Teledyne T200U-NOy User's Manual
Contents
1. co co e m c Figure 7 Electrical Diagram 35 07303C DCN6646 Model T200U NOy Option Manual Addendum This page intentionally left blank 36 07303C DCN6646 8 0 T200U NOY SPARE PARTS LIST The following spare parts list supplements the spare parts list for the T200U analyzer Note Use of replacement parts other than those supplied by API may result in non compliance with European Standard EN 61010 1 Note Due to the dynamic nature of part numbers please refer to the TAPI Website at http www teledyne api com or call Customer Service at 800 324 5190 for more recent updates to part numbers Reference 06848 11 8 2010 1 13 10 PM PARTNUMBER DESCRIPTION 000940100 CD ORIFICE 003 GREEN 000940400 CD ORIFICE 004 BLUE 000941100 CD ORIFICE 014 ORG VIOLET 001330001 SLEEVE GOLD PLATED NOX 001761800 ASSY FLOW CTL 90CC 1 4 TEE TMT B 002270100 AKIT GASKETS WINDOW 12 GASKETS 1 002730000 CD FILTER 665NM KB 004330000 ZERO AIR SCRUBBER NO NO2 005960000 AKIT EXP 6LBS ACT CHARCOAL 2 BT 1 005970000 AKIT EXP 6LB PURAFIL 2BT 1 009690200 AKIT TFE FLTR ELEM FL19 100 1 47mm 009690300 AKI2. JUNSSAUdA MO14 m T E 7 D S z z O m i 1314N0 sv9 1SnvHX3 YOLVUANII O po NOSN3S Zn ssnsssse Q 9 NANDYA O 100 HO FIWO HOSNIS g 3unss3ud NS JIAWYS Al Gig NU V9d HOSN3S K 19qqnuos jsneuxa ON 4100 ang 8440 OIOJINYIN LSNYHX3 Figure 5 Pneumatics 07303C DCN6646 28 Model T200U NOy Option Manual Addendum 6 6 Checking for Leaks 07303C DCN6646 If a leak checker is not available it is possible to leak check the instrument using the sample pump plus a shut off valve 1 Turn off power to the analyzer and the 501Y and unplug the external Pump 2 Capthe sample inlet of the external Converter the BYPASS OUT port of the 501Y and the ozone generator air inlet located inside the analyzer Figure 6 200U NOy internal chassis cutaway M DFU Filter Ns generator air inlet Cooler Fan to cap for leak check Figure 6 Location of O3 Generator Air Inlet 3 Insert a shut off valve between the external Pump and the EXHAUST port at the rear of the analyzer 4 Turn on the analyzer power and plug in the external Pump Set the TEST function to RCEL which measures the reaction cell pressure Close the shutoff valve and monitor the cell pressure The pressure should not increase more than 1 Hg 5psi in 5 minutes If there is a leak you ll need to locate 1t b
3. Figure 3 Replacing the Particulate Filter 25 Model T200U NOy Option Manual Addendum 6 3 Checking Analyzer Flow Rate The external Pump is capable of maintaining the reaction cell pressure at less than 5 0 In Hg A If a higher pressure is noted the Pump may need servicing Check the Pump and pneumatic system for leaks or rebuild the Pump CAUTION Never operate the analyzer without the ozone destruct component properly seated and connected within the pneumatic path The ozone destruct is Integrated into the converter case at the exhaust of the reaction cell inside the instrument The sample flow as measured at ports NO IN 1 and NOy IN 2 at the rear of the analyzer should be 1000 100 cc min See Figure 1 for component locations 6 4 Replacing the Converter The heater thermocouple and converter guts assembly is designed to be replaced as a single unit Check Figure 4 for the assembly location CAUTION The converter operates at 315 C Severe burns can result if not enough time is allowed for the assembly to cool Do not handle assembly until it is at room temperature 1 Turn off the power to the 501Y at its front panel ON OFF switch Allow the external Converter to cool Disconnect the gas fittings and power cable from the internal box containing the heater thermocouple and converter guts assembly Figure 4 4 Remove the entire box from the Converter shelter a Remove the pneumatic fitti
4. AW TELEDYNE ADVANCED POLLUTION INSTRUMENTATION verywhereyoulook T200U NOy ANALYZER ADDENDUM for use with T200 Operators Manual PN 06858 and with the T200U Addendum PN 06861 TELEDYNE ADVANCED POLLUTION INSTRUMENTATION 9480 CARROLL PARK DRIVE SAN DIEGO CA 92121 5201 USA Toll free Phone 800 324 5190 Phone 858 657 9800 Fax 858 657 9816 Email api sales teledyne com Website http www teledyne api com Copyright 2011 2013 07303C DCN6646 Teledyne Advanced Pollution Instrumentation 06 February 2013 SAFETY MESSAGES Important safety messages are provided throughout this manual for the purpose of avoiding personal injury or instrument damage Please read these messages carefully Each safety message is associated with a safety alert symbol and placed throughout this manual and inside the instrument The symbols with messages are defined as follows WARNING Electrical Shock Hazard HAZARD Strong oxidizer GENERAL WARNING CAUTION Read the accompanying message for specific Information CAUTION Hot Surface Warning could result in damage to the part s and or the instrument Technician Symbol All operations marked with this symbol are to be performed by gualified maintenance personnel only Electrical Ground This symbol inside the instrument marks the central safety grounding point for the instrument CAUTION This instrument should only be used for the purpose and in the manner described in this
5. PRODUCT RETURN Eguipment provided but not manufactured by TAPI is warranted and will be repaired to the extent and according to the current terms and conditions of the respective eguipment manufacturer s warranty All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center After the repair the equipment will be returned freight prepaid The complete Terms and Conditions of Sale can be reviewed at http www teledyne api com terms and conditions asp CAUTION Avoid Warranty Invalidation Failure to comply with proper anti Electro Static Discharge ESD handling and packing instructions and Return Merchandise Authorization RMA procedures when returning parts for repair or calibration may void your warranty For anti ESD handling and packing instructions please refer to Packing Components for Return to Teledyne API s Customer Service in the Primer on Electro Static Discharge section of this manual and for RMA procedures please refer to our Website at http www teledyne api com under Customer Support Return Authorization 07303C DCN6646 1 111 Model 200EU NOy Option Manual Addendum This page intentionally left blank IV 07303C DCN6646 Model 200EU NOy Option Manual Addendum TABLE OF CONTENTS 1 0 INTRODUCTION eem 7 20 SPECIFICA TIONS eee ere nee eee Q Ga Ga h rrr ee ree 9 2 1 SD CHICAIONS d s rt ad u d ma
6. 3 MIL 046030000 AKIT CH 43 3 REFILLS 046480000 ASSY DILUTION MANIFOLD KB 046490000 OPTION DILUTION MANIFOLD KB 047150000 AKIT EXPENDABLES NOX 049310100 PCA TEC DRIVER PMT KB 049760300 ASSY TC PROG PLUG MOLY TYP K TC1 050700200 KIT RELAY BD NOX CONFIGURATION 051210000 DESTRUCT w FTGS 03 051990000 ASSY SCRUBBER INLINE EXHAUST DISPOS 052820000 ASSY IZS HEATERITHERM NOX 052930200 ASSY BAND HEATER TYPE K NOX 055300000 AKIT PUMP REBUILD THOMAS 2688 DUAL HD 055740000 ASSY PUMP NOx PUMP PACK 115V 60HZ 055740100 ASSY PUMP NOx PUMP PACK 220V 60HZ 055740200 ASSY PUMP NOx PUMP PACK 220V 50HZ 056490000 FILTER DFU DESORBER SOAKED 058021100 PCA MOTHERBD GEN 5 ICOP 058230000 ASSY O3 CLEANSER ALUMINUM 059940000 OPTION SAMPLE GAS CONDITIONER NOX 062390000 ASSY MOLY GUTS w WOOL 064540000 ASSY PUMP NOX INTERNAL 115V 60HZ 064540100 ASSY PUMP NOX INTERNAL 230V 60HZ 064540200 ASSY PUMP NOX INTERNAL 230V 50HZ 066970000 PCA INTRF LCD TOUCH SCRN F P 067240000 CPU PC 104 VSX 6154E ICOP 067300000 PCA AUX I O BD ETHERNET ANALOG amp USB 067300100 PCA AUX I O BOARD ETHERNET 067300200 PCA AUX I O BOARD ETHERNET amp USB 067900000 LCD MODULE W TOUCHSCREEN 068250100 DOM w SOFTWARE STD T200U 068810000 PCA LVDS TRANSMITTER BOARD 069500000 PCA SERIAL amp VIDEO INTERFACE BOARD 072150000 ASSY TOUCHSCREEN CONTROL MODULE 072820000 KIT T200U MANUAL 38 07303C DCN6646 Model
7. nananana eee pene eee 32 1 Nea ElScuicalbd ault ISOA O N zak pd aet auto PE ni to sobasuistuce ea cf itse casas 32 7 2 Setting the Converter Temperature c coouummunnnunuuuuu muuan nuunuu mannaa Pet ere RR SS SS SS annan aamua ammua eren erra 32 7 2 1 Temperature Controller Setup coacto nest e 32 00 T200U NOY SPARE PARTS LIST isu iss kss asskaa v akuaausaauokaauaa s 37 07303C DCN6646 V Model 200EU NOy Option Manual Addendum List of Figures Figure 1 Rear Panels T200U NOy Analyzer top and 501Y center Converter bottom 13 Figure 2 Rear Panel Pneumatic Connections ss 14 Figur 3 Replacing the Particulate FIM smash tamia sisht hh move he 25 Figure 4 NOy Converter Guts Assembly Location 21 FOUS SP ACUI Al CS v tet to dp dm 28 Figure 6 Location of Os Generator Air Inlet sise 29 Figur Zs Pheurmalles viz sai ae ed tue i a cn Error Bookmark not defined FIGUFE S lt ELSCINC All DIAG FAN xe ce ro d UIN 35 List of Tables Table 1 Specifications for the External Converter and the 501Y Bypass Pump 9 Table 2 Final T stand Calbration Values soit Stati ns ns Re prodr o D so cotra 15 Table 3 Manual Zero Calibration Procedure is 20 Table 4 Enter Expected Span Gas Concentrations Procedure For NO amp NOy 20 Table 5 Span Calibration Procedure nennen nennen nnn nnn nennen eee 21 Table 6 Preventative Maintenance Calenda
8. EL HYS HYSTERESIS SET TO Da SEL LOC LOCK 0 OPEN LOCKED 2 SV ONLY OPEN NOTE DO NOT SET THE TEMPERATURE SV HIGHER THAN 320 C 07303C DCN6646 33 Model T200U NOy Option Manual Addendum SECONDARY MENU The fixed characteristics of the system PRESS DISPLAY ACTION SE hold uni pmb SET TO 0 REVERSE ACTION SEL holduntil pn SET TO 2 TYPE J THERMOCOUPLE SELO pdFDIGITALHILTER SETTOS SSCS SEL PSLLOWERLIMIT SETTO 400400 SEL PSUUPPERLIMIT ___ SETTO3S0G50C _ SEL PAHALARM 0 SETTOQ 0 SEL FAnHYTERESIS SETTOS r SEL PapPROG DECIMAL SETTOO 3 0 SEL PVOF PROCESS OFFSET_LEAVEATO SEL SVOFSETPOINTOFES LEAVEATO 0 SELO RKO SETTOO CI 0 SELO Pa ALREADY CONFIGURED SEL hold until RETURNS TO MAIN MENU SEL PV SV SET DISPLAY TO 315 C SEL hold umil PPROPBAND ALREADY CONFIGURED SEL SCROILTOA SET TO 1 AUTOTUNE 34 07303C DCN6646 Model T200U NOy Option Manual Addendum 38 X18 3 Id SONT ONTA ON lt opt gt BLK 036 AITO Si 18 077 404 uodo
9. T TFE FLTR ELEM FL19 30 1 47mm 011310000 ASSY DRYER NOX 011630000 HVPS INSULATOR GASKET KB 013140000 ASSY COOLER FAN NOX SOX 014030000 AKIT NOX EXPENDABLES IZS 014080200 ASSY HVPS NOX 016290000 WINDOW SAMPLE FILTER 47MM KB 016300900 ASSY SAMPLE FILTER 47MM ANG BKT 5UM 024600100 ASSY PREREACTOR NO NOX VALVE 024930000 CD PMT NOX 037860000 ORING TEFLON RETAINING RING 47MM KB 039700100 HEATER BAND TYPE K DUAL VOLTAGE KB 040010000 ASSY FAN REAR PANEL 040030800 PCA PRESS SENSORS 2X FLOW NOX 040400000 ASSY HEATERS THERMAL SWITCH RX CELL 040410500 ASSY VACUUM MANIFOLD 040420200 ASSY 03 GEN BRK HIGH O P 041510200 ASSY PRESS FLOW SENSOR NOX 041800300 PCA PMT PREAMP OBS 07303C DCN6646 37 Model T200U NOy Option Manual Addendum Reference 06848 11 8 2010 1 13 10 PM PARTNUMBER DESCRIPTION 041800600 PCA PMT PREAMP VR 041920000 ASSY THERMISTOR 042680100 ASSY VALVE SS 043420000 ASSY HEATER THERM 02 SEN 044340000 ASSY HTR BYPASS MANIFOLD 044540000 ASSY THERMISTOR NOX 044600000 AKIT SPARES NOX 045230100 PCA RELAY CARD 045230200 PCA RELAY CARD 045430000 ASSY DRYER 03 W RELAYS amp BRKT 04550010A ASSY ORIFICE HOLDER 4 MIL 04550030A ASSY ORIFICE HOLDER 10 MIL NOX KB 045500400 ASSY ORIFICE HOLDER
10. T200U NOy Option Manual Addendum Reference 06848 11 8 2010 1 13 10 PM PARTNUMBER DESCRIPTION CN0000073 POWER ENTRY 120 60 KB FL0000001 FILTER SS KB FL0000003 FILTER DFU KB FM0000004 FLOWMETER KB FT0000010 CONNECTOR ORING SS 1 8 HK HW0000005 FOOT HW0000020 SPRING HW0000030 ISOLATOR HW0000036 TFE TAPE 1 4 48 FT ROLL HW0000099 STANDOFF 6 32X 5 HEX SS M F HW0000101 ISOLATOR HW0000453 SUPPORT CIRCUIT BD 3 16 ICOP KIT000051 AKIT REBUILD RX CELL AMBIENT KITO00095 AKIT REPLACEMENT COOLER KITO00115 OPTION SAMPLE GAS COND KB KITO00156 OPTION CARRYING HANDLE KIT000253 ASSY amp TEST SPARE PS37 KIT000254 ASSY amp TEST SPARE PS38 OR0000001 ORING 2 006VT KB OR0000002 ORING 2 023V OR0000025 ORING 2 133V OR0000027 ORING 2 042V OR0000034 ORING 2 011V FT10 OR0000039 ORING 2 012V OR0000044 ORING 2 125V OR0000046 ORING 2 019V OR0000083 ORING 105M 1MM W X 5 MM ID VITON OR0000086 ORING 2 006 CV 75 COMPOUND KB OR0000094 ORING 2 228V 50 DURO VITON KB PU0000047 PUMP THOMAS 2688VE44 2 HEAD 115V 60HZ PU0000048 PUMP THOMAS 2688VGH144 230V 50 60HZ CE PU0000083 KIT REBUILD PU80 PU81 PU82 RL0000015 RELAY DPDT KB SW0000025 SWITCH POWER CIRC BREAK VDE CE KB WR0000008 POWER CORD 10A KB 07303C DCN6646 39 Model T200U NOy Option Manual Addend
11. Weight 501Y Bypass Pump 35 Ibs 16 kg Assembly Weight Remote Converter 30 Ibs 11 kg 501Y Bypass Pump Chassis 9 x17 x23 6 23cm x 43cm x 61cm Dimensions HxWxD Remote Converter Assy 12 x19 x7 31cm x 48cm x 18cm Dimensions HxWxD Environmental Installation Category Over voltage Category II Pollution Degree 2 Bypass Flow rate 800 cc min 10 each channel 4000 cc min approx 07303C DCN6646 9 Model T200EU NOy Option Manual Addendum 2 0 Specifications This page intentionally left blank 10 07303C DCN6646 3 0 GETTING STARTED The NOy converter has been designed to operate with the T200U low level NOx analyzer with some additional modification The combination is referred to as the T200U NOy analyzer 3 1 Unpacking and Inspection CAUTION AN Avoid personal injury use two persons each to lift and carry the analyzer and the Model 501 Pump Pack chassis The T200U NOy comes in three boxes The analyzer with AC power cord 501Y Bypass Pump Chassis typically referred to as 501Y herein with AC power cord External Converter housed in a stainless steel shelter and an umbilical cable assembly herein referred to as Converter or external Converter External Pump herein referred to as external Pump not to be confused with the 501Y Bypass Pump 1 Verify that there is no apparent shipping damage If damage has occurred please advise shipper first then TAPI Keep original container and p
12. ackaging for shipper s inspection 2 Before operating the analyzer remove the shipping screws as shown in the T200 Manual 3 Please check the voltage and frequency label on the rear panel of the instrument for compatibility with the local power before connecting the instruments to a power source 07303C DCN6646 11 Model T200U NOy Option Manual Addendum 3 2 Electrical and Pneumatic Connections NOTE To maintain compliance with EMC standards it is reguired that the cable length at the rear of the analyzer be no greater than 3 meters for all I O connections which include Analog In Analog Out Status Out Control In Ethernet LAN USB RS 232 and RS 485 1 Mountthe Converter Figure 1 bottom on a suitable mast Route the umbilical cable assembly into the shelter of the Converter Locate the analyzer and 501Y Bypass Pump Chassis in close proximity preferably mounting one over the other in a 19 rack 4 Connect the T200U NOy analyzer rear panel electrical connectors per the T200 operation manual 5 Connect the pneumatic cable fittings from the analyzer rear panel Figure 1 top to the 501Y rear panel Figure 1 center and from the 501Y rear panel to the Converter Figure 1 bottom Refer to Figure 2 for an illustration of the pneumatic connections refer to the tags on each tube to match up the correct tube with the appropriate rear panel fitting 6 Connect the pneumatic cable fitting from the calibrator to t
13. ality of the tank concentration values ultimately determines the accuracy of the analyzer NOTE The T200U NOy does NOT have eguivalency approval 19 Model T200U NOy Option Manual Addendum 5 1 Calibration or Cal Check Procedure Calibration of the analyzer can be checked or adjusted using gas introduced through the CAL IN 3 port on the 501Y rear panel The calibration gas is routed to a tee fitting see CAL IN 6 in Figure 4 near the sample inlet on the external Converter assembly Since the zero gas concentration is defined as 0 ppb it is not necessary to enter the expected zero value Table 3 details the zero calibration procedure Table 3 Manual Zero Calibration Procedure Step Comment Number Press CAL The analyzer enters the calibrate mode 2 Wait For Stability Wait for reading to stabilize at zero value Type STB lt 0 1 PPB 3 4 Press ZERO If you change your mind after pressing ZERO you can still press EXIT here without zeroing the instrument Press ENTR Pressing ENTR actually changes the calculation eguations 1 5 Press EXIT The analyzer returns to sampling Immediately after calibration data is not added to the DAS averages Table 4 Enter Expected Span Gas Concentrations Procedure For NO amp NOy Acn comment S This menu sequence causes the analyzer to prompt for the CAL gt CONC gt NOy expected NOy concentration Enter the NOy span concentration value by pressing the applicable touchsc
14. alyzer always routes the zero span gas through the external Converter In standard configuration the calibration gas needs to be input at the CAL IN 3 port of the 501Y bypass pump In all cases the calibration gas delivered must be under a small amount of pressure 2 5 psig to overcome the resistance of the tubing NOTE There must be no venting of the Zero or Span gas to atmosphere prior to the analyzer The gases actually vent at the external Converter 07303C DCN6646 Calibration gas must be provided for both the 501Y bypass system and the analyzer Flow reguirements are 0 80 LPM for NO bypass 0 80 LPM for NOy bypass and 1 LPM for the analyzer Calibration gas flow must be in sufficient excess 4 LPM to prevent any ambient air from entering the sample inlet of the external Converter The maximum 50 ft length of tubing between the 501Y and the remote Converter has been proven to generate too much backpressure for some brands of calibrators Teledyne calibrators are designed to overcome this potential issue We strongly recommend that span calibration be done with NO span gas Span checks can be done with one of NO only NO only or a mixture of NO and NO GPT Zero air used for all calibration procedures including GPT should have gl ppt NO and NO less than 1 ppt of major interferents such as SO NHs3 hydrocarbons and a dew point of 5 C or less The calibration gasses should be from a reliable supplier since the qu
15. he 501Y rear panel Figure 2 7 Also connect the EXHAUST port of the analyzer rear panel to the external Pump 8 Connect the 7 pin power and signal cable from the external Converter s umbilical cable assembly to the CONVERTER POWER connector on the rear of the 501Y 9 Connect the analyzer and 501Y AC power cords from their AC power receptacles to the correct line voltage refer to power specs on the respective rear panel label WARNING Lethal voltages are present inside the chassis Do not operate with cover off during normal operation Before operation check for correct input voltage and frequency Do not operate without proper chassis grounding Do not defeat the ground wire on power plug Turn off power before disconnecting electrical subassemblies 12 07303C DCN6646 Model T200U NOy Option Manual Addendum Status Analog Digital Control Ethernet Analog Inputs Fan NO In 1 NOy In 2 Outputs Outputs Inputs po option O 2 Ki 3123 O anna HIN L fil oi 1 1L 1 1L ALL A9 A 1 T ee ee CELLES mm v AC Power Exhaust RS232 COM2 Model Label USB port Receptacle COM 1 port COM 2 pon incl Volt Freq info option DCE DTE 523200 RS2320RS485 Concentration Switch Alarm Relay option Fan NOy In 4 NOy Out 2 NO In 5 NO Out 1 AC Power Converter Bypass Out Cal In 3 Cal Out 6 Receptacle Power NOy Out 4 NO Out 5 Cal In 6 Umbilical Cable Ass lt x Sam
16. ma i 9 9 0 GETTING STARTEDE 2 Sisaslsas vass aso sgsosesdaasosasiaasossetsaad 11 3 1 Unpackingang InspecliOnhi uiii nda ende teeaatedentuuledetmaseuedtdannucedsvewdeaeasnecceatecocecedeuees 11 3 2 Electrical and Pneumatic Connections nananana annan nannaa anna a aa enen eee see ee a aan nannaa 12 3 3 MITAT OPO atl ON asi aaa r Bu e a o 15 4 0 THE T200U NOY EXTERNAL CONVERTER ann nanen anen ane na nene nenen see eses see nnne 17 4 1 Principle Or Operatioune s eaa re 17 5 0 CALIBRATION AND ZERO SPAN OPTION CHECKS 19 5 1 Calibration or Cal Check Procedure 1111111 eeeeee eee annua aa naa a eee eee rrene eee eee 20 60 MAINTENANCE in nn need SENE OUR us RET n EVE un dE o Haa ME OMM OMNE ON 23 6 1 Maintenance Schedule oe ie oe a due sl vai 23 6 2 Replacing the Sample Particulate Filters eeee nene e seen ere rrr 24 6 3 Checking Analyzer Flow Rate iier cetaeuc aee cocus aaa cU dd 26 6 4 Replacing tlie Converter nie sense eua Vo este Pun cu e dede a adu anto Sita dun 26 6 6 Checking TOP EeaKS 255202501 Deoa ea had do Siue ase ava Eve Gt Ne bonu Duda eoo dud 29 7 0 TROUBLESHOOTING ADJUSTMENT S nenes e esse eses nennen nnn 31 7 1 Operation Verification Diagnostic Techniques ss 31 7 11 Pneumatic GYSIOM ni kph 31 AR E aan d n 31 7 1 3 501Y Bypass Pump Diagnostic Procedures nii nana oonan
17. manual If you use this instrument in a manner other than that for which it was Do Not Touch Touching some parts of the instrument vvithout protection or proper tools intended unpredictable behavior could ensue with possible hazardous conseguences NEVER use any gas analyzer to sample combustible gas es Note For Technical Assistance regarding the use and maintenance of this instrument or any other Teledyne API product contact Teledyne API s Technical Support Department Telephone 800 324 5190 Email sda techsupportOteledyne com or access any of the service options on our website at http www teledyne api com 07303C DCN6646 i CONSIGNES DE SECURITE ii N A AN AN R A D A Des consignes de s curit importantes sont fournies tout au long du pr sent manuel dans le but d viter des blessures corporelles ou d endommager les instruments Veuillez lire attentivement ces consignes Chaque consigne de s curit est repr sent e par un pictogramme d alerte de s curit ces pictogrammes se retrouvent dans ce manuel et l int rieur des instruments Les symboles correspondent aux consignes suivantes AVERTISSEMENT Risque de choc lectrique DANGER Oxydant puissant AVERTISSEMENT G N RAL MISE EN GARDE Lire la consigne compl mentaire pour des renseignements sp cifiques MISE EN GARDE Surface chaude Ne pas toucher Toucher certaines parties de l instrument sans protection ou sans les o
18. matics Over 50 of all instrument problems are traced to pneumatic leaks Suspect a leak first Electronics external Converter temp control board or DC power supply for the converter temperature readout Another trouble shooting tip has to do with incorrect span gas concentration This could come either from the calibrator itself or from incorrectly entering the expected span gas concentration in the instrument If the instrument does not respond to span gas check troubleshooting section in the T200 manual The above should get you started in diagnosing and repairing the most common faults If these reasons have been eliminated and there are still problems with the unit the next thing to do is a Factory Calibration covered in the T200 manual If difficulties persist contact our service department The 800 telephone number is on the cover page of this manual 7 1 Operation Verification Diagnostic Techniques This section provides guidance on diagnosing some possible problems 7 1 1 Pneumatic System Refer to Figure 5 for a diagram of this system s pneumatics to be used in conjunction with diagnostics and troubleshooting 7 1 2 Leak Check Refer to Section 6 6 for the leak check procedure 07303C DCN6646 3 Model T200U NOy Option Manual Addendum 7 1 3 501Y Bypass Pump Diagnostic Procedures The 501Y bypass pump is capable of maintaining a total bypass flow rate of 2 2 Ipm If flow checks indicate a fall off in bypa
19. nce Personnel Required Table 6 Preventative Maintenance Calendar Ozone Flow Check every year and replace o ring and orifice in reaction cell Ozone Dryer Filter DFU Replace every year Reaction Cell Window Clean annually or as necessary refer to T200 Manual Replace bypass flow orifices 07303C DCN6646 25 Model T200U NOy Option Manual Addendum 6 2 Replacing the Sample Particulate Filters The particulate filter should be inspected often for signs of plugging or contamination It is also common for dirt particles to cause instrument drift and affect accuracy To check and change the filter 1 Fold down the 501Y front panel 2 Locate both filters on the left and right side of the 501Y front panel See Figure 3 for an exploded view of the filter assembly Visually inspect the filter through the glass window If the filter appears dirty unscrew the hold down ring remove the Teflon o ring and then the filter 5 Replace the filter being careful that the element is fully seated in the bottom of the holder Replace the Teflon o ring then screw on the hold down ring and hand tighten NOTE Handle the wetted surfaces as little as possible and clean with cloth prior to assembly 24 07303C DCN6646 O RING WITH NOTE N N N ATS O RIN KA NAI T OLTS 07303C DCN6646 em y m Us i Model T200U NOy Option Manual Addendum
20. ngs b Remove the guts assembly box from the chassis by loosening the 4 captive screws that secures the assembly to the chassis Remove bottom bracket and re attach it to the replacement guts assembly Install the box with guts assembly back into the analyzer Re attach the electrical and pneumatic fittings Leak check the assembly when completed 26 07303C DCN6646 Model T200U NOy Option Manual Addendum 8 Turn the 501Y power back on The insulation can emit a burnt odor for the first 24 hours this is normal Allow the Converter to burn in for 24 hours then re calibrate the instrument Box containing insulated heater thermo couple and converter guts assembly Thermo couple Connection Heater Connection NOy Out 4 NO Out 5 Cal In 6 Umbilical Cable Assy Sample Inlet Figure d NOy Converter Guts Assembly Location 6 5 Inspecting Pneumatic Lines Particulate matter in the pneumatic lines will affect both flow rate and response time It is important that the pneumatic system be periodically inspected and thoroughly cleaned if necessary Clean by disassembling and passing methanol through three times Dry with clean zero air Also inspect all pneumatic lines for cracks and abrasion on a regular basis Replace as necessary 07303C DCN6646 27 Model T200U NOy Option Manual Addendum S n N n SISSVHO
21. on 6 Select PV with the PV SV button to observe the actual temperature R JA 7 2 1 Temperature Controller Setup The FUJI temperature controller has been programmed at the factory and should not need to be altered under normal usage 32 07303C DCN6646 Model T200U NOy Option Manual Addendum Indications that would reguire re programming are Failure replacement of controller Replacement of thermocouple element Controller s loss of PID parameters leading to instability of the temp setpoint In the event that the control parameters are changed or in the event that a new controller is installed it must be reprogrammed to suit the thermal characteristics of the instrument The controller includes an Autotuning feature which can be used to properly set the PID factors To start the Autotune procedure 1 Press SEL until A7 AT is displayed 2 Press Data until value 1 enable Autotune While Autotuning the decimal point LED will blink NOTE During the procedure it is normal for the temp to overshoot up to 100 C When the decimal point LED turns off Autotune is complete No further adjustment should be necessary Table 7 Temperature Controller Programming Guide PRESS DISPLAY ACTION 3 PPROPBAND UP DOWN SET TO 50 ENTER DA e SSN SEL i DATA 000 ip se eee d DERIVATIVE TIME SET TO 15 e aa cc ee SEL DATA M PEN SEL DATA eel eer MS cioe RR pe A 7C CYCLE TIME SET TO 2 FOR FAST SYSTEM S
22. ond to span gas After 30 min the display on the 501Y front panel should read 315 C indicating that the external Converter is at operating temperature Follow the instructions in the T200 Manual and the T200U Addendum to confirm proper operation of the analyzer 2 Proceed to Section 4 of this manual to perform a Zero Span check Table 2 Final Test and Calibration Values Test Values Observed Nominal Value Range BYPASS CHANNEL BYPASS CHANNEL Converter Serial Date 07303C DCN6646 FLOW NO a CC MIN 800 80 FLOW NOy CC MIN 800 80 Technician 15 Model T200U NOy Option Manual Addendum This page intentionally left blank 16 07303C DCN6646 4 0 THE T200U NOY EXTERNAL CONVERTER 4 1 Principle of Operation 07303C DCN6646 The T API Model T200U NOy is designed to measure the concentration of NO NO and other compounds that are too unstable to be measured when taken in through the normal ambient air sample inlet system Please refer to the T200U manual supplied with this system for a general discussion of the operation of a NOXx analyzer The suite of compounds known collectively as NOy is composed of roughly 30 compounds The NOy measurement is generally done in conjunction with a standard NOx measurement with the difference between the two being the concentration of the unstable compounds sometimes referred to as NOz The analyzer measures two independent gas streams One bypasses the exte
23. ple Inlet Figure 1 Rear Panels T200U NOy Analyzer top and 501Y center Converter bottom 07303C DCN6646 13 Model T200U NOy Option Manual Addendum c j A EX To calibrator To external pump CAL IN 3 CAL OUT 6 O OUT 4 W OUT 5 IN 6 Sample Inlet NOy Converter see converter details in separate figure Figure 2 Rear Panel Pneumatic Connections Note Pneumatic tubes and rear panel labels include numbers to facilitate matching connections between instruments CONNECTIONS Analyzer to Pump to Converter and Calibrator to Pump Calibrator Analyzer Pump Chassis Converter NO IN 1 NO OUT 1 NOY IN 2 NOY OUT 2 cal gas out port CAL IN 3 NOY IN 4 NO OUT 4 NO IN 5 NOY OUT 5 CAL OUT 6 CAL IN 6 14 07303C DCN6646 Model T200U NOy Option Manual Addendum 3 3 Initial Operation 1 After confirming proper supply voltage turn on the power to the analyzer and the 501 Y bypass pump and plug in the external Pump If you are unfamiliar with the T200U NOy analyzer we recommend that you read the overview in Section 3 of its operation manual before proceeding The front panel displays should immediately light as the instruments start up The 501 Y requires about 30 minutes for the external Converter to come up to operating temperature The T200U NOy requires about 30 minutes for the ozone generator to start up During that time the instrument will not resp
24. r ss 23 Table 7 Temperature Controller Programming Guide sees 33 vi 07303C DCN6646 1 0 INTRODUCTION 07303C DCN6646 The T200U NOy analyzer consists of an external Converter designed to support a NOx analyzer by converting multiple unstable compounds grouped under the name NOy The converter is mounted externally at the sample inlet to minimize flow time between sample in and converter thereby optimizing measurement accuracy This manual addendum is to be used in conjunction with two additional documents with operation instructions e 200 operation manual part number 06858 e 200U addendum part number 06861 It is recommended that you read familiarize yourself with all sets of instructions in order to use the analyzer and converter correctly Model T200EU NOy Option Manual Addendum 1 0 Introduction This page intentionally left blank 8 07303C DCN6646 2 0 SPECIFICATIONS 2 1 Specifications Table 1 Specifications for the External Converter and the 501Y Bypass Pump Converter Remotely mounted molybdenum external Converter with temperature controller in a NEMA 4 enclosure Converter Temperature 315 C 7 C with read out on front panel of bypass pump chassis Tube Electrical Cable Up to 50 feet 15 m maximum length Assembly Power 501Y Bypass Pump 120V 60 Hz 230V 50 Hz 360 watts Assembly Power Converter Assembly 120V 50 60 Hz 60 watts Converter Efficiency gt 96 for NO2
25. reen buttons to set the expected value 2 Press ENTR ENTR stores the expected NOy span value Press Now enter the expected NO span concentration as in step one CAL gt CONC gt NO Press ENTR Pressing ENTR stores the NO span value and returns the prompt to the CONC menu Press EXIT Returns instrument to SAMPLE mode If desired compensation for converter efficiency CE can be included in the NOy concentration calculation Prior to calibration the converter efficiency should either be set to 1 0 or determined per the procedure in the T200 manual 20 07303C DCN6646 Model T200U NOy Option Manual Addendum Table 5 Span Calibration Procedure Cation Come 00 Press CAL The analyzer enters the calibrate mode Wait For Stability Wait for reading to stabilize at span value Type STB 2 PPB Press SPAN If you change your mind after pressing SPAN you can still press EXIT here without spanning the instrument Press ENTR Pressing ENTR actually changes the calculation equations and causes the instrument to read the NO and NOy span concentrations Press EXIT The analyzer returns to sampling Immediately after calibration data is not added to the DAS averages 07303C DCN6646 21 Model T200U NOy Option Manual Addendum This page intentionally left blank 22 07303C DCN6646 6 0 MAINTENANCE 6 1 Maintenance Schedule The schedule for preventative maintenance is presented in Table 6 below ZA Qualified Maintena
26. rnal Converter and measures NO in the sample The other pulls the sample through the external Converter and is displayed as NOy Under normal calibration conditions the NOy measurement is equivalent to the delivered NOx calibration gases The system is composed of four modules The T200U NOy analyzer without a Moly converter A 501Y Bypass Pump containing bypass pump flow control sample filtration moly temperature control pneumatic provisions for calibration Externally mounted molybdenum converter external Converter External Pump The T200U NOy system allows the point of sampling to be located in close proximity to the Converter This configuration provides minimal time delay between the sample inlet and the remotely mounted 10 meters above ground external Converter Minimizing the transit time between the sample inlet and Converter enables the conversion of labile components of NOy The equation for the conversion is 315 C 3 NOy Mo 3 NO MoO 17 Model T200U NOy Option Manual Addendum This page intentionally left blank 18 07303C DCN6646 5 0 CALIBRATION AND CAL CHECKS Unlike most NOx analyzers the T200U NOy does not have a sample inlet port on its rear panel The sample inlet is located on the external Converter Follow the steps in the T200U manual to Enter the expected NO and NOy span gas concentrations in the analyzer Do the zero calibration procedure Do the span calibration procedure The an
27. ss flow the pump may need servicing Check the pump inlet fittings and analyzer for leaks first If other causes have been eliminated rebuild the pump 7 1 4 Electrical Fault Isolation 115 VAC is supplied to the bypass pump the 5 volt and 24 volt switcher supplies the input power to the converter temperature controller Refer to Figure 7 to check the 115 VAC supply voltage to each of these components The converter temperature is controlled by the FUJI controller located on the 501Y front panel The controller cycles power to the external converter thereby maintaining the temperature at 315 C using the solid state relay 2 Setting the Converter Temperature A front panel mounted programmable controller maintains the temperature of the remote external Converter By pressing the PV SV button in the lower left corner of the controller you can see the Present Value actual temperature or the Set Value temperature set point The temperature and PID proportional integral and derivative control parameters have been set at the factory and no further adjustment should be necessary Should you need to adjust the temperature follow these steps Select SV with the PV SV button Press the up arrow under the digit you want to change the digit will flash 3 Press the up arrow under the digit or the down arrow at the left to scroll the digit to the desired value 4 Repeat for the other two digits Press the ENTER butt
28. um This page intentionally left blank 40 07303C DCN6646
29. utils appropri s pourrait entrainer des dommages aux pi ces ou l instrument Pictogramme technicien Toutes les op rations portant ce symbole doivent tre effectu es uniquement par du personnel de maintenance qualifi Mise la terre Ce symbole l int rieur de l instrument d termine le point central de la mise la terre s curitaire de l instrument MISE EN GARDE Cet instrument doit tre utilis aux fins d crites et de la mani re d crite dans ce manuel Si vous utilisez cet instrument d une autre maniere que celle pour laquelle il a t pr vu l instrument pourrait se comporter de facon impr visible et entrainer des cons quences dangereuses NE JAMAIS utiliser un analyseur de gaz pour chantillonner des gaz combustibles 07303C DCN6646 WARRANTY WARRANTY POLICY 02024F COVERAGE Teledyne Advanced Pollution Instrumentation TAPI a business unit of Teledyne Instruments Inc provides that Prior to shipment TAPI eguipment is thoroughly inspected and tested Should eguipment failure occur TAPI assures its customers that prompt service and support will be available After the warranty period and throughout the eguipment lifetime TAPI stands ready to provide on site or in plant service at reasonable rates similar to those of other manufacturers in the industry All maintenance and the first level of field troubleshooting are to be performed by the customer NON TAPI MANUFACTURED EOUIPMENT
30. y using a pressure leak checker described below 20 Model T200U NOy Option Manual Addendum If you have a leak checker Turn off power to the analyzer and 501Y and unplug the external Pump 2 Disconnect the external Pump from the analyzer s rear panel Cap the sample inlet of the external Converter the BYPASS OUT port of the 501 Y the ozone generator air inlet located inside the analyzer Figure 6 and connect the leak checker to the instrument exhaust port CAUTION Pressure must be less than 15 PSI 3 Pressurize the system and check for leaks by watching overall pressure The pressure should not drop more than 1 Hg 5psi in 5 minutes If the instrument fails the pressure test each fitting needs to be leak checked to find the location NOTE Be careful that the system is always pressurized so as not to draw soap solution into the plumbing system Make sure you dry off any accumulated bubble solution Start by checking the external fittings first 30 07303C DCN6646 7 0 TROUBLESHOOTING ADJUSTMENTS CAUTION ZN The operations outlined in this section must be performed by qualified maintenance personnel only This section of the manual contains information on diagnosing and repairing instrument performance problems It provides troubleshooting procedures that address problems to the board level As a guide to troubleshooting think of the T200U NOy as two systems pneumatics and electronics Pneu
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