Tanaka TBC-501 User's Manual
Contents
1. LIFTING METAL STAY BOLT 6X18 NUT 6 5 WASHER 6 S WASHER 6 J234751 S WASHER 6 FIG 7 HANDLE 503 33800 200 HANDLE GRIP 500 33800 200 HANDLE 343 33800 200 DRIVE SHAFT 341 33800 800 DRIVE SHAFT PIPE COMP 990 21080 251 BOLT 8X25 992 01080 011 VASKER 8 N to t 506 33800 200 HANDLE BRACKET A 507 33800 800 HANDLE BRACKET COMP 448 33800 800 STOPPER A COMP 449 33800 800 STOPPER B COWP 319 33800 800 CUSHION RUBBER COMP 990 21080 201 BOLT 8X20 992 10080 012 5 5 8 992 00080 O11 SMALL WASHER 8 991 01060 0111 6 992 10060 01215 WASHER 6 992 01060 011 6 885 10239 900 THROTTLE WIRE ASS Y J234751 N de pu bdo pd et 870 10239 900 THROTTLE LEVER 870 10239 910 THROTTLE LEVER ASS Y 170 01004 801 STOP BUTTON COMP 640 0062M 200 STOP BUTTON BRACKET 640 0062M 201 STOP BUTTON BRACKET 992 04080 031 WAVE VASHER 8 180 01004 200 STOP BUTTON FIXING NUT 992 01050 011 WASHER 5 992 11050 012 S WASHER 5 992 10050 012 5 WASHER 5 990 11050 251 5X25 778 36100 200 C0ORD CLAMP A312360 A312361 0107499 0107500 J234751 903 32201 200 WIRE CLAMP BAND 746 33800 900 SHOULDER BELT ASS Y 746 33674 901 SHOULDER BELT ASS Y DOUBLE 100830 C100831 mn wr mamma FIG 8 GEAR CASE 300 33800 900 300 33800 200 302 33800 200 999 61600 000 320 33800 200 999 61600 002 993 50010 002 993 51026 002 301 33800 200 32. PLATE 836 10205 200 FRICTION SPRING 788 10205 200 STARTER 769 10205 800 STARTER ROPE REEL 3234750 774 10246 800 STARTER ROPE REEL COMP 3234751 783 10205 200 STARTER ROPE 779 10205 200 RECOIL SPRING 772 10205 200 RECOIL STARTER 1234750 772 10244 200 RECOIL STARTER 1234151 780 10118 200 ROPE GUIDE 4234150 780 10108 200 GUIDE J234751 785 10118 200 STARTER HANDLE 992 01040 011 WASHER 4 3234750 795 10243 200 STOPPER 1234751 839 10118 200 STARTER HANDLE 4234750 835 10246 200 STARTER HANDLE 3234751 FIG 4 AIR CLEANER 410 01310 900 CLEANER ASS Y 423 01310 201 CLEANER BODY 446 00610 200 CLEANER ELEMENT 436 00610 211 CLEANER FIXING BASE 990 11040 251 SCREW 4 25 992 10040 012 S VASHER 4 992 00040 011 SMALL WASHER 4 FIG 5 CARBURETOR 455 20110 900 597 20400 200 597 20110 200 595 20400 200 595 20430 200 594 20400 200 594 20110 200 619 20200 200 619 20110 200 593 20400 200 592 20433 900 92 2002T 920 581 20110 200 591 2000T 200 623 20400 200 623 20110 200 822 20400 200 622 20110 200 607 20200 200 607 20110 200 599 20110 262 599 2001T 640 606 20400 200 805 20110 200 605 21700 200 603 20110 900 603 20110 200 628 20110 200 628 20202 200 604 20200 200 604 20110 200 629 20200 200 501 20110 200 500 20110 200 500 21700 200 571 20400 200 596 20200 200 598 20110 200 598 2004 900 561 20400 900 994 14040 100 994
3. 0000 200 829 20000 800 862 20000 200 601 33411 900 316 33410 200 808 20000 200 540 33671 900 809 20000 202 615 33411 900 615 33411 900 615 33680 200 615 33411 200 615 33411 200 616 33411 200 616 33411 200 948 39907 200 604 33411 203 604 33411 204 604 33411 204 603 33411 200 602 33411 200 602 33411 201 602 33411 201 999 61600 204 993 50015 002 601 33411 200 992 10060 012 990 21060 121 990 21060 151 NYLON CUTTING HEAD ASS Y 9 NYLON CUTTING HEAD ASS Y 95L NYLON HEAD ASS Y TH 95L NYLON HEAD ASS Y TH 95L NYLON HEAD ASS Y TH 95L CUTTING BODY COMP CUTTING BODY COMP CUTTING BODY COMP CUTTING BODY COMP BODY CAP BODY CAP L BODY CAP L REEL CORD REEL 8X1 25 L H BOLT GOLD REEL WASHER REEL SLIDER REEL SLIDER HOOK STEEL BALL 5 16 REEL SPRING REEL SPRING SILVER VASHER IDENTIFICATION MARK L BLADE 80 TEETH 230 MOVING BLADE 8 TEETH 255 BOX SPANKER 17X19 COMBI BOX SPANNER 13X19 PLUS PLUS DRIVER 4 FREE WHEELING DISK ASS Y BOLT PROTECTION COVER SPANNER 10X13 GOGGLE ASS Y SPANNER 41 CUTTER COVER ASS Y CUTTER COVER ASS Y CUTTER COVER 255HM CUTTER COVER CUTTER COVER CUTTER COVER BAND CUTTER COVER BAND TOOL BAG DISK FIXING BOLT DISK FIXING BOLT DISK FIXING BOLT FREE WHEELING DISK COVER FREE VHEELING DISK METAL FREE WHEELING DISK METAL FREE WHEELING DISK METAL BALL BEARING 600200 32HM 0D STOP RING C 15 EX FREE WKEELING DISK S WASHER 6 BOLT 6X12 BOLT
4. 04 33800 200 999 61600 200 993 51032 002 371 33800 200 999 66223 225 999 66223 203 307 33800 200 993 50040 002 990 21080 101 990 21060 221 990 23060 251 992 10060 012 990 21060 101 314 33800 200 310 33800 200 311 33800 200 992 01080 011 992 29080 000 312 33411 200 312 37623 200 441 33800 800 442 33800 200 990 23060 201 992 10060 012 320 33670 200 GEAR CASE ASS Y GEAR CASE PINION BALL BEARING 6000 26MM 0D SPACER BALL BEARING 60007 268 00 STOP RING C 10 EX STOP RING C 26 IN GEAR GEAR SHAFT BALL BEARING 6002 32HH 0D STOP RING C 32 IN CUTTER SHAFT SPACER OIL SEAL 22327 OIL SEAL 22326 PROTECTION COVER STOP RING C 40 EX BOLT 8X10 BOLT 6X22 BOLT 6X25 S WASHER 6 BOLT 6X10 SPECIAL BOLT 6X8 5 CUTTER HOLDER CUTTER HOLDER CAP VASHER 8 TOOTHED LOCK WASHER 8 L H CUTTER FIXING BOLT L H T FIXING BOLT L H THREAD SAFETY COVER COMP COVER BRACKET PLUS BOLT 6X20 5 WASHER 6 SPACER NYLON HEAD J234750 1234751 4234750 J234751 1234751 J234750 J234751 FIG 9 TOOLS amp NYLON HEAD 783 33670 900 783 33670 900 783 33670 910 783 33670 911 783 33670 912 786 33670 800 786 33670 810 786 33670 811 786 33670 812 789 33670 200 789 33670 210 789 33670 211 787 33670 200 787 33670 210 314 33670 200 792 33004 200 790 33004 200 791 33004 200 673 35600 200 793 33670 200 793 33910 200 358 02103 200 926 33670 200 809 33441 200 808 33411 200 826 2
5. 1080 251 992 11060 012 992 10060 012 992 11060 012 992 10060 012 991 01060 011 990 11060 181 990 11050 121 992 01050 011 990 11050 121 992 10050 012 178 0136N 800 8 SCREV 4X18 SCREV 4X22 VS S WASRER 4 SHALL VASHER 10 VASHER 10 NUT 10 L H THREAD SCREW 6X25 S WASKER 6 S VASHER 6 S WASHER 6 S WASHER 6 NUT 6 J234750 SCREW 6X18 J234751 SCREW 5X12 VASHER 5 SCREW 5X12 J234751 5 WASHER 5 J234751 STOP CORD COKP 3234751 FIG 2 ENGINE COMPONENTS 738 10219 200 NUFFLER PROTECTOR 706 10239 800 NUFFLER COMP 706 10239 801 MUFFLER COMP 733 10219 200 MUFFLER STAY 733 10219 201 MUPFLER STAY 737 10100 200 HUFFLER GASKET 403 02000 201 INLET MANIFOLD GASKET 393 04001 201 INLET MANIFOLD 357 02110 202 CLUTCH STEP BOLT 357 10112 204 CLUTCH STEP BOLT 358 02103 200 WASHER 358 10112 200 CLUTCH WASHER A 342 01515 200 CLUTCH SPRING 342 10205 220 CLUTCH SPRING 290 02110 802 CLUTCH ARM COMP 290 10243 800 CLUTCH ARK COMP 338 10243 800 CLUTCH ARM COMP 359 02103 200 CLUTCH WASHER B 048744 048745 048744 048745 3234750 J234751 J234750 4234151 J234750 1234751 J234750 J234751 J234750 359 10239 200 2 6 CLUTCH WASHER B 774 10205 201 STARTER PULLEY 798 10205 200 STARTER PULLEY 655 10209 201 FUEL TANK CUSHION RUBBER 653 10239 200 FUEL TANK BRACKET 654 10219 201 TANK BRACKET B 991 09100 003 NUT 10 L H THREAD 991 11100 013 SKALL NUT 10 680 10239 200 C
6. 34040 100 627 20200 200 550 21700 200 602 20110 200 CARBURETOR ASS Y CABLE ADJUSTER CABLE ADJUSTER BODY CAP BODY CAP THROTTLE VALVE SPRING THROTTLE VALVE SPRING THROTTLE SPRING RECEIVER THROTTLE SPRING RECEIVE JET NEEDLE CLIP JET NEEDLE ASS Y 004 JET NEEDLE ASS Y 004 THROTTLE VALVE THROTTLE VALVE 0 5X1 5 ADJUSTER SPRING ADJUSTER SPRING ADJUSTER SCREV ADJUSTER SCREW FLOAT CHAMBER GASKET FLOAT CHAMBER GASKET MAIN JET WAIN JET 64 FLOAT CHAMBER FLOAT ARM PIN FLOAT ARM PIN NEEDLE VALVE ASS Y NEEDLE VALVE FLOAT ARK FLOAT ARM FLOAT FLOAT DRAIN PLUG GASKET FUEL INLET BOLT FUEL INLET GASKET E180255 FUEL INLET GASKET E180256 FLANGE GASKET CABLE ADJUSTER LOCK NUT NEEDLE JET NEEDLE JET 2090 BODY BAND ASS Y SCREV 4 10 SCREV 4 10 DRAIN SCREW 0 RING E180256 MEEDLE SEAT E180256 336 33800 800 336 33800 810 990 23060 351 992 10060 012 990 21060 081 331 33800 200 999 61620 201 993 51035 002 332 33800 800 335 33800 200 990 21060 151 990 23060 151 741 33800 800 359 33800 200 337 33800 200 990 21060 181 981 01060 011 992 10060 012 992 10060 012 992 10060 012 FIG 6 CLUTCH CASE CUSHION RUBBER COMP C203602 CUSHION RUBBER COMP 203603 PLUS BOLT 6X35 S VASHER 6 BOLT 6X8 CLUTCH CASE BALL BEARING 46020272 35MM OD STOP RING C 35 IN CLUTCH DRUM COMP LIFTING METAL BOLT 6X15 3234750 BOLT 6X15 W PLUS J234751 STAND COWP DRIVE SHAFT PROTECTOR
7. 6 15 E zo 0151595 E064290 E275599 E275600 D151595 E064290 E275599 E275600 D151595 275599 275600 D151595 D151596 D151595 D151596 E275600 J234751 J234750 J234751 J234751 E064291 203603 064291 J234750 J234751 E064291 1234751 064291 1234751 D146125 D146126 J234751 J234751 C182861 182862 4234751 1234751 1234751 1234751 J234751 1234751 16 10 MARKS SERIAL DE SERIE CAUTION TO AYOID POSSIBLE INJURY GUARD MUST BE IN PLACE DURING OPERATION FOR SAFE USE FOLLOW INSTRUCTIONS IN OWNERS MANUAL EYE PROTECTION SHOULD BE WORN BY USER OF THIS UNIT 3234751 1234151
8. 800 IGNITION COIL COMP 167 20751 801 IGNITION COIL COMP 167 21954 800 IGNITION COIL COMP 198 01201 201 CORD CLAMP 198 01048 900 CORD CLAMP ASS Y 198 05015 800 CORD CLAMP COMP 155 21714 800 MAGNETO ROTOR COMP 155 21714 801 ROTOR COMP 155 21715 801 ROTOR COMP 112 10239 200 CASE 112 10239 210 FAN CASE 202 10200 201 GROMNET 178 10239 800 STOP CORD COMP 178 10239 801 STOP CORD COMP 198 11109 200 CORD CLAMP L E180255 E180256 203602 1234150 3234751 1 v 1 1 1 1 1 1 1 4312360 3234750 1234151 E249775 42341590 J234751 1234750 1234151 312360 4312361 Km a 173 00750 800 IGNITOR LEAD WIRE COMP B75M 173 00750 800 IGNITOR LEAD WIRE COMP B75K 159 21401 870 IGNITOR COMP TTI 1D 159 21401 871 IGNITOR COMP TTI 1E 159 21401 872 IGNITOR COMP TTI 1F 159 21401 872 IGNITOR COMP TTI 1F 180256 J234751 203602 E180255 E180256 4234151 p 990 11040 141 4X14 990 11040 081 SCREW 4X8 990 11040 081 SCREW 4X8 992 10040 012 S WASHER 4 992 10040 012 5 WASHER 4 992 10040 012 S VASHER 4 990 11050 101 SCREW 5X10 990 11050 101 SCREV 5X10 990 11060 301 SCREW 6X30 To be cont d E180255 180256 J234751 E180255 E180256 3234751 zur e 992 10060 012 990 11040 181 994 16040 226 992 11040 012 992 00100 011 992 01100 011 991 09100 001 990 1
9. LIP 700 08012 260 FUEL PIPE 680 02101 200 680 02101 200 591 10239 200 848 01550 215 FUEL TANK BAND 592 00750 900 ASS Y 721 10239 800 TAIL PIPE COKP 721 10239 801 TAIL PIPE CONP 990 11060 081 SCREV 6X8 1234151 mi US pul pu pu C048745 048744 048745 4312360 4312361 1 1 1 1 2 1 1 2 1 1 1 1 992 11060 012 15 WASHER 6 992 10060 012 S WASHER 992 01050 011 WASHER 5 990 11050 251 5X25 990 11050 181 5X18 992 11050 01215 WASHER 5 992 10050 012 15 5 301 10205 202 PULLEY WASHER 992 01060 011 6 991 01060 011 6 992 11060 012 15 VASKER 6 992 10060 012 S WASHER 6 J234751 1234750 1234151 990 11060 161 SCREV 6X16 990 11060 141 SCREV 6X14 990 11060 101 6X10 992 11060 012 15 WASHER 6 992 10060 012 15 WASHER 6 992 11060 012 15 WASHER 6 992 10060 012 S WASHER 6 991 01060 011 6 990 11040 081 SCREW 4X8 992 10040 012 S VASHER 4 595 0141Y 900 TANK ASS Y RED 595 10239 900 TANK ASS Y ORANGE 4312360 4312361 gt 03 BUNUN FIG 3 RECOIL STARTER 756 10205 900 RECOIL STARTER ASS Y 762 10205 900 RECOIL STARTER BODY ASS Y J234750 762 10244 900 RECOIL STARTER BODY ASS Y J234751 839 10205 200 SET BOLT J234750 990 21060 121 BOLT 6X12 J234751 837 10205 200 FRICTION
10. Tanaka Parts Catalog Trimmer Brushcutter Model TBC 501 All Units Prior To Serial Number J235750 FIG 1 ENGINE 016 10205 210 CYLINDER COVER 157 04000 900 SPARK PLUG ASS Y 013 00502 200 SPARK PLUG BHGA 002 10200 802 CYLINDER COMP C020116 002 10239 800 CYLINDER J234750 002 10239 801 CYLINDER CONP J234751 017 10200 201 CYLINDER GASKET 017 10200 202 CYLINDER GASKET 040 10100 200 5 0 RING 041 10100 201 PISTON RING 939 02000 201 PISTON PIN CIRCLIP 031 10100 210 PISTON 037 10100 200 PISTON PIN 10X35 046 10230 801 CRANK SHAFT COMP 046 10230 802 CRANK SHAFT TYPE 046 10230 810 CRANX SHAFT CONP 999 62101 004 NEEDLE BEARING F1010B 999 61620 200 BALL BEARING 6202 35MM 0D 999 66153 000 011 SEAL 15307 072 10201 900 CRANK CASE ASS Y 072 10206 900 CRANK CASE ASS Y 072 10241 900 CRANK CASE ASS Y 072 10242 910 CRANK CASE ASS Y 810 10200 200 RECOIL STARTER GASKET E180255 E180256 8048855 J234750 J234751 048744 E180255 3234750 J234751 1234751 068 02000 200 400D RUFF KEY 3X13X5 071 02007 210 CRANK SHAFT SHIH 0 10 071 02007 220 SHIM 0 15 071 02007 230 CRANK SHAFT SHIN 0 20 071 02007 240 CRANK SHAFT SHIM 0 30 999 61620 300 BALL BEARING 6203 40MM 0D 999 66173 000 0IL SEAL 17307 090 10200 201 CRANK CASE GASKET 090 10200 202 CRANK CASE GASKET 167 21508
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