Tanaka THT-2530/2540 User's Manual
Contents
1. 1HT2530 40 GEAR CASE FIGURE 6 DESCRIPTION ITEM PART NUMBER 300 33185 20 993 51026 002 999 61600 000 999 61600 002 288 33185 80 306 33185 20 307 33185 20 101 33185 80 100 33185 20 303 33185 20 999 61608 000 085 33185 20 247 33185 20 994 61050 254 300 32250 801 990 51060 183 990 53060 153 992 00060 011 990 51040 083 994 40060 011 301 33185 20 992 10060 012 994 40060 011 CASE RING STOP IN C 26 BEARING BALL 6000 BEARING BALL 6000Z HOUSING CLUTCH GEAR 1 GEAR 2 ROD CAM SHAFT CAM GASKET GEAR CASE BEARING BALL 608 SEAL GREASE A COLLAR BOLT HEX 5 255 NIPPLE GREASE BOLT HEX HOLE 6X18 BOLT HEX 6X15 WASHER SMALL 6 PLATE FIXING PLATE SUPPORT BOLT HEX HOLE 4X8 NUT SPRING 6 CASE GEAR B WASHER S 6 NUT SPRING 6 lt COMMENTS www tanaka usa com Page 8 custsvc tanaka ism com Tanaka PARTS INFORMATION THT 2530 40 HANDLE CUTTER BLADES FIGURE 7 FOR THT 2530 56 www tanaka usa com Page 9 custsvc tanaka ism com Tanaka 122 33185 20 136 33185 20 990 52060 253 121 33185 20 120 33185 20 129 33202 201 124 33202 21 128 33202 200 125 33202 205 051 33185 80 515 37224 20 123 33202 200 992 01060 011 992 10060 012 992 01060 011 138 33185 21 122 33187 20 121 33187 20 120 33187 20 129 33202 201 124 33202 21 128 37904 20 123 3317A 20 138 3318B 21 www tanaka usa com PARTS INFORMATION HANDLE CUTTER BLADES FIGURE2. 7 REF PART NUMBER DESCRIPTION GUIDE CUTTER 40 PLATE PROTECTION SCREW HEX HOLE 6X25 CUTTER B 40 CUTTER A 40 WASHER 7 BOLT CUTTER FIXING A HOLDER BLADE BOLT CUTTER FIXING B HANDLE B GRIP HANDLE L NUT CUTTER FIXING COVER CUTTER 40 GUIDE CUTTER 30 CUTTER B 30 BOLT CUTTER FIXING A HOLDER BLADE NUT CUTTER FIXING COVER CUTTER 30 1HT2530 40 COMMENTS custsvc tanaka ism com PARTS INFORMATION THT 2530 40 FIGURE 8 HANDLE THROTTLE COMPONENTS P Page 11 custsvc tanaka ism com www tanaka usa com Tanaka PARTS INFORMATION THT2530 40 HANDLE THROTTLE COMPONENTS e FIGURE 8 ITEM PART NUMBER DESCRIPTION QTY COMMENTS 053 33231 22 GRIP HANDLE A 054 33231 23 GRIP HANDLE B 230 33210 201 LEVER THROTTLE 231 33210 200 LEVER SAFETY 061 32600 201 SPRING THROTTLE LEVER 170 32465 80 BUTTON STOP SWITCH 925 32530 20 DECAL STOP BUTTON 765 32120 20 994 16040 301 SCREW 4 X 30 WS 994 16040 251 SCREW 4X25 WS 055 33185 90 ASSY HANDLE GRIP 050 33185 80 HANDLE A 885 0650J 80 WIRE THROTTLE 164 10015 00 TUBE PROTECTION 994 16040 161 SCREW 4 X 16 5 991 78040 010 NUT LOCK 4 990 11030 101 SCREW 3X10 258 11650 20 BUTTON STOP 198 33130 200 CLAMP CORD 994 61050 124 BOLT HEX 5X12S 058 33185 20 BRACKET HANDLE 060 33185 20 RUBBER HANDLE DAMPER 813 20000 200 WRENCH HEX 4 036 29331 501 5 www tanaka usa c
3. 97 200 66 1758 06500 20 AA 06500 20 www tanaka usa com PARTS INFORMATION THT 2530 40 CLUTCH STARTER MUFFLER COMPONENTS FIGURE 4 DESCRIPTION PROTECTOR MUFFLER GASKET MUFFLER SHIELD HEAT SET MUFFLER WASHER 5 BOLT HEX 5250 CASE FAN SPRING REGOIL PULLEY STARTER SCREW SET PULLEY STARTER ASS Y GROMMET ROPE STARTER HANDLE STARTER SCREW PS 4X16 GASKET TAIL PIPE SET TAIL PIPE SCREW 4X8 S CLUTCH ASS Y SCREW TAPPING 4 5X16 BOLT PS 4X12 SPRING STARTER PAWL PAWL STARTER wwwiankausacon custsvcOtanake ism com 5 custsvc tanaka ism com COMMENTS CARBURETOR ASSY FIGURE 5 Tanaka PARTS INFORMATION THT 2530 40 CCARBURETORASSY FIGURE 5 ITEM PART NUMBER DESCRIPTION COMMENTS 455 06500 90 CARBURETOR 548 25140 200 SCREW THROTTLE SET 539 25120 200 SWIVEL 489 25100 200 RING STOP 550 25100 200 O RING 599 2000 35 JET MAIN 35 GASKET PUMP DIAPHRAGM PUMP SCREEN INLET 575 25182 80 BODY PUMP id GASKET DIAPHRAGM e DIAPHRAGM METERING 476 25004 200 COVER DIAPHRAGM 548 25101 200 SCREW SET www tanaka usa com Page 6 custsvc tanaka ism com Contained in Carb Repair Kit P N 650 251 40 900 not available individually D df py PARTS INFORMATION THT 2530 40 FIGURE 6 CLUTCH GEAR CASE age 7 custsvc tanaka ism com www tanaka usa com Tanaka PARTS INFORMATION
4. EL TANK FUEL SYSTEM FIGURE P N 455 06500 90 www tanaka usa com Page 3 custsvc tanaka ism com Tanaka ITEM PART NUMBER 403 06500 200 404 06500 90 994 16050 252 402 06500 200 999 67015 000 423 06500 80 470 06500 200 528 0650 20 992 04080 030 476 01700 200 992 10050 012 990 11050 602 446 06500 20 452 06600 90 380 0637 200 455 06500 90 223 06500 90 680 00731 201 675 04042 80 591 06601 21 595 0656 90 659 00801 200 994 63050 185 564 06601 90 565 06601 20 646 3252L 90 680 00206 200 561 00070 20 www tanaka usa com PARTS INFORMATION DESCRIPTION GASKET INTAKE MAINFOLD SCREW 5X25WS GASKET CARBURETOR O RING P15 BODY CLEANER COLLAR LEVER CHOKE WASHER 8 BOARD BLOW OVER CHECK WASHER S 5 SCREW 5X60 ELEMENT CLEANER COVER CLEANER BOLT CLEANER COVER CARBURETOR SET PIPE FUEL ASS Y CLIP 6 3 FILTER FUEL TANK FUEL CAP GAS BLACK NON VENT COLLAR BOLT HEX 5X18PS VENT AIR ASSY PIPE AIR VENT AIR VENT VALVE ASSY CLIP 5 5 COVER AIR VENT 1HT2530 40 CARBURETOR FUEL TANK FUEL SYSTEM custsvc tanaka ism com PART NUMBER 38 06600 20 737 06500 200 133 06500 200 704 06500 90 992 01050 011 990 51050 503 112 06500 80 780 06097 200 774 06097 200 839 02010 20 798 06500 900 203 0604A 202 783 06097 200 785 06410 200 994 15040 162 751 06500 200 721 06611 90 994 34040 081 277 0634F 900 990 72045 164 994 25040 128 790 060
5. MATION THT 2530 40 ENGINE CYLINDER PISTON CRANKSHAFT FIGURE 1 ITEM PART NUMBER DESCRIPTION COMMENTS 157 06500 91 CAP SPARK PLUG ASS Y 018 11660 21 PLUG SPARK 001 06600 90 SET CYLINDER 994 16050 201 SCREW 5X20 WS 017 06500 20 GASKET CYLINDER 041 01601 200 RING PISTON 030 06600 90 SET PISTON 037 01601 200 PIN PISTON 039 01620 200 CIRCLIP PISTON PIN 046 06500 801 CRANKSHAFT 999 62081 225 BEARING NEEDLE F 810 153 21533 90 SET COIL IGNITION 994 16040 226 SCREW WS 4X22 250 06500 200 TUBE INSULATOR 178 06500 80 CORD STOP COMPLETE 274 0700D 80 CORD 130MM www tanaka usa com Page 1 custsvc tanaka ism com Tanaka PARTS INFORMATION THT 2530 40 CRANKCASE FLYWHEEL FIGURE 2 P N 046 06500 801 35 ITEM PART NUMBER DESCRIPTION COMMENTS 072 06500 90 CRANKCASE ASS Y 090 06500 200 GASKET CRANKCASE 999 66122 269 SEAL OIL 12227 999 61600 100 BEARING BALL 6001 330 00200 210 SHIM 12 2X19X 10 330 00200 220 5 12 2 19 15 1 1 2 2 V Shims are as needed to obtain V 330 00200 230 SHIM 12 2X19X20 V V 1 3 1 1 1 1 correct c s side clearance 330 00200 240 SHIM 12 2X19X30 599 00601 200 CUSHION 994 14050 301 SCREW 5X30 S 155 21523 80 ROTOR MAGNETO 992 01080 011 WASHER 8 33 1 992 10080 012 WASHER S 8 34 991 01080 011 8 35 100 02100 200 BOLT STUD 6X22 2 www tanaka usa com Page 2 custsvc tanaka ism com PARTS INFORMATION THT 2530 40 CARBURETOR FU
6. Tanaka Illustrated Parts Manual P N 28581 Hev 000 THT 2530 2540 Date 7 30 99 24cc 1 3 hp Single Sided Hedge Trimmers Model Number Note The THT 2530 has 30 inch blades The THT 2540 has 40 inch blades THIS Adobe Acrobat Reader 4o Easy Searchable PDF File FREE Acrobat Reader PRODUCT INFORMATION Tanaka Single Sided Hedge Trimmer Features Benefits 24cc 1 3 hp engine features two piston rings and a stress relieved chrome plated cylinder for long engine life 40 inch single sided dual reciprocating blades provide powerful cutting action and added reach for larger jobs Heavy Duty Gear Case provides added strength for tough cutting jobs Sound reduction system reduces engine noise up to 44 percent Anti vibration system reduces engine vibration which provides for longer and more comfortable operation 1 2 5 Warranty Coverage provides One Year coverage for professionals Two Year Coverage for Homeowners and Five Years on the Electronic Ignition Module Optional Accessories Specifications Power hp Fuel Tank Capacity fl oz cc ORDER DESCRIPTION Varies Perfect Mix 2 Cycle Engine Oil 40 1016mm Single Sided O ISM Inc 1028 4th Street SW Suite Auburn WA 98001 Phone 253 333 1200 Fax 253 333 1212 E mail custsvc tanaka ism com Tanaka PARTS INFOR
7. UMBER Pl 3119 Date January 2002 Model amp Serial All THT HTD HTS TPH hedgetrimmer models All units after serial number 004401 Reason All future production of hedgetrimmer models will utilize a blade retaining nut that is of the locking variety These nuts are oblong on one side to prevent loosening during use but can be removed and re installed without losing their locking ability When adjusting blade fastening hardware thread the bolt 18 through the blades and guide bar from the bottom to a point where the flat washer 17 Is still able to rotate usually to seat and then backed off between 1 4 and revolution Then install the lock nuts on the topside tightening them while holding the bolt in place Tighten all nuts and then re check for adjustment prior to operation A lubricating agent such as WD 40 should also be used to prevent sap build up and premature wear Part Number Changes Old Part New Part Description Remarks 123 33202 200 123 331 7A 20 Reference 19 is marketed exclusively by 4 INTERNATIONAL TSM Inc 1028 4 Street Suite B Auburn WA 98001 Phone 253 333 1200 Fax 253 333 1212 www tanaka usa com custsvc tanaka ism com
8. om Page 12 custsvc tanaka ism com Tanaka PARTS INFORMATION 2530 40 A SOUND 2E REDUCTION 3 v SYSTEM MADE IN JAPAN FABRIQUE AU JAPON MADE IN JAPAN FABRIQUE AU JAPON Janaka PRO FORCE ITEM PART NUMBER DESCRIPTION COMMENTS 906 06612 20 PLATE NAME THT 2540 906 06613 20 PLATE NAME THT 2530 911 06500 200 DECAL SRS 950 37900 200 DECAL PRO FORCE A 951 37900 200 DECAL PRO FORCE 920 32466 20 DECAL CAUTION www tanaka usa com Page 13 custsvc tanaka ism com TECHNICAL SERVICE BULLETIN NUMBER 3118 Date June 2001 Model amp Serial THT 2100 THT 2120 THT 2510 THT 2520 THT 2540 HTD 2522PF HTD 2526PF HTD 2530PF HTS 2530PF All units produced after serial number W100101 Reason When these units are fitted with the aluminum safety shield some experience loosening of the blade jam nuts A flat washer has been added between the nut and the aluminum shield to help prevent the nut from becoming loose Models THT 2100 2120 2510 and HTD 2526PF 2522PF require 3 washers Models THT 2520 2540 and HTS 2530PF and HTD 2530PF require 2 washers Part Number Changes Old Part New Part Description Remarks 992 01060 011 Washer Tanaka is marketed exclusively by INTERNATIONAL TSM Inc 1028 4 Street Suite B Auburn WA 98001 Phone 253 333 1200 Fax 253 333 1212 www tanaka usa com custsvc tanaka ism com Tanaka TECHNICAL SERVICE BULLETIN N
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