Tanaka TLE-500 User's Manual
Contents
1. LEAD WIRE COWP R110M 0292831 173 00756 800 IGNITOR LEAD WIRE COMP 875M E301001 159 21401 872 IGNITOR COMP TTI 1F D292830 159 21401 870 TTI 1D 01000 159 21401 872 TTI 1F E301001 992 00040 O11 SHALL WASHER 4 992 10040 012 5 VASHER 4 990 11040 181 SCREV 4X18 990 11060 251 SCREV 6X25 992 10060 012 S VASHER 6 990 11040 081 SCREV 4X8 i D292830 990 11040 161 5 4X16 01000 990 11040 081 SCREV 4X8 E301001 992 10040 012 S VASHER 4 0292830 992 10040 012 15 WASHER 4 E301000 992 10040 012 5 VASHER 4 E301001 FIG 2 ENGINE COMPONENTS SEE f1G 3 738 10219 200 706 10243 810 760 10243 200 737 10100 200 991 01060 011 992 10060 012 990 11060 081 992 10060 012 992 01060 011 990 21060 121 992 10060 012 990 11060 301 992 10060 012 595 10243 900 595 10239 900 591 01047 200 648 01550 215 592 10243 900 222 31700 200 700 15008 130 680 03113 200 680 01004 200 680 10209 200 655 10209 201 654 10209 201 653 10209 201 990 11050 141 992 10050 012 992 01050 011 990 21060 121 992 10060 012 992 01060 011 774 10243 200 990 21060 201 990 11060 201 992 10060 012 990 11050 201 990 11050 181 990 11050 221 992 10050 012 992 00050 011 347 10243 200 065 02501 200 992 01100 011 066 02501 200 991 09100 001 066 02501 200 359 10112 203 338 10243 800 358 10112 200 357 10112 204 342 10205 220 403 02000 201 404 10250 201 249 10243 200 990 11050 101 990 11050 141 992 12. 0 201 990 11050 121 992 10050 012 992 01050 011 443 33110 200 990 21080 201 992 10080 012 033 32505 200 856 32506 201 856 32506 202 990 60080 202 990 60080 201 992 05080 030 990 12060 161 311 33110 201 310 33110 200 991 01100 011 992 10100 012 992 01100 011 435 33110 200 332 33110 800 993 51040 002 999 61620 304 993 50017 002 331 33110 200 338 33110 200 990 51050 253 992 10050 012 990 51060 303 992 10060 012 992 01060 011 990 23060 121 990 23060 151 992 10060 012 992 01060 011 343 33110 201 341 33110 202 BOLT 8 12 W PLUS DRAIN PLUG GASKET BOLT 6X12 V PLUS SAFETY COVER SAFETY COVER HOLDER SAFETY COVER WASHER STOP RING C 65 EX SIDE COVER SCREV 5X12 S VASHER 5 WASHER 5 COVER STAY BOLT 8X20 5 8 SLIDE GUIDE SPECIAL NUT SPECIAL KUT VING BOLT 8 20 VING BOLT 8X20 BENT WASHER 8 D H SCREW 6X16 CUTTER HOLDER CAP CUTTER HOLDER NUT 10 S VASHER 10 VASHER 10 BLADE CLUTCH DRUM COMP STOP RING C 40 IN BALL BEARING 6203DD STOP RING C 17 EX CLUTCH CASE CLUTCH CASE VASHER HEX HOLE BOLT 5X25 S VASHER 5 HEX HOLE BOLT 6X30 S VASHER 6 VASHER 6 BOLT 6X12 W PLUS BOLT 6 15 W PLUS 40MM 0D DRIVE SHAFT PIPE pd ben w mi m e 1 1 1 1 1 3 3 3 1 2 2 1 1 1 1 1 1 2 P P gt w F018555 F0
3. 0050 012 991 01060 013 992 10060 012 377 10243 200 830 10250 903 372 10250 201 To be cont d MUFFLER PROTECTOR MUFFLER COMP MUFFLER PROTECTOR STAY NUFFLER GASKET NUT 6 S VASHER 6 SCREV 6X8 S VASHER 6 VASHER 6 BOLT 6X12 S VASHER 6 SCREV 6X30 S VASHER 6 TANK CAP ASS Y CAP ASS Y ORANGE FUEL TANK BAND PET COCK ASS V SHIELD TUBE FUEL PIPE CLIP 7 5 CLIP 8 CLIP FUEL TANK CUSHION RUBBER FUEL TANK BRACKET B FUEL TANK BRACKET SCREV 5X14 S VASHER 5 VASHER 5 BOLT 6X12 S VASHER 6 VASHER 6 STARTER PULLEV BOLT 6X20 SCREV 6X20 S WASHER 6 SCREV 5X20 SCREV 5X18 SCREV 5X22 S VASHER 5 SMALL WASHER 5 CLUTCH FLANGE FLYVHEEL WASHER VASHER 10 FLYVHEEL NUT NUT 10 L H THREAD FLYVHEEL NUT CLUTCH WASHER B CLUTCH ARM COMP CLUTCH WASHER A CLUTCH STEP BOLT CLUTCH SPRING INLET MANIFOLD GASKET CARBURETOR INSULATOR SPACER SCREW 5X10 SCREW 5X14 S WASHER 5 5X8X130 NUT 6 S WASHER 6 GOVERNOR OUTER LEVER CONTROL LEVER ASS Y GOVERNOR SPRING LEVER gt o N mi P gt d 03 C9 NN NN mu mo C3 C9 A tS S S S N D296061 D296062 D296061 E062970 E062971 F018555 F018556 F018555 F025171 F025172 E301001 F018555 F018556 373 10243 200 376 12121 200 374 10250 205 902 10243 200
4. 18556 D296061 D296062 752 33900 200 808 20000 200 810 20000 200 813 20000 200 814 20000 200 815 20000 200 829 20000 800 948 32310 200 FIG 9 LOCKING BAR SPANNER 10X13 SPANNER 13X17 HEX WRENCH 4 HEX WRENCH 5 HEX WRENCH 6 COMBI BOX SPANNER 13 19 TOOL BAG TOOLS PLUS FIG 1O MARKS COLD START N RUNNING Tar QE eum masm MADE IN JAPAN COMMERCIAL COMMERCIAL Tanke 2620 MADE IN JAPAN LZ VA A L E lt 1 gt 10 00 908 10243 200 MARK 1 10 002 1 906 43110 201 NAME PLATE 1 0296061 10 002 906 43110 202 PLATE 1 0296062
5. 2 FRICTION PLATE FRICTION SPRING STARTER PAVL STARTER ROPE REEL COMP STARTER ROPE REEL COMP STARTER ROPE REEL COMP STARTER ROPE RECOIL SPRING STARTER BODY ROPE GUIDE ROPE GUIDE STARTER HANDLE ROPE STOPPER STARTER HANDLE CAP STARTER HANDLE CAP FIG 5 CARBURETOR 455 20702 902 CARBURETOR ASS 455 20702 903 CARBURETOR ASS V 550 20701 200 0 RING 994 14030 050 SCREV 3X5 S 591 20701 200 THROTTLE VALVE 630 20702 200 LOV IDLE ADJUST SPRING 623 21700 200 ADJUST SPRING 615 20701 200 AIR SCREV 491 20701 800 THROTTLE LEVER COMP E301000 491 20701 801 THROTTLE LEVER COMP E301001 494 20702 900 LEVER ASS Y 622 20701 200 ADJUST SCREV 623 20701 200 ADJUST SPRING 555 20701 200 THROTTLE SHAFT GUIDE SCREW 990 06040 041 F H 525 20701 200 600 20703 200 631 20702 200 STOP RING E301000 631 20702 200 STOP RING E301001 632 20702 200 WASHER PLATE 496 20701 200 SPRING 567 20702 200 1 8 STEEL BALL 567 20701 200 STEEL BALL 493 20701 200 PLATE 633 20702 200 SCREV F018555 633 20702 201 TIGHTEN SCREV 018556 498 20701 900 NOZZLE ASS Y 552 20701 200 0 RING B 552 22501 200 0 RING 599 20701 970 JET ASS Y 551 20701 200 551 20702 200 0 A 603 20701 800 NEEDLE VALVE COMP 603 20201 800 NEEDLE VALVE COMP 602 20701 200 SEAT 601 20701 200 SEAT GASKET 628 20701 200 ARM 605 20701
6. 200 604 20701 200 607 20701 200 CHAMBER 606 20701 200 CHAMBER 627 20701 200 PLUG 629 20701 200 PLUG GASKET 570 20426 200 GASKET 904 34040 160 4 16 5 502 20702 200 01001 549 20702 200 01001 FIG 6 ENGINE BASE 002 33110 801 005 33110 800 195 33110 800 290 33110 200 292 33110 201 295 33110 200 990 21060 081 320 33110 200 430 33110 800 991 01080 011 992 10080 012 992 01080 011 296 33110 200 990 21060 081 991 01080 011 992 10080 012 992 01080 011 991 11120 013 476 33110 200 991 09100 003 470 33110 800 470 33110 200 170 33110 800 471 33110 200 471 33110 210 173 33110 200 489 33110 200 483 33110 200 991 01080 011 992 10080 012 359 10112 203 992 01080 011 488 33110 200 488 33110 200 358 10112 200 358 10112 200 167 33110 201 168 33110 200 990 21080 201 991 01080 011 992 10080 012 992 01080 011 990 21080 201 992 10080 012 992 01080 011 431 33110 800 993 50012 002 495 33110 801 496 33110 200 496 33110 201 500 33110 200 990 23060 121 992 10060 012 992 00060 011 990 11040 121 990 11040 101 992 01040 011 992 01040 011 992 10040 012 991 01040 011 339 33110 200 990 23060 151 992 10060 012 ENGINE BASE COMP ENGINE BED COMP FRONT FENDER COMP FRONT SHAFT CENTER SHAFT SIDE STOPPER A SIDE STOPPER B BOLT 6 8 HEX NUT 8 S VASHER 8 VASHER 8 SMALL NUT 12 ADJUST NUT NUT 10 THREAD ADJUST SH
7. 700 18012 003 700 18012 003 700 17512 003 991 01060 013 992 10060 012 990 11040 061 990 11040 081 992 10040 012 992 00040 011 992 01040 011 990 11050 101 992 10050 012 992 01050 011 992 00050 011 GOVERNOR ROD GOVERNOR ROD SPRING GOVERNOR SPRING VIRE RETURN SPRING RUBBER PIPE 8 12 3 RUBBER PIPE 8 12 3 RUBBER PIPE 7 5 12 3 NUT 6 S WASHER 6 SCREW 4X6 SCREV 4X8 S WASHER 4 SHALL VASHER 4 WASHER 4 SCREV 5X10 S WASHER 5 VASHER 5 SMALL VASHER 5 E301001 F018555 F018556 F018555 F018556 D296062 F018556 0296061 0296062 FIG 3 AIR CLEANER AIR CLEANER 557 01000 AIR CLEANER ASS V E301001 BODY COMP E301000 BODY COMP E301001 424 10243 801 CLEANER CAP COMP 420 10243 800 CLEANER ELEMENT COMP E301000 420 10243 801 CLEANER ELEMENT COMP E301001 446 12205 200 CLEANER ELEMENT 457 12104 200 CLEANER GASKET 992 01060 012 JWASHER 6 990 60060 251 WING BOLT 6X25 426 10243 200 CLEANER HOLDER E301001 425 10243 200 CLEANER HOLDER A E301001 431 10243 200jAIR CLEANER GASKET E301001 FIG 4 RECOIL STARTER 9 10 762 10243 901 839 10205 200 990 21060 121 837 10205 200 836 10205 200 788 10243 200 769 10205 800 769 10246 300 774 10246 800 783 10205 200 779 10205 200 772 10243 200 780 10118 200 780 10108 200 785 10118 200 795 10243 200 835 10118 200 835 10246 200 RECOIL STARTER BODY ASS Y SET BOLT BOLT 6X1
8. AFT A COMP ADJUST SHAFT B ADJUST SHAFT LINK SHAFT SNAP PIN 12 VASHER HEX S VASHER 8 WASHER CLUTCH WASHER CLUTCH VASHER HANDLE HOLDER HANDLE HOLDER BOLT 8X20 HEX NUT 8 S 8 VASHER 8 BOLT 8 20 S VASHER 8 VASHER 8 REAR VHEEL STOP RING C 12 EX MUD FLAP BRACKET MUD FLAP HOLDER MUD FLAP HOLDER MUD FLAP BOLT 6X12 W PLUS S VASHER 6 SMALL WASHER 6 SCREW 4X12 SCREV 4X10 VASHER 4 VASHER 4 S WASHER 4 HEX NUT 4 CLUTCH CASE STAY BOLT 6X15 W PLUS S VASHER 6 hd N m N BS BS m pod p pd Oe t NN Y P WWW OO Ww NNN F074896 F074896 F074896 F074895 F074896 F074896 F074895 F074896 F074896 F074896 F074896 F074896 F074896 F074896 074896 F074895 074896 074895 074896 co 0 1 E062970 E062971 E062970 E062971 062970 062971 0 062971 992 01060 011 WASHER 6 991 01060 011 NUT 6 992 10060 012 S WASHER 6 992 01060 011 WASHER 6 D296062 990 23060 151 BOLT 6X15 W PLUS 992 10060 012 S WASHER 6 FIG 7 HANDLE 160 33110 801 155 33110 201 640 33110 201 475 33110 200 993 24050 160 472 33110 200 473 33110 200 478 33110 200 479 33110 200 474 33110 200 992 01100 011 991 01080 011 992 10080 012 992 01080 011 990 21060 301 HANDLE COMP
9. HANDLE A STOP BUTTON BRACKET SPRING BOLT A BOLT B VASHER 10 NUT 8 S VASHER 8 VASHER 8 BOLT 6X30 991 01060 011 6 992 10060 012 992 01060 011 990 21060 301 162 33110 202 990 21060 301 990 21060 351 901 74060 011 991 74060 010 990 21060 351 157 33110 200 064 33225 800 990 11040 301 S VASHER 6 VASHER 6 BOLT 6 30 THROTTLE LEVER D296061 0296062 0296061 0296062 BOLT 6X35 PUSH PIN BRACKET PUSH PIN COMP SCREV 4X30 991 01040 013 NUT 4 992 01040 011 162 01300 900 183 01300 200 885 10243 900 178 10243 800 264 01037 200 279 11094 005 903 32201 200 WASHER 4 STOP SWITCH ASS Y SWITCH NAME PLATE THROTTLE WIRE ASS V STOP CORD COMP STOP CORD PROTECTION TUBE F025171 VINYL TUBE F025172 WIRE CLAMP BAND FIG 8 GEAR CASE amp CLUTCH CASE 300 33110 900 300 33110 200 302 33110 210 301 33110 210 304 33110 200 999 61600 200 999 61600 202 999 61620 100 999 61620 504 993 51052 002 993 50015 002 993 51032 002 382 33110 200 990 51080 303 GEAR CASE 557 GEAR CASE PINTON GEAR GEAR BALL BALL BALL BALL STOP STOP STOP BEARING HOLDER HEX HOLE BOLT SHAFT BEARING 6002 2 00 BEARING 60022 32MM 0D BEARING 46201 32NM OD BEARING 6205 DD 52HM OD RING C 52 IN RING C 15 EX RING C 32 IN 8 30 991 01080 013 NUT 8 990 23080 121 316 12101 200 990 23060 121 441 33110 201 445 33110 200 141 33110 200 993 50065 002 442 3311
10. UD BOLT 6X30 STUD BOLT 6X22 GOVERNOR SHAFT GOVERNOR SHAFT ARM 5 3 SCREV 3X6 OIL PARTITION SCREV 4X8 GOVERNOR PLATE NI fN D E062971 N 389 10250 202 114 10250 901 993 50015 002 385 10250 202 384 10243 900 999 66152 500 GOVERNOR SLEEVE GOVERNOR 55 STOP RING 15 EX GOVERNOR COVER GASKET GOVERNOR COVER ASS Y OIL SEAL 15257 S WASHER 4 SCREV 4X12 992 10040 012 990 11040 121 990 11040 101 100 02000 200 990 11060 101 317 02000 200 990 11060 301 992 10060 012 991 01060 011 992 10060 012 990 11050 101 992 01050 011 Dj E062971 E062970 E062971 SCREV 6X10 DRAIN GASKET 6 SCREV 6X30 S VASHER 6 NUT 6 S WASHER 6 SCREV 5X10 VASHER 5 P P G3 N N gt 155 21717 800 ROTOR 1 301000 155 21717 801 MAGNETO ROTOR COMP 1 E301001 066 02501 200 FLYWHEEL NUT 1 R F018555 991 09100 001 NUT 10 L H THREAD 1 018556 065 02501 200 FLYWHEEL WASHER 1 1 018555 992 01100 011 WASHER 10 1 2018556 167 20751 801 112 10243 200 202 10200 201 be cont d IGNITION COIL COMP FAN CASE GROMMET m 198 11600 800 CLAMP COMP 173 01620 800
11. lanaka Parts Catalog p Lawn Edger Model TLE 500 Units Prior To Serial No F105850 FIG 1 ENGINE 016 10205 210 157 04000 900 018 11600 200 002 10200 802 017 10200 201 017 10200 202 040 10100 200 041 10100 201 039 02000 201 031 10100 210 037 10100 200 046 10243 801 999 62101 004 072 10243 900 999 61620 200 999 66153 000 999 61620 300 999 66173 000 090 10200 201 090 10200 202 071 02007 210 071 02007 220 071 02007 230 071 02007 240 CYLINDER COVER SPARK PLUG CAP ASS Y SPARK PLUG CYLINDER COMP CYLINDER GASKET CYLINDER GASKET PISTON RING PISTON RING PISTON CIRCLIP PISTON PISTON PIN 10X35 CRANK SHAFT COKP NEEDLE BEARING F1010B CRANK CASE ASS Y BALL BEARING 6202 35 00 011 SEAL 15307 BALL BEARING 6203 40MM OD 011 SEAL 17307 CRANK CASE GASKET CRANK CASE GASKET CRANK SHAFT SHIM 0 10 CRANK SHAFT SHIM 0 15 CRANK SHAFT SHIM 0 20 CRANK SHAFT SHIM 0 30 E301000 E301001 pel mn Nm I E301000 E301001 lt lt lt 068 02000 200 068 10100 200 255 0608A 200 100 12100 200 100 02100 200 369 10250 203 367 10250 201 992 10030 012 990 11030 061 329 10250 200 990 11040 081 388 10250 200 VOOD RUFF KEY 3X13X5 VOOD RUFF KEY 3X13X4 5 SPARK PLUG RUBBER COVER ST
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