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Tiger Products Co., Ltd 7X30 User's Manual

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2. N Ch N 1 A BR 60 ROTARY BLADE BAR AND KNIVES ITEM PARTNO QTY DESCRIPTION 1 PT1018H5 1 SPINDLE 2 06400690 1 BAR BLADE RTRY60 3 611023R 2 KNIFE MTG NUT 1 1 8 NYLOCK NF 4 06533002 2 FLATWASHER 1 1 8 GR8 5 06521001 2 5 8 06521006 AVAIL KNIFE DOUBLE EDGE 6 06538000 2 KNIFE MTG 5 8 SHOULDER 7 33764 6 5 8 8 SAE 8 612259 6 CAPSCREW 5 8 x 1 3 4 NF GR8 Cougar Common Section 6 15 60 ROTARY MOWER BOOM PIVOT ASSEMBLY Cougar Common Section 6 16 60 ROTARY MOWER BOOM PIVOT ASSEMBLY ITEM P N QTY DESCRIPTION 1 06741070 1 RTRY TRB60 ROT CPLT 2 06700094 1 BOOM SEC ASSY EXTENDED 3 TB1032 1 PIVOT ASSY A TB1028 1 ARM PIVOT W BUSHINGS amp ZERKS 5 06501023 1 CYLINDER 3x18 2 0 6 06430140 1 SPACER 2 50x1 39x4 75 TAPPED 7 TB3010 1 BUSHING1 8 612272 1 SETSCREW 3 8 X 1 2 9 613207 3 GREASE ZERK 1 4 10 TF3097 1 PIN DECK PVT ARM 1 9 1 2 11 TB1030 1 PIN PVT ARM 1 X 4 CAPPED 12 33985 1 PIN BOOM 50 13 35191 1 50 14 1033 2 PIN CLEVIS 1x4 15 06537021 4 ROLL PIN 5MM x 50MM 16 21634 1 CAPSCREW 3 8 x 2 NC 17 21635 2 CAPSCREW 3 8x2 1 4 NC 18 21627 4 NYLOCK NUT 3 8 NC 19 21687 1 CAPSCREW 7 16 x 3 NC Cougar Common Section 6 17 50 FLAIL MOWER ASSEMBLY L CUTTER HEAD BONNET FITS BETWEEN BEARING AND STRING GUARD APPLIES TO BOTH ENDS OF CUTT
3. 7 30 23 COUGAR BOOM Tage Current as of 7 1 10 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 USE SAFETY SHOES 4 BLOCK UP SECURELY e HARD HAT SAFETY BEFORE WORKING CHILDREN OPERATORS GLASSES SEAT BELTS ROPS amp LX 4 ar Q 544 d Lx e 1 Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby
4. 1 18 9 WAIN BOOM BROWN MAIN BOOM 4 18 9 GREEN YELLOW GND PIN 3 18 9 BLUE SECONDARY BOOM 1 18 9 BROWN SECONDARY BOOM PIN 4 18 9 22 GREEN YELLOW GND PIN 43 18 9 SECONDARY BOCM BLUE DECK ROLL PIN 1 18 9 BROWN DECK ROLL PIN 4 18 9 GREEN YELLOW GND PIN 3 18 9 D DECK ROLL MI A BLUE SFTY SHLD CLOSE PIN 4 18 GA 9 SAFETY SHIELD SREEN YELLOW GND PIN 3 18 GA 1 2 154 CIRCUIT BREAKER fi 5 31 FLGAT 1 S4 TRAYEL LOCK ON OFF SWS SAFETY SHIELD CLOSE LEFT OPEN RIGHT 1 CLOSE Cougar Common Section 6 46 BRAKE VALVE ASSEMBLY 5 lt 52 0 ITEM PARTNO DESCRIPTION 06510083 AVAIL BRAKE VALVE ASSY 1 34092 1 BRAKE VALVE BLANK 2 34094 2 LOGICELEMENT 3 34095 1 RELIEF VALVE 3000 PSI 4 06510095 1 METRIPAK COIL 9 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT amp WASHER 6 34091 1 RELIEF VALVE 2600 PSI Cougar Common Section 6 47 BRAKE VALVE HYDRAULIC SCHEMATIC MP MR MOTOR PRESSURE MOTOR RETURN ORIFICE ORIFICE 0 030 0 040 I MR MP CN E E TN M SN 2 d o BEP E 2 0 J meat ORIFICE e 0 es
5. D 7 TARCTOR CAB 06100913 DESCRIPTION FRAME AND WINDOWASY WINDOW FRAME LEXAN WINDOW LEXAN WINDOW POP RIVET HINGE UPPER HINGE LOWER CAPSCREW 8MM X 20MM LOCKWASHER 8MM CAPSCREW 3 8 X 1 NC PIN SAFETY SCREEN LYNCH PIN 1 4 X 2 MACHINE SCREW 10 32 GROMMET SAFETY SCREEN CAPSCREW 3 8 X 1 1 2 SAFETY SCREENLATCH PAD SAFETY SCREEN FENDERPLATE NYLOCK NUT 3 8 MIRROR BRKT RH BOLTS 5 16 NYLOCKNUT 5 16 C w On PUMP DRIVESHAFT ASSEMBLY ITEM PART NO QTY DESCRIPTION 34999 AVA DRIVESHAFT U JOINT 1 06505004 1 YOKE PULLEY 34999 2 06505005 1 SLEEVE 34999 3 06505006 1 SHAFT 34999 4 06505007 2 CROSS 34999 5 06505008 1 YOKE DRIVE 34999 6 613203 1 GREASE ZERK 1 4 X 45 7 613207 3 GREASE ZERK 1 4 XSTR PART 06400410 32615 06430121 06533000 06531000 06530219 WHEEL WEIGHT 3 DESCRIPTION SPACER JD WHL WHT RS WHL WT INBOARD 1700 DRLL amp TAP 14 75OC OUTBOARD SPACER JD WHL WHT RIM CAST FLATWASHER 7 8 GR8 NUT 7 8 NC GR8 CAPSCREW 7 8x18 NC GR8 3 THRD WHEEL SPACER QTY DESCRIPTION ITEM PARTNO JD KIT SPCR WHL JD WHEEL RING 06770025 1 2 1 44 OPTIONAL PUMP AND GRILL GUARD KIT 06200349 ITEM PARTNO QTY DESCRIPTION 1 32430 1 UNIVERSAL PUMP GUARD 2 32737 1 UNIVERSAL GRILLGUARD 3 21833 4 CAPSCREW 3 4 X 2 1 4 4 22021 2 FLATWASHER 3
6. Falling oll can cause Pur ar Geen from beng fot Erg or moser or contact sth hacer Blades 1 Operate ser hav Fred Xver Prode Saniclure and wah sealbel faslened secure Sia por rn possibee eman dafing of er Tractor aventura Parsoral Prolocina EGuerneni ds Hal Baleny Gases Safety Sors and Figs ap 7957 4 1818 8 up pr suppor raised machine and ec comporera securely before pulling hands ni 881 ander r weryn undemesalr ang 5180 lo even mur cr deal tor madden droppa or 72 apergBie n cerBm Pa apes r 2 5 Uurnsn r i n sul Lever dejen HipakH Install Gaii Daagh uel iTmdemeni don dmn aem Mises Reape di diwi spe doai leaving ad 1 59011111 17 actes 910 Hee 568 cetan Aa sion Werning Lighis and efector clearly asme Folles local tame codes coe ale euh Fiar Mowe Pain Seco faced og seraby Ditea or ball aie Fe jo 0 58 18 al nja r 02817 form h rnen Eades Seeds SL ra B demouniing secure mower in posos ar lo es E in Hik Brak 10 ETO
7. INT SEAT MNT 5001 KNOB JANB HUT FORMED ROD AP TIES FF WITH PUSH MOUNTS FORMED ROD Fi 2 a Assembly Section 2 9 ASSEMBLY STANDARD ARMREST JOYSTICK MOUNTING To mount the joystick you will need to remove the right armrest of the seat First pop off the plastic cover where the armrest pivots The nut will have to be removed where there is an adjustment knob the knob must be loosened and the cap on the end of the knob must be removed to take the nut aff Next locate the nvet above the remaining bolt out the rivet with a 3 16 bit without reaming the washer supporting the rivet Save the washer for later use Use the Joystick mounting bracket to mark where you need to drill into the armrest Drill a 1 4 hole through the armrest and progress to 55 hole for the capscrew Then on the drivers side of the armrest die grind 34 hole through the first metal plate to allow for the Tiger spacer Place the mounting bracket on the armrest over the hole the s spacer into the 34 hole Thread the capscrew into the bracket and through the armrest and the spacer Secure the bracket to the armrest with the nylock nut provided Once the holder is installed on the armrest replace the armrest on the bolt Replace the washer over the hole where you removed the rivet Reattach using a new 3 16 rivet Finally secure with the existing nut and replace all covers
8. 8 TRV LCK METRIPACK COIL ADAPTER 5 8MORB X 3 8MJ ADAPTER 5 8 OR X 1 2 ADJ OR ADAPTER 1 2 MOR X 3 8 MJ CAPSCREW 5 16 X 3 4 NC LOCKWASHER 5 16 CAPSCREW 20MM x 40MM FLATWASHER 20MM HOSE 6x126 HOSE 6x142 TEE RUN 1 2ORBx3 8MJx3 8MJ HOSE 6x196 HOSE 6x171 HOSE 6x220 ADAPTER 5 16MOR X 3 8FOR PREMIUM TRACTORS 5 SP CABLE CONTROLS amp SELECTOR VALVE N NO WN gt F I av N N NN 5 SP CABLE CONTROLS 8 SELECTOR VALVE ITEM O BON 611251 34332 21548 21986 21525 34496 613951 32360 06510100 23865 30750 33534 32691 21636 2 082B 21627 34623 lt N N Q DESCRIPTION CBL CTRL BOX 180 DEG CAPSCREW 1 4 X 9 1 4 CAPSCREW 1 4 X 9 LOCKWASHER 1 4 NUT 1 4 NCO BRKT SWITCHBOX UNI SCREW MACHINE 8 32 X 1 2 LOCKWASHER 8 SWITCHBOX BOOM GND CBL CTRL MT BRKT 9030 BRKT CBL CTRL JD6000 CAPSCREW 10MMx20MM LOCKWASHER 10MM CAPSCREW 3 8 X 2 1 2 NC SPACER NYLOCK 3 8 NC CBL CNTRL 122 LIFT VALVE 5 SP HUSCO ET c 2E PA PERS i E m fe T z 3 ia Te CE d AA A TO MAIN CYLINDER
9. FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil requirements NOTE Starting or running your Tiger mower before filling reservoir will cause serious damage to hydraulic pump AS N C OpO4hyaro ras PLUMBING DECK ROTATION ON TRACTOR REMOTES Hose 34358 to main boom shall be connected to quick disconnects and connected to ports A and B of tractor remote valve 1 This should provide Deck Rotation function such that moving remote valve lever forward will cause deck to rotate counter clockwise and moving lever aft will cause deck to rotate clockwise Note that the flow control for this tractor remote valve should be adjusted to rotate deck from the full clockwise position to the full counter clockwise position in 15 20 seconds STOW BENGAL HOSE ROUTING WARNING NOTE The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts Anyone in the way of these parts could be severely hurt or killed DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves Measure TWICE check TWICE then proceed with caution I Boo MOUNTING BRACKET CLAMP SE FAIRS PAREL MOWER RETURN MOWER PRESSURE MAIN BOOM CYLINDER BUTT MAIN BOOM CYLINDER GLAND SECONDARY CYLINDER BUTT SECONDARY CYLINDER GLAND DECK ROL
10. 02965262 HYDRAULIC TANK JD 7X30 COUGAR Safety Section 1 13 A DANGER LOCATION CUTTING BLADES THROWN ZON aig 02967668 MOWER DECK KEEP AWAY om BLADES BEING HIT BY THROWN OBJECTS OR CONTACTING ROTATING BLADES CAN CAUSE INJURY OR DEATH Stop mowing if passersby enter the area of thrown objects See Operator s Manual Use special care when Flail or Wing is raised off the ground See Oper Manual Operate only if ali Guards Deflectors are in place and in good condition TEA 02971123 HYDRAULIC CAUTION 03200285 STE P 03200285 POLYCARBONATE WINDOW 22645 INSIDE OF CAB REFER TO OPERATORS MANUAL FOR CLEANING INSTRUCTIONS DO NOT LUBRICATE WITH AUTOMATIC GREASE GUN GREASE WITH HAND 22039 MOWER DECK GREASE GUN ONLY P N22839 JD 7X30 COUGAR Safety Section 1 14 a PART NO AWARNING LOCATION 22840 INSIDE OF CAB IF FOREIGN OBJECTS ARE ACCIDENTLY CONTACTED SHUT CONTROL SWITCH OFF IMMEDIATELY DO NOT RAISE CUTTER HEAD UNTIL ALL MOVING PARTS HAVE STOPPED INSPECT REAR FLAP FREQUENTLY 24028 TO BE SURE IT IS IN SAFE WORKING CONDITION DO NOT OPERATE MOWER MOWER DECK WITH FLAP REMOVED OR WORN 25387 INSIDE OF CAB T0 x 5 5 31522 MOWER DECK MAIN BOOM 18 25 x 10 31523 HYDRAULIC TANK 13 5 x 7 31513 JD 7X30 COUGAR Safety Section 1 15 PART NO LOCATION Valve section TF300
11. Never allow children or other personsto ride onthe Tractor or Implement Falling off can result in serious injury or death SG 10 Never allow children to operate or ride on the Tractor or Implement SG 11 Do not mount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the Tractor seat Starting a tractor in gear can result in injury or death Read the Tractor operators manual for proper starting instructions sc 13 Never work underthe Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death sc 14 Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a hazard Do not check for leaks with your hand Use a piece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene If oil does penetrate the skin have the injury treated immediately by a physician knowledge able and skilled in this procedure sc 15 JD 7X30 COUGAR Safety Section 1 4 2 Start only from seat in park or neutral Starting in gear kills WARNING operator and all support personnel should wear hard hats safety shoes
12. 4 I SAFETY SHIELD JD 7X30 COUGAR Operation Section 3 4 OPERATION LEVER 1 MAIN BOOM LEVER 2 SECONDARY LEVER 3 DECK ROLL LEVER 4 BOOM SWIVEL INDICATOR LIGHT OFF LEVER 4 WITH BUTTON PRESSED BOOM KNUCKLE INDICATOR LIGHT ON LEVER 5 BOOM SHIELD UP DOWN KNUCKLE OPEN CLOSE JD 7X30 COUGAR Operation Section 3 5 OPERATION SWITCHBOX SIT The Safety Shield lever opens and closes the shield located on the front of the cutter head When mowing at or near the ground always have the shield in the closed position When mowing in brush or in trees above ground level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter head into material larger than 6 diameter SAFETY SHIELD OPERATION Failure to close Safety Shield may allow objects to be thrown outward with great force which can cause property damage bodily injury or death 1 Safety Shield fully closed when cutting grass and weeds to reduce possibility of objects being thrown outward by the Blades and to prevent contact with the Blades if persons are in the area 2 Before cutting brush trimming limbs or other such operations raise Safety Shield fully to allow the blades to contact the material if area is clear of passersby Operator must stop cutting and close shield if passerby enters the thrown objects a
13. Learn how to stop engine suddenly in an emergency Be alert for passersby and especially children 2 Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades 3 Operate only with tractor Roll Over Protective Structure ROPS and with seat securely fastened to prevent injury and possible death from falling off or tractor overturn O Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended 4 Block up or support raised machine and all lifted components ey before putting hands or feet under or working underneath any lifted component to prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides 6 Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes 7 Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by
14. audible click should be heard if the solenoid is engaging the solenoid spool If click is not heard leave switch in on position and with a screwdriver or other steel object touch the small nut on the end of the solenoid If the metallic object is not attracted to the nut check the fuse and wiring for an open circuit If the object is attracted but no click is heard replace the solenoid ob Remove the four bolts holding the small block to the main block Lift and remove small block being careful not to damage O rings filter Clean filter and re install 5 Remove large nut on side of large valve block Remove spring and use needle nose vise grip to pull spool from block Check block and spool for contaminates and scratches Clean parts or replace if scratched Motor runs but 1 Belts 1 Inspect belts and pulleys Replace Will not cut belts and repair as needed 2 Tensioner 2 Adjust tensioner nut until flat washer washer is flush with top of guide Motor turns slowly 1 Contaminants 1 Remove large nut on side of large or not at all restricting spool valve block Remove spring and use movement in needle nose vise grip to pull spool valve from block Check block and spool for contaminates and scratches Clean parts or replace if scratched 2 Suction lines 2 Check for kinkes or obstruction in obstructed suction hose 3 Low oil level 3 Check Hyd tank level and fill Pump will not work 1 Excessive wear
15. FLOAT SWITCH SAFETY MOWER RUN INDICATOR LIGHT SAFET MOWER CONRTOL DIFF ari Cn MASTER FLEET THATEL LOCK TRAVEL LOCK SWITCH JOYSTICK MASTER SWITCH BOOM SWIVEL DECK ROLL FORWARD Our BOOM KNUCKLE STRAIGHT DECK ROLL PRESS BUTTON BOOM SWIVEL APT 0 2 BOOM KNUCKLE BACK PRESS BUTTON DOWN SECONDARY BOOM SECONDARY BOOM gt gt JOYSTICK OPERATION JD 7X30 COUGAR Operation Section 3 10 OPERATION JOYSTICK FWD BACK MOVES MAIN BOOM JOYSTICK LEFT RIGHT MOVES SECONDARY BOOM LEFT JOYSTICK ROLLER MOVES DECK ROLL RIGHT JOYSTICK ROLLER MOVES BOOM SWIVEL RIGHT JOYSTICK ROLLER WITH BUTTON PRESSED MOVES BOOM KNUCKLE SHIELD SWITCH OPERATES SAFETY SHIELD DOWN DO SWIVEL 2 T KNUCKLE OPEN CLOSE JD 7X30 COUGAR Operation Section 3 11 OPERATION The Safety Shield switch opens and closes the shield located on the front of the cutter head When mowing at or near the ground always have the shield in the closed position When mowing in brush or in trees above ground level the shield may be opened for easier cutting Read and follow the warnings on the decal shown below Do not run the cutter head into material larger than 6 diameter SAFETY SHIELD OPERATION Failure to close Safety Shield may allow
16. NOT SHOWN COOLER ASSEMBLY 2 MOUNTS SMALL SIDE HYDRAULIC TANK ITEM PARTNO QTY DESCRIPTION 1 21530 10 CAPSCREW 1 4 X1 NC 2 21986 10 LOCKWASHER 1 4 3 22014 10 FLATWASHER 1 4 4 35176 10 1 4 U NUT 5 06370015 1 SCREEN COOLER FRNT 6 06380006 1 MNT COOLER BUMPER TANK RH 7 06380007 1 MNT COOLER BUMPER TANK LH 8 06510026 1 COOLER FRONT MNT 06510029 1 06510038 1 CABINET SINGLE FAN 06510039 1 COOLING COIL SINGLE FAN 9 21629 4 CAPSCREW 3 8 X 3 4 10 21988 4 LOCKWASHER 3 8 11 22016 4 FLATWASHER 3 8 12 34117 2 ELBOW 1MOR X 1MJ90 FORGED SWITCHBOX ASSEMBLY Thi CE a BLACK 14 CONT DUTY SOL gt ORANGE 18 GA TO COOLER GREEN 18 GA ITEM PART NO QTY DESCRIPTION 1 06514019 1 SWBX ALUM BLK 06510225 2 06550041 1 DECAL SWBX 06510225 3 34532 1 SWITCH TRVL LCK 4 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 5 06514020 1 BREAKER 3A SWBX COUGAR BOOM MOWER COMMON SECTION TABLE OF CONTENTS BOOM PARTS PAGE BOOM HOSE ROUTING 6 4 BOOM ARM ASSEMBLY 6 6 BOOM ARM HOSES amp TUBES 6 8 SWIVELASSEMBLY 6 10 BOOMREST 6 11 60 ROTARY MOWER HEAD 6 12 ROTATING TREE ASSEMBLY 6 14 ROTARY MOWER BLADE BAR AND KNIVES 6 15 ROTARY MOWER PIVOT BOOM ASSEMBLY 6 16 50 FLAIL MOWER HEAD ASSEMBLY 6 18 FLAIL MOWER DRIVE ASSEMBLY 6 20 FLAIL MOWER HYDRAULIC SHIELD ASSEMBLY 6 22 FLAIL MOWER PIVOT BOOM ASSEMBLY 6 23
17. 06502077 42697 42697 4242106 06502073 42201 42650 06502069 42650 42295 42296 42295 42295 42295 06502069 06502069 33459 4 bo boo bo bd usb 0 lA lA l CO la la la l y DESCRIPTION VLV 5SP 32PVG END PLATE END PLATE SEAL KIT BONNET BONNET SEAL KIT MAIN BOOM BONNET SECONDARY BOOM BONNET DECK ROLL BONNET BOOM SWIVEL BONNET DECK SHIELD BONNET INLET SECTION INLET SECTION SEAL KIT ELECTRONIC ACCUATOR MAIN BOOM ELECTRONIC ACCUATOR SECONDARY BOOM ELECTRONIC ACCUATOR DECK ROLL ELECTRONIC ACCUATOR BOOM SWIVEL ELECTRONIC ACCUATOR DECK SHIELD ELECTRONIC ACCUATOR DECK SHIELD ELECTRONIC ACCUATOR TIE BOLT KIT SECTION SECTION SEAL KIT MAIN BOOM SECTION SEC BOOM SECTION DECK ROLL SECTION BOOM SWIVEL SECTION SHIELD SECTION SPOOL MAIN BOOM SPOOL SEC BOOM SPOOL DECK ROLL SPOOL BOOM SWIVEL SPOOL DECK SHIELD SPOOL ANTI CAV SHOCK RELIEF MAIN BOOM A PORT RELIEF MAIN BOOM B PORT RELIEF SEC BOOM A PORT RELIEF SEC BOOM B PORT RELIEF DECK ROLL A PORT RELIEF DECK ROLL B PORT RELIEF BOOM SWIVEL A PORT RELIEF BOOM SWIVEL B PORT RELIEF DECK SHIELD A PORT RELIEF DECK SHIELD B PORT RELIEF HANDLE Cougar Common Section 6 35 RESERVOIR FILTER ASSEMBLY PARTNO QTY DESCRIPTION 06505044 AVAIL FILTER ASSY SAE 10 MICRON 28583 4 CAPSCREW 8MMX25MM 1 25 PITCH 06505045 1 COVER 06505046 1 SEAL KIT 0650504 1 SPRING 06
18. UPPER BEARING CONE SPINDLE UPPER BEARING HOUSING JD 7X30 COUGAR Maintenance Section 4 20 BEARING INSTALLATION 1 Press upper bearing cup into the spindle housing 2 Turn the spindle housing over and press in the lower bearing Place the lower bearing cone in the bearing cup Next press the seal into the spindle housing The inner lip of the seal must be DOWN towards the bearing so lubricant is sealed inside the housing 4 Install the spindle in the housing Lightly tap the end of the spindle with a soft faced hammer to seat the spindle against the bearing inner race 5 Turn the spindle housing over up position and fill with Tiger Spindle Lubricant part number 06540000 to the top edge of the upper bearing cup 6 Support the bottom of the spindle and press the upper bearing cone and bearing adjustment sleeve onto the spindle NOTE The spindle housing must turn freely when seating the bearing cone and sleeve 7 Press the two upper seals into the spindle housing The inner lip of the seals must be UP away from the bearing so excess lubricant can escape 8 Install the bearing adjustment nut thin nut so there is 1 16 clearance between the nut and the sleeve Install the jam washer placing the tab into the key way Install the bearing lock nut thin nut and hand tighten against jam washer and adjustment nut See the followin
19. of service following the detailed maintenance instructions in the operators manual Pump Drive Shaft If required with drive shaft coupler check for end play and lubricate at zerks Crankshaft adapter If equipped with rubber grommets check condition replace if missing or damaged Non Greaseless Pivot points Inject grease until it appears at ends Check Maintenance Section Hydraulic fittings Check for leaks with paper or cardboard Tighten fittings or replace hoses immediately Knives Inspect for missing or damaged knives change only complete sets as needed Belts Check Tighten Replace belts as needed Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in this section Hydraulic Fluid Level if required per fluid recommendations Rear Flail Drive Bearing Flange and Shaft Couplers Grease as instructed in the detailed if applicable maintenance section Cutter Shaft and Ground Roller Grease as instructed in the detailed maintenance section Service performed by Date Hour Meter Maintenance Section This page may be copied and used as part of the daily maintenance routine JD 7X30 COUGAR ROT Maintenance Section 4 23 JD 7X30 COUGAR Maintenance Section 4 24 JD 7X30 COUGAR PARTS SECTION Parts Section 5 1 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and erro
20. sew DANGER Use extreme caution when raising the Mower head Stop the Blades from turning when the Mower Head is raised and passersby are within 100 yards Raising the Mower head exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury by objects thrown from the Blades or by contact with the Blades SBM 2 DANGER Be particularly careful in transport The Mower has raised the center of gravity for the tractor and has increased the possibility of overturn Turn curves or go up slopes only at low speed and using a gradual turning angle Slow down on rough or uneven surfaces Never Leave the mower unattended while the head is inthe raised position The mower could fall causing serious injury to anyone who might inadvertently be under the mower SBM 4 WARNING _ he rotating parts of this machine continue to rotate even after the Tractor has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased sems Wait a minute Save a life JD 7X30 COUGAR Safety Section 1 9 Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Mower Head on the ground or securely supported on blocks or stands disengage the PTO andturn off the engine Push and pull the control Levers or Joystick
21. shut OOO arr Al 1 te s rpmialign har ceases iB ns eniaimmlement 7 KANE nay cr pami Peer mount nr disimocer 3 mowng vehicle from mayes may pause or 577 7 BONOT OPERATE WOT MOUNT OF MOVER OF WING RAISED OcGNCKINT WHILE Moving 5 TRANSPORT SAFELY 6 USE SMV LIGHTS A LOCK UR REFLECTORS Si Hao Los Ingles Pda Ay uga Algun Cos Si Lo les Para Ove le Traduzca ohm Seguridad c THROWN OBJECTS CUTTING BLADES KEEP AWAY ROTATING BLADES BEING HIT BY THROWN OBJECTS OR CONTACTING ROTATING BLADES CAN CAUSE INJURY OR DEATH Stop mowing if passersby enter the area of thrown objects See Operator s Manual Use special care if Mower Head or Wing is raised off the ground See Manual Operate only if all Guards Deflectors are in place and in good condition PART NO LOCATION 002369 HYDRAULIC TANK 00725746 INSIDE OF CAB 00769737 MOWER DECK 7 PART NO AWARNING 00758194 BETWEEN V BELT AND PULLEY MOWER DECK PINCH POINTS 02962764 M MAIN BOOM SECONDARY BOOM MAIN FRAME 1 CRUSHING AND PINCH POINTS A 02962765 Ya A E MAIN FRAME MOVING MACHINERY PARTS CAN PINCH OR CRUSH OR FALL WHICH MAY CAUSE INJURY OR DEATH 02962765
22. 2 02 6 021311 ssojueg 3221051 d 0 2 Jejeep JO uo eJnsseJd jedoud 32 136 990 00 88 peo yo 491131 656 031110 65 10 0945 esueg peo 8119389830 Sjal yOoys 133051 60000338 su s peo 40942 891188914 820888 MOT 8 YO sdojs joods jueugsnfpe jo 0 0062 Sd 103981 YO lddns 0 sdojs 5 1000 5 dsul 0 suonounj 82012128 999 Ajjenuew 0 0129 au 904 6010015101011 LLI c Y m O Q lt O gt L Cougar Common Section 6 50 TROUBLESHOOTING JOYSTICK TROUBLESHOOTING Boom operation not responding to joystick movement Isolate hydraulic vs electronic symptom Turn off electronic master switch preventing electronic actuator on valve from attempting to hold spool in neutral position With tractor engine running operate the valve section with the manual handle If function operates normally continue with electronic inspection If function does not operate normally continue with hydraulic inspection Electronic inspection Connect a voltmeter to the cable connector of the valve section that is not operating This will allow you to measure supply and signal voltage when the joystick is operated Main Secondary and S
23. 2 18 ASSEMBLY NOTE HUSCO CONTROL VALVES Manual cable controlled Husco control valve boom mowers require check valves with inte gral restricting orifice 06502036 installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders but restricts flow out of the cylinder thereby providing proper boom control This check valve 06502036 Vendor 1968R 063 is similar in appearance to hose adapter 33271 and Adapter 34396 with 06 orifice These components can be identified as follows and are to be installed per parts section for the lift valve ASM HUSCO 0007 34396 ACCUMULATOR INSTALLATION Install the accumulator bracket on tab with holes provided on the right main frame with the capscrews and lockwashers shown Install the accumulator in the bracket and secure with the hardware shown Install fittings and hoses to the cylinder and control valve as shown in the parts section Use teflon tape on all pipe fittings except O rings 0012 Assembly Section 2 19 AXLE MOUNTING The axle braces are to be mounted under the rear axle of the tractor The other end of the axle brace mounts on the outside the lower rear corners of the main frame After attaching the boom rest it should fit tightly and level u
24. 5 ASSEMBLY CABLE CONTROL LEVER STAND Un the comer cab post mark point 1 3 8 from the windshield and 2272 from the floor then cut 34 diameter hole through the outer plastic shell This will expose a threaded steel boss to attach the control box support bracket The rear comer of the cable c ntrol stand 15 placed STAND PLACEMENT approximately 5 fram the edge of the The front edge of the stand 5 up against the corner cab post andthe door sill lip ofthe Before you mark or drill any holes check for support plates or wires under the mat amp the cab flag NOTE Cutting into plates or wires makes more work for everyone and could be dangerous When you know where the wires plates lie mark one of the mounting holes Drill a 3 8 hole through the mat and through the floor of the cab Next lift the mat up and mark the other two holes the cab floor Onll the holes through the floor Mark the mat and drill the other two 387 holes Usea 1 hole saw i sid and cut a 1 hole through the mat over each 3 8 hole secure tha stand to the floor with the spacers capscrews and nylock nuts provided UNDER FLOOR OF CAB Gut a 1 hole in the floor to route the cables and wires through It needs to have 4 clear ance for the trim lock Before you mark drill any holes check for support plates or wires under tha cab floor NOTE Cutting into plates or wires makes more w
25. ACTING CENTER SPRING 6 31098 1 VALVE SECTION DOUBLE ACTING CENTER SPRING METERED 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING REMOVE SHUTTLE DISC 8 06503067 1 RELIEF PLUG 9 TB1017K 1 RELIEF VALVE 2500 PSI 10 TB1017J 1 RELIEF VALVE 2175 PSI 11 TB1017H 1 RELIEF VALVE 1750 PSI 12 22588 1 RELIEF VALVE 500 PSI 13 06503068 1 RELIEF PLUG 14 614209 1 RELIEF PLUG 15 06502003 1 RELIEF VALVE 2500 PSI 16 TB1017F 1 RELIEF VALVE 1750 PSI 17 TB1017F 1 RELIEF VALVE 1750 PSI 18 TB1017H 1 RELIEF VALVE 1750 PSI 19 22588 1 RELIEF VALVE 500 PSI 20 31593 5 VALVE SEAL KIT FOR ONE SECTION 20A 2 WIPER 20B 2 O RING SMALL 20 1 O RING LARGE 20D 1 SHUTTLE DISC 20E 1 SPRING 21 TB1017L 5 LEVER KIT FOR ONE SECTION 21A 1 LEVER KNOB 21B 1 LEVER 21C 2 LEVER WASHER 21D 1 LEVER CLIP 21E 2 LINKAGE 21F 1 LEVER PIN 21G 1 ROLL PIN 21H 1 LEVER BOOT 21J 1 LEVER BOLT 21K 1 LEVER DUST COVER 21L 1 LEVER NUT 22 31603 5 COMPENSATOR 23 TB1017V 1 TIE ROD KIT 24 24214 1 O RING LARGE Cougar Common Section 6 31 5 SP HUSCO LOAD SENSE 06502115 Cougar Common Section 6 32 5 SP HUSCO LOAD SENSE 06502115 ITEM PART NO DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 4 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 31600 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 6 31598 1 VALVE SECTION DOUBLE ACTING CENTER SPRING METERED 7 315
26. BUTT TO SECONDARY CYLINDER GLAND TO DECK ROLL CYLINDER GLAND TO SWIVEL CYLINDER BUTT TO SHIELD CYLINDER BUTT TO ACCUMULATOR TO SECONDARY CYLINDER BUTT DECK ROLL CYLINDER BUTT TO SWIVEL CYLINDER GLAND TO SHIELD CYLINDER GLAND L TO MAIN BOOM CYLINDER GLAND PR PRESSURE RT L8 LOAD SENSE Lio ams Y gt gt DU g 4 D O D I e LIFT VALVE 5 SP HUSCO QTY PART NO 06502103 06502115 21633 06340032 22016 21988 21625 34860 38624 06410429 34623 614411 613017 21500 28053 32901 06503142 06500400 21632 33271 34358 06500345 34631 06502036 06500149 34612 33293 32678 33383 06503029 06500150 23888 24300 06510050 31329 06505035 32900 ot B BB Ph NN DESCRIPTION VLV 5SP HSC ROTARY MOWER VLV 5SP HSC FLAIL MOWER CAPSCREW 3 8 X 1 3 4 NC VALVE MNT FLATWASHER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC CAPSCREW 20MMx40MM FLATWASHER MOUNT VALVE RIGHT CBL CNTRL 122 CLEVIS CBL CTRL 3 16 ROLLPIN 3 16 X 1 HEX NUT 1 4 NF TRM LK 9 16X1 8FN PBL 100 1 8 ADAPTER 3 8 MOR X 3 8 MJ STANDARD TRACTORS ADAPTER CHECK VALVE PREMIUM TRACTORS HOSE 1 4 x 34 CAPSCREW 3 8 X 1 1 2 NC ADAPTER 1 2 MOR X 3 8 MJ HOSE 1 4 x 196 HOSE 1 4 x 171 HOSE 1 4 x 126 RSTRCTR 06 0UT 1 2MBx3 8MJ H
27. Blades under Guards or mower structure 8 Before dismounting secure implement in transport position or lower to ground O Puttractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause Serious injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DO NOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS CUTTER OR WING RAISED DISMOUNT WHILE 2 R VN 02967827 Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration form in full and return it within 90 days Make certain the Serial Number of the machine is recorded on the Warranty Card and form that you retain FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment Some of these include Safety precautions Assembly instructions Operations Maintenance and Parts This manual will also assist you in the proper break in daily care andtroubleshooting of your new mower We recommend that you read carefully the entire manual before operating the unit Also time spent in becoming fully acquainted with its performance features adjustments and maintenance schedules will be repaid in a long and satisfac
28. F Start Up JD 20C Normal Temperatures 15 F Start Up High Operating Temp Above 90 F Flail Rear Gearbox Cutter Shaft amp Ground Roller Shaft Flail Drive Shaft Coupler Flail and Rotary Drive Shaft Yoke U Joint amp Stub Shaft Deck rotation linkages Boom Swivel Boom Cylinder Pivots Rotary amp Flail Boom Deck Boom Pivot amp Deck Stop Adjustment Rotary amp Flail Deck Spindle Rotary M1135 M1141 FNH M2C134D 201 ISO 46 Anti Wear ISO 100 Anti Wear Grease Grease Gun Grease Gun Grease Gun Grease Gun Grease Gun Grease Gun PAO Synthetic Extreme Pressure Gear Lube Lithium Complex Extreme Pressure NLGI 2 ISO 320 Lithium Complex Extreme Pressure NLGI2 ISO 320 Lithium Complex Extreme Pressure NLGI 2 ISO 320 Lithium Complex Extreme pressure NLGI2 ISO 320 Lithium Complex Extreme pressure NLGI 2 ISO 320 Tiger Spindle Lubricant part number 06540000 JD 7X30 COUGAR ROT Maintenance Section 4 9 Recomended Mobil Lubricant Mobilfluid 424 Mobil DTE 15M Mobilfluid 424 Mobil DTE 25 Mobil DTE 18M Mobil SHC 75W 90 Mobil 1 Synthetic Gear Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilgrease CM S Mobilith SHC 220 03 01 05 RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level the unit should be parked on a level surface s
29. HYDRAULIC CYLINDERS 6 24 ROTARY MOWER SPINDLE 6 29 VALVE BREAKDOWNS 6 30 RESERVOIR TANK FILTER ASSEMBLY 6 36 FRONT HYDRAULIC PUMP 6 37 ROTARY MOTOR 6 38 FLAIL MOWER MOTOR 6 40 BOOM TRAVEL LOCK 6 42 HUSCO SWITCHBOX 6 43 SYSTEM SCHEMATIC 6 44 DAN FOSS SWITCHBOX 6 45 BRAKE VALVE 6 47 TROUBLESHOOTING 6 49 Cougar Common Section 6 2 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and error in processing purchase orders for the equipment in this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE Wh
30. NOT operate mower head while boom mower is in the boom rest or in the stored position Red Mower light indicates mower 1 ON The boom functions are controlled by an electronic joystick The Joystick Master Switch enables the joystick control for controlling the boom motion functions This switch 1 to be in the OFF position when starting the tractor and when boom 1 stowed for transporting the machine If the joystick control is not operating properly turn the master switch to the OFF position Install the manual valve handle onto valve and operate the functions individually to stow boom After boom is stowed in rest transport the unit to the maintenance facility and contact your Tiger dealer for assistance CAUTION CAUTION DO NOT attempt to operate the valve manually for mowing operations Note Pushing manual valve handles out or away from the tractor cab will bring the main boom up secondary boom out roll deck out and swivel boom aft Pulling manual handles toward cab will let main boom down bring secondary boom roll deck in and swivel boom forward MANUAL VALVE HANDLE 4 BOOM SWIVEL JD 7X30 COUGAR Operation Section 3 9 OPERATION DANFOSS JOYSTICK CONTROL AND SWITCH BOX The diagrams below and on the following pages show the functions that are performed through the use of the joystick controller
31. NUT 5 8 NF 34 33764 8 FLATWASHER 5 8 GR 8 SAE 35 33779 1 PLATE COVER KNF HOLE 36 33881 2 CAPSCREW FLG 3 8 x 3 4 NC 37 612270 20 PLOW BOLT 3 8x1 NC GR5 38 21625 20 3 8 39 06533004 4 FLATWASHER 40 TB3010 1 BUSHING 41 TF4852 2 FLANGE KIT 42 06500458 2 HOSE 1x95 PRESSURE RED DECAL STRIP 06500458 HOSE 1x95 RETURN BLUE DECAL STRIP 43 33601 1 HOSE 1 4x111 44 06500480 1 HOSE 1 4x107 45 06503057 2 ADAPTER 1 4ORBx3 8MJ Cougar Common Section 6 13 60 ROTARY MOWER TREE ASSEMBLY P N 06320160 06320163 06497010 06401250 06401251 06497011 06401253 06401252 06533004 612279 21730 06320164 06741071 06501021 06420014 06420130 39191 613207 21627 21634 06537021 TB1023 TB3010 33271 06500480 06500481 Y 27 2 2 72 UND 2 DESCRIPTION DECK TRB60 ROT CPLT TREE TRB60 ROT PAD UHMW 06320163 RING CAPTURE 06320163 RING BOLT 06320164 RING UHMW 06320163 RING SHIM 06320164 RING BOLT 06320164 FLAT WASHER 1 2 SAE GR 8 CAPSCREW 1 2 X 1 1 2 NC GR8 CAPSCREW 1 2 X 1 1 4 NC GR8 LINKAGE 1 06320163 LINKAGE 2 06320163 ASSY CYLINDER 3x10 2 0 PIN 1 00x3 84 W 22 HOLES NITRIDE PIN 1 00 2 89 W 19 HOLES PIN SWIVEL 1x5 TRUCKAT GREASE ZERK 1 4 NYLOCK NUT 3 8 NC CAPSCREW 3 8 x 2 NC ROLL PIN 5MM x 50MM ROLLPIN 7 32 X 2 BUSHING 1 ADAPTER 1 2MORx3 8MJ HOSE 4x107 HOSE 4x97 Cougar Common Section 6 14 O gt
32. TRCTR HYDRAULICS VALVE PARTNO DESCRIPTION VALVE BRAKE SOL 3000PSI METRI BALL VALVE 1 1 2 FOR ADAPTER 1MORBX1MJIC ADAPTER 1 1 4MOR X 1MJ ELBOW 1MJX 1FJX 90 ELBOW 1 1 20RBx1 1 2MJ NIPPLE MALE LONG 1MOR X 1MJ BRACKET HOSE BRKT CLAMP TUBE SUCTION BRKT TUBE CLAMP CLAMP KIT PRESSURE 1 CLAMP KIT 1 HOSE SINGLE HOSE CLAMP KIT SPACER 7 8 ID X 1 1 4 OD X 5 8 KIT FLANGE 20 HOSE TUBE 16x66 16FUXx20FLH HOSE 16x85 16FUXx16FUX90 HOSE 16x89 16FLXx16FUX90 HOSE 216x111 16FJX90x16FJX HOSE TUBE 224x79 24FJXx20FLH BEARING CAPSCREW 3 8 X 5 1 2 NC CAPSCREW 5 8 X 1 3 4 NC CAPSCREW 16MMX50MM 2 0 PITCH CAPSCREW 20mmx90mm2 5P GR10 9 FLATWASHER 3 4 GR 8 SAE FLATWASHER 16MM LOCKWASHER 3 8 LOCKWASHER 5 8 HEX NUT 3 8 NC HEX NUT 5 8 NC MAIN FRAME TANK FRAME REFER TO MAIN FRAME PAGE HYDRAULIC TANK REFER TO MAIN FRAME PAGE PUMP REFER TO MAIN FRAME PAGE SWIVEL REFER TO BOOM MNTG KIT PAGE ACCUMULATER BRKT ACCUMULATOR CAPSCREW 3 8 X 1 1 2 NC NYLOCK NUT 3 8 NC CAPSCREW 3 8 X 3 4 NC LOCKWASHER 3 8 TRACTOR MOUNT BOOM SWIVEL TRACTOR MOUNT BOOM SWIVEL ITEM PARTNO QTY DESCRIPTION 1 06700150 1 SWIVEL W O BUSHING 2 33705 1 CYLINDER 3X17 1 2 WELDED 3 32381 1 PIN 2 1 2 SWIVEL SABER 4 33710 1 PIN CYLINDER 1 SWIVEL SABER 5 32380 1 PIN CYL 1 SWIVEL SABER 6 32372 1 PIN CYLINDER STAGE 2ND 7 32378 1 PIN BOOM TO SWIVEL SABER 8 32322 2 BEARING DX 2 1 2X2 1
33. Then install the joystick in the holder with the machine screws as shown the parts section jASM JD STD JYSTK ARMRST 0001 Assembly Section 2 10 PREMIUM ARMREST JOYSTICK MOUNTING Remove the Armrest Place the joystick mounting bracket on the armrest Use the bracket holes to mark the three holes to drill through the armrest Remove the armrest and drill three 4 holes through the inside of the armrest Die grind 5 hole through the first layer of plastic for the Machine screws to go through Place the joystick mount on the armrest so the center knob fits into the hole and the holes line up between the mount and the armrest Lise the three machine screws to secure the joystick mount to amrest Once the holder is installed on Ihe armrest replace the armrest AMID JYSTK ARMAS 0601 JOYSTICK EXISTING ARMREST 3 Assembly Section 2 11 ASSEMBLY HYDRAULIC PORTS premium These ports are located Under the tractor rear remotes and are located as shown in the image below Refer to the PARTS section for additional information AS NCUDAO 02 RETURN PORT LOAD SENSE PORT PRESSURE PORT HYDRAULIC PORTS stanparp These ports are located at the rear of the tractor under the lift valve where the valve mount ing bracket attaches to the tractor The load sense port is on top then the pressure and finally the retur
34. in a manner that allows the cutting knives to continually fold back will cause permanent damage to the knives rotary disk and spindle assembly WARNING The Heavy Duty Rotary cutter head is designed for clockwise rotation i clockwise as seen from the top or the currer head Never operate the cutter head in the counterclockwise rotation Operating this mower in counterclockwise rotation may cause objects to be thrown towards the tractor OPERATING DECK ROTATION WITH TRACTOR REMOTES Orient the Mower Deck in a horizontal position before rotating mower deck Push tractor remote valve lever forward to rotate deck counter clockwise from stowed position to cutting position Pull remote valve lever aft to rotate deck clockwise Deck shall be rotated completely clockwise for stowing in the boom rest position UNSTOWING BOOM To un stow the boom from the boom rest proceed as follows Switch travel lock to OFF Move main boom UP to lift the secondary boom off of the boom support Swivel boom FORWARD perpendicular to tractor The head and booms are now ready for full operation TRANSPORTING MOWER Transporting under the units own power NOTE ONLY when transporting under the units own power is it permissible to rest the head in any of the resting positions When transporting on a trailer the head MUST be resting on the position designed for the head you are using When transporting between job sites the following pro
35. objects to be thrown outward with great force which can cause property damage bodily injury or death 1 Safety Shield fully closed when cutting grass and weeds to reduce possibility of objects being thrown outward by the Blades and to prevent contact with the Blades if persons are in the area 2 Before cutting brush trimming limbs or other such operations raise Safety Shield fully to allow the blades to contact the material if area is clear of passersby Operator must stop cutting and close shield if passerby enters the thrown objects area or blade contact area 3 Repair or replace Safety Shield as needed 4 Always transport with Safety Shield closed HEAVY DUTY ROTARY The Heavy Duty Rotary mower was designed for cutting brush and foliage up to 6 inches in diameter or multiple branches that have a total cross section area equivalent to one 6 inch branch Cutting multiple limbs at the same time may overload the mower causing it to slow down or stall completely Regardless of the size of material being cut the speed of the cutter head must be maintained To ensure that the cutter head 1 running at maximum speed run the tractor at full throttle during mowing operations If the cutter head slows to the point that the knives are folding back move the mower head away fron the foliage and allow the cutter head to regain full speed JD 7X30 COUGAR Operation Section 3 12 OPERATION WARNING Operating the mower
36. safety glasses and proper hearing protection at all times for protection from injury including injury from items thrown by the equipment SG 16 gt 28 CAUTION PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE NENT HEARING LOSS Tractors with or without an Implement at tached can often be noisy enough to cause permanent hearing loss We recommend that you always wear hearing protection if the noise in the Operators position exceeds 80db Noise over 85db over an O extended period of time will cause severe hearing loss Noise over 90db adjacent to the Operator over an extended period of time will cause permanent or total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery sc 17 WARNING Transport only at safe speeds Serious accidents and injuries can result from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by the following rules 1 Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characterist
37. supply voltage This percentage should not be less than 25 or greater than 75 for the Main Boom Secondary Boom or Swivel function This percentage should not be less than 30 or greater than 6296 for the Deck Roll function these initial settings for the Deck Roll function should prevent the spool from shifting into float After making this first adjustment to deck roll if the spool still goes into float adjust the B port screw additionally counterclockwise Reconnect Deutsch connectors on control cables to actuators on Danfoss valve Run tractor until hydraulic system is at operating temperature Now refine the adjustments of the signal adaptation potentiometers for both and ports for all proportional functions to achieve the following function times Note turning potentiometer clockwise increases the flow or the function speed and turning them counter clockwise decreases the flow or the function speed Note if during this procedure the trim potentiometer is set to full counterclockwise but the function is still too fast use the mechanical stops at the manual actuator end of the valve section to further limit flow Turn limit screw in or clockwise to limit flow The upper limit screw limits flow to B port and the lower limit screw limits flow to A port However DO NOT adjust the limit screw on B port of deck roll function Limiting B port will prevent float function gt Assembly Section 2 28 MAI
38. the condition and tightness of the knife mounting bolts and disk mounting bolts daily ROTARY KNIFE REPLACEMENT 1 Be sure you have a complete matching set of new knives for replacement 2 Remove knives and inspect holes for damage Also watch for cracks in the disk around the holes 3 Install bolt through knife and disk from bottom side of disk Install new self locking nuts and torque them to 1070 dry or 800 oiled ft lbs It is recommended that they are oiled 4 The knives should swing freely to absorb shocks from impact when striking objects WARN C WHEN CUTTING HEAVY BRUSH KNIFE BOLTS SHOULD INSPECTED HOURLY AND RETORQUED TO 1070 DRY OR 800 OILED FT LBS JD 7X30 COUGAR ROT Maintenance Section 4 19 HEAVY DUTY SPINDLE ASSEMBLY INSTALLATION AND BEARING ADJUSTMENT WARNING A press MUST be used to install bearing cups bearing cones and seals DO NOT use a hammer to install races bearings or seals The parts of assembly may be damaged NOTE The grease zerk and gussets are located on the top side of the spindle housing Be sure the spindle is assembled correctly Be sure to wear eye protection and other protective equipment as needed when working on spindle assembly THE SPINDLE ASSEMBLY See the diagram below for identification of spindle parts while servicing BEARING LOCK NUT JAM WASHER 2 BEARING ADJUSTMENT NUT BEARING ADJUSTMENT SLEEVE UPPER SEALS
39. this symbol read and follow the associated instructions carefully or personal injury or damage may result Tiger is a registered trademark JD 7X30 COUGAR SAFETY SECTION Safety Section 1 1 safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below 1 used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol and signal word are intended to warn the owner operator of impending hazards and the degree of possible injury when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices
40. 00 2200 R P M If the tractor slows to less than 1800 R P M shift to the next lower gear DO NOT ride the clutch this will cause premature clutch failure The engine should not be operated at any time at more than 2400 R P M on the tractor tachometer For cutting brush it is usually best to stop the tractor and swivel the boom and mower into foliage The horizontal positioning action of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom CAUTION DO NOT use excessive force when positioning cutting head into heavy branches or stumps Damage to the unit may result It is best to let the cutter head eat away slowly at heavy cutting jobs CAUTION If foliage falls on top of mower deck causing tractor to become unstable move the boom Forward and Out to relieve tipping of the tractor Lower mower deck to ground and shut down unit After all motion stops remove foliage from mower deck The mower will operate more efficiently in tougher conditions and with less power if the knives are kept sharp If the mower begins to vibrate stop the tractor check for wire wrapped in the spindle or damaged knives When replacing knives replace all knives with new knives to ensure proper balance so the mower will not vibrate Severe vibration will result if knives with unequal wear are used Begin a pass at the top side of the trees and work d
41. 06015 PRFRMD 3 MAIN REAR STOW 9 06506016 PRFRMD 4 MAIN REAR STOW 10 0650601 7 PRFRMD 5 MAIN REAR STOW 11 06506018 PRFRMD 6 MAIN REAR STOW 12 06506019 13 06506020 14 06506021 15 06506022 PRFRMD 7 MAIN REAR STOW PRFRMD 8 MAIN REAR STOW PRFRMD 9 MAIN REAR STOW PRFRMD 10 MAIN REAR STOW ik pr AP P 16 30169 TUBE PREFORMED HP 17 34103 TUBE PREFORMED 5 16 EXT SEC 18 06505019 CLAMP KIT TUBE 1 25x2 31x8 4PST 19 30111 CLAMP KIT TUBE 1 25x2 31x4 3PST 20 06505020 COVER HOSES KNUCKLE RS 21 06505021 COVER HOSES SEC RS 22 06505022 COVER HOSES ROLL RS 23 06500149 HOSE 1 4 x 220 24 34631 HOSE 1 4 x 126 20 34052 HOSE 1 4 x 66 26 34051 HOSE 1 4 x 93 2 34050 HOSE 1 4 x 63 28 34104 HOSE 1 4 x 42 29 06500254 HOSE 1 4 x 45 30 24488 HOSE 1 4 x 40 Cougar Common Section 6 9 TRACTOR MOUNT BOOM SWIVEL 10 ITEM P N QTY DESCRIPTION 1 1 MNFRM 2 06700150 1 SWIVEL TRB60 ROT 22 ASSY 3 06520250 1 BEARING WASHER SWING 4 32380 1 PIN CYL 1 SWIVEL SABER 5 33710 1 PIN CYL 1 SWIVEL SABER 6 32381 1 PIN 2 1 2 SWIVEL SABER 7 33705 1 CYLINDER 3 X 17 1 2 8 21683 2 CAPSCREW 7 16 X 2 NC 9 21677 2 NYLOCK NUT 7 16 NC 10 21782 1 CAPSCREW 5 8 X 1 3 4 NC 11 21777 1 NYLOCK HEX NUT 5 8 Cougar Common Section 6 10 BOOMREST ASSEMBLY 3 POINT STOW ITEM PARTNO QTY DESCRIPTION 1
42. 06310082 1 BOOMREST STD 3PNT 2 TF1120 2 PIN CAPPED 1 1 8 X 3 7 8 3 TB1036 1 PIN SEC BOOM SWIV 1X4 11 16 4 TF1143 3 PIN LYNCH 7 16 X2 5 06520078 2 STRIP REST 6 28734 4 CAPSCREW FLT SKT HD 3 4x1NC Cougar Common Section 6 11 60 ROTARY MOWER ASSEMBLY RETURN O PRESSURE Cougar Common Section 6 12 60 ROTARY MOWER ASSEMBLY ITEM P N QTY DESCRIPTION 1 06320160 1 DECK TRB60 ROT CPLT 2 06320162 1 SHIELD TRB60 ROT 3 33777 2 SKID SHOE 50 RTRY 4 06401245 2 SKID SHOE TRB60 ROT 5 33776 1 MOTOR MOUNT PLATE 50 RTRY 6 06504011 1 365 1 1 2 GEAR 7 06520238 2 FLAP DEFLECTOR 8 0610823 1 60 9 6 1024 5 1 SPINDLE ASSY CPLT HD 5 8 HOLES 10 6T1033 1 COVER COUPLING 11 611029 1 CHAIN COUPLING 5016 12 1124 1 KEY 5 16 SQ X 1 1 2 13 21223 1 SPROCKET 1 1 4 BORE 14 33879 6 CAPSCREW 3 4 x 2 1 4 NF GR 8 15 33880 12 FLATWASHER 3 4 GR 8 SAE 16 672413 6 NUT 3 4 NF GR 8 17 33785 1 CYL 1 1 2 x 8 18 06420139 1 PIN HINGE TRB60 ROT 19 613207 1 GREASE ZERK 1 4 20 21633 11 CAPSCREW 3 8x1 3 4 NC GR8 21 21727 4 NYLOCK NUT 1 2 22 21730 7 CAPSCREW 1 2 X 1 1 4 NC 23 21731 7 CAPSCREW 1 2 X 1 1 2 25 21733 4 CAPSCREW 1 2 x 2 NC 26 22016 31 FLATWASHER 3 8 GR8 27 6T3017 2 ROLLPIN 3 16 X 1 28 33924 2 RETAINING RING EXTERNAL 1 2 29 33984 2 PIN SHIELD 50 30 RD1032 2 PIN LYNCH 1 4 X 2 32 610 4 CAPSCREW 5 8x2 NF GR 8 33 6T2408 4 HEX
43. 1 Disassemble and repair on internal parts Motor will not work 1 Excessive wear 1 Disassemble and repair on internal parts JD 7X30 COUGAR Maintenance Section 4 6 NOTE If flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problem cannot be found in this section call the Technical Service representative at the number shown on the front cover of this manual JD 7X30 COUGAR ROT Maintenance Section 4 7 TORQUE SPECIFICATIONS TES for Standard 5 Torque Tightening Tare Ory pinin lated Pited Dry piain Tubed Der Plated Dry plain 02 0 15 017 K 02 0 15 E9017 Ke 0x United Coarse Thread 20 49 1 08 59 iba Go AAA 5 107 122 in lbe 143 imba 43 AAA Sey or L EN EM Nm NM NM NM NE NN 1B 15 f ihs 18 bs 20 Ms 25 26 Abs 31 0 33 felbs 37 jbs eos 38 8081 43 Aba 51 ud 4 EL MER EHE a 4 s 2 39 5 ses 1095 1132 1283 130 E M 12 _ 1657 1950 2371 2688 3162 BN
44. 2 17 Read 8 understand the Operators Manual X 7 d i gt Wes Your Seat Bel Keap shiit and guards m placa Make sure equipment in proper waorkireg gandigon Newer attempt to gat aff ar moving 7 Newer allow riders an bacior equipment Only start the tractor fram the seat with the key 2 Always ines tha area Deftones 1 Remove all foreign debris Always keep bystanders and coworkers a of 200 feet 7 gt Meyer allow the mower blades contact solid objects of foreign material Never approach rotating elements p Disengage the place tranemission in Park sel parking brake shut off engine and remove key end well until all rotating moion has stopped before leaving seat JD 7X30 COUGAR Safety Section 1 18 PART NO LOCATION 06550012 INSIDE OF CAB 33743 INSIDE OF CAB PART NO LOCATION RED 42399 REFLECTIVE TAPE MOWER DECK AMBER 4240006 REFLECTIVE TAPE MOWER DECK DANGER 613217 MOWER DECK KEEP HANDS AND FEET CLEAR FOR SAFE OPERATION 673219 READ THE INSIDE OF CAB OPERATORS amp MAINTENANCE MANUAL BEFORE OPERATING 673220 MOUNT 7X30 COUGAR Safety Section 1 19 LOCATION LUBRICATE SPINDLE DAILY EVERY 10 HOURS 613221 TWO PUMPS OF TIGER SPINDLE LUBRICANT INTO INSIDE OF CAB SPINDLE BEFORE USING MOTE S
45. 2LONG 9 613211 2 GREASE ZERK 1 8 10 21782 1 CAPSCREW 5 8 X 1 3 4 NC 11 21992 1 LOCKWASHER 5 8 12 21775 1 HEX NUT 5 8 NC 13 21687 1 CAPSCREW 7 16 X 3 NC 15 21677 3 NYLOCKNUT 7 16 NC 16 21741 1 CAPSCREW 1 2 4 18 21727 1 NYLOCK NUT 1 2 NC 19 21683 2 CAPSCREW 7 16 X 2 NC 20 REF MAIN FRAME REFER TO MAIN FRAME PARTS 21 06520049 1 BEARING WASHER JOYSTICK AND SWITCH BOX TO JOYSTICK CABLE TO SWITCH BOX ITEM PARTNO QTY DESCRIPTION 1 33355 1 MNT BRKT SWITCH BOX 2 27513 2 CAPSCREW 10MMX25MM 1 5 PITCH 3 06510101 1 SWITCHBOX BOOM DF GND 4 21529 4 CAPSCREW 1 4 X 3 4 5 21986 4 LOCKWASHER 1 4 6 22014 4 FLATWASHER 1 4 7 33693 1 CBL EXT 4FT JOYST W SUB D CONN 8 06370085 1 MNT JOYSTICK JD7130 9 33691 1 JOYST 4AXIS RH DF W SUB D CONN 10 32829 4 SCREW MACHINE 10 32X3 4 FLATH 11 32403 3 SCRW MACH 1 4 20X1 2 PHY PAN Z Y D IVT JOYSTICK AND SWITCH BOX 3 m c Y O N PARTNO 33691 35033 35205 35206 35204 35256 06420095 21988 21625 06370093 28734 33693 06510196 06370095 32691 25188 21529 21986 er E RIGHT SIDE CAB CORNER POST ry ML at E WT JOYSTICK _ Bic ABS i val 5 553 DESCRIPTION JOYSTICK CAN JOYSTICK SETSCREW 3 8x2 NC K
46. 39 as aa 55 es s 78 30 6 77 84 41 13 Lar s3 60 70 78 88 10 88 12 sn sr n 13 14 16 19 16 22 a sje E S TO FOR LES fal Ialalala 10 10 12 42 12 14 14 3 16 16 83 e2 121 qom is an ws 230 202 728 18 82 a i187 2 249 37 313 7 25 6 167 18 222 2 xo sms 29 322 23 25 104 122 23 7 x37 32 48 394 8 Clamp calculated as 75 of The proof load specified bobs K 0 15 for ubricated conog Al torque values are listed in fool pounds E 2017 for mr plated dry conditions F Clamp Load Torque values fom dormidas hire 020 fer plam and dry These are intended to be general specifications See tractor operators or service manual for exact specifications for your unit JD 7X30 COUGAR Maintenance Section 4 8 ng Lo T LUBRICATION RECOMMENDATIONS Description Tractor Hydraulics Mower Hydraulics Cold Temperatures 0 F Start Up Application General Specification Reservoir JD 20C M1135 M1141 FNHM2C134D FNH201 Reservoir ISO 46 Anti Wear Low Temp Normal Temperatures 10
47. 4 5 21993 4 LOCKWASHER 3 4 6 21825 4 3 4 SAFETY LIGHT ASSEMBLY SAFETY LIGHT INSTALLATION 1 Remove ground wire from the battery 2 Remove right rear tire Remove the bottom cover from the tail light Locate the wire connecor on the tractor that has a brown amp green wire 4 Remove panel from right rear of outside of cab under the window 5 Install light bar to mounting bracket Note Wiring should be routed through the bracket 8 come out the hole on the top of the tube 6 Install the light bar and bracket assembly in wheel well securing the three 1 1 4 bolts to the fender 7 Use the bracket as a guide to drill 2 5 16 holes in the wheel well and install 2 remaining 1 capscrews and nylock nuts 8 Install the female 2 wire connector to the wires coming from the light making sure that the green wires are common 9 Reconnect the battery ground wire and test for proper operation Note The marker light should flash with hazard lights and the right turn signal The light should burn steady with hazards and the left turn signal on 10 Reinstall all covers that were previously removed 11 Reinstall right side tire TRACTOR FENDER ITEM PARTNO DESCRIPTION 1 34894 1 BRACKET MOUNTING JD72 7510 LIGHTING 2 21531 3 CAPSCREW 1 4 x 1 1 4 NC 3 21530 2 CAPSCREW 1 4 x 1 NC 4 21527 5 NYLOCK NUT 1 4 NC 5 34859 1 LIGHT ASSEMBLY s 6T1824 2 ZIP TIE 8
48. 5 0 030 ON ORIFICE i O 0 040 p 24 K PUMP TANK I J 34115 HYDRAULIC SCHEMATIC FAILURE MODE CHECK STEPS MOWER WILL NOT START system pressure is low engine not lugging 1 thru 6 MOWER WILL NOT START system pressure is high engine lugging port will be high pressure 7 MOWER WILL NOT ROTATE AT FULL SPEED limited power 3 thru 5 MOWER BLADE WILL NOT STOP blade will not stop in proper time 7 thru 9 CORRECTIVE STEPS 1 Check for voltage at solenoid item 6 voltage must be between 10 2 volts and 13 8 volts 2 Remove inspect solenoid and cartridge items 4 6 for wear or contamination 3 Remove inspect logic elements near P port item 3 for wear or contamination 4 Remove inspect 3000 psi relief valve item 2 for wear or contamination 5 Remove and inspect orifices near P port for contamination 6 Remove P port hose and fitting visually inspect for contamination check ball for movement 7 Remove and inspect orifices near port for contamination 8 Remove inspect 2600 psi relief valve item 5 for wear of contamination 9 Remove inpect logic element near MR port item 3 for wear or contamination Cougar Common Section 6 48 LLI E E Y l m O a lt Q a LLI pun
49. 5 06370150 06370143 06537028 22523 34518 613207 33477 06420036 21525 34698 21529 35176 06500487 06500486 3 A JP G WN WO AA AA Sa ca uu mu DESCRIPTION TBF50 BRUSH HS CPLT SHIELD HYDRO TBF50 CYLINDER 1 5x8 75PIN LIMK 1 TBF50 HS SHIELD CYL TBF50 HS LINK 2 TBF50 HS PIN 75x 1 61 SHLDR 5 32CTTR COTTER PIN 5 32x1 1 4 SPACER 1 1 4x13 16x1 2 GREASE ZERK 1 4 VIBRATION ISOLATOR 5 16 NC ROD THREADED 1 4 x 1 1 4 NC HEX NUT 1 4 NC ROLL PIN PLAIN 3 16 X 7 8 CAPSCREW 1 4 X 3 4 NC U NUT 1 4 3 4 TO CENTER HOSE 1 4 x 117 HOSE 1 4 x 107 Cougar Common Section 6 22 BOOM PIVOT HEAD ASSEMBLY ITEM PARTNO QTY N O 0 N k a O O TF3015 TB1028 6130030 TB1023 TF3097 TF3090 TB1024 TB1027 31688 21989 21675 21635 21988 21625 TB1030 031 31723 21679 31916 31917 31955 1 1 1 2 1 1 1 1 1 1 1 4 d 4 d 1 1 4 4 4 1 DESCRIPTION PIVOT ASY PIVOT ARM WITH BUSHINGS AND ZERKS PIN CLEVIS ROLL PIN PIN PIN PIN PIN CAPSCREW 7 16 X 3 1 4 LOCKWASHER 7 16 HEXNUT 7 16 CAPSCREW 3 8 X 2 1 4 LOCKWASHER 3 8 3 8 BUSHING DOUBLE HOSE CLAMP KIT TBF 50 CAPSCREW 7 16 x 1 NC POST CUSHION PLATE Cougar Common Section 6 23 3 X 10 WELDED CYLINDER APPLY A DROP OF LOCTITE 242 3 PLACES 120 APART ON THE FIRST TWO THRE
50. 505048 1 BYPASS 35259 1 FILTER 10 MIC RETURN LINE 06505049 1 CAN BODY Cougar Common Section 6 36 FRONT HYDRAULIC PUMP ITEM PART NO OI OO 23152 22765 22766 22767 22768 22769 22770 22771 22772 22773 22774 22779 23824 22 81 615322 24150 QTY AVAIL N 0 ARM T SET AVAIL AVAIL DESCRIPTION PUMP ASSEMBLY 1 3 4 COMPLETE SEAL INCLUDED IN SEAL KIT SHAFT END COVER CHECK AND END COVER BUSHING CHANNEL SEAL INCLUDED IN SEAL THRUST PLATE INCLUDED IN SEAL KIT DRIVE SHAFT AND GEAR SET 1 3 4 GASKET SEAL INCLUDED IN SEAL KIT DOWEL PINS GEAR HOUSING 1 3 4 PORT END COVER STUDS WASHER SEAL APPLICATOR TOOL SEAL KIT INCLUDES 1 5 6 AND 8 Cougar Common Section 6 37 60 ROTARY MOTOR Cougar Common Section 6 38 60 ROTARY MOTOR ITEM OO N O N PART NO 06504011 06504103 22790 06504088 06504062 06504090 06504104 06504078 06504092 06504093 06504094 06504095 02961940 02962200 06504096 6 5101 06504097 22797 06504098 06504099 06504100 06504101 6 5809 06504102 AVAIL E N lt N L IN L N DESCRIPTION MOTOR ASSEMBLY 2 1 4 COMPLETE TRB60 SEAL KIT HOUSING SEC HOUSING PEC HOUSING GEAR SET GEAR SHAFT CAP SCREW SCREW DRIVE KEY PIN DOWEL NAME PLATE THRPL PLUG ODT RI
51. 9 with detented float to be used with only Boom 27001 Flail mower DO MOT operate a Boom rotary mower with the INSIDE OF CAB float section installed LOCK 31935 INSIDE OF CAB TRAVEL LOCK UNLOCK 31935 DANGER 1 EACH REAR WHEEL MUST HAVE A MINIMUM OF 1500 POUNDS CONTACT WITH THE SURFACE TO PREVENT LATERAL INSTABILITY AND POSSIBLE TIP OVER WITH BODILY INJURY WIDEN WHEEL TREAD AND ADD WEIGHTS IF NEEDED SEE MANUAL OR CALL TIGER CUSTOMER SERVICE FOR COUNTERWEIGHT PROCEDURE 2 TRANSPORT CAREFULLY SLOW DOWN EVEN MORE ON SLOPES AND WHEN TURNING NEVER TURN UP A SLOPE SHARPLY AT HIGH SPEED AND USE EXTRA CARE IN ROUGH OR BUMPY AREAS TO PREVENT OVERTURN AND POSSIBLE CRUSHING INJURY OR DEATH IF YOUR VIEW TO THE REAR IS BLOCKED IT IS YOUR RESPONSIBILITY TO INSTALL MIRRORS THAT PROVIDE A REAR VIEW TO PREVENT ACCIDENTS FROM BLIND SPOTS 3 REAR MOUNTED BOOM MOWERS MOVE CENTER OF GRAVITY SINGS 32707 THE REAR AND REMOVE WEIGHT FROM FRONT WHEELS ADD 1 HYDRAULIC TANK FRONT BALLAST UNTIL AT LEAST 20 OF TRACTOR S WEIGHT 15 FRONT WHEELS TO PREVENT REARING UP LOSS OF STEERING CONTROL AND POSSIBLE INJURY 4 NEVER UNIT WITHOUT OPS OPERATOR 2ROTECTIVE STRUCTURE OR CAB PREVENT INJURY FROM OBJECTS THROWN FROM GROUND AND OVERHEAD TRIMMING CUTTING IF ANYONE IS WITHIN 100 YARDS 5 KEEP THE BOOM AND CUTTERHEAD AT LEAST 10 FEET FROM ELECTRIC LINES AND PIPE LINES
52. 97 1 VALVE SECTION DOUBLE ACTING CENTER SPRING REMOVE SHUTTLE DISC 8 06503067 1 RELIEF PLUG 9 1017 1 RELIEF VALVE 2500 PSI 10 TB1017J 1 RELIEF VALVE 2175 PSI 11 TB1017H 1 RELIEF VALVE 1750 PSI 12 22588 1 RELIEF VALVE 500 PSI 13 06503068 1 RELIEF PLUG 14 614209 1 RELIEF PLUG 15 06502003 1 RELIEF VALVE 2500 PSI 16 TB1017F 1 RELIEF VALVE 1750 PSI 17 TB1017F 1 RELIEF VALVE 1750 PSI 18 TB1017H 1 RELIEF VALVE 1750 PSI 19 22588 1 RELIEF VALVE 500 PSI 20 31593 5 VALVE SEAL KIT FOR ONE SECTION 20 2 WIPER 20B 2 O RING SMALL 20 1 O RING LARGE 20D 1 SHUTTLE DISC 20E 1 SPRING 21 TB1017L 5 LEVER KIT FOR ONE SECTION 21A 1 LEVER KNOB 21B 1 LEVER 21C 2 LEVER WASHER 21D 1 LEVER CLIP 21E 2 LINKAGE 21F 1 LEVER PIN 21G 1 ROLL PIN 21H 1 LEVER BOOT 21J 1 LEVER BOLT 21K 1 LEVER DUST COVER 21L 1 LEVERNUT 22 31603 5 COMPENSATOR 23 TB1017V 1 TIE ROD KIT 24 24214 1 O RING LARGE Cougar Common Section 6 33 LOAD SENSE 5 SP DANFOSS TORQUE TIE RODS TORQUE BONNET SCREWS TO 70 IN LBS WHEN ASSEMBLING TORQUE ACCUATOR SCREWS TO 70 IN LBS WHEN ASSEMBLING 5 SP DANFOSS LOAD SENSE ITEM 6S GA 6B 66 6D 6E 7 7 7C 7D 8A1 8A2 8B1 8B2 8C1 8C2 8D1 8D2 8E1 8E2 PARTNO QTY 06502096 06502074 06505013 06505042 42197 42197 42197 42197 42197 34308 06505013 06502101 06502101 06502100 06502101 06502099 42200 1 42202 06505013 42698 42698 06502076 42698
53. ADS OF CYL HEAD 4 CLEVIS CLAMP BOLT 77777272 7 777774 77 lt lt wat N p PISTON NUT TORQUE A 06501572 210 45 FT LB PISTON 3 8 16 UNC 26 30 FT LB sw 5 D OS WELDED CYL SECTION WARNING MECHANICAL FASTENERS MUST BE TORQUED RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501021 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501550 1 ROD 2 06501551 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501553 1 CYLINDER HEAD 5 06501554 1 CLEVIS 06501555 AVAIL SEAL REPAIR KIT ITEM 6 THROUGHITEM 12 NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT Cougar Common Section 6 24 3 X 17 1 2 WELDED CYLINDER 10 5 12 13 te 4 19 D NN Hu 2 2 NF NS NF N X S S e 8 1237 JO 0 TORQUE 3 4 16 UNF LOCKNUT 130 FT LB NUT 1 14 UNS LOCKNUT 315 FT LB NUT 1 1 8 12 UNF LOCKNUT 350 FT LB NUT 1 1 4 12 UNF LOCKNUT 510 FT LB NUT 1 1 2 12 UNF LOCKNUT 750 FT LB NUT 1 3 4 12 UNF LOCKNUT 1800 2000 FT LB WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE 3 X17 1 2 CYLINDER 33705 PARTNO QTY DESCRIPTI
54. C a SAIS Tow eE Bz Or 0 Woga AHvUNOOSS z ADO NIY 170 AHYONOOSS 3 Ll NP 0 3 igazi HI AHPONODaS 1441 1 ae NI TIOH 4930 11 NIVIN HHL LHEIH TAMS NOJ ig i u M ve ina TiO nau C X230 d 119 ger LJ31 137 8 Assembly Section 2 30 FINAL PREPARATION FOR OPERATION Place operators safety and operation decals the steering column and side counsel where they are clearly visible to the operator These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book The decals are to be maintaned in good condition as a reminder to the operator and should be replaced if damaged Finally all bosses pins and pivot points will need to be greased as instructed in the maintenance section of this manual The hydraulic reservoir can also be filled with the recommended fluid see maintenance section and the filter installed in the top of the tank Double check all fittings and fasteners BEFORE starting tractor Also secure any loose hoses together with zip ties and wrap with split hoses where friction may occur on the hoses BE
55. CAPSCREW 7 16 X 1 1 2 SOCKET HEAD NYLOCK NUT 1 1 8 NF FLANGE BEARING GREASE HOSE STRING GUARD SET 2 PIECES PER SET Cougar Common Section 6 19 50 FLAIL MOWER DRIVE ASSEMBLY Cougar Common Section 6 20 50 FLAIL MOWER DRIVE ASSEMBLY PARTNO DESCRIPTION 1 06504019 MOTOR 2 TF3006 BELT GUARD 3 TF3043 SHEAVE 4 TF3013 BUSHING 5 TF3011 BUSHING 6 TF3034 IDLER PULLEY 7 TF3205 IDLER ARM 8 TF3206 IDLER PULLEY SPACER 9 605 IDLER ARM WITH ZERK 10 673004 R CLIP 11 PT3611A CLEVIS 12 32481 THREADED ROD 13 60 COMPRESSION SPRING 14 21789 CAPSCREW 5 8 X 3 1 2 15 21992 LOCKWASHER 5 8 16 21775 5 8 17 21732 CAPSCREW 1 2 X 1 3 4 18 21990 LOCKWASHER 1 2 19 21725 1 2 20 672418 LOCK NUT 1 2 21 21630 CAPSCREW 3 8 X 1 22 21988 LOCKWASHER 3 8 23 22016 FLATWASHER 3 8 24 21584 CAPSCREW 5 16 X 2 25 21987 LOCKWASHER 5 16 26 27938 FLATWASHER 1 2 27 0 1 2 28 TF3021 BELT 29 1125 SQUARE KEY 30 5 SQUARE KEY MOTOR 31 33555 ADAPTER 32 34236 HOSE 1 x 83 PRESSURE 33 06500485 HOSE 1 X 78 RETURN 34 24724 SWIVEL FITTING 35 s CUTTER HEAD REFER TO CUTTER HEAD ASY Cougar Common Section 6 21 50 FLAIL MOWER HYDRAULIC SHIELD ASSEMBLY ITEM E O N gt N O P N 06742078 06320171 33785 0640125
56. D HOURLY AND RETORQUED TO 600 FT LBS 51 3237 6T3237 A WARNING IMPORTANT WHEN REPLACING BLADES IT 15 RECOMMENDED THAT IT IS RECOMMENDED THAT THE BOLT AND LOCK NUT BE ALL BLADES BE REPLACED FOR PROPER BALANCE TO REPLACED WHENEVER BLADES ARE REPLACED REPLACE AVOID EXCESSIVE VIBRATIONS WHICH CAN DAMAGE THESE ANY TIME THEY ARE DAMAGED OH WORN AS SPINDLE ASSEMBLY FAILURE TO DO SO CAN LEAD TO BLADES COMING SEE YOUR OPERATOR S MANUAL FOR PROPER OFF CAUSING SERIOUS INJURY OR DEATH INSTALLATION INSTRUCTIONS 0 GREASING INSTRUCTIONS CUTTER SHAFT BEARING GREASE EVERY 8 HAS OR DAILY NOTE if unusual environmental condilions exist extreme temperatures moisture or contaeminants mare frequent lubrication required TIRE GREASING INSTRUCTIONS GROUND ROLLER BEARING GREASE EVERY 8 HAS OR DAILY uireireonrmeseM di aire moite Dr comtaminaic negent lubrication bs ETENI JD 7X30 COUGAR Safety Section 2 PART NO LOCATION 613237 INSIDE OF CAB 06550008 INSIDE OF CAB 613243 INSIDE OF CAB 613249A MOWER DECK 613261 MOWER DECK WARNING DO OPERATE MOWER WITH SAFETY SHIELD REMOVED TB1011 TB1011 MOWER DECK Tiger Corporation 800 79 www Liger MOwers Com MONWVEF Mower Hydraisiics Cold Temperatures 0 F Starlap 46 Anti Wear Mobil DTE 15M Law Temp Temperatures 10 F Slap
57. EE OPERATORS MANUAL FOR SUBSTITUTE AND MORE Engine will not start when mower is engaged 613222 INSIDE OF CAB gt STAY CLEAR 613224 DISCHARGE MOWER DECK OPENING DANGER NOT THIS 6T3225 EQUIPMENT WITHIN INSIDE OF CAB pt TEN FEET OF HIGH 6 VOLTAGE LINES JD 7X30 COUGAR Safety Section 1 20 WARNING THIS WITH BYSTANDERS IN THE AREA ROTARY MOWERS HAVE THE INHERENT ABILITY TO THROW DEBRIS CONSIDERABLE DISTANCES WHEN KNIVES ARE ALLOWED TO STRIKE FOREIGN OBJECTS OPERATOR CAUTION MUST BE TAKEN OR SERIOUS INJURY CAN RESULT 81 3230 PROCEDURE FOR TRAVEL POSITION 1 ALLOW GUTTER Y COME COMPLETE 2 CENTER DECX amp ETWEENV FHONT AND REAR TIPES 4 PLACE BOCA NTO 11811 5 FAILURE TO DO SD MAY RESULT H 0 077 AMOR ara J CAUTION START RUN WITH VALVES CLOSED SERIOUS DAMAGE WILL OCCUR 6T 3233 A CAUTION CRANKSHAFT ADAPTER DAILY FOR TIGHTNESS AND GROMMET WEAR AS SERIOUS DAMAGE TO RADIATOR MAY RESULT FROM IMPROPER MAINTENANCE JD 7X30 COUGAR Safety Section 1 21 SAFETY PART NO LOCATION 613230 INSIDE OF CAB 613231 INSIDE OF CAB 613233 HYDRAULIC TANK 613234 INSIDE OF CAB 613236 MOWER DECK WHEN CUTTING HEAVY BRUSH BLADE BOLTS SHOULD BE INSPECTE
58. EL TRB60 ROT 22 ASSY 06310080 1 WELDMENT SWIVEL 3A 06520303 1 BEARING SPHERICAL 3B 32322 2 BEARING DX 2 1 2X2 1 2LONG 4 06501020 1 CYLINDER 5x20 1 25PIN BUTT 2 0 5 06501022 1 CYLINDER 4x20 1 25PIN BUTT 2 0 6 06501023 1 CYLINDER 3x18 2 0 7 06430140 1 SPACER 2 50x1 39x4 75 TAPPED 8 612272 1 SETSCREW 3 8 X 1 2 9 613211 4 GREASE ZERK 1 8 XSTR 10 06420100 1 PIN 2 25 x 3 69 NIT 12 06420022 1 PIN 1 50x12 00 W 44 HOLES NIT 13 21688 2 CAPSCREW 7 16 x 3 1 4 NC 14 21677 2 NYLOCK NUT 7 16 NC 15 TB1023 2 ROLLPIN 7 32 X 2 16 6t3014 2 ROLL PIN 1 4 x 2 17 TB1045B 2 PIN PRIMARY CYL BRKT HEAD 18 TB1036 1 PIN SEC BOOM SWIV 1X4 11 16 19 TF1143 1 PIN LYNCH 7 16 x 2 20 613210 1 GREASE ZERK 1 8 X 90 21 TB1025 1 PIN SEC BOOM SWIV 1 1 2 X 12 22 613207 1 GREASE ZERK 1 4 23 TB1033 1 PIN CLEVIS 1x4 24 06537021 2 ROLL PIN 5MM x 50MM 25 30172 1 CLEVIS Cougar Common Section 6 7 PREFORMED TUBES amp HOSES 1 0 4 4 5 11213 A ve M BLUE DECAL STRIP RED DECAL STRIP LINE PRESSURE LINE ROTARY MOWER ROTARY MOWER Cougar Common Section 6 8 PREFORMED TUBES amp DESCRIPTION 1 06700032 BOOM MAIN IT W BEARINGS 2 06 00094 BOOM SEC ASSY EXTENDED 3 06501020 CYLINDER 5x20 1 25PIN BUTT 2 0 4 06501022 CYLINDER 4x20 1 25PIN BUTT 2 0 5 06501023 CYLINDER 3x18 2 0 6 06506013 PRFRMD 1 MAIN REAR STOW 7 06506014 PRFRMD 2 MAIN REAR STOW 8 065
59. ER OIL AND BALL VALVES ARE OPEN STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP Leite seine 1 eL NOST ni DRIVE SHAFI ALIMENT ADJUSTING WHEELS Raise rear of tractor onto jack stands Follow the instructions in the tractor owners manual for adjusting tires and rims The back wheels MUST be adjusted lo the widest setting NOTE This may require switching the wheels to opposite sides of tractor Also take note of any width restnictions when transporting by trailer For ease of installation it is best ta leave ine rear wheels removed during installation of tne mower 454 8 0007 assembly Secon 2 3 ASSEMBLY POLYCARBONATE SAFETY WINDOW NOTE Installing boom mower requires that all of the right side windows be replaced or protected with a polycarbonate window This should be done before mounting the main frame 1 Disconnect gas shock at door Remove the right side cab dooriwindow glass from tractor cab by removing hinge pins Also remove rear right side window Remove the existing hardware and discard factory glass door and window Place small beed of adhesive seal in the botom of the trim lock bubble beed Install trim lock bubble seal on polycarbonate starting at Ihe center bottom Horizontal portion install existing hardware removed from glass door and window on the polycarbonate Install the polycarbonate assembly the with existing and supplied
60. ER SHAFT Cougar Common Section 6 18 50 FLAIL MOWER ASSEMBLY ITEM gt O O1 Q PO PO PO PO a RD O Y O gt O1 Ohm 06742078 06320170 34783 34784 405 406 TB1006A TB1008 TF3001 TF3407 TF1022 TF1018 TF3007A TF1040 41725 01 34782 34781 34780 33714 34786 612419 21838 21825 06530218 21731 21990 21725 612270 21630 21988 21625 22016 21633 6770310 612330 611023R TF1032 31204 QTY AVAIL AVAIL AVAIL N N N SSR 24 DESCRIPTION FLAIL BOOM 50 CPLT ASSY CUTTER HEAD BONNET TBF50 BRUSH KNIFE ASSY TBF50 GRASS KNIFE ASSY GROUND ROLLER GROUND ROLLER TIE ROD DEFLECTOR FLAP FLAP RETAINING BAR SKID SHOE GROUND ROLLER ADJUSTMENT BRACKET FLANGE BEARING 1 3 8 FLANGE BEARING 23 16 COVER PLATE CUTTER SHAFT GUARD BUSHING 1ODX5 8lD CLEVIS BRUSH CLEVIS GRASS BRUSH KNIFE STANDARD HD KNIFE OPTIONAL CAPSCREW 9 16 X 3 1 2 9 16 CAPSCREW 3 4 X 3 1 2 5 8 CAPSCREW 1 2 X 1 3 4 CAPSCREW 1 2 X1 1 2 LOCKWASHER 1 2 1 2 PLOWBOLT 3 8 X 1 CAPSCREW 3 8 X 1 LOCKWASHER 3 8 HEX NUT 3 8 FLATWASHER 3 8 CAPSCREW 3 8 X 1 3 4 PLOW BOLT 1 2 X 1 1 2
61. FORE starting or operating the tractor you must read and understand the safety and operation sections of this manual completely BE SURE THE BALL VALVES ARE OPEW Start tractor and allow instruments to stabilize Using a piece of paper or cardboard as noted in the safety and maintenance sections check all fittings and connections for hydraulic leaks If a leak is found you must shut down the tractor set the cutter on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If any condition occurs in which the hoses contact the tires the steering and or front axle travel may need to be limited as described in the tractor operators manual This should also be done if the tires rub or are extremely close to any other part of the mower such as the hydraulic tank or draft beam This may include adding shims or adjusting stop bolts in the tractor front to solve the problem While checking motion you should also check that the control circuits are connected according to the operators decal for the valve handles MOWER TESTING Take the tractor to a place free of loose objects o
62. GROUND DECK ROLL HYD VALVE 1 MOWER RUN SOLENOID SECONDARY BOOM HYD VALVE ES RED MAIN BOOM DOOR SWITCH HYD VALVE SEAT SWITCH PA BOOM LIMIT SWITCH ORANGE 000 WARNING _ ORIENTATE AND JOYSTICK INSTALL CONNECTOR WITH CONNECTOR CABLE PROTRUDING DOWN 32731 ITEM PARTNO QTY DESCRIPTION 1 613934 OPT OIL TEMPERATURE GAUGE 2 613931 OPT TEMPERATURE SENSOR 3 REF SWITCH BOX REFER LIFT VALVE 4 REF TRAVEL LOCK REFER HYDRAULICS 9 REF I SOLENOID REFER TO MAIN FRAME Cougar Common Section 6 44 JOYSTICK SWITCHBOX SERVICE PARTS ITEM P N DESCRIPTION 1 06510196 1 SWBX ALUM ASSY 2 33811 2 SWITCH MASTER DECK FLOAT 3 33813 1 SWITCH SFTY SHIELD 4 34532 1 SWITCH TRVL LCK 5 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 6 613923 1 INDICTATOR LIGHT ON RED 7 06514006 1 BREAKER 15A SWBX 8 06550044 1 DECAL SWBX 06510047 9 35226 1 SWITCH MOWER COLEHERSEE 10 35227 1 RELAY DP DT 12V LY2F 35226 Cougar Common Section 6 45 JOYSTICK SWITCHBOX SCHEMATIC ORANGE TRAVEL LOCK 18 GA TO BOOM HARNESS BLACK GROUND 18 GA 7 WHITE BRAKE VALVE 18 GA TO BRAKE A VALVE BLACK GROUND 18 GA l 12V IGN SWITCH RED 14 48 GREEN NEUTRAL BATTERY GROUND BLK 14GA zi A Li DED GREEN 18 GA BLACK 18 GA 76 PIN 1 B A g BROWN SWIVEL PIN 4 18 GA 9 El REENIYELLQW GND PIN 18 GA icu l ty BLUE MAIN
63. IL HYDRAULIC CYLINDER COMPLETE 1 06501544 1 ROD 2 06501545 1 TUBE WELDMENT 3 06501546 1 PISTON 4 06501547 1 CYLINDER HEAD 5 06501548 1 CLEVIS 06501549 AVAIL SEAL REPAIR KIT NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT Cougar Common Section 6 28 ROTARY MOWER SPINDLE ASSEMBLY ITEM PARTNO QTY DESCRIPTION 6T1024H5 AVAIL SPINDLE ASSEMBLY COMPLETE 1 611031 1 SPROCKET 2 611016 1 BEARING LOCK NUT THICK 3 22596 1 JAM WASHER 4 611015 1 BEARINGADJUSTMENT NUT THIN 5 611014 1 BEARINGADJUSTMENT SLEEVE 6 611011 1 UPPER SEAL SET OF 2 7 611012 1 BEARING CONE 8 611013 1 BEARING CUP 9 611010H 1 SPINDLE HOUSING 10 30570 1 FITTING STREET ELBOW 11 33990 1 GREASE ZERK 12 611013H 1 BEARING CUP 13 611012H 1 BEARING CONE 14 611011H 1 LOWER SEAL 15 611019 1 SPINDLE KEY 16 PT1018H 5 1 SPINDLE 17 06503064 1 O RING PLUG 1 8 32572 AVAIL SPINDLE REBUILD KIT INCLUDE ITEMS 2 THRU 8 AND 12 THRU 15 NOTES 1 FREEPLAY 001 003 2 GREASE FILL WITH MOBILITH SHC 220 3 APPLY LOCTITE 271 TO O RING PLUG THRDS Cougar Common Section 6 29 5 SP HUSCO LOAD SENSE 06502103 Cougar Common Section 6 30 5 SP HUSCO LOAD SENSE 06502103 ITEM PART NO QTY DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 4 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 31597 1 VALVE SECTION DOUBLE
64. JD 20 MohilRusd 424 Normal Temperalures 15 F Slart up ISO 46 Anti Wear DTE 25 High Operabng Temperatures 150 190 Antl Wear 1 Above HF Ambeg Rear Gearbox Reservalr 8 5 Extreme Mobilune SHC 6 Pressure Gear Lube Mobil 1 Synthetic Gear Lubricant Gubler Shaft amt Ground Roller Shalt Fall Grease Gun Lithium Complex NLG 2150320 Drive ShaE Rotary and Fal Grease Gun Lithium Complex Drive Shaft Yoke Joint aed Sub Shat NLG 2 320 Boom Swivel Beam Cylinder Pivots Lilium Complex Mobilgrease Rotary and Flall Beam NLGI 2 150 320 Deck Boom Pivot A Deck Stop Adjustment Complex Mobilgrease CAA 5 Rotary and NLG 2 180 320 Deck Spindle Rotary Tiger Spindle Tiger Part 625351 Lubricani For Mobil product information availability or technical information call 1 800 662 4525 Tiger PN 34852 34852 HYDRAULIC TANK JD 7X30 COUGAR Safety Section 1 23 50023 MANUAL CANISTER ITEM PARTNO QTY DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL SHEET MANUAL CANISTER 2 DECAL 3 DECAL 4 i DECAL 5 AVAIL SPECIFIC PRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE 8 34297 1 REAR ADHESIVE PAD 9 611823 4 ZIPTIE14 LONG NOTE The manual canister can be bolted zip tied or adhered to a var
65. L CYLINDER 7 DECK ROLL CYLINDER GLAND DECK SHIELD CYLINDER BUTT DECK SHIELD CYLINDER GLAND amp TI FTI P T PRESSURE LINE 2 RETURN LINE 3 Y HOSES 4 BOOM MOUNTING BRACKET CLAMP Route the hoses through the space between the swivel and the boom mounting bracket Connect the hoses to the preformed tubes and move the boom arm to a few feet from full forward Assemble the swivel clamp and place the return hose for the motor on top and the pressure line on the bottom Place the 1 4 hoses in the clamp and add it to the bottom screw of the swivel clamp make sure there is enough slack for all hoses to pivot at the joint where the main boom arm bends in the swivel as shown in the next image and tighten the hoses in the clamp m Assembly Section 2 16 TIGHTENING HOSES IN CLAMP MAKE SURE HOSES CAN PASS THROUGH CENTER POINT OF BOOM PIN THIS WILL ENSURE PROPER HOSE LENGTH FOR ALL BOOM POSITIONS ll Arrange the hoses the clamp that attaches to the boom mounting bracket as shown above with the 17 motor hoses closest to the bracket and the return hose closest to the boom arm Pull the hoses snug from the swivel to the mounting bracket clamps when main boom is still forward and tighten the hoses in the clamp Make sure the 1 motor hoses do not kink as the boom arm is moved into the stowing position If this happens the motor hose
66. N BOOM Port Boom UP 7 9 Seconds Note Extend secondary boom completely deck to be level with ground and lower boom until deck is on ground Now index boom up function and determine the time required for main boom to rise completely B Port Boom Down 6 8 Seconds Note Extend secondary boom completely roll deck to be level with ground and raise the main boom to full up Then index the main boom down function to determine the amount of time required for the deck to contact the ground CAUTION Stop the boom just as the deck contacts the ground SECONDARY BOOM A Port Boom Qut 8 10 Seconds Position main boom full up roll deck out until deck cylinder is fully retracted and bring secondary boom in completely Then index the secondary boom out function and determine the time required for boom to extend out completely B Port Boom In 8 10 Seconds Position the main boom full up roll deck out until deck cylinder is fully retracted and extend secondary boom completely Then index the secondary boom in function and determine the time required for boom to come in DECK ROLL A Port Deck Out 7 9 Seconds Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck in until deck cylinder is completely extended Then index the deck roll out function and determine the time required for the deck to r
67. NG SNAP O RING SEAL LIP SEAL LIP SEAL SQ R SEAL SIDE CHAN SEAL END CHAN SEAL BK UP RTNR SEAL CHECK ASS Y WASHER 05 25 05 Cougar Common Section 6 39 50 FLAIL MOTOR Cougar Common Section 6 40 50 FLAIL MOTOR ITEM PARTNO N 06504019 06504023 06504039 06504060 06504041 06504042 4402 06504043 06504044 06504028 06504045 763759 02961940 4401 06504049 4410 06504046 06504047 4407 06504048 615809 02961917 AVAIL N N BYP N HRA N A DESCRIPTION MOTOR ASSEMBLY TBF50 SEAL KIT ITEMS 14 15 16 17 amp 19 SHAFT END COVER PORT END COVER HOUSING GEAR SET GEAR SHAFT BALL BEARING CAPSCREW SCREW DRIVE KEY PIN DOWEL NAME PLATE THRUST PLATE PLUG HEX RING SNAP SEAL LIP SEAL GASKET SEAL SIDE SEAL END SEAL BACK UP RETAINER SEAL CHECKASSEMBLY WASHER Cougar Common Section 6 41 BOOM TRAVEL LOCK DETAILS NW 12 VOLT RED WIRE FROM IGNITION SYSTEM MUST BE FUSED NEAR SOURCE GROUND WHITE WIRE FROM ACCUMULATOR BRACKET 06100278 Danfoss Switch Box Husco Switch Box TRAVEL LOCK SWITCH TRAVEL LOCK SWITCH OLDER UNITS ONLY SWITCH ON NEWER MODELS IN SWITCHBOX Refer to your switchbox before drilling hole or wiring For cab units drill a hole in an open area o
68. NURLED HEXNUT JAMB 3 8 NC KNOB BUSHING NYLON ROD FORMED LOCKWASHER 3 8 HEX NUT 3 8 NC MNT JOYSTICK JD IVT CAPSCREW FLT SKT HD 3 8 x 1 NC CBL EXT 4FT JOYST W SUB D CONN SWITCHBOX MNT SWITCHBOX LOCKWASHER 10mm CAPSCHREW 10mm x 15mm 1 5P CAPSCREW 1 4 x 3 4 NC LOCKWASHER 1 4 S IS S NS N N Se D DU J LIFT VALVE 5 SP DANFOSS HOSE ROUTING ACCUMULATOR TO SECONDARY CYLINDER GLAND TO DECK ROLL CYLINDER GLAND TO BOOM SWIVEL CYLINDER GLAND E SHIELD CYLINDER GLAND F TO MAIN BOOM CYLINDER BUTT TO SECONDARY CYLINDER BUTT H TO DECK ROLL CYLINDER BUTT J TO BOOM SWIVEL CYLINDER BUTT TO SHIELD CYLINDER BUTT L TO MAIN BOOM CYLINDER GLAND R RETURN VALVE TO REMOTES P PRESSURE VALVE TO REMOTES LS LOAD SENSE VALVE TO REMOTES LIFT VALVE 5 SP DANFOSS ITEM O N PART 06502096 06340032 06500400 33392 06503142 33294 06503069 06503012 34612 06510050 32807 31611 33271 21579 21987 24860 28624 34631 06500150 06503029 34358 06500345 06500149 06503143 3 A NOAA RP HB DB DB CEO N N N DESCRIPTION VALVE 5SP DF PVEA VALVE MOUNT HOSE 4x34 ADAPTER 5 16MORB X 3 8MJ STANDARD TRACTORS ADAPTER CHECK VALVE PREMIUM TRACTORS ELBOW 3 4MOR X 1 2MJIC 90 ADAPTER 14mmORBx3 8MJ ADPTR 27MMORBx3 4MJ
69. ON 1 34571 1 PISTON ROD ASY 2 34572 1 BUTT 8 TUBE ASY 3 34573 1 PISTON 4 34574 1 GLAND 5 34575 1 LOCKNUT 1 14 6 34576 1 SPACER 7 34577 1 CHECK VALVE KEPNER 8 34578 1 ORIFICE 9 33761 1 SEAL KIT PACKING INCLUDES ITEMS 12 THRU 19 10 2 GREASE ZERK 12 1 O RING 13 1 CAST IRON PISTON RING 14 1 CROWN SEAL 15 1 O RING 16 1 O RING 17 1 BACK UP WASHER 18 1 U CUP 19 1 WIPER 20 34334 AVAIL SPHERICAL BEARING NOT SHOWN Cougar Common Section 6 25 3 X 18 WELDED CYLINDER APPLY A DROP OF LOCTITE 242 k 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD PISTONNUT TORQUE 3 4 16 UNF LOCKNUT 130 FT LB NUT 1 14 UNS LOCKNUT 300 FT LB NUT 1 1 8 12 UNF LOCKNUT 350 FT LB NUT 1 1 4 12 UNF LOCKNUT 525 FT LB NUT 1 1 2 12 UNF LOCKNUT 750 FT LB 77777 UNOS WELDED CYL SECTION ROD CLEVIS SET SCREW TORQUE 3 8 16 20 FT LB WARNING MECHANICAL FASTENERS MUST BE TORQUED RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PARTNO QTY DESCRIPTION i 06501023 AVAIL HYDRAULIC CYLINDER COMPLETE 1 06501561 1 ROD 2 06501562 1 TUBE WELDMENT 3 06501552 1 PISTON 4 06501563 1 CYLINDER HEAD 5 06501555 1 CLEVIS 06501564 AVAIL SEAL REPAIR KIT INCLUDES ITEMS WITH NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT 10 2 02 Cougar Common Section 6 26 4 X 20 WELDED CYLINDER A
70. OSE 1 4 x 220 HOSE 1 2 x 34 ELBOW LONG ADAPTER 5 8ORB x 1 2FOR ELBOW LONG TEE BRANCH HOSE 1 4 x 142 BRKT ACCUMULATER ACCUMULATER TRAVEL LOCK ADAPTER 1 2 MOR X 1 2 ORB ADJ VALVE COVER NON CAB ONLY NOT SHOWN QUICK COUPLERS TO TRACTOR REMOTES NOT SHOWN TRACTOR REMOTES PREMIUM SERIES TRACTOR OAD SENSE LOA RETURN d PRESSURE E T T ITEM PARTNO 06503069 06500267 06500269 06503012 06503013 06500400 33463 34612 QTY N N STANDARD SERIES TRACTOR LOAD SENSE La PRESSURE RETURN DESCRIPTION TRACTOR REMOTES PREMIUM ADAPTER 14mmORB x 3 8MJ HOSE 1 4 x 30 6F UX x 6FJX90 HOSE 1 2 x 40 8FJX x 12FJX90 ADPTR 27mmORB x 3 4MJ TRACTOR REMOTES STANDARD ELBOW 14mmORB x 5 16MJ HOSE 1 4 x 30 5FJX x 6FJX ADAPTER 22mmORB x 1 2MJ HOSE 1 2 x 34 8FUX x 8FJX90 BOOM POLYCARBONATE CAB SAFETY WINDOW BOLTS TO TRACTOR CAB BOLTS TO TRACTOR FENDER c Y O O N N N O O WN O ITEM PARTNO 34625 34619 28900A 28901B 613954 28903A 28907A06 27508 612619 21630 33583 RD1032 24889 06400005 21632 06330000 34270 34271 21627 AL77484 21585 21577 O1 NN apo
71. PERATION CABLE CONTROLLED MOWERS A control lever decal similar to the one shown below should be near the control valve to remind the operator of the lever functions The main control valve on the Tiger Rear Stow Boom has multiple sections with tapered spools located near the right side of the steering wheel The malfunction of a section of the valve does not necessitate the replacement of the entire bank only the faulty section Each section of the valve controls a certain position of the boom or deck Seated in the operators seat the controls from left to right are 1 primary main boom 2 secondary boom 3 deck roll 4 boom swivel swing amp knuckle boom and 5 boom safety shield Lever 4 is set up to be used for both the swivel function and the knuckle function When using the knuckle stop any movement of the boom Then push the button on the end of Lever 4 At this time the indicator light on the switch box will light up telling you the knuckle funcion is activated You will then be able to straighten the knuckle and move it backward To switch back to the swivel function stop any movement to the boom Push the button on the end of Lever 4 The indicator light will shut off letting you know that the swivel is now active NOTE The mower head can still move if the switch box has no power SELECTOR E BUTTON PRESSURE amp RETURN 1 gt EL 5 SWIVEL
72. PPLY A DROP OF LOCTITE 242 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD PISTON NUT TORQUE NUT 3 4 16 UNF LOCKNUT 130 FT LB NUT 1 14 UNS LOCKNUT 300 FT LB NUT 1 1 8 12 UNF LOCKNUT 350 FT LB NUT 1 1 4 12 UNF LOCKNUT 525 FL LB NUT 1 1 2 12 UNF LOCKNUT 750 FT LB WELDED CYL SECTION ROD CLEVIS SET SCREW TORQUE 3 8 16 UNC 20 FT LB WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE PARTNO QTY DESCRIPTION 06501022 AVAIL HYDRAULIC CYLINDER CONPLETE 1 06501556 1 ROD 2 06501557 1 WELDMENT 3 06501558 1 PISTON 4 06501559 1 CYLINDER HEAD 5 610172 1 CLEVIS 06501560 AVAIL SEAL REPAIR KIT NOTE ALL SEALS AND WEAR RINGS MUST BE PURCHASED IN COMPLETE SEAL REPAIR KIT 10 2 02 Cougar Common Section 6 27 5 20 WELDED CYLINDER APPLY A DROP OF LOCTITE 242 3 PLACES 120 APART ON THE FIRST TWO THREADS OF CYL HEAD PISTONNUT TORQUE NUT 3 4 16 UNF LOCKNUT 130 FT LB NUT 1 14 UNS LOCKNUT 300 FT LB NUT 1 1 8 12 UNF LOCKNUT 350 FT LB NUT 1 1 4 12 UNF LOCKNUT 525 FT LB NUT 1 1 2 12 UNF LOCKNUT 750 FT LB 777 WELDED CYL SECTION ROD CLEVIS SET SCREW TORQUE 3 8 16 UNC 20 FT LB WARNING MECHANICAL FASTENERS MUST BE TORQUED TO RECOMMENDED SPECIFICATIONS DURING REPAIR TO PREVENT PERSONAL INJURY OR EQUIPMENT DAMAGE ITEM PART NO QTY DESCRIPTION 06501020 AVA
73. PSCREW 20MMX60MM 2 5P GR10 HEX NUT 20MM 2 5P GR 10 9 FLN SPACER DRIVESHAFT JD72 7510 20 DRIVESHAFT U JOINT JD62 7510 2 CAPSCREW 7 16 X 2 NF GR8 NUT 7 16 NF GR8 STOVER CAPSCREW 7 16 X 1 1 4NC GR5 LOCKWASHER 7 16 CAPSCREW 10MMX30MM 1 5 PITCH LOCKWASHER 10MM PUMP P350 1 3 4 GEAR PUMP MNT JD U DRIVE CAPSCREW 1 2 X 1 3 4 NC LOCKWASHER 1 2 HEX NUT 1 2 NC CAPSCREW 20mmx40mm 2 5P 10 9 FLATWASHER 1 4 NUT WING 1 4 20 UNC CHANNEL MNT TANK TIE BOLT TIE BOLT SIDE TANK HYDRO FLATWASHER 5 8 GR 8 SAE FILTER GAGE STREET ELBOW 1 8 X 90 AXLE BRACE RH LOCKWASHER 3 4 GR 8 LOCKWASHER 20MM D73 7530 TRACTORS CAPSCREW 20MM x 60MM 2 5P 071 7230 TRACTORS CAPSCREW 20MM x 100MM 2 5P SPACER AXLE TRCTR MNT KIT HYDRAULICS BRAKE VALVE IET i z 1 1 1 a 2 1 8 i r 5 L 4 fe 0 5 2 i s w A 4 e 1 h 5 L m RETURN TO BOOM PRESSURE TO Econ e m O O N 06510083 34309 33555 34064 33259 34655 32869 32382 06400786 34626 34076 06505017 06505085 24849 TF4852 06506002 34412 34082 06500249 06506036 06520250 612131 21782 22423 30708 33880 34833 21988 21992 21625 21775 06300105 06300060 06700163 23152 06700150 24300 23888 21632 21627 21629 21988
74. TO PREVENT ACCIDENTAL CONTACT AND POSSIBLE SERIOUS INJURY OR EVEN DEATH 5 WHEN TRANSPORTING BOOM MOWERS ON A TRUCK OR TRAILER THE HEIGHT OR WIDTH MAY EXCEED LEGAL LIMITS CONTACT WITH SIDE OR OVERHEAD STRUCTURES OR POWER LINES CAN CAUSE SERIOUS INJURY OR DEATH OWER BOOM TO REDUCE HEIGHT AND OR REMOVE MOWING 3EAD TO REDUCE WIDTH TO THE LEGAL LIMITS IF NEEDED dk DANGER 32707 TO AVERT THROWN OBJECTS eia CUTTER SHAFT MUST TURN IN THES MOWER DECK DIRECTION ics JD 7X30 COUGAR Safety Section 6 PART NO ATTENTION LOCATION SERVICE HYDRAULIC SYSTEM 32708 TOR WITH UNIVERSAL HYDRAULIC TANK HYDRAULIC OIL For your safety and to guarantee optimum product reliability 32709 always use genuine TIGER replacement parts The use of inferior will fit parts will void warranty of your TIGER INSIDE OF CAB implement and may cause premature or catastrophic failure which can result in serious injury or death If you have any questions concerning the repair parts you are using contact TIGER 3301 N LOUISE AVE SIOUX FALLS SD 57107 32709 33224 MOWER DECK MAIN BOOM JD 7X30 COUGAR Safety Section 1 17 Ne SECONDARY BOOM IN SAFETY DECK ROLL OUT BOOM SWIVEL FORWARD KNUCKLE BOOM STRAIGHT HOLD DECK ROLL n BUTTON BOOM SWIVEL AFT KNUCKLE BOOM AFT MAIN BOOM DOWN SECONDARY BOOM O UT MAIN BOOM UP 0655001
75. This is the Safety Alert Symbol When you see this symbol on your machine or in these instructions be alert to the potential for personal injury 1000 CAUTION The lowest level of Safety Message warns of possible injury Decals located on the equipment with this signal word are Black and Yellow WARNING Serious injury or possible death Decals are Black and Orange Imminent death critical injury Decals are Red and White READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards JD 7X30 COUGAR Safety Section 1 2 PELIGRO Sino lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad i LEA EL INSTRUCTIVO DANGER Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or onthe Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Tractor and Implement without supervision Make sure the operator has fully read and understood the manuals prior to operation sa 4 Always maintain the safety decals in good readable condition If the decals
76. aling flats once the o ring has cleared the sealing flats the bowl should spin freely Taking care not to drop the bowl finish removing the bowl from the head WARNING bowl will be full of oil Pour the oil from the bowl into a container this oil should be considered contaminated due to the flow direction through the element is outside in Clean the inside of the bowl if dirt is present Remove the old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss with in the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bowl lubricate with oil Using a clockwise rotation screw the bowl back into the head assuring that the bowl has not been cross threaded into the head Continue tighten the bowl into the head using the spanner wrench or ratchet the rotation of the bowl will become tighter once the o ring engages the sealing flats Once the bowl has been fully inserted into the head and the o ring has reached the sealing flats the bowl can no longer be tightened and bottoms out Once the bowl has bottomed out back off the bowl by 1 6 turn this assures that the o ring is seated properly with in the sealing flats Element change out and re ass
77. and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins are properly secured Serious injury may occur from not maintaining this machine in good working order sc 21 WARNING Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent 22 DANGER Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 DANGER KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death SG 24 DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 50 25 JD 7X30 COUGAR Safety Section 1 6 DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Imple ment an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medi cation that would hinder their ability to operate
78. are missing damaged orunreadable obtain andinstallreplace ment decals immediately sc s WARNING Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipmentuse the Tractor flashing warning lights and follow all local traffic regulations sc 6 WARNING Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS WARNING modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function sc s DANGER BEFORE leaving the tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor TRANSMISSION SET PARKING PARK from rolling Neverdismounta Tractorthatis moving or while the engine _ is running the Tractor controls from the tractor seat only SG 9 JD 7X30 COUGAR Safety Section 1 3 DANGER gt DANGER WARNING DANGER DANGER DANGER
79. aulic inspection Install 3 pressure gauges on the valve inlet use M port or tee into hose supplying oil from the pump to the inlet on the workport that is not operating and on the LS port With the spools in Neutral Gear pump P should be approximately 200 psi LS 0 workport pressure on cylinder or function LS pump should equal pump standby pressure LS 0 workport pressure on cylinder or function Pressure Comp pump P should equal pump standby pressure LS 0 workport pressure on cylinder or function Gear pump P should be approximately 200 psi higher than LS LS should equal workport workport pressure on cylinder or function LS pump P should be LS standby LS should equal workport workport pressure on cylinder or function Pressure Comp pump should equal pump standby pressure LS should equal workport workport pressure on cylinder or function Operate one spool measure pressures with function at end of travel or stop Gear pump should equal valve relief setting or workport shock valve setting LS should equal workport Workport should equal relief setting or workport shock valve setting LS pump should equal valve relief setting pump max pressure setting or workport shock valve setting LS should equal workport Workport should equal relief setting pump max pressure setting or workport shock valve setting Pressure Comp pump should equal
80. cedure should be followed Shut off the power to the cutting head and allow all motion to come to a complete stop Roll the mower deck OUT all the way until it is adjacent to the secondary boom Extend the secondary boom OUT to clear the boom rest Next swivel the boom AFT and manuver the main boom until it rests on the boom rest Switch over to the knuckle control and curl the knuckle Back Slowly and carefully lower the secondary boom until it contacts the desired cradle Lastly place the Travel Lock switch on the main control switch box to the ON position The unit is now ready for self transportation See picture of stowed boom on next page JD 7X30 COUGAR Operation Section 3 13 OPERATION JD 7X30 COUGAR Operation Section 3 14 JD 7X30 COUGAR MAINTENANCE SECTION Maintenance Section 4 1 Tiger Mowers are designed for high performance and rugged durability yet with simplified maintenance The purpose of this section of the manual is to help the operator in the regular servicing of the mower Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower When you purchase a Tiger Mower you also acquire another valuable asset Tiger s parts organization Our rapid and efficient service has guaranteed the customer satisfaction for many years Tiger parts keep up with the demands for efficiency safety and endurance expec
81. ck Replace Clean or replace Element as required Rear Tire Type Max P S I 480 80R38 29 18 4 34 26 18 4 38 26 YEARLY OR EVERY 500 HOURS Spindle Grease Change Hyd Tank Fluid Change In Tank Hyd Fluid Change Filter 10 micron filter In Line High Pressure Change or Change when indicated Filter by restriction indicator 10 micron filter Hyd Tank Breather Change TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1 Loose bolts 1 Check all bolts and tighten to recommended torque specs 2 Cutter assembly 2a Check for damaged blades disc Unbalanced or cutter shaft Replace if needed 2b Check for wire rope etc entangled in cutter assembly Mower will not lift 1 Hyd Fluid low 1 Check and refill Hyd Fluid 2 Leaks in line 2 Tighten or replace fittings and hoses 3 Faulty relief valve 3 Check pressure in line Line pressure in Control Valve should be at least 2500 P S I 4 Kinked or blocked 4 Clean or replace lines 5 Faulty cylinder 5 Inspect repair or replace cylinder JD 7X30 COUGAR ROT Maintenance Section 4 5 SYMPTOMS CAUSE REMEDY Mower will not start 1 Blown fuse 1 Check fuse between mower switch or run and ignition replace 2 Ball valves closed 2 Make sure valves are open 3 Low oil level 3 Check Hyd tank and fill 4 Line leak 4 Check all fittings and lines re tighten or replace 5 Electronic 5a Without the tractor running turn solenoid faulty the mower switch to on A low
82. control Levers or Joystick several times to relieve pressure prior to starting any maintenance or repair work 6 Always disconnect the wire leads from the mower pump solenoid DANGER before performing service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death 124 JD 7X30 COUGAR ROT Maintenance Section 4 3 REGULAR intervals at which regular servicing should be done based on hours of operation Use the tractors hour meter to determine when regular servicing is required ITEM Drive Shaft Yoke U Joint amp Stub Shaft Pump Drive Shaft Coupler Crankshaft Adapter Main amp Secondary Cylinder Pivot Points Hydraulic Fittings Knives Spindle mounting bolts spindle to deck Knife mounting bolts knife to disk Disk mounting blolts disk to spindle Belts Main Frame and Deck Hydraulic Fluid Level Rear Flail Drive if applicable Bearing Flange and Shaft Coupler SERVICE Grease Check and Lube Check rubber grommets Lubricate Check for leaks Check Check Check Check Check Adjust Check Check Lubricate This symbol indicates a point that needs to be greased at an interval no
83. d Safety Instructions stated within this manual ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter By being familiar with the safety rules operating and maintenance Instructions in this manual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU 1012 Your safety and the safety of those around you depends on YOU Common sense should play a large role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any time THE OWNER OPERATOR DEALER keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine The table of contents clearly identifies each section where you can easily find the information you need The Occupational Safety and Health Act OSHA 1928 51 subpart C makes the following minimum requirements for tractor operators AS O SYS OWNER REQUIREMENTS Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this Standard and SAE J3C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee
84. d Swivel functions These actuators have active fault monitoring The Deck Shield section does not have active fault monitoring The joystick is unchanged and provides a ratio metric voltage signal The neutral signal voltage is half or 50 of tractor supply voltage A 25 signal voltage will shift the valve spool to full A Port and 75 signal voltage will shift the spool to full in the Main Secondary and Swivel valve sections On the Deck Roll function 34 signal voltage will shift the valve spool to full A Port and 68 signal voltage will shift the spool to full B port If an actuator with active fault monitoring receives a signal from the joystick that is less than 15 or greater than 85 of supply voltage the actuator will fault out and shut down Also if there ts an internal failure in the actuator or if the spool position is greater than that specified by the signal voltage from the joystick the actuator will fault out and shut down An active fault condition causes the actuator to drive the spool to neutral shut down and activate a red LED on the top of the actuator The active fault can be canceled by simply cycling the Master Switch and then which resets the fault monitoring and causes the LED on top of the actuator be green again CAUTION The joystick control is equipped with signal adaption potentiometers These provide the capability to individually adjust the oil f
85. d more easily during mowing operations The rotary mower deck should always be carried rather than dragged on the skid shoes when mowing on the ground Dragging the rotary mower deck increases the side loads on the boom decreases the horsepower available to the cutter head and reduces the ability of the accumulator the carry part of the weight of the boom during mowing operations During mower operation the hand throttle must be used to maintain engine speed at1900 2200 R P M This prevents radical changes in mower spindle speeds reducing the possibility of cutter assembly damage The horizontal positioning action of the boom is designed to position the cutting head and provide a limited pressure relief when excessive pressure is applied to the boom Do not force the cutting head into heavy branches or stumps Damage to the unit may result When using the rotary cutting head for trimming trees and shrubs let the mower saw into them Do not lower the mower head down directly onto a tree or stump The mower blades are designed to cut with the end and misuse can cause damage to the blade and a hazardous situation for the operator CAUTION CAUTION Powering the boom down forcing mower deck onto ground may damage mower deck and it s attachment to the boom creating a potentially hazardous situation JD 7X30 COUGAR Operation Section 3 7 OPERATION To ensure a clean cut engine speed should be maintained at approximately 19
86. dboard not hands to search for pin hose leaks Be sure all pressure is relieved whenever disconnecting lines Be sure all connections are tight and hoses and lines are not damaged before applying pressure BREAK IN PERIOD In addition to following the break in instructions for your particular tractor the in tank hydraulic fluid filter should be replaced after the first 50 hours of service Thereafter the filter should be replaced every 500 hours or yearly which ever comes first Re torque wheel lugs after first five hours of operation and periodically thereafter oee torque specifications listed in the tractor s service manual for your particular model Wheel lugs must always be re torqued whenever a wheel is removed and reinstalled JD 7X30 COUGAR Maintenance Section 4 2 DANGER Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death 14 WARNING Donotmodifyor alterthislmplement Do notpermitanyoneto modify or alter this Implement any of its components or any Implement function sas Relieve hydraulic pressure prior to doing any maintenance or repair WARNING work on the Implement Place the Mower Head on the ground securely supported on blocks or stands disengage the PTO turn off the engine Push and pull the
87. e pump mount bolts or damaged or loose crank shaft adapter Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into coupler until grease begins to protrude from ends Grease daily or every 8 hours Do not over grease DRIVE SHAFT YOKE U JOINT amp STUB SHAFT With engine stopped inject Lithium Complex extreme pressure grease conforming to NLGI2 ISO 320 specifications into universal joints and slip yoke untill grease appears at the seal Grease them daily or every 8 hours JD 7X30 COUGAR ROT Maintenance Section 4 13 VISUAL MAP OF GREASE POINTS Please read the specific instructions for each area DETAIL C SCALE 1 12 o gt a E LL lt 77 gt m a DETAIL B SCALE 1 12 DETAIL SCALE 1 12 GREASE THESE POINTS JD 7X30 COUGAR Maintenance Section 4 14 GREASELESS BEARINGS ON THE BOOM The pivot points on the boom have greaseless bearings Check the guide on the last page for greasing points NOTE The new greaseless bearing is blackish gray in color and should not be greased GREASING BOOM CYLINDERS Locate the zerk on the butt end tang and on rod end tang of the main and secondary boom cylinder Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications until grease begins to protrude from ends This procedure is to be pe
88. e should be taken when operating near loose objects such LA as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing sam s JD 7X30 COUGAR Operation Section 3 2 OPERATION STARTING TRACTOR AND MOWER Check the operators manual received from the tractor manufacturer for their recommendation and procedures pertaining to your particular make and model WARNING When rotating parts are in motion serious injury may occur if caution 15 not used or danger 1 not recognized Never allow bystanders within 300 feet of the machine when mower 1 in operation Be sure the ball valves on the mower hydraulic tank are OPEN before starting the tractor Serious damage to the hydraulic system can occur if the valves are not open 1000 WARNING Check to make sure mower switch is in the OFF position The unit is designed not to start if the switch is in the on position If tractor starts with switch on turn off tractor and contact your local Tiger dealership for assistance Start the tractor and allow the instruments to stabilize Without starting the mo
89. embly is now complete Start the machine and inspect the filter area checking that there is no oil leaking from the filter assembly This is first to be done at 50 hours of operation then yearly 500 hours or when indicated by restriction indicator HEAD JD 7X30 COUGAR ROT Maintenance Section 4 11 GREASING CUTTER SHAFT FLAIL MOWERS Locate grease zerks on each end of cutter shaft s these are located on the bearing cover Normal conditions require one or two pump in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure GREASING GROUND ROLLER SHAFT FLAIL Locate grease zerks on each end o roller tube at lower rear of head Normal conditions require one or two pump in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure JD 7X30 COUGAR Maintenance Section 4 12 GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slide freely with approximately 1 8 of end play If coupler does not slide freely inspect for loos
90. en ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death 1000 Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 Cougar Common Section 6 3 BOOM HOSES ROUTING BEFORE TIGHTENING HOSES IN CLAMP MAKE SURE HOSES CAN PASS THROUGH CENTER POINT OF BOOM PIN THIS WILL ENSURE PROPER HOSE LENGTH FOR ALL BOOM POSITIONS 4 Cougar Common Section 6 4 BOOM HOSES ROUTING WARNING NOTE The sudden release of hydraulic pressure could cause the sudden movement of very heavy parts Anyone the way of these parts could be severely hurt or killed DO NOT ALLOW these hydraulic hoses to BREAK or BURST in order to prevent hydraulic failure Make sure the hoses do not pinch or stretch as boom moves Measure TWICE check TWICE then proceed with caution Connect the hoses to the preformed tubes and move the boom arm to the farthest forward position Arrange the hoses in the clamp as shown to the left with the 1 motor hoses to the outside and loosely connect to the swivel Next make sure there is enough slack for all hoses to pivot a
91. g bracket with cable ties ASM AD STH ARMRST 0007 850818 21 BOK DRACHET ASTIER JOS 11 28 BRACKET HA EIA R RAMA Assembly Section 2 8 IVT JOYSTICK MOUNTING SEAT MOUNT Parallel tha edge of the IVT joystick mount to the edge of tha seat frame and mark the holes for drilling Drill and ream wo 3 8 holes through the seal plate with a 90 drill attachment Drill only through the seal plate not through anything else Attach the IVT joystick mount to the seat plate with 3 8 capscrews heads up Secure the mount with the lockwashers and hex nuls provided Wedge the jamb nut and knob onto the setscrew and thread it into the side of the joystick mount Insert the nylon bushings and the forned rod into tha tube of the joystick mount and tighten the Knob securing the formed rod Insert he nylon bushings for the joystick can inte the tube Wedge the jamb and knob onto the satscrew and thread it into the side of the Place the can on the formed rod and tighten he setscrew and knob Attach the joystick to the can with the setscrews provided NOTE Adjust the joystick so the components do not interfer with the other controls Route the joystick cable to the floor of the cab by the right console Then from the console to the switch box Be sure to leave enough slack in the cable to allow for movement of he joystick See Switch Box Wiring for information on securing cables to the console
92. g section for bearing adjustment JD 7X30 COUGAR Maintenance Section 4 21 BEARING ADJUSTMENT 1 Clamp the bottom end of the spindle securely in a vise so the spindle housing turns freely 2 Position a magnetic base dial indicator on the outer diameter of the spindle housing Locate the end of the dial indicator against the flat end of the spindle shaft The dial indicator will now measure accurately bearing end play 3 Tighten the bearing adjustment nut until there is 012 inch movement when the spindle housing is pried upward away from the vise jaws 4 When there is 012 inch free play between the spindle and housing install the bearing lock nut thick nut Hold the adjusting nut securely and tighten the lock nut to 300 ft 16 of torque 5 After the lock nut is tightened there must be 001 inch to 003 inch of free play when lightly prying up on the spindle housing If the end play is correct 001 inch to 003 inch bend tabs up on jam washer to prevent the lock nut from loosening If the end play in NOT correct loosen the lock nut and turn the adjustment nut as required and re tighten the lock nut Repeat first part of step 5 Dial indicator Spindle housing set to read can turn freely 3 end play JD 7X30 COUGAR Maintenance Section 4 22 DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours
93. haft pulley Then install the crankshaft adapter and spacer to the pulley wilh capscrews and lockwashers as shown in the parts section 707 TRACTOR ENGHE PLATE CRANHKGSHRAET PULLEY m Assembly Section 2 2 ASSEMBLY DRIVESHAFT amp FRONT PUMP MOUNTING Install spacer plate on tractor angina using bolls and lockwashers as shown in parts section Grease sleeve section of the dnveshaft and install from the side of the engine compartment Once you have the sleeve section in place bolt to spacer plate using bolts and lockwashers 85 shown in parts section Install shaft end of driveshafl through opening and into driveshalt sieeve Shaft and sleeve yokes should be aligned if shaft does not insert easily in sleeve turn shaft 180 and then install Align the notchs on the shaft and yoke lube as shown in picture below Shaft end must be installed in correct orientation failure to do may result in damage to tractor and or driveshaft After installation of shaft end install pump mount Next Install pump After pump is secured install driveshaft in ta pump shaft The end of driveshaft should be no more than 1 2 away from contact with pump housing Tighten crimping boll on drivashaft Lube driveshaft amp check all hoses langes the pump pump Mount diveshatt and mounting plata to ensure all fasteners tightened before operabon CAUTION DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED TANK 15 FILLED WITH PROP
94. hardware 7 Place the retaining brackets on the upper front and lower front of the cab door window with the Bmm capscrews 8 Place the third bracket at the bottom of the door by the fender as shown in the Illustration below Hold the bracket in place and mark the door jam Drill 21464 hole in the door jam for the 5 15 capscrew and mount the bracket 10 Install the right rear poly window into place where factory window was removed fo SUPPLIEDHARDWARE 77 y wan LOWER BRACKETS l Assembly Section 2 4 SIDE MIRROR MOUNTING Dissemble the right side mirror bracket Cut the square and pipe shown In picture below 6 1 4 Assemble them toghether Mount the right mirrior bracket and hardware on upper right corner of tractor cab as shown in picture below Refer the parts section safety screen cab for the hardware details 45M 07220 0001 MAIN FRAME INSTALLATION With an overhead hoist and jack stands raise one side of the frame up to the correctly matching mounting hales Install capscrews and all other hardware as shown in main frame parts section to secure the sides of the main frame t the tractor casting DO NOT tighten at this time Remove the capscrews one at a time and apply a thread locking agent Reinsert the capscrews and tighten f torque to values noted in the torque chart located in the maintenance section of this manual AsM c 0003 Assembly Section 2
95. hase with zip 5 Route the Danfoss connectors to the plugs on the valve Route the 1 orange 2 while wires to the front af the tractor along with the hoses Connect with zip tes The orange wire and one of the black wires goes back to the travel lock on the Danfoss valve The white and black Wire goes to the brake valve on the mainframe Check with the switch box schematic for additonal information 5 81 DANFOSS CABLE ROUTING JOHN DEERE PLUG Assembly Section 2 7 Eb ASSEMBLY JOYSTICK SWITCH BOX MOUNTING Locate the 2 holes in the right front comer of the cab frame These will be the mounting holes for the 2 mounting bolts of the switch box bracket See picture below Mount the bracket using the hardware supplied as noted in the parts section CORNER MOUNTING BOLTS M SWITCH BOX MOUNTING BOLTS IVT JOYSTICK MOUNTING SWITCH BOX Install the joystick mounting bracket to the side of the switch box bracket Use the materials in the parts sechon and the pictures below to assemble the joystick assembly for the IVT After the joystick has been mounted final adjustment can be obtained by use of the knob on the mounting bracket Note the mounting components must be located not to interferer with other controls Route the joystick cable from the control box to the joystick Be sure to leave enough slack in the cable to allow for movement of the joystick Secure the cable to the mountin
96. htened as follows Knife mounting bolts 3ea torque to 1070 dry or 800 oiled ft lbs Recomended oiled Disk mounting bolts torque to 204 dry or 184 oiled ft lbs Recomended oiled TIGHTENING SPINDLE BOLTS The spindle mounting bolts should be checked and retorqued daily or every 10 hours of service Torque the 6 bolts shown below to 331 ft lbs JD 7X30 COUGAR ROT Maintenance Section 4 17 BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVES MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR IS COUPLED TO MOTOR OR P T O Failure to do so will result in component failure RESERVOIR TANK BALL VALVE JD 7X30 COUGAR Maintenance Section 4 18 INSPECTION OF ROTARY Failure to follow the following warnings and instructions may result in serious injury or damage to the equipment or property CAUTIONI 1 DO NOT weld on the knives or bolts Damaged or worn knives must be replaced 2 Knives must be replaced sets Knives with unequal wear may cause serious vibration and resulting structural damage to the mower The self locking nuts for the knife mounting bolts must be reused If the self locking nut is removed from the knife mounting bolt the nut must be replaced with a new self locking nut 4 Inspect
97. hut OFF and allowed sufficient time to cool to ambient temperature Use caution when removing the pressurized breather Do not place face over opening when removing the breather The reservior should be filled to the top of the lower sight glass on the side of the tank Do not over fill The reservior has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather DETAILED MAINTENANCE REPLACEING IN TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the filter housing Turn cover counter clockwise until cover is free Remove and replace filter Replace top cover and cover bolts in opposite order as removed JD 7X30 COUGAR Maintenance Section 4 10 DETAILED MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Assure system has been shut down and de pressurized Locate High Pressure Filter housing Confirm that the element that is about to be installed matches the element p n on the filter model tag Example V3 0510 06 world line 100 HD049 model Locate the bottom of the High Pressure Bowl and use the appropriate spanner wrench ratchet that matches the pattern Using the spanner wrench or ratchet and turning in a counterclockwise rotation looking at the bottom of the bowl remove the bowl from the head The first couple rotations will seam tight as the o ring passes the se
98. ics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this Equipment gt 2 Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sc 19 JD 7X30 COUGAR Safety Section 1 5 WARNING Never attempt to lubricate adjust or remove material from the Implement while it motion or while tractor engine is running Make sure the tractor engine 1 off before working on the Implement SG 20 WARNING Periodically inspect all moving parts for wear
99. iety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to a surface thoroughly clean that surface before installing the canister JD 7X30 COUGAR Safety Section 1 24 FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks lo assure so far as possible every working man and woman the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this Act 6 Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Ac
100. is within 100 yards of mower saw DANGER All Safety Shields Guards and Safety devices including Tractor PT but not limited to the Deflectors Chain Guards Steel Shield Guards Gearbox Shields PTO integral shields and O Retractable Door Shields should be used and main tained in good working condition All safety devices should be inspected carefully at least daily for missing Defiector Chain e or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade contact PTO Integra hield JD 7X30 COUGAR Safety Section 1 7 DANGER The rotating parts ofthismachine have been designed andtested for ruggeduse However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very high velocities Toreducethe possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles scm 4 Extreme care should be taken when operating near loose objects such WARNING as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided b
101. ise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 PARTS SECTION TABLE CONTENTS SECTION PAGE TRACTOR MOUNT KIT MAIN FRAME 9 4 MNT HYD BRAKE VALVE 5 6 TRCTR MNT KIT SWIVEL 5 8 JOYSTICK AND SWITCH BOX 5 10 LV 5 SP DANFOSS 5 12 LV 5 SP HUSCO 5 14 POLYCORBONATE SAFETY WINDOW 5 16 DRIVESHAFT 5 17 WHEEL WEIGHT 5 18 WHEEL SPACER 5 19 FRONT PUMP AND GRILL GUARD OPTIONAL 5 20 SAFETY LIGHT KIT 5 21 TRACTOR MOUNT FRAME Q N N O PARTNO 06300105 06300060 21833 33880 21825 06700090 06380012 06505044 35259 06505067 22018 21725 21627 06505077 31731 27281 31722 34998 34999 21658 34848 21680 21989 23113 32691 23152 34993 21732 21990 21725 24860 22014 32519 06410352 06380014 33764 TF4888 610649 06300123 21993 24881 27281 32703 06400173 N cO Q NN HHH O TRACTOR MOUNT KIT MAINFRAME DESCRIPTION MNFRM JD7130 SBR OS BOOMRST MNT HYDRO TANK JD6000 CAPSCREW 3 4 X 2 1 4 FLATWASHER 3 4 GR 8 SAE HEX NUT 3 4 NC TANK RES JD6000 ASSY TANK RES JD60004WD 34GAL FLTR ASSY IN TANK CPLT SAE10M FILTER ELEMENT SIGHT GAUGE JD6000 TANK 34GAL FLATWASHER 1 2 WIDE HEX NUT 1 2 NC NYLOCK NUT 3 8 NC CAP BREATHER O RING CAPSCREW 20MMX50MM 2 5 PITCH CA
102. ivel bracket anchor with the special bracket head cylinder pin and roll pin shown in parts section Install the travel lock on the rod end of the main boom cylinder This should be facing the butt end of the cylinder after installation Install the fittings and hoses to the main boom cylinder per parts section GREASE HINGE PIN ZERKS ON BOOM AFTER ASSEMBLY ONCE UNDER LOAD WITH BOOM ELEVATED AND AGAIN AT REST WITH BOOM SUPPORTED 0013 WHEEL WEIGHT MOUNTING For all mowers using a boom mower a wheel weight will be required for the left side wheel It will be necessary to mount the 1300 pound wheel weight in the wheel using the long capscrews lockwahers flatwashers and hex nuts per diagram in the parts section Installation is most easily done with a small fork lift inserting a fork in the center slot of the wheel weight The head of the capscrews is to be toward the OUTSIDE of the weight with flatwashers on both inside and outside of the assembly The left rear tire must also be filled with a mixture of water and calcium chloride at about five pound per gallon Tire air pressure should be maintained at approximately 22 P S ASM C 0013 m Assembly Section 2 21 ASSEMBLY These instructions apply to both VVaather Fack and Metri pack connectors NOTE Use the specific tool for the type of connector you are assembling 1 Apply Seal tc cable before stripping 2 Align seal wilh cable i insulatio
103. l Word are Black and Yellow WARNING EE Serious injury or possible death Decals are Black and Orange DANGER Imminent death critical injury Decals are Red and White WARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items scm o CAUTION Before any operation of tractor and mower the user should read and understand the safety and operating instructions for both the tractor and the mower The user should also be familiar with the location and functions of the units instruments and controls Being familiar with the machine and it s controls will increase efficiency and reduce possibility of serious injury or damage to the unit The operator should work slowly and carefully until he feels comfortable with the machine Speed and skill will be attained much easier if the necessary time is spent to familiarize yourself with the machine and its operations Since tractor makes and models vary we recommend reading and following the operators manual provided by the manufacturer pertaining to your particular unit WARNING Extreme car
104. low to each boom function It is important that the boom functions do not travel too fast Excessive boom speed can reduce the stability of the unit and decrease operator control Note Use a Phillips screw driver and be sure to adjust the screws carefully DO NOT turn the potentiometers beyond their stopping point potentiometers are very delicate Turning the A B port potentiometers clockwise increases the oil flow to increase the boom function speed and turning them counterclockwise decreases the oil flow to decrease the boom function speed see the graphic on the next few pages for help in adjusting m Assembly Section 2 27 Run tractor at normal operating RPM to adjust the settings as follows Set the dead band compensation potentiometer first set the dead band compensation potentiometer at 50 or halfway between full clockwise and full counter clockwise Setting Signal Adaptation Potentiometers Disconnect the Deutsch connectors from the actuators of the valve Use a Volt Ohm meter to measure signal voltage and adjust the signal adaptation potentiometers as needed Pin 4 is tractor supply voltage Pin 1 is signal voltage from the joystick and pin 3 is ground First measure supply voltage between pins 4 and 3 Then measure signal voltage between pins 1 and 3 while indexing the joystick function fully in both the A and B port direction Divide the signal voltage by the supply voltage to get signal voltage as a 96 of
105. may operate power machinery It is your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 JD 7X30 COUGAR Safety Section 1 25 JD 7X30 COUGAR Safety Section 1 26 ASSEMBLY SECTION Assembly Section 2 1 ASSEMBLY x Before attempting to mount your Tiger mower it is important to read an understand all of the Safety Messages in the Safety section of this manual Check complete shipment 51 against the packing list to make sure there are no shortages Make certain the tractor model is the appropriate one for the mower received Always use floor jack hoist or fork lift to and raise heavy parts Read and understand the entre assembly section instructions before attempting to mount your Tiger mower Rafer ta the parts section of Inis manual far detailed illustrations to locate all parts 2 7 7 TRACTOR PREPARATION Remove night and lef hand steps Disconnect battery cables from both batteries Remove engine side panels or raise hood to access front pulley Remove plugs fram tractor casting Where main frame and pump mount wil be attached m O wo wm gt Remove any front weights and weight supports F aise the tractor onto jack stands and remove the right and left rear wheels SERIA CRANKSHAFT ADAPTER If necessary remove the four capscrews from the cranks
106. mer must pay the transportation cost to and from the Tiger Dealer s service shop for warranty service Warranty service will be performed by the Tiger Dealer from whom the equipment was purchased during service shop regularly scheduled days and hours of operation All Tiger obligation under this warranty shall be terminated if the equipment 1 modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold No agent or person has authority to alter add to or waive the above warranties which are agreed to be in the only warranties representations or promises expressed or implied as to the quality or performance of the products covered and which do not include any implied warranty of merchantability or fitness In no event will Tiger be liable for incidental or consequential damages or injuries including but not limited to loss of profits rental or substitute equipment or other commercial loss THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN It is the Purchasers obligation to sign the warranty registration form AFTER he she has Read and Understands the Operation an
107. n 3 Put terminal in crimping tool then 4 Crimp and usually inspect for a good position wire and seal im place comp before Installing in connector body AA 91 Assembly Section 2 22 BOOM JOYSTICK CONTROL CALIBRATION cor sive stow SWITCH BOX RIGHT HAND JOYSTICK SUB D CONNECTOR WITH FEMALE it E _ 1 LENGTH 2 2 ai Se 9 PIN 3 MALE PINS FEMALE FREE HANGING This Danfoss PVG32 control valve is now equipped with higher resolution actuators on Main Boom Secondary Boom Deck Roll and Swivel functions These actuators have active fault monitoring The Deck Shield section does not have active fault monitoring The joystick is unchanged and provides a ratio metric voltage signal The neutral signal voltage is half or 50 of tractor supply voltage 25 signal voltage will shift the valve spool to full A Port and 75 signal voltage will shift the spool to full B Port in the Main Secondary and Swivel valve sections On the Deck Roll function a 34 signal voltage will shift the valve spool to full A Port and 68 signal voltage will shift the spool to full B port If an actuator with active fault monitoring receives a signal from the joystick that is less than 1596 or greater than 8596 of supply voltage the actuator will fault out and shut down Also if there is an internal failure in the ac
108. n port as shown in the image below Refer to the PARTS section for additional informa tron 4D50 7030 0004 RETURN n Assembly Section 2 12 ASSEMBLY HYDRAULIC LINE PLUMBING PRESSURE LINE INSTALLATION The hydraulic pressure line will be plumbed into the rear of the tractor remote valve Locate the pressure port on the rear remotes and remove the plug refer to the Hydraulic Ports ditestraton and the Parts Section pages for posibon of the pressure After the plug removed hen install 27mm adapter Next connect 1 27 hose from the tractor remote valve to the Tiger valve AsM 27mmPRESSLIRE 0001 RETURN LINE INSTALLATION The return line will be plumed next to the pressure line on the tractor remote valve Locate the return port and remove the plug refer lo the Hydraulic Ports illustration and the Parts Section for the position of the return port After the plug is removed then install 27mm adapter or elbow Next connect 1 2 hose from the tractor remote valve to the Tiger valve ASN 27mmRETURN D901 LOAD SENSE LINE INSTALLATION The load sense Ime will be plumbed inta the bottom of the tractor remote valve refer to Hydraulic Ports illustration and the Parts Section pages for the position of tha load sense port Locate the plug the tractor rear remotes for the load sense and remove the plug Install 14mm adapter or elbow and run a 1 4 hose from the remotes to the Tiger valve Refer to
109. n the ground Operate the cylinders through their full range of motion again to clear the lines of air Follow the instructions in the operation section to operate the mower Vibration of the mower should be minimal at all times 5 minute test run the Knife bolts should be retorqued and once again after the first few hours of operation lf any parts of this assembly section or any other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance 070 gt Assembly Section 2 31 Assembly Section 2 32 JD7X30 COUGAR OPERATION SECTION Operation Section 3 1 OPERATION Safety is of primary importance to the owner operator and to the manufacturer The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Many of the messages will be repeated throughout the manual The owner operator dealer should know these Safety Messages before assembly and be aware of the hazards of operating this mower during assembly use and maintenance The Safety Alert Symbol combined with a signal word as seen below 1 intended to warn the owner operator of impending hazards and the degree of injury possible during operation CAUTION The lowest level of Safety Message Warns of possible minor injury Decals located on the cutter with this Signa
110. n the right side of the dash panel and install the toggle switch For non cab units use the mounting bracket included to install the toggle switch on the under side of the valve stand Install the decal for the toggle switch operation directly by the toggle switch ITEM PARTNO QTY DESCRIPTION 1 31328 1 HYDRAULIC TRAVEL LOCK VALVE 2 31329 1 ADAPTER STANDARD BOOM 2A 31611 OPT ADAPTER EXTENDED BOOM 3 34532 1 SWITCH TRAVELLOCK 4 0 REF MAIN BOOM CYLINDER REFEROT BOOMASY 5 REF HOSE FITTINGS REFER TO BOOM ASY 6 34796 1 COIL TRAVEL LOCK Cougar Common Section 6 42 HUSCO CONTROLS SWITCHBOX BRAKE VALVE F Te 24 BATTERY GROUND IGNITION TV EEL IAAI ITEM P N QTY DESCRIP TION 1 06514012 1 SWBX ALUM BLK 06510100 2 35226 1 SWITCH MOWER COLEHERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 34032 1 SWITCH TRVL LCK 5 06514014 1 BREAKER 10A SWBX 6 613923 1 INDICTATORLIGHT ON RED 7 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 8 06550019 1 DECAL SWTCHBX BOOM CG 9 35227 1 RELAY DP DT 12V LY2F 35226 Cougar Common Section 6 43 JOYSTICK AND SWITCH BOX WIRING AUXILIARY ENGINE CO 2 o m SWITCH BOX SWITCHED 12 VDC sa A i SAFETY SHIELD HYD VALVE FROM IGNITION SWITCH RED BOOM SWIVEL HYD VALVE BLK WHITE WHITE
111. nder the tractor Attach the right axle brace to the main frame with hardware shown in the parts section and tighten Attach the axle braces to the rear axle using the mounting hardware shown in the parts section but DO MOT tighten BOOM REST LEFT AXLE BRACE AXLE BRACE MOUNTS UNDER TH MAIN FRAME Te AXLE BRACE TO LK E MAIN FRAME TO k p TRACTOR FRAME T BOOM REST MOUNTING Carefully raise the boom rest and align the holes with those of the axle brace Now install all attaching hardware as shown in the parts section loosely to allow for the alignment with the left and right axle brace Tighten torque all hardware on the brace and the boom rest If mounting the 60 rotary head attach the additional stop to the lower resting position as shown in the parts section Finally add the rest strips to the boom rest as shown in the parts section AsM JDBOOM 0001 m Assembly Section 2 20 MAIN BOOM INSTALLATION Install the boom swivel into the main frame as shown in the parts section using a hoist Line up holes in swivel and main frame for large swivel pin and insert pin Secure with hardware as shown Attach the inner end of the main boom to the swivel bracket with the cylinder anchors positioned upward and at a right angle to the tractor Secure it with the horizontal hinge pin Secure the hinge pin in the boss with capscrews etc see parts section Attach the butt end of the main boom cylinder to the sw
112. ng service on the Tractor or Mower Use caution when working on the Tractor or Mower Tractor engine must be stopped before working on Mower or Tractor The Mower Blades could inadvertently be turned on without warning and cause immediate dismemberment injury or death 12 DANGER The flail cutter shaft is designed for standard rotation same AN DANGER rotation as the tractor wheels during forward travel Never operate the cutter shaft the reverse rotation Operating this mower reverse rotation may cause objects to be thrown out the front of the mower head JD 7X30 COUGAR Safety Section 1 10 WARNING Engine Exhaust some of its constituents and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm WARNING Tiger mowers use balanced and matched system components for blade carriers blades cutter shafts knives knife hangers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of Calif
113. oJ6 499u2 0 758 9 094 sseuJey 808 024 ui puno punoic XOQUOJIMS 1919 31 4010 2 JO 109 peg SI 0 0 765 jddns osnj ase day JMO MIU 5 aU YO ayy 1 4J0m 9 49440 0 AZ UO ON Aue uo ON Aq 10738100003 ye euis y 1 y59u2 512130 10 57565 65 89 Ajjenuew uonounj 5200 0 31180 uonounJ 900116 0011005101011 161 313 ssojueg XOQUIJMS 9 02 0 ssauJey 8 uoneJedo 199 49949 Cougar Common Section 6 49 jueroyinsur aunssaJd ee uonoeg 511920 SIU uonoes zaju no abueyo snu nof Jo pay90 q BAJEN Jerja e uonoes 1 322810911 JO Aue ui 8111888101 92 ISA 00Z uey ss aq JOU pjnous si 8158880 qpuels 0131 se eq pino5 60101101 ay N3119 1310332 005012 e UO dn speeds MO S AU JI ees pue ewes y ye uonounj Jayjoue Mojs 51 uonounj euo J S9JON 9SU9S peo yo peo 100 JO 9IAJ8S 201 929 Jajeap 2 MO 2 06 U su s peo 1 MOU 22109 0 088
114. oll out B Port Deck In Target 7 9 Seconds but DO NOT use Limit Screw Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck out until deck cylinder is completely retracted Then index the deck roll in function and determine the time required for the deck to roll in BOOM SWIVEL A Port Boom Aft 14 16 Seconds Extend booms completely rotate head to be level with ground lower main boom until deck is just above ground and swivel boom full forward Then index the boom swivel alt function and determine the time required for the boom to swivel aft Use caution when doing this stop boom before main boom contacts tire B Port Boom Forward 14 16 Seconds Extend booms completely rotate head to be level with ground lower main boom until deck is just above ground and swivel boom and until near tire Then index the boom swivel forward function and determine the time required for the boom to swivel full forward J m Assembly Section 2 29 ASSEMBLY CALIBRATION 30 3P5 0001 NOLANA WOOB MOTS q ans 38130336 G1 NOLLOS MICI 5910 0 4 NOLLO3HIO MOHHY INTE WNN TA 137 315 1 40 0 ALON NOLLVSN3dINOO q3q 81 d 4030 i Oy 7 We OD ar T3AMAS 7 SNS
115. ork for everyone and could be dangerous Look under the floor for cables and plates that you need to avoid The hole should be approximately 4 2 from the door sill and 4 from the lip of the mat under the console Install the trim lock around the metal edges af the hole then route the control cables and wires the hole Next wrap the cables with the 6 split hose at the point they pass through the hole and secure the zip ties Apply RTV sealer irr and around individual cables and split hose inside and outside of the cab for a water tight seal Install upper support bracket from cab posi to the control lever stand aso cal nv 21 Assembly Section 2 6 ASSEMBLY SWITCH BOX WIRING Power for the switch box Is accessed through the port located the lower right rear of the cab John Deere plug used part number RES7651 DO NOT connect the plug to the cab port until the winng is completed The wires in the plug are colored RED BLACK and ORANGE The REO wire will always be hot so 1 needs ta be capped Attach connector 34538 to and of RED wire and tape wire back on itself The BLACK and ORANGE wires are hol when tractor key 5 tumed to Connect the BLACK wire of the plug to the BLACK wire from the switch box Then connect the ORANGE wire of the plug to the RED wire from the switch box The two GREEN wires must be connected to the neutral safety wire by cutting the neutral safety
116. ornia to cause cancer and birth or other reproductive harm Wash hands after handling SEE YOUR In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment JD 7X30 COUGAR Safety Section 1 11 FAI ING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAUSE SERIOUS BODILY INJURY EVEN DEATH TO OPERATOR OTHERS IM THE AREA RIDERE NO CHILDREN 3 UDE SAFE TY SHOES HARD UF SECURELY HAT SAFETYGLASSES BEFORE WORKING 7 AS EE SW and daran Ciperginrg Marias Seine amc alnus Decals dl lacio amp Sul mper bo prever aba fackets Praciice before operating move a 181 grea EES Wa slop suddenly m emergere aled lor passersby and especally 2 Allie chien on nr near oi Hacker Aloe ders on or
117. own with each consecutive pass When cutting trees and shrubs use a lower speed to allow the knives time to cut as well as mulch the foliage WARNING Ifbystanders approach within 300 feet while mower is in operation turn mower switch OFF immediately After shutdown never leave the tractor or allow bystanders to approach within 300 FEET of the unit until all motion stops completely If cutter shaft jams and stops turn mower switch to OFF and swivel boom AFT Normally this action will clear the cutter head If not roll mower deck until adjacent to the secondary boom then lower boom to rest mower deck on ground Shut off the tractor set parking break allow all motion to cease At that point it is safe to leave the tractor and clear the cutter heads manually Begin each pass at the top side of the trees and work down with each consecutive pass Use a low speed to allow the cutting blades time to mulch as well as cut the foliage When the initial pass has been made disengage the mower and return boom to a safe travel position Return to starting point and make next pass etc After the first day of operation all bolts should be checked and tightened securely This should be done periodically to ensure the bolts do not become loose and cause damage to the tractor or mower or injury to the operator JD 7X30 COUGAR Operation Section 3 8 OPERATION DANFOSS JOYSTICK CONTROLLED MOWERS WARNING NOTE DO
118. pump standby pressure LS should equal workport Workport should equal pump standby pressure or workport shock valve setting Operate more than one spool Gear pump P should approximately 200 psi higher than LS LS should equal highest workport pressure Workport pressure on cylinder or function LS pump P should be LS standby pressure LS should equal highest workport pressure Workport pressure on cylinder or function Pressure Comp pump P should equal pump standby pressure LS should equal highest workport pressure Workport pressure on cylinder or function Possible hydraulic problems Cylinder leak LS signal leaking to tank before reaching pump LS port Hydraulic system or pump not supplying flow to valve Cougar Common Section 6 52 WARRANTY SECTION Warranty Section 7 1 WARRANTY INFORMATION Tiger Corporation 3301 N Louise Sioux Falls South Dakota warrants to the original Retail Customer the new Tiger equipment is free of defects in material and workmanship Any of equipment that in Tigers judgement show evidence of such defects will be repaired or replaced without charge provided that the failure of part s shall have occurred within twelve 12 months from the date of delivery of said equipment to the Retail Customer Expendable components such as knives oil chain sprockets skid shoes knife mounting disks and the like are excluded but not limited to this warranty The Retail Custo
119. r in processing purchase orders for the equipment in this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 The Purchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and if possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death 1000 Direct any questions regarding parts to Tiger Corporation 3301 N Lou
120. rea or blade contact area 3 or replace Safety Shield as needed 4 Always transport with Safety Shield closed JD 7X30 COUGAR Operation Section 3 6 OPERATION MOWER OPERATION WARNING When rotating parts are in motion serious injury may occur if caution is A not used or danger is not recognized Never allow bystanders within 300 feet of the machine when in operation Extreme care should be taken when operating near loose objects such as gravel rocks and debris These conditions should be avoided The rotating parts in this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid objects such as steel guard rails concrete abutments etc causing them to be thrown at a very high velocity Never allow cutter head to contact such objects Inspecting the cutting area for such objects and removing them prior to mowing can help eliminate these potential hazards Once on location lower the mower deck slightly above the material to be cut so the mower does not have to start under a load With the tractor at an idle engage mower Bring tractor up to 1900 2200 R P M and slowly lower deck to ground level A flail mower deck should be carried so that part of the deck weight is carried by the boom and part carried by the ground roller when mowing on the ground When the flail mower is carried this way the ground roller follows the contour of the groun
121. red for boom to extend out completely B Port Boom In 8 10 Seconds Position the main boom full up roll deck out until deck cylinder is fully retracted and extend secondary boom completely Then index the secondary boom in function and determine the time required for boom to come in DECK ROLL A Port Deck Out 7 9 Seconds Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck in until deck cylinder is completely extended Then index the deck roll out function and determine the time required for the deck to roll out B Port Deck In Target 7 9 Seconds but DO NOT use Limit Screw Raise main boom to vertical extend secondary boom out slightly so that deck can be articulated without contacting the main boom and roll deck out until deck cylinder is completely retracted Then index the deck roll in function and determine the time required for the deck to roll in BOOM SWIVEL A Port Boom Aft 6 8 Seconds Extend booms completely rotate head to be level with ground lower main boom until deck is just above ground and swivel boom full forward Then index the boom swivel aft function and determine the time required for the boom to swivel full aft B Port Boom Forward 6 8 Seconds Extend booms completely rotate head to be level with ground lower main boom until deck is just above ground and swivel boom full aft Then index
122. rformed daily or at 8 hour intervals Locate grease fitting on inside of deck housing Inject Tiger Spindle Lubricant part number 06540000 into spindle housing Fill with lubricant until lubricant weeps out of top spindle seal Lubricate spindle at end of day while mower is still warm GREASING DECK ROTATION LINKAGE Locate grease zerks on linkages Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications Fill with lubricant until lubricant weeps out of pin locations Lubricate daily W JD 7X30 COUGAR ROT Maintenance Section 4 15 ADJUSTING CHECKING BELT TENSION To adjust belt tension or replace belts on flail cutter head remove four bolts that secure belt cover and remove cover The hex nuts shown below can be adjusted to increase decrease the belt tension as needed NOTE Location of adjustment nuts may vary on flail cutter heads Be sure to replace the belt cover BEFORE operating mower DECK STOP ADJUSTMENT Loosen locking nut Turn adjustment bolt in and run deck cylinder out to full extension Adjust bolt out until the head just touches the boom and tighten lock nut NOTE Bolt should not hit boom before cylinder reaches full travel JD 7X30 COUGAR Maintenance Section 4 16 TIGHTENING BOLTS AND DISK BOLTS After every 8 hours of operation or daily the Knife Bolts and Disk Bolts should be tig
123. s will have to be shortened because there is too much hose between clamps ASM 305 3 5 HOSE ROUTING 0001 m Assembly Section 2 17 BOOM HYDRAULIC DIAGRAM LIFT VALVE TRAVEL LOCK 1 HYDRAULIC MAIN BOOM POWER CYLINDER HYDRAULIC rr 1 SECONDARY BOOM TRACTOR RETURN e i CYLINDER HYDRAULIC ALIX VALVE SENSE CYLINDER LOAD BOOM SWIVEL SENSE r C T CYLINDER FILLER SAFETY SHIELD pai CYLINDER FILTER I BUTT END GLAND END RESERVOIR HYDRAULIC PUMP DRAIN PLUG 1320 BOOM HYDRAULIC DIAGRAM HYDRAULIC TANK INSTALLATION Install all fittings and tubes into tank and tank filter as shown in the parts section illustration Insert tank sight glass into front side of tank Place the tank in the mounting bracket on the main frame as shown in the parts section Secure the tank with the tank channel mount by placing the channel mount on top of the tank and the washers over the holes Thread the tie bolts through the washers and holes to the threaded holes on the main frame Tighten the tank channel mount by using the hex heads on the end of the tie bolts Install the filter gauge into the filter housing so that it points to the rear of the tractor and is clearly visible to the operator The tank breather cap is ready for use as the tank is filled Some of the for metioned items may be already installed HYDRO 0001 m Assembly Section
124. several times to relieve pressure prior to starting any maintenance or repair work SBM 6 DANGER Always keep a careful lookout and use extreme care when working around overhead obstructions Never allow the Mower head or boom within 10 feet of any power line When working close to overhead power lines consult your electric company for a safe code of operation SBM 7 DANGER When transporting Boom Mower on a truck or trailer the height or width may exceed legal limits when the boom is in the transport position Contact with side or overhead structures or power lines can cause property damage or serious injury or death If necessary lower boom to reduce height and or remove mowing head to reduce width to the legal limits 8 Never operate the Tractor and Mower Unit without an OPS Operators Protective Structure or Cab to prevent injury from objects thrown from ground orfrom overhead trimming Stop mowing if workers or passersby are with in 100 yards ssw o Each Rear Wheel must have a minimum of 1500 pound contact with the surface to prevent lateral instability and possible tip over which could resultin serious bodily injury or even death Widen the wheel tread and add weights if needed Refer to the mounting instructions Foros Minimum or call Customer Service if you need assistance with Couterweight Procedure sBM 11 DANGER Always disconnect the wire leads from the mower pump solenoid before performi
125. t the joint where the main boom arm bends in the swivel and tighten the hoses in the clamp Arrange the hoses in the clamp that attaches to the main frame as shown to the left amp below with the 1 motor hoses closest to the main frame Pull the hoses snug from the swivel to the main frame clamps when main boom is fully forward and tighten the hoses in the clamp Make sure the 1 motor hoses do not kink as the boom arm is moved into the stowing position If this happens the motor hoses will have to be tightened because there is too much hose between clamps LOCATION OF HOSES IN CLAMPS NEEDS TO BE MAINTAINED TO ENSURE PROPER LENGTHS AND REACH CONFIGURATION OF CONFIGURATION OF CLAMP ON SWIVEL CLAMP ON MOWER PRESSURE MOWER RETURN MAIN BOOM CYLINDER BUTT MAIN BOOM CYLINDER GLAND SECONDARY BOOM CYLINDER BUTT SECONDARY BOOM CYLINDER GLAND DECK ROLL CYLINDER BUTT DECK ROLL CYLINDER GLAND DECK SHIELD CYLINDER BUTT 10 DECK SHIELD CYLINDER GLAND 11 DECK ROTATION CYLINDER BUTT 12 DECK ROTATION CYLINDER GLAND E ux eE Cougar Common Section 6 5 BOOM ASSEMBLY Cougar Common Section 6 6 BOOM ASSEMBLY ITEM P N QTY DESCRIPTION 1 06700032 1 BOOM MAIN IT W BEARINGS 06310010 1 WELDMENT BOOM MAIN 1A 32321 2 BEARING DX 1 1 2X2LONG 1B TB1044 2 BUSHING 1 1 4 2 06700094 1 BOOM SEGC ASSY EXTENDED 300726 1 WELDMENT BOOM SEC 2A TB3010 3 BUSHING 2B TB1035 1 SPACER 3 06700150 1 SWIV
126. t which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16
127. ted in the section below Refer to the Detailed Maintenance section for further instructions on greasing Copy and use the Daily Maintenance sheet located at the end of this section DAILY OR EVERY 8 HOURS COMMENTS Grease as instructed in detailed maint section Insure drive shaft end play Replace grommets if damaged or missing Inject grease until it appears at ends Tighten when needed Do Not use hands to check for leaks see maint Precautions Inspect for missing or damaged knives change or sharpen as needed 3 4 x 2 torque to 331 ft lbs 1 1 8 special bolt torque to 1070 dry or 800 oiled ft Ibs 5 8 x 1 3 4 bolt torque to 204 dry or 184 oiled ft Ibs Check if broken tighten as required Retorque bolts to torque specifications in this section Add if required per fluid recommendations Grease as instructed in detailed maint section Grease as instructed in detailed maint section Cutter Shaft and Ground Roller Lubricate Deck and Bonnet linkages JD 7X30 COUGAR Maintenance Section 4 4 WEEKLY EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd Fluid Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly In Line High Pressure Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly MONTHLY OR EVERY 150 HOURS Hydraulic Fluid Level Check Add as needed Hyd Tank Breather Clean Che
128. ted of the Tiger Mower MAINTENANCE PRECAUTIONS Be sure end of grease gun and zerks are clean before using Debris injected into bearings etc with grease will cause immediate damage DO NOT grease greaseless bearings They can be identified by blackish grey color DO NOT use a power grease gun to lubricate bearings These require very small and exact amounts of lubrication Refer to the detailed maintenance section for specific lubrication instructions DO NOT over grease bearings Polycarbonate windows should be washed with mild soap or detergent and luke warm water using a soft clean sponge or soft cloth DO NOT use abrasive or alkaline cleaners or metal scrapers on Polycarbonate windows Be alert to maintenance indicators such as the in tank filter pressure gauge hydraulic reservoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off setting cutter on ground and actuating lift valve handles DO NOT use hands to check for suspected leaks in hydraulic hoses WARNING Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury If fluid is injected into skin it mustbe surgically removed within a few hours or gangrene may result Use a small piece of wood or car
129. the Parts Section pages for an exploded diagram of the tractor remote valve hookup AsM f4mmLoDE SENSE 0061 DANFOSS VALVE RETURN PORT RETURN PORT PRESSURE PORT 5 Assembly Section 2 13 z ASSEMBLY HUSCO VALVE LOAD SENSE RETURN PORT VALVE MOUNTING Locate the existing holes on top of the tractor remote valve at the rear ofthe tractor Spac ers are needed under the valve mounting bracket to raise the valve mounting system to the required height Secure the bracket to the tractor with hardware shown in the parts section ofthe manual Attach the valve mounting plate to the valve mounting bracket on the rear ofthe tractor as shown below Align the holes for the cables on the Husco control valves and center the Dan foss valve on the valve plate Then align the holes on the valve with the plate holes and secure the lift valve on top of the mounting plate Route the hydraulic lines from the lift valve to the hydraulic cylinders as noted on the lift valve page of the parts section Install the control cables to the valve and the mounting plate on the Husco valves On the Danfoss valves attach the electrical control cables 07 30 0007 GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application AEN C ODTT x ASSEMBLY x E VALVE CONTROL VALVE PLATE MOUNTING BRACKET LOAD SENSE PRESSURE SPACER RETURN
130. the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 DANGER Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death 60 29 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowing sam 1 DANGER There are obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone
131. the boom swivel forward function and determine the time required for the boom to swivel full forward Assembly Section 2 25 ASSEMBLY ASM DF CALIBRATION 55 0001 GNOLLONPI NODE MOTS ATA TIO 357434930 d ans 59104349 4 NOLLO3MIO INVE WINAVI MI 3 1 138 00 15 TMA ALON Iv30 7 2 NIVW 4 A gt ue E we yar THAME ONIS L P d AWVUNOO3S 075 Now 30 Ge AHvOIdNOSSS NODE 1 S3JHOLIMS NOISH3ANI 175 WOW ge NI AMWONOSSS AYYONOOSS 1431 gc NI TIO 3990 NO BL 1 NW Te vp HOWE LHD TAAA HAOD Tvlc INSI3AON 3 ANT 0 0119107 AA ye O mos 353d 0 A da 1437 TAMAS 6 Assembly Section 2 26 BOOM JOYSTICK CONTROL CALIBRATION cor sos ses SWITCH BOX RIGHT HAND JOYSTICK i SUB D CONNECTOR SE WITH FEMALE SOCKETS ee n pem 12 LENGTH Rx Lil nl 0 PIN gt T 1 MALE PINS FEMALE FREE HANGING PEN This Danfoss PVG32 control valve is now equipped with higher resolution actuators on Main Boom Secondary Boom Deck Roll an
132. tightens the Seatbelt sufficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS Securely fasten seatbelt it the tractor has a ROPS Where possible avoid operating the tractor near steep ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do Not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the draw bar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available Printed in USA Tiger Corporation
133. tory life of the equipment Troubleshooting Please before you call help us to help you Please look at the equipment to observe what is happening then e Classify the problem e Hydraulic electrical or mechanical Read the trouble shooting section e Tractor or Truck chassis Contact vehicle dealer e If unable to correct the problem yourself contact your local Tiger Dealer after gathering e Machine model e Serial number e Dealer name e Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer It is your obligation to read and understand the warranty information section located at the back of this manual denoting that the purchaser understands the safety issues relating to this machine and has received and will read a copy of this manual If at any time you have a service problem with your Tiger mower Contact your local dealer for service and parts needed MANUFACTURED BY DISTRIBUTED BY Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 1 800 843 6849 1 1 605 336 7900 www tiger mowers com JD 7X30 COUGAR FORWARD TABLE OF CONTENTS SAFETY 1 1 Safety Information 1 2 ASSEMBLY MOUNTING SECTION 2 1 OPERATION SECTION 3 1 MAINTENANCE SECTION 4 1 PARTS SECTION 5 1 Parts Ordering Guide 5 2 Parts Table of Contents 5 3 COMMON SABER SECTION 6 1 WARRANTY INFORMATION 7 1 This means CAUTION YOUR SAFETY IS AT RISK When you see
134. tuator or if the spool position is greater than that specified by the signal voltage from the joystick the actuator will fault out and shut down active fault condition causes the actuator to drive the spool to neutral shut down and activate a red LED on the top of the actuator The active fault can be canceled by simply cycling the Master Switch OFF and then which resets the fault monitoring and causes the LED on top of the actuator be green again A CAUTION The joystick control is equipped with signal adaption potentiometers These provide the capability to individually adjust the oil flow to each boom function It is important that the boom functions do not travel too fast Excessive boom speed can reduce the stability of the unit and decrease operator control Note Use a Phillips screw driver and be sure to adjust the screws carefully DO NOT turn the potentiometers beyond their stopping point potentiometers are very delicate Turning the or B port potentiometers clockwise increases the oil flow to increase the boom function speed and turning them counterclockwise decreases the oil flow to decrease the boom function speed see the graphic on the next few pages for help in adjusting m Assembly Section 2 23 tractor at normal operating RPM to adjust the settings as follows Set the dead band compensation potentiometer first Set the dead band compensation potentiometer at 50 or halfway be
135. tween full clockwise and full counter clockwise Setting Signal Adaptation Potentiometers Disconnect the Deutsch connectors from the actuators of the valve Use a Volt Ohm meter to measure signal voltage and adjust the signal adaptation potentiometers as needed Pin 4 Is tractor supply voltage Pin 1 Is signal voltage from the joystick and pin 3 is ground First measure supply voltage between pins 4 and 3 Then measure signal voltage between pins 1 and 3 while indexing the joystick function fully in both the and port direction Divide the signal voltage by the supply voltage to get signal voltage as a of supply voltage This percentage should not be less than 25 or greater than 75 for the Main Boom Secondary Boom or Swivel function This percentage should not be less than 30 or greater than 62 for the Deck Roll function these initial settings for the Deck Roll function should prevent the spool from shifting into float After making this first adjustment to deck roll if the spool still goes into float adjust the port screw additionally counterclockwise Reconnect Deutsch connectors on control cables to actuators on Danfoss valve Run tractor until hydraulic system is at operating temperature Now refine the adjustments of the signal adaptation potentiometers for both A and B ports for all proportional functions to achieve the following function times Note turning potentiometer clockwise increases the flo
136. ult serious injury oreven death Stay away until all motion has stopped and E the decks are securely blocked up sam DANGER Replace bent or broken blade with new blades NEVERATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSE QUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES sam 10 JD 7X30 COUGAR Safety Section 1 8 WARNING Do not mow with two machines in the same area except with Cab tractors with the windows closed scw in DANGER Rotary and Flail Mowers are capable under adverse conditions of throwing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN LESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed gt N NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be in spected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being re moved and mowed again at desired final height
137. w or the function speed and turning them counter clockwise decreases the flow or the function speed Note if during this procedure the trim potentiometer is set to full counterclockwise but the function is still too fast use the mechanical stops at the manual actuator end of the valve section to further limit flow Turn limit screw in or clockwise to limit flow The upper limit screw limits flow to B port and the lower limit screw limits flow to However DO NOT adjust the limit screw on B port of deck roll function Limiting B port will prevent float function Assembly Section 2 24 MAIN BOOM Port Boom UP 7 9 Seconds Note Extend secondary boom completely roll deck to be level with ground and lower main boom until deck is on ground Now index main boom up function and determine the time required for main boom to rise completely B Port Boom Down 6 8 Seconds Note Extend secondary boom completely roll deck to be level with ground and raise the main boom to full up Then index the main boom down function to determine the amount of time required for the deck to contact the ground CAUTION Stop the boom just as the deck contacts the ground SECONDARY BOOM A Port Boom Qut 8 10 Seconds Position main boom full up roll deck out until deck cylinder is fully retracted and bring secondary boom in completely Then index the secondary boom out function and determine the time requi
138. wer practice positioning the boom and deck Remember speed and skill will be attained easier if the necessary time is spent familiarizing yourself with the machine and its operations When you feel comfortable at controlling the position of the mower return the mower to the travel position and transport the mower to the desired mowing location NOTE Each mower head has a specific resting position for flatbed travel If mowing for the first time with a Tiger Boom Mower we recommend choosing a ditch or area relatively flat with a minimum of sign posts guard rails etc As always you should inspect the area for other objects that can cause potential hazards and removing them before mowing The Mower Control switch turns the mower ON and OFF This switch is to be in the OFF position to start the tractor If the switch is ON and the tractor ignition switch is turned to ON the red mower run indicator light will come on However the tractor will not start with the Mower Control switch in the ON position Upon starting tractor the mower run indicator light may flash briefly and may flash briefly again when tractor 1 shut down WARNING If tractor starts with switch on turn off tractor and contact your local Tiger dealership for assistance NOTE The tractor ignition switch and the Master Switch must be ON to allow movement of the mower deck JD 7X30 COUGAR Operation Section 3 3 O
139. wire and connect ane GREEN wire to one end and the oiher GREEN wre to the other Refer to the switch box schematic and wiring diagram for additional information STANDARD MODELS Neutral Safety wire is a brown wire located under steering column Gut a slot in the right side of column t access WATCH OUT for existing wires PREMIUM MODELS Neutral Safety wire 13 the blue 607644 wore located under right hand consale Route wires under the console After cannecting he power to he switch box route the cables along the Noor t the lower night corner of the rear cab window Space out evenly tha 3 WHITE PUSH MOUNTS 06837011 Doll three 1 4 holes in the console 17 27 off the floor You may wish to remove the console to make sure you dont cut into any wires Thread zip ties through the push mounts and wrap them around the cables from the switch box to the window MAKE SURE the cables are adjustable DO NOT TIGHTEN Cut a small hole in the boot of the window large enough to allow the cables through Pull the cables through hole until there is good amount of slack left in tha Wrap the cables with Split Hose and route through the hole sure the cable is slightly loose from the switch box to the first zip tie Tighten the zip te and remove the excess tie Continue with the other two removing slack from the cable as you move toward the back of the Pull any extra cable through the hole leaving some slack and secure split
140. wivel Valves signal voltage should be 50 of supply voltage with joystick in Neutral position up to 7596 of supply voltage in B direction down to 25 of supply voltage in A direction Signal voltage should change smoothly with lever movement Pin 1 Supply Voltage Pin 2 Signal Voltage Pin gnd ground Deck Roll Valve or Float Valve signal voltage should be 5096 of supply voltage with joystick in Neutral position up to 6596 of supply voltage in B direction down to 35 of supply voltage in A direction Signal voltage should change smoothly with lever movement Signal voltage should be approximately 7596 of supply voltage when float switch is operated Pin 1 Supply Voltage Pin 42 Signal Voltage Pin gnd ground Shield Valve or On Off Valve Voltage on pin 1 should be equal to supply voltage when switch is operated in A direction Voltage on pin 2 should be equal to supply voltage when switch is operated in B direction Pin 1 Signal Voltage Pin 2 Signal Voltage Pin gnd ground If none of the valve will operate with electrical signal verify that there is oil pressure at the valve inlet Electrical Valves must have pilot supply oil to move the spools Possible electronic problems Open circuit broken wire bad connection or loose connection in switch box Shorted to positive ground or other Incorrect voltage signal from joystick enswedosheeb1 TROUBLESHOOTING Hydr
141. y the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing 5 Many varied objects such as wire cable rope or chains can become WARNING entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items Mow atthe speed that you can safely operate and control the tractor and mower Safe mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from O0 to 5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided scm 7 Avoid mowing in reverse direction when possible Checkto make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material WARNING Do not put hands or feet under mower decks Blade Contact can res

Tiger Products Co., Ltd 7X30 User's Manual

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