WARNING DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING ANY PARTS OF
28. ly affixed sticker on FORT WORTH TX N A which is recorded vital electrical and refrigeration data SERIAL MODEL about your Traulsen product as well as the model VOLTS Hz PH and serial number This tag is located in the right interior compartment on all full size undercounter and TOTAL CURRENT AMPS equipment stand models MINIMUM CIRCUIT AMPS MAXIMUM OVERCURRENT PROTECTION LIGHTS WATTS HEATERS AMPS REFRIGERANT TYPE DESIGN PRESSURE HIGH REFRIGERANT TYPE DESIGN PRESSURE HIGH 370 60294 00 REV A AMES READING THE SERIAL TAG s Serial The permanent ID of your Traulsen oz e Model The model of your Traulsen LOW e Volts Voltage e Hz Cycle Oz e PH Phase LOW e Total Current Maximum amp draw e Minimum Circuit Minimum circuit ampacity e Lights Light wattage e Heaters Heater amperage Hot Food units only s Refrigerant Refrigerant type used s Design Pressure High amp low side operating pressures and refrigerant charge s Agency Labels Designates agency listings ll RECEIPT INSPECTION All Traulsen products are factory tested for perfor mance and are free from defects when shipped The utmost care has been taken in crating this product to protect against damage in transit All interior fittings have been carefully secured and the legs or casters are boxed and strapped inside to prevent damage You should carefully inspect your Traulsen unit for damage during delivery If damage is detected y
29. n bolted to the pallet during all transportation to the point of final installa tion The bolts can then be removed with a 3 4 socket wrench Avoid laying the unit on its front side or back for removal of the pallet NOTE Traulsen does not recommend laying the unit down on its front side or back However if you must please be certain to allow the unit to remain in an up right position afterwards for 24 hours before plugging it in so that the compressor oils and refrigerant may settle lll INSTALLATION continued Ill c INSTALLING LEGS OR CASTERS 6 high stainless steel legs are supplied standard for all Traulsen undercounter units Casters in lieu of legs are available as an optional accessory for the same models These are shipped from the factory packed inside two cardboard boxes which are strapped to one of the shelves Remove the nylon straps and open the boxes each should contain either four 4 legs or four 4 casters and sixteen 16 bolts see figure 1 for proper locations One Section Models Two Section Models ee D ans Three Section Models CLL Fig 1 Proper Leg Caster Locations WARNING THE CABINET MUST BE BLOCKED AND STABLE BEFORE INSTALLING LEGS OR CASTERS To install the legs or casters first raise and block the reach in a minimum of 7 from the floor For install ing legs thread the legs into the threaded holes on the bottom of the cabinet see figure 2 Be certain that all legs are tig
30. ompressor operation amp defrost cycles that it recorded over the previous 72 hours in order to maintain the operation of the unit until service arrives Alarms See the following pages for explanations e High Cabinet Air Temperature s Low Cabinet Air Temperature e Loss Of Power s CONDENSERCLEAN e Sensor Failures Not Available On Remote Models LAL r L HLT T 0 9 2 an Eg TT VII INTELA TRAUL continued VII b ALARM EXPLANATIONS NOTE Explanation of alarms assume the audible alarm style is set at a 3 second burst or a continuous audible alarm References to the audible alarm do not apply if the audible alarm style is set to OFF Refer to page 17 for setting the audible alarm style High Cabinet Air Temperature The audible alarm will sound and the display will read HI CAb when the temperature inside the cabinet rises above a pre programmed limit The limit is determined by the type of unit being operated i e refrigerator freezer To turn off the audible alarm press the alarm cancel button The visual alarm text will continue to display until the cabinet air temperature falls below the limit If the temperature does not fall below the limit within 5 minutes the audible alarm will sound again and an additional Call Service message will display POSSIBLE CAUSES e Doors open for extended periods of time e Large amounts of hot product placed inside the cabinet e Condenser coil dirty Low
31. orage Im G Gaskets H Hinge l Internal Time Clock INTELA TRAUL In K L Legs Louver Assembly M Manual Defrost Cycle N lo P Power Supply XII INDEX 2 gt OG E KM G 4 5 6 3 4 5 6 17 4 5 14 22 R Return Authorization Room Temperature Offset S Serial Tag Shelf Pins Shelves Smart Recovery I Thermostat Set Point High Thermostat Set Point Low U N Vinyl Protective Covering W Warranty Warranty Registration Wiring Diagram lt IN 19 21 HOURS OF OPERATION Monday thru Friday 7 30 am 4 30 pm CST Quality Refrigeration Traulsen amp Co Inc 4401 Blue Mound Road Fort Worth TX 76106 Phone 800 825 8220 Fax Svce 817 740 6757 Website www traulsen com
32. ot be set to the same temperature There will be at least 1 2 degree difference between the two settings Follow the instructions to enter the customer access code on page 9 When the control display reads aU Thermostat Set Point High Press the set bution Use the arrow keys DOQ to adjust the temperature to your desired setting When the display shows the temperature you want press the set button The display will then read QHH Thermostat Set Point High You can use the up or down arrow keys to scroll to the next parameter DO or press the alarm cancel button to exit 2 11 VII INTELA TRAUL continued VII i ADJUSTING THE THERMOSTAT SET POINT LOW This parameter sets the low point of the desired cabinet temperature range Typically freezers will range from 6 F to 4 F 21 C to 20 C and refrigerators will range from 32 F to 34 F 0 C to 1 C for this parameter setting This parameter is preset at the factory and does not have to be adjusted unless the customer chooses to do so Note Set Point Low and Set Point High cannot be set to the same temperature There will be at least 1 2 degree difference between the two settings Follow the instructions to enter the customer access code on page 9 When the control displays CA Thermostat Set High press the down arrow key until the control display reads CH Thermostat Set Point Low Press the set button Use the arrow keys DOQ to adjust the temperature to
33. ou should save all the crating materials and make note on the carrier s Bill Of Lading describing this A freight claim should be filed immediately If damage is sub sequently noted during or immediately after installa tion contact the respective carrier and file a freight claim Under no condition may a damaged unit be re turned to Traulsen amp Co without first obtaining writ ten permission return authorization lll INSTALLATION lil a LOCATION Select a proper location for your Traulsen unit away from extreme heat or cold Allow enough clearance between the unit and the side wall in order to make use of the door stay open feature at 120 self closing feature operates up to 90 The door s must be able to open a minimum of 90 in order to make use of the maximum clear door width Ill b PACKAGING All Traulsen units are shipped from the factory bolted to a sturdy wooden pallet and packaged in a durable cardboard container The carton is attached to the wooden skid with the use of large staples These should first be removed to avoid scratching the unit when lifting off the crate Most exterior stainless steel surfaces have a protec tive vinyl covering to prevent scratching during manu facturing shipping and installation After the unit is installed in place of service remove and discard the covering from all surfaces To remove the wooden pallet first if at all possible we suggest that the cabinet remai
34. to damage resulting from fire water burglary accident abuse misuse transit acts of God terrorism attempted repairs improper installation by unauthorized persons and will not apply to food loss For Traulsen units purchased with a remote feature standard warranty will apply only to those components con tained within the unit to the point of connection of the refrigeration linesleading to the remote compressor THERE ARE NO ORAL STATUTORY OR IMPLIED WARRANTIES APPLICABLE TO TRAULSEN INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FORANY PARTICULAR PURPOSE WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF TRAULSEN SHALL HAVE NO OBLIGATION OR LIABIL ITY FOR CONSEQUENTIAL OR SPECIAL DAMAGES GROWING OUT OF OR WITH RESPECT TO THE EQUIPMENT OR ITS SALE OPERATION OR USE AND TRAULSEN NEITHER ASSUMES NOR AUTHORIZES ANYONE ELSE TO ASSUME FOR IT ANY OBLIGATION OR LIABILITY IN CONNECTION WITH THE EQUIPMENT OR ITS SALE OPERATION OR USE OTHER THAN AS STATED HEREIN INTELA TRAUL CONTROL WARRANTY TRAULSEN amp CO INC TRAULSEN warrants to the original purchaser of the INTELA TRAUL control when installed as part of the Refrigeration Hot Food Equipment manufactured and sold by TRAULSEN to be free of defects in material and workmanship under normal service and use for a period of two 2 years from the date of installation Under this warranty statement TRAULSEN will repair or exchange at TRAULSEN S
35. w Ky until the control display reads IL Date Press the set button The display will show ERT year The right two numbers will be flashing T i Press the arrow keys DOQ to set the year When the correct year is displayed press the set button The display will show BT month The right two numbers will be flashing Use the arrow keys DO to set the month When the correct month is displayed press the set button The display will show ETT day The right two numbers will be flashing Press D T the arrow keys DOQ to set the day When the correct day is displayed press the set button The display will then read Thermostat Set Point High You can use the up or down arrow keys Q to scroll to the next parameter press the alarm cancel button to xi VII m SETTING DAYLIGHT SAVINGS TIME This parameter is preset at the factory to automatically adjust the 24 hour clock for Daylight Savings Time Follow the instructions to enter the customer access code on page 9 When the control dis plays CH Thermostat Set Point High press the down arrow key until the display reads Daylight Savings Time Press the set button The display will show Day light Savings Time Yes automatically adjust for Daylight Savings Time For YES press the set button for NO press the up or down arrow oy Q The display will read Dayligt Savings Time no Press the set button _ The display will read CHIH Thermostat Set Point High
36. year from date of shipment Under this warranty TRAULSEN amp CO INC will reimburse the purchaser for the replacement of any part of said equipment excluding dryers amp refrigerant gas which then proves to be defective This warranty does not apply to damage resulting from fire water burglary accident abuse misuse transit acts of God terrorism attempted repairs improper installation by unauthorized persons and will not apply to food loss TRAULSEN S standard warranty does not apply to Export Sales Rather for a period of one 1 year from date of original installation not to exceed Fifteen 15 months from date of shipment from factory TRAULSEN will replace F O B factory any defective parts normally subject to warranty will not cover the cost of packing freight or labor such costs being the sole responsibility of the dealer THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED AND CONSTITUTES TRAULSEN S FULL OBLIGATION AND LIABILITY WARRANTIES NOT AVAILABLE ON REMOTE MODELS 20 X OTHER X a SERVICE INFORMATION Before calling for service please check the following Is the electrical cord plugged in Is the fuse OK or circuit breaker on Is the power switch ON If after checking the above items and the unit is still not operating properly please contact an authorized Traulsen service agent A complete list of authorized service agents
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