Toastmaster Sander 1503T User's Manual
Contents
1. ABS POO SPOS OP x BPR Aet FOGA ARATE I OPED AE SN BG 26 ST T AI p Barn Ux 46003 Paget 77 54 on s r Er er 242 var OVE P ies 573 TO 2 503 2 31 4 37 21 78 7 44 3 72 FOGN sagn 03 8 09 w 10 79 0 bry Moa Fon 0 Scaews METHOD NO 2 METHOD NO 3 t6nfevGu6 MELD On FAEN eye ee COUNTER TOP Counranr TO weit WELL 19 38 NUT 6 PLAY MAD 6CREw FYRKIDHED wWOCN WAGNER NUT PpAnianSO SILADTIG Bi AS TIC SILAS T C SUPPORT BRACKET COUNTER SUPPORT FLUSH WITH TOP MOUNTING FLUSH MOUNTING SNOWING TABLE TOP WIYN WELDED FLANGE OR FORMED FLANGE SHOWING SUPPORT BRACKET FRON BOT TON amp 3 Bea Mese XR v a AC o Afra Aes es Fon D Sena ws OF KNOCKOUT 22 E M ir 47 COUNTER FL m TOP VIEW NN COUNTER FRONT TC t 1509 s 67 9 CLEAHANGE REOD PRONT COUNTER TOP 6 MIN KNOCKOUT 8 OIA KNOCKOU EN SIDE VIEW 1 o rr qe EN FRONT VIEW NTER ER wee 15090 COUNTER rop COUNTER FRO 9 CLEARANCE HEQU FRONT COUNTER KNUCKUUT 8 DIA KNOCKOUT VG SIDE VIEW Fem 1 AS APE THD FRONT VIEW MODEL 1521 TOP VIEW 482 6 92. 300 0 11 148 4 52 503 2 OPENING eg y yr 571 5 22 5 E 495 3 9 Ne _ 4572 18 FRONT VIEW MODEL 1527H MODEL 1523 nw 1588 I eun ae oe 533 4 v Ks Ft x Tee T ph 24 T 2 MODEL 1528 Veers Warrs Aves 20 2600 1333 208 749 X 0 0 L 20 000 4597 Sig atte T S TAr WEATER 44 MANE SN wt T ye AMPS 50 3 33 1527 FOWER SOURCE 1509 1527 1511 120V COPD f MUG WIRE MATERIAL soror 2 PR ER We RACK W PE JESV want aust ae k pe THERMOSTAT 19410029 194 129 4 9 WIER 64 6 6 020 wet Wilk SIZE COLOR N z E et HEATING UNIT 14 WHITE WIRE MATERIAL FC FLEXIBLE COPPER NC F NICK A INFINITE ENC gt FLEX NICKEL CLAD COPPER SWITCH ZED 75 1521 1523 208 240V 12 CORD d PLUG esor 1511E 220V WIRE MATER IAL PR FLEX NOTA BAER SAVES THERMOSTAT 10a KOY 1SA 260 23 WIRE PLRXIDGLE cose THER ND YAT ELEMENT WIRE SIZE COLOR Be MACK MEATING UNIT 1000 W WIRE MATERIAL AC o FLEXIBLE COPPER ANC FLEX NICKEL CLAD COPPER INGINI 74 SITEN 1528 120V YU _ 9 GREEN WIRE MATERI
3. A Middleby Company 10 Sunnen Drive St Louis MO 63143 800 807 9054 FAX 314 781 2714 Form 1101 Part No 310 2302 8 91
4. 1527TH Heat Hold units These models have thermostat control mounted in the well clamped to the underside of the heating element Extreme care is necessary when cleaning not to damage the thermostat bulb Wipe the well daily Wash or scour with a mild abrasive Do not use steel wool for cleaning as it could scratch the surface and cause the unit to rust To remove scale caused by hard water soak with vinegar and water or a commercial de scaling agent that is safe with copper The thermostat bulb and capillary tube have a copper content Accessories 1503TK Adaptor kit for mounting into wooden counter top Models 1503 series 1504 series 1506 series ACRG7 Adaptor ring for 7 qt pan Models 1527 and 1527 ACRGI I Adaptor ring for 11 qt pan Models 1527TH and 1527H 4L4 Accessory legs 4 steel set of four NSF approved Models 1521 series 1523 series 1528 Oran Kw Rang width Depth Weide Diameter Ship willbe wera Dw __10__ 14 2212 a 1412 2202 No 16 1412 22m Boh 16 14 5 2n 4 Boh ME On Boh Boh Boh Boh E BueNomna 10 18 Nominal 12 10 1 Nomina 12 Voltage Plug NEMA 5 15P NEMA 6 15P 240 NEMA6 15P NEMA 5 15 NEMA 5 15P 6 15 Amer 15034 1309 MEGA GAN COS oa ees SV OEE mo Av Cane a FOP Bb s p d 1009 am aana LE lg ete ra af Es Lhe HM
5. back and screw the legs into the four tapped holes in the bottom The models 1511E and 1527H have already fixed 114 adjusting feet installed Upright the unit on your counter locate the thermostat control knob on the front panel and set it in the OFF position Note that model 1528 has two controls they must both be in the OFF position before connecting to the electrical power Your installer should be aware of vour electrical power as all Toastmaster Food Warmers are provided in different voltages This voltage either 120 208 or 240 should have been specified when ordering your unit s All counter units are shipped with factorv installed 36 electrical cord and plug see plug config uration chart on page 4 All Food Wanners are provided in single phase only regardless of voltage B Mounting of Drop IN Models Drop in models of Toastmaster Food Warmer are designed to be mounied in cutouts in your stainless or wood counter or cabinet top Cutouts for the Food Warmers should be made per the enclosed dimensions given for your model Cutouts for the food well are to be made in the top of the counter and the control panel is to be mounted in the front face of the counter The controls may be mounted on the wall backsplash but the conduit provided is 48 The control box cannot be further away than 48 Also be aware that with this installation the operator would have to reach over the hot food to adjust the controls When the req
6. AL COLOR WIRE MATERIAL COLOR WIRE pD GROUND FC FLEX COPPER B BLACK FC FLEX COPPER N B BLACK FNC FLEX NICKEL WHITE FNC FLEX NICKEL R REO CLAD COPPER 4 FNC W CLAD COPPER 2 USE WIRE SET NO WIRE SIZE USE WIRE SET NO WIRE SIZE 15288090 152880903 152880905 162880909 152880907 152880911 VIEWED FROM BOTTOM VIEW FROM BOTTOM INSTALLATION AND OPERATION INSTRUCTIONS TOASTMASTER FOOD WARMER MODEL 1529 Page Table of Contents 8 Section I General Information 9 Section II Installation 9 Uncrating 9 Mounting 9 Electncal Connection 9 Initial Start up 9 Section Operation and Cleaning 9 Section IV In Case of Fire 9 Section V Fusing 10 Section Vi Preventative Maintenance 10 Inclusions Installation Instructions Dimensional Drawing 11 Wiring Diagram 12 Trouble Shooting Guide 12 Replacement Parts Information 13 Warranty Information 13 Service Agency List 13 TOASTMASTER FOOD WARMER MODEL 1529 SECTION GENERAL INFORMATION AND DESCRIPTION The Toastmaster model 1529 food warmer is an electrically heated device with a stainless steel Ed and well It is equipped with a pre set thermostat on off switch and dry receptacle alarm is designed to be operated with a volume of hot water in the well and insert pans of food set into that water SECTION II INSTALLATION Uncrating 1 Use extreme caution to avoid marring the finish or dam
7. E EXCESSIVE WATER VEN WASHING DAMAGE TO ELECTRICAL COMPONENTS WILL RESULT SECTION IV IN CASE OF FIRE a Unplug warmer or turn branch circuit disconnect OFF 10 SECTION V This warmer draws 4 0 amps at 120 Volts Be sure the circuit to which it will be connected is adequately wired and fused to accept this added load SECTION VI Observe well for lime build up Remove as necessary Lime will affect the performance of your unit ICA MPONENT QN OFF SWITCH Turn on power to device Signal light glows to show power is on OPERATING THERMOSTAT Thermo Disc Type Cycles heating unit on and off to maintain an average temperature of 170 filled with water to water level mark in well HEATING UNIT Offers heat to bottom of well TEMPERATURE THERMOSTAT bi metal Type turns buzzer on when water boils AUDIBLE BUZZER Signals operator to fill well with water immediately TROUBLE SHOOTING INFORMATION DURING NORMAL OPERATION WATER IN WELL Symptom Possible Cause 1 No Signal Light No Heat No Buzzer No incoming power Switch Defective Wire off 2 r o Signal Light Switch light defective Heats 3 Signal Light Glows Wire off No Heat Heating unit defective Operating thermostat defective 4 Signal Light Glows Buzzer Sounds Hi temperature thermostat defective ABNORMAL OPERATION NO WATER IN WELL EVAPORATED DRY Symptom Possible Cause 1 Signal Light Glows Buzzer defective No Buzzer Hi Tempe
8. Toastmaster INSTRUCTION MANUAL INSTALLATION amp OPERATION Drop in Model 1503T 1503TD 1503TH 1503TDH 1504 1504D 1506 1506D 1527TH Q Built In Model 1509 FOOD WARMERS Counter Type Models 1511E 1521 1523 1527H 1528 1529 Toastmaster A Middleby Company 10 Sunnen Drive St Louis MO 63143 800 807 9054 FAX 314 781 2714 www middleby com Page General Information 1 Installation sn Fa vei ga 1 Operation 1 2 RE ivt 2 Specification Charts 2 Electrical Plug Configuration Chart 2 Dimensional Drawings 3 thru 5 Wiring Diagrams 4 4 6 7 Insxallalation and Operation Model 1529 8 thru 12 Section I General Information Toastmaster electric Food Warmers are designed in three categories drop in built in or counter units The chart on page 4 will give the specific model you have as well as provide additional statistical information All units consist ofa stainless steel well or receptacle that is heated by a tubular heating element They are designed to accommodate standard food inserts and are capable of storing one or more food products All Toastmaster Food Warmers are designed to be used in either a wet o
9. aging the unit it s controls or cord a Completely remove all staples from the carton s top closure b Lift out inner packing material c Lift food warmer out of carton d Be careful not to discard the information packet enclosed with the warmer NOTE ABOUT DAMAGED GOODS 1 If these goods are damaged in transit the Delivering Transportation Company is required by law to make notation of damages on your paid freight bill 2 If in your opinion there may be concealed damage the Delivering Transportation Company is obliged to make inspection AFTER goods are unpacked Carton must be opened for concealed damage as soon as possible SAVE CARTON AND INTERIOR PACKING MATERIAL 3 Transportation rates are made in proportion to damage liability Therefore the Carrier not the Shipper should be charged with any loss or lud any claim should e filed with the Delivery Tran ion Com f In the event the buzzer should sound Turn the food warmer OFF Remove the insert pan Refill the well with the proper amount of 160 F HOT WATER Reinstall the inset pan Turn power switch back ON g At the end use turn power switch OFF Cleaning 2 CAUTION Unplug the warmer bero cleaning Pour any remaining water out of the well Wipe the exterior case and the well with a DAMP cloth or sponge wrung out of hot detergent water solution to remove food residue Rinse using a clean DAMP cloth and wipe dry NOTE DO NOT IMMERSE THE WARMER OR US
10. he insert pan s For dry applications merely set the insert vessel into the food warmer D Models 1527H amp 1527TH Heat N Hold As mentioned earlier these models only require approximately 18 minutes to heat the water and the food in the insert pan This model is designed for the purpose of heating the food nd then holding it at the serving temperature you desire Fill the warming unit with about 2 4 quarts of water Place food in the Heat N Hold and turn control knob to high The amber light cycles on and off with the heater After approximately 18 minutes turn the control knob to a minimum of 150 F for holding Always keep the heating element covered with water to insure proper heat transfer Dry running of the unit will substantially lower the temperature in the insert pan Check the water level daily Do not overfil or the water will boil and splash out over the side Never place food products directly in the warmer weil Common uses of the Heat N Hold units are soup chili hot chocolate or vegetables Thicker foods such as chili or hot chocolate will heat faster if stirred occasionally during the heating process E Operating Hints Operating hints include the following Using these hints will allow you to achieve the best performance and most economical operation for your Food Warmer When operating wet always use hot or warm water to speed up the preheat time Do not use too much or too little water Too little water wil
11. l hinder the heat transfer required to maintain the food temperature where too much water will tend to spill out over the top of the food well Keep the cover on the food insert pan and the entire food well as much as possible to avoid lost heat Alwavs set the controlsto the off position when the unit is not preheating or in use Section IV Always unplug or disconnect the power to the unit before cleaning Food Warmers Drop In Model No 1503T 1503TD 1504 70tRd No 7 Qt Rd 1506 1 1 FE EN RM Noms _ 197m KW Rating Number Wells Liquid Capacity Width Inches Depth Inches Ship Wt Lbs Well 9 im 3 som 2 Bom wem EN ARE NE SANGERE UE UE ramma 5 I dm Wetony we 15 A Cleaning See separate section for cleaning 1527H amp 1527TH Food warmers should be cleaned frequently to remove scale and prevent build up Vinegar and water or a commercial de scaling agent may be used We recommend the food warmers be emptied daily and washed with soapy water rinsed and wiped dry Extreme care should be taken while cleaning so that the electrical components do not get wet Never submerse the unit in water B Cleaning the 1527H amp 1527TH Heat N Hold Units All Toastmaster food warmers are equipped with an infinite switch control except the 1527H amp
12. panel to permit remote installation This wiring connection is enclosed in flexible conduit All Food Warmers have a 48 wire connection and conduit Drop in models are furnished with power supply lead wires for ease of installation All models have knob nuts in the control box to aliow for ease in running a conduit from the control box to your electrical power source The ground lug is mounted inside the control box It is not necessary to disconnect any of the pre wired internal wiring of these units to complete the installation Section III Operation A Controls Controls for Food Warmers vary for different models and the features or intended use of it A food warmer doesn t require extensive operator interface but the following information should be made available to them Some of the Food Warmers use positive off position on the thermostat This is used to turn the unit off when not in usc When the unit i5 on the full range of temperatures described are available for operating All the temperatures given are in Fahrenheit Models 1509 and 1509D have a thermostat with a temperature range of 100 to 200 degrees with a positive off position Model 1511E has one control to operate both food wells It has a range of 150 to 200 degrees with positive off position Model 1527H Heat N Hold has a temperature range of 90 to 210 degrees with a positive off position Model 1529 has an operator control for on and off only The unit will alwa
13. positioned against the bottom edge of the counter and the other edge next to the body of the food warmer 1503T series warmers are secured to the counter with mounting brackets that completely surround the lower edge of the mounting flange Again these brackets have a long and a short edge As before the long edge goes against the counter and the short edge against the food warmer All four pieces of the mounting brackets are secured with the fourteen nuts provided Wipe up any excess silastic that oozes out around the flange when the food warmer is tightened securely C Drains Certain models of Toastmaster Food Warmers are designed with a drain outlet Refer to the chart on page 4 to determine if your model is equipped with a drain If so it will be necessary for your installing contractor to provide a suitable drain connection which should be equipped with a shut off valve No drain is necessary if you plan to use your food warmer as a dry application exclusively if so the drain can be capped with a simple plumbing pipe cap Remember the model 1527TH and 1509 are designed for wet application ONLY Caution should be used when affixing plumbing connections to food warmers equipped with drains Over tightening may result in damage to the silver solder where the drain pipe attaches to the bottom of the food warmer D Installing Drop In Units The drop in models are equipped with a wiring connection from the basic unit to the switch control
14. r dry application except for the models 1527H 1527TH 1509 and 1509D These models are for wet application only Toastmaster Food Warmers may be used as a single unit or banked with other built in or counter equipment Toastmaster Food Warmers are made of the finest material available to provide durability and a safe and trouble free operation However care in operation and cleaning will provide a longer life for your equipment The exterior case of the counter type units has stainless steel front and sides and aluminized steel on the back The top case and mounting flange of the drop in units are made of welded and reinforced stainless steel and the case sides are made of aluminized steel All Toastmaster Food Warmers meet the standards of the National Sanitation Foundation and are listed by Underwriters Laboratories Inc Section II Installation A Installing Counter Type Units Care should be taken while uncrating your new Toastmaster Food Warmer to prevent damage and scratching of the surface First open the carton by removing all fastening staples Remove and discard the internal packing material from the top of the unit Lift the unit up and out of the carton Locate any mounting brackets or other loose items and set aside On counter type units except for model 1511 and 1527H refer to chart on page 4 for model numbers you will find four 4 plastic legs with level adjusting feet To install these legs turn the unit on its top or
15. rature thermostat defective LL 1978 2076 8 ELECTRICAL DATA TOTALKW WIRE SIZE INSUL COLOR MODELS BEKK 15255505555 5355555504125148 40 W WHITE FC FLEX COPPER HEATING ELEMENT La 1 EXE 573 hike es 24220 SLEW Q7 2277 Cibi LA 7 DULLER 0 RE 53 7 VEM a WANG Clog tense e OiSAMCIS ORA ES BE TET m um ure PST 800 0372 NO ESE SESS MRE SZE NSU COLOR MODELS vos jme mw S a IBEC B 0 BT BLACK 15280000008j5300000003 12048 46 EE W WHITE 2 FE 4 40 1 7 BFC e Ls 7 Ia e Pile Nm S 15P NEMA 6 15P 722 Moves 240V er AWER Sony 4 E c4 Heating ELEMENT oe n L 34 5 SUNT Lien Tk TMERALOSTAT 51 BUZZER HEATING ELEMENT 1 E N WTE 120v S3 repr EN bb GMAT i _ ew DATA ADEL THES 24cN E Vors 524 44 Dar 110 2 4 Yims VTA P 01404 2 800 0371 12 For more information on the complete line of Toastmaster products contact your Food Service Equipment Dealer or write to us at the address below Toastmaster MIDDLEBY COMPANY
16. uired mounting holes have been provided sit the unit along side the holes You should provide some protection for your counter top to avoid scratching it Do not install the food well because the opening in the counter top is required for the control box installation Align the control panel front over the hole provided and align the bolt holes Secure it with four 8 shect metal screws provided by the installer Place the control box down through the top opening and align it with the control panel front Reinstall the hex head bolts to secure the front to the box Replace the recessed cup and secure with the screws removed earlier Replace the control knob A water tight seal is required when installing the food well to the counter top Lay a bead of silastic sealer supplied by installer around the flange of the food well Allow the silastic to cure for I hour before installing Note that the application of the silastic is easier if the unit is turned upside down on the counter After the sealer has cured for about an hour turn the unit over align the mounting holes where applicable and insert the food warmer into the counter Securing the unit to the counter varies with different models For 1504 1506 and 1527 use the six flat washers and six 10 32 nuts furnished For 1509 series use the four brackets and four nuts provided Take note that the turned down edge of the brackets are different lengths The longest edge of the brackets should be
17. ys operate at the same temperature This unit does use a low water alarm to alert the operator to add water All the other models of Food Warmers usc an eight position eontrol including a positive off position B Initial Start Up If the installation information has been followed your food warmer i now ready tor operation Before use make the following check I Turn contro knob to OFF positron 2 Turn on main clectrical disconnect 3 Tum control knob to highest setting 4 Check to see if unit is heating heating light should be lit If the unit fails to heat recheck the main disconnect and the food warmer control to see if they are on Have the installer recheck all electrical connections If service is needed refer to the service agency listing on pages 11 13 C Normal Operation all models except 1527H and 1527TH Be sure the control knob is set in the OFF position then energize the unit at the main disconnect For wet applications fill the unit with approximately 1 of HOT water and turn the control knob dial to the high position for 25 to 30 minutes After 30 minutes set the control knob at the desired setting Always keep insert pans in place or cover the unit to conserve heat and to prevent water evaporation Most units should operate approximately 24 hours before the need to add water You should maintain at least a 4 water level Remember never place food items directly in the receptacle without the use of t
Download Pdf Manuals
Related Search