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Teledyne THCD-100 User's Manual

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1. C For RS232 only connect only the pins designated in bold font For RS485 only connect only the pins designated in normal font See section 4 for instructions on changing the serial protocol 165 072011 THCD 100 Power Supply Page 6 of 28 2 5 Power Connection Socket The THCD 100 requires a 24V 500mA supply to operate This must be a rectified and regulated direct current supply capable of 15W recommended Although the THCD 100 has an internal fuse and power supply overload shutdown protection the supply to the THCD 100 should be protected by fuse or other suitable electronic method standard 5 5mm diameter dc power jack is required to connect to the THCD 100 Connect the positive conductor to the center pin Connect the negative OV conductor to the outer of the jack For convenience Hastings offers a compatible supply 12 01 169 that when matched with the US 12 01 160 Euro 12 01 164 or the UK 12 01 165 plug adapters converts wall power to specified levels A Cautions Ensure correct power supply rating and polarity Do not use a partially assembled or faulty unit Incorrect use of this equipment or use in a manner not specified may impair the user s protection 2 6 Panel Mounting A panel mount kit will have been supplied with the instrument This consists of 2 screws M3x6 2 brackets and 2 screws 50mm Fit the M3x6 screws into the side of the unit into the diagonally o
2. HASTINGS INSTRUMENTS INSTRUCTION MANUAL THCD 100 CONFIGURABLE DISPLAY xtd de BE Un rol el d RT Y Pn poni QUI o AE Jd Beo r Lim ji 1 71 am e 1 Y om L ti TELEDYNE HASTINGS INSTRUMENTS C 150 9001 A Teledyne Technologies Company CERTIFIED Manual Print History The print history shown below lists the printing dates of all revisions and addenda created for this manual The revision level increases alphabetically as the manual undergoes subsequent updates Addenda which are released between revisions contain important change information that the user should incorporate immediately into the manual Addenda are numbered sequentially When a new revision is created all addenda associated with the previous revision of the manual are incorporated into the new revision of the manual Each new revision includes a revised copy of this print history page Revision 165 0720 11 July 2011 Visit www teledyne hi com for WEEE disposal guidance A Please read this manual carefully before using the instrument Use of this equipment in a manner not specified in this manual may impair the user s protection Hastings Instruments reserves the right to change or modify the design of its equipment without any obligation to provide notification of change or intent to change 165
3. section of the Hastings Instruments web site 165 072011 THCD 100 Power Supply Page 28 of 28
4. 072011 THCD 100 Power Supply Page 2 of 28 1 Table of Contents GENERAL BOLT SEE MELOS 4 1 1 Ju VII ERR 4 1 2 SPECIFICATIONS SEEE AA EEA EE o a Dr a n ead o b io fep robe er A EN 4 INSTALLATION AND 8 tete tete tete tete tete eee tese tese sese sese sese teen 5 2 1 TINS TATA TION ois er II EIE REIP EE EET EE EBERT EET EE EET EE PIER ETE ONERE 5 2 2 TRANSDUCER SOCKET PINOUT 15 PIN e nsn nsns nsns un 5 2 3 INTERFACE SOCKET PIN OUT MINIATURE 15 PIN D TYPE u cccccccccccecececececececececececececececececesesecececesesesessseseeseeesuseaes 6 2 4 SERIAL INTERFACE SOCKET PINOUT 9 PIN D 6 2 5 POWER CONNECTION EPI PE EE E NER PIF ERR D EFE QE Eee B e a Tee ce RPG 7 2 6 PANEL MOUNTING 7 A AE PTE E E A TEE NE A T E N E E seeeeess 8 3 1 INTRODUCTION I RE i RS IR 8 3 2 eroe avesse avete iedaveteaeaveea ied avete av I E D E HOW TREES 8 3 3 ANALOG OUTPUTS ER RR 8 3 4 SETPOINT 8 3 5 LOS A al d A E OE EE EEEE E TS E EEEE A EEEE EES E AE EET 9 3 6 ADAPTIVE IDA N EASA IN E A E EEE coe EEEE AEE EEE EER Rg eee 9 FRONT PANEL OPERATIQON eoe en sno eo on GF ob EV oo eoo Fo o eo ee uev cesses Ye veo euo v See ee ve pee ee vn us V8 aee NEUE Ve Sue Ne PS Eee Se ENSURE S 11 4 INTR
5. 26 7 3 APPENDIX EE TE E 27 WARRANTY 28 8 1 WARRANTY REPAIR POLICY euer rv iege et PP UN I INVI ie 28 8 2 NONSWARRANTY REPAIR POLICY 28 165 072011 THCD 100 Power Supply Page 3 of 28 1 GENERAL INFORMATION The THCD 100 is a multi featured process display controller capable of interfacing directly to a mass flow meter mass flow controller or another process transducer such as the THPS 760S Vacuum Transducer The THCD 100 is a single channel unit which can be used to power a bipolar 15 250mA device and or display the output from a transducer that supplies voltage signals up to 10 VDC There is also an input that can be used for external command setpoint control 5v full scale Digital interfaces to the THCD 100 include RS485 and RS232 1 1 Features 16 bit Resolution 0 2 Reading 1 Digit Accuracy 0 5 Volt Set Point Via Front Panel Or Digitally RS232 RS485 Dual Programmable Alarms with Relays RS232 485 and Analog Output Standard CE Approved 1 2 Specifications For a list of specifications please see the PB 185 rev 0711 THCD 100 Power Supply 165 072011 THCD 100 Power Supply Page 4 of 28 2 Installation Interconnections 2 1 Installation The THCD 100 can be panel mounted or used on a bench top and is a standard 96 x 48mm panel meter enclosure Note that the instrument must always be situated in such a way as to enable ade
6. 5 4 Serial Commands a Serial Baud Rate bra The serial baud rate BR can be set using this command Any value can be entered as the parameter and the THCD decides on the actual baud rate using the following criteria Parameter value BR Actual baud rate BR lt 14400 9600 14400 lt lt 28800 19200 BR 2 28800 57600 When changing baud rate using serial commands the THCD will give the usual response to the command at the current baud then change baud rate and give the lt address gt o response at the new baud rate Host front ends can therefore monitor for this to confirm that the baud rate has changed If this command is used with To retrieve the current baud use the query bra Returned data is BAUD baud rate b Serial Communication Protocol pro This command switches the serial protocols between RS232 amp RS485 The parameter passed should be one of the following 0 RS485 1 RS232 To retrieve the current protocol setting use the query pro Returned data is PROTOCOL protocol Where protocol 0 or 1 as above Serial Communication Address add As mentioned previously section 4 2 all commands are prefixed with an address letter This command allows you to change that address Valid addresses are a through h When the THCD replies to the command the first line will contain the old address and the response line will conta
7. more information on the command setpoint see the Principles section 5 4 SP Val 1 000 Mode AUTO Switch Functions Func Go back to Main Menu screen 4 Select previous character when in edit mode gt Select next character when in edit mode A Move edit field selection up v Move edit field selection down Zero Go to edit mode for currently selected field 165 072011 THCD 100 Power Supply Page 13 of 28 Input Screen 4 Input This screen allows you to change the input channel range and fullscale voltage see the Principles section 5 2 for more information on this and also assign a units label up to 5 non scaling characters for the channel data The number of decimal places selected on the range field dictates the number of decimal places shown for the input channel data on the Main screen To reduce the number of decimal places change the number under the edit cursor to a decimal point and the system will auto format the field when Zero is pressed 100 00 FS 5 0000 v Switch Functions Func Go back to Main Menu screen 4 Select previous character when in edit mode gt Select next character when in edit mode A Move edit field selection up v Move edit field selection down Zero Go to edit mode for currently selected field e Filtering Screen Band 0 10 5 Size O0 sec This screen allows the user to modify the band and buffer size of the adaptive filter The filter only applies to
8. scale voltage setting for the input channel is retrieved using the query uif The data returned is as follows INPUT FULLSCALE fs Where fs lt the full scale voltage of the channel For more information on the use of input range and full scale see the Principles section 5 2 5 6 Filtering Commands a Filter Band flb This command is used to set the point at which the adaptive filtering kicks in It takes one parameter which is the percentage of full scale of the input Valid values are between 0 01 and 1 00 Additionally the parameter can be OFF which will mean the filtering will never kick in or ON which means the filtering is always used Note that if the filter size is set to greater than 5 seconds the filter band command will return a Bad Command acknowledgement because the filter is always on in this 165 072011 THCD 100 Power Supply Page 21 of 28 situation and therefore makes no sense to attempt to change the band setting For more information on this see the Principles section 5 6 To retrieve the current filter band use the query flb The returned data is FILTERING BAND lt band gt b Filter Size fls Use this command to set the size of the adaptive filtering buffer The one parameter this command takes is the buffer size in seconds between 0 and 6 seconds integer values only 0 can be used to effectively turn the adaptive filtering off To retrieve the current fil
9. ODUCTION eniin ir rec ter ev RRR RE Rit BREE 11 4 2 COMMON SWITCHAEUNCTIONS biete cete dete eene tacet ee iie ee EE ven 11 4 3 FRONT PANEL SCREENS 12 SERIAL COMMUNICA ION is eo deve suse uev eaa o ne xo eo ou eae en 17 5 1 INTRODUGTION x echo ud IR EIU 17 52 COMMAND QUERY FORMAT 4 iae abiere dep ar Se 17 5 3 MAIN COMMNAXNDS rette iter e eed iter t baee et Be ON Dev eue dee 18 5 4 SERIAL COMMANDS cates eye Geste arietes Bevis eee ests 20 5 5 CHANNEL SETUP COMMANDS dee Haws bec bees 21 5 6 FILTERING COMMANDS re e en cde cei E EEE Oa Bee 21 3d RELAY CONTROL COMMANDS rese ete ae ete a Ee tete re ted a ext 22 OTHER COMMANDS oett ra eset tete t estie ete eret o Ee Ee dee de fete dee re EE E EVER BEE ben Be tebe 23 SERVICE amp CALIBRATION 24 6 1 SERVICE 5 ette 24 6 2 ANALOG INPUTS deae tc en Shee aches es hac ech ea eae a is ai EE 24 6 3 CEEANING leche A Leste sats m e RE 24 6 4 END OB LIFE ea RE eiecit estie 24 Pdf soaesetesuseessesesese 25 7 1 APPENDIX 25 7 2 APPENDIX B E EAE EE
10. a packets very well coming in at speeds of around 10Hz or faster As such it has been decided that when 100ms repeated output is used 165 072011 THCD 100 Power Supply Page 18 of 28 the data will be taken every 100ms and buffered up to be sent out every 500ms in blocks of 5 readings This has proven to be a more robust output method c Setpoint Value spv This command is used to set the value of the command setpoint The command takes one parameter which is the actual value to set The current value of the setpoint can be retrieved using the query Returned data is SP VALUE lt setpoint value d Setpoint Mode spm This command sets the mode for the command setpoint The command takes one parameter which is a number between 0 amp 2 identifying the mode as follows 0 AUTO mode 1 OPEN mode 2 CLOSED mode For more information on setpoint modes see the Principles section 5 4 a The current mode of the setpoint can be retrieved by using the query spm The returned data is SP MODE lt x gt lt mode string gt where lt gt 0 1 2 and lt mode string gt AUTO OPEN or CLOSED respectively e Setpoint Source sps The setpoint source can be an internally set value or a percentage of the secondary THCD input known as slave input This source is set using this command and as with the other setpoint commands it takes just one parameter which is as follow
11. ar use Hastings Instruments shall not be liable for any indirect or consequential damages Hastings Instruments will at its option repair replace or refund the selling price of the product if Hastings Instruments determines in good faith that it is defective in materials or workmanship during the warranty period Defective instruments should be returned to Hastings Instruments shipment prepaid together with a written statement of the problem and a Return Material Authorization RMA number Please consult the factory for your RMA number before returning any product for repair Collect freight will not be accepted 8 2 Non Warranty Repair Policy Any product returned for a non warranty repair must be accompanied by a purchase order RMA form and a written description of the problem with the instrument If the repair cost is higher you will be contacted for authorization before we proceed with any repairs If you then choose not to have the product repaired a minimum will be charged to cover the processing and inspection Please consult the factory for your RMA number before returning any product repair TELEDYNE HASTINGS INSTRUMENTS 804 NEWCOMBE AVENUE HAMPTON VIRGINIA 23669 U S A ATTENTION REPAIR DEPARTMENT TELEPHONE 757 723 6531 TOLL FREE 1 800 950 2468 FAX 757 723 3925 E MAIL hastings_instruments teledyne com INTERNET ADDRESS http www teledyne hi com Repair Forms may be obtained from the Information Request
12. ation parameter separated by commas if more than one The first letter to be entered on the command line before any command or query is the address identifier This is a letter between a amp h and is particularly important when communicating via RS485 if there are several units on the same RS485 network On RS232 this address doesn t really mean anything because RS232 is single point to point communication However as mentioned above the address letter is left in and therefore required between communication methods By default the THCD has the letter for its address Most commands are identified by three letters although this is not always the case and a query is identified by following the command letters with a character For all commands with parameters you must separate the command from its parameters with a space and separate multiple parameters with commas Table 1 in Appendix A summarizes all commands and queries available Note that where a command is also a query you do not enter any parameters for the query version unless explicitly stated in the table For everything sent through the communications port the THCD will reply by informing the user of the command query it has just received along with any parameters identified any data requested if it was a valid command query and a line indicating whether the command was accepted This reply block is the same for anything sent to the THCD a
13. ble parts inside the instruments Should any difficulties be encountered in the use of the THCD 100 it is recommended that you contact Hastings Instruments for advice and instructions 6 2 Analog Inputs There is no user calibration for the THCD 100 It is recommended that the instrument be returned to Hastings Instruments whenever such service is required There are no user adjustments in the instrument indeed the presence of lethal voltages within the instrument means that the user is strictly forbidden from removing the covers without invalidating Hastings Instrument s obligations under warranty 6 3 Cleaning A dirty instrument may be wiped clean with a soft cloth that has been sprayed with a mild foaming cleaner then wiped dry immediately Under no circumstances should the instrument be wetted directly or left damp 6 4 End of Life Hastings Instruments complies with the WEEE legislation and is registered as a manufacturer and importer of Electrical and Electronic Equipment Once this equipment reaches its end of life or is no longer required it may be returned to Hastings Instruments to be reused or recycled in accordance with the legislation Please contact Hastings Instruments for full details Terms and conditions apply 165 072011 THCD 100 Power Supply Page 24 of 28 7T Appendices 7 1 Appendix A Table 1 THCD 100 Command Set Summary Purpose Output current readings Output current readings repeatedly Set
14. entage of an externally produced value The percentage is set via the a amp W switches and the external value comes from the secondary input channel as mentioned 5 2 in above 3 5 User Re zero Over time it is possible that the input may drift slightly due to various conditions temperature changes etc As such it may be necessary for the channel to be re zeroed by the user The user re zero function is provided for this task It simply takes the current reading sampled and averaged over 3 seconds and uses that as an additional offset for the channel in question subtracting the value from all subsequent readings Ensure any process value to be zeroed is in fact truly zero before performing this function This would mean isolating flow devices or fully pumping a pressure device Note that the user re zero via serial communications also provides the facility for clearing any user re zero value that may have already been set This should be used before any input calibration is performed to ensure that the calculated calibration points are not distorted by the user zero offset 3 6 Adaptive Filtering The THCD 100 includes an adaptive averaging filter on the display and serial communication readings output to aid in smoothing out unwanted noise on the displayed readings a Operational Band The filter can be configured to only operate within a certain band meaning that excursions between subsequent reading
15. factory fitted hysteresis value if factory fitted Last factory calibration date 165 072011 THCD 100 Power Supply Type and size 5 char string 8 char string representation of a float 8 char string representation of a float 8 char string representation of a float 8 char string representation of a float 1 byte 02 as for spm query 1 byte 01 as for sps query 8 char string representation of a float 8 char string representation of a float 1 byte 02 as for sim query 4 char string representation of a float 1 byte 06 as for fls query 8 char string representation of a float 4 char string representation of a float 8 char string representation of a float 4 char string representation of a float 6 char string format as for dlc query Page 27 of 28 8 WARRANTY 8 1 Warranty Repair Policy Hastings Instruments warrants this product for a period of one year from the date of shipment to be free from defects in material and workmanship This warranty does not apply to defects or failures resulting from unauthorized modification misuse or mishandling of the product This warranty does not apply to batteries or other expendable parts or to damage caused by leaking batteries or any similar occurrence This warranty does not apply to any instrument which has had a tamper seal removed or broken This warranty is in lieu of all other warranties expressed or implied including any implied warranty as to fitness for a particul
16. ge b Full Scale Voltage Each device attached to the THCD will have a full scale voltage which is the maximum voltage the device should output under normal operating conditions Typical values are 10V 5V and The full scale is used with the range to determine what the user sees on the screen for any input voltage The THCD will show the over range error RANGE for any channel whose voltage input is more than 15 over the full scale voltage set for that channel c Units String To inform the user of what units are being dealt with each channel has an associated units string This is a free form text field maximum 5 characters that is displayed on the right side of the Main screen Example A device has a full scale voltage of 10V and a range of 100 mbar If the device now outputs 10V the THCD 100 display will nominally show 100 pending input calibration If the device outputs 5V the THCD 100 will show 50 and so on 3 3 Analog Outputs There are two analog outputs on the THCD 100 both voltage outputs One is for setpoint control with its own set of setup parameters see next section and the other is a simple retransmission of the main input voltage and has no user setup control Typically this output can be used for data logging purposes or for providing an external setpoint control to another THCD or similar instrument 3 4 Setpoint Control As mentioned above there is one analog output that is used for command
17. ge then the data value is replaced with the over range error RANGE This screen also shows the current mode of the setpoint if not in AUTO i e OPEN or CLOSE If either of the relays have been tripped then they are also indicated as such on the far right of the screen Switch Functions Func No function lt Go to Main Menu screen gt Enable setpoint mode override active for 2 seconds override mode Change setpoint mode to AUTO A Change setpoint value main screen changes as below A override mode Change setpoint mode to OPEN v Change setpoint value main screen changes as below V override mode Change setpoint mode to CLOSE Zero Perform input rezero if held for 3 seconds By default the Func switch does nothing while this screen is displayed Main Screen changing setpoint 10 000 SP mBar I 1 000 CLOSE The other form of main screen is shown when changing the live setpoint via an initial press of the or switches the information shown on the first main screen is shown here albeit some items are resized or repositioned but in addition the current setpoint value is also shown Note that this screen is not permanent if the A or switches are not pressed at all for 5 seconds then the main screen reverts to the first variety shown previously Switch Functions Func No function e 8 above 4 gt Enable setpoint mode o
18. ge error RANGE The readings output format is as follows with the channel data followed by a setpoint mode indication separated by a semicolon READ lt reading gt lt setpoint mode 1 The lt setpoint mode is a single number that represents the current mode of the setpoint 0 AUTO 1 OPEN 2 CLOSED This number is mainly included for use with the TTHCD 100 s frontend software and is mainly useful when outputting repeated readings where it effectively provides a constant update of the current mode of the setpoint b Output Current Readings Repeatedly rp The THCD is also able to report the current readings repeatedly at a given interval This command starts and stops this repeat activity by setting the parameter accordingly 0 Repeat off 1 Repeat every 100ms not allowed if using a baud rate lt 57600 2 Repeat every 500ms not allowed if using a baud rate lt 57600 3 Repeat every second 4 Repeat every minute The timing commences from the point at which the rp command is entered Use this command with care on a RS485 multidrop network r is recommended NOTE for 100ms repeat readings The data output is effectively lots of small data packets On TCP networks this can cause problems when communicating with front end software running on MS Windows It has been found that the Winsock control commonly used in TCP communications development on Windows does not handle lots of small dat
19. in 165 072011 THCD 100 Power Supply Page 20 of 28 new address subsequent communications must use the new address The current communication address can be obtained using the query add The returned data is ADDR lt address gt 5 5 Channel Setup Commands a Input Channel Units String The input channel has an associated freeform text field that can be used to identify the units being used This command is used to set this and its only parameter is max of 5 characters for the units string The current units string can be retrieved using the query uiu The data returned is as follows INPUT UNITS STR units Where units the exact units string as displayed on the front panel b Input Channel Range uir Use this command to set the range of the input channel The single parameter is the actual value for the range The number of decimal places passed in the range value dictates the number of decimal places shown for the main data output up to a max of 4 decimal places any more will get chopped off The current range of the input channel is retrieved using the query uir The data returned is as follows INPUT RANGE range Where range the range of the channel engineering units c Input Channel Full Scale uif This command is used to set the full scale voltage for the input channel The single parameter is the actual full scale value The full
20. itable field is used to tell the THCD 100 whether it is on an RS485 serial network Baud 57600 Addr a Switch Functions Func Go back to Main Menu screen 4 Select previous character when in edit mode gt Select next character when in edit mode A Move edit field selection up v Move edit field selection down Zero Go to edit mode for currently selected field 165 072011 THCD 100 Power Supply Page 15 of 28 h Relay Screen Pt 5 000 9 2 0 5 This screen allows you to set the trip point for when the relay switches The relay also contains some hysteresis to stop it chattering This is configurable from this screen as well and is represented as a percentage of full scale of the input channel with limits of 0 0 i e no hysteresis to 10 0 If the second relay option is factory fitted then the above fields are duplicated for the second relay and are changed to Trip 1 Hyst 1 amp Trip 2 Hyst 2 as appropriate Switch Functions Func Go back to Main Menu screen lt Select previous character when in edit mode gt Select next character when in edit mode A Move edit field selection up v Move edit field selection down Zero Go to edit mode for currently selected field i Factory Defaults Confirmation Screen Hold Menu amp Hit Enter to Confirm If Factory Defaults is selected from the Main Menu this screen appears to ask for confirmation of the requested function If confirmed then the screen changes to show a
21. ls b Editable Screens On any screen that has editable fields switches A amp W move the selection between the possible editable fields Func goes back to the parent screen which is usually the menu that was used to get to the screen in question Zero activates edit mode see below c Edit Mode When in edit mode the edit cursor appears on the first character in the editable field the cursor is a horizontal bar below the character being edited If the field is bigger than 1 character then switches A amp P are used to move left and right across the field If the field is only one character e g Yes No selection or has a rolling selection e g for selection of a percentage then lt amp P do nothing Switches A amp V are used to change the character being edited within the valid range field position dependant Func cancels edit mode and returns the field to its previous value Zero accepts any changes to the field and also comes out of edit mode 165 072011 THCD 100 Power Supply Page 11 of 28 4 3 Front Panel Screens Here follows a complete breakdown of all 100 screens a Main Screen not changing setpoint b 10 000mpar The main screen comes in two forms The first shows the main channel input data with range fullscale and calibration applied and the associated units string If an input is over range more than 15 above full scale volta
22. nd is as follows indicates a carriage return line feed pair 165 072011 THCD 100 Power Supply Page 17 of 28 For a command For a query lt a gt lt cmd gt lt params gt lt a gt lt cmd gt lt params gt lt a gt lt response gt data J lt a gt lt response gt Where lt a gt is the address letter cmd is the command query query identified by a after the three chars lt params gt is the comma separated parameter list if any lt response gt is the acceptance indicator lt data gt is the data requested if a query was sent NOTE The data usually consists of some identification string in CAPS followed by a colon and then the actual data Some queries return multiple lines of information See individual commands for details as appropriate The acceptance indicator is a single character as follows o OK if the command query was recognized and accepted b BADCMD if the command query was not recognized or has incorrect invalid parameters ERROR if there was some internal communications error w BUSY if the communications port is currently busy 5 3 Main Commands a Output Current Readings This command tells the THCD to get the current reading of the input channel data If the input voltage of the channel is more than 15 over the full scale voltage set for the channel the reading below will be replaced with the over ran
23. percentage of completion of the factory defaults and once completed the THCD 100 will restart Switch Functions Func Go back to Main Menu screen 4 If held starts factory default when Zero is pressed gt No function A No function v No function Zero Starts factory default if 4 is held as well 165 072011 THCD 100 Power Supply Page 16 of 28 5 SERIAL COMMUNICATION 5 1 Introduction The THCD 100 allows full control and feedback via serial communication protocols RS232 or RS485 Calibration in fact all controls available through the front panel are available as commands sent using serial communications Serial communications is available using an RS232 or RS485 link between the client typically a PC and the THCD A baud rate must be configured along with the selection of protocol Valid baud rates are 9600 19200 amp 57600 Additional communication setup parameters e g parity stop bits etc are always the same and nonconfigurable By default the THCD is setup to communicate via RS232 with the following communication parameters Baud 57600 Data bits 8 Parity None Stop bits 1 Handshaking None 5 2 Command Query Format The format of the commands and queries is common between all available communication protocols That is the address must be included whether using RS232 or 485 Format accc p p L p uc 6 where a address ccc command query query identific
24. point value Setpoint mode Setpoint source Setpoint initial value Setpoint initial mode Retrieve all settings Serial baud rate Serial protocol Communications address Input channel units str Input channel range Input channel full scale Adaptive filter band Adaptive filter size Relay switch threshold Relay hysteresis User input rezero function Date of last calibration Cmd r rp spv spm sps siv sim ras bra pro add uiu uir uif flb fls rit irz 165 072011 THCD 100 Power Supply Query spm sps siv sim bra pro add uiu uir uif flb 5 rit rih irz dlc Parameters 0 4 9600 19200 57600 0 or 1 a through h CCCCC 0 01 0 0 0 Notes P1 0 Repeat off 1 Repeat every 100ms 2 Repeat every 500ms 3 Repeat every second 4 Repeat every minute 1 amp 2 not allowed when using serial communication at baud 57600 P1 Real value to set P1 0 AUTO mode 1 OPEN mode 2 CLOSED mode P1 0 Internal source 1 Slave External source P1 Real value to set P1 0 AUTO mode 1 OPEN mode 2 CLOSED mode Comma separated string returned See Table 3 for actual settings BR 14400 9600 14400 lt BR 28800 19200 BR gt 28800 57600 P1 0 5485 1 RS232 P1 Max length 5 chars P1 Real value for range to set Real value for full scale to se
25. pposed holes Do not tighten these screws to allow the bracket to slide over the screw head Thread locking adhesive may be used but is not required as these screws cannot rotate once the bracket is tightened Insert the meter into the panel A of 3 63 x 1 84 92 x 45mm is recommended Slip the mounting bracket over the screw head and tighten the 50mm screws The unit should now be secure 1 84 165 072011 THCD 100 Power Supply Page 7 of 28 3 FEATURES 3 1 Introduction This section describes the principles used in the THCD 100 It details the various settings for the inputs and the outputs including setpoint control It does not detail any servicing or calibration procedures 3 2 Analog Inputs The THCD 100 has two analog voltage input channels The main input can be configured to accept any input voltage from OV to a full scale of up to 10V This input is calibrated using a straight line fit method and then can be displayed on the THCD with an applied range The secondary input is used to accept an external command setpoint and has a non configurable full scale of 5V This input is used when the setpoint 15 set to slave source The main input channel has a number of associated setup parameters a Range Each device attached to the THCD will be outputting a voltage that represents some form of units and the range is used with the full scale to determine what the user sees on the screen for any input volta
26. quate air circulation about the unit If a transducer was supplied with the THCD 100 a suitable cable may have been included See Section 2 6 for a cut out detail for panel mounting 2 2 Transducer socket Pinout 15 Pin D Pin Number Designation 5 6 Signal in voc Io CaseGnd If the transducer is being powered from another source e g mains powered supply it will only be necessary to connect to the two signal pins Note The THCD 100 has a fully floating differential input For single ended use i e transducers with differential output join OV pin5 amp Signal Return pin12 at the transducer Ensure the common mode input range is not exceeded Transducer 6 Au Signal In L 29 Signa Common 0 5 VDC Setpoint In Setpoint Vout 15 owmeter Controller 15 VDC _ Valve Return 0 5 VDC Signal Output Signal Common NOTE Valve Return and Signal Common are internally tied together 165 072011 THCD 100 Power Supply Page 5 of 28 2 3 Interface Socket Pin out Miniature 15 Pin D Type Pin Number Designation 1s Analog Output Cd 2 Relay 2Common 3 Relay 2 Normally Open contact 4 Relay 2 Normally Closed contact Ground 6 External Setpoint Return 8 Eternal Setpoint NE 2 4 Serial Interface Socket Pinout 9 Pin D Type Pin Number Designation sd R5232 Tx 8
27. s 0 Internal source 1 Slave source For more information on setpoint sources see the Principles section 5 4 b The current source of the setpoint can be retrieved by using the query sps The returned data is SP SOURCE lt x gt lt source id gt Where x 0 or 1 as above source id string identifier for x INTERNAL or SLAVE f Setpoint Initial Value siv The setpoint value set with the spv command above is not nonvolatile This command can be used to set an initial setpoint value on system startup It takes one parameter which is the initial setpoint value The current value of the setpoint can be retrieved using the query siv Returned data is SP INIT VAL initial setpoint value 165 072011 THCD 100 Power Supply Page 19 of 28 5 Setpoint Initial Mode sim As with the value the setpoint mode set using the spm command above is a volatile setting Again this command provides a way of setting an initial startup mode for the setpoint on power up of the THCD It takes one parameter which is a number between 0 amp 2 identifying the initial mode as follows 0 AUTO mode 1 OPEN mode 2 CLOSED mode The current mode of the setpoint can be retrieved by using the query spm The returned data is SP INIT MODE lt x gt lt mode string gt where lt gt 0 1 or 2 and lt mode string gt AUTO OPEN CLOSED respectively
28. s being shown and then jump back to the filtered data which could be several seconds behind Because of this the setting of a buffer size greater than 5 seconds will automatically change the band to ON meaning that filtered data will always be shown Selecting different filter band size combinations will reduce these anomalies turning the band OFF and ON will stop this anomaly 165 072011 THCD 100 Power Supply Page 10 of 28 4 Front Panel Operation 4 1 Introduction The front panel consists of a 112x16 dot matrix VFD display with 6 membrane key switches below it Each switch has legends on and above or below it to indicate its function under different conditions although there are certain common functions to each screen as detailed below For the purpose of the following subsections the switches shall be referred to using the legends on the buttons 4 2 Common Switch Functions The switches on certain types of screens and in certain modes have the same functionality as detailed here a Menu Screens On all menu screens the 424 P switches are used to navigate through the menu options The Func switch is used to go back to the parent menu except on the Main Menu screen where it goes back to the normal display mode The Zero switch doubles up as an Enter switch and this actions the chosen menu selection This may be to go to a submenu or to an editable or information screen see HMI breakdown for more detai
29. s that fall outside that band are shown as real and not filtered readings The band is configurable between 0 01 and 1 00 of the full scale range of the input channel It can also be set to OFF which means that no filtering is performed i e every reading is a real one and can also be set to ON which means that filtering 15 always shown no matter how big of an excursion Occurs 165 072011 THCD 100 Power Supply Page 9 of 28 b Filter Size The size of the filter is currently configurable between 0 and 6 seconds and simply indicates the amount of readings that are taken and buffered to calculate and show the averaged reading A filter size of 0 will naturally turn off the filtering irrespective of the band setting It should be noted that this type of adaptive filtering can cause readings to be displayed abnormally particularly if the buffer size is one of the larger available settings where the displayed readings seem to jump about as the filter is disabled and then re enabled when the data excursions fall into the preset band This is because outside of the band the display will show the real unfiltered readings whilst constantly taking an average in the background When the excursions fall into the band then the display will switch to showing the filtered data If this data is quite significantly slugged due to a large buffer size then the display will appear to nearly reach the new data value due to real value
30. setpoint control that can be used to operate a mass flow controller or similar The setpoint command output always has a voltage full scale of 5V Example If the input channel is setup for a 100 slpm 5V full scale device and the setpoint value is 10 0 165 072011 THCD 100 Power Supply Page 8 of 28 assuming setpoint is in AUTO mode and not a slave source then the output voltage of the setpoint would be 0 5V The setpoint does have some configuration parameters that can be used to alter the function of the setpoint control and they are detailed as follows a Setpoint Mode The setpoint can be configured in one of three modes AUTO OPEN and CLOSED In AUTO mode the setpoint output is dependant on the setpoint source and value settings see below In OPEN mode the setpoint outputs a voltage greater than the full scale of the device Given that the setpoint command full scale is 5V the output in this mode is 7V In CLOSED mode the setpoint outputs a voltage less than the minimum output voltage of most devices the setpoint output voltage is 0 25 b Setpoint Source The setpoint source dictates where the setpoint value comes from assuming the mode is set to AUTO see above This can be one of two possibilities Internal or Slave Internal source the setpoint uses the value set internally via the 4 amp Y switches or via external communications e Slave source in this case the setpoint uses a perc
31. setting can be retrieved using the query rlh The returned data is one line for each relay as follows RELAY lt x gt HYSTERESIS comma req d no space where lt x gt the relay number and HYSTERESIS is in percent 165 072011 THCD 100 Power Supply Page 22 of 28 Other Commands a User Input Re zero irz To perform a user input re zero function use this command The command needs no parameters To find the current user re zero values all input channels use the query irz The data returned is as follows CH lt x gt REZERO lt re zero gt where lt x gt the input channel number lt re zero gt the current re zero value b Date of Last Factory Calibration dlc This query is used to retrieve the date of the last factory calibration run The data is returned as follows LAST CAL DATE lt yymmdd gt where yy year mm month amp dd day E g 051201 means the last calibration run was 1 December 2005 c Retrieve Settings ras As well as issuing some of the above commands as queries to retrieve individual settings this command has been provided which will return a comma separated list of most of the settings for the input channel The exact settings provided by this command are detailed in Table 3 in Appendix C 165 072011 THCD 100 Power Supply Page 23 of 28 6 SERVICE amp CALIBRATION 6 1 Service There are no user servicea
32. t P1 Band percentage 0 011 00 or OFF or ON P1 Buffer size in seconds P1 Relay number P2 Real number for switching point P1 Relay number P2 Hysteresis percentage value P1 optional clears current user input rezero setting Returned date format yymmdd Page 25 of 28 7 2 Appendix Table 2 Factory Defaults Setting Repeat Rate for output readings Serial Communications Baud Serial Communications Protocol Communicationss Address Input Channel Units String Input Channel Range Input Channel Full Scale Input Channel Display Precision Input Channel User Rezero Setpoint Value Setpoint Slave Value Setpoint Source Setpoint Mode Date of Last Factory Calibration Adaptive Filter Band Adaptive Filter Buffer Size Relay Trip Point for both relays if factory fitted Relay Hysteresis for both relays if factory fitted 165 072011 THCD 100 Power Supply Default Value 0 57600 627 10 00 10 000 0 0 0 0 0 0 0 0 010101 0 2 2 10 0 2 0 Additional Information No units strings set 2 decimal places Internal source Page 26 of 28 7 3 Appendix Table 3 Settings in ras command string Description Input channel units string range full scale Setpoint value slave value mode source initial value initial slave value initial mode Adaptive filter band size Relay 1 trip point hysteresis value Relay 2 trip point if
33. ter size use the query fls The returned data is FILTERING SIZE lt x gt sec where lt x gt number of seconds of filtering Note if current size is 0 then returned data is FILTERING SIZE 0 NO FILTER 5 7 Relay Control Commands a Relay Trip Point rit This command sets the point at which the relay switches from one state to the other When the source data is below this point then the relay is CLOSED so therefore when the source data rises above this point then the relay is OPEN The command takes two parameters first is the relay whose trip point is to be set 1 or 2 and the second is the trip point in engineering units as configured with the Input Channel range command see 5 2 a Note that the first parameter is always required even if the second relay has not been factory fitted The current trip point values can be retrieved using the query rlt The returned data is one line for each relay as follows RELAY lt x gt TRIP POINT comma req d no space where x the relay number and TRIP POINT is in terms of the set full scale display value b Relay Hysteresis rlh This command configures the hysteresis setting of the relay It takes two parameters first if the relay in question the second is the percentage hysteresis represented as a percentage of full scale of the source channel with limits of 0 0 i e no hysteresis to 10 0 The current hysteresis
34. the display and serial communications output readings The band is represented as a percentage of FS and can be set between 0 00 OFF and 1 00 and also to ON The buffer size allows settings between 0 and 6 seconds of filtering For more information on the adaptive filter see the Principles section 5 6 Switch Functions Func Go back to Main Menu screen 4 Select previous character when in edit mode gt Select next character when in edit mode A Move edit field selection up v Move edit field selection down Zero Go to edit mode for currently selected field 165 072011 THCD 100 Power Supply Page 14 of 28 f Comms Menu Screen The Comms Menu screen provides options for setting the serial communication s baud rate address and RS232 RS485 protocol Switch Functions Func Go back to Main Menu screen 4 Go to previous menu selection gt Go to next menu selection A No function v No function Zero Go to screen associated with menu selection g Serial Screen The main configuration item on the serial screen allows you to select the baud rate of the 100 for serial communication The allowed baud rates are 9600 19200 amp 57600 There is also an address field that is mainly used for identifying a particular unit if several are connected together on an RS485 network All commands sent to the unit must be prefixed with the address letter see section 5 2 for more information Valid letters are a to h The other ed
35. verride active for 2 seconds gt override mode Change setpoint mode to AUTO A Change setpoint value hold for continuous change A override mode Change setpoint mode to OPEN v Change setpoint value hold for continuous change override mode Change setpoint mode to CLOSE Zero Perform input rezero if held for 3 seconds 165 072011 THCD 100 Power Supply Page 12 of 28 c Menu Screen 4 Factory Def The Main Menu screen provides a path to select screens that are used for the configuration of the THCD 100 the setpoint value mode source input range full scale units string digital communications display filtering and relays can all be configured from screens selected via the main menu It is also possible to reset settings to their factory defaults from the Main Menu screen Only one option is shown at any one time in the order shown above Pressing Enter Zero accesses the next level Descriptions of successive levels are described below Switch Functions Func Go back to Main screen 4 Go to previous menu selection gt Go to next menu selection A No function v No function Zero Go to screen associated with menu selection d Setpoint Screen Setpoint From the setpoint screen you can edit the value of the command setpoint as well as change the mode AUTO OPEN CLOSED and the source INTERNAL SLAVE If SLAVE is selected then the percentage sign appears next to the SP value For

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