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Teledyne t100h User's Manual

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1. DIAG MODE ON whenever the instrument is in ON whenever the instrument is in DIAGNOSTIC mode mode 7 LOW SPAN CAL ON whenever the instrument is set for DUAL or AUTO reporting range mode an it s lows range span point is being calibrated EMITTER BUS The emitters of the transistors on pins 1 8 are bussed together DC POWER 5 VDC 300 mA source combined rating with Control Output if used Digital Ground The ground level from the analyzer s internal DC power supplies Located on Rear Panel 07265A DCN6038 31 Operating Instructions Teledyne API T100H Addendum to T100 Operation Manual 6 2 5 2 Control Inputs CONTROL IN CONTROL IN a LE ee GC X E22 ZERO CAL HI SPAN CAL ZERO CAL HI SPAN CAL LOW SPAN CAL d lt z lt un z d 5 VDC Power Supply Local Power Connections External Power Connections Figure 6 1 Control Input Connector Table 6 6 Control Input Signals INPUT STATUS DEFINITION ON CONDITION The analyzer is placed in Zero Calibration mode The mode field of GE REMOTE ZERO CAL the display will read ZERO CAL R If the instrument is set for DUAL or AUTO reporting rang mode REMOTE activating this input causes the analyzer to enter high range span HIGH SPAN CAL calibration mode The mode field of the display will read SPAN CAL R LO SPAN CAL performing a low span midpoint calibration The mode field of the A C REMOTE The analyzer is pl
2. Dimensions H x W x D 7 x 17 x 23 5 178 mm x 432 mm x 597 mm Weight Analyzer 31 lbs 16 kg External pump 15 Ibs 7kg Certifications EN61326 1997 w A1 98 Class A FCC Part 15 Subpart B Section 15 107 Class A ICES 003 Class A ANSI C63 4 1992 amp AS NZS 3548 w A1 amp A2 97 Class A IEC 61010 1 90 A1 92 A2 95 T As defined by the USEPA Defined as twice the zero noise level by the USEPA 07265A DCN6038 13 Specifications Approvals amp Warranty Teledyne API T100H Addendum to T100 Operation Manual 2 2 CE Mark Compliance Emissions Compliance The Teledyne Advanced Pollution Instrumentation UV Fluorescence SO Analyzer was tested and found to be fully compliant with EN61326 1997 w A1 98 Class A FCC Part 15 Subpart B Section 15 107 Class A ICES 003 Class A ANSI C63 4 1992 amp AS NZS 3548 w A1 amp A2 97 Class A Safety Compliance The Teledyne Advanced Pollution Instrumentation UV Fluorescence SO Analyzer was tested and found to be fully compliant with IEC 61010 1 90 A1 92 A2 95 14 07265A DCN6038 3 GETTING STARTED 3 1 Unpacking and Initial Setup CAUTION To avoid personal injury always use two persons to lift and carry the Model T100H WARNING Ensure that the power source voltage and frequency match those of the instrument specs on the rear panel model label Never disconnect electronic circuit boards wi
3. INSTRUMENT CHASSIS Detector CRITICAL FLOW CONTROL amp PRESSURE SENSOR FLOW ORIFICE 700 cm min 7 In Hg A REACTION CELL VACUUM PRESSURE SENSOR Figure 3 3 Internal Pneumatic flow for T100H in Basic Configuration 07265A DCN6038 19 Getting Started Teledyne API T100H Addendum to T100 Operation Manual REAR Software Disk on Module DOM CPU Flow Module Cooling System PMT Housing PMT Pream Board UV Source Lamp Particulate Filter FRONT LVDS Transmitter Board Motherboard e e 9 oO eO T e M O ep e sp E H 2 fl Se 5 D e C aa e O o o p n O 9 CUT T p KASS 9 H E E Figure 3 4 T100H Layout Basic Unit No Valve Options AC Power Receptacle Relay Board Power Supplies Sensor Housing UV Lamp Driver Board UV Reference Detector Hydrocarbon Scrubber Kicker hidden from view beneath sensor On Off Switch Capacitive Touch Screen Panel 20 07265A DCN6038 Teledyne API T100H Addendum to T100 Operation Manual Getting Started 3 3 Initial Operation With the following exceptions the o
4. 6 Verify that all of the optional hardware ordered with the unit has been installed These are checked on the paperwork Form 04989 accompanying the analyzer 07265A DCN6038 15 Getting Started Teledyne API T100H Addendum to T100 Operation Manual 3 1 1 Electrical Connections For full details on the electrical connections of the T100H please refer to the T100 user s manual 06807 Electrical Connections section 3 1 1 1 External Pump The T100H is equipped with an external pneumatic pump This pump is powered separately from the instrument it s own power cord The pump has no ON OFF switch and should begin operating as soon as it is plugged into a live power supply WARNING e Check the voltage frequency label on the rear panel of the instrument and on the external pump for compatibility with the local power Do not plug in either the analyzer or the pump unless the voltages or frequencies are correct e Power connection must have a functioning ground connection Do not defeat the ground wire on power plug e Turn off analyzer power before disconnecting or connecting eletrical subassemblies e Do not operate with cover off 16 07265A DCN6038 Teledyne API T100H Addendum to T100 Operation Manual Getting Started 3 2 Pneumatic Connections NOTE To prevent dust from getting into the analyzer it was shipped with small plugs inserted into each of the pneumatic fittings on th
5. 020V ORING 2 228V 50 DURO VITON KB PUMP THOMAS 607 115V 60HZ KB PUMP THOMAS 607 220V 50HZ KB REBUILD KIT THOMAS 607 KB PUMP THOMAS 688 100V 50 60HZ REBUILD KIT 688 SERIES SINGLE HEAD RELAY DPDT KB SWITCH POWER CIRC BREAK VDE CE KB PRESSURE SENSOR 0 15 PSIA ALL SEN POWER CORD 10A KB 07265A DCN6038 Recommended Spare Parts Stocking Levels Reference 04527 24Mar201 1 E 11 20 2130 EE o13400000 ODPMrSOZ KB 1 14080000 ASSY HVPS SOXNOX T 14610000 IKT REPLACMENT COOLER ASS O 1 1 0234007 BEAMSPLITTER t 23410000 JASSY FLOW MODULE Miooaen 1 3 2 040010000 JASSY FAN REARPANEL 2 4 4 31800000 PCA PMTPREAMP VM 1 2 4 4 042410200 42410200 For240Voperaion use055100200 T T 1 1 042580000 lt lt PCA KEYBOARD W V DETECT KB E Series T j 1 045230200 O T 45870100 REF DETECTOR PREAMP WIADJ 3 1 gt EE With IZS GE DISPLAY KB E Series 058021100 PCA MOTHERBD GEN 5 ICOP sss FM0000004 FLOWMETER KB fine 2 HA T 82230000 UV LAMP DRIVER GEN 2 43mA 17000236 KmUvLAMP wADAPTER BI T 3 P ren OXYGENTRANSDUCER PARAMAGNETIG
6. 2 Span Point 1 Valve Options ON OFF Chassis Cooling Fan Cooling SWITCH PMT PMT Preamp Fan RELAY BOARD UV Source Lamp Shutter Figure 9 4 i PS 1 5 VDC 15 VDC PS 2 12 VDC UV Source Lamp Power Supply UV Source Lamp Shutter T100H Power Distribution Block Diagram AC POWER ENTRANCE KEY AC POWER DC POWER Sample Chamber Heaters 44 07265A DCN6038 10 TROUBLESHOOTING 8 REPAIR For the most part the information contained in Section 11 of the T100 Manual P N 06807 is also applicable to the T100H There are a few exceptions however 10 1 1 Fault Diagnosis with Warning Messages Table 10 1 Warning Messages Indicated Failures Wer FAULT CONDITION POSSIBLE CAUSES VACUUM Gas pressure inside the EE E 10 in Hg PRESS reaction cell outside of o Pneumatlc WARN warning limits o Bad Pump 2 Rebuild Pump o Failed pressure sensor circuitry 10 1 2 Fault Diagnosis with Test Functions Table 10 2 Test Functions Possible Causes for Out Of Range Values TEST NOMINAL FUNCTION VALUE S POSSIBLE CAUSE S 9 1 IN HG A Incorrect sample gas pressure could be due to pneumatic leak malfunctioning valve VAC malfunctioning pump clogged flow orifices sample inlet overpressure faulty pressure sensor 10 2 Subsystem Checkout 10
7. Fault Diagnosis with Test Functions HH Henne enne enn 45 10 2 Subsystem Checkout y AV mi ha drin ested bean Ra aa ENNEN E E a Quq aun 45 10 21 Pneumati Sensor Assembly ANEN ENNEN ENNEN NEE da KENE ERAN Ee ANER SN tete ERENNERT EN 45 10 3 Repair Procedures si SEAN NENNEN NK ERR me hx X ERR A EEN PER RN ER BE t tanie tent ai ae 46 10 3 1 Repairing the Sample Gas Flow Control Assembly Henn nnn 46 07265A DCN6038 ix TABLE OF CONTENTS Teledyne API T100H Addendum to T100 Operation Manual 10 3 2 Sensor Module Repair A Cleanimg cesse hme enne enne nnn 47 10 3 2 1 Adjusting the UV Lamp Peaking the Lamp 48 10 3 2 2 PMT Hardware Calibration FACTORY CA 50 10 4 Technical Assistance sisi donner NN AN ENKE EEN yey nce ER RE cee EEN NEEN ERRARE KE ARR SNE FERA PED ae ENN KENNEN REA aes 52 LIST OF FIGURES Figure 3 1 Example of Pneumatic Connections to T100H External 17 Figure 3 2 Pneumatic Connections to T100H with Zero and Two Span Point Valve Option 18 Figure 3 3 Internal Pneumatic flow for T100H in Basic Configuration eee n 19 Figure 3 4 T100H Layout Basic Unit No Valve Options c seen m
8. T100H 3 24 2011 11 04 39 AM DESCRIPTION CD ORIFICE 004 BLUE CD ORIFICE 012 NO PAINT CD LENS PL CON KB CD LENS BI CON KB CD FILTER PMT 360NM KB AKIT EXP 6188 ACT CHARCOAL 2 BT 1 RETAINER PAD CHARCOAL SMALL 1 3 4 AKIT TFE FLTR ELEM FL6 100 1 47mm AKIT TFE FLTR ELEM FL6 30 1 47mm ASSY COOLER FAN NOX SOX CD PMT SO2 KB ASSY ROTARY SOLENOID THERMISTOR HOUSING ASSY SOX NOX KB ASSY HVPS SOX NOX AKIT EXP KIT IZS WINDOW SAMPLE FILTER 47MM KB ASSY SAMPLE FILTER 47MM ANG BKT AKIT DESSICANT BAGGIES 12 ASSY FLOW MODULE M100AH EH PLUG SEALING M700 INLET MAN ORING TEFLON RETAINING RING 47MM KB ASSY FAN REAR PANEL ASSY 802 SENSOR M100EH B F PCA PMT PREAMP VR AKIT EXPENDABLES M100EH PCA RELAY CARD PCA REF DETECTOR PREAMP W ADJ M100EH ASSY RXCELL HEATER FUSE ASSY THERMISTOR RXCELL KB ASSY RELAY PS M100E M200E M400E PCA TEC DRIVER PMT KB OPTION 100 120V 60Hz KB OPTION 100 120V 50Hz KB OPTION 220 240V 50Hz KB OPTION 220 240V 60Hz KB OPTION 100V 50Hz OBS OPTION 100V 60Hz OBS ASSY SCRUBBER INLINE EXHAUST DISPOS ASSY INLET MANIFOLD VALVE VA23 ASSY INLET MANIFOLD VALVE VA24 PCA MOTHERBD GEN 5 ICOP PCA UV LAMP DRIVER GEN 2 43mA PCA INTRF LCD TOUCH SCRN F P CPU PC 104 VSX 6154E ICOP KB PCA AUX I O BD ETHERNET ANALOG 8 USB PCA AUX I O BOARD ETHERNET PCA AUX I O BOARD ETHERNET amp US
9. TPC feature is turned on the output of this sensor is also used to supply pressure data for that calculation The actual pressure of the gas downstream from the critical flow orifice including the gas inside the reaction cell viewable through the analyzer s front panel display as the test function VAC 07265A DCN6038 41 Theory Of Operation Teledyne API T100H Addendum to T100 Operation Manual 9 2 2 3 Sample Flow Calculation Unlike the T100 which uses a thermal mass flow sensor to directly measure the gas flow though the instrument the T100H calculates the gas as follows e ratio of the two pressures is measured and used to validate critical flow If the ratio is not correct lt 2 1 the SAMPLE FLOW WARN message is activated Also the value of the SAMP FL test function is setto XXXX If the pressure ratio between the two sensors is valid 2 2 1 the instrument calculates the flow based on sample gas pressure level PRES and is viewable via the front panel as the SAMP FL test function 42 07265A DCN6038 Teledyne API T100H Addendum to T100 Operation Manual Theory Of Operation 9 3 Electronic Operation The following figures replace Figures 10 10 amp 10 19 of the T100 Manual P N 06807 There is no IZS option a vacuum pressure sensor replaces the T100 s thermal mass flow sensor and provision is made for the two ambient span valve option Analog RS232 COM2 US
10. WATCHDOG RANGE REC OFFSET AUTO CAL CALIBRATED 28 CAL VALVE 29 SPAN VALVE 30 LOW SPAN VALVE OFF 33 INTERNAL ANALOG DIV iV 5V 10V CURR L VOLTAGE SIGNALS 20 ST DARK CAL ALARM ST FLOW ALARM lt SET SET gt Saree P 27 RCELL HEATER ON ON CAL 31 ZERO VALVE 32 DARK SHUTTER OFF 54 see Appendix A Figure 8 Secondary Setup Menu DIA 07265A DCN6038 APPENDIX Spare Parts Note Note 07265A DCN6038 Use of replacement parts other than those supplied by Teledyne Advanced Pollution Instrumentation TAPI may result in non compliance with European standard EN 61010 1 Due to the dynamic nature of part numbers please refer to the TAPI Website at http www teledyne api com or call Customer Service at 800 324 5190 for more recent updates to part numbers B 1 2 This page intentionally left blank 07265A DCN6038 069280000 PARTNUMBER 000940400 000940800 002690000 002700000 002740000 005960000 006900000 009690000 009690100 013140000 013400000 013420000 013570000 014080100 014750000 016290000 016300700 018080000 023410000 036850000 037860000 040010000 041620200 041800400 043570100 045230200 045870100 046250000 046260000 048190100 049310100 050610100 050610200 050610300 050610400 050610500 050610600 051990000 053020100 053020200 058021100 061930000 066970000 067240000 067300000 067300100 067300200 067900000 07265A DCN6038 LIST SPARE PARTS
11. central safety grounding point for the instrument ebr PPP CAUTION This instrument should only be used for the purpose and in the manner described in this manual If you use this instrument in a manner other than that for which it was intended unpredictable behavior could ensue with possible hazardous consequences NEVER use gas analyzer to sample combustible gas es Note For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API product contact Teledyne API s Customer Service Department Telephone 800 324 5190 Email api customerservice teledyne com or access any of the service options on our website at http www teledyne api com 07265A DCN6038 iii Teledyne T100H Addendum to T100 Operation Manual CONSIGNES DE S CURIT Des consignes de s curit importantes sont fournies tout au long du pr sent manuel dans le but d viter des blessures corporelles ou d endommager les instruments Veuillez lire attentivement ces consignes Chaque consigne de s curit est repr sent e par un pictogramme d alerte de s curit ces pictogrammes se retrouvent dans ce manuel et l int rieur des instruments Les symboles correspondent aux consignes suivantes AN gt gt gt AVERTISSEMENT Risque de choc lectrique DANGER Oxydant puissant AVERTISSEMENT G N RAL MISE EN GARDE Lire la consigne compl mentaire p
12. number for PPM selected gas type UGM SO2 110 REPORTED REPORTED see Section 6 12 4 6 Bee MGM Only appears if a valve is installed Only appears when the HESSEN mode is enabled for either COM1 or COM2 Figure 7 gt Secondary Setup Menu HESSEN Submenu 07265A DCN6038 A 9 APPENDIX A Version Specific Software Documentation 05244B DCN6038 Model 100EH Instruction Manual A 10 SAMPLE 1 ENTER SETUP PASS 818 PASS DIAG COMM VARS PREV NEXT SIGNAL ANALOG ANALOGI O OPTIC ELECTRICAL LAMP PRESSURE FLOW TEST 1 0 OUTPUT CONFIGURATION TEST TEST CALIBRATION CALIBRATION CALIBRATION CHANNEL 1 1 LI ENTR ENTR ENTR ENTR ENTR ENTR SE PREV NEXT Start step Test Starts Test Starts Test Starts Test Starts Test Starts Test EXT ZERO CAL 1 EXT SPAN CAL 2 EXT LOW SPAN CAL 3 MAINT MODE 4 LANG2 SELECT NONE SET SET PMT READING 5 SAMPLE LED UV READING 6 CALLED VACUUM PRESSURE 7 FAULT LED SAMPLE PRESSURE 8 AUDIBLE BEEPER AOUTS CALIBRATED SAMPLE FLOW 9 ELEC TEST CONC OUT 1 RCELL TEMP 10 OPTIC TEST CONC OUT 2 CHASSIS TEMP 11 PREAMP RANGE HIGH CAL PMT TEMP 12 ST SYSTEM OK TEST OUTPUT HVPS VOLTAGE 13 ST CONC VALID 14 ST HIGH RANGE 15 ST ZERO CAL 16 ST SPAN CAL 17 ST DIAG MODE EDIT 18 ST LOW SPAN CAL 19 ST LAMP ALARM r 4 22 ST PRESS ALARM 23 SR TEMP ALARM 25 ST SYSTEM OK2 26 RELAY
13. the T100H sensor module is the location of the reference detector Therefore most of the procedures described in Section 11 6 3 apply to the T100H as well Exceptions are noted below UV Beam Splitter UV Lamp Power Supply Wiring Gas Outlet fitting TEC Power Cable Connector Shutter Cabling mg E Exits here UV Detector Housing Heater Wiring exits here Gas Inlet fitting Thermistor Wiring exits here Figure 10 2 Sensor Module Wiring and Pneumatic Fittings 07265A DCN6038 47 TROUBLESHOOTING amp REPAIR Teledyne API T100H Addendum to T100 Operation Manual 10 3 2 1 Adjusting the UV Lamp Peaking the Lamp There are two ways in which ambient conditions can effect the UV Lamp output and therefore the accuracy of the SO concentration measurement Lamp Aging and Lamp Positioning Lamp Aging Over a period of months the UV energy will show a downward trend usually 30 in the first 90 days and then a slower rate until the end of useful life of the lamp Periodically running the UV lamp calibration routine see Section 6 9 7 will compensate for this until the lamp output becomes too low to function at all Lamp Positioning The UV output level of the lamp is not even across the entire length of the lamp Some portions of the lamp shine slightly more brightly than others At the factory the position of the UV lamp is adjusted to optimize the amount of UV light shining thro
14. 07 except that there are minor differences in the status flags The following table supercedes Table 6 27 of the T100 Manual Table 6 4 T100H Default Hessen Status Bit Assignments In Span Calibration Mode 0800 UNITS OF MEASURE FLAGS 0000 4000 6000 Rear Board Not Detected 30 07265A DCN6038 Teledyne API T100H Addendum to T100 Operation Manual Operating Instructions 6 2 4 Default DAS Channels The default Data Channels included in the T100H analyzer s software include the CONC PNUMT amp CALDAT channels The FAST amp DETAIL preset channels are not included 6 2 5 Remote Operation Using the External Digital I O 6 2 5 1 Status Outputs The function and pin assignment5s for the T100H digital status outputs are Table 6 5 Status Output Signals SATUS CONNECTOR STATUS CONDITION PIN NUMBER DEFINITION SYSTEM OK ON if no faults are present OFF any time the HOLD OFF feature is active such as during calibration or when other faults exist possibly invalidating the current concentration 2 CONC VALID measurement example sample flow rate is outside of acceptable limits ON if concentration measurement is valid 3 HIGHRANGE ON if unit is in high range of the AUTO Range Mode ZERO CAL ON whenever the instrument s ZERO point is being calibrated HIGH SPAN ON whenever the instrument is set for DUAL or AUTO reporting range CAL mode an it s CCS range span point is being calibrated
15. 2 1 Sensor Assembly The pneumatic sensor assembly of the T100H differs from that of the T100 in that there is no flow sensor Instead the assembly includes two pressure sensors located on either side of a critical flow orifice The T100H software infers the gas flow rate by mathematically comparing the two pressure readings If you suspect that one of the two pressure sensors is failing 1 Cap sample inlet 2 After a few seconds check the VAC and PRES test functions and verify that The value matches the PRES value to within 1 In Hg A and e Both are less than 10 in Hg A i e under vacuum Uncap the sample inlet and unplug the pump After a few minutes the value VAC and PRES should match within 1 In Hg A and read atmospheric pressure e two sensors do not match or are significantly different from ambient atmospheric pressure call Teledyne Instruments customer service 07265A DCN6038 45 TROUBLESHOOTING amp REPAIR Teledyne API T100H Addendum to T100 Operation Manual 10 3 Repair Procedures 10 3 1 Repairing the Sample Gas Flow Control Assembly The Critical Flow Orifice is part of the pressure sensor and flow control assembly The jewel orifice is protected by a sintered filter so it is unusual for the orifice to need replacing but it is possible for the sintered filter and o rings to need replacing See the Spare Parts list in Appendix B for part numbers and kits To re
16. 2 TELEDYNE ADVANCED POLLUTION INSTRUMENTATION A Teledyne Technologies Company MODEL T100H UV FLUORESCENCE SO ANALYZER Addendum to T100 Operation Manual PN 06807 TELEDYNE ADVANCED POLLUTION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIEGO CA 92121 5201 USA Toll free Phone 800 324 5190 Phone 858 657 9800 Fax 858 657 9816 Email api sales teledyne com Website http www teledyne api com Copyright 2011 PN 07265A DCN6038 Teledyne Advanced Pollution Instrumentation 25 March 2011 SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage Please read these messages carefully Each safety message is associated with a safety alert symbol and are placed throughout this manual the safety symbols are also located inside the instrument It is imperative that you pay close attention to these messages the descriptions of which are as follows WARNING Electrical Shock Hazard HAZARD Strong oxidizer GENERAL WARNING CAUTION Read the accompanying message for specific information CAUTION Hot Surface Warning Do Not Touch Touching some parts of the instrument without protection or proper tools could result in damage to the part s and or the instrument Technician Symbol All operations marked with this symbol are to be performed by qualified maintenance personnel only Electrical Ground This symbol inside the instrument marks the
17. AUST GAS OUTLET REACTION CELL Detector i SAMPLE GAS INLET CRITICAL FLOW ORIFICE 700 cm min 7 In Hg A SAMPLE VACUUM PRESSURE PRESSURE SENSOR FLOW CONTROL amp SENSOR PRESSURE SENSOR INSTRUMENT CHASSIS Figure 9 2 Pneumatic Diagram of the T100H Base Configuration 9 2 2 Pneumatic Sensors The T100H uses two pneumatic sensors to verify gas flow These sensors are located on a printed circuit assembly called the pneumatic pressure flow sensor board This PCA is attached to a manifold containing the critical flow orifice that sets the instrument flow rate 9 2 2 1 Sample Pressure Sensor An absolute pressure transducer plumbed to the input of the analyzer s sample chamber is used to measure the pressure of the sample gas before it passes through the critical flow orifice This is used to validate the critical flow condition 2 1 pressure ratio through the instrument s critical flow orifice The actual sample gas pressure measurement is viewable through the analyzer s front panel display as the test function PRES 9 2 2 2 Vacuum Pressure Sensor An absolute pressure transducer measures the pressure on the vacuum side of the critical flow orifice and is used to measure the sample gas pressure in the reaction cell If the vacuum pressure is not in the correct range a warning will be displayed by the software Also if the temperature pressure compensation
18. B LCD MODULE W TOUCHSCREEN KB B 3 068810000 069340100 069500000 072150000 072780000 CN0000073 CN0000458 CN0000520 FL0000001 FL0000003 HW0000005 HW0000036 HW0000090 HW0000093 HW0000101 HW0000149 HW0000453 HW0000685 KITO00093 KITO00095 KITO00207 KITO00219 KITO00236 KITO00253 KITO00254 OR0000001 OR0000004 OR0000006 OR0000007 OR0000015 OR0000016 OR0000025 OR0000027 OR0000048 OR0000050 OR0000051 OR0000060 OR0000083 OR0000084 OR0000094 PU0000005 PU0000006 PU000001 1 PU0000054 PU0000064 RL0000015 SW0000025 5 0000059 WR0000008 B 4 PCA LVDS TRANSMITTER BOARD DOM w SOFTWARE STD T100H PCA SERIAL amp VIDEO INTERFACE BOARD ASSY TOUCHSCREEN CONTROL MODULE KIT T100H MANUAL POWER ENTRY 120 60 KB PLUG 12 MC 1 5 12 ST 3 81 KB PLUG 10 MC 1 5 10 ST 3 81 KB FILTER SS KB FILTER DFU KB FOOT TFE TAPE 1 4 48 FT ROLL SPRING SS LONG SPRING ISOLATOR SEALING WASHER 10 SUPPORT CIRCUIT BD 3 16 ICOP LATCH MAGNETIC FRONT PANEL AKIT REPLCMNT 3187 214NM FLTR BF AKIT REPLACEMENT COOLER KIT RELAY RETROFIT AKIT 4 20MA CURRENT OUTPUT KIT UV LAMP w ADAPTER BIR ASSY amp TEST SPARE PS37 ASSY amp TEST SPARE PS38 ORING 2 006VT KB ORING 2 029V ORING 2 038V ORING 2 039V ORING 2 117V ORING 2 120V ORING 2 133V ORING 2 042V ORING 2 112S ORING 2 014V ORING 2 008V ORING 2 005S ORING 105M 1MM W X 5 MM ID VITON ORING 2
19. B Ethernet IN Male Female COMport aa Analog Outputs 4 Optional A2 kt 420 ma Control Inputs ed E USB Display Status Outputs 1 8 LVDS 1 Bus transmitter board Analog Outputs D A COM RS 232 or RS 485 PC 104 CPU Card Power Up A D Circuit Disk On Box V F Module Temp MOTHER M BOARD Flash Chip PC 104 Bus W Thermistor Internal Analog PUMP Interface Digital I O Sensor Bus Extemally Powered SAMPLE d Pneumatic CHAMBER Sensor Status LED TEMPERATURE fe di Ob P Sample Gas CPU RELAY 812 s alz Pressure Ke BOARD HE a Sensor T 5 gt Vacuum 5 5 Pressure Shutter GIE amp 21 Sensor control LE yo u SI Reaction Cell I UV Reference s ei S I Detector SEI I Valve 1 I Option I Temperature 1 X lI L L fl C C C r Y mi 1 Sensor kb p gt A gt By Ww x 0 SS I 2 EA SE TK Y WH T T p T T T T T T 0 A e ve PMT i 2 Span Pt 1 Figure 9 3 T100H Electronic Block Diagram 07265A DCN6038 43 Theory Of Operation Teledyne API T100H Addendum to T100 Operation Manual Touchscreen CPU Motherboard Temperature Sensors Voltage Supply PMT High Sample Gas Pressure Sensor Vacuum Pressure Sensor Sample Cal 2 5 and
20. DAN ER 9 THEORY OF OPERATION 9 9 1 HEART 39 9 1 1 The Reference Detector uu uu SEX iens ah naa Bas d RENE NEEN VEER RR a eM AERA daa 40 9 1 2 Direct Measurement Interferents enses ensem enn 40 9 2 Pneumatic Operation u uu d EE way ENNEN EEN EEN SEENEN RER SEN EEN apa NR ENN SEENEN ONE SNE de AN EE A0 9 2 1 Sample Gas nan Rr wc eiae e onc a e E a AN dr a ER ER REA ER war ENEE NENNEN ee 40 9 2 2 Pneumatic Sensors EEN eaae re a E roya ERRARE ERA KEREN KAN ENEE EK ER peas sde nes ENER Canna HERE ae 41 9 2 2 1 Sample Pressure Sensor ue ENNER dessin anda nna nda sided demandes ten ZER NEEN daa aa 41 9 2 2 2 Vacuum Pressure Sensor ismin ee ias ehe enn en ene enne nnne nnn nnn 41 9 2 2 3 Sample Flow Calculation essem ehe ene ene aa aasawa enne nnn nnn 42 9 3 Electronic OperatlOns zuo ret eege i mex RI Ree ER E IU ees ER bee E UM EN E EUR Rede ADR EET EDEN 43 10 TROUBLESHOOTING amp REPAIR 45 10 1 1 Fault Diagnosis with Warning Messages cssss HH eene nennen 45 10 1 2
21. Dark PMT DRK PMT MV lt 200 Dark Lamp DRK LMP MV 30 to 50 Slope SLOPE 1 0 0 3 Offset OFFSET MV lt 200 High Voltage Power Supply HVPS V 400 750 Reaction Cell Temperature RCELL C 50 1 TEMP Box Temperature BOX TEMP C Ambient 3 7 PMT Temperature 7 2 Time of Day TIME HH MM SS PHONE 858 657 9800 TOLL FREE 800 324 5190 07265A DCN6038 TELEDYNE API CUSTOMER SERVICE EMAIL api customerservice teledyne com FAX 858 657 9816 Appendix Warranty Repair Questionnaire Me TELEDYNE ADVANCED POLLUTION INSTRUMENTATION Models T1 00H 100EH lt A Teledyne Technologies Company 05029D DCN 6038 Test Settings Test Value Observed Value Acceptable Value ETEST PMT Reading 2000 1000MV OTEST PMT Reading 2000 20 MV HAVE YOU PERFORMED A LEAK CHECK AND FLOW CHECK WHAT ARE THE FAILURE SYMPTOMS WHAT TEST HAVE YOU DONE TRYING TO SOLVE THE PROBLEM IF POSSIBLE PLEASE INCLUDE A PORTION OF A STRIP CHART PERTAINING TO THE PROBLEM CIRCLE PERTINENT DATA THANK YOU FOR PROVIDING THIS INFORMATION YOUR ASSISTANCE ENABLES TELEDYNE API TO RESPOND FASTER TO THE PROBLEM THAT YOU ARE ENCOUNTERING TELEDYNE API CUSTOMER SERVICE EMAIL api customerservice teledyne com PHONE 858 657 9800 TOLL FREE 800 324 5190 FAX 858 657 9816 2 07265 DCN6038
22. E Fig A 8 INSTRUMENT IP GATEWAY 1 SUBNET MASK TCP PORT Only appears if a valve option is installed 2 Only appears when the Ethernet card option 63 is installed 3 Although TCP PORT is editable regardless of the DHCP state do not change the setting for this property unless instructed to by Teledyne Instruments Customer Service personnel HOST NAME 15 only editable when DHCP is ON 5 INSTRUMENT IP GATEWAY IP amp SUBNET MASK are only editable when DHCP is OFF Figure A 6 Secondary Setup Menu COMM Menu with Ethernet Card A 8 07265A DCN6038 Models T100H 100EH Addendum APPENDIX A Version Specific Software Documentation 05244B DCN6038 SETUP I ENTER SETUP PASS 818 CFG RNGE PASS CLK MORE COMM VARS DIAG ID HESN COM2 lt SET SET gt EDIT DET WARNING UV LAMP WARNING DARK CAL WARNING IZS TEMP WARNING BOX TEMP WARNING VARIATION RESPONSE MODE GAS LIST STATUS FLAGS BOX TERE WARNINS RCELL TEMP WARNING SAMPLE FLOW WARNING TYPE 1 SAMPLE PRESS WARNING TYPE 2 BCC TEXT CMD VACUUM PRES WARNING BCC TEXT CMD HVPS WARNING SYSTEN RESET REAR BOARD NOT DET RELAY BOARD FRONT PANEL ANALOG CAL WARNING CANNOT DYN ZERO PREV NEXT INS EDIT PRNT CANNOT DYN SPAN r Select from list of INVALID CONC available gases ZERO CAL see Section 6 12 4 6 LOW SPAN CAL SPAN CAL MANUAL MODE PPB Goes cs Set Hessen ID
23. ERFORMANCE HEREUNDER WHETHER FOR BREACH OF WARRANTY OR OTHERWISE TERMS AND CONDITIONS All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center After the repair the equipment will be returned freight prepaid CAUTION Avoid Warranty Invalidation Failure to comply with proper anti Electro Static Discharge ESD handling and packing instructions and Return Merchandise Authorization RMA procedures when returning parts for repair or calibration may void your warranty For anti ESD handling and packing instructions please refer to Packing Components for Return to Teledyne API s Customer Service in the Primer on Electro Static Discharge section of this manual and for RMA procedures please refer to our Website at http www teledyne api com under Customer Support Return Authorization 07265A DCN6038 V Teledyne API T100H Addendum to T100 Operation Manual This page intentionally left blank vi 07265A DCN6038 ABOUT THIS ADDENDUM This T100H addendum PN 07265 is to be used in conjunction with the T100 manual PN 06807 it is comprised of multiple documents in PDF format as listed below Part Rev Name Description No 07265 A T100H Addendum to T100 Manual 05244 B Appendix A Menu Trees Refer to Appendix A of the T100 manual for related software documentation 06928 2011Mar24 Spare parts Li
24. Gas Dilution Zero Air Calibration supplied under Calibrator Generator pressure VENT if noti venting at EXHAUST calibrator Y Calibrated SO at HIGH Concentration Chassis Zero Air vented outside immediate area Figure 3 1 Example of Pneumatic Connections to T100H External Pump This change is true for all configurations and variations of the T100H 07265A DCN6038 17 Getting Started Teledyne API T100H Addendum to T100 Operation Manual 3 2 1 2 Connections with Internal Valve Options Installed e There is IZS option available for the T100H e An additional valve option Option 50C Zero amp Two Span Points is available on the T100H The pneumatic set up for this option is 64 oor 2 Valves Source of SAMPLE Gas VENT here if input is pressurized VENT Calibrated SO at HIGH Span Concentration QA C9 Sample at LOW Span Concentration VENT Exhaust Calibrated SO I High Span Point I Low Span Point External Zero a Zero Air Air Scrubber Control Valve MODEL 701 VENT Zero Air Generator Wy Figure 3 2 Pneumatic Connections to T100H with Zero and Two Span Point Valve Option 18 07265A DCN6038 Teledyne API T100H Addendum to T100 Operation Manual Getting Started 3 2 2 T100H Layout EXHAUST GAS OUTLET Particulate Filter Sp SAMPLE GAS INLET
25. HIGH SPAN and LOW SPAN are provided at the back on the analyzer The valves allow the user to switch between the two sources via keys on the front panel or from a remote location by way of either the analyzer s digital control inputs or by sending commands over it s serial UO port s NOTE The analyzer s software only allows the SLOPE and OFFSET to be calculated when sample is being routed through the HIGH SPAN inlet The LOW SPAN gas is for midpoint reference checks only EXHAUST GAS OUTLET SAMPLE GAS INLET Detector HIGH SPAN AIR INLET I 1 1 I 1 LOW SPAN I AIR INLET i 1 ZERO INLET CRITICAL FLOW ORIFICE 700 cm min 7 In Hg A Particulate Filter SAMPLE VACUUM PRESSURE PRESSURE SENSOR FLOWCONTROL amp SENSOR PRESSURE SENSOR INSTRUMENT CHASSIS GAS INPUT MANIFOLD Figure 5 2 Pneumatic Diagram of the T100H with Option 50C Installed 26 07265A DCN6038 Teledyne API T100H Addendum to T100 Operation Manual Optional Hardware and Software Table 5 1 describes the state of each valve during the analyzer s various operational modes Table 5 1 Two Point Span Valve Operating States vave SE zERO CAE SPAN CAL Low Span Check 5 3 Hydrocarbon Kicker Option OPT 86D This option is specifically designed for those applicati
26. Max Range Physical Analog Output Min 0 10 ppm Full scale Max 0 5 000 ppm Full scale selectable dual ranges and auto ranging supported Measurement Units ppm mg m user selectable Zero Noise 1 0 1 ppm RMS Span Noise 196 of reading RMS above 10 ppm Lower Detectable Limit 0 2 ppm Zero Drift 24 hours lt 1 ppm Span Drift 24 hours 0 596 fo full scale Linearity 196 of full scale Precision 0 596 of reading above 10 ppm Voltage Coefficient 0 0596 per V Lag Time 5 seconds Rise Fall Time lt 30 sec to 95 Sample Flow Rate 700 cm min 10 AC Power Rating 100V 120V 220V 240V 50 60 Hz Recorder Offset 10 Analog Output Ranges mV 1 V 5 V 10V 5V 1V 0 1V selectable Analog Output Resolution 1 part in 4096 of selected full scale voltage Included UO 1 Ethernet 10 100Base T 2 RS232 300 115 200 baud 2 USB device ports 8 opto isolated digital status outputs 6 opto isolated digital control inputs 4 analog outputs Optional UO 1 USB com port 1 RS485 8 analog inputs 0 10V 12 bit 4 digital alarm outputs Multidrop RS232 3 4 20mA current outputs Temperature Range 5 40 C Temperature Coefficient lt 0 1 per C Humidity Range 0 95 RH non condensing Environmental Installation category over voltage category II Pollution degree 2
27. PMT by accidentally setting both adjustment switches to their maximum setting This can cause permanent damage to the PMT 16 Determine the target NORM PMT value according to the following formulas e reporting range is set for lt 500 ppm the instrument will be using the 500 ppm physical range Target NORM PMT 8 x span gas concentration OFFSET e reporting range is set for gt 5 001 PPB the instrument will be using the 5 500 ppm physical range Target NORM PMT 0 8 x span gas concentration OFFSET EXAMPLE If the OFFSET is 33 mV the Reporting Range is 1000 ppm the span gas should be 800 ppm SO and the calculation would be Target NORM PMT Target NORM PMT Target NORM PMT 0 8 x 800 33 mV 640 33 mV 673 mV 17 Set the HVPS coarse adjustment switch to the lowest setting that will give you more than the target NORM PMT signal from Step 16 The coarse adjustment typically increments the NORM PMT signal in 100 300 mV steps 18 Adjust the HVPS fine adjustment such that the NORM PMT value is at or just above the target NORM PMT signal from Step 16 19 Continue adjusting the both the coarse and fine switches until NORM PMT is as close to but not below the target NORM PMT value from Step 16 07265A DCN6038 51 TROUBLESHOOTING amp REPAIR Teledyne API T100H Addendum to T100 Operation Manual 20 Adjust gain adjustment potentiometer until the NORM PMT value is 10 mV of the targe
28. R SETUP PASS 818 PRES SAMP FL PMT NORM PMT UV LAMP Primary Setup Menu LAMP RATIO STR LGT DRK PMT DRK LMP CFG DAS RANG PASS CLK MORE SLOPE OFFSET HVPS RCELL TEMP Secondary Setup Menu BOX TEMP PMT TEMP TEST TIME TEST FUNCTIONS t Only appears when warning messages are activated Viewable by user while Press this key to cycle through list of active warning instrument is in SAMPLE Mode messages Press this key to clear erase the warning message currently displayed TEST COMM VARS DIAG Figure A 2 Sample Display Menu Z S Valve Option installed A 4 07265A DCN6038 Models T100H 100EH Addendum APPENDIX A Version Specific Software Documentation 05244B DCN6038 Only appears whenever the DELTA DAYS currently displayed sequence DELTA TIME is not set for DISABLED Only appears when reporting DURATION range is set to AUTO range CALIBRATE mode 07265A DCN6038 HESSEN PROTOCOL SETUP ENTER SETUP PASS 818 CFG ACAL DAS RNGE T MORE PREV NEXT Go To iDAS MENU TREE H PREV NEXT MODE SET Fig A 8 OFF MODEL NAME TIME DATE SERIAL NUMBER SOFTWARE REVISION LIBRARY REVISION iCHIP SOFTWARE REVISION MODE SET UNIT REVISION ACTIVE SPECIAL SOFTWARE OPTIONS CPU TYPE DATE FACTORY CONFIGURATION SAVED NEXT SNGL IND AUTO PPM Go To 1 Only appears i
29. SW0000059 PRESSURE SENSOR 0 15 PSIA ALL SEN J 1 aa 07265A DCN6038 B 5 Number Description Quantity KIT TFE FILTER ELEMENTS 47MM 5UM 30 1 AKIT DESSICANT BAGGIES 12 FILTER SS SPRING SERVICE NOTE HOW TO REBUILD THE KNF PUMP ORING SAMPLE FLOW B 6 REBUILD KIT FOR PU20 amp 04084 1 2 2 1 4 1 07265A DCN6038 Appendix Warranty Repair Questionnaire Models T100H 100EH 05029D DCN 6038 23 TELEDYNE ADVANCED POLLUTION INSTRUMENTATION A Teledyne Technologies Company CUSTOMER PHONE CONTACT NAME FAX NO SITE ADDRESS MODEL 100EH SERIAL NO FIRMWARE REVISION l ARE THERE ANY FAILURE MESSAGES PLEASE COMPLETE THE FOLLOWING TABLE NOTE DEPENDING ON OPTIONS INSTALLED NOT ALL TEST PARAMETERS SHOWN BELOW WILL BE AVAILABLE IN YOUR INSTRUMENT Parameter Displayed As Observed Value Units Nominal Range Range PPM 1 5000 PPM Standard RANGE near Stabilit PPM PPM with Zero Air STABIL CAP Vacuum VAC In Hg A 4 10 Hg Sample Pressure PRES In Hg A 24 29 Sample Flow SAMP FL CC MIN 700 10 PMT Signal PMT MV 0 100 with Zero Air Normalized PMT Signal NORM PMT MV 0 x 100 with Zero Air UV Lamp UV LAMP MV 1000 4800 UV Lamp Ratio LAMP 35 120 RATIO Stray Light STR LGT PPM 50 to 100
30. aced in low span calibration mode as part of display will read LO CAL R V Digital Ground The ground level from the analyzer s internal DC power supplies same as chassis ground External Power input Input pin for 5 VDC required to activate pins A F Internally generated 5V DC power To activate inputs A F place a 5 VDC output jumper between this pin and the U pin The maximum amperage through this port is 300 mA combined with the analog output supply if used 32 07265A DCN6038 7 CALIBRATION AND CALIBRATION CHECK PROCEDURES Calibration procedures for the T100H are the same as those for the T100 One exception to this statement is that the T100H has a special valve option Zero and Two Span Point Valve Option OPT 52 See Section 5 1 that allows a mid span point be checked 7 1 Manual Calibration with Zero and Two Span Valve OPT 52 NOTE It is only possible to calibrate to the high span gas The low span gas is only used for calibration checks Zero and Span calibrations using the Zero and two Span Valve option are similar to that described in Section 7 2 except that e Zero air and both span gas is supplied to the analyzer through the zero gas and span gas inlets rather than through the sample inlet e The zero and cal operations are initiated directly and independently with dedicated keys CALZ amp CALS STEP ONE Connect the sources of zero air and span gas to the respective
31. amples e Nitric oxide NO which fluoresces in the a spectral range near to 50 For critical applications where high levels of NO are expected an optional 360 nm optical filter is available that improves the rejection of NO contact customer service for more information The methods by which the Model T100H rejects interference for these substances differs from the T100 as follows e Since the typical application for which the T100H rarely includes the presences of hydrocarbons PNA s no hydrocarbon scrubber kicker is included in the T100H s base configuration An optional scrubber see Section 5 3of this addendum is available e On the other hand the typical T100H application often includes much higher concentrations of Nitric Oxide NO which fluoresces in a spectral range near that of SO2 Therefore 360 nm filter replaces the 330nm UV filter located between the PMT and the reaction cell in order to more efficiently reject for interference due to the higher concentrations of NO 9 2 Pneumatic Operation 9 2 1 Sample Gas Flow The flow of gas through the T100H UV Fluorescence SO2 Analyzer is created by a small external pump that pulls air through the instrument The T100H has no kicker to scrub hydrocarbons from the sample stream Typical applications for the T100H do not have hydrocarbons in the sample stream 40 07265A DCN6038 Teledyne API T100H Addendum to T100 Operation Manual Theory Of Operation EXH
32. anual 3 3 3 Interferents for SO Measurements Hydrocarbons are a significant interferent for UV fluorescent SO measurements however the typical T100H application does not have hydrocarbons in the sample stream Therefore in order to reduce cost to the customer the T100H in its standard configuration does not include a hydrocarbon kicker scrubber If your application includes hydrocarbons in the sample gas stream it is very important that they be removed from the sample gas prior to the it entering the analyzer s sample chamber A hydrocarbon Kicker Option OPT 65 package see Section 5 of this manual is available for this purpose 22 07265A DCN6038 4 FREQUENTLY ASKED QUESTIONS FAQs More FAQs are included in the T100 manual which also includes a glossary of terms Q How long does the sample pump last A The sample pump should last about one year and the pump diaphragms should to be replaced annually or when necessary To determine if the diaphragm on a T100H needs replacing check the VAC test function instead of the PRES function as described in the T100 Manual P N 06807 If the value is gt 10 in Hg A the diaphragm should be replaced 07265A DCN6038 23 Frequently Asked Questions FAQs Teledyne API T100H Addendum to T100 Operation Manual This page intentionally left blank 24 07265A DCN6038 5 OPTIONAL HARDWARE AND SOFTWARE With the following additions changes and exceptions t
33. d a awqaq Vin pda d e Seel a aputa huku dE Me e Dane 29 6 2 Test NET 29 6 2 1 Test Channel Output ENNEN RER da ENER ER EEN ENER EN KEEN eens 29 6 2 2 Range UNIS dan ec enda deri dna Re EVO ENER E AA CY RR UA E PER cratered SNE 30 6 2 3 Using the T100H with a Hessen Protocol Network AA 30 6 2 4 Default DAS Channels A 31 6 2 5 Remote Operation Using the External Digital 1 HH enn nnn 31 6 25 1 Status Outpuls nue d de AN E ad wale Sea kd de ala E ed Dx adito E Ee de ht EOM Ra g a P a 31 6 2 5 2 e eur His 32 7 CALIBRATION AND CALIBRATION CHECK PROCEDURES 33 7 1 Manual Calibration with Zero and Two Span Valve OPT Bi 33 7 2 Manual Calibration Check with Ambient Zero and Two Ambient Span Valve Option 50 Installed 35 8 INSTRUMENT MAINTENANCE Q 37 8 1 Maintenance Schedule suis Lu uu NEEN EEN EE eee KENE KEEN NEEN NEE ER 8 2 Predictive Diagnosties u rta SEA ENEE AR aden ee ENER DAR ERR CR dE ana aga
34. different in design or operating method from the T100 1 1 T100H Documentation NOTE Throughout this addendum words printed in capital bold letters such as SETUP or ENTR represent messages as they appear on the analyzer s front panel display NOTE The menu flowcharts in this addendum contain typical representations of the analyzer s display during the various operations being described These representations are not intended to be exact and may differ slightly from the actual display of your instrument 1 2 Using This Manual Addendum This manual addendum has the same overall structure as that of the T100 operator s manual to simplify referring between the two The manual has the following sections Table of Contents Outlines the contents of the addendum in the order the information is presented This is a good overview of the topics covered in the manual There is also a list of tables a list of figures and a list of appendices Specifications and Warranty This section contains a list of the analyzer s performance specifications a description of the conditions and configuration under which EPA equivalency was approved and Teledyne Instrument s warranty statement Getting Started A concise set of instructions for setting up installing and running your analyzer for the first time FAQ Answers to the most frequently asked questions about operating the analyzer Optional Hardware amp Software A desc
35. e rear panel Make sure that all dust plugs are removed before attaching exhaust and supply gas lines Store for future use Table 3 1 Inlet Outlet Connector Descriptions REAR PANEL LABEL FUNCTION Sampl Connects the sample gas to the analyzer When operating the analyzer without zero P span option this is also the inlet for any calibration gases Exhaust Connect an exhaust gas line to this port to the inlet of the external pump Zero Air On Units with zero span valve option installed this port connects the zero air gas or the zero air cartridge to the analyzer Figure 3 5 of the T100 Manual P N 06807 shows the internal pneumatic flow of the T100 in its standard configuration For a diagram of the internal pneumatic flow of the T100H see Figure 3 2 of this addendum 3 2 1 1 Pneumatic Connections to T100H Basic Configuration The pneumatic connections for the T100H analyzer in its basic configuration are nearly identical to those described the T100 Manual P N 06807 Section 3 5 except that the T100H has an external pump Therefore pneumatic line of 74 PTEF must be attached between the analyzer s exhaust port and the inlet port of the pump e The exhaust from must be vented outside the shelter or immediate area surrounding the instrument using a maximum of 10 meters of 1 4 PTFE tubing Source of SAMPLE Gas VENT here Removed MODEL T700 MODEL 701 during if sample gas is
36. e scrubber to adequately remove hydrocarbons from the sample air EXHAUST GAS OUTLET UV LAMP REACTION CELL UV Detector HYDROCARBON SAMPLE GAS INLET Figure 5 4 CRITICAL FLOW ORIFICE 700 cm min 7 In Hg A SAMPLE VACUUM PRESSURE PRESSURE SENSOR FLOWCONTROL amp SENSOR PRESSURE SENSOR T100H Internal Pneumatic Diagram with Hydrocarbon Scrubber Installed 28 07265A DCN6038 6 OPERATING INSTRUCTIONS 6 1 Warning Messages Please refer to the T100 User s Manual 06807 Section 4 2 2 for a list of warnings for the T100H The following table list describes an additional warning in the T100H Table 6 1 Additional T100H Warning Messages MESSAGE MEANING Vacuum Pressure Warning The vacuum pressure reading is out of its allowed range The pump may have failed or the instrument may have a leak or obstruction in the flow path 6 2 Test Functions Please refer to the T100 Manual 06807 Section 4 2 1 for a list of test functions for the T100H The following table lists test functions that are in addition to or differ from those listed there Table 6 2 Additional T100H Test Functions DISPLAY PARAMETER UNITS DESCRIPTION Vac m The actual pressure measured the vacuum side of the T100H s critical VAC P In Hg A flow orifice This is the pressure of the gas in the instrument s sample ee cha
37. erformed by the customer NON API MANUFACTURED EQUIPMENT Equipment provided but not manufactured by T API is warranted and will be repaired to the extent and according to the current terms and conditions of the respective equipment manufacturer s warranty GENERAL During the warranty period T API warrants each Product manufactured by T API to be free from defects in material and workmanship under normal use and service Expendable parts are excluded If a Product fails to conform to its specifications within the warranty period API shall correct such defect by in API s discretion repairing or replacing such defective Product or refunding the purchase price of such Product The warranties set forth in this section shall be of no force or effect with respect to any Product i that has been altered or subjected to misuse negligence or accident or ii that has been used in any manner other than in accordance with the instruction provided by T API or iii not properly maintained THE WARRANTIES SET FORTH IN THIS SECTION AND THE REMEDIES THEREFORE ARE EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY WHETHER EXPRESSED OR IMPLIED THE REMEDIES SET FORTH IN THIS SECTION ARE THE EXCLUSIVE REMEDIES FOR BREACH OF ANY WARRANTY CONTAINED HEREIN API SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF OR RELATED TO THIS AGREEMENT OF T API S P
38. ersion Specific Software Documentation 05244B DCN6038 SAMPLE ENTER SETUP PASS 818 CFG RNGE PASS CLK MORE COMM VARS DIAG TIP EE required ID INET COM1 COM2 GTWY IP SNET START STOP PREV NEXT JUMP EDIT PRINT DAS HOLD OFF TPC ENABLE RCELL SET DYN ZERO DYN SPAN CONC PRECISION CLOCK ADJ SET SET EDIT MODE BAUD RATE TEST PORT PREV NEXT PREV NEXT TEST QUIET 300 Go To COMPUTER 1200 SECURITY 2400 DIAG MENU TREE HESSEN PROTOCOL 4800 Fig A 8 RS 485 9600 MULTIDROP PROTOCOL 19200 ENABLE MODEM 38400 ERROR CHECKING 57760 XON XOFF HANDSHAKE ON 115200 Only appears if Z S valve option is installed HARDWARE HANDSHAKE HARDWARE FIFO COMMAND PROMPT OFF Only appears when the ENABLE INTERNET mode is enabled for either COM1 or COM2 Figure A 5 gt Secondary Setup Menu COMM amp VARS 07265A DCN6038 A 7 APPENDIX A Version Specific Software Documentation 05244B DCN6038 Model 100EH Instruction Manual SETUP ENTER SETUP PASS 818 MORE CLK CFG RNGE PASS COMM VARS DIAG ID COM1 PREV NEXT JUMP EDIT PRINT INET2 COMM VARS MENU TREE Fig A 5 DAS_HOLD_OFF TPC_ENABLE RCELL_SET DYN_ZERO DYN_SPAN CONC_PRECISION CLOCK_ADJ lt SET SET gt INSTRUMENT IP GATEWAY IP SUBNET MASK TCP PORT HOSTNAME Go To DIAG MENU TRE
39. etthe instrument reporting range type to SNGL see Section 6 7 4 of the T100 Manual 2 Perform a zero point calibration using zero air see Section 7 of the T100 Manual 3 Letthe instrument stabilize by allowing it to run for one hour 4 Adjust the UV Lamp See Section 10 3 2 1 of this addendum 5 Perform a LAMP CALIBRATION procedure see Section 6 9 7 of the T100 Manual 6 Locate the Preamp board see Figure 3 4 of this addendum 7 Locate the Following Components On the Preamp board see Figure 10 5 of this addendum HVPS coarse adjustment switch Range 0 9 then A F HVPS fine adjustment switch Range 0 9 then A F e Gain adjustment potentiometer Full scale is 10 to 12 turns 50 07265A DCN6038 Teledyne API T100H Addendum to T100 Operation Manual TROUBLESHOOTING amp REPAIR 8 Setthe HVPS coarse adjustment to its minimum setting 0 9 Setthe HVPS fine adjustment switch to its maximum setting F 10 Turn the gain adjustment potentiometer clockwise to its maximum setting 11 Set the front panel display to show STABIL see Section 6 2 1 of the T100 Manual 12 Feed span gas into the analyzer 13 Wait until the STABIL value is below 0 5 ppm NOTE Use a span gas equal to 8095 of the reporting range Example for a reporting range of 200 ppm use a span gas of 160 ppm 14 Scroll to the OFFSET function and record the value 15 Scroll to the NORM PMT value NOTE Do not overload the
40. f a applicable 4 STARTING DATE SECONDARY SETUP MENU option feature is installed and SET SET activated STARTING TIME Fig A 5 TIMER ENABLE RANGE TO CAL Figure A 3 Primary Setup Menu Except iDAS APPENDIX A Version Specific Software Documentation 05244 DCN6038 Model 100EH Instruction Manual SAMPLE 1 ENTER SETUP PASS 818 VIEW PREV NEXT CONC PNUMTC CALDAT VIEW PRM gt 10 PREV NEXT NX10 Cycles through Selects data point to view lists of parameters chosen for this iDAS channel PREV NEXT ES Cycles through available trigger events PREV NEXT RNGE PASS EDIT PREV NEXT INS EDIT PRNT CONC PNUMTC CALDAT SET gt EDIT PRNT NAME pap name EVENT PARAMETERS PERIOD 34 OF RECORDS Sets the RS 232 REPORT amount of time CHANNEL ENABLE between each CAL HOLD report EDIT PRNT E YES NO ebe kee egen SET EDIT PRNT Cycles through Selects max already active no of records ters SE PARAMETER SAMPLE MODE PRECISION t s channel PREV NEXT INST AVG MIN MAX Cycles through available active parameters Figure A 4 A 6 Only appears if Z S valve is installed Primary Setup Menu iDAS 07265A DCN6038 Models T100H 100EH Addendum APPENDIX A V
41. he options listed in Table 1 1 of the T100 Manual P N 06807 are also available for the T100H 5 1 Ambient Zero Ambient Span Valves Option 50A The T100H zero span valve option is identical to that of the T100 in respect to operation and valve states see Table 3 10 of the T100 Manual The internal pneumatic connections are slightly different EXHAUST GAS OUTLET REACTION CELL SAMPLE Valve Detector CRITICAL LOW SPAN AIR FLOW ORIFICE INLET 700 cm min 7 In Hg A SAMPLE VACUUM PRESSURE PRESSURE ZERO AIR KE SENSOR Low CONTROL amp SENSOR INLET Filter PRESSURE SENSOR GAS INPUT MANIFOLD INSTRUMENT CHASSIS Figure 5 1 Pneumatic Diagram of the T100H With Z S Option Installed 07265A DCN6038 25 Optional Hardware and Software Teledyne API T100H Addendum to T100 Operation Manual 5 2 Ambient Zero Two Ambient Span Valve Option OPT 50C This option includes a special set of valves that allows two separate SO mixtures to enter the analyzer from two independent sources Typically these two gas mixtures will come from two separate pressurized bottles of certified calibration gas one mixed to produce a SO concentration equal to the expected span calibration value for the application and the other mixed to produce a concentration at or near the midpoint of the intended measurement range Individual gas inlets labeled
42. king and Initial Setup ATENA saa emen ene emen nnn 15 3 1 1 Electrical Connections meme eme eme ehe ehe menm mense nenne nnn nnn n nnn 16 3311 External gs p was ENEE certa eere Le aec tix de AE ANNER CER ege dE ZA 16 3 2 PNEUMATIC Connections isian dori nike bna Xr ERR d x Rn arx E raa ENER een aka kae e diem cea 17 3 2 1 1 Pneumatic Connections to T100H Basic Confguraton nm nn 17 3 2 1 2 Connections with Internal Valve Options Installed c eese 18 3 2 2 l 4100ET Layouts EE 19 3 9 Initial Op ration sais an avai dad sien sed Ba at dup ET 21 3 3 1 Warning Mess89688 TEE ET 21 3 3 2 Test Tero rn 21 3 3 3 Interferents for SO Measurements sessions de aaa x Fax see Cena x rada aan ie 22 4 FREQUENTLY ASKED QUESTIONS FAQS 23 5 OPTIONAL HARDWARE AND SOFTWARE s esee REENEN ER KENE EK ENKER 25 5 1 Ambient Zero Ambient Span Valves Option DOA n me emen eene enne nn nnns 25 5 2 Ambient Zero Two Ambient Span Valve Option OPT 50C e 26 5 3 Hydrocarbon Kicker Option GD 27 6 OPERATING INSTRUCTIONS 29 6 1 WINING MESSAGES i e i alate er de Ma
43. mber The current pressure of the sample gas as it enters the sample inlet at in Hg A the back of the analyzer but upstream of the critical flow orifice and before the gas enters the reaction cell Sample GAS PRES Pressure 6 2 1 Test Channel Output When activated output channel A3 can be used to report one of the test functions viewable from the SAMPLE mode display To activate the A3 channel and select a test function follow instructions in Section 6 9 10 of the T100 Manual P N 06807 The following table lists test functions that are in addition to or differ from those listed in Table 6 14 of the T100 Manual Table 6 3 Additional T100H Test Parameters Available for Analog Output A3 TEST CHANNEL TEST PARAMETER RANGE VACUUM PRESSURE 0 40 in Hg A 07265A DCN6038 29 Operating Instructions Teledyne API T100H Addendum to T100 Operation Manual 6 2 2 Range Units The T100H only displays concentrations in parts per million 109 mols per mol PPM or milligrams per cubic meter mg m MGM e NOT AVAILABLE Parts per billion 10 mols per mol PPB and micrograms per cubic meter ug m UGM To change the concentration units of the T100H follow the instructions found in Section 6 7 7 of the T100 Manual 6 2 3 Using the T100H with a Hessen Protocol Network The set up and use of the T100H in Hessen protocol networks is the sane as described in Section 6 12 4 of the T100 Manual P N 068
44. nn 20 Figure 5 1 Pneumatic Diagram of the T100H With Z S Option 25 Figure 5 2 Pneumatic Diagram of the T100H with Option 50C Installed 26 Figure 5 3 Hydrocarbon Scrubber Kicker OPT OD 27 Figure 5 4 T100H Internal Pneumatic Diagram with Hydrocarbon Scrubber Installed 28 Figure 6 1 Control Input Connector EE 32 Figure 9 1 UV Light Path esee EE de atro eva EE REENEN NEE ENEE ENEE EES 39 Figure 9 2 Pneumatic Diagram of the T100H Base Configuration EE 41 Figure 9 3 T100H Electronic Block Diagram ENEE 43 Figure 9 4 T100H Power Distribution Block Diagram Heer 44 Figure 10 1 Flow Control ASSEDI y Sers eee pee ied ann cee RAE RARE REA ag EAR RR EV eege ge 46 Figure 10 2 Sensor Module Wiring and Pneumatic Fittings nnne 47 Figure 10 3 Shutter Assembly Exploded View EEN 48 Figure 10 4 Location of UV Reference Detector Potentiometer cesse nnn 49 Figure 10 5 Pre Amplifier Board Layout 50 LIST OF TABLES Table 2 1 Model T100H Basic Unit Specifications 4 mmn nn 13 Table 3 1 Inlet Outlet Connector Descriptions n mnn nnn 17 Table 2 1 Possible Warning Messages at Start Up emen nnn 21 Table 5 1 Two Point Span Valve Operating Gia
45. o changes mode ZERO CALM XXX X PPM SO2 XXX X the OFFSET amp SLOPE values for the SO measurement Press EXIT to leave the calibration unchanged and return to the previous lt TST TST gt ENTR CONC EXIT menus This may take several minutes lt TST TST gt ZERO CONC EXIT ZERO CALM STABIL XXX X PPM SO2 XXX X SAMPLE STABIL XXX X PPM SO2 XXX X lt TST TST gt CAL CALZ CALS SETUP Allow span gas to enter the high span port at the rear of the analyzer SAMPLE SPAN TO CAL HIGH Wait until STABIL falls below 0 5 ppm This may take several minutes LOW HIGH ENTR EXIT Analyzer enters SPAN cal mode and the SPAN key appears The SPAN and CONC buttons only appear when lt TST TST gt SPAN CONC EXIF the HIGH span gas is selected in the previous step SPAN CALM XXX X PPM 502 Press ENTR to changes the SPAN CALM STABIL XXX X PPM 502 OFFSET amp SLOPE values for the SO measurement TST TST ENTR CONC EXIT Press EXIT to leave the calibration unchanged and return to the previous menu SPAN CALM STABIL XXX X PPM 502 TST TST ENTR CONC EXIT EXIT at this point returns to the SAMPLE menu 34 07265A DCN6038 Teledyne API T100H Addendum to T100 Operation Manual Calibration and Calibration Check Procedures 7 2 Manual Calibration Check with Ambient Zero and Two Ambient Span Valve Option OPT 50C Installed Set up i
46. on at constant over time excessively low Concentration span concentration p Fluctuating e Leak in gas flow path RUM 9 UV detector wearing out P UV source Filter developing pin holes LAMP RATIO LAMPR Standard Stable and near increasing Operation 100 UV detector wearing out SE Opaque oxides building up on UV source Filter 9 UV lamp aging 07265A DCN6038 37 Instrument Maintenance Teledyne API T100H Addendum to T100 Operation Manual This page intentionally left blank 38 07265A DCN6038 9 9 1 The UV Light Path The UV light path of the T100H is similar to that of the T100 see Section 10 2 of the T100 Manual The main differences between the T100H and the T100 are e The location of the reference detector See Section 9 1 1 of this addendum The methods used to reject for certain measurement interferents is different see Section 9 1 2 of this addendum Sample Gas OUT Reference UV Source Detector Lens Window Seal UV Broadband Lamp UV From Lamp IN AU M Ze Collimated Reflected Excitation UV Excitation UV and Fluorescent UV Fluorescent UV Beam Optical Filter B Splitter 360 nm Fluorescent PMT Lens Only UV Source Optical Filter Fluorescent 214 nm UV PMT Figure 9 1 UV Light Path 07265A DCN6038 39 Theory Of Operation Teled
47. ons where hydrocarbons are present in the sample gas stream It includes an internal scrubber consisting of a tube of a specialized plastic that absorbs hydrocarbons very well located within an outer flexible plastic tube shell As gas flows through the inner tube hydrocarbons are absorbed into the membrane walls and transported through the membrane wall and into the hydrocarbon free purge gas flowing through the outer tube see Figure 5 3 This process is driven by the hydrocarbon concentration gradient between the inner and outer of the tubes CLEAN PURGE AIR FROM SAMPLE CELL OUTER TUBE Clean Air USED PURGE AIR TO cLEANED i lt ik Vi a n EXHAUST PORT SAMPLE AIR AND PUMP TO ms FLOW PRESSURE ASSY SAMPLE AIR FROM TUBE PARTICULATE FILTER Ambient Air Figure 5 3 Hydrocarbon Scrubber Kicker 86D The scrubbed air from the inner tube is returned to be used as the purge gas in the outer tube after it passes through the analyzers reaction cell This means that when the analyzer is first started the concentration gradient 07265A DCN6038 27 Optional Hardware and Software Teledyne API T100H Addendum to T100 Operation Manual between the inner and outer tubes is small and the scrubber s efficiency is relatively low When the instrument is turned on after having been off for more than 30 minutes it takes a certain amount of time for the gradient to become large enough for th
48. or all other software documentation 07265A DCN6038 A 1 APPENDIX A Version Specific Software Documentation 05244B DCN6038 Model 100EH Instruction Manual A 2 07265A DCN6038 Models T100H 100EH Addendum APPENDIX A Version Specific Software Documentation 05244B DCN6038 APPENDIX A 1 Software Menu Trees Rev C O SAMPLE TEST CAL MSG CLR SETUP Only appear if ENTER SETUP PASS 818 reporting range TST TST gt is set for LOW HIGH AUTO mode ZERO SPAN CONC RANGE STABIL VAC PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR LGT DARK PMT DARK LMP SLOPE OFFSET HVPS RCELL TEMP BOX TEMP PMT TEMP 07265A DCN6038 TEST FUNCTIONS Viewable by user while instrument is in SAMPLE Mode Primary Setup Menu CFG DAS RANG PASS CLK MORE Secondary Setup Menu COMM VARS DIAG Only appears when warning messages are activated Press this key to cycle through list of active warning messages Press this key to clear erase the warning message currently displayed Figure A 1 Basic Sample Display Menu A 3 APPENDIX A Version Specific Software Documentation 05244B DCN6038 Model 100EH Instruction Manual SAMPLE CALZ CALS MSG CLR SETUP CAL Only appear if reporting range lt TST TST gt is set for LOW HIGH LOW HIGH LOW HIGH AUTO range mode RANGE STABIL VAC ZERO SPAN CONC ZERO SPAN CONC ENTE
49. our des renseignements sp cifiques MISE EN GARDE Surface chaude Ne pas toucher Toucher certaines parties de l instrument sans protection ou sans les outils appropri s pourrait entrainer des dommages aux pi ces ou l instrument Pictogramme technicien Toutes les op rations portant ce symbole doivent tre effectu es uniquement par du personnel de maintenance qualifi Mise la terre Ce symbole l int rieur de l instrument d termine le point central de la mise la terre s curitaire de l instrument MISE EN GARDE Cet instrument doit tre utilis aux fins d crites et de la mani re d crite dans ce manuel Si vous utilisez cet instrument d une autre mani re que celle pour laquelle il a t pr vu l instrument pourrait se comporter de facon impr visible et entrainer des cons quences dangereuses NE JAMAIS utiliser un analyseur de gaz pour chantillonner des gaz combustibles 07265A DCN6038 WARRANTY POLICY 02024D Prior to shipment T API equipment is thoroughly inspected and tested Should equipment failure occur T API assures its customers that prompt service and support will be available COVERAGE After the warranty period and throughout the equipment lifetime T API stands ready to provide on site or in plant service at reasonable rates similar to those of other manufacturers in the industry All maintenance and the first level of field troubleshooting are to be p
50. peration of the T100H is nearly identical to that of the T100 Please refer to the T100 User s Manual Section 3 for details on initial operation including common warning messages functional check and initial calibration and common interferents for the T100H 3 3 1 Warning Messages Please refer to the T100 User s Manual 06807 Section 3 for a complete listing of warnings for the T100H The following table lists warnings that differ in the T100H from those described in the T100 manual Table 2 1 Possible Warning Messages at Start Up MESSAGE MEANING Vacuum Pressure Warning The vacuum pressure reading is out of its allowed range The pump may have failed or the instrument may have a leak or obstruction in the flow path 3 3 2 Test Functions Check to make sure that the analyzer is functioning within allowable operating parameters as described in the T100 Manual P N 06807 The available test functions for the T100H are SAMPLE RANGE 50 000 PPM SO2 X XXX lt TST TST gt SETUP RANGE STABIL VAC PRES SAMP FL PMT NORM PMT UV LAMP LAMP RATIO STR LGT DARK PMT DARK LAMP SLOPE OFFSET HVPS RCELL TEMP BOX TEMP PMT TEMP TEST TIME Toggle lt TST TST gt buttons to scroll through list of functions 1 Only appears if analog output A3 is actively reporting a test function 07265A DCN6038 21 Getting Started Teledyne API T100H Addendum to T100 Operation M
51. place the filter and or orifice 1 Turn off Power to the analyzer 2 Locate the pressure sensor flow control assembly 3 Disconnect the signal cable and pneumatic fittings 4 Remove the assembly from the optical bench by removing the 2 screws at each end of the assembly 5 The inlet end of the assembly is located at the end with the straight pneumatic fitting Remove the fitting and the components as shown in the exploded view Replace the o rings p n ORO1 and the sintered filter p n FLO1 if you are replacing the Critical Flow Orifice itself p n 00094100 make sure that the side with the colored window usually RED is facing upstream to the flow gas flow Re assemble in reverse order See the Spares List in Appendix B for part numbers After re connecting the power and pneumatic lines flow check the instrument as described in the Section 1 5 2 of the T100 Operator s Manual 7C rum 000941000 009 ORO1 FLOW FLOW Figure 10 1 Flow Control Assembly 46 07265A DCN6038 10 3 2 Sensor Module Repair amp Cleaning NOTE After any repair or service has been performed on the sensor module the T100H should be allowed to warm up for 60 minutes Always perform a perform a leak check See Section 11 5 1 and calibrate the analyzer see Section 7 before placing it back in service The most significant difference between the T100 sensor module and
52. ply Outputs UVLAMP SIGNAL ACTION TO BE TAKEN 3500mV 200mV No Action Required Adjust the UV reference detector potentiometer see Figure 10 4 until gt 4900 at any time UVLAMP SIGNAL reads approximately 3600mV before continuing to adjust the lamp position Adjust the UV reference detector potentiometer see Figure 10 4 until NOMME ODD UVLAMP SIGNAL reads as close to 3500mV as possible 600mV Replace the lamp Shutter Housing Beam Splitter UV Reference Detector Adjustment Pot Reference Detector Reference Detector PCA Reaction Cell Figure 10 4 Location of UV Reference Detector Potentiometer 5 Finger tighten the thumbscrew NOTE DO NOT over tighten the thumbscrew 07265A DCN6038 49 TROUBLESHOOTING amp REPAIR Teledyne API T100H Addendum to T100 Operation Manual 10 3 2 2 PMT Hardware Calibration FACTORY CAL The sensor module hardware calibration adjusts the slope of the PMT output when the instrument s slope and offset values are outside of the acceptable range and all other more obvious causes for this problem have been eliminated Connector to TEC control board HVPS Coarse Adjustment HVPS Fine Adjustment Gain Adjustment Configuration Plug Connector to Signals Connector to Power OTEST Adjustment ETEST Adjustment Connector to HVPS and PMT Figure 10 5 Pre Amplifier Board Layout 1 S
53. ports on the rear panel see Figure 3 2 of this addendum STEP TWO Set the expected SO high span gas value SAMPLE RANGE 5000 0 PPM 502 XXX X lt TST TST gt CAL CALZ CALS SETUP SAMPLE SPAN TO CAL LOW LOW HIGH ENTR EXIT M P CAL RANGE 5000 0 PPM 502 XXX X TST TST gt SPAN CONC EXIT M P CAL 502 SPAN CONC 80 0 Conc EXIT ignores the new The SO span concentration value 0 0 0 ENTREXI setting and returns to automatically defaults to the previous display 4000 0 Conc If this is not the the concentration of the span gas being used toggle ENTR accepts the new these buttons to set the correct setting and returns to concentration of the the calibration gase CONCENTRATION MENU 07265A DCN6038 33 Calibration and Calibration Check Procedures Teledyne API T100H Addendum to T100 Operation Manual STEP THREE Perform the calibration according to the following flow chart SAMPLE RANGE 5000 0 PPM 502 XXX X Set the Display to show lt TST TST gt CAL CALZ CALS SETUP the STABIL test function This function calculates the stability of the SO measurement Toggle TST gt button until SAMPLE STABIL XXX X PPM SO2 XXX X lt TST TST gt CAL SETUP SAMPLE STABIL XXX X PPM SO2 XXX X Wait until STABIL falls below 0 5 ppm Analyzers enters lt TST TST gt CAL CALZ SETUP ZERO cal Allow zero gas to enter the zero port atthe rear ofthe analyzer Press ENTR t
54. ring harnesses or electronic subassemblies while the unit is under power CAUTION Avoid Warranty Invalidation Printed circuit assemblies PCAs are sensitive to electro static discharges too small to be felt by the human nervous system Damage resulting from failure to use ESD protection when working with electronic assemblies will void the instrument warranty See A Primer on Electro Static Discharge in the main manual for more information on preventing ESD damage 1 Inspect the received packages for external shipping damage If damaged please advise the shipper first then TAPI 2 Included with your analyzer is a printed record Form number 04989 of the final performance characterization performed on your instrument at the factory This record is an important quality assurance and calibration record for this instrument It should be placed in the quality records file for this instrument 3 Carefully remove the top cover of the analyzer and check for internal shipping damage e Remove the set screw located in the top center of the rear panel e Remove the screws fastening the top cover to the unit four per side e Liftthe cover straight up 4 Inspect the interior of the instrument to make sure all circuit boards and other components are in good shape and properly seated 5 Checkthe connectors of the various internal wiring harnesses and pneumatic hoses to make sure they are firmly and properly seated
55. ription of optional equipment to add functionality to your analyzer 07265A DCN6038 11 Introduction Teledyne API T100H Addendum to T100 Operation Manual Operation Instructions This section includes step by step instructions for operating the analyzer and using its various features and functions Calibration Procedures General information and step by step instructions for calibrating your analyzer Instrument Maintenance Description of preventative maintenance procedures that should be regularly performed on you instrument to assure good operating condition Theory of Operation This section describes the aspects of T100H operation that differ from the T100 manual Maintenance amp Troubleshooting Section This section includes pointers and instructions for diagnosing problems that are specific to the T100H The T100 manual has a more complete troubleshooting section most of which also applies to the T100H Appendices For easier access and better updating some information has been separated out of the manual and placed in a series of appendices at the end of this addendum These include software menu trees warning messages definitions of DAS amp serial I O variables Appendix A spare parts and other lists Appendix B repair questionnaire Appendix C 12 07265A DCN6038 2 SPECIFICATIONS APPROVALS amp WARRANTY 2 1 Specifications Table 2 1 Model T100H Basic Unit Specifications Min
56. s identical to that shown in STEP ONE of the preceding section To perform the zero span check SAMPLE RANGE 5000 0 PPM 502 XXX X Set the display to show lt TST TST gt CAL CALZ CALS SETUP the STABIL test function This function calculates the stability of the SO2 Toggle TST gt button until measurement SAMPLE STABIL XXX X PPM SO2 XXX X TST TST gt CAL SETUP Wait until STABIL falls Input Zero gas below 0 5 ppm This may take several minutes Record SO zero point reading SAMPLE STABIL XXX X PPM SO2 XXX X lt TST TST gt CAL CALZ CALS SETUP The ZERO CONC and or SPAN in s SAMPLE SPAN TO CAL HIGH E gas LOW HIGH ENTR EXIT Do not press them this calibration from the LOW check procedure SPAN inlet SAMPLE SPAN TO CAL LOW LOW HIGH ENTR EXIT SPAN CAL STABIL XXX X PPM SO2 X XXX lt TST TST gt EXIT Flow Span Gas into Low Span Port Record SO LOW span point reading SPAN CAL M lt XXX X PPM SO2 X XXX lt TST TST gt EXIT SAMPLE STABIL XXX X PPM SO2 XXX X lt TST TST gt CAL CALZ CALS SETUP Sets the analyzer s internal valves to SAMPLE SPAN TO CAL HIGH accept span gas from the HIGH LOW HIGH ENTR EXIT SPAN inlet SPAN CALM STABIL XXX X PPM SO2 X XXX lt TST TST gt EXIT Flow Span Gas into Low Span Port Record SO HIGH span point reading 07265A DCN6038 35 Calibration and Calibration Check Procedures Teledyne API T100H Addendum
57. st in Appendix B this Addendum 04527 2011Mar24 Recommended Spares Stocking Levels in Appendix B this Addendum 04357 A Expendables in Appendix B this Addendum 05029 D Appendix C Repair Questionnaire Note for schematics please see Appendix D of the T100 manual PN 06807 NOTE Please read in its entirety before making any attempt made to operate the instrument REVISION HISTORY 2011 March 25 T100H Addendum PN07265 Rev A DCN6038 Initial Release 07265A DCN6038 vii This page intentionally left blank viii 07265A DCN6038 TABLE CONTENTS 1 INTRODUCTION 11 1 3 FEO0EH Documentation te KEE este da date dE AE be NNN EE EE AIT des NA oe ot 11 1 2 Using This Manual Addendurri cone e MEA AE ed del Be ENN Rr RE DRM EE d 11 2 SPECIFICATIONS APPROVALS amp WARRANTY 13 2 1 9 is eicere SACHEN ENEE ENEE ENNEN EEN EN ded ENER VER ETATE RARE FERAS EN E dE 13 2 2 Mark Gombpliangce tan mitte ea rh qr se d ae e ae datant nn at we there 14 3 GETTING STARTED 15 3 1 Unpac
58. t level from Step 16 21 Perform span calibration see Section 7 of the T100 Manual 22 Scroll to the SLOPE function and record the value 23 If the value of the SLOPE is between 0 900 and 1 100 the PMT Hardware calibration is complete 24 If the value of the SLOPE is less than 0 900 or greater than 1 100 1 Multiply the slope value from step 22 by the norm PMT value from step 19 2 Repeat steps 17 through 24 using this new value for NORM PMT 10 4 Technical Assistance If this manual and its trouble shooting repair sections do not solve your problems technical assistance may be obtained from Teledyne Instruments Customer Service 9480 Carroll Park Drive San Diego CA 92121 Phone 1 858 657 9800 or 1 800 324 5190 Fax 1 858 657 9816 Email api customerservice teledyne com Before you contact customer service fill out the problem report form in Appendix C which is also available online for electronic submission at http www teledyne api com forms index asp 52 07265A DCN6038 Models T100H 100EH Addendum APPENDIX A Version Specific Software Documentation 05244B DCN6038 APPENDIX A Version Specific Software Documentation APPENDIX A 1 Models T100H 100EH Software Menu Trees NOTE As the menu tree structure for the T100H and 100EH menu tree structure varies from that of the T100 and M100E they are included in this appendix Please refer to Appendix A of the parent manual either the T100 or the 100EH f
59. tes emn nnne 27 Table 6 1 Additional T100H Warning Messages 29 Table 6 2 Additional T100H Test Functions cesse 29 Table 6 3 Additional T100H Test Parameters Available for Analog Output 29 Table 6 4 T100H Default Hessen Status Bit Assignments NENNEN 30 Table 6 5 Status Output Signals uu y u etre de NEEN didi oes once rra cen ele tete 31 Table 6 6 Control Input Signals x Ern isch ket acce ilv ecu a kuyta 32 Table 8 1 Predictive Uses for Test Functions En 37 Table 10 1 Warning Messages Indicated Failures menn 45 Table 10 2 Test Functions Possible Causes for Out Of Range Values 45 Table 10 3 Example of HVPS Power Supply Outputs eee nnn 49 LIST OF APPENDICES APPENDIX A MENU TREES AND SOFTWARE DOCUMENTATION APPENDIX B PARE PARTS LIST APPENDIX C REPAIR QUESTIONNAIRE x 07265A DCN6038 1 INTRODUCTION This addendum is based on the Model T100 Operators Manual P N 06807 In most ways the T100H analyzer is identical to the T100 in design and operation therefore most of the basic set up information operating instructions as well as calibration maintenance troubleshooting and repair methods are found in that manual This addendum documents only those areas where the T100H is
60. to T100 Operation Manual This page intentionally left blank 36 07265A DCN6038 8 INSTRUMENT MAINTENANCE 8 1 Maintenance Schedule There is no Internal IZS offered for the T100H 8 2 Predictive Diagnostics Because the T100H s internal pneumatics are monitored in a different manner than those of the T100 there are some differences in how the instrument s test functions are used as predictive diagnostics Table 8 1 of this addendum supersedes Table 9 2 of the T100 Manual Table 8 1 Predictive Uses for Test Functions TEST DAS CONDITION BEHAVIOR FUNCTION FUNCTION EXPECTED ACTUAL Sample gas Slowl Flow path is clogging up pressure Constant within Check critical flow orifice amp sintered filter upstream of the atmospheric Replace particulate filter orifice decreasing developing valve failure Gas pressure NGA A Constant within VACUUM orifice e g atmospheric Fluctuating Developing leak in pneumatic system NE changes inside reaction cell INTERPRETATION Flow path is clogging up SAMP FL SMPFLW Standard Stable Slowly Check critical flow orifice amp sintered filter Operation Decreasing Replace particulate filter PMT output Constant within TE DRK PMT DRKPMT whenUVLamp 20ofcheck Significantly PMT cooler failure increasing pulses off out value SO Standard stable for Decreasing Drift of instrument response UV Lamp output is 2 configurati
61. ugh the UV filter lens and into the reaction cell Changes to the physical alignment of the lamp can affect the analyzers ability to accurately measure SO Reaction Cell Reference Detector Beam Reference Housing Splitter Detector Shutter Housing DO NOT use Lamp Cap to adjust Lamp position UV Lamp Power Supply Wires Adjust Lamp Position by grasping lamp body ONLY UV Filter Retainer amp Lens Housing Thumb Screw Shutter A Mer PSY V Lamp Bracket ounting Screws Figure 10 3 Shutter Assembly Exploded View CAUTION ALWAYS wear UV Protective Safety Glasses when working with the UV Lamp Assembly 1 Set the analyzer display to show the signal I O function UVLAMP_ SIGNAL see Section 11 1 3 UVLAMP SIGNAL is function 33 2 Slightly loosen the large brass thumbscrew located on the shutter housing see Figure 10 3 so that the lamp can be moved 3 While watching the UVLAMP SIGNAL reading slowly rotate the lamp or move it back and forth vertically until the UVLAMP SIGNAL reading is at its maximum e NOT grasp the UV lamp by its cap when changing its position see Figure 10 3 Always grasp the main body of the lamp 4 Compare the UVLAMP SIGNAL reading to the information in Table 10 3 and follow the instructions there 48 07265A DCN6038 Teledyne API T100H Addendum to T100 Operation Manual TROUBLESHOOTING amp REPAIR Table 10 3 Example of HVPS Power Sup
62. yne API T100H Addendum to T100 Operation Manual 9 1 1 The Reference Detector A vacuum diode UV detector that converts UV light to a DC current is used to measure the intensity of the excitation UV source lamp The location of the T100H reference detector differs from that of the T100 e the T100 this detector is located directly across the reaction cell from the lamp where it can measure the output of the lamp directly Because the T100 is designed to measure relatively low concentrations of SO enough of the lamp s 214 nm source light makes it through the reaction cell to get a reliable reading e T100H the detector is located between the UV lamp and the reaction cell and to the side A beam splitter reflects a portion of the lamp output 90 degrees through a window and onto the detector This arrangement is required because nearly all of 214 nm UV source light entering the reaction cell is absorbed by the higher concentrations of SO typically measured by the T100H A window transparent to UV light provides an air proof seal that prevents ambient gas from contaminating the sample chamber 9 1 2 Direct Measurement Interferents The most common source of interference when measuring SO is from other gases that fluoresce in a similar fashion to SO when exposed to UV Light The most significant of these are Aclass of hydrocarbons called poly nuclear aromatics PNA of which xylene and naphthalene are two prominent ex

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