Tanaka TBC-500 User's Manual
Contents
1. 300 37100 91 CASE GEAR ASS Y C P005785 300 37100 93 CASE GEAR ASS Y D P005786 RING STOP IN C 28 RING STOP C 12 EX BEARING BALL 46001Z BEARING BALL 6001 CASE GEAR CASE GEAR BEARING BALL 6000 SHAFT GEAR SHAFT GEAR BEARING BALL 6203D RING STOP C40 BOLT HEX 5X25 WASHER S 5 BOLT HEX 5X12 WASHER S 5 SCREW 8X10 SCREW 5X16 WS WASHER GEAR CASE COVER PROTECTION COVER PROTECTION HOLDER CUTTER HOLDER CUTTER CAP CUTTER HOLDER BOLT FIXING L H SET GEAR PINION BOLT HEX 6X15 WASHER S 6 BRACKET SAFETY GUARD 999 61600 102 999 61600 100 300 37100 21 300 37100 22 999 61600 000 304 37100 20 304 37100 21 999 61620 303 P005785 P005786 P052020 P052021 000000 993 51040 002 990 51050 253 992 10050 062 990 51050 123 992 10050 062 990 14080 104 gt 00000 994 16050 162 324 37110 200 307 37100 800 307 37100 81 310 37100 20 310 37100 21 311 33386 20 312 33386 20 301 37100 00 990 53060 153 992 10060 062 442 37100 200 993 51028 002 993 50012 002 GUARD SAFETY SPACER 441 37100 80 320 33670 200 Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 8 TOO2. FIGURE 5 TBC 500 rans 255 04205 801 SHAFT CLUTCH 999 61620 202 BEARING BALL 6202Z 993 50015 002 RING STOP C 15 EX 347 04201 20 FLANGE CLUTCH 990 11050 161 SCREW 5X16 992 10050 012 WASHER S 5 599 04201 80 CUSHION 331 04201 200 CASE CLUTCH 990 51050 123 BOLT HEX 5X12 992 10050 062 WASHER S 5 990 51050 103 BOLT HEX HOLE 5X10 282 04201 200 HOLDER PIPE 000000 990 53060 453 BOLT HEX 6X45 992 10060 062 WASHER S 6 992 01060 061 WASHER 6 991 91060 061 NUT SQUARE 6 OURO FIG 6 HANDLE A FIGURE 6 TBC 500 PARTS LISTING EA E STO Es 7543 37121 20 SHAFT DRIVE 341 37101 80 PIPE DRIVE SHAFT 347 37100 90 BUSHING ASS Y 990 51050 163 BOLT HEX 5X16 992 10050 062 WASHER S 5 506 37110 203 BRACKET HANDLE A 507 37110 200 508 37100 200 992 10060 062 990 53060 203 319 37100 200 449 37100 202 BRACKET HANDLE B BRACKET WASHER S 6 BOLT HEX 6X20 CUSHION LOCK SHAFT B lt 0 DU 448 37100 202 992 10050 062 990 51050 183 162 37101 200 993 42030 081 259 37101 200 LOCK SHAFT A WASHER S 5 BOLT HEX 5X18 SWITCH STOP SCREW TAPPING 3X8 BASE STOP SWITCH 0 O 272 60 70 60 991 86050 000 993 55060 001 832 37101 200 SPRING STOP SWITCH TERMINAL EARTH B TERMINAL EARTH A NUT LOCK 5 RING STOP 6 SPRING RETURN O 0 go 88
3. PIE Ommumo FIG 4 CARBURETOR FIGURE 4 TBC 500 PARTS LISTING FEF PARTNO _ PART DESCRIPTION O C SEERALNO REMARKS 0 455 25055 900 CARBURETOR ASSY 514 25001 200 SCREW SET 575 25012 200 BODY PUMP 1 2 GASKET PUMP 1 2 DIAPHRAGM PUMP 1 SCREEN INLET 1 Carb Repair Kit 650 25032 910 0000UU 539 25101 200 489 25008 200 SWIVEL RING STOP SHAFT THROTTLE SPRING THROTTLE VALVE THROTTLE SCREW SHUTTER 2 Carb Gasket Dia Kit 652 25032 910 488 25001 200 467 25003 200 00000U 559 25012 200 496 25032 200 567 25032 200 493 25032 200 492 25032 200 463 25012 200 PLATE STOP SPRING CHOKE BALL STEEL VALVE CHOKE SHAFT CHOKE SPRING IDLE ADJUST 462 25006 200 SCREW IDLE ADJUST SPRING ADJUST SCREW LOW ADJUST SCREW HIGH ADJUST 1 VALVE NEEDLE SPRING VALVE 460 25032 200 477 25051 200 1 LEVER CONTROL 1 PIN FLOAT SCREW SET HINGE PIN 1 2 GASKET DIAPHRAGM 1 2 DIAPHRAGM METERING COVER DIAPHRAGM SCREW SET 476 25032 200 548 25016 200 U 0 0 000 1 2 Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 5 CLUTCH CASE
4. Jolc s sERIALNO REMARKS 738 04220 20 PROTECTOR MUFFLER 994 15050 122 SCREW 5X12 PS SCREW 5X12 WASHER 5 SCREW HEX 6X65 WASHER 6 MUFFLER GASKET MUFFLER PIPE TAIL SCREW 4X8 ARRESTER SPARK GASKET MUFFLER SHIELD HEAT SCREW 5X18 PS SCREW PS 5X25 BRACKET TANK CUSHION TANK CUSHION FUEL TANK GASKET INTAKE INSULATOR CARBURETOR GASKET CARBURETOR BODY CLEANER COLLAR TANK HOLDING METAL BOARD CHECK BLOW OVER ELEMENT CLEANER O RING P3 CAP CLEANER BOLT CLEANER COVER SCREW 5X60 WASHER S 5 WASHER SMALL 5 WASHER S 5 SCREW 5X24 LEVER CHOKE PIPE FUEL NUT 10 WASHER 10 INNER TOOTHED 992 01050 011 990 53060 653 992 01060 011 706 04230 80 751 04200 201 721 0097A 801 994 14040 081 732 0631A 200 737 04230 200 20000U 133 04230 20 994 15050 182 994 15050 252 653 04200 200 655 06100 200 655 04200 200 O gt O O O O 403 04220 21 404 04220 81 402 11650 200 423 04201 200 659 00801 200 476 04050 200 000 gt 00 446 04201 200 999 67003 000 424 04200 210 380 0631A 200 990 11050 601 992 10050 012 gt O O O 992 00050 011 992 10050 012 990 11050 241 495 04200 200 700 02504 090 991 11100 011 OU gt P gt U gt O 992 20100 010 990 11050 121 422 25030 800 PUMP PRIMING Indicates the part is included a kit or assembly and is not avai
5. SHIM 16X21X 20 SHIM 16X21X 30 SCREW 6X45 WASHER S 6 SCREW 6X30 Q gt UO O Q 992 10060 012 991 01060 013 894 01401 201 155 20520 80 992 00100 011 991 11100 011 WASHER S 6 NUT 6 RECEIVER OUTER ROTOR MAGNETO WASHER 10 NUT 10 O O gt 167 20505 80 990 11050 181 COIL IGNITION SCREW 5X18 WO Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIGURE 1 cont TBC 500 PARTS LISTING EAS PEN PASTE A E 0050 2 WASHER S 5 3 A 992 00050 011 WASHER SMALL 5 3 159 20505 800 IGNITOR 1 990 11050 141 SCREW 5X14 2 D 992 10050 012 WASHER S 5 2 A 992 01050 011 WASHER 5 2 A 198 05015 800 112 04230 20 994 14060 202 203 0604A 202 203 06000 200 CLAMP CORD CASE FAN SCREW 6X20S GROMMET GROMMET PRIMARY CORD aha Indicates the part is included a kit or assembly and is availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 2 ENGINE COMPONENTS 47 CI FIG 4 49 gt 1 FIGURE 2 TBC 500 PARTS LISTING REF __PART DESCRIPTION
6. Pin Remover Gear Shaft Remover Pinion Remover 020 29371 140 Coil gap guage 001 29000 000 Tachometer 070 2000W 500 Pressure Tester 070 2000W 501 Carb Tool Kit FIG 1 ENGINE FIGURE 1 TBC 500 PARTS LISTING BEF __PART NO __ ___ PART DESCRIPTION _ alc SISERIALNO REMARKS 6 1 0 157 11666 900 CAP SPARK PLUG ASS Y 255 04200 200 COVER SPARK PLUG RUBBER 018 02233 200 PLUG SPARK 002 04220 200 CYLINDER 990 11050 181 SCREW 5X18 992 10050 062 WASHER S 5 017 04220 21 041 04090 210 031 04090 201 037 04090 200 039 01000 200 036 04090 20 GASKET CYLINDER RING PISTON PISTON PIN PISTON CIRCLIP PISTON PIN COLLAR PISTON PIN OODODOO 046 04220 80 999 62101 480 991 11100 013 798 05015 200 072 04220 900 090 04200 210 CRANKSHAFT BEARING NEEDLE NUT 10 PULLEY STARTER CRANKCASE ASS Y GASKET CRANKCASE Includes bearings seals gasket 999 66152 511 999 61620 200 070 02401 201 068 02000 200 071 02007 200 071 02007 210 SEAL OIL VE15X25X7 BEARING BALL 6202 WASHER CRANKSHAFT 15X22 KEY WOODRUFF 3X13X5 SHIM 15 2X20X 05 SHIM 15 2X20X 10 gt Shims are as needed to obtain correct c s side clearance 071 02007 220 071 11600 230 071 11600 240 990 11060 451 992 10060 012 990 11060 301 SHIM 15 2X20X 15
7. 0 37101 200 994 31050 251 853 37101 200 958 37101 200 956 37101 200 336 37100 800 ARM THROTTLE SCREW S 5X25 SHAFT LOCK BUTTON SPRING LOCK BUTTON BUTTON LOCK PAD 0 O 335 37100 201 334 37101 200 338 37101 800 990 51050 153 992 10050 062 501 33674 200 BRACKET STRAP COLLAR LIFTING METAL STOPPER STRAP SUPPORT BOLT HEX HOLE 5X15 WASHER S 5 HANDLE RIGHT O OOO GO 502 33674 21 503 37113 200 HANDLE LEFT GRIP HANDLE R Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIGURE 6 A cont TBC 500 PARTS LISTING per PART NO PART DESORPTION JalclSEEmanol as 7 Tes 33130 200 GRIP HANDLE A 178 37100 800 CORD STOP 460 33111 900 CLAMP 885 37110 800 WIRE THROTTLE 178 04201 800 CORD STOP 499 37100 200 GROMMET PIPE 2 vo roto 164 13038 01 888 04030 200 885 04207 800 164 13018 00 870 37101 900 SS 400 TUBE PROTECTION CASE CONNECTOR WIRE THROTTLE TUBE PROTECTION LEVER THROTTLE ASS Y STRAP SHOULDER 0000 gt 0 738 37113 900 748 37113 800 BUCKLE SS 400 ASS Y HOOK SS 400 Indicates the part is included in a kit or assembly and is not availiable individually Q Quan u
8. 018 00 SS 400 738 37113 900 748 37113 800 501 37155 20 870 37466 90 TUBE PROTECTION STRAP SHOULDER BUCKLE SS 400 ASS Y HOOK SS 400 HANDLE RIGHT LEVER THROTTLE ASS Y 875 37466 20 253 37466 20 BODY THROTILE LEVER SAFETY o Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Siow move E N L A F Superceded or replaced by a new part FIGURE 6B cont TBC 500 PARTS LISTING TO PEO SETA CS 058 3741 1 20 SPRING LOCK BUTTON 832 37411 20 SPRING RETURN 880 37466 20 ARM THROTTLE 956 37411 20 BUTTON LOCK 884 37466 20 BODY THROTTLE B 993 42040 182 SCREW TAPPING 4X18 990 11050 354 991 01050 043 889 37411 90 889 37411 20 991 91060 061 994 31060 203 887 37466 80 SCREW 5X35 NUT 5 BAND ASS Y THROTTLE LEVER BAND THROTTLE LEVER NUT SQUARE 6 SCREW 6X20 WIRE THROTTLE includes stop cords and prot tube Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 7 GEAR CASE FIGURE 7 TBC 500 PARTS LISTING PARTNO __ PART DESCRIPTION a C S SERIAL NO REMARKS
9. LS amp NYLON HEAD FIGURE 8 TBC 500 PARTS LISTING PARTNO PART DESCRIPTION Q c s SERIALNO REMARKS 786 33670 92 BODY CUTTING 789 33670 23 CAP BODY 787 33670 210 REEL L Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C lnterchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part 314 33670 20 BOLT 8X1 25 LH GOLD 792 33004 200 WASHER REEL gt gt O O 0 790 33004 200 791 33004 200 673 35600 20 793 33910 20 358 02103 200 788 33670 21 SLIDER REEL HOOK REEL SLIDER BALL STEEL SPRING REEL WASHER CLUTCH A EYELET O gt gt D gt gt 813 20000 200 826 20000 200 746108 BP 100 308 33410 200 752 37100 200 948 39907 200 WRENCH HEX 4 SPANNER BOX 17X19 BLADE 10X80 1R489 PSB 180 PROTECTOR BLADE 9 10 COVER PROTECTION B BAR LOCKING BAG TOOL O m gt DbDbD FIG 9 MARKS MADE IN JAPAN FABRIQUE AU JAPON FIGURE 9 TBC 500 PARTS LISTING PART DESCRIPTION a c s seRIALNO REMARKS 1 1906 04220 20 4 1923 37400 200 DECAL LEVEL 5 1919 37719 20 DECAL 1 1 1
10. Tanaka Parts Catalog Brush Cutter Model TBC 500 Part 10992 11 20 98 746157 746161 746162 746166 746167 746170 746171 746174 746175 NYLON LINE 105 Box 50 ft 105 1 2 Ib Box 110 ft 130 1 2 Ib Box 75ft 105 1 Ib Box 235 ft 130 1 ib Box 150 ft 105 3 Ib spool 705 ft 130 3 Ib spool 450 ft 105 5 Ib spool 1175 tt 130 5 Ib spool 750 ft SHOULDER STRAPS TBC 500 OPTIONS AND ACCESSORIES SEMI AUTO HEAD 746153 PNH 180 Parts List ET 1201 Body ET 1206 Cap ET 1225 Adapter ET 1205 Spool ET 1207 Eyelet ET 1208 Spring ET 1209 Bump Disk BLADES 5 746105 Weed Blade 10 X4T 746106 Weed Blade 10 X8T 746108 Saw Blade 10 X80T 746192 Carbide Blade 9 X36T ALUMINUM MANUAL HEAD En PCH 100 746180 PCH 300 746190 PERFECT MIX 2 Cycle Engine Oil 700109 2 8 oz Bottle 1 Gallon Size 24 700108 16 oz Self measuring Bottle 24 700110 1 Gallon Jug Commercial Size 6 Case Quantity BLADE SAFETY DISK PSS 175 SS 250 MANUALS CATALOGS BSD 100 Parts List 00131 Owner s Manual 10992 Parts Catalog 603 33411 200 Cover disk BSD 100 604 33411 204 Bolt disk fixing 602 33411 201 Metal disk 999 66100 203 Bearing ball 993 50015 002 Ring stop 601 33411 201 Disk safety 992 10060 012 Washer s 6mm 990 21060 151 Bolt 6x15mm SPECIAL TOOLS 006 29326 000 009 29326 000 015 29371 000 016 29371 000 Flywheel Remover Piston
11. liable individually Q Quan used C interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIGURE 2 cont TBC 500 PARTS LISTING PE PART NO snn IN 680 00731 201 CLIP 675 01630 900 FILTER FUEL 591 04220 200 TANK FUEL Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part 534 32710 200 GROMMET FUEL PIPE 595 0423Q 90 CAP TANK 603 04201 200 652 04201 200 994 15050 162 179 04201 800 359 10112 203 290 04200 80 BAND HOLDING TANK CUSHION SCREW 5X16 PS CORD STOP WASHER CLUTCH B SHOE CLUTCH 342 04200 200 358 10112 201 357 04201 200 SPRING CLUTCH WASHER CLUTCH BOLT CLUTCH STEP FIG 3 RECOIL STARTER FIGURE 3 TBC 500 PARTS LISTING fh B 4 D 1 0 1 1 1 D STARTER RECOIL ASSY METAL STARTER HANDLE HANDLE STARTER BODY RECOIL STARTER SPRING RECOIL ROPE STARTER 3 8X1070 779 06000 200 783 05004 200 769 05015 200 788 05015 200 801 05015 200 837 05015 200 822 05015 200 839 05015 20 REEL STARTER ROPE PAWL STARTER WASHER STARTER PULLEY PLATE FRICTION SHIM STARTER PULLEY BOLT SET
12. sed C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 6 HANDLE FIGURE 6B TBC 500 PARTS LISTING BEE PARTNO PARTDESCRIPTON REMARKS 1343 37121 20 SHAFT DRIVE PIPE DRIVE SHAFT BUSHING ASS Y BOLT HEX 5X16 WASHER S 5 BRACKET HANDLE A QO O O O O 507 37110 200 508 37100 200 992 10060 062 990 53060 203 319 37100 200 449 37100 202 BRACKET HANDLE B BRACKET WASHER S 6 BOLT HEX 6X20 CUSHION LOCK SHAFT B DOO gt OO 448 37100 202 992 10050 062 990 51050 183 336 37100 800 335 37100 201 334 37101 200 LOCK SHAFT A WASHER S 5 BOLT HEX 5X18 PAD BRACKET STRAP COLLAR LIFTING METAL UDOUUO 338 37101 800 990 51050 153 992 10050 062 502 33674 21 165 33130 200 178 37100 800 STOPPER STRAP SUPPORT BOLT HEX HOLE 5X15 WASHER S 5 HANDLE LEFT GRIP HANDLE A CORD STOP 0000000 Used on handle A CLAMP WIRE THROTTLE CORD STOP TUBE PROTECTION CASE CONNECTOR WIRE THROTTLE 74 78 79 81 82 83 460 33111 900 885 37110 800 178 04201 800 164 13038 01 888 04030 200 885 04207 800 Used on handle A Used on handle A only Used on handle A only Used on handie A oniy Used on handle A O gt O O D Ow Used on handle A 164 13
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