Superior SLO-SYN SS2000MD4 User's Manual
Contents
1. www DanaherMotion com Installation Instructions for SLO SYN 9 MODEL SS2000MD4 Translator Drive 400030 043 Rev G D DANAHER MOTION Danaher Motion Superior Electric Record of Manual Revisions ISSUE Date Description of Revision G 09 12 2003 Updated corporate information Copyright Information Copyright 1992 2003 Danaher Motion rights reserved Printed in the United States of America NOTICE Not for use or disclosure outside of Danaher Motion except under written agreement rights are reserved No part of this book shall be reproduced stored in retrieval form or transmitted by any means electronic mechanical photocopying recording or otherwise without the written permission from the publisher While every precaution has been taken in the preparation of the book the publisher assumes no responsibility for errors or omissions Neither is any liability assumed for damages resulting from the use of the information contained herein This document is proprietary information of Danaher Motion that is furnished for customer use ONLY No other uses are authorized without written permission of Danaher Motion Information in this document is subject to change without notice and does not represent a commitment on the part of Danaher Motion Therefore information contained in this manual may be updated from time to time due to product improvements etc and may not conform in every respect to former issues SS2000MD42. KML091F13 3 5 Amp TORQUE oz in Ncm 700 494 3 500 353 1 300 211 9 100 70 62 0 0 0 1000 5 2000 10 3000 15 4000 20 5000 25 SPEED Steps Sec 1 8 200 Pulses Rev RPS KML092F07 3 0 Amp SS2000MD4 33 400030 043 Rev G Danaher Motion Superior Electric TORQUE ozin Nem 500 400 300 Full Step 200 141 2 Half Step 100 0 0 1000 5 2000 10 3000 15 4000 20 5000 25 SPEED Steps Sec 1 8 200 Pulses Rev RPS KML092F13 3 5 Amp TORQUE ozin Ncm 1000 776 8 500 353 1 300 N 211 9 100 70 62 Half Step 0 0 1000 5 2000 10 3000 15 4000 20 5000 25 SPEED Steps Sec 1 8 200 Pulses Rev RPS KML093F07 3 5 Amp SS2000MD4 34 400030 043 Rev G Danaher Motion Superior Electric SEGTION 6 SYSTEM CHECKING Motors connected to this drive can develop high torgue and large amounts of mechanical energy Keep clear of the motor shaft and all parts mechanically linked to the motor shaft Turn off all power to the drive before performing work on parts mechanically coupled to the motor If installation and operating instructions have been carefully followed this unit should perform correctly If the motor fails to step properly the following checklist will be helpful in locating and correcting the problem In General Check all installation wiring carefully for wiring errors or poor connections Ensure that
3. Voltage Low 0 8 VDC 20 0 VDC High OPTO OPTO 1 volt Current Low 216 mA FION iie 0 2 mA SS2000MD4 16 400030 043 Rev G Danaher Motion Superior Electric 4 7 4 Timing Requirements PULSE Max Frequency 20 kHz Max Rise and Fall Times 1 microsecond Min Pulse Width 25 microseconds Other Signals Response Time 225 microseconds OPTO IN 12 VDC 16 mA PER SIGNAL 560 ohms PULSE CONTROL SIGNAL DRIVE 1 4 watt CONTROL LOGIC COMMON OPTO IN 4 5 6 0 VDC 16 mA PER SIGNAL PULSE CONTROL SIGNAL DRIVE CONTROL LOGIC COMMON OPTO IN 4 5 6 0 VDC 16 mA PER SIGNAL PULSE DRIVE CONTROL SIGNAL 7406 OPTO IN 5V PULSE SWITCH DRIVE 5V GND Figure 4 2 Suggested Methods For Control Interface 4 8 INDICATOR LIGHTS FAULT LED Red Lights to indicate over current condition This condition is caused by motor wiring errors or a ground fault Recovery from over current condition requires removing and then reapplying the power SS2000MD4 17 400030 043 Rev G Danaher Motion Superior Electric SECTION 5 TORQUE VERSUS SPEED CHARACTERISTICS 5 1 MOTOR PERFORMANCE stepper motors exhibit instability at their natural frequency and harmonics of that frequency Typically this instability occurs at speeds between 5
4. noise problems the control signals are optically isolated from the drive circuit Features include Switch selectable current levels of 0 5 through 3 5 amperes Full short circuit protection phase to phase and phase to ground Undervoltage and transient overvoltage protection Efficient thermal design Optically isolated inputs Windings Off capability Switch selectable step resolution Compact size Sturdy all aluminum mounting base SS2000MD4 6 400030 043 Rev G Danaher Motion Superior Electric SECTION 2 EXPRESS START UP The following instructions define the minimum steps necessary to make your Drive operational Always disconnect the AC power to the unit and be certain the PWR ON LED is OFF before connecting or disconnecting the motor leads FAILURE TO DO THIS RESULTS IN A SHOCK HAZARD AE Always operate the Motor and the Drive GROUNDED Be sure to twist together the wires for each motor phase Six twists per foot is a good guideline 1 Check to see that the motor used is compatible with the drive Refer to Section 4 4 for a list of compatible motors 2 Setthe correct current level for the motor being used per the instructions in Section 4 5 Heat sinking may be required to maintain case temperature below 70 C 7158 F 3 Select the appropriate step resolution and set the front panel switches as described in Sec tion 4 6 4 Wire the motor per the Motor Connections description in Section 3 2 5 Connect
5. 2 400030 043 Rev G Danaher Motion Superior Electric Safety Safety symbols used in this manual are Warning Alerts users to potential physical danger or harm Failure to follow warning notices could result in personal injury or death AN Caution Directs attention to general precautions which if not followed could result in personal injury and or equipment damage A Note Highlights information critical to your understanding or use of the product Instructions Only qualified personnel should install or perform servicing procedures on this equipment Do not operate the unit without the enclosures in place as voltage present in this unit can cause serious or fatal injury Before performing any work on the unit allow at least five minutes for the capacitors to discharge fully Voltage is present on unprotected pins when unit is operational The PWR ON LED must be off for approximately 30 seconds before making or breaking the motor connections Motors powered by these drives may develop extremely high torque Disconnect AC power to these drive before doing any mechanical work AN This unit is designed for 115 VAC input only see Section 4 2 Electrical Specifications Warranty And Limitation Of Liability Danaher Motion the Company warrants to the first end user purchaser the purchaser of equipment manufactured by the Company that such equipment if new unused and in original unopened cartons at the time of purchase
6. 5695 Phone 49 0 6151 8796 10 Email sales2 danahermotion com Fax 49 0 6151 8796 123 Website www DanaherMotion com Website www DanaherMotion de Manufactured Under an ISO9001 Compliant Manufacturing System SS2000MD4 36 400030 043 Rev G
7. CONNECTED HALF STEP 21 400030 043 Rev G SS2000MD4 Danaher Motion Superior Electric TOROUE OUNCE INCHES Ncm FULL STEP 0 18 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M062 LE09 ETC MOTORS PARALLEL CONNECTED FULL STEP 0 TORQUE OUNCE INCHES Ncm HALF STEP 0 18 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M062 LE09 ETC MOTORS PARALLEL CONNECTED HALF STEP 22 400030 043 Rev G SS2000MD4 Danaher Motion Superior Electric FULL STEP O 18LB IN 2 0 400 2 800 4 1200 6 1600 8 2000 10 SPEED 1 8 DEGREE STEPS SEC RPS M063 LE09 ETC MOTORS SERIES CONNECTED FULL STEP 200 TORQUE OUNCE INCHES Ncm 140 150 105 100 70 50 35 HALF STEP 0 18 LB IN 2 0 400 2 800 4 1200 6 1600 8 2000 10 SPEED 1 8 DEGREE STEPS SEC RPS M063 LE09 ETC MOTORS SERIES CONNECTED HALF STEP 23 400030 043 Rev G SS2000MD4 Danaher Motion Superior Electric TORQUE OUNCE INCHES Ncm 3 5 AMPS FULL STEP 0 18 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M063 LE09 ETC MOTORS PARALLEL CONNECTED FULL STEP A TORQUE OUNCE INCHES Ncm 3 5 AMPS HALF STEP 0 18 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M063 LE09 ETC MOTORS
8. UP 0 0 ccccscccscccsccccccccccccccccccccccccccccccesccsccsccees 7 SECTION 3 INSTALLATION GUIDELINES ecce eee eee e ee nene ER KEREN 8 3 7 MOUNTING i RO SEHE AEDEM Priest is EP UE 8 3 2 TERMINAL LOCATIONS AND ASSIGNMENTS ccccccsccscccccccccsccccccccccccccccccccccccccccccccees 9 3 5 7 MOTOR CONNECTIONS 22622 3 deett cale 3A dde Se ERE EN 10 SIT POWERITINPUT PORE A PE A EN PA NE RE A ERA RE NE RE REN 12 SECTION 4 SPECIFICATIONS 2 cccccccscccccccccccccccccccccccccccccccccccccsccccscceccccccceees 13 21 MECHANICS 13 AD EEC ICA GEN 13 43 ENVRONMENT ILs 13 44 MOTOR COMPATIBILITY sd 13 45 CURRENT SETTINGS sanntid 15 46 STEP RESOLUTION SS 15 471 SIGNAL SPECIFICATIONS ST 16 4 7 1 CONNECTOR PIN ASSIGNMENTS svada 16 4 7 2 SIGNAL DESCRIPTIONS EE 16 4 7 3 LEVEL REOUIREMENATS EIE ve een 16 4 74 TIMING REQUIREMENTS EEN 17 48 INDICATOR Be CN KEE 17 SECTION 5 TORQUE VERSUS SPEED CHARACTERISTICS 18 5 1 MOTOR EECHER 18 5 2 TYPICAL TORQUE VERSUS SPEED CURVES eee eee eee eese ooo oao ooo RENE E KREE Ken 19 SECTION 6 SYSTEM CHECKING ecce eeeeeee seen eo ees esso sees ENKEN K ENKEN REENEN eu 35 APPENDIX A TROUBLESHOOTING ccccccccccccccccccccccccccccccccccccccccccscceccccccees 36 A 1 ELECTRICAL INTERFERENCE PROBLEMS cccccccccccccccccccccccccccccccccccccecccccccccccccees 36 A2 CUSTOMER SUPPORT ee
9. assume for the Company any other liability with respect to equipment manufactured by the Company The Company shall have no liability with respect to equipment not of its manufacture THE COMPANY SHALL HAVE NO LIABILITY WHATSOEVER IN ANY EVENT FOR PAYMENT OF ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING WITHOUT LIMITATION DAMAGES FOR INJURY TO ANY PERSON OR PROPERTY Written authorization to return any equipment or parts thereof must be obtained from the Company The Company shall not be responsible for any transportation charges IF FOR ANY REASON ANY OF THE FOREGOING PROVISIONS SHALL BE INEFFECTIVE THE COMPANY S LIABILITY FOR DAMAGES ARISING OUT OF ITS MANUFACTURE OR SALE OF EQUIPMENT OR USE THEREOF WHETHER SUCH LIABILITY IS BASED ON WARRANT Y CONTRACT NEGLIGENCE STRICT LIABILITY IN TORT OR OTHERWISE SHALL NOT IN ANY EVENT EXCEED THE FULL PURCHASE PRICE OF SUCH EQUIPMENT Any action against the Company based upon any liability or obligation arising hereunder or under any law applicable to the sale of equipment or the use thereof must be commenced within one year after the cause of such action arises The right to make engineering refinements on all products is reserved Dimensions and other details are subject to change SS2000MD4 4 400030 043 Rev G Danaher Motion Superior Electric Table of Contents SECTION I INTRODUCTION Ge 6 LE USING THIS NANA 6 2 PRODUCT FEATURES 1222650205450264 a ech 6 SECTION 2 EXPRESS START
10. line voltage using an oscilloscope and a line monitor If line voltage problems exist use appropriate line conditioning such as line filters or isolation transformers 2 all recommended wiring practices are followed for location grounding wiring and relay suppression see Section 3 1 3 Double check the grounding connections to be sure they are good electrical connections and as short and direct as possible 4 Try operating the drive with all suspected noise sources switched off If the drive functions properly switch the noise sources on again one at a time and try to isolate the one s causing the interference problems When a noise source is located try rerouting wiring suppressing relays or other measures to eliminate the problem A 2 CUSTOMER SUPPORT Danaher Motion products are available nationwide through an extensive authorized distributor network These distributors offer literature technical assistance and a wide range of models off the shelf for fastest possible delivery Danaher Motion sales engineers are conveniently located to provide prompt attention to customers needs Call the nearest office listed for ordering and application information or for the address of the closest authorized distributor In the US and Canada In Europe 13500 J South Point Blvd Danaher Motion GmbH amp Co KG Charlotte NC 28273 Robert Bosch Strafse 10 Phone 704 588 5693 64331 Weiterstadt Germany Fax 704 588
11. shows the correct switch setting for each available step resolution Switch Step Pulses Per Position 8 Resolution Revolution O off Full Step Half Step MOTOR CURRENT amp STEP RESOLUTION SWITCHES Figure 4 1 Switches For Setting Current Level and Step Resolution SS2000MD4 13 400030 043 Rev G Danaher Motion Superior Electric 4 7 SIGNAL SPECIFICATIONS 4 7 1 Connector Pin Assignments connections are made via the 4 pin terminal strip J2 Pin Assignment 4 7 2 Signal Descriptions OPTO Opto Isolator Supply User supplied power for the opto isolators PULSE Pulse Input A low to high transition on this pin advances the motor one step The step size 1s determined by the Step Resolution switch setting DIR Direction Input When this signal is high motor rotation 15 clockwise Motor rotation is counter clockwise when this signal is low Clockwise and counter clockwise directions are properly oriented when viewing the motor from the end opposite the mounting flange AWO All Windings Off Input When this signal is low AC and DC current to the motor will be zero There is no holding torque when the AWO signal is low If you are using the drive with an MX2000 SS2000I or SS2000I V control the READY input and the OPTO input on the control must be jumpered together 4 7 3 Level Requirements OPTO Voltage 4 5 to 6 0 VDC Current 16 mA per signal used Other Signals
12. the power source to the DC input terminal strip Be sure to follow the instructions for connecting the filter capacitor as described in Section 3 2 under Power Input If the motor operates erratically refer to Section 5 Torque Versus Speed A Characteristics Clockwise and counter clockwise directions are properly oriented when viewing the motor from the end opposite the mounting flange SS2000MD4 7 400030 043 Rev G Danaher Motion Superior Electric Section 3 Installation Guidelines 3 1 MOUNTING The SLO SYN Drive is mounted by fastening its mounting brackets to a flat surface as shown in Figure 3 1 If the drive assembly is mounted against a bulkhead be sure to apply a thin coating of thermal compound between the drive and the mounting surface before fastening the unit in place Do not use too much thermal compound It is better to use too little than too much 5 6 EXTRUSION TH CKHE SS T 3 25 83 ES F IBI Typ gt EH 15 30 _4 M b 5 EXTRUSION THICKNESS DIMENSIONS JN BRACKETS ARE 1M MILLIHETERS Figure 3 1 Mounting Diagram cooling may be required to maintain temperature within the stated limits When selecting a mounting location it is important to leave at least two inches 51mm of space around the top bottom and sides of the unit to allow proper airflow for cooling Case temperature should not exceed 70 158 Forced air It is also important to keep
13. 0 Kwoeror so 10 25 35 10 40 men 30 15 20 KuLoe3F13 35 10 40 mum so 10 20 monr gt 35 10 40 KuLos2Fo7 so 15 25 Kwopris Cas 10 40 Kwog3ro7 gt 35 18 25 Power supply currents shown are measured at the output of the rectifier bridge in Figure 3 4 M061 M062 and M063 motors listed include LS LE CS FC and FD versions M091 and M092 motors include FC and FD versions with 6 or 8 leads Motors with windings other than those listed can be used as long as the current ratings listed on the motors are not exceeded motors listed have 4 leads SS2000MD4 14 400030 043 Rev G Danaher Motion Superior Electric 4 5 CURRENT SETTINGS The proper current setting for each motor is shown on the individual torque vs speed curves Use this current level to obtain the torque shown Switches 1 through 7 select the current level Select the desired operating current by setting the appropriate switch to position 1 ON The OFF position is labeled 0 Only one switch should be ON If two or more switches are ON the one that selects the highest current level is the active switch The switch settings are Current amperes 4 6 STEP RESOLUTION The number of pulses per revolution is selected using position 8 of the switch described in Section 4 5 The following chart
14. 0 and 1000 full steps per second and depending on the dynamic motor load parameters cause excessive velocity modulation or improper positioning This type of instability is represented by the open area at the low end of each Torque vs Speed curve There are also other instabilities that cause a loss of torque at stepping rates outside the range of natural resonance frequencies One such instability is broadly defined as mid range instability Usually the damping of the system and acceleration deceleration through the resonance areas aid in reducing instability to a level that provides smooth shaft velocity and accurate positioning If instability does cause unacceptable performance under actual operating conditions use the following techniques to reduce velocity modulation 1 Avoid constant speed operation at the motors unstable frequencies Select a base speed above the motors resonant frequencies and adjust acceleration and deceleration to move the motor through unstable regions quickly 2 The motor winding current can be reduced as discussed in Section 4 5 Lowering the current reduces torque proportionally The reduced energy delivered to the motor can decrease velocity modulation 3 Use the half step mode of operation or use microstepping to provide smoother operation and reduce the effects of mid range instability Microstepping reduces the shaft speed for a given pulse input rate SS2000MD4 18 400030 043 Rev G Danaher Motion Supe
15. 22 F 0 C to 50 C free air ambient Natural Convection Maximum heat sink temperature of 158 F 70 C must be maintained Forced air cooling may be required Storage 40 F to 167 F 40 C to 75 C Humidity 95 max non condensing Altitude 10 000 feet 3048 m max 4 4 MOTOR COMPATIBILITY Motor Types Superior Electric KM and M Series M Frame Sizes 61 NEMA 23D through M092 NEMA 34 KM Frame Sizes KML061 NEMA 23 through KML093 NEMA 34 M061 M092 D6 KML060 KML093 M061 MH112 Do Not use larger frame size motor than those listed or the drive be damaged Number of Connections 4 6 8 Minimum Inductance 0 5 millihenrys Maximum Resistance 0 25 x VDC Supply l Setting A Maximum resistance is total of motor plus cable Example VDC 30 Setting 3 5 R max 0 25 x 30 3 5 2 1 ohms SS2000MD4 13 400030 043 Rev G Danaher Motion Superior Electric MOTORS FOR USE WITH THE SS2000MD4 TRANSLATOR DRIVE Connection Amperes Amps DC Amps DC most Lo Seis 25 10 20 most 08 Paai 35 10 20 mose o Ses 30 10 25 mose 09 35 10 35 moss o Ses 30 15 20 moss 09 35 10 35 mon o Ses 30 10 15 mon 09 Paale 35 10 30 mos o Ses 30 15 20 Mo92 09 Pamei 35 10 30 KuLosoFos 25 10 15 Kwoero 25 12 15 men gt ss 10 3
16. 27 400030 043 Rev G Danaher Motion Superior Electric 4 TOROUE OUNCE INCHES Ncm FULL STEP 0 22 LB IN 2 0 400 2 800 4 1200 6 1600 8 2000 10 SPEED 1 8 DEGREE STEPS SEC RPS M092 FD8109 MOTOR PARALLEL CONNECTED FULL STEP 40 TORQUE OUNCE INCHES Ncm 3 5 AMPS HALF STEP 0 22 LB IN 2 0 800 4 1600 8 2400 12 3200 16 4000 20 SPEED 1 8 DEGREE STEPS SEC RPS M092 FD8109 MOTOR PARALLEL CONNECTED HALF STEP SS2000MD4 28 400030 043 Rev G Danaher Motion Superior Electric TORQUE oz in Ncm 80 56 5 60 42 37 40 28 25 20 14 12 Half Step 0 0 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED Steps Sec 1 8 200 Pulses Rev RPS KMLO60F05 2 5 Amp TORQUE oz in Ncm 150 105 9 100 gt 70 62 Half Step 50 35 31 0 0 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED Steps Sec 1 8 200 Pulses Rev RPS KML061F11 3 5 Amp SS2000MD4 29 400030 043 Rev G Danaher Motion Superior Electric TORQUE oz in Ncm 150 105 9 70 62 Full Step 50 35 31 Half Step 0 0 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED Steps Sec 1 8 200 Pulses Rev RPS KML061F05 2 5 Amp TORQUE oz in Ncm 250 176 5 200 141 2 150 105 9 70 62 50 Hair Step 35 31 0 0 0 2000 10 4000 20 6000 30 8000 40 10000
17. 50 SPEED Steps Sec 1 8 200 Pulses Rev RPS KML062F07 3 0 Amp SS2000MD4 30 400030 043 Rev G Danaher Motion Superior Electric TORQUE ozin Nem 150 100 70 62 Half Step 50 35 31 0 0 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED Steps Sec 1 8 200 Pulses Rev RPS KML062F13 3 5 Amp TORQUE oz in Ncm 350 247 2 176 6 150 105 9 Half Step 50 35 31 0 0 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED Steps Sec 1 8 200 Pulses Rev RPS KMLO063F07 3 0 Amp SS2000MD4 31 400030 043 Rev G Danaher Motion Superior Electric TORQUE ozin Nem 176 6 250 200 150 100 70 62 50 35 31 0 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED Steps Sec 1 8 200 Pulses Rev RPS KML063F 13 3 5 Amp TORQUE oz in Ncm 350 250 150 105 9 Full Step Half Step 35 31 0 0 1000 5 2000 10 3000 15 4000 20 5000 25 SPEED Steps Sec 1 8 200 Pulses Rev RPS KML091F07 3 0 Amp SS2000MD4 32 400030 043 Rev G Danaher Motion Superior Electric TORQUE oz in Ncm 250 176 6 200 141 2 150 105 9 100 70 62 50 35 31 0 0 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED Steps Sec 1 8 200 Pulses Rev RPS
18. PARALLEL CONNECTED HALF STEP 24 400030 043 Rev G Danaher Motion Superior Electric TOROUE OUNCE INCHES Ncm 200 140 150 105 100 70 50 35 3 0 AMPS Full STEP 0 22 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M091 FD8109 MOTOR SERIES CONNECTED FULL STEP 00 TORQUE OUNCE INCHES Ncm HALF STEP 0 22 LB IN 2 0 800 4 1600 8 2400 12 3200 16 4000 20 SPEED 1 8 DEGREE STEPS SEC RPS M091 FD8109 MOTOR SERIES CONNECTED HALF STEP SS2000MD4 25 400030 043 Rev G Danaher Motion Superior Electric e TOROUE OUNCE INCHES Ncm FULL STEP 0 22 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M091 FD8109 MOTOR PARALLEL CONNECTED FULL STEP e TOROUE OUNCE INCHES Ncm HALF STEP 0 22 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M091 FD8109 MOTOR PARALLEL CONNECTED HALF STEP SS2000MD4 26 400030 043 Rev G Danaher Motion Superior Electric 00 TORQUE OUNCE INCHES Ncm FULL STEP 0 22 LB IN 2 0 200 1 400 2 600 3 800 4 SPEED 1 8 DEGREE STEPS SEC RPS M092 FD8109 MOTOR SERIES CONNECTED FULL STEP 0 TOROUE OUNCE INCHES Ncm HALF STEP 0 22 LB IN 2 0 200 1 400 2 600 3 800 4 SPEED 1 8 DEGREE STEPS SEC RPS M092 FD8109 MOTOR SERIES CONNECTED HALF STEP SS2000MD4
19. ge 36 SS2000MD4 5 400030 043 Rev Danaher Motion Superior Electric SECTION 1 INTRODUCTION 1 1 UsiNG THIS MANUAL It is important that you understand how this SLO SYN 2000MD4 Translator Drive is installed and operated before you attempt to use it Read this manual completely before proceeding with the installation of this unit This manual is an installation and operating guide to the SLO SYN 2000MD4 Translator Drive Section 1 gives an overview of the Drive and its features Section 2 describes the steps necessary to place the drive into operation General wiring guidelines as well as the physical mounting of the unit and connections to the drive portion are covered in Section 3 Complete specifications listed in Section 4 provide electrical mechanical and performance specifications The procedure for setting the motor current level is also covered in this section Torque versus speed characteristics with all appropriate SLO SYN Stepper Motors are given in Section 5 Section 6 System Checking gives procedures to follow if the SLO SYN 2000 drive fails to operate properly Appendix A provides procedures for troubleshooting electrical interference problems 1 2 PRODUCT FEATURES SLO SYN 2000MD4 Translator Drive is a bipolar adjustable speed two phase PWM drive that uses hybrid power devices It can be set to operate a step motor in full steps or half steps The maximum running speed is 3 000 rpm To reduce the chances of electrical
20. ion Superior Electric MOTOR MOTOR TERMINAL M NUMBERS MOTOR CONNECTOR PIN db CONNECTOR PIN N A WHITE BLACK DRIVE PIN 4 DRIVE PIN1 4 RED WHITE DRIVE PIN2 RED BLACK gt DRIVE PIN 3 GREEN gt DRIVE PIN 1 4 RED GREEN DRIVE PIN 4 N C BLACK WHITE N C WHITE RED WHITE DRIVE PIN2 lt GREEN DRIVE PIN 3 DRIVE PIN 1 RED GREEN 3 DRIVE PIN 4 BLACK ORANGE WHITE WHITE BLACK DRIVE PIN2 WHITE WHITE gt DRIVE PIN 3 RED GREEN 8 LEAD MOTORS SERIES CONNECTIONS DRIVE PIN 1 GREEN DRIVE PIN 4 ORANGE WHITE BLACK WHITE GREEN DRIVE PIN 3 8 LEAD MOTORS PARALLEL CONNECTIONS DRIVE PIN 2 These leads must be insulated and isolated from other leads or ground Circled letters identify terminals for connector motors numbers identify those for terminal box motors Figure 3 3 Motor Wiring Configurations SS2000MD4 11 400030 043 Rev G Danaher Motion Superior Electric 3 3 2 Power Input The DC input power is connected to terminals 5 and 6 of the terminal strip J1 Terminal 5 Vm is the power supply plus connection and pin 6 Vom is the power supply minus connection An unregulated supply similar to that shown in Figure 3 4 is preferable If a regulated supply is used it must be capable of operating with the added filter capacitor A switching regulated su
21. is free from defects in material and workmanship under normal use and service for a period of one year from date of shipment from the Company s factory or warehouse of the Company in the event that the equipment is purchased from the Company or for period of one year from the date of shipment from the business establishment of an authorized distributor of the Company in the event that the equipment is purchased from an authorized distributor THE COMPANY S OBLIGATION UNDER THIS WARRANTY SHALL BE STRICTLY AND EXCLUSIVELY LIMITED TO REPAIRING OR REPLACING AT THE FACTORY OR A SERVICE CENTER OF THE COMPANY ANY SUCH EQUIPMENT OR PARTS THEREOF WHICH AN AUTHORIZED REPRESENTATIVE OF THE COMPANY FINDS TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND SERVICE WITHIN SUCH PERIOD OF ONE YEAR THE COMPANY RESERVES THE RIGHT TO SATISFY SUCH OBLIGATION IN FULL BY REFUNDING THE FULL PURCHASE PRICE OF ANY SUCH DEFECTIVE EQUIPMENT This warranty does not apply to any equipment which has been tampered with or altered in any way improperly installed or has been subject to misuse neglect or accident SS2000MD4 3 400030 043 Rev G Danaher Motion Superior Electric THE FOREGOING WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE and of any other obligations or liabilities on the part of the Company and no person is authorized to
22. pply may not be suitable for use with this drive It is important that the capacitor C1 be connected within three feet 0 9 meter of the input terminals The capacitor must be of the correct value and have the proper current and voltage parameters see list of components It is recommended that the power supply leads be twisted together 6 twists per foot A If the power supply is grounded it must only be grounded on the negative side or the short circuit protection will not operate properly T1 F1 BR1 R1 J2 Drive The cable between the filter capacitor C1 and the drive should be A twisted six twists per foot Maximum wire length is three feet Use 16 AWG or larger wire Figure 3 4 Typical Power Supply For A Single Drive Application Components 1 5 ampere time delay 250 volt R1 5 ohm surge limiter Phillips 2322 654 6158 or equivalent T1 130 VA 24 VAC output BR1 General Instrument GBPC3502 or equivalent C1 4700 uf 5 5 ampere 20 kHz 63 V rated United Chemcon 53D472F063HS6 or equivalent SS2000MD4 12 400030 043 Rev G Danaher Motion Superior Electric SECTION 4 SPECIFICATIONS 4 1 MECHANICAL Size Inches 1 56 H x 4 13 W x 3 25 D mm 40Hx105Wx83D Weight 0 6 pounds 272 grams 4 2 ELECTRICAL DC Input Range 24 VDC min 40 VDC max DC Current see Motor Table Drive Power Dissipation Worse Casel 35 watts 4 3 ENVIRONMENTAL Temperature Operating 32 F to 1
23. rior Electric 5 2 TYPICAL TORQUE VERSUS SPEED CURVES The test conditions used when obtaining the torque versus speed data are listed in the lower left hand corner of each curve FULL STEP 0 07 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M061 LE08 ETC MOTORS SERIES CONNECTED FULL STEP 80 TORQUE OUNCE INCHES Ncm 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M061 LEO8 ETC MOTORS SERIES CONNECTED HALF STEP SS2000MD4 19 400030 043 Rev G Danaher Motion Superior Electric 3 5 AMPS FULL STEP 0 07 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M061 LEO8 ETC MOTORS PARALLEL CONNECTED FULL STEP 0 TORQUE OUNCE INCHES Ncm HALF STEP 0 07 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M061 LEO8 ETC MOTORS PARALLEL CONNECTED HALF STEP SS2000MD4 20 400030 043 Rev G SS2000MD4 Danaher Motion Superior Electric TORQUE OUNCE INCHES Ncm 3 0 AMPS FULL STEP 0 18 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M062 LE09 ETC MOTORS SERIES CONNECTED FULL STEP TORQUE OUNCE INCHES Ncm 3 0 AMPS HALF STEP 0 18 LB IN 2 0 2000 10 4000 20 6000 30 8000 40 10000 50 SPEED 1 8 DEGREE STEPS SEC RPS M062 LE09 ETC MOTORS SERIES
24. the drive away from obvious noise sources If possible locate the drive in its own metal enclosure to shield it and its wiring from electrical noise sources If this cannot be done keep the drive at least three feet from any noise sources SS2000MD4 8 400030 043 Rev G Danaher Motion Superior Electric 3 2 TERMINAL LOCATIONS AND ASSIGNMENTS Figure 3 2 shows the terminal locations for the SLO SYN SS2000MD4 Translator Drive UO Connector J2 Motor And Power Supply Connector J1 Figure 3 2 Terminal Locations SS2000MD4 9 400030 043 Rev G Danaher Motion Superior Electric 3 3 1 Motor Connections motor connections are made via the 6 terminal strip J1 Terminal assignments are given below Motor connections are shown in Figure 3 3 M1 Phase A M3 Phase A 4 Phase M5 Phase B Motor phase A is M1 and M3 and motor phase B is M4 and M5 The motor frame must be grounded Cabling from the drive to the motor should be done with a shielded twisted pair cable As a guideline the wires for each motor phase should be twisted about six times per foot Danaher Motion offers the following motor cable configurations These cables have unterminated leads on both ends Length Part Number 10 ft 3 m 216022 031 25 ft 7 6 m 216022 032 50 ft 15 2 m 216022 033 75 ft 22 8 m 216022 034 Figure 3 3 shows the possible motor wiring configurations SS2000MD4 10 400030 043 Rev G Danaher Mot
25. the proper voltage levels are being supplied to the unit Be sure that the motor is a correct model for use with this unit Specifically IF MOTOR DIRECTION CW CCW IS REVERSED Check For Reversed connections to the Motor Connector Reversing the phase A or the phase B connections reverses the direction of motor rotation IF THE MOTOR MOTION IS ERRATIC Check For Supply voltage out of tolerance Proper motion parameters low speed acceleration deceleration jog speed home speed and feed rate Set parameters on controller supplying pulse input to drive Filter capacitor missing or too low in value IF TORQUE IS LOW Check For Windings Off active Correct current setting Improper supply voltage IF FAULT INDICATOR IS NOT LIT Check For Improper motor wiring Grounded or shorted wiring to the motor or shorted motor Improper motor type or incorrect Current Select switch setting If a malfunction occurs that cannot be corrected by making the preceding checks contact Customer Support SS2000MD4 39 400030 043 Rev G Danaher Motion Superior Electric APPENDIX A TROUBLESHOOTING A 1 ELECTRICAL INTERFERENCE PROBLEMS Electrical interference problems are common with today s computer based controls Such problems are often difficult to diagnose and cure If such a problem occurs with your system it is recommended that the following checks be made to locate the cause of the problem 1 Check the quality of the AC
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