Trac 988WL User's Manual
Contents
1. Figure 1 2005 TRAC RITE DOOR INC Page 3 diameter and be constructed of ASTM A 307 steel or greater Door guide to jamb fasteners must be 1 4 in diameter and be constructed of ASTM A 307 steel or greater 3 3 Pre drill jambs to accept door brackets 7 16 diameter holes for 3 8 nuts and bolts in steel jambs proper size pilot hole for 3 8 lag boltin wood jambs Hole locations are shown in Figure 2 Do not pre drill jambs for door guide installation NOTE Door must be hung level to ensure proper tracking DOOR BRACKET HOLE LOCATIONS l ii d s OPENING WIDTH 7 E OPENING WIDTH 11 E 5 5 SIDE WITHOUT SIDE WITH OPERATOR OPERATOR Figure 2 4 DOOR PRE ASSEMBLY NOTE 4 1 Position the door in the opening as shown in Figure 3 Be sure to place the door on protective material to prevent damage to the curtain Y INSIDE OPENING LOOKING OUT NOTE DIRECTION AND POSITION OF BOTTOM ASSEMBLY S Figure 3 Page 4 4 2 OPTIONAL REDUCED DRIVE SYSTEM Install the sprocket on the preferred side of door assembly and secure with 3 3 8 x 1 bolts 4 2 1 Slide the chain hoist assembly on the axle and align the sprockets parallel to each other 4 2 2 Connect the drive chain around both sprockets using the masterlink provided Do not secure the chain hoist assembly to the axle at this time 4 3 Slide th2. Trac Rit Door Inc ROLLING CURTAIN DOOR INSTALLATION MAINTENANCE 8 PARTS MANUAL MODEL 988 8 988WL WARNING Read manual prior to installing door Overhead doors are large heavy objects that move with the help of springs under extreme tension Since moving objects and springs under tension can cause injuries your safety and the safety of others depends on you reading and following the information in this manual Re check your work prior to operating door POTENTIAL HAZARD PREVENTION MOVING DOOR Can Cause Serious Keep people clear of opening while door is moving Get help Injury or Death or use support when lifting new door into place EXTREME SPRING Can Cause Serious Installation repairs and adjustments must be made by a qualified TENSION Injury or Death door mechanic using proper tools methods and instructions Before winding torsion spring make sure door is fully open and curtain is wrapped on barrel CAUTION DO NOT CUT BANDS which hold door in a roll You will be Use proper lifting equipment and correct lifting informed when to cut bands within this manual No procedures to avoid injury guarantee will be given or responsibility accepted by Trac Rite Door if door is not installed as instructed For proper operation follow instructions given 216 Wilburn Road Sun Prairie WI 53590 Phone 800 448 8979 Fax 800 236 8722 Technical Help Line 888 700 TRAC 8722 Web Site www tracrite com E mail tr tracr
3. LOCKED in place 13 1 Before adjusting tension on door loosen all 3 8 16 square head set screws in the tensioner axle saddle and chain hoist if applicable 13 2 To remove tension grasp the end of the axle pipe with a pipe wrench and apply a slight amount of pressure downward and hold Disengage the cam lock by pushing back on the 2005 TRAC RITE DOOR INC Tensioning should always be done on the side of the door that the tension device is installed NOTE spring pin Release tension by moving the pipe wrench backwards see Figure 12 Release the spring pin and the cams will engage to hold tension on the door Repeat as many times as necessary A WARNING Serious injury may occur if the door tension is not fully assumed by the pipe wrench before releasing the tension on the tension device by pushing upward on the spring pin Never force the spring pin The door tension must be released before pushing on the spring pin 13 3 To add tension grasp the end of the axle pipe with pipe wrench and apply pressure downward The cam locks will disengage as pressure is being applied The tensioner will automatically grip the axle and hold the new tension CAM LOCK N ES SET SCREW N N Y PIPE WRENCH CURTAIN ASSEMBLY NOT SHOWN FOR DRAWING CLARITY Figure 12 13 4 Retighten all 3 8 16 square head set screws that were loosened in 13 1 13 5 Repeat step
4. have your bill of RECOMMENDED INSTALLATION CLEARANCES STEEL OPERATOR 9 215 9 21 5 ADD 1 TO A AND B FOR INSULATED DOORS IF CHAIN HOIST IS NOT PURCHASED AXLE CAN BE CUT OFF FOR EXTRA SIDE CLEARANCE lading and packing list to reference when reporting shortages or damage Do not install damaged material without authorization from Trac Rite 2 2 Door Width Verification The door curtain width should measure 5 greater than the framed opening width If the door is equipped with windlocks the curtain width should measure 3 greater than the framed opening 2 3 Framed Opening Verification e Proper size dimensionally e Opening square Plumb e ls the jamb structurally dimensionally adequate Reference paragraph 3 Jamb Preparation for specifics e Clearances Reference Figure 1 3 JAMB PREPARATION 3 1 Are the jambs structurally and or dimensionally adequate to accept door brackets and guides Trac Rite is not responsible for the structural integrity of the jamb itself A WARNING Do not use model 944 and 955 hardware on model 988 doors It is not structurally adequate If door falls serious injury and or damage to door can result 3 2 Trac Rite does not supply fasteners for attaching the door brackets and guides to concrete or concrete masonr jambs Trac Rite does supply fasteners for metal and wood jambs e Door bracket to jamb fasteners must be 3 8 in
5. 13 as needed Page 7 If the door is easy to close but hard to open increase the spring tension If the door is hard to close but easy to open decrease spring tension 14 OPTIONAL FIELD INSTALLED DRAFT STOP OR BRUSH SEAL 14 1 Place the door in the closed position before installing the draft stop Note that with the door down the curtain may bow slightly near the top towards the inside this bowing is normal For the draft stop to be effective it should follow the bow in the door curtain so that it stays in contact across the entire width of the door curtain Starting at one end attach to header every 9 inches with appropriate fasteners Cut to length if necessary 14 2 Place the door in the closed position before installing the brush seal Position brush seal so that it just touches the flat portion of the curtain See Figure 13 Fasten brush seals to jamb every 12 inches with appropriate fasteners _ DOOR JAMB A BRUSH SEAL 15 MAINTENANCE 15 1 INSPECTION Visually inspect the entire door monthly for general cleanliness and ease of operation 15 1 1 Inspectthe guides and curtain for wear and or accidental damage 15 1 2 Inspect all fasteners and anchor bolts for loose damaged or missing parts 15 1 3 If door is equipped with a chain hoist mechanism inspect it for missing parts 15 2 CLEANING No specific cleaning procedures are required for your Trac Rite rolling door Clean as needed following
6. DOOR CURTAIN g Z ES z A de JAMB INTERIOR DOOR GUIDE N a 34 clearance VIEW A A Figure 5 8 PRE TENSIONING amp TOP STOP ASSEMBLY 8 1 Install the track bolts door stops and whiz nuts in each side guide as shown in Figure 7 Do not tighten at this time 8 2 Bend the guide tabs out slightly about 1 4 Standing inside the opening looking out place your hand on top of the door and push away from you rotating the door nest Figure 7 Rotate the door nest two complete revolutions Hanging 2005 TRAC RITE DOOR INC DOOR GUIDE _ gh ea MAINTAIN TO 14 GAP 3 6MM BETWEEN GUIDE amp WEAR GUARD Cc A A LLIN AP NON MASONRY FASTENING HOLES DOOR CURTAIN BLOCK JAMB MASONRY ANCHOR MASONRY CLIP TEK SCREWS oN y N po Figure 6 on to the door bottom assembly carefully cut the steel bands and feed the door curtain into the guides moving the door stops aside to let the bottom bar move past Pull the door bottom assembly down to waist level Care must be taken that the door does not spin around free as this may cause personal injury and or damage to the door DO NOT grab the springs or unbolt the springs while there is tension on the door as this may cause personal injury ROTATION DIRECTION ee a TOWARDS WALL Pe N N a LO N N X gt lt BANDS STRETCH WRAP amp CARDBOARD S
7. TRIPS A DOOR CURTAIN A LL f ne BOLTS ng A o DOOR STOP N WHIZ NUTS Figure 7 N WARNING Immediately install keepers and door stops These devices will prevent the door from rolling up and out of the guides Page 5 8 3 Attach the two keepers to the bottom interior edge of the door with one 1 1 4 carriage bolt and whiz nut in each keeper Figure 8 8 4 Tighten door stops installed in paragraph 8 1 making certain track bolts are seated in guides Figure 8 DOOR BRACKET HAND BENT GUIDE TAB DOOR STOP Me CARRIAGE BOLT amp NUT DOOR GUIDE lt _ Ro KEEPER 14 CARRIAGE BOLT amp NUT TA KE ul BOTTOM OF DOOR CURTAIN Figure 8 After completeing Step 9 confirm the door is operating as it should prior to installing any remaining doors This will reduce the risk of multiple installation errors 9 GUIDE ADJUSTMENT 9 1 With the door approximately 6 from the floor adjust the guides so if you grab the door by its bottom assembly you shall be able to move it laterally approximately 1 4 Once the guides are adjusted properly install the remaining fasteners and firmly tighten them 9 2 Attach guide warning label shown in Figure 9 to the guide at eye level 9 3 Attach tension adjustment warning label shown in Figure 9 either on the door bracket with the tensioner or to wall at eye level 10 FINAL POSITIONING 10 1 With the door in the fully open po
8. clear the bottom bar The door should also be centered in the opening A WARNING Do NOT allow door assembly to roll off brackets or move sideways off edge of bracket If door falls serious injury or death and or damge to door can result 2005 TRAC RITE DOOR INC 6 4 Fasten the tensioner and the axle saddle to the bracket using 4 3 8 16 X 1 hex bolts 7 GUIDE POSITIONING 7 1 Position the guides against the jambs according to the clearance shown in Figure 4 Figure 5 if windlock model Loosely fasten the guides to allow slight adjustment guides on doors 14 10 and taller will have a splice DO NOT install the remaining fasteners until such time as the adjustment is true Level one guide and loosely install a second fastener in the bottom hole If mounting to masonry install clips provided as shown in Figure 6 Align the clips with the holes along the length of the guide and flush with the back of the guide Anchors by others YT EDGE OF DOOR CURTAIN CLEARANCE N INSIDE EDGE OF GUIDE A Figure 4 WIND LOCK WIND LOCK BAR WIND LOCK BAR A y DOOR CURTAIN WIND LOCK _ 4 CONCRETE FILLED DOOR GUIDE BLOCK JAMB FA i a A Ll PCON MASONRY FASTENER JAMB OPENING SETBACK DIMENSION 14 for WOOD or STEEL 114 for MASONRY fl NN BOTTOM OF gt
9. d jamb nuts through the pre punched holes 2005 TRAC RITE DOOR INC 12 OPERATORS 12 1 Manual operation Pull rope handle Tie a knot in one end of the rope Slide the plastic handle onto the rope and pull the knot up into the handle Pass the other end of the rope through the hole in the center of the bottom edge of the door and tie another knot in the end to keep the rope from pulling through 12 3 Reduced drive operator 8 1 chain hoist assembly should be installed as described in Section 4 and shown in Figure 11 41A72 SPROCKET AXLE of ig AXLE SADDLE N a Oy ri a Ho Pa DOOR BRACKET w o A Ta ROLLER CHAIN E AA HAND CHAIN NOT SHOWN MAIN HOIST BODY a Ad FOR DRAWING CLARITY Figure 11 12 3 1 Feed hand chain through and around pocket wheel Shorten chain so that it does not lay on the floor 1 to 3 off floor Close chain making certain there are no twists in the chain 12 3 2 Attach chain keeper clip to wall 4 to 5 above floor 12 3 3 Before operating chain hoist make sure the chain hoist assembly is secured to the axle 13 TENSION ADJUSTMENT SYSTEM USE WARNING Components under extreme spring tension can cause SERIOUS INJURY or DEATH Adjustments and repairs must be made by a qualified door mechanic using proper tools and instructions DO NOT attempt to adjust door tension unless the door is in the UP position and
10. e axle saddle onto the axle after the chain hoist is in place 4 4 On the opposite side of the reduced drive chainhoist slide the saddle with the tension device on the axle tensioner Slide the axle saddle onto the axle on the side with the reduced drive chain hoist 5 BRACKET MOUNTING 5 1 Mount the Right and Left bracket according to the spacing in Figure 2 Make sure there is enough spacing for the reduced drive chain hoist on the chosen side of the door assembly Fasten using the pre drilled holes and fasteners described in Section 3 6 HOIST DOOR INTO OPENING A WARNING DO NOT allow persons to ride on forklift or other hoisting equipment being used to lift the curtain assembly into position Do not permit any persons to climb on ladders near the curtain assembly while it is being hoisted Should the curtain assembly slip SERIOUS INJURY or DEATH to persons standing on ladders or riding on lifting equipment can occur 6 1 Utilizing whatever method currently available forklift block and tackle etc hoist the door up over the mounted brackets Protect the door while lifting by padding the forks of the forklift 6 2 Position the door on the brackets so the tensioner and axle saddle rest safely on the top flange of the bracket Make sure arrows on the tensioner and axle saddle are pointing in the correct direction 6 3 Door should be positioned as close as possible to the header and still be able to rotate and
11. good housekeeping practices Page 8 15 2 1 Periodically clean any accumulated dirt from guides remove any debris from the guide channels at the floor 15 3 LUBRICATION Lubricate the following every six months or more in dusty and or wet operating environments 15 3 1 Guides Open the door Spray silicone spray Pledge or Zep 45 onto the door guide runners and inside the guide 15 3 2 Lock Spray the slide lock with silicone spray or Pledge to promote smooth lock operation 15 3 3 Chain Hoist Parts Apply a small amount of oil to roller chain 16 REPLACEMENT PARTS Part No Description Locks 521226 Interior Lock Package 601811 SpaceGuard Latch Package 502705 SpaceGuard Lock 502721 Lock Out Key Hardware 650080 Bracket Universal RH LH 502680 42 Rope 8 10 tall 508840 72 Rope 10 12 tall 508841 90 Rope over 12 tall 651000 Steel Jamb Package 651005 w Windlocks 651001 Wood Jamb Package 651006 w Windlocks 651002 Concrete Jamb Package 650060 Axle Saddle w Tensioner 650070 Axle Saddle Springs 650100 RH 3 375 ID 0 3125 wire 49 coils 15 63 650110 LH 3 375 ID 0 3125 wire 49 coils 15 63 650120 RH 3 375 ID 0 3125 wire 68 coils 21 56 650130 LH 3 375 ID 0 3125 wire 68 coils 21 56 600960 RH 3 375 ID 0 283 wire 62 coils 19 50 Miscellaneous 502290 Tube Astragal 521261 Felt Tape 2 502061 Guide Runner 502520 Draft Stop 504300 Touch up Paint Ever
12. green 504301 Touch up Paint Sunset Orange 504302 Touch up Paint Polar Blue 504303 Touch up Paint Royal Blue 504305 Touch up Paint Desert Tan 504306 Touch up Paint Continental Brown 504307 Touch up Paint Garnet 504308 Touch up Paint Iced White 50430A Touch up Paint Cedar Red 504325 Touch up Paint Shale 504323 Touch up Paint Bright White Operators 651050 8 1 Reduced Drive Chain Hoist 2005 TRAC RITE DOOR INC
13. ite com This Manual MUST Be Left with the Owner 651100 REV A 0712 05 Door Assembly Parts Layout x A O NN O AN 4 AN oc y NM O Pa E 2 E Z 4 ELN 5 A ie i E O 0 A SORA OOOO ti 1D ul 2 A QQQQQqqqqqqnqqaas 8 e Na NANNY 22 GRAA Yili dit Mma sy 35 NS VA See TR yO AREA AY NA YY SS Ww AN H i ANS M W O NN NN N a a NANA e NN WN gt o x N des UN N a E z WN y op E Pa Z El Sea E E m O uy z EG gt O 4 O T 9 NN t E act NN 9 NN N NW NN T T Er G AN NON NN gt 8 5 Gg IN SEK NN N NANN 5 E AN ANANN N NN O T z a N gt NN NN NN WN zZ Fy A NA NOOO OSOS INN WN O Y JJ MN AAN ANN WANE YW T of SENON INN NN N N AN lt z2 OLN UV OVO OU OOOO UU UU UE S cz N E a T n nm Sa O amp O W gt j Vo n lt o 13 N pees Vo 4 Ww TO 2 ES AL O Ne F a W E lt 09 i Oo w o l u a O a x I O N 5 a O O m QA I o NA c a Q 9 lt o 2 a a Sa tf ofa 2 2 E Op Z at O Ww i ow 33 a 7 D z x z a O o lt 2 w Ww O uw O W F lt lt 0 H a gt oc a X i gt 9 O a 552 E u 1 O 2 a i Zz Q a TE e lt Zz Q 5 6 Oo z E 2 he w E a D ES Page 2 2005 TRAC RITE DOOR INC WARNING Im
14. proper installation of anchoring devices or installation into aged or unsound concrete block or other wall material may result in premature product wear product failure property damage or serious personal injury Prior to beginning door installation read the instruction manual in its entirety Please contact Trac Rite with any questions at888 700 8722 Answering questions up front will greatly reduce the probability of installation miscues 1 GENERAL In this document the following terms are defined as Warning serious personal injury or death can result from failure to follow instructions Caution minor injury or property damage can result from failure to follow instructions Note special attention should be given to the instructions Do not install this rolling steel curtain door unless you read and understand the installation instructions Do not cut the bands which hold the door curtain in aroll This is performed once the door has been hung in the opening Once the door has been installed you will find full door height strips of white felt tape on the inside of the door curtain Do not remove It is not packaging material 2 INSPECTION 2 1 Door and Hardware Upon receiving the door shipment immediately inspect the door and hardware for damage Verify the product received with the packing list Damages and or shortages should be reported immediately to Trac Rite customer service at 800 448 8979 Please
15. rench and rotate on the spring pin to release the cams remove check function of auxiliary downward tension by rotating the axle upward Release safety devices if provided as recommended by the manufacturer the spring pin before removing pipe wrench 6 Door is under extreme spring tension Adjustments and repairs must be made by a qualified door mechanic using proper tools and instructions a o Trac Rite Door ine TIGHTEN ALL SET SCREWS ON THE AXLE AFTER ADJUSTING TENSION e _ DO NOT remove or cover this I rac Rite label Place label on door bracket Dai with tension adjustment system POO Reorder No 651110 DO NOT remove or cover this label Place label at a readable height on door guide or wall on operating side of door Reorder No 506604 Figure 9 10 3 Tighten all 3 8 16 x 1 wizlock bolts that were loosened in 10 1 11 INTERIOR LOCK INSTALLATION 11 1 Position door at waist level 11 2 Assemble components as shown in Figure 10 noting that two 2 high collar lock washers are placed over each 1 4 one way screw to allow the lockbar to slide freely DOOR CURTAIN ASSEMBLY d Figure 10 11 3 Asthe 1 4 screws are being tightened move the lockbar to assure that the high collar lock washers are inside the slots in the lockbar 11 4 Mount the lock strike to the bottom of each guide as shown with two 2 1 4 carriage bolts an
16. sition loosen all 3 8 16 x 1 wizlock bolts that connect the axle saddles to the door bracket 10 2 Push the door assembly as close as possible toward the header while also allowing it to rotate freely Each end of the door should be equal distance from the header The curtain must be centered in the opening Page 6 AWARNING UN A MOVING DOOR can cause SERIOUS INJURY or DEATH KEEP CLEAR of doorway while door is moving SAFETY INSTRUCTIONS 1 Operate door only when doorway is in sight and clear of people and obstructions 2 DO NOT permit children to play on near or with door or operate the door 3 DO NOT stand in doorway at anytime or walk through doonway while door is moving 4 If control is by a 3 button A WARNING Components under Extreme Spring Tension can cause SERIOUS INJURY or DEATH Adjustments and repairs must be made by a qualified door mechanic using proper tools and instructions DO NOT attempt to adjust door tension unless the door is in the UP position and LOCKED in place SAFETY INSTRUCTIONS station with no reversing edge RELEASE ALL SET SCREWS ON THE AXLE BEFORE ADJUSTING TENSION locate station so that the door is TO ADD TENSION TO REMOVE TENSION Grasp the end of in sight of user Grasp the end of the the axle pipe and apply a slight amount of axle pipe with pipe pressure downward and hold Push upward 5 If door is motor operated w
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