Traulsen KROGER RBC50 User's Manual
Contents
1. CAPACITOR CAPACITOR LIQUID LINE MAINTENANCE BLACK BLACK BLACK TERMINAL BLOCK REAR UNIT WIRED SAME WAT AS FRONT INSTRUCTIONS TO INSTALL THE REAR SET OF WIRES 1 REMOVE THE WIRES FROM THE CONNECTOR GROUND TISEI TO CONTROLLER 2 MATCH WITH THE SAME COLOR OF THE FRONT SET OF AIRES MEMA S20 F 115 VOLT 3 CONNECT TO THE EDGE MOUNT CONNECTOR NOTEAWIRES CAPACITOR ARE BROH 179 50337 0CHEV B 24 WARRANTY INFORMATION STANDARD DOMESTIC WARRANTY TRAULSEN amp CO INC warrants new equipment to the original purchaser when installed within the United States against defective material and workmanship for one 1 year from the date of original installation Under this warranty TRAULSEN 8 CO INC will repair or replace at its option including service and labor all parts found to be defective and subject to this warranty The compressor part is warranted for an additional four 4 years During this period TRAULSEN 8 CO INC will supply replace ment compressor s if deemed defective however all installation recharging and repair costs will re main the responsibility of the owner This warranty does not apply to damage resulting from fire water burglary accident abuse misuse transit acts of God terrorism attempted repairs improper installation by unauthorized persons and will not apply to food loss The remote compressor s used on models RBC2. Figure 26 Batch 1 2 probes 1 amp 2 assigned amp placed in pans at top amp bottom of batch Batch 2 1 probe 3 assigned amp placed in the middle of batch REAR OF INTERIOR Batch 1 Batch 2 KK WINNERS T 1 444 Figure 27 Batch 1 1 probe 1 assigned amp placed pans at middle of batch Batch 2 2 probes 2 amp 3 assigned amp placed in the top amp bottom of batch REAR OF DOOR INTERIOR Batch in Batch 2 ae a L Lee Figure 28 Batch 1 1 probe 1 assigned amp placed in pans at middle of batch Batch 2 amp 3 2 probes 1 amp 3 assigned amp placed in the top of each batch REAR OF DOOR w INTERIOR Batch 1 Batch 2 Batch i 3 i VII OPERATING THE BLAST CHILL CONTROL EMPLOYEE NUMBER PROGRAM A NEW BATCH FOOD PROBES 1 2 amp 3 PRODUCT TEMPS EW PROGRAMMED CHILL CYCLES BLAST CHILL SOFT CHILL 1111 2 3 FLASH CHILL FOO PAnAES CONSTANT CHILL LOCK KEY PAD SETS DATE amp TIME Vil a OPERATING MODES The Digitraul Il control panel performs the following five basic functions Maintenance Mode Blast Chill Mode Soft Chill Mode Flash Chill Mode Constant Chill Mode Continuous Batching Mode oe II MAINTENANCE MODE Operates as a holding refrig erator Fail safe temperatur
3. 1 Do not combine hot food and room temperature foods within the same batch even though they may be similar i e hot tuna casserole and cool tuna salad This is because it will take longer to cool from cook ing temperatures to 40 F 5 C than it will take from 70 F to 40 F 21 C to 5 C CAUTION Coupling hot foods with cold foods run the risk of the cold food remain ing at dangerous temperatures too long as hot foods cool 2 The chart on page 8 shows the relative cooling times of various foods compared to water generally the fast est to cool It can also be used as an approximate guideline when forming batches 3 Sliced meats placed in layers will cool more rapidly than whole meats due to the ratio of surface area to content volume allowing for greater heat dissipation VI BLAST CHILL OPERATION cont d VI c GROUPING FOODS TO FORM BATCHES cont d AVG COOLING TIME FOOD RELATIVE TO WATER LASAGNA 89 CHILI 64 MASHED POTATOES 64 MEAT LOAF WHOLE 6196 RICE 6196 CREAM OF WHEAT 60 KERNEL CORN 58 SOUP THICK TYPES 49 BAKED POTATOES 47 CHOPPED STEAKS GRAVY 43 REFRIED BEANS 43 SPAGHETTI MEAT SAUCE 39 GREEN BEANS 39 SCRAMBLED EGGS 36 MACARONI amp CHEESE 33 CHICKEN BREASTS 12 WATER 0 FASTER VI d MAXIMUM LOAD PER BATCH Model RBC50 has a maximum recommended capacity of 50 Ibs of food This would be approximately five 5 12 x 20 x 2 1 2 pans with 2 thic
4. 11 Test the printer by pressing the print button and make sure the paper feeds normally and the text is clear Printer paper is standard 2 1 4 wide x 100 long small diameter Office Depot 451 310 Printer ribbon Traulsen service part number SPR 00001 00 is Epson 09 or Office Depot 626 602 Fig 11 2 14 wide x 100 long small diameter paper roll V OTHER V a SERVICE AGENCY CHECK amp START UP After installation and start up contact Traulsen s Ser vice Department at 800 825 8220 to arrange for a Mechanical Installation and Operation Inspection which is required by Traulsen to validate the warranty On site inspection not required for model RBC50 V b ON SITE BLAST CHILL TRAINING Traulsen offers the operator comprehensive one and two day on site training in the proper operation of your Blast Chiller Contact your authorized Traulsen equipment dealer for more information V c SERVICE INFORMATION Before calling for service please check the follow ing Is the electrical cord plugged Is the fuse OK or circuit breaker If after checking the above items and the unit is still not operating properly please contact an authorized V OTHER V c SERVICE INFORMATION cont d Traulsen service agent A complete list of authorized service agents was provided along with your Traulsen unit If you cannot locate this you may also obtain the name of a service agent
5. Batch Data c Blast Chill Cycle Batch Data d 72 Hour Data Log e Food Probe Failure Warnings IX Trouble Shooting Guide X Wiring Diagrams Warranty Information XII Parts List XIII Index Page 7 Page 8 Page 8 Page 9 Page 9 Page 10 Page 11 Page 12 Page 13 Page 13 Page 13 Page 13 Page 13 Page 13 Page 13 Page 13 14 Page 15 Page 16 Page 16 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 24 Page 25 Page 26 Page 26 l THE SERIAL TAG The serial tag is a permanently affixed sticker on Se which is recorded vital electrical and refrigeration data SERIAL MODEL about your Traulsen product as well as the model VOLTS Hz and serial number This tag is located inside the door on the right interior wall of the cabinet TOTAL CURRENT AMPS MINIMUM CIRCUIT AMPS MAXIMUM OVERCURRENT PROTECTION READING THE SERIAL TAG LIGHTS WATTS HEATERS AMPS Serial The permanent ID of your Traulsen Model The model of your Traulsen REFRIGERANT TYPE Volts Voltage DESIGN PRESSURE HIGH Hz Cycle e PH Phase REFRIGERANT TYPE Total Current Maximum amp draw DESIGN PRESSURE HIGH Minimum Circuit Minimum circuit ampacity SANITATION 370 60294 00 REV A e Lights Light wattage 5510 Heaters Refrigerant Refrigerant type used UL Design Pressure High amp low side operating pressures and refrigerant charge Tb e Agency Labels Designates agency listings NSF 7 1997 AW 03118 ll RECEIPT INSP
6. SCREW PATTERN INSIDE AND OUTSIDE CONTROL BOX RBC400 wiring connections Fig 10b SET 4 DIP SWITCH TO ON POSITION AS SHOWN FOR RBC400 AND RBCAOORT Ill m ATTACHING RBC400 UNITS TOGETHER This section applies only to models RBC400 and RBCAOORT First place the front and rear cabinets in close proximity to each other being careful to align the drain from the front of the rear unit to the drain of the front unit It will be necessary to level both units together at this time The liquid line solenoid and TXV are provided The tem perature control and defrost functions are performed by the blast chill digital control Next using two pipe clamps pull the units together see figure 10 Install the covers over the gap formed be tween the units From inside the cabinets using the screws provided install the breaker strips using the strip as a template Connect both the probe harness and control harness from unit two the rear unit to their dedicated connectors on unit one see figure 10a Set 4 DIP switch to the ON position as shown see figure 10b CONTROL BOX LOCATION UNIT 2 UNIT 2 CONTROL PROBE HARNESS HARNESS CONNECTOR CONNECTOR IV CARE amp MAINTENANCE IV a CLEANING THE CONDENSER The most important thing you can do to insure a long reliable service life for your Traulsen is to regularly clean the condenser coil The self contained condens ing unit requires regularly scheduled clean
7. from the Service Contact page of our website www traulsen com If service is not satisfactory please contact our in house service department at Traulsen 4401 Blue Mound Road Fort Worth TX 76106 800 825 8220 Traulsen amp Co Inc reserves the right to change speci fications or discontinue models without notice V d DEMONSTRATIONS Traulsen sales representatives perform in service op erational training for the end user Contact the Traulsen Service Department after completion of the service agency start up to arrange this at 800 825 8220 V e BLAST CHILL VIDEO Traulsen supplies each Blast Chiller sold with an op erational video VHS format V f BLAST CHILL DATA COMMUNICATIONS To obtain information about downloading batch data to a PC please contact the factory VI BLAST CHILL OPERATION VI a LOADING FOOD INTO PANS The food product to be blast chilled should be placed into metal pans generally 12 x 20 x 2 1 2 to a DEPTH NOT TO EXCEED 2 This will assure the fast est blast chilling cycle NOTE Use of deeper pans and or plastic containers can cause freezing and if product is too thick or deep the surface will freeze and the center of the product will be insulated pre venting proper chilling see figure 12 RECOMMENDED NOT RECOMMENDED 2 Maximum More Than Food Depth 2 Depth VI b COVERING FOODS It is recommended that all food product be covered with plastic wrap or
8. possible Temperature Food Sensing Area Probe gt 1 lt Le Fig 16 Care should be taken to assure that the food probe tip is not touching the bottom or sides of the pan since these areas will cool much faster than the core area prematurely terminating the blast chill cycle before the core has reached the desired temperature VI EXAMPLE BATCHES FOR RBC50 Three food probes are available for assignments of 1 2 or 3 separate batches of food They may be assigned in a variety of combinations Please review some of the various combinations shown in figures 17 18 19 amp 20 Fig 17 Batch 1 3 Probes Assigned amp Placed In Pans At Top Middle amp Bottom REAR OF INTERIOR Batch 1 Fig 18 Batch 1 2 probes 1 amp 2 assigned amp placed in pans at top amp bottom batches Batch 2 1 probe assigned and placed in pan at middle batch REAR OF INTERIOR Batch 1 Batch 2 Fig 18 Fig 19 Batch 1 1 probe assigned amp placed in pans at middle Batch 2 2 probes 1 amp 3 assigned and placed in pans at top amp bottom of each batch REAR OF INTERIOR Fig 20 Batch 1 1 probe 2 assigned amp placed in pan at middle of batch Batch 2 amp 3 2 probes 1 amp 3 assigned and placed in pans at top of each batch REAR INTERIOR Batch VI BLAST CHILL OPERATION cont d VI h EXAMPLE BATCHES FOR RBC100 Three food probes are avai
9. 200 RBC200RT RBC400 and RBC4OORT when pur chased from Traulsen are warranted only for the original one 1 year period Optional extended four 4 year warranties may be purchased at time of original equipment purchase THERE ARE NO ORAL STATUTORY OR IMPLIED WARRANTIES APPLICABLE TO TRAULSEN INCLUD ING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF TRAULSEN SHALL HAVE NO OBLIGATION OR LIABILITY FOR CONSEQUENTIAL OR SPECIAL DAMAGES GROWING OUT OF OR WITH RESPECT TO THE EQUIPMENT OR ITS SALE OPERATION OR USE AND TRAULSEN NEITHER ASSUMES NOR AUTHORIZES ANYONE ELSE TO ASSUME FOR IT ANY OBLIGATION OR LIABIL ITY IN CONNECTION WITH THE EQUIPMENT OR ITS SALE OPERATION OR USE OTHER THAN AS STATED HEREIN INTERNATIONAL COMMERCIAL WARRANTY for Canadian warranties see domestic US warranty TRAULSEN amp CO INC warrants to the original purchaser the Refrigeration Equipment manufactured and sold by it to be free from defects in material and workmanship under normal use and service for a period of one 1 year from date of shipment Under this warranty TRAULSEN amp INC will reimburse the purchaser for the replacement of any part of said equipment excluding dryers amp refrigerant gas which then proves to be defec tive This warranty does not apply to damage resulting from fire water burglary accident abuse mis use transi
10. 34 F 1 C STEP 4 Press ENTER Fahrenheit 15 STEP 5 The display shows the temperature flashing This is the cut out air temperature of the maintenance mode Using the UP DOWN arrows adjust setting from 37 F to 41 F 3 C to 5 C Default setting is 38 F 3 C STEP 6 Press ENTER STEP 7 The word BLAST is flashing above the SOFT FLASH button Using the UP DOWN arrows adjust the temperature range in the display from 35 F to 41 F 2 C to 5 C This is the blast chill and soft chill end point temperature Default setting for BLAST CHILL is 41 F 5 C STEP 8 Press ENTER STEP 9 The word FLASH is flashing above the SOFT FLASH button Using the UP DOWN arrows adjust the temperature range in the display from 0 to 5 F 18 C to 15 C This is the flash chill end point tem perature Default setting for FLASH CHILL is 5 F 15 C STEP 10 Press ENTER STEP 11 H will display on the screen UP DOWN arrows will change solid display to flashing H dis play and back Solid H Normal factory setting to supporta HACCP operating mode Flashing H Allows Continuous Batching mode of operation See Continuous Batching for Blast Chill and Flash Chill Modes cannot be used with Soft Chill see figure 36 m a F F F Fig 36 STEP 12 Press ENTER STEP 13 Number 1 2 or 3 will appe
11. ECTION All Traulsen products are factory tested for perfor mance and are free from defects when shipped The utmost care has been taken in crating this product to protect against damage in transit All interior fittings have been carefully secured and the legs or casters are boxed and strapped inside to prevent damage Door keys will be attached to the handle with a nylon strip The handle is protected by an easily removable nylon netting You should carefully inspect your Traulsen unit for damage during delivery If damage is detected you should save all the crating materials and make note on the carrier s Bill Of Lading describing this A freight claim should be filed immediately If damage is sub sequently noted during or immediately after installa tion contact the respective carrier and file a freight claim Under no condition may a damaged unit be re turned to Traulsen amp Co without first obtaining writ ten permission return authorization INSTALLATION LOCATION Select a proper location for your Traulsen unit away from extreme heat or cold Allow enough clearance between the unit and the side wall so that the door s may open a minimum of 90 lll b PACKAGING All Traulsen units are shipped from the factory bolted to a sturdy wooden pallet and packaged in a durable cardboard container The carton is attached to the wooden skid with the use of large staples These should first be removed to avoid s
12. F to 38 F 1 C to 3 C normal operating tempera ture NOTE All product will be frozen in this mode Freezing times will vary depending upon the product All product must be removed after cycle is complete The chiller will not hold product in frozen state CONSTANT CHILL MODE This mode is similar to Blast Chill except that the food probes do not control the cycle It is a time controlled operation reverting to maintenance mode at the end of the timeframe set Food probes can be used to monitor product tempera ture System will automatically defrost every three 3 hours To perform a Constant Chill Operation press the NEW BATCH then the CONSTANT CHILL button The display will change to a digital clock reading of 1 30 with the hour flashing Use the up amp down arrow buttons to change the hours up or down and then push ENTER Now the minutes will be flashing Set the min utes desired with the arrow buttons and then press ENTER Now press the START button to run the batch When the amount of time set in the display is reached the unit will sound the alarm and return to maintenance mode Note Pressing TIMER button during the batch will display the time remaining in the current cycle Vil OPERATING THE BLAST CHILL CONTROL cont d VII b CONTINUOUS BATCHING FOR BLAST CHILL AND FLASH CHILL MODES CANNOT BE USED WITH SOFT CHILL This allows you to start a batch using probe 1 then start a second batch using pro
13. Failed Probe Alarm Date amp Time Employee Number Batch Number CHILL CYCLE BATCH OVER 6 HOURS Alarm occurs when a programmed batch runs for more than 6 hours The chill cycle will continue to run until complete or cancelled 6 Hour Batch Warning Notification Alarm Date amp Time REFRIGERATION FAILURE Alarm occurs when interior temperature remains over 100 F 37 8 C for more than 20 minutes CAUTION The blast chill unit will shut down and requires power OFF and then back ON to reset normal operation reset button will not work Unit Number With Refrigeration Failure Refrigeration Failure Over Temperature Warning Alarm Date amp Time POWER LOSS NOTIFICATION Alarm occurs as a result of a power loss immediately after power is restored Power Loss Warning NOTES Days Hours Minutes Power Loss Date amp Time Power Is Restored Date amp Time 19 IX TROUBLE SHOOTING GUIDE SYMPTOM PROBABLE CAUSE SOLUTION 1 Condensing unit fails to start when programming a new a Check power supply to condensing unit batch 2 Batch requires too much time to chill product down to 40 F Chill Cycles Batch Over 6 Hours will ALARM and a printout will note the chill cycle has exceeded maximum safe time 3 Food Probe Failure ALARM will occur during a chill cycle batch with printout noting the Food Probe Failure Warning Refrigeration Failure ALARM with a printout noting the warning will oc
14. OUT AUTOMATICALLY AT THE END OF A COMPLETED BATCH Traulsen Digstraul 11 Version 1 01 Employee Number 01 Bateh Number 0027 Number 1 Batch Mode Blast Chill cam Time 02 06 1999 01 20 PM 140 T a1 0 2 3 4 Time from 140F ta 1 Hours 3 Minutes Time from FOF to end 0 Hours 27 Minutes Prabe 1 39 Probe 2 41 Probe 3 40 Total Batch 1 Hour 35 Minutes stop Time 02 05 1999 02 50 PM m Program Chip Revision Operator Number Automatic New Batch Number Unit 1 or 2 Batch Mode Blast Chill Soft Chill Flash Chill Graph of Batch Probe Data Key Temperature vs Time Identification 140 F 70 F end 41 F Time Required To Chill Product From 140 F to 70 F Time Required To Chill Product From 70 F to 41 F End of Batch Food Probe Temperature The Warmest Probe Must Reach The End of Batch Temperature 41 F To Complete The Chill Cycle Total Time To Complete The Chill Cycle From Start Temperature above 141 F Down To End Temperature 41 F End of Constant Chill Cycle Date amp Time batch is complete System Returns To Normal Refrigeration 35 F to 38 F maint enance mode 17 UNDERSTANDING PRINTOUTS cont d VIII d THE 72 HOUR DATA LOG Constant Chill Soft Chill Maintenance Refrigeration Mode Defrost Cycle Blast Chill Alarm Mode Flash Chill PRINTS THE TEMPERATURE IN 5 MINUTE INCREMENTS S
15. TARTING WHEN CURRENT DATA WORKING BACK Urat Urat 1 Ar F1 33 36 1 F1 2o 3 af Ad P 31 42 2B 36 Jo 43 fo 160 132 41 90 44 18 28 Air DE OU 19 BB 6 26 37 12 01 1B8BB 06 26 AM F2 F3 E1 39 38 37 37 32 75 78 30 43 39 18 39 AB 26 35 36 29 38 54 163 171 46 133 136 31 81 93 18 44 99 0 29 27 12 E1 318 F3 ET 38 1 15 do aD 46 Notes The Time amp Date From Power OFF To Power ON Failed Or Un Plugged Food Probe Chill Cycle Evaporator Coil Maintenance Evaporator Coil 1 2 amp 3 Food Probe Air Probe UNDERSTANDING PRINTOUTS cont d Vill e FOOD PROBE FAILURE WARNINGS WARNING PROBE FAILURE Food Probe 3 Unit Number 1 Alarm Time 12 22 1998 11 15 Employee Number 01 Batch Number WARNING THIS UNIT HAS BEEN RUNNING FOR 6 HOURS ALL BATCHES TERMINATED Unit Number 1 Alarm Time 02 12 1999 12 57 Lint Murnber 1 REFRIGERATION FAILURE OVER TEMPERATURE CALL SERVICE Alarm Time 02 12 1999 08 42 PM WARNING THIS UNIT HAS LOSS POWER FOR Days 5 d Minutes 15 POWER LOSS AT 03 02 1999 03 15 T POWER UP AT 03 07 1999 07 30 FOOD PROBE FAILURE WARNING Alarm occurs only during a programmed batch Failed Food Probe Unit Number Location of
16. Traulsen amp Inc Quality Refrigeration OWNER S MANUAL Instructions for the installation operation and maintenance of all Blast Chill Models Undercounter Model RBC50 Reach In Model RBC100 Roll In Models RBC200 amp RBC400 Roll Thru Models RBC200RT amp RBC400RT This Traulsen unit is built to our highest quality standards We build our refrigerators freezers and heated cabinets this way as a matter of pride This philosophy has made Traulsen the leader in commercial refrig eration since 1938 We thank you for your choice and confidence in Traulsen equipment and we know you will receive many years of utility from this equipment All Traulsen units are placed on a permanent record file with the service department In the event of any future questions you may have please refer to the model and serial number found on the name tag affixed to the unit Should you need service however call us on our toll free number 800 825 8220 between 7 30 am and 4 30 pm CST Monday thru Friday It is our pleasure to help and assist you in every possible way INSTALLER COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION INITIAL START DATE SERIAL NO MODEL TYPE COMPANY INDIVIDUAL NAME INSTALLER RBC DOC REV 12 02 P N 375 60180 00 The Serial Tag Il Receipt Inspection IIl Installation a Location b Packaging c Wiring Diagram d Installing Legs or Casters e Cord amp Plug f Electrical Requiremen
17. ar on the screen use the UP DOWN arrows to select the desired num ber of Printed Batch Data copies STEP 14 Press ENTER This completes the control panel configuration process The unit is now ready for operation VII OPERATING THE CONTROL cont d Vil k PROBE TEMPERATURE amp ALARM WARNINGS The food probes sense temperatures in the last 1 of the probe nearest the tip There are three food probe warnings that can occur during a programmed batch The warnings will flash the red ALARM light the au dible alarm will sound and a printout noting a probe failure has occurred during completion of a batch Should a probe failure occur during a programmed batch the blast chiller unit will automatically switch to the remaining probes for that batch If only one probe was programmed for the batch and fails the blast chiller will automatically switch from the pro grammed batch to constant chill for a 1 hour and 30 minute timed chill cycle The three 3 warning condi tions are a Over Temperature exposing the food probe to prod uct that is 212 F 100 C An over temperature alarm will occur if food temperature is above 212 F 100 C at loading Pressing the PRINT button will print all food probe temperatures a defective or unplugged food probe will print 500 F 260 C b Under Temperature exposure to product with a tem perature below 5 F 21 C Pressing the PRINT but ton will print all food probe temper
18. atures a defective or unplugged food probe will print 99 F 73 C c Food Probe Open Circuit should the food probe fail or become unplugged creating an open circuit it will sound the alarm Pressing the PRINT button will print all food probe temperatures a defective or shorted food probe will print 99 F 73 C VIII UNDERSTANDING PRINTOUTS Vill a CURRENT DATA PRINTOUT Traulsan Digastraul Version 1 01 UNDERSTANDING PRINTOUTS Vill b CONSTANT CHILL CYCLE BATCH DATA THE BATCH DATA WILL PRINT OUT AUTOMATICALLY AT THE END OF A COMPLETED BATCH Traulsen m Digitraul LM Version 1 01 Operator Employee liie Number 1 Automatic New Batch Number Batch Number 0026 Unit 1 or 2 Unit Number 1 Batch Mode Batch Mode Constant Chill Const Chill Start of Batch Start Tire Date amp Time orci ong End of Food Batch 113 Probe Temperat Probe 1 15 ures Probe 2 13 Probe 3 24 Total Total Time Time eU ida or e Constant 0 Hours Chill Cycle 50 Minutes bop line End of Constant 1 999 Chill Cycle 12 05 Date amp Time CY PRESS THE PRINT BUTTON TO PRINT THE CURRENT DATA Cunent Time Current Date amp Time Temp du Current Prabe 1 130 Interior Air Probe 122 Temperature Probe 3 129 Current Food Probe Temperatures 316 VIII c BLAST CHILL CYCLE BATCH DATA UNDERSTANDING PRINTOUTS cont d THE BATCH DATA WILL PRINT
19. be 2 and later still another batch using probe 3 When a batch is com plete the batch can be cleared and another batch can be started causing the unit to run continuously in Blast Chill mode While operating in this mode the unit will defrost automatically every 3 hours The con trol is shipped from the factory configured with this feature OFF To activate this see section VII CAUTION Use of this process can extend the product chill times VII c PROBE TEMPERATURE To check a temperature of a probe during operation press that probe number 1 2 or 3 button and release The current probe temperature will come up in the dis play for 30 seconds VII d LOCK FUNCTION Pressing the lock button will lock out all functions except for the temperature probes All batches in pro cess will complete Vil e UNLOCK FUNCTION Press the hidden button behind the T on the Traulsen logo to unlock the lock function VII f DEFROST CYCLE A AUTOMATIC DEFROST will occur every three 3 hours between batches The control will default to defrost at the start of a programmed batch if the unit is within one 1 hour of the scheduled three hour 3 defrost cycle The blower fans are off dur ing the defrost cycle allowing the product to be loaded and a new batch programmed during the defrost The programmed chill cycle will start au tomatically after the completion of the defrost cycle Product is held at safe te
20. ch Review new batch procedures on page 13 b Press the food probe button if the display reads press PRINT If a 99 F probe temperature is displayed then there is an open circuit Check the probe plug connection c Press the food probe button if the display reads press PRINT If a 500 F probe temperature is displayed then there is an open circuit Check the probe plug connection d Food probe was placed in excessively hot product Product temperatures exceeding 210 F can result in the probe reporting false temperatures Cool food probe and test again f Food probe fails and will then operate correctly at a later time Program a Blast Chill batch using the suspect probe Wiggle the food probe wire If a second Food Probe Failure occurs the food probe is defective Replace with new food probe g Damaged or defective food probe Replace with new food probe Refrigeration Failure CORRECTION Remove power from the unit Unplug and then replug the unit or reset the circuit breaker OFF and back ON The Blast Chiller will reset and turn ON Power Loss Failure will printout when reset a Batch programming was incomplete or incorrect and chill cycle did not start Try program ming batch again b Too much product loaded Adjust the load to not exceed capacity of the unit c Dirty condenser coil Clean condenser as per instructions on page 6 d Refrigeration system failure unit will not cool after having been
21. cratching the unit when lifting off the crate To remove the wooden pallet first if at all possible we suggest that the cabinet remain bolted to the pallet during all transportation to the point of final installa tion The bolts can then be removed with a 3 4 socket wrench Avoid laying the unit on its front side or back for removal of the pallet NOTE Traulsen does not recommend laying the unit down on its front side or back However if you must please be certain to allow the unit to remain in an up right position afterwards for 24 hours before plugging it in so that the compressor oils and refrigerant may settle Ill c WIRING DIAGRAM Refer to the wiring diagram for any service work per formed on the unit These are located on pages 21 thru 24 of this manual Should you require a wiring diagram for a non standard configuration unit please contact Traulsen Service at 800 825 8220 and pro vide the model and serial number of the unit involved INSTALLATION continued Ill d INSTALLING LEGS OR CASTERS 6 high stainless steel legs are supplied standard for models RBC50 and RBC100 Casters in lieu of legs are available as an optional accessory for the same models These are shipped from the factory packed inside a cardboard box which is strapped to one of the shelves two boxes for model RBC50 which re quires either eight legs or casters Remove the nylon strap and open the box es it should contain either
22. cur when the interior temperature exceeds 100 F for more than 20 minutes Blast Chill refrigeration system will shut down as a safety default The compressors and blower fans are shut off and the control key pad is locked out Power Loss Notification Printout notes the time power was lost and the time in which it was restored 6 Cannot program a new batch 7 Printer not printing 8 No display on control 9 Condensation on exterior surface b Batch was not programmed properly was START pressed after programming batch If YES the display should return to TIME and TEMPERATURE c System problem Call for service a Is the door closed properly If not close door completely b Too much product loaded Adjust the load to not exceed capacity of the unit c Product depth in pan exceeds 2 1 2 Reduce pan load per guidelines on page 7 d Has pan been covered with a lid plastic wrap or foil and is this not in direct contact with the product Cover product correctly as per guidelines on page 7 e Perhaps the product loaded is of a high density Allow additional chilling time f Dirty condenser coil Clean condenser as per instructions on page 6 g Evaporator coil iced Allow to defrost press DEFROST to initiate a manual defrost a Food Probe Failure printer will notify the operator that it is converting to Constant Chill mode Food probe s may not have been assigned while programming the chill cycle bat
23. d Compressor Oil 2 On Site Training Condensate Evaporator 4 Condensate Removal 4 P Condensing Unit 6 Pallet Shipping Control Box 5 Pans Food Control Electronic 5 Plug Drain Control Harness RBC400 5 Printer Cord amp Plug 3 Printout Cut Out Settings remote models 4 Probes Probe Harness RBC400 D Damage Freight 2 R Data Download T Remote Condensing Units Defrost Automatic 13 Return Authorization Defrost Manual 13 Dip Switch Setting The 5 S Drain Port 4 Sealant Solenoid liquid line E Spindle E I Floor Sink 4 TXV Foil Freight Claim 2 U Unlock Feature G Grommet 5 V Video Blast Chilling H Harness Probe RBC400 5 W Warranty IA 26 Wiring Diagram RBC50 Wiring Diagram RBC100 Wiring Diagram RBC200 200RT Wiring Diagram RBC400 400RT X I lt IN 12 amp N 16 17 9 11 13 16 5 13 6 25 21 22 24 HOURS OF OPERATION Monday thru Friday 7 30 am 4 30 pm CST EXTENDED WARRANTY SERVICE HOURS Monday thru Friday 4 30 pm 6 00 pm CST Traulsen amp Co Inc 4401 Blue Mound Road Fort Worth TX 76106 Phone 800 825 8220 Fax Svce 817 740 6757 Website www traulsen com Quality Refrigeration
24. e holding range preset at the factory of 34 F to 38 F 1 1 C to 3 3 C and has an adjustable range of 30 F to 41 F 1 C to 5 C BLAST CHILL MODE Input temperatures from 140 F to 180 F 60 C to 82 C Range of completion of Blast Chill cycle is adjustable between 35 F to 41 F 2 C to 5 C Blast chill mode should be used for high density food such as meat vegetables and starches SOFT CHILL MODE Designed for light loads or low density products Product is always setup using probes As food temperature reaches 70 F 21 C the fan speed is reduced This will allow respiration which will increase pull down times to control Blast Chilling effects When air temperature reaches 34 F 1 C the compressor cycles off and back on at 38 F 3 C When food temperature reaches settings of 35 F to 41 F 2 C to 5 C the cycle is complete 034 a 2j 12 TIME OF DAY ADJUST PROGRAM SETTINGS UP OR DOWN INTERIOR TEMPERATURE CLEARS BATCH DATA DISPLAYS REMAINING TIME IN CONSTANT _ CHILL BATCH MANUAL DEFROST PRINT CURRENT mun Berne TIME amp TEMP SERIAL FLASH CHILL MODE Product is always setup with probe probes This mode reduces product tempera ture to 0 F 18 C and is adjustable between 0 to 5 F 18 C to 15 C When the alarm sounds product is ready to be removed Cabinet automatically returns to 34
25. foil for hot foods to minimize mois ture loss from product during the blast chilling pro VI BLAST CHILL OPERATION VI b COVERING FOODS cont d cess NOTE The plastic wrap or foil should be placed directly onto the food surface DO NOT place a lid over the pan or stretch the plastic wrap tightly across the rim of the pan This will create an insulating layer of air above the food surface which will slow the cool ing of the center of the food while the outside edges are cooling rapidly due to being in contact with the pan surfaces see figure 13 RECOMMENDED NOT RECOMMENDED Solid Lid Over Pan Plastic Wrap In Contact With Food y Plastic Wrap Stretched Across Food Fig 13 VI GROUPING FOODS TO FORM BATCHES In order to achieve the best utilization of the Blast Chiller Unit it is possible to group foods with similar cooling properties to form Batches This will allow one of the food probes to be inserted into one pan of food product within the batch and represent the cooling rate of the entire batch Based on our testing we have found that foods with higher levels of water content will cool much faster than foods that have lower water content If more than three 3 types of foods are to be blast chilled at the same time it will be necessary to form one or more batches to make best utilization of the three 3 probes available Below is a list of guidelines to follow when forming batches
26. four 4 legs or four 4 casters and sixteen 16 bolts WARNING THE CABINET MUST BE BLOCKED AND STABLE BEFORE INSTALLING LEGS OR CASTERS To install the legs or casters first raise and block the unit a minimum of 7 from the floor For installing legs thread the legs into the threaded holes on the bottom of the cabinet see figure 1 Be certain that all legs are tightly secured legs and casters should be tightened to 300 inch pounds max When the unit is set in its final position it is important for proper op eration that the unit be level The legs are adjustable for this purpose turn the bottom of the leg counter clockwise to raise it clockwise to lower it Level the unit from front to back as well as side to side in this manner using a level placed in the bottom of the cabi net LSE Fig 1 Please note that Traulsen units are not designed to be moved while on legs If the unit requires moving a pallet jack or forklift should be used to prevent dam age For installing casters the casters are plate type and require the use of four 4 bolts each to se cure them firmly to the cabinet bottom at each corner see figure 2 The caster bolts are tightened using a 1 2 socket wrench Holes B j Fig 2 INSTALLATION continued CORD amp PLUG All Traulsen Blast Chill models except model RBC100 which is supplied with a cord set but no plug are sup plied w
27. herwise refer below for other possible causes a Check door alignment and gasket for proper seal b On Roll In Roll Thru models check bottom door sweep for proper adjustment c Electric door heater malfunction Call for service 20 X WIRING DIAGRAM RBC50 VALVE VALVE TIT DEFROST HE 4 WTE m F TERMINAL CONDENSING UNIT 1 2 HP CONDENSING ZEFF 5504 NEMA 515P ILI MILLION HEATERS SWITCH CONDENSATE HEATERS 115 500 5 15 P Ae REW 21 X WIRING DIAGRAM RBC100 TACAT TERMINAL DEFROST BLACK TERMAL CAPACITOR BLACK 1 TE ROE 1T imp ELLE Ls BLACK TERMINAL BLOCK TO 220 VOLT CONTROLLER SUPPLY 115 VOLT 22 179 6401345 00 REV B X WIRING DIAGRAM RBC200 amp RBC200RT inc SOLENOID VALVE 4 HP LEEND LINE MULLION HEATER Ad HP CONDENSING UNIT BLACK BLACK BLACK BLACK BLA X TERMINAL HOCK NOTE WIRE COLOCAS TO CAPACITOR BESOWN NEMA 118 3 O X500 AEV B 98 X WIRING DIAGRAM RBC400 amp RBC400RT DEFROST HEATERS TERMINAL BLOCK
28. hould be consulted when plumb ing to drain port lll i REMOTE CONDENSING UNIT REQUIREMENTS This section applies only to models RBC200 RBC200RT RBC400 and RBC400RT A remote con densing unit operating on R 404A refrigerant is re quired for Blast Chill operation on these models two for RBC400 and RBC400RT The remote condensing unit s should be capable of providing 18 700 BTU hr 10 F suction and 90 F ambient at the evaporator coils of the Blast Chill section 4 HP air cooled and 3 HP water cooled remote con densing units are available from Traulsen as an op tional accessory but please note that these are rated for use only within a 25 foot radius of the cabinet In creased capacity of the remote condensing unit and line sizing will depend on the length and layout of the connecting piping from the remote condensing unit to the Blast Chill unit Proper line sizing should be defined by a qualified refrigeration engineer or techni cian j REMOTE UNIT CUT OUT SETTINGS This section applies only to models RBC200 RBC200RT RBC400 and RBC400RT The low pressure cut out of the remote condensing unit should be ad justed to obtain an evaporator coil temperature NO LOWER THAN 15 F If the length of the connecting piping is 40 feet or less the condensing unit low pres sure cut out settings will be approximately 15 2 PSIG cut out and 25 3 PSIG cut in k SEALING ROLL IN ROLL THRU UNITS This section ap
29. ing to keep the finned condenser clean of lint and dust accumula tion Keeping the condenser clean allows the cabinet to operate more efficiently and use less energy To clean the self contained condenser first discon nect electrical power to the cabinet and lift up the front louver assembly To lift this remove the two thumb screws located on both sides at the bottom of the lou ver assembly Once the screws are removed the panel can be pivoted upwards allowing full access to the front facing condenser for model RBC50 remove the four Phillips head screws from the front louver panel and lift off Vacuum or brush any dirt lint or dust from the finned condenser coil the compressor and other cooling system parts If significant dirt is clog ging the condenser fins use compressed air to blow this clear Lower louver assembly and replace thumb screws to hold it place For care of the remote con densing unit s used for models RBC200 RBC200RT RBC400 and RBC4OORT consult the manufacturer s product literature IV b CLEANING THE EXTERIOR Exterior stainless steel should be cleaned with warm water mild soap and a soft cloth Apply with a damp ened cloth and wipe in the direction of the metal grain Avoid the use of strong detergents and gritty abra sive cleaners as they may tend to mar and scratch the surface Do NOT use cleansers containing chlorine this may promote corrosion of the stainless steel Care should also be ta
30. ith a cord amp plug attached It is shipped coiled at the top of the cabinet secured a nylon strip For your safety and protection all units supplied with a cord and plug include a special three prong ground ing plug on the service cord Select only a certified electrical outlet with grounding plug for power source NOTE Do not under any circumstances cut or remove the round grounding prong from the plug or use an extension cord Ill f ELECTRICAL REQUIREMENTS Model RBC50 is normally provided with two 2 ground ing type cords with plugs NEMA 5 15P Two 2 sepa rate 115 60 1 volt 20 amp grounded circuits with re ceptacle must be provided by a certified electrician to assure proper operation of the equipment Model RBC100 is normally provided with a grounding type cord without a plug A 220 60 1 volt 4 wire 20 amp grounded circuit with receptacle should be pro vided by a certified electrician to assure that the com puterized control is not adversely affected by the op eration of other equipment Models RBC200 and RBC200RT are normally provided with a grounded cordset NEMA 5 20P A separate 115 60 1 volt 20 amp grounded circuit should be pro vided by a certified electrician to assure that the com puterized control is not adversely affected by the op eration of other equipment Models RBC400 and RBC400RT are normally provided with two 2 grounded cordsets NEMA 5 20P Two 2 separate 115 60 1 volt 20 am
31. k product Model RBC100 has a maximum recommended capac ity of 100 Ibs of food This would be approximately ten 10 12 x 20 x 2 1 2 pans with 2 thick product Models RBC200 and RBC200RT have a maximum rec ommended capacity of 200 Ibs of food This would be approximately twenty 20 12 x 20 x 2 1 2 pans one cart with 2 thick product Models RBC400 and RBC400RT have a maximum rec ommended capacity of 400 Ibs of food This would be approximately forty 40 12 x 20 x 2 1 2 pans two carts with 2 thick product All Blast Chiller units will provide more uniform cool ing of the food if they are setup close to their capacity of food with each blast chill cycle This is due to the fact that the heat being removed from the food tends to moderate the temperature of the air being circulated Lightly loaded blast chill cycles tend to run with colder air temperatures which can cause the food to freeze near the outside surfaces of the pans The soft chill cycle should be used if the chiller is loaded less than 50 of capacity e PAN PLACEMENT IN THE UNIT All pans of food with a batch should be grouped to gether in the same area of the unit i e Top Middle or VI e PAN PLACEMENT IN THE UNIT cont d Bottom This will facilitate easier removal from the unit if more than one batch is being blast chilled at the same time but have different completion times In the RBC50 model air flow
32. ken to avoid splashing the unit with water containing chlorinated cleansers when mopping the floor around the unit For stubborn odor spills use baking soda and water mixed to a 1 TBSP baking soda to 1 pint water ratio WARNING DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING ANY PARTS OF THE UNIT IV c CLEANING THE INTERIOR For cleaning stainless steel interiors the use of bak ing soda as described in section IV b is recom mended Use on breaker strips as well as door gas kets All interior fittings are removable without tools to facilitate cleaning A defrost cycle is the ideal time for performing interior cleaning IV d INSTALLING PRINTER PAPER Remove the two 2 thumb screws on either side of the printer cover Pull the printer cover out and up to expose the printer Cut a clean edge on the end of a roll of printer paper Install the printer paper in through IV d INSTALLING PRINTER PAPER cont d the paper opening with the spindle in the paper roll Position the paper so it is fed out from the bottom of the roll Feed the paper into the bottom of the printer enough to start the edge of the paper and press the print button on the key pad this will draw the paper up through the printer and feed the paper out through the front of the printer Feed the printer paper through the slot in the printer cover and position the printer cover in place Secure the printer cover with the original screws see figure
33. lable for assignments of 1 2 or 3 separate batches of food They may be assigned in a variety of combinations Please review some of the various combinations shown in figures 21 22 23 amp 24 Figure 21 Batch 1 3 probes assigned amp placed in pans at top middle amp bottom of batch REAR OF INTERIOR Batch 1 Figure 22 Batch 1 2 probes 1 amp 2 assigned amp placed in pans at top amp bottom of batch Batch 2 1 probe 3 assigned amp placed in the middle of batch REAR INTERIOR Figure 23 Batch 1 1 probe 1 assigned amp placed in pans at middle of batch Batch 2 2 probes 2 amp 3 as signed amp placed in the top amp bottom of batch x REAR OF INTERIOR Figure 24 Batch 1 1 probe 1 assigned amp placed in pans at middle of batch Batch 2 amp 3 2 probes 1 amp 3 assigned amp placed in the top of each batch S SN AS x ee A0 VI BLAST CHILL OPERATION cont d VI i EXAMPLE BATCHES FOR ROLL IN MODELS Three food probes are available for assignments of 1 2 or 3 separate batches of food They may be assigned in a variety of combinations Please review some of the various combinations shown in figures 25 26 27 amp 28 Figure 25 Batch 1 3 probes assigned amp placed in pans at top middle amp bottom of batch REAR OF INTERIOR DOOR 177 Batch T 1 fee c y uu rerum a m m eu c
34. ller Unit is preset and tested at the factory to be fully functional using default settings programmed into the unit Therefore it is advised that the following procedures should be performed by an experienced blast chill op erator or an approved blast chill technician STEP 1 Start configuration by pressing the T on the Traulsen logo see figure 34 The display will show U1A which is the maintenance air temperature 34 38 F is typical during operation Press the T again now U1E1 is displayed This displays the current main tenance evaporator coil temperature Press again no tice U1E2 is displayed This displays current chill evaporator coil temperature Press again and notice the F for Fahrenheit begins to flash next to the dis play screen You have now accessed the first set func tion Using the UP DOWN arrows you can change the settings for Fahrenheit to Celsius F to C see figure 35 logo to start Ian Igallie configuration and unlock 034 he 1 IL ren 4 PR FE 13 mi ENT 4 om Lr d E 1 _ Ce PEHI os Fig 34 STEP 2 Press ENTER STEP 3 The display shows the temperature flashing This is the cut out air temperature of the maintenance mode Using the UP DOWN arrows adjust setting from 30 F to 34 F 1 C to 1 C Default setting is
35. mperatures in the blast chiller during defrost MANUAL DEFROST Pressing the DEFROST button in any mode will initiate the defrost cycle and cancel any batch in progress VII g PRINTOUT DATA To print data at any time press PRINT Output will in clude Date amp Time Software Version Interior Air Tem perature and the Three Probe Temperatures Also in cluded in the blast soft and flash modes is a printout of a graph with batch data NOTE At the end of a batch all of the above data is printed out System will store the previous 72 hours of temperature data printed out in 5 minute increments Employee Number New Batch Enter 19 VII g PRINTOUT DATA contined Note Up to three copies of the Batch Data can be printed automatically See section VII to adjust the number of batch copies required h RESETTING DATE AND TIME Press Time of Day button Notice MM DD YY in the display with the MM flashing adjust the month us ing the up down arrows To advance to next setting press enter and adjust using the up down arrows Repeat process for the day year hours minutes and am pm selections Vil i PROGRAMMING A NEW BATCH STEP 1 To operate the unit in Blast Chill mode press the button labeled NEW BATCH Notice that the first two 2 digits start to flash in the display see figure 29 These two digits can represent an employee s number to identify the person run
36. ning the batch To change the numbers in the display use the UP and DOWN arrows to set specific numbers When the num ber is set press ENTER to proceed to the next step Fig 29 STEP 2 The next four 4 digits in the display are now flashing see figure 30 These numbers will repre sent a batch identification number To proceed on to the next batch in sequence press ENTER The dis play will automatically display the next number set in sequence Proceed to the next step NOTE If you do not want to accept the next batch number assigned you may set in the display any four 4 digit number desired using the UP and DOWN ar rows After a preferred batch number has been set press ENTER to lock in that specific number and pro ceed to the next step Vil OPERATING THE BLAST CHILL CONTROL cont d Enter Fig 30 STEP 3 Notice that the word BLAST is flashing di rectly above the SOFT FLASH button If you wish to blast chill product press ENTER Ifa soft chill is pre ferred press the SOFT FLASH button once and then press ENTER flash chill is required press the SOFT FLASH button twice and then press ENTER NOTE Whichever chill cycle mode is selected there Will be a light illuminated stating the mode that has been chosen This will be the mode in which the unit will run see figure 31 Enter Blast Fig 31 STEP 4 There are now three probe lights flashing di rectly above the numerical butt
37. ons of unit 1 To se lect the probes in which you intend to use for the batch individually push the color coordinated buttons that match the color of the individual probes placed into the food product The lights will stop flashing and re main on continuously for the probes selected If you Batch Number are only using one or two of the three probes the probe s not selected will automatically drop out on startup Now that the probes have been selected press ENTER see figure 32 Enter Start Food Probe UL Lights o D OG 2 2D 1 leq Se men ME F perum 1 7 Len Fig 32 STEP 5 The Blast Chiller unit is now ready to run Press the START button now NOTE To stop the chill cycle press the RESET button This will clear all of the pro grammed settings and return the unit to maintenance mode see figure 33 Reset 2 EST b LES L Ei FL ur cf Tt Fig 33 STEP 6 After completion of the chill cycle the assigned food probe light on central panel will flash and the batch data will automatically print NOTE To clear end of batch data food probe lights are flashing press the RESET button food probe lights are off Vil OPERATING THE BLAST CHILL CONTROL cont d Vil j CONTROL PANEL CONFIGURATION INTRODUCTION The Traulsen Blast Chi
38. p grounded circuits should be provided by a certified electrician to assure that the computerized control is not adversely affected by the operation of other equipment 9 PROPER CLEARANCES Model RBC50 Make certain that there are no obstruc tions in front of the louver panels on the left and right front sides of the unit This will allow for sufficient air flow to the refrigeration system and maintenance ac cess Model RBC100 A minimum of 4 clearance on right side 6 on the left side and 6 clearance in the rear see figure 3 This will allow for sufficient air flow to the refrigeration system and maintenance access Models RBC200 RBC200RT RBC400 amp RBC4OORT Insure an overhead clearance of 12 and a rear clear ance of 4 figure 4 This will allow for sufficient air flow to the refrigeration system and maintenance access Air Intake eee re Li 4 Clearance In Rear SS eee Doi M 07 Fig 4 6 Clearance In Rear 12 Clearance On lt re SN c c REN A 4 Clearance Right Side For Drain Tube INSTALLATION continued lll h CONDENSATE REMOVAL All Traulsen Blast Chill models except model RBC50 require the use of a floor drain or floor mounted elec tric condensate evaporator Model RBC100 requires a floor drain for condensate removal or the use of a condensate evaporative pan kit
39. p n 329 60018 00 The drain port is located at the rear of the unit see figure 5 Front Of Unit Evaporative Pan Kit Front Of Unit Floor Drain Models RBC200 and RBC200RT require a floor drain for condensate removal or the use of a condensate evaporative pan kit p n 329 60018 00 Two drain ports are provided located at the right side and rear of the unit Plug the unused drain port with the male pipe thread plug supplied see figure 6 S Front Of Unit Pipe Thread Evaporative Plug Pan Kit Fig 6 Models RBC400 and RBC4OORT require a floor drain for condensate removal or the use of a two 2 con densate evaporative pan kits p n 329 60018 00 Two drain ports are provided located at the right side and rear of the unit Plug the unused drain port with the CONDENSATE REMOVAL cont d plug supplied see figure 7 For Unit 1 of either 400 Ib capac ity model location of the evapora tive pan kit is required at the side drain port location Front Of Unit Unit 1 Evaporative Pan Kit for RBC 400 amp RBC400RT REQUIRED E Unit 2 Evaporative Pan Kit for RBC400 amp RBC400RT gt For unit 2 on model RBC400 the second pan kit can be placed ei ther at the side or rear drain ports For model RBC400RT this second pan kit must be placed at the side drain port Unit 2 Evapora tive Pan Kit for RBC400 Fig 7 NOTE Local code s
40. plies only to models RBC200 RBC200RT RBC400 and 400 Roll In and Roll Thru cabinets set on the floor require the floor area to be flat and level In addition after the cabinet is set in place sealant should be used around the perimeter of the base to comply with National Sanitation Founda tion requirements After sealing the unit the enclosed ramp should then be installed 4 Ill INSTALLATION continued Ill INSTALLING RBC50 CONTROL PANEL Model RBC50 is shipped with the control panel de tached and laid flat taped to the cabinet top see fig ure 8 This must be installed before use To install Remove the packing material and tape holding the control to the top Remove and retain the six 6 Phillips head screws attaching the control cover to the frame Also remove and retain the 14 20x1 2 screws found in the cabinet top Next position the control frame over the hole in the unit top and attach using 1 4 20x1 2 screws see figure 9 NOTE Ensure that grommet is firmly in place align ing round hole in bottom of control housing with round hole in unit top Inspect paper roll and spindle from rear of control panel before installing panel Reattach the control cover to the frame using the six 6 Phillips head screws previ ously removed THE CABINET Fig 10 USING TWO PIPE CLAMPS PULL THE TWO UNITS TOGETHER AND USING THE SCREWS PROVIDED ALIGN THE BREAKER STRIPS AS A TEMPLATE FOR THE
41. reset Call service for repair a Power was lost to the Blast Chill unit If product was inside the unit see the 72 Hour Data Log to determine if product temperature was compromised NOTE Always press the RESET button twice to clear the old complete batch data from memory before programming a new batch a The LOCK feature may be activated See page 13 to unlock the control b Unit may be in a defrost cycle Batch can be programmed at this time and will Auto Start after the Defrost Cycle is complete c Program chill cycle batch is in process a new batch can be programmed after completion of current batch d A batch may have been only partially programmed Press RESET twice to clear any incomplete batch information a Printer is out of paper Replace printer paper roll as per instructions on page 6 b Printer ribbon is out of ink Replace printer ribbon cartridge c Printer paper may be installed incorrectly allowing the paper to feed behind the printer ribbon Remove the paper from the printer and reinstall the paper as per instructions on page 6 d Paper does not feed or jams behind the paper feed slot in the cover Remove paper and reinstall as per instructions on page 6 a Check power supply and circuit breaker b Confirm unit is correctly plugged into a working power outlet c System problem Call for service Condensation on the exterior surface of the unit is perfectly normal during periods of high humidity ot
42. s through the unit in a horizontal plane from right to left and left to right there fore there is no significant difference if the pans are placed toward the rear of the unit or toward the door In the RBC100 model air flows through the unit in a horizontal plane from right to left therefore there is no significant difference if the pans are placed toward the rear of the unit or toward the door see figure 14 AIR FLOW On the Roll In and Roll Thru models it is recommended that the slower cooling foods within the batch be placed in the area of the cart which will be toward the rear of the Blast Chill interior away from the door This area of the unit receives the incoming air from the blowers andis slightly cooler than the air passing over the pans nearest the doors see figure 15 Slower Cooling Faster Food Cooling Food BATCH 1 CAV AC AAC AC AU AC ACG ROH 2 VI BLAST CHILL OPERATION cont d VI f FOOD PROBE PLACEMENT The food probes should be placed into the food prod uct so that the tip of the probe is near the core abso lute center of the food in the pan The food probe senses temperature in the last 1 of metal tip The core area will be the slowest to cool therefore is used to monitor the completion of the blast chill cycle see figure 16 Sensing area of probe should be inserted as close to center of food product as
43. t acts of God terrorism attempted repairs improper installation by unauthorized persons and will not apply to food loss TRAULSEN S standard warranty does not apply to Export Sales Rather for a period of one 1 year from date of original installation not to exceed Fifteen 15 months from date of shipment from factory TRAULSEN will replace F O B factory any defective parts normally subject to warranty will not cover the cost of packing freight or labor such costs being the sole responsibility of the dealer THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EITHER EXPRESSED OR IMPLIED AND CONSTITUTES TRAULSEN S FULL OBLIGATION AND LIABILITY WARRANTIES NOT AVAILABLE ON REMOTE MODELS 25 PARTS LIST PART DESCRIPTION Condensate Evaporator Pan Kit Interconnect Harness for RBC400 RBC400RT Ribbon Cable Red Food Probe Blue Food Probe Green Food Probe Shelf To Fit Blast Chill Racks Keyboard Printer Board RBC200 Keyboard Printer Board RBC100 Racks Roll In Roll In Roll Thru models Printer Ribbon INDEX PART 329 60018 00 333 60082 00 333 60083 00 333 60086 01 333 60086 02 333 60086 03 340 05337 03 950 60118 00 950 60119 00 OTR TRA 13 SER 00001 00 A L Ambient Temperature 4 Legs Lock Function B Louver Panel BTU Requirements 4 M Maintenance Mode Casters 2 Cleaning The Condenser 6 N Cleaning The Exterior 6 NEMA Plug Configuration Cleaning The Interior 6 Clearances
44. ts g Proper Clearances h Condensate Removal i Remote Unit BTU Requirements j Remote Unit Cut Out Settings k Sealing Roll In Roll Thru Units Installing RBC50 Control Panel m Attaching RBC400 Units Together IV Care amp Maintenance a Cleaning The Condenser b Cleaning The Exterior c Cleaning The Interior d Installing Printer Paper V Other a Service Agency Check amp Start Up b On Site Blast Chill Training c Service Information d Demonstrations e Blast Chill Video f Blast Chill Data Communications Kit VI Blast Chill Operation a Loading Food Into Pans b Covering Foods Page 1 Page 2 Page 2 Page 2 Page 2 Page 2 Page 3 Page 3 Page 3 Page 4 Page 4 Page 4 Page 4 Page 5 Page 5 Page 6 Page 6 Page 6 Page 6 Page 6 Page 6 Page 6 7 Page 7 Page 7 Page 7 Page 7 Page 7 TABLE OF CONTENTS VI Blast Chill Operation cont d c Grouping Foods To Form Batches d Maximum Load Per Batch e Pan Placement In Unit f Food Probe Placement g Example Batches For RBC50 h Example Batches For RBC100 i Example Batches For Roll In Roll Thru Models VII Operating The Blast Chill Control a Operating Modes b Continuous Batching c Probe Temperatures d Lock Function e Unlock Function f Defrost Function g Printout Data h Resetting Date amp Time i Programming A New Batch j Control Panel Configuration k Probe Temperature amp Alarm Warnings VIII Understanding Printouts a Current Data Printout b Constant Chill Cycle
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