Tanaka TBC-205 User's Manual
Contents
1. POOODOO gt gt OOOWOO 722 0608A 800 740 0602B 201 994 16050 141 906 0608A 201 906 32124 200 PARTITION MUFFLER COLLAR MUFFLER SCREW 5X14 WS DECAL DECAL FIG 3 RECOIL STARTER FIGURE 3 TBC 205 PARTS LISTING REF PARTNO PARTDESORIPTION 5 REMARKS 7 762 06092 901 STARTER RECOIL ASS Y 785 06000 200 HANDLE STARTER ROPE STARTER 3 5X890 BODY RECOIL STARTER SPRING RECOIL PULLEY STARTER SPRING FRICTION SPRING RETURN PAWL STARTER PLATE FRICTION METAL STARTER HANDLE 772 0604A 800 779 06000 200 774 06000 210 836 06000 200 832 01500 200 788 06000 210 837 06092 200 815 06000 200 991 01050 013 783 0162V 200 NUT 5 QUOUOOU FIG 4 CARBURETOR FIGURE 4 TBC 205 PARTS LISTING PARTNO _PARTDESCRIPTION a c S SERIAL NO REMARKS 455 25009 900 CARBURETOR ASS Y 575 25006 200 BODY PUMP 1 2 GASKET PUMP 1 2 DIAPHRAGM PUMP 1 2 GASKET DIAPHRAGM 1 2 DIAPHRAGM METERING COVER DIAPHRAGM SHAFT THROTTLE SPRING THROTTLE VALVE THROTTLE CLIP THROTTLE SHAFT SCREW HIGH ADJUST SPRING ADJUST HIGH SCREW ADJUST LOW SPRING ADJUST LOW SCREW IDLE ADJUST SPRING IDLE ADJUST SPRING VALVE 1 VALVE NEEDLE RING STOP SCREW SET SCREW SET HINGE2. FIG 2 ENGINE SYSTEM FIGURE 2 TBC 205 PARTS LISTING REF _PARTNO PART DESCRIPTION a c s sERALNO REMARKS 738 0608A 200 PROTECTOR BLACK 737 06100 21 GASKET MUFFLER 133 0604A 203 SHIELD HEAT 403 0608A 200 GASKET INLET MANIFOLD 404 06020 202 INSULATOR CARBURETOR 885 0608A 901 WIRE THROTTLE 436 0608A 200 410 0608A 902 423 0608A 201 446 0602W 200 424 0137R 200 357 00601 200 BASE CLEANER CLEANER AIR ASS Y BODY CLEANER ELEMENT CLEANER COVER AIR CLEANER BOLT STEP CLUTCH 358 02103 200 348 0602R 200 342 0605A 201 290 00501 802 359 02103 200 798 06094 200 WASHER CLUTCH A WASHER CLUTCH A SPRING CLUTCH SHOE CLUTCH WASHER CLUTCH B PULLEY STARTER gt 655 06100 200 653 06000 200 655 01551 200 102 01300 200 991 16080 003 680 04019 210 CUSHION TANK BRACKET TANK CUSHION TANK INSULATOR NUT 8 L H CLIP 7 Doono gt 675 0608A 900 500 33202 205 678 00601 201 591 0608A 203 700 03005 130 870 0608A 903 FILTER FUEL CAP RUBBER PIPE PIPE RUBBER TANK PIPE FUEL 3X5X130 LEVER THROTTLE ASS Y gt gt 170 0604A 800 359 10112 203 994 15040 101 994 15050 101 994 16050 451 994 16050 101 BUTTON STOP WASHER CLUTCH SCREW 4X10 SCREW 5X10 PS SCREW 5X45 S SCREW WS 5X10 gt 0 994 16
3. PIN 1 Carb Repair Kit 650 25001 910 gt Povom 2 Carb Gasket Dia Kit 652 25001 910 486 25009 200 488 25006 200 557 25006 200 460 25006 200 00000090 485 25003 200 461 25006 200 623 25001 200 462 25006 200 463 25006 200 477 25003 200 DOOOODOO 539 25008 200 489 25008 200 514 25001 200 200000 546 25001 200 467 25003 200 548 25012 200 SCREW SHUTTER SCREW SET 000 1 2 Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 5 GEAR CASE FIGURE 5 TBC 205 PARTS LISTING pee PART WO __PARTBESCHPTION oele penan REMARKS 300 33904 900 CASE GEAR ASS Y 300 33904 202 CASE GEAR 302 33900 200 PINION 999 61609 001 BEARING BALL 609ZZ 993 52009 002 RING STOP S 9 993 51024 002 RING STOP C 28 IN 301 33900 200 993 51028 002 999 61600 100 993 57012 002 342 33900 200 999 61600 103 GEAR RING STOP IN C 28 BEARING BALL 6001 RING STOP 12 COLLAR BEARING BALL 6001D 324 33900 200 990 23060 101 990 23050 251 992 10050 012 990 23050 101 310 33900 200 WASHER GEAR CASE BOLT PLUS 6X10 BOLT PLUS 5X25 WAS
4. Remover 070 2000W 500 Pressure Tester 016 29338 000 Pinion Remover 070 2000W 501 Carb Tool Kit FIG 1 ENGINE FIGURE 1 TBC 205 PARTS LISTING RES san PARTDESORFTON aC 157 01570 900 CAP SPARK PLUG ASS Y 018 01805 200 PLUG SPARK 002 0602K 801 CYLINDER 017 06100 200 GASKET CYLINDER 041 06100 200 RING PISTON 039 06100 200 CIRCLIP PISTON PIN 59555 031 06100 200 037 06100 200 046 0605A 800 068 10100 200 999 61600 100 999 66122 240 PISTON PIN PISTON CRANKSHAFT KEY WOODRUFF 3X13X4 5 BEARING BALL 6001 SEAL OIL 12227 gt 810 06000 201 090 06000 202 203 06000 200 167 21507 802 155 21702 800 112 0608 901 GASKET RECOIL STARTER GASKET CRANKCASE GROMMET PRIMARY COIL IGNITION ROTOR MAGNETO CASE FAN 000000 203 0604A 202 159 21401 870 994 14040 141 072 0605A 900 994 14050 301 994 14040 181 GROMMET IGNITOR TTI 1D SCREW 4X14 S CRANKCASE ASS Y SCREW 5X30 S SCREW S 4X18 065 00000 200 327 00201 201 994 14050 161 WASHER FLYWHEEL NUT L H 7 SCREW 5X16 S Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part
5. 050 121 994 16050 141 SCREW 5X12 PS SCREW 5X14 WS Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIGURE 2 TBC 205 PARTS LISTING PARTNO DESCRIPTION a c s semaLNO Remans 994 15050 651 SCREW 5X75 B003000 B003001 994 14050 101 ISCREW S 5X10 994 25050 201 BOLT 5X20 PS 991 01060 021 NUT 6 992 00050 011 WASHER SMALL 5 992 01050 011 WASHER 5 992 10050 012 WASHER S 5 595 0650A 90 CAP TANK 941 06092 200 STAND 289 06091 900 SHAFT CLUTCH ASS Y 993 51032 002 RING STOP C 32 IN 999 61620 101 BEARING BALL 6201ZZ 993 50012 002 RING STOP C 12 EX 801 0604A 201 WASHER STEP 999 67007 000 O RING P7 992 05080 030 WASHER 8 992 04080 030 WASHER 8 402 00601 20 GASKET CARBURETOR 894 01226 200 ADJUSTER THROTTLE WIRE 716 0608A 800 BODY MUFFLER A GASKET MUFFLER COUPLING BODY MUFFLER B 528 0602W 202 PLATE CHOKE 470 0602N 200 COLLAR CLEANER 706 0608A 910 MUFFLER ASS Y Indicates the part is included in a kit or assembly and is not availiable individually Q Quan 739 0602B 200 717 0608A 200 used C Interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part
6. HER S 5 BOLT 5X10 HOLDER CUTTER OOPOOO 311 33900 200 316 33410 200 992 29080 000 312 33700 200 441 33700 220 442 33410 200 CAP CUTTER HOLDER PROTECTOR BOLT WASHER TOOTHED LOCK 8 BOLT 8 L H THREAD GUARD SAFETY BRACKET SAFETY GUARD 0U000 gt 0 444 33900 200 990 23050 151 992 10060 012 991 01060 011 990 11050 121 992 01050 011 SPACER BRACKET BOLT P 5X15 WASHER S 6 NUT 6 SCREW 5X12 WASHER 5 gt gt gt gt 992 10050 012 991 01050 011 WASHER S 5 NUT 5 gt gt Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C interchangeability S Stocking code A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 6 DRIVE SHAFT amp HANDLE FIGURE 6 TBC 205 PARTS LISTING ano PARTDESCRIFTION olc sisenian REMARKS i 506 33900 200 BRACKET HANDLE A 343 33900 201 SHAFT DRIVE 341 33901 800 PIPE DRIVE SHAFT 347 33900 900 BUSHING ASS Y 504 33900 200 GRIP SHAFT 990 21060 451 991 01060 011 992 10060 012 992 01060 011 990 11060 101 992 10060 012 992 00060 01 1 BOLT 6X45 NUT 6 WASHER S 6 WASHER 6 SCREW 6X10 WASHER S 6 WASHER SMALL 6 Indicates the part is included in a kit or assembly and is not availiable individually Q Quan used C Interchangeability S Stocking cod
7. Tanaka Parts Catalog EN Model TBC 205 205 OPTIONS AND ACCESSORIES NYLON LINE SEMI AUTO HEAD ALUMINUM MANUAL HEAD _ 8 746153 PNH 180 Parts List ET 1201 Body ET 1206 Cap ET 1225 Adapter ET 1205 Spool ET 1207 Eyelet ET 1208 Spring ET 1209 Bump Disk Tanaka Cl ua 746156 095 Box 50 ft 746157 105 Box 50 ft 746160 095 1 2 Ib Box 143 ft 746161 105 1 2 lb Box 110 ft 746165 095 1 Ib Box 285 ft 746166 105 1 Ib Box 235 ft 746169 095 3 Ib spool 855 ft 746170 105 3 Ib spool 705 ft 746173 095 5 Ib spool 1425 ft 746174 105 5 Ib spool 1175 ft PCH 100 PCH 300 746180 746190 PERFECT MIX 2 Cycle Engine Oil TH 96 Brain Head can be used on this unit SHOULDER STRAPS 700109 2 8 oz Bottle 1 Gallon Size 24 700108 16 Self measuring Bottle 24 700110 1 Gallon Jug Commercial Size 6 BLADES Case Quantity SN E PSS 175 SS 250 SS 400 746101 Weed Blade 9 X4T 746103 Weed Blade 9 X48T Requires 355 37302 900 746104 Saw Blade 9 X80T 746192 Carbide Blade 9 X36T MANUALS CATALOGS 970 33901 201 Owner s Manual DPL BC205 HST Parts Catalog WSM TBC Service Manual SPECIAL TOOLS 006 29326 000 Flywheel Remover 037 29376 000 Clutch Remover 009 29323 500 Piston Pin Remover 001 29000 000 Tachometer 015 29338 000 Gear Shaft
8. e A Fast moving B Med fast C Med move D Slow move E N L A F Superceded or replaced by a new part FIG 7 TOOLS FIGURE 7 TBC 205 PARTS AR EL PEN PAnT DESCRIPTION o c SIBERIA NO pes zm EI 829 20000 80 SPANNER COMBI 13X19 801 20000 200 SPANNER 8X10 752 33900 200 BAR LOCKING
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