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Superior DR-400CEN User's Manual

1. 7cm minimum 5 Tem mmu 7cm minimum G Clearance to inside corner 6 15 2cm minimum 6 15 2cm minimum H Clearance to each inside of center line 3 feet 91cm within a height of 15 feet 3 feet 91cm within a height of 15 feet extended above meter regulator assembly above the meter regulator assembly above the meter regulator assembly Clearance to service regulator vent outlet 3 feet 91cm 8feet 91cm J Clearance to nonmechanical air supply inlet 6 in 15cm for appliances 6 in 15cm for appliances to building or the combustion air inlet to any 10 000 Btuh 3kW 12 in 30cm 10 000 Btuh 3kW 9 in 23cm other appliance for appliances 10 000 Btuh 3kW and for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 91cm 50 000 Btuh 15kW 12 inches 30cm for appliances 100 000 Btuh 30kW for appliances 50 000 Btuh 15kW K Clearance to a mechanical air supply inlet 6 feet 1 83m 3 feet 91cm above if within 10 feet 3m L Clearance above paved sidewalk or paved 7 feet 2 13m t 7 feet 2 13m t imeway ocana on panne propery Le Pe balcon In accordance with the current CSA B149 1 National Gas And Propane Installation Code n accordance with the curent ANSI SZ223 1 NFPA 54 National Fuel Gas Codes A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwel
2. 1 25 4 mm Minimum Clearance to Combustibles SV4 5BF Bu Firestop Spacer 40 Max SV4 5L6 12 24 36 48 12 2 M d Vent Sections When using Secure Flex use Firestop Spacer y ff Led Figure 13 VENT SECTION LENGTH CHART C ZEE Number of Vent Sections jinches ft f f ss oss 1 s os 1s oss o 1 0 5e renes ec ese onc Pss pes 2 sass EH IET TERI B Pas ves o 9 Pas zws 1 2 0 ss 2 amp 5 v 3 9 Pas zs v o v 1 9 usos 1 1 o of pespes o ao of 45 a7 o o 2 o of ss ms e e v 3 Fespespi o 2 o o si 42s i o o 555 4625 0 t 2 57 475 o o 1 66 525 0 2 2 675 5625 0 O 3 69 575 0 o 0 72 8 E ons 755 6125 1 o 0 795 6625 0 t 0 1 675 o o 0 9 75 50 2 1 915 7625 0 o 2 e se t otl Fors sus 1 9 Ew ps 2 o 1035 8625 0 0 0 Fw o i fo 0 Fu ps9 2 fo Fw pes pols mes sss 1 1 9 Fus pus 3 fo fs Fio ross 1 9 1 Fus pnas o 9 5 Fs pus 3 fo fo Fuss rs o 9 0 pwsnes 1 9 fo VENT SECTION LENGTH CHART Nominal Secti T iem mehes 6 12 24 afo ET qu ur 32 he he ee ee DA Az E ee 5 e epe e e o eo e eo o esee vo en eo e o
3. NI Figure 1 Millivolt Models Millivolt models come standard with the manually modulated gas valve flame ap pearance and heat output can be con trolled at the gas valve Input of millivolt models is shown in the following table Millivolt Models with Manually Modulated Gas Valve Natural and Propane Gas Model Numbers Input rate BTU H DT 400 DR 400 13 500 to 17 500 Electronic Models Electronic models have a fixed rate gas valve Input of electronic models is shown in the following table Electronic Models with Fixed Rate Gas Valve Natural and Propane Gas Model Numbers Input rate BTU H DT 400 DR 400 15509 All Models Maximum manifold pressure is 3 5 in w c 0 87 kPa for natural gas and 10 in w c 2 49 kPa for LP Propane gas Installations at Altitudes of 0 to 4500 ft Units are tested and approved for elevations of 0 to 4500 feet 0 to 1372 meters Installations at Altitudes above 4500 ft For elevations above 4500 feet 1372 meters install the unit according to the regulations of the local authorities having jurisdiction and inthe USA the latest edition ofthe National Fuel Gas Code ANSIZ223 1 or in Canada the latest edition of the CAN1 B149 1 and 2 codes Table 1shows the units gas orifice size for the elevations indicated Model No inch DR 400 DT 400 45 0048 Table 1 The millivolt appliances are manually controlled
4. When using Secure Flex use Firestop Spacer When using Secure Flex use Firestop Spacer SF4 5HF Figure 27 Top Vent THREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE When using Secure Flex use Firestop Spacer SF4 5BF When using Secure Flex use Firestop Spacer SF4 5HF A Vent Restrictor as shown in Figure 18 page 10 must be used in this application Wall Firestop Spacer SV4 5HF 13 14 HORIZONTAL OUTSIDE WALL TERMINATION SYSTEM Figures 28 and Figures 34 to 41 on pages 1610 18 and their associated Horizontal Vent Table illustrate the various horizontal venting configura tions that are possible for use with these appli ances Secure Vent pipe applications are shown in these figures Secure Flex pipe may also be used AHorizontal Vent Tablesummarizes each system s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications Both of these horizontal vent systems terminate through an outside wall Building Codes limit or prohibit terminating in specific areas Refer to Figure 8 on page 6 for location guidelines Secure Vent SV4 5 direct vent system compo nents are unitized concentric pipe components featuring positive twist lock connection refer to Figure 15 on page 10 All of the appliances covered in this document are fitted with collars having locking inclined
5. page 8 Step 3 Install the Venting System page 8 Vertical Termination Systems page 9 Vent Section Length Chart page 9 Vertical Vent Tables and Figures page 12 Horizontal Termination System page 14 Horizontal Vent Tables and Figures page 16 Venting Using Flexible Vent Pipe page 19 Step 4 Field Wiring page 20 Step 5 Optional Blower Kit Wiring page 20 Step 6 Connecting Gas Line page 21 Step 7 Installing Logs page 22 Step 8 Checking Unit Operation page 22 Step 9 Installing Glass Door page 22 Step 10 Burner Adjustments page 23 Step 11 Hood Installation page 23 Finishing Requirements page 23 Cold Climate Insulation Installation Accessories page 24 Gas Conversion Kits page 26 This installation manual will help you obtain a safe efficient dependable installation for your appliance and vent system Please read and understand these instructions before beginning your installation We suggest that our gas hearth products be installed and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as NFI Gas Specialists CERTIFIED www nficertified org PACKAGING The assembled vented gas fireplace heater is packaged with 1 one log set shrink wrapped to
6. 77L76 SV4 5E45 45 Degree Elbow with 18 in 497 mm of compressed Flex FKIT24S Flex Short Small Square Term with 24 in 610 mm of V4 5E90 90 Degree Elbow e compressed Flex 94L07 SFKIT36S Flex Short Small Square Term with 36 in 914 mm of gs come packaged with a storm collar compressed Flex SV4 5F B Flat Roof Flashing 94L08 SFKIT48S Flex Short Small Square Term SV4 5FA B 1 12 to 7 12 Adjust Flashing lane mim SV4 5FB B 7 12 to 12 12 Adjust Flashing V4 5SC6 Storm Collars 6 collars box 2 86L96 SF HTS Horizontal Square Termination SV4 5HF Firestop Spacer 7 187 SFKIT12S Flex Square Term with 12 in SV4 5BF Firestop Spacer Vertical 1 1 1 spacing CN 7 L88 SFKIT18S a ee in SV4 5SU Support Strap p EN 94L06 Cc c Cc c Cc c Flex 7 L89 SFKIT24S Flex Square Term with 24 in OE 610 mm of compressed SV4 5RSA Attic Insulation Shield Flex 7 L90 SFKIT36S Flex Square Term with 36 in 914 mm of compressed SV4 5SP Support Plate Flex 7 L91 SFKIT48S Flex Square Term with 48 in 1219 mm of compressed Heat Guard Round Flex Vertical Termin for Flex flat to 6 12 with Flex Adapter section of rigid vent roof Heat Guard Square support collar assembly roof flashing and storm collar Vertical Termin for Flex 6 12 aT TT FH aes Heat Guard Square 12 Pack ee ed qoid roof Heat Deflector fo
7. NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 17 HORIZONTAL VENT FIGURES TABLE CONTINUED TABLE J Refer to Table 3 on page 16 for an aid in venting component selection for a particular range of exterior wall thicknesses when using the square SV4 5HTS small square SV4 5HTSS or the round SV4 5HTR V Minimum H H Maximum termination feet m feet m Wall CUTS Rer SV4 5HF V H H 40 feet 12 4 m Max H H 20 feet 6 2 m Max When using Secure Flex Short Square Termination SV4 5HTSS shown AA a Sacyr Long Square Termination SV4 5HTSSL may also be used _ nen using Secure Ceiling Square Termination SV4 5HTS may also be used Flex use Ceiling Firestop Spacer Round Termination SV4 5HTR may also be used Fines tas coe SV4 5BF Figure 39 Top Vent TWO 90 DEGREE ELBOWS TABLE K V Minimum H Maximum H H H Maximum feet m feet m feet m 1 0 305 2 0 610 5 1 52 2 0 610 4 1 22 10 3 1 3 0914 6 1 86 15 4 65 When using Secure Flex use Wall Firestop Spacer 4 1 22 8 2 48 20 6 2 SHF V H H H 40 feet 12 4 m Max When using Secure Flex H 8 feet 2 48 m Max use sur Firestop Spacer H H H 20 feet 6 2 m Max NS Refer to Table 3 on page 16 for an aid in venting component selection for a particular range of exterior wall thicknesses when using the square SV4 5HTS small square SV4 5HTSS or the round SV4 5HT
8. TYPICAL INSTALLATION SEQUENCE The typical sequence of installation follows however each installation is unique resulting in variations to those described Seethe page numbers references in the follow ing steps for detailed procedures Step 1 page 5 Construct the appliance framing Position the appliance within the framing and secure with nailing brackets Horizontal Vent Termination Clearances Combustible Projection 2 inches or less in length Combustible Projection greater than 21 2 inches in length Ventilated Soffit Unventilated Soffit 18 12 457 mm 305 mm o Termination Kit See Figure 31 or 32 for the recess allowances into exterior walls of the round and square horizontal terminations Figure 5 Side Elevation View Step 2 page 5 Route gas supply line to appliance location Step 3 page 8 Installtheventsystem and exterior termination Step 4 page 20 Field Wiring Millivolt Appliances The operating control switch is factory installed Step 5 page 20 Install blower kit optional equipment Step 6 page 21 Make connection to gas supply Step 7 page 22 Install the logs vermicu lite and glowing embers Step 8 page 22 Checkoutappliance opera tion Step 9 page 22 Install glass door frame assembly Step 10 page 23 Adjust burner to ensure proper flame appearance Step 11 page 23 Install the hoods DETAILED INSTALLATION STEPS The appl
9. 4 When using Secure Flex use Firestop Spacer Firestop Spacer SV4 5HF Ceiling Firestop Spacer SV4 5BF When using Secure Flex use Firestop Spacer SF4 5HF Figure 25 Top Vent TWO 90 DEGREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE When using Secure Flex use Firestop Spacer Ceiling When using Secure RE hoes Flex use Firestop Spacer SV4 5BF SF4 5H Wall Firestop Spacer SV4 5HF TABLE B V Minimum H Maximum feet meters feet meters 0 305 5 1 52 0 610 10 3 1 0 914 15 4 65 1 22 20 6 2 V V H 40 feet 12 4 m Max H 20 feet 6 2 m Max VERTICAL VENT FIGURES TABLES continued TABLE D d H1 V Minimum H Maximum H H Maximum P d feet m feet m feet m iii Ceilin 1 0 305 2 0 610 1 52 d i Firestop Spacer 2 0 610 4 1 22 8 1 3 0914 6 1 86 4 65 iL 4 1 22 8 2 48 6 2 Wall Firestop Spacer V V H H 40 feet 12 4 m Max SV4 5HF H 8 feet 2 48 m Max Ceiling H H 20 feet 6 2 m Max BY Firestop Spacer SV4 5BF Figure 26 Rear Vent THREE ELBOWS TABLE E f Ceiling VMmmum H H Maximum ove or are feet m feet m 1 0 305 5 1 52 2 0 610 10 3 1 3 0 914 15 4 65 4 1 22 20 6 2 H H 20 feet 6 2 m Max V V H H 40 feet 12 4 m Max
10. Combustible Min 1 material may touch the 25 mm appliance top This Area Must Remain Clear of Combustible Materials Spacer Combustible materials not grises below this point on x the face of the ZA Top of Appliance appliance I Louvers p Top of Door Frame Hood must be installed as shown Louver Face Models Figure 56 23 24 A hearth extension is not required with this appliance If a hearth extension is used do not block the lower control compartment door Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements Note Combustible wall finish materials and or surround materials must not be allowed to encroach the area defined by the appliance front face black sheet metal Never allow combustible materials to be positioned in front of or overlapping the appliance front face See Figures 55 and 56 on page 23 Non combustible materials such as surrounds and other appliance trim may be installed on the appliance front face with these exceptions they must not cover any portion of the glass or louvers they may cover any portion of the top radiant panel or the air gaps surrounding the top radiant panel up to the installed hood Vertical installation clearances to combustible mantels vary according to the depth of the mantel See Figure 58 Mantels constructed of non combustible materials may be installed at any
11. The Firestop Spacer may be installed over the opening at the interior side of the framing When using the round termination a separate 2 j firestop spacer is not required since this termi E G 308 mm nation has integral spacers which provide the When using Secura Flex use Firestop Spacer SF4 5HF same function as a separate firestop spacer E oe Figure 30 Termination SV4 5HTSS Round Horizontal Termination SV4 5HTR See Figure 9 on page 7 for Min Distance to 1072 267 mm yr Base of Appliance Base of Appliance 6 to 48 inch Vent Section E j gt Elbow or Appliance Collar Installing Long Square HorizontalTermination SV4 5HTSSL Cut termination collar for wall thicknesses less than 1034 in 273 mm gt Interior Surface of Finished Wall Maximum Extent of Vent Run Sections Relative to Exterior Surface of Framing gt Last Vent Section r Minimum wall thickness 6 in 152 mm Z Maximum wall thickness X 1074 in 260 mm a Exterior Surface of Siding a Exterior Surface of Framing 6 6 in to 10 in zo 152mm to 260 mm Cut termination collar for wall thicknesses less than 6 in 152 mm Note Firestop Spacer gt SV4 5HF required but not shown for clarity Interior Surface of Finished Wall Minimum wall thickness 10 in 273 mm X Maximum wall thickness 2 20 in 508 mm Maximum Extent of ia Exterior Surface of Si
12. properly proceed to finish the installation Leave the control knob in the ON position and the remote switch OFF Close the lower control compartment door Adjusting Set Screw Adjustment Rod Up Fully Open Position Burner Tube Air Shutter Adjustment Rod Down minimum air opening position SHUTTER SETTING Natural Gas Propane Gas mm mm 0 8 8 0 Models DT 400 DR 400 Figure 54 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Step 11 HOOD INSTALLATION All of these appliances must have hoods installed prior to operating On all clean face units slide the hood into the slots onthe lower edge of the radiant panel Figure 55 On louvered face units slide the hood into the slots on the lower edge of the cabinet top Figure 56 FINISHING REQUIREMENTS Wall Details Complete finished interior wall To install the appliance facing flush with the finished wall position framework to accommodate the thick ness of the finished wall Figures 55 and 56 Combustible Finished Wall Materials S This Area Must Remain Clear of Combustible Materials 1 Min 25 mm Combustible material may touch the appliance top Spacer Combustible materials not allowed below E A l this point on Top of Appliance the Tace of the Radiant panel app pr Top of Door Frame Hood must be installed as shown Clean Face Models Figure 55 Combustible Finished Wall Materials RN
13. APPLICABLES DE L AUTORISES AVOIR LAJURIDICTION SI L INFORMATION DANS CETTE INSTRUCTION N EST PAS SUIVIE EXACTEMENT UN FEU EXPLOSION OU PRODUCTION DE PROTOXYDEDECARBONE PEUT RESULTER LE DOMMAGES CAUSER DE PROPRIETE PERTE OU BLESSURE PERSONNELLE DE VIE L AGENCE QUALIFIEE DE SERVICE EST ESPONSABLE DE L INSTALLATION PROPRE DE CET EQUIPMENT L INSTALLATION N EST PAS PROPRE ET COMPLETE JUSQU A L OPERATION DE L APPAREIL CONVERTI EST CHEQUE SUIVANT LES CRITERES ETABLIS DANS LES INSTRUCTIONS DE PROPRIETAIRE PROVISIONNEES AVEC L EQUIPEMENT BILITY FOR THIS CONVERSION In Canada THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1 B149 1 AND 2 INSTALLATION CODE LA CONVERSION DEVRA TRE EFFECTU E CONFORM MENT AUX RECOMMANDATIONS DES AUTORIT S PROVINCIALES AYANT JURIDICTION ET CONFORM MENT AUX EXIGENCES DU CODE D INSTALLATION CAN1 B149 1 ET 2 Gas conversion kits are available to adapt your appliance from the use of one type of gas to the use of another These kits contain all the neces sary components needed to complete the task including labeling that must be affixed to en sure safe operation Kit part numbers are listed here and the follow ing steps detail the conversion procedure Step 1 Turn off the gas supply to the appliance Remove the front glass door frame from the appliance Access the contr
14. Secure flex lt 12 in Vent Section use Firestop Spacer 4 SV4 5L12 Note It may be necessary to cut the termination collar in some applications The round horizontal termination SV4 5HTR may not be used Figure 35 Rear Vent NO ELBOWS with SV4 5HTSSL LONG SQUARE TERMINATION NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE HORIZONTAL VENT FIGURES TABLES CONTINUED TABLE F V One 90 degree elbow H 3 feet 0 914 m Max Refer to Table 3 on page 16 for an aid in venting component selection for a particular range of exterior wallthicknesses when using the square SV4 5HTS small square SV4 5HTSS or the round SV4 5HTR termination Short Square Termination SV4 5HTSS shown Long Square Termination SV4 5HTSSL may also be used Square Termination SV4 5HTS may also be used Round Termination SV4 5HTR may also be used When using Secure Flex use Wall Firestop Spacer SV4 5HF Figure 36 Top Vent ONE 90 DEGREE ELBOW ELBOW CONNECTION AT APPLIANCE TABLE G H Maximum V Minimum feet m feet m 1 0 305 5 1 52 2 0 61 10 3 1 3 0 914 15 4 65 4 1 22 20 62 V H 40 feet 12 4 m Max H 20 feet 6 2 m Max Referto Table 3 on page 16 foranaid in venting component selection for a particular range of exterior wall thicknesses when using the square SV4 5HTS small square SV4 5HTSS or the round SV4 5HTR termination Short
15. Square Termination SV4 5HTSS shown Long Square Termination SV4 5HTSSL may also be used Square Termination SV4 5HTS may also be used Round Termination SV4 5HTR may also be used a When using Secure Flex use Wall Firestop Spacer SF4 5HF Wall Firestop Spacer SV4 5HF Ceiling Firestop Spacer VA SBF When using Secure Flex use Ceiling Firestop Spacer SF4 5BF Figure 37 Top Vent ONE 90 DEGREE ELBOW ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE TABLE H H Maximum V Minimum H H Maximum feet m feet m feet m 0 305 0 610 0 610 1 22 0 914 1 86 1 22 2 48 V H H 40 feet 12 4 m Max H 8 feet 2 48 m Max H H 20 feet 6 2 m Max Refer to Table 3 on page 16 for an aid in venting component selection for a particular range of exterior wallthicknesses when usingthe square SV4 5HTS small square SV4 5HTSS or the round SV4 5HTR termination Short Square Termination SV4 5HTSS shown Long Square Termination SV4 5HTSSL may also be used Square Termination SV4 5HTS may also be used Round Termination SV4 5HTR may also be used Firestop Spacer 5 I SV4 5HF Ceilin n7 Firestop Spacer SV4 5BF When using Secure d O Wall Flex use Wall Firestop Spacer V Firestop Spacer SF4 5HF SV4 5HF When using Secure Flex use Ceiling Firestop Spacer F4 5BF Figure 38 Rear Vent TWO 90 DEGREE ELBOWS
16. WITH SQUARE HORIZONTAL TERMINATIONS SV4 5HTSSL SV4 5HTSS or SV4 5HTS Figure 10 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE FIREPLACE SPECIFICATIONS FRAMING SPACERS Top and Sides Louvered Front Model Shown CONCENTRIC FLUE FLUE 4 114 COMBUSTION AIR 72 190 and Rear NS Top View 33 841 2T 699 Front View Figure 11 Step 3 INSTALL THE VENT SYSTEM General Information These instructions should be used as a guide line and do not supersede local codes in any way Install vent according to local codes these instructions the current National Fuel Gas Code ANSI Z223 1 in the USA or the current standards of CAN CGA B149 1 and B149 2 in Canada These fireplaces are designed tested and listed for operation and installation with and only with Secure Vent SV 4 5 Direct Vent System Components Secure Flex Flexible Vent Components manu factured by Security Chimneys Interna tional These approved vent system com ponents are labeled for identification DR models have only a rear vent DT models have only a top vent NOTE Eyebrow hood shown as positioned in louvered front model ELECTRICAL INLET 2 x 2 70 x 51 COVER PLATE with KNOCKOUT GAS INLET Either Side and bottom Inches millimeters 1055 498 234 Rear vent models only Right Side View 70 DO NOT use any other manufacturer s vent components with these a
17. and feature a spark ignitor piezo that allows the appliance s pilot gas to be lit without the use of matches or batteries This system provides continued service in the event of a power outage Do not use these appliances if any part has been under water Immediately call a qualified pro fessional service technician to inspect the ap pliance and to replace any parts of the control system and any gas control which have been under water Ne pas se servir de cet appareil s il a t plong dans l eau compl tement ou en partie Appeler untechnicien qualifi pour inspecter l appareil et remplacer toute partie du syst me de contr le et toute commande qui ont t plong s dans l eau This appliance may be installed in an af termarket permanently located manufac tured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This ap pliance is not convertible for use with other gases unless a certified kit is used Cet appareil peut tre install dans un maison pr fabriqu e E U seulement ou mobile d ja install e 4 demeure si les r glements locaux le permettent Cet appareil doit tre utilis uniquement avec les types de gaz indiqu s sur la plaque signal tique Ne pas l utiliser avec d autres gaz sauf si un kit de con version certifi est install Test gage connections are provided on the front of the millivolt
18. be used as a guide line and do not supersede local codes in any way Install vent according to local codes these instructions the current National Fuel Gas Code ANSI Z223 1 in the USA or the current standards of CAN CGA B149 1 and B149 2 in Canada Vertical Vent Termination Clearances Terminate single vent caps relative to building components according to Figure 4 TERMINATION HEIGHTS FOR VENTS ABOVE FLAT OR SLOPED ROOFS Horizontal Overhang 2FT Vertical MIN Wall Lowest Discharge Vent m Opening 2 FT MIN Termination H Ht Storm Collar X 12 Roof Pitch is X 12 Flashing Bes 1 inch 25 4 mm Minimum Clearance to Combustibles Concentric Vent Pipe H MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT Roof Pitch Flat to 6 12 Over 6 12 to 7 12 ide Over 7 12 to 8 12 1 Over 8 12 to 9 12 2 Over 9 12 to 10 12 2 Over10 12 to 11 12 32 Over 11 12 to 12 12 4 0 Figure 4 Po caf OY Ol OU ca O Terminate multiple vent terminations accord ing to the installation codes listed at the top of this page Horizontal Vent Termination Clearances The horizontal vent termination must have a minimum of 3 76 mm clearance to any overhead combustible projection of 2 1 2 64 mm or less See Figure 5 For projections exceeding 2 1 2 64 mm see Figure 5 For additional vent location restrictions refer to Figure 7 on page 6
19. correctly WARNING FAILURE TO COMPLY WITH THEINSTALLATION AND OPERATING IN STRUCTIONS PROVIDED IN THIS DOCU MENT WILL RESULT IN AN IMPROP ERLY INSTALLED AND OPERATING AP PLIANCE VOIDING ITS WARRANTY ANY CHANGE TO THIS APPLIANCE AND OR ITS OPERATING CONTROLS IS DANGER OUS IMPROPERINSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERI OUS INJURY OR DEATH FROM FIRE BURNS EXPLOSION OR CARBON MON OXIDE POISONING WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OFHIGH SURFACETEMPERATURES USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CARE FULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE WARNING DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THIS APPLIANCE AVERTISSEMENT SURVEILLER LES ENFANTS GARDER LES VETEMENTS LES MEUBLES L ESSENCE OU AUTRES LIQUIDES A VAPEUR INFLAMMABLES A COTE DE L APPAREIL REAR VENT APPLICATION NY D Se RY Ly D gt S S s E zE i alo amp 29 Iz aa ge Sk re APPLICATION TOP VENT RECESSED INSTALLATION APPLICATION APPLICATION TOP VENT TOP VENT APPLICATION Figure 2 LOCATION In selecting the location the aesthetic and functional use of the appliance are primary concerns However vent system routing to the exterior and access to the fuel supply are also important Consideration should be given to traffic ways furniture draperies etc due to e
20. eo e o eo vo vor vo reo eo E en eo ro s ro no 5 entem gt e EN ES oO 0 2 2 ES EA E Ea sor HS EN o EN o o 0 EN o o o 0 o EN EM EN EN o EN o o RS o 3 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 10 Vertical Offset Installation Analyze the vent routing and determine the quantities of vent sections and number of el bows required Refer to Vertical Vent Figures andTables on page 12 and 13to selectthetype of vertical installation desired Vent sections are available in net lengths of 4 1 2 114 mm 10 267 mm 22 1 2 572 mm 34 1 2 876 mm and 46 1 2 1181 mm Refer to the Vent Section Length Chart on page 9 for an aid in selecting length combinations Elbows are avail able in 90 and 45 configurations Refer to Figure 18 for the SV4 5E45 and SV4 5E90 elbow dimensional specifications Where required a telescopic vent section SV4 5LA may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location or will not build up to the required length The SV4 5LA Telescopic Vent Section has an effective length of from 1 12 38 mm to 7 Ve 191 mm The SV4 5LA is fitted with a locking inclined channel end identical to a normal vent section component and a plain end with 3 pilotholes Slip the plain e
21. height above the appliance opening however do not allow anything to hang below the hood Combustible materials may project beyond the sides of the fireplace opening as long as they MANTEL CLEARANCES are kept within the shaded areas illustrated in Inches mm 12 305 MANTEL Figure 57 10 254 MANTEL Combustible Materials Allowed In Shaded Top View Of 8 203 MANTEL Area Safe Zone Fireplace A cum id u 12 f Y 356 305 40 4 102 MANTEL 45 5 SSI Tor oF 254 g APPLIANCE UY nace 2 51 MANTEL 17 b A 152 4 102 Min Distance r 8 4 To Protected 3 ide Wa Zw Side i NOTE Hood shown as positioned Wall Zw Side in louvered front model The hood J Wall Min Distance To position in the flush faced front model 14 gt Unprotected Side Wall is lower than shown Figure 57 Figure 58 COLD CLIMATE INSULATION If you live in a cold climate seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room It is especially important to insulate outside chase cavity between studs and under floor on which appliance rests if floor is above ground level INSTALLATION ACCESSORIES TET monn e 86L95 SV4 5HTR Horizontal Round Termination These termination kits include firestop spacer gear clamps and flex adapter 0 EZ denso G and Adapter 74L61 Bz without Flex 98L27 SV4 5HTSSL Horizontal Long Small Squ
22. installed section adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section Push the vent component against the previous section until it fully engages then twist the componentclockwise running the dimples down and along the incline channels until they seat at the end of the channels This seating position is indicated by the alignment of the arrow and dimple as shown in Figure 16 on page 10 F Install firestop spacer at ceiling When using Secure Vent use SV4 5BF fir estop spacer at ceiling joists when using Se cure Flex use SF4 5BF firestop spacer Ifthere is living space above the ceiling level the fir estop spacer must be installed on the bottom side of the ceiling If attic space is above the ceiling the firestop spacer must be installed on the top side of the joist Route the vent sections through the framed opening and se cure the firestop spacer with 8d nails or other appropriate fasteners at each corner Remember to maintain 1 25 mm clearance to combustibles framing members and attic or ceiling insulation when running vertical chimney sections G Support the vertical run sections On the vertical run support the venting system every 8 feet 2 4m above the fireplace vent outlet with field provided support straps Plumber s tape Attach the straps to the vent pipe and secure to the framing members with nails or screws
23. it fully engages then twist the com ponent clockwise running the dimples down and along the incline channels until they seat at the end of the channels The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure TYPICAL HORIZONTAL VENT INSTALLATION Support Buildin g rackets Support Framing Horizontal Inclined Run SV4 5HTSSL r4 Termination Shown SV4 5E90 Elbow P LE Ceiling Ceilin g Vertical dicar cud Rise SV4 5BF Fireplace V4 5L6 12 24 36 48 When using Secure Flex use Firestop Spacer a SF4 5BF See Figure 17 on page 10 for vertical vent section support ice uu X Firestop Spacer Exterior Wall Vent Sections Support Bracket Spacing Every 5 ft 1 52 m SV4 5HTSSL Termination Shown Fireplace Exterior Wall Figure 28 Sealant and securing screws are not required Note An elbow may also be attached to the appliance collar Attach in the same manner as you would a vent section E Attach vent components to each other Other vent sections may be added to the previ ously installed section in accordance with the requirements of the vent tables To add another vent componentto a length of vent run align the dimpled end of the component over the inclined channel end of the previously
24. the in side surface of the front glass enclo sure panel 2 one plastic bag containing the literature package which consists ofthe homeowner s care and operation instructions installation instructions and warranty plastic bag lo cated in the control area 3 one vent restrictor for use in top vent appli cations restrictor is taped to the inside of the cabinet bottom 4 one hood wrapped in plastic taped to the front of the top unit standoffs 5 one bag of glowing embers located in the control area INTRODUCTION These vented gas fireplace heaters are sealed combustion air circulating gas fireplaces de signed for residential applications These appli ances must be installed with the Secure Vent and or Secure Flex vent systems routed to the outside atmosphere Millivolt appliances are designed to operate on natural or propane gas A millivolt gas control valve with piezo ignition system provides safe efficient operation External electrical power is required to operate the optional blower if in stalled in these units Electronic appliances are designed to operate on natural or propane gas An electronic inter mittent pilot ignition system provides safe efficient operation External electrical power is required to operate these units These millivolt and electronic versions of these appliances are listed by Omni Test Laboratories for installation in bedrooms and mobile homes Installation must conform
25. 400CEP AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONNE DANS CETTENOTICEPOUR REDUIRE AU MINIMUM LE RISQUE D INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL TOUTE BLESSURE OU LA MORT POUR VOTRE S CURIT Ne pas entreposer ni utiliser d essence ni d autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil POUR VOTRE S CURIT Que faire si vous sentez une odeur de gaz e Ne pas tenter d allumer d appareil e Netouchez aucun interrupteur Ne pas vous servir des t l phones se trouvant dans le batiment o vous vous trouvez Evacuez la pi ce le b timent ou la zone Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service dos incendies L installation et service doit tre ex cut par un qualifi installeur agence de service ou le fournisseur de gaz TABLE OF CONTENTS Packagilg eec es page 2 Introduction sssssss page 2 General Information page 2 Location sse page 4 Appliance and Vent Clearances page 4 Vent Termination Clearances page 5 Typical Installation Sequence page 5 Detailed Installation Steps page 5 Step 1 Framing ss page 5 Step 2 Routing Gas Line page 5 Fireplace Specifications
26. 5 SUPERIOR RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE This appliance may be installed in an aftermar ket permanently located manufactured home USA only or mobile home where not prohib ited by local codes This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAM AGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicin ity of this or any other appliance FOR YOUR SAFETY Whatto do if you smell gas DO NOT light any appliance DO NOT touch any electrical switches DO NOT use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow your gas suppliers instructions If your gas supplier cannot be reached call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier OTL Report No 116 F 17 4 OMNI Test Laboratories Inc INSTALLATION INSTRUCTIONS DIRECT VENT DT 400 amp DR 400 VENTED GAS FIREPLACE HEATERS DIRECT VENT MODELS P N 700 020M REV M 11 2004 MODELS Millivolt Electronic Models Models DT 400CMN DT 400CEN DT 400CMP DT 400CEP DR 400CMN DR 400CEN DR 400CMP DR
27. Figure 21 Loosenthe storm collar screw Slide collar down until it meets the top oftheflashing Tighten the adjusting screw Apply non combustible caulking or mastic around the circumference of the joint to pro vide a water tight seal NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Figure 21 K Install the vertical termination The final step involves installation of the SV4 5CGV 1 Vertical Termination Extend the vent sections to the height as shown in the Vertical vent termina tion section on page 5 The SV4 5CGV 1 Verti cal Termination Figure 22 installs in the exact same fashion as any other Secure Vent section Align the termination over the end of the previ ously installed section adjusting the radial align ment until the four locking dimples of the termi nation are aligned with the inlets of the four incline channels ofthe last ventsection Push the termination down until it fully engages then twist the termination clockwise running the dimples down and along the incline channels until they seat at the end of the channels Figure 22 If the vent system extends more than 5 1 5 m above the roof flashing stabilizers may be necessary Additional screws may be used at section joints for added stability Guide wires may be attached to the joint for additional support on multiple joint configurations 11 12 VERTICAL VENT FIGURES TABLES Nole Secure Vent rigid vent pipe is shown in the figures Sec
28. IZONTAL VENT Top Vent Application VERTICAL VENT Top Vent Application Typical Locations Shelf Height inches mm Model No Top Vent with One 90 Degree Elbow Rear Vent Straight Out the Back DT 400 44 1 8 1121 45 7 8 1165 DR 400 35114 845 99 4 845 Do not insulate the space between the appliance and the area above it a Shelf Height see table Shelf Above Fireplace With Rear Venting Figure 3 APPLIANCE AND VENT CLEARANCES The appliance is approved with zero clearance to combustible materials on all sides as de tailed in Table 2 with the following excep tion When the unit is installed with one side flush with a wall the wall on the other side of the unit must not extend beyond the front edge of the unit In addition when the unit is re cessed the side walls surrounding the unit must not extend beyond the front edge of the unit See Figure 2 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Do not insulate the space between the appliance and the area above it T Shelf Height see table Shelf Above Fireplace With Top Venting BACK SIDES TOP SPACERS FLOOR From Bottom of Unit to Ceiling VENT 1 in 25 4 mm SERVICE CLEARANCES FRONT 3 Feet 0 9 meters 1 2 in 13 mm 0 in 0 mm spacers 1 2 in 13 mm 0 in 0 mm spacers 0 in 0 mm 0 in 0 mm 64 in 1626 mm VENT TERMINATION CLEARANCES These instructions should
29. Pipe 1 Install the large gear clamp loosely around the outer flexible vent pipe push it back out of the way 2 Apply a bead of Mill Pac Black 700 F high temperature sealant Catalog No 10K81 to the outer adapter collar to the grooves of the collar which extend approximately 1 inch from the end and to the flat surface approximately 1 inches from the end 3 Pull and extend the outer flexible vent pipe 4 Slide the outer flex pipe over the adapter collar Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1 inches from the end and that it is free from damage or tears 5 Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter outer collar approximately inch from the end of the flex 6 Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection C Route Flex Vent Ensure that the flex vent is properly routed to provide the required clearance Do Not allow the flexible vent to bend in a radius tighter than 5 127 mm Refer to Figure 43 Support horizontal sections of flex with metal straps at 2 foot 0 61 m intervals NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE D Install Firestop Spacers at ceilings and walls When Secure Flex penetrates a wall or ceiling a firestop spacer is required use the SF4 5 BF firestop spa
30. R termination Short Square Termination SV4 5HTSS shown Long Square Termination SV4 5HTSSL may also be used Square Termination SV4 5HTS may also be used Round Termination SV4 5HTR may also be used Figure 40 Rear Vent THREE 90 DEGREE ELBOWS When using Secure Flex TABLE L use Wall Firestop spacer SF4 5HF V Minimum H Maximum When using Secure flex feet m feet m use Ceiling Fitestop spacer 1 0 305 5 1 52 Mou v oar pacer 2 0 610 10 3 1 3 0914 15 465 SY Do ee 4 1 22 20 6 2 A H H 20 feet 6 2 m Max Wall Firestop spacer V V V H H 40 feet 12 4 m Max SV4 5HF Refer to Table 3 on page 16 for an aid in venting component selection for a particular range of exterior wallthicknesses when using the square SV4 5HTS small square SV4 5HTSS or the round SV4 5HTR termination Short Square Termination SV4 5HTSS shown Long Square Termination SV4 5HTSSL may also be used Square Termination SV4 5HTS may also be used Round Termination SV4 5HTR may also be used Figure 41 Top Vent THREE 90 DEGREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE VERTICAL OR HORIZONTAL VENTING USING SECURE FLEX KITS AND COMPONENTS Secure Flex venting kits and components may be used in any venting application where rigid Secure Vent SV4 5 direct vent components can be used All restrictions cl
31. See Figure 17 on page 10 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE H Change vent direction At transition from or to a horizontal inclined run install the V4 5E45 and SV4 5E90 elbows in the same manner as the straight vent sections The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sec lions See Figure 18 on page 11 I Continue installation of horizontal inclined sections Continue with the installation of the straight vent sections in horizontal inclined run as described in Step E Install support straps every 5 ft 1 52 m along horizontal inclined vent runs using conventional plumber s tape See Figure 28 It is very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 1 4 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level Use a carpenter s level to measure from a constant surface and adjust the support straps as necessary It is important to maintain the required clear ances to combustibles 1 25 mm atall sides for all vertical r
32. Termination Inside Corner Detail 18 Horizontal y Termination Ventilated Soffit Inside Corner 9 in U S 12 in Canada See NS H Detail D SS SEES SN d WS S fe T ts Bi SS NS EN AS Air Supply Inlet Vl Vent Terminal Area where Terminal is not Permitted Canadian Installation Installation USinsallaio Installation A iac PER above grade veranda porch Hes T TIE inches EMI LL ti deck or balcony B Clearance to window or door that may be 6 in 15cm for appliances 6 in 15cm for appliances opened 10 000 Btuh 3kW 12 in 30cm 10 000 Btuh 3kW 9 in 23cm for appliances 10 000 Btuh 3kW and for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 91cm 50 000 Btuh 15kW 12 inches 30cm for appliances gt 100 000 Btuh 30kW for appliances 50 000 Btuh 15kW C Clearance to permanently closed window 12 305mm recommended to prevent 9 229mm recommended to prevent window condensation window condensation D Vertical clearance to ventilated soffit 18 458mm 18 458mm located above the terminal within a horizontal distance of 18 inches 458mm from the center line of the terminal E Clearance to unventilated soffit 12 305mm sid A 12 305mm F Clearance to outside corner 5 Tem mimus
33. are 305 mm of compressed Flex LI Firestop Spacer 96K80 and 457 mm of compressed Flex 77L71 a 610 mm of compressed Flex Horizontal Square Termination NES mm compressed Flex mr GALS 1219 mm of compressed Flex Horizontal Short Square en 8 L01 SFHRK Snorkel Riser Kit with Flex Terminator with Adapter a section of Flex and Firestop Spacer 96K80 and 09 Gear gamps Adapter 74L61 pr Firestop Spacer i inati SS Horizontal 3 1 1 spacing H2152 SV4 5CGV 1 Vertical Termination E VE ES SF4 5BF Firestop Spacer Ec Vertical 1 1 1 spacing All compressed flex vents can be expanded up to two times NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE INSTALLATION ACCESSORIES Continued Listed Secure Vent Components Listed Secure Flex Components v wo Modei no Description No Model No Description Model No Description These termination kits include firestop spacer gear clamps and flex adapter 77 70 SV4 5L6 6 inch 152 mm Vent Section 94L09 SF HTSS Horizontal Short Small Square 77L71 V4 5L12 12 inch 305 mm Vent Section gt Termination without Flex 77L72 SV4 5L24 24 inch 610 mm Vent Section i 94L04 SFKIT12S Flex Short Small Square Term 77L73 V4 5L36 36 inch 914 mm Vent Section with 12 in 305 mm of 77L74 SV4 5L48 48 inch 1219 mm Vent Section 4 compressed Flex 77L75 SV4 5LA Telescopic Section 94L05 SFKIT18S Flex Short Small Square Term
34. be replaced with Type AWM 105 C 18 GA wire 2 120V 60Hz Less than 3 amps Leave the ON OFF switch which is integral ON OFF Switch Integral with the gas valve in the ON position with Gas Valve Outlet Box Green Ground Screw PILOT ASSEMBLY 7 i Optional FBK 250 Module White Wire To Opposite Side OPTIONAL APPLIANCE MOUNTED ON OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Factory Wired Field Wired Schematic Representation Only Figure 46 Step 6 CONNECTING GAS LINE Make gas line connections All codes re quire a shut off valve mounted in the supply line Figure 47 illustrates two methods for connecting the gas supply The flex line method is acceptable in the U S however Canadian requirements vary depending on locality Installation must be in compliance with local codes These appliances can be equipped with a gas flex line for use where permitted in connect ing the unit to the gas line The gas flex line not provided is to aid in attaching the direct vent appliance to the gas supply The gas flex line can only be used where local codes per mit See Figure 47 for flex line description The flex line is rated for both natural and propane gas The optional gas flex line is equipped with a manual shut off valve Open th
35. cer for ceilings and the SF4 5 HF firestop spacer for walls See the appropriate sections and figures shown throughout the venting section for their installation requirments SF 12 or SF 18 Flexible Vent Section L s 127 mm Radius Minimum Figure 43 E Attach Flex Vent to Termination Secure Flex components can be purchased separately and attached to bulk lengths of Secure Flex flexible tubing cut to size at the job site Secure the flexible vent to the Secure Flex terminations in the same manner see Figure 42 as it was attached to the adapter Note Secure Flex vent must be attached to Secure Flex terminations only DO NOT substitute Secure Vent terminations or the Secure Vent adapter for Secure Flex compo nents The collars of Secure Flex termina tions and adapters have a different circum ference than that used with the Secure Vent pipe Additionally Secure Flex components have an extended length center tube for use in attaching the flexible vent 19 Step 4 FIELD WIRING The gas valve is set in place and pre wired at the factory on both models A SIT and Honeywell Millivolt Wiring See Figure 44 1 Select any of the following optional con trols appliance mounted rocker switch or wall mounted switch thermostat or one ofthe optional remote control kits If appliance mounted ON OFF control is selected mount it in the gas valve mounting bracket 2 Ifwall mounted ON OFF control or thermo stat is
36. channels The dimpled end ofthe vent components fit overthe appliance collarto create the positive twist lock connection A Plan the vent run Analyze the vent routing and determine the types and quantities of sections required 4 2 114 mm 10 267 mm 22 1 2 572 mm 34 1 2 876 mm and 46 1 2 1181 mm net section lengths are available Make allow ances for elbows as indicated in Figure 18 on page 10 Maintain a minimum 1 25 mm clearance to combustibles on the vertical sections Clearances for the horizontal runs are 3 76 mm on top 1 25 mm on sides and 1 25 mm at the bottom B Frame exterior wall opening Locatethecenteroftheventoutletontheexterior wall according to the dimensions shown in Figure 9 on page 7 Cut and or frame an opening 1012 x 1216 267 mm x 308mm inside dimensions about this center C Frame ceiling opening If the vertical route is to penetrate a ceiling use plumb line to locate the center above the appliance Cut and or frame an opening 101 x 10 267 mm x 267 mm inside dimensions about this center refer to Figure 14 on page 10 D Attach vent components to appliance To attach a vent component to the appliance collar align the dimpled end over the collar adjusting theradialalignmentuntilthefourlocking dimples are aligned with the inlets of the four incline channels on the collar refer to Figure 15 on page 10 Pushthe vent component against the collar until
37. ding Vent Run Sections Relative to Exterior Surface of Framing Last Vent Section Use Telescopic Vent Section SV4 5LA If Necessary 4 Exterior Surface of Framing 10 to 20 in 273 to 508 mm Termination Securing SV4 5HTSSL Long SV4 5RCH SV4 5HTSS Short Square Termination Square Termination Shown 1 Maximum Recess of Square Termination into Exterior Finishing Material Round Termination may not be recessed at all 1 Maximum Recess of Square Termination into Exterior Finishing Material Note Firestop Spacer SV4 5HF required but not shown for clarity When using Secure Flex use Firestop Spacer SF4 5HF When using Secure Flex use Firestop Spacer SF4 5HF Connecting Recessing Square SV4 5HTS Short Square SV4 5HTSS or Round SV4 5HTR Horizontal Termination SV4 5HTSS Short Square SV4 5HTSSL Long Termination Shown Square Termination Connecting Recessing Long Square Horizontal Termination SV4 5HTSSL NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 15 Figure 31 Figure 32 M Install the desired termination See the horizontal venting figures for application re strictions onthe round termination SV4 5HTR 1 Install the square SV4 5HTS or short square termination SV4 5HTSS For the last step from outside the exterior wall slide the collars of the termination into the adapter see Figure 3 until thetermination seats againstthe exterior wall su
38. e control compartment access panel Figure 48 by actuating the spring loaded magnetic catches securing the panel gently depressing the outer top corners of the panel until the catches pop the panel free allowing it to swing out and down to open The millivolt control valve has a 3 10 mm NPT thread inlet port Secure all joints tightly using appropriate tools and sealing compounds ensure pro pane resistant compounds are used in pro pane applications Turn on gas supply and test for gas leaks using a soapy water solution Never use an open flame to check for leaks Open the lower panel or louver assembly by gently depressing the outer top corners of the panel until the catches pop the panel free allowing it to swing out and down to open pas Lower Control Compartment D Door EEEE EEE 72 7 P ee ee ee ee Opening Control Compartment Door Figure 48 A Mix a 50 dish soap 50 water solution B Light the appliance refer to the lighting instructions provided in the Homeowner s Care and Operation Instructions C Brush all joints and connections with the soapy water solution to check for leaks If bubbles are formed or gas odor is detected turn the gas control knob to the OFF position Either tighten or refasten the leaking connec tion and retest as described above D When the gas lines are tested and leak free observe the individual tongues of flame on the burner Make sure all po
39. e sealant Catalog No 10K81 to the inner adapter collar approxi mately 1 2 inch from the end 3 Pull and extend the inner flexible vent pipe 4 Slide the inner flex pipe over the adapter collar Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1 inches from the end and that it is free from damage or tears 5 Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter inner collar approximately 34 inch from the end of the flex 6 Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection NOTE OUTER PIPE IS PULLED AWAY TO SHOW THE DETAIL OF THE INNER PIPE Apply ONLY MIL PAC BLACK HIGH TEMPERATURE SEALANT Catalog No 10K81 to the outside surface of both collars of the adapter be especially careful to fill the grooves of the outer collar to be covered by the flexible pipe and slide flexible pipe over inner and outer adapter collars 1 in 44 mm Flexible Pipe and Adapter Outer Collar Overlap Adapter SV4 5RF FLEX VENT SECURING SCREW 3 PLACES EQUIDISTANT JUST BELOW GEAR CLAMP 1 in 44 mm Flexible Pipe and Adapter Inner Collar Overlap ae SECURING SCREW 3 PLACES EQUIDISTANT JUST BELOW GEAR CLAMP Attach Adapter to Appliance Collar or Secure Vent Sections Figure 42 B Install the Outer Flex
40. e vent pipe passes through a combustible floor or ceiling SV4 5HF Secure Vent SF4 5HF Secure Flex firestop spacer must be used anytime vent pipe passes through a combustible wall Note Two 45 degree elbows may be used in place of one 90 degree elbow The same rise to run ratios as shown in the venting figures for 90 elbows must be followed if 45 degree elbows are used Note It is very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 14 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level WARNING UNDERNO CIRCUMSTANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER 28 in 711 mm Maximum 10 to 20 in 273 to 508 mm When using Secure Flex use Firestop Spacer SV4 5HTSS Termination Shown Note In applications where the wall thickness is less than 6 inches 152 mm field shortening of the termination collar may be required See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses The round horizontal termination SV4 5HTR may not be used Figure 34 Rear Vent NO ELBOWS with SV4 5HTS SQUARE OR V4 5HTSS SHORT SQUARE TERMINATION Wall Firestop Spacer SV4 5HF Wall Firestop Spacer SV4 5HF When using
41. earances and allowances that pertain to the rigid piping apply to the flexible venting Secure Flex kits may not be modified also under no circumstances may separate sections of flex pipe be joined together Secure Flex kits may be added to the end of a vent run made up of rigid Secure Vent SV4 5 vent sections provided that doing so does not violate any of the venting length height routing horizontal to vertical ratio re quirements or clearance considerations de tailed in this manual Secure Flex kits come with an included adapter that can be fitted to the appliance collar or the inclined channel end of the last Secure Vent SV4 5 vent section in a rigid system in the exact same fashion as any other Secure Vent section Align the dimpled end of the adapter over the previously installed section or appli ance collar adjusting the radial alignment until the four locking dimples of the adapter are aligned with the inlets of the four incline chan nels of the last vent section or collar Push on the adapter until it fully engages then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels Attach the flexible vent to the adapter as follows see also Figure 42 A Install the Inner Flex Pipe 1 Install the small gear clamp loosely around the inner flexible vent pipe push it back out of the way 2 Apply a bead of Mill Pac Black 700 F high temperatur
42. ent kit is available order Catalog Number 87L54 Figure 66 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE All Models Step 7 Remove the orifice from the mani fold and replace it with the one provided with the kit See the following table for orifice sizes for natural and propane models Figure 67 illustrates the orifice Orifice size Model No Dus ne 0 048 Figure 67 Step 8 Reassembleall removed components by reversing the procedures outlined in the preceding steps Use pipe joint compound or Teflon tape on all pipe fittings before installing ensure propane resistant compounds are used in propane applications do not use pipe joint compounds on flare fittings Step 9 Attach the conversion label provided in the conversion kit to the rating plate on the appliance Step 10 Turn on gas supply and test for gas leaks The manufacturer reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distributor for fireplace code information Printed in U S A 2002 by Lennox Hearth Products P N 700 020M REV M 11 2004 LHP 1110 West Taft Avenue Orange CA 92865
43. er control switch to the outlet box pigtail leads as shown in Figure 45 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 4 Connect the ground supply wire to the outlet s green ground screw 5 Reinstall the outlet box 6 Insert the blower plug into the top outlet The bottom outlet is unused on millivolt units while the burner control circuit plugs into the bottom outlet on electronic units IMPORTANT Ground lead must be con nected to the green screw located on the outlet box See Figure 45 Failure to do so will result in a potential safety hazard The appliance must be electrically grounded in accordance with local codes or in the absence of local codes the National Electrical Code ANSI NFPA 70 latest edition In Canada the current CSA C22 1 Canadian Electrical Code Electronic Wiring Diagram Honeywell Showing the Blower Wiring for the Optional FBK 100 and FBK 200 Kits 1 If any of the original wire as supplied must be replaced it must be replaced with Type AWM 105 C 18 GA wire 2 120V 60Hz Less than 3 amps Leave the ON OFF switch which is integral ON OrF Switch Integral with the gas valve in the ON position with Gas Valve OPTIONAL ACCESSORY PILOT ASSEMBLY R o Outlet Box 2 p Green Ground OPT rmi a BLOWER Break Off e P Tab o R Red i L oem White Wire to Opposite f ee
44. gas c Refer to Figure 60 and remove the pilot hood assembly to access the hexed pilot ori fice Remove and replace the orifice with the one provided with the kit Step 5 Millivolt Appliances Honeywell Systems a Convertthe gas valveas follows see Figure 61 Removethe plastic protecting cap Removethe gas type setting screw by turning it counter clockwise Obtain the replacement gas type setting screw from the kit and screw it into place red for propane and blue for natural gas Tighten the gas type setting screw by turning it clockwise Replace the plastic protecting cap Honeywell Millivolt Gas Valve Adjusting Knob Regulator Cap Conversion screw E blue natural gas bis red LP propane gas Figure 61 Pilot for Honeywell Millivolt Gas Valve Loosening of Hex Fitting For Orifice Strip Tab Positioning Hood 7 16 in Open End Wrench Orifice Strip Tab Take Care Not to Contact the Orifice Strip Tab with the Hex Fitting Wrench Distortion of the Tab Figure 62 May Render the Pilot Inoperative Pilot for Honeywell Millivolt Gas Valve Orifice Strip Tab Position Identification For LP Propane and Natural Gas Natural Gas Position LP Propane Gas Position NAT shown on tab 1 16 in Hole LP and Red Color shown on tab Figure 63 Pilot Hood Position After Loosening Hex Fitting 1 4 Turn Orifice Strip Tab Push Tab to Set Gas Type Usage Note Orifice Stri
45. gas control valve iden tified IN for the inlet and OUT for the mani fold side A 1 NPT test gage connection is provided at the inlet and outlet side of the electronic gas control valve Minimum inlet gas pressure to these appli ances is 5 0 inches water column 1 24 kPa for natural gas and 11 inches water column 2 74 kPa for propane for the purpose of input adjustment Maximum inlet gas supply pressure to these appli ances is 10 5 inches water column 2 61 kPa for natural gas and 13 0 inches water column 3 23 kPa for propane NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE These appliances must be isolated from the gas supply piping system by closing their individual manual shut off valve during any pressure test ing of the gas supply piping system at test pressures equal to or less than 2 psig 3 5 kPa These appliances and their individual shut off valves must be disconnected from the gas supply piping system during any pressure test ing of that system at pressures in excess of 1 2 psig 3 5 kPa These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning are similar to the flu with headaches dizziness and or nausea If you have these signs obtain fresh air immediately Turn off the gas supply to the appliance and have it serviced by a qualified professional as it may not be op erating
46. iance is shipped with all gas controls and components installed and pre wired Re move the shipping carton exposing the front glass door Remove the top panel Remove the cardboard from underneath the pressure relief plates Gently depress the outer top corners of the access panel until the catches pop the panel free allowing it to swing out and down to open Open the two latches located under the firebox floor securing the glass door Remove the door by tilting it outward at the bottom and lifting it up Set the door aside protecting it from inadvertent damage See Figure 50 on page 21 Remove the two card board pad strips from between the firebox subfloor and the firebox sides NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Step 1 FRAMING Frame these appliances as illustrated in Fig ures 8 on page 7 unless the appliance is to be installed in a corner See Figure 9 on page 7 for corner framing installations All framing details must allow for a minimum clearance to combustible framing members as shown in Table 2 on page 4 Ifthe appliance is to be elevated above floor level asolid continuous platform must be constructed Headers may be in direct contact with the appli ance top spacers but must not be supported by them or notched to fit around them All construc tion above the appliance must be self supporting DO NOT use the appliance for structural support The fireplace should be secured to the side framing members usi
47. ination Kit and 6 in vent section SV4 5L6 10 1 4 to 14 3 4 260 to 375 Termination Kit and12 in vent x a section SV4 5L12 16 3 4 to 20 3 4 425 to 527 11 3 4 to 21 3 4 298 to 552 nation must not be recessed into the exterior Figures 34 and 35 wall or siding by more than the 1 1 4 32 mm Sonona FOIN 22 econ Do Not recess the SV4 SHTR round termina 3 Install the round termination SV4 5HTR See Figure 33 for an illustration of the round termination For the last step from outside the exterior wall slide the collars of the termina tion onto the adapter same as shown in Fig ure 31 forthe SV4 5HTSS short square termi nation until the termination seats against the exterior wall surface to which it will be at tached Orient the housing of the termination with the arrow pointed upwards Secure the termination to the exterior wall See Horizontal Venting Figures and Tables for Use Restrictions SV4 5HTR Horizontal Round Termination Figure 33 SFHRK Snorkel Cap The snorkel cap is de signed to be fitted into a basement window box The SFHRK cap is for use with flex vent The vertical distance between the inlet and outlet of the cap is 28 in 711 mm pipe Note Secure Vent components rigid vent pipe and terminal are shown in the figures Secure Flex components flexible vent pipe and terminal may also be used Note SV4 5BF Secure Vent SF4 5BF Secure Flex firestop spacer must be used anytim
48. le later use Install new components from the kit Black cap and red spring for propane gas units Silver cap and stainless steel spring for natural gas units Before installing the cap attach manometer to the manifold side pressure test fitting and adjust screw until pressure reads 3 5 inches water column 0 87 kPa for natural gas and 10 0 inches water column 2 49 kPa for propane gas See Figure 66 and replace the pilot orifice as follows Remove the ignitor assembly retainer clip and carefully remove the ignitor assembly Exercise extreme care to prevent damage to or breakage of the ignitor assembly Inlet Pressure Test Port Doa Ol Manifold Pressure Test Port Slotted Cap yor Adjusting Screw Figure 65 Remove the screw securing the pilotassembly to its mounting bracket Back off the flare nut at the end of the pilot gas line to free the pilot assembly from the gas line Remove the pilot orifice and replace it with the one provided with the conversion kit Reinstall the pilot assembly by reversing the steps de tailed here When reinstalling the ignitor assembly use extreme care to prevent damage and break age Do not apply any leverage to the ignitor assembly while restoring the retainer clip to its original position Pilot Y Pilot Orifice a Assembly P4 Ignitor Assembly Flare Nut Clip Note If the ignitor is damaged a replacem
49. levated surface temperatures Figure 2 The location should also be free of electrical plumbing or other heating air conditioning ducting These direct vent appliances are uniquely suited for installations requiring a utility shelf posi tioned directly above the fireplace Utility shelves like these are commonly used for locating television sets and decorative plants To provide for the lowest possible shelf surface use the alternate rear vent outlet with attached venting routed in a way to minimize obstruc tions to the use of the space above the appli ance Do not insulate the space between the appliance and the area above it See Figure 3 The minimum height from the base of the appliance to the underside of combustible ma terials used to construct a utility shelf in this fashion is shown in the table in Figure 3 The appliance should be mounted on a fully Supported base extending the full width and depth of the unit The appliance may be located on or near conventional construction materi als However if installed on combustible ma terials such as carpeting vinyl tile etc a metal or wood barrier covering the entire bot tom surface must be used HORIZONTAL VENT Rear Vent Application without a chase VERTICAL VENT Rear Vent With a chase Application HORIZONTAL VENT Rear Vent Application SSS 7 HOR
50. lings and serves both dwellings t Only permitted if veranda porch deck or balcony is fully open on a minimum 2 sides beneath the floor Figure 8 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE FIREPLACE FRAMING SPECIFICATIONS FRAMING WITH SQUARE HORIZONTAL TERMINATIONS SV4 5HTSSL SV4 5HTSS or SV4 5HTS AND ROUND HORIZONTAL TERMINATION SV4 5HTR VENT FRAMING TOP VENT WITH ONE 90 ELBOW VENT FRAMING REAR VENT WITH NO ELBOWS Framing should be constructed of 2x4 or larger lumber 127 inches 327 mm is the required framing depth dimension when the finish material drywall thickness is 1 2 in 13mm See the horizontal venting Figures 35 and 36 on page 16 for restrictions on the use of the round termination SV4 5HTR Figure 9 Venting requirements for rear vent applications in corner installations the round termination SV4 5HTR may not be used the horizontal vent length a to b must not exceed 28 inches 711 mm Framing should be constructed of 2xA or largerl mber SV4 5HTSS amp SV4 5HTSSL Termination These dimensions occur when one 45 degree elbow is connected directly to the F 5in appliance collar and the unit moved 1 2 in 127 mm 13 mm into the room This 1 2 in movement is required to achieve a min 5 in 127 mm in the F dimension millimeters 1232 Back wall of chase enclosure including any finishing materials CORNER FRAMING
51. m OPTIONAL APPLIANCE MOUNTED ON OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Blower speed control switch is provided in FBK200 blower kit Factory Wired Field Wired Schematic Representation Only Figure 45 FBK 250 Blower Kit See Figure 46 An electrical outlet box is provided for the instal lation of the FBK 250 forced air blower kit Electrical power must be provided to this box to operate these blowers Install the blower kit according to the installation instructions pro vided with the kit 1 Route a 3 wire 120Vac 60Hz 1ph power line to the lower right rear corner of the appliance 2 Remove the outlet box by removing two SCrews 3 Connect the black supply wire to both of the outlet box pigtail leads and the white supply wire to the common terminal of the outlet box as shown in Figure 46 4 Connect the ground supply wire to the outlet s green ground screw 5 Reinstall the outlet box 6 Insert the kit provided module plug into the top outlet The bottom outlet is unused on millivolt units while the burner control circuit plugs into the bottom outlet on electronic units 7 Insert the blower plug into the module s receptacle Electronic Wiring Diagram Honeywell Showing the Blower Wiring for the Optional FBK 250 Kits 1 If any of the original wire as supplied must be replaced it must
52. members with nails or screws Blocking Support Straps Plumber s tape 8 feet 2 4 m Maximum 1 inch 25 4 mm minimum clearance to combustibles Figure 17 Loop the tape around the vent securing the ends of the tape to the framing If desired sheet metal screws 6 x 1 2 length may be used to secure the support straps to the vent pipe Refer to Figure 17 F Change vent direction to horizontal inclined run At transition from or to a horizontal inclined run install the SV4 5E45 and SV4 5E90 elbows in the same manner as the straight vent sections The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the re quired direction of the next vent run element Twist elbow sections in a clockwise direction only so as to avoid the possibility of unlocking any of the previously connected vent sec tions See Figure 18 8 ve 206 mm E 4 134g 122 mm Swivel Joint Te vom Swivel Joint 360 swivel 360 swivel SV4 5E45 SV4 5E90 45 Elbow 90 Elbow Figure 18 G Continue installation of horizontal inclined sections Continue with the installation of the straight vent sections in horizontal inclined run as described in Step C Install support straps every 5 1 52 m along horizontal inclined vent runs using conventional plumber s tape It is very important that the horizontal inclined
53. move the adjustment rod located in the lower control area up or down to increase or reduce the air shutter opening respectively Initially always position the air shutter to the factory setting the minimum air opening position as shown in Figure 54 This can be done by pulling the adjustment rod all the way down Allow the burner to operate for at least 15 min utes Observe the flame continuously If it ap pears weak or sooty as previously described adjust the air shutter by pushing or pulling on the adjustment rod until the flame appearance is as desired The adjustment rod and associated adjustable air shutter is patented technology Flame adjust ments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 30 minutes after each adjustment Note Ifthe flame still appears anemic with the air shutter closed all the way against the stop usually a result of lengthy vertical runs turn the appliance off turn the gas supply off wait for the parts to cool remove the glass door and logs to access the air shutter The shutter is prevented from actually closing all the way by an adjustment set screw see Figure 54 Re move this screw using a inch nut driver Reinstall the logs and glass door turn the gas back on and then restart the appliance After 30 minutes reobserve the flame Adjust the air shutter as previously described When satisfied that the appliance operates
54. nd overthe locking channel end of a standard SV4 5 vent component the required distance and secure with three screws Maintain a minimum 1 25 mm clearance to combustible materials forall vertical elements Clearances for all horizontal elements are 3 76 mm on top 1 25 mm on sides and 1 25 mm on the bottom A Frame ceiling opening Use a plumb line from the ceiling above the appliance to lo cate center of the vertical run Cut and or frame an opening 10 x 1012 267mm x 267mm inside dimensions about this cen ter mark Figure 14 Ly 10 Min a 267 mm Min 267 mm Figure 14 B Attach vent components to appliance Secure Vent SV4 5 direct vent system compo nents are unitized concentric pipe components featuring positive twist lock connections see Figure 15 All of the appliances covered in this document are fitted with collars having locking inclined channels The dimpled end of the vent compo nents fit over the appliance collar to create the positive twist lock connection First Vent Component Align the dimple four places with the opening of the locking incline channel on appliance collar Twist vent component clockwise to engage and seal Locking Incline Channel Appliance collar Vent Appliance Collar Connection Figure 15 Align the dimple four places of the upper vent section with the opening of the locking incline channel on the lower vent section Twis
55. ng the unit s nailing flanges one top and bottom on each side of the fireplace front See Figure 6 Use 8d nails or their equivalent Unit Nailing Flange No clearance to combustible framing is required Side Framing Left Side Front Corner of Fireplace Shown Right Side Requirements the Same Unit Being Secured By Its Nailing Flanges To The Framing Note The nailing flanges combustible members and screw heads located in areas directly adjacent to the nailing flanges are EXEMPT from the 1 2 clearance to combustible requirements for the firebox outer wrapper Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1 2 from screw heads and the firebox wrapper in areas adjacent to the nailing flanges Frame the opening to the exact dimensions specified in the framing details of this manual Figure 6 Step 2 ROUTING GAS LINE Route a 1 2 13 mm gas line along the inside of the right side framing as shown in Figure 7 Gas lines must be routed constructed and made of materials that are in strict accordance with local codes and regulations All appliances are factory equipped with a flex ible gas line connector and inch shutoff valve See step 6 on page 20 Right Side Front Corner of Fireplace Framing 32 76 mm Figure 7 EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS See Item D in the Text Below Exterior Wall Center Line of
56. nt until the four locking dimples are aligned with the inlets of the four incline channels of the previous section Push the vent component against the previous section until it fully engages then twist the componentclockwise running the dimples down and along the incline channels until they seat at the end of the channels This seating position is indicated by the alignment of the arrow and dimple as shown in Figure 16 D Install firestop spacer at ceiling Use a SV4 5BF firestop spacer at ceiling joists If there is living space above the ceiling level the firestop spacer must be installed on the bot tom side of the ceiling If attic space is above the ceiling the firestop spacer must be in stalled on the top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or other appropriate fasteners at each corner Remember to maintain 1 25 mm clear ance to combustibles framing members and attic or ceiling insulation when running vertical chimney sections E Support the vertical vent run sections Note Proper venting support is very impor tant The weight of the vent must not be sup ported by the firplace in any degree Support the vertical portion of the venting sys tem every 8 feet 2 4m above the fireplace vent outlet One method of support is by utilizing field provided support straps conventional plumber s tape Secure the plumber s tape to the framing
57. nterior side SV4 5 HTSS Termination Shown Note Firestop Spacer integral with round termination SV4 5HTR 7 107 267 mm Note When using Secure Flex use Firestop Spacer SF4 5HF See Venting Figures for Use Restrictions on the Horizontal Round Termination SV4 5HTR 6 to 48 inch Vent Section Telescopic vent section Elbow or Appliance Collar Adapter SV4 5RCH Note Centerline of Vent Piping is NOT the Same as the Centerline of the Framed Opening See Figure 9 on page 7 for Min Distance to Base of Appliance Y Base of Appliance Installing Square HorizontalTermination SV4 5HTS Short Square Horizontal Attach the adapter adapter SV4 5RCH pro Figure 29 vided with the termination to the vent section or telescoping vent section elbow or appliance collar as shown in Figure 29in the same manner as any SV4 5 vent component refer to Step E Firestop Spacer SV4 5HF shown on the exterior side of the wall It may also be installed on the interior side V4 5 HTSSL Termination Note Centerline of Vent Piping is NOT the Same as the Centerline of the Framed de L Install Firestop Spacer at exterior wall When using either of the square terminations install SV4 5HF Secure Vent or SF4 5HF Secure Flex firestop spacer over the opening atthe exterior side of the framing long side up with the 3 inch spacer clearance at the top as shown in Figure 29 or 30 and nail into place
58. o 1 2 Inch Proper Flame 9 mm to 13 mm Adjustment Pilot A Nozzle Ground Electrode Flame Rod Hot Surface Igniter TTTTTTTTI Figure 52 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Step 9 INSTALLING THE GLASS DOOR Retrieve the glass door Visually inspect the gasket on the backside of the frame Gasket surface must be clean free of irregularities and seated firmly Position the door in front of the firebox opening with the bottom of the door held away from the fireplace Figure 53 Hook the top flange of the door frame over the top of the firebox frame Let the bottom of the door frame swing gently in towards the fireplace ensuring that the gas ket seats evenly as the door frame draws shut Fasten the two latches located underneath the firebox floor to the door s vee flange Close both the latches securely Top Flange Door Frame Glass Door Bottom Vee flange Door Frame Latch Firebox Floor Figure 53 INSTALLING THE GLASS DOOR WARNING HANDLE THIS GLASS WITH EXTREME CARE THE GLASS PANEL IS SUSCEPTIBLE TO DAMAGE DO NOT SCRATCH WHILE HANDLING OR WHILE RE INSTALLING THE GLASS DOOR FRAME WARNING NEVER OPERATE THE APPLI ANCE WITHOUT THE FRONT GLASS EN CLOSURE PANEL IN PLACE AND SECURE Step 10 BURNER ADJUSTMENTS Flame Appearance and Sooting Proper flame appearance is a matter of taste Generally most people prefer the warm glow of a yellow to o
59. ol compartment Step 2 Carefully remove the logs Exercise care as not to break the logs Step 3 Locate the screws securing the burner tray to the appliance Remove the burner and retain the securing screws Natural To Propane Gas Conversion Kit SIT Systems Propane to Natural Gas Conversion Kit SIT Systems Step 4 Millivolt Appliances SIT Systems a See Figure 59 and the instructions provided with the kit Using a Torx T20 remove and discard the three pressure regulator mounting screws Remove the pressure regulator spring poppet diaphragm and bushing Discard all removed components Ensure the rubber gas ket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regulator using the new screws supplied with the kit Tighten screws to 25 In Ib torque NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Natural To Propane Gas Conversion Kit Honeywell Systems Catalog No E Propane to Natural Gas Conversion Kit Honeywell Systems Dicam SIT Millivolt Gas Valve A ORC RY ZA o D g Pressure Regulator X Remove Components Figure 59 Pilot for SIT Millivolt Gas Valve Pilot Orifice Figure 60 b Attach manometer to the manifold side pressure test fitting and verify manifold pres sure reads 3 5 inches water column 0 87 kPa for natural gas and 10 0 inches water column 2 49 kPa for propane
60. ottom compartment B Electronic Wiring See Figure 45 Note The electronic appliance must be con nected to the main power supply 1 Route a 3 wire 120Vac 60Hz 1ph power supply to the appliance junction box 2 Remove the outlet box from the junction box by removing two screws 3 Connect the black power supply wire to the lower outlet s red pigtail lead and the white power supply wire to the common terminal of the outlet as shown in Figure 46 4 Connect the ground supply wire to the outlet s green ground screw 5 Locate and install a low voltage 24V wall switch or thermostat not supplied in the desired location 6 Connect the low voltage wire to this switch or thermostat 7 Insert the control circuit plug into the lower outlet box 8 After wiring is complete replace the outlet box Note The gas valve mounted ON OFF switch is shown in Figure 45 It is integral with the gas valve Step 5 WIRING OPTIONAL FORCED AIR BLOWER KIT See Figure 45 An electrical outlet box is provided for the instal lation of the FBK 100 FBK 200 forced air blower kits optional Electrical power must be pro vided to this box to operate these blowers 1 Route a 3 wire 120Vac 60Hz 1ph power line with control switch to the lower right rear corner of the appliance 2 Remove the outlet box by removing two screws 3 Connect the supply wires to the blower control switch Then connect the wires from the blow
61. p Tab May Be Randomly Located On Any Figure 64 Side Of The Hex Fitting NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 21 b Attach manometer to the manifold side pressure test fitting and verify manifold pres sure reads 3 5 inches water column 0 87 kPa for natural gas and 10 0 inches water column 2 49 kPa for propane gas c Convert the pilot orifice as follows refer to Figures 62 63 and 64 Note Use extra care not to engage the orifice Strip with the 7 16 open end wrench contact ing the orifice strip could cause strip distortion rendering the pilot inoperative Also avoid wrench contact to any of the other pilot parts Use a 7 16 open end wrench and turn the pilot hex fitting counter clockwise 1 4 turn refer to Figure 62 Note The orifice strip tab may be randomly located on any side of the hex fitting d Push the orifice strip tab all the way against the hex fitting to align the appropriate gas type orifice refer to Figures 63 and 64 The type of gas for which the pilot is set is the gas type shown on the tab e Retighten clockwise the pilot hex fitting until the pilot hood aligns with the thermo couple and thermopile as indicated by the arrows shown in Figure 62 Step 6 Electronic Appliances Honeywell Systems See Figure 65 and the instructions provided with the kit Remove the slotted cap screw o ring pressure regulating adjusting screw and spring Retain all parts for possib
62. ppli ances These fireplaces must be vented directly to the outside The vent system may not service multiple appliances and must never be connected to a flue serving a solid fuel burning appliance The vent pipe is tested to be run inside an enclos ing wall such as a chase There is no require ment for inspection openings in the enclosing wall at any of the joints in the vent pipe Preparing the Appliance Top Vent Outlet in All Venting Applications Using the Appliance Top Vent Outlet A vent restrictor may be needed with this appliance Install the vent restrictor provided in the appliance top flue outlet as shown in Figure 12 lt is held in place by friction only NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE VENT RESTRICTOR INSTALLATION TOP VENT In all venting applications using the top vent of the appliance a vent restrictor may be needed Install the vent restrictor in the top vent of the appliance outlet If needed install the restrictor orientated as shown either from inside or outside the unit in the inner fireplace collar RESTRICTOR INNER FIREPLACE COLLAR APPLIANCE TOP VENT OUTLET Figure 12 Select Venting System Horizontal or Vertical With the appliance secured in framing deter mine vent routing and identify the exterior termination location The following sections describe vertical roof and horizontal exterior wall vent applications Refer to the section relating to yo
63. r Round 0 SF 18 18 ft 5 49 m compressed Termination WG Flex 98K03 SF 12 12 ft 3 66 m compressed SV4 5RFF Adapter Crimped Fireplace Flex Collar to Secure Vent SE TOK81 SFM Mil Pac Black Hi Temperature 99L03 SV4 5HRK36 Horizontal Riser Kit 36 M Sealant 99L02 SV4 5HRK14 Horizontal Riser Kit 14 88J01 SEGC4 Gear Clamp 4 5in 114 mm for Flex 83J00 SF GC7 Gear Clamp 7 5 in 190 5 mm for Flex O 87L00 SF4 5RF Flex Adapter All compressed flex vents can be expanded up to two times NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 26 GAS CONVERSION KITS WARNING THIS CONVERSION KIT SHALL BE INSTALLED BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER S IN STRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORIZED AGENCY HAVING JURISDICTION IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EX ACTLY A FIRE EXPLOSION OR PRODUCTION OF CARBON MONOXIDE MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OFLIFE THEINSTALLATION IS NOT PROPER AND COMPLETE UNTIL THE OPERATION OF THE CON VERTED APPLIANCE IS CHECKED AS SPECIFIED IN THEOWNER INSTRUCTIONS SUPPLIED WITH THE KIT THEQUALIFIED SERVICE AGENCY PERFORM ING THIS INSTALLATION ASSUMES RESPONSI AVERTISSEMENT CET QUIPEMENT DE CONVERSION SERAINSTALLE PAR UNE AGENCE QUALIFIEE DE SERVICE CONFORMEMENT AUX INSTRUCTIONS DU FABRICANT ET TOUTES EXIGENCES ET CODES
64. range flame Appliances operated with air shutter openings that are too large will exhibit flames that are blue and transparent These weak blue and transparent flames are termed anemic If the air shutter opening is too small sooting may develop Sooting is indicated by black puffs developing at the tips of very long orange flames Sooting results in black deposits forming on the logs appliance inside surfaces and on exterior sur faces adjacent to the vent termination Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening To achieve a warm yellow to orange flame with an orange body that does not soot the shutter opening must be adjusted between these two extremes No smoke or soot should be present Reposition the logs if flames impinge on any of them If the logs are properly positioned and sooting conditions exist the air shutter opening on the main burner tube should be adjusted Normally the more offsets in the vent system the greater the need for the air shutter to be opened further Burner Adjustment WARNING AIR SHUTTER ADJUST MENT SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN IMPORTANT ENSURE THAT THE FRONT GLASS PANEL IS IN PLACE AND SEALED DURING ADJUSTMENT CAUTION THE AIR SHUTTER DOOR AND NEARBY APPLIANCE SURFACES AREHOT EXERCISE CAUTION TO AVOID INJURY WHILE ADJUSTING FLAME APPEARANCE To adjust the flame
65. rface to which it will be attached Orient the housing ofthe termination with the arrow pointed upwards Secure the termination to the exterior wall The horizontal termination must not be recessed into the exterior wall or siding by more than the 1 1 4 32 mm as shown in Figure 31 2 Install the long square termination SV4 5HTSSL For the last step from outside the exterior wall slide the collars of the termi nation onto the last vent section see Figure 32 until the termination seats against the exterior wall surface to which it will be attached HORIZONTAL VENT FIGURES TABLES TABLE 3 Venting Components Required for Various Exterior Wall Thicknesses When Using Any of These Termination Kits Square Termination SV4 5HTS Small Square Termination SV4 5HTSS Round Termination SV4 5HTR Venting Components Required Termination Kit Only Termination Kit and Telescopic section SV4 5LA and 6 in vent section SV4 5L6 Note See Figure 35 for wall thickness range reductions when using SV 4 5HTS and SV4 5HTSS terminations 28 in 711 mm Maximum B n in 508 mm dl Maximum Orient the housing of the termination with the arrow pointed upwards Secure the termina tion to the exterior wall The horizontal termi The SV4 5HTR Round Termination may not be used when the appliance is vented di rectly out the wall from the rear as shown in Exterior Wall Thicknesses inches mm 6 to 10 1 4 152 to 260 Term
66. rts are open and pro ducing flame evenly across the burner If any ports are blocked or partially blocked clean out the ports Optional Gas Flex Line Connector 3g NPT x s Flare Fitting 3g Sio Tubing Yo x 3e Flare Shut Off Valve Seg 3 Nipple Gay 38 Union 38 Close Nipple ex3s Reducer P 36 Shut Off Valve Figure 47 GAS CONNECTION NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 22 Step 7 INSTALLING LOGS AND GLOWING EMBERS The logs are packaged in a carton which is shrink wrapped to the front glass enclosure panel The glowing embers are packaged sepa rately ina plastic bag located in the control area of the fireplace Refer to the homeowner s care and operation instructions for detailed placement instruc tions for the logs and glowing embers Step 8 CHECKING APPLIANCE OPERATION With gas line installed run initial system checkout before closing up the front of the unit Follow the pilot lighting instructions provided in the Homeowner s Care and Operation Instructions For piezo ignitor location see Figure 49 SIT and Honeywell millivolt appliances only Note Instructions are also found on the litera ture tag attached to the gas valve train When first lighting the appliance it will take a few minutes for the line to purge itself of air Once purging is complete the pilot and burner will light and operate as indicated in the instruction manual Subsequent ligh
67. run be maintained in a straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 4 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level Use a carpenter s level to measure from a constant surface and adjust the support straps as necessary It is important to maintain the required clear ances to combustibles 1 25 mm atall sides for all vertical runs and 3 76 mm atthe top 1 25 mm at sides and 1 25 mm at the bottom for all horizontal inclined runs H Frame roof opening Identify location for vent at the roof Cut and or frame opening per Roof Framing Chart and Figure 19 0 12 10 in 10 in 267 mm 267 mm 6 12 10 in 12 in 267 mm 305 mm 12 12 10 in 17 in 267 mm 451 mm Figure 19 l Install the roof flashing Extend the vent sections through the roof structure Install the roof flashing over the vent section and posi tion such that the vent column rises vertically use carpenters level Figure 20 Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary Seal the top and both sides of the flashing with waterproof caulking Figure 20 J Install the storm collar Install the storm collar supplied with the flashing over the vent flashing joint See
68. selected mountitin aconvenient location on a wall near the fireplace 3 Wire the control switch within the millivolt control circuit using the 15 feet of 2 conductor wire supplied with the unit Caution do not connect the optional wall switch to a 120V power supply 4 Alternatively the appliance may be operated without the use of the controls indicated in step 1 solely by manipulating the gas valve control knob In order to use this method twist the free ends of the two conductor wire located inside the bottom compartment of the unit together as shown in Figure 44 Note The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom com partment of the unit Millivolt Wiring Diagram If any of the original wire as supplied must be replaced it must be replaced with Type AWM105 C 18 GA wire Thermopile OPTIONAL ON OFF SWITCH WALL SWITCH THERMOSTAT OR REMOTE CONTROL RECEIVER TWIST WIRES A AND B TOGETHER TO OPERATE UNIT SOLELY BY MANIPULATING THE GAS VALVE CONTROL KNOB OR CONNECT WIRES TO OPTIONAL ON OFF SWITCH OR WALL SWITCH OR THERMOSTAT TO OPERATE UNIT Figure 44 Note The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the b
69. t vent component clockwise to engage and seal until arrow and dimple align L Jom Ay Locking I Incline Channel Connected Vent Sections Arrow Arrow Vent Vent Section Connection Figure 16 To attach a vent component to the appliance collar align the dimpled end over the collar adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar refer to Figure 15 Push the vent component against the collar until it fully engages then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe without the need for sealant or screws If desired a 6 x 1 2 screw may be used at the joint but is not required as the pipe will se curely lock when twisted Note An elbow may also be attached to the appliance collar Attach in the same manner as you would a vent section C Attach vent components to each other Other vent sections may be added to the pre viously installed section in accordance with the requirements of the vertical vent figures and tables NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE To add another vent component to a length of vent run align the dimpled end over the inclined channel end of the previously installed section adjusting the radial alignme
70. tings of the appliance will not require such purging Inspect the pilot flame remove logs if necessary handling carefully K SIT Gas Valve R Honeywell SS Gas Valve Piezo Ignitor Sit and Honeywell Millivolt Gas Valve Showing Piezo Ignitor Location Each Unit is Equipped with Only One of these Gas Valves Figure 49 SIT and Honeywell Millivolt Appliance Checkout The pilot flame should be steady not lifting or floating Flame should be blue in color with traces of orange at the outer edge The top 10 mm at the pilot generator thermopile and the top 1 min tip of the quick drop out thermocouple should be engulfed in the pilot flame The flame should project 1 25 mm beyond the hood at all three ports Figure 50 SIT Figure 51 Honeywell Replace logs if removed for pilot inspection To light the burner turn ON the remote wall switch and rotate the gas valve control knob counterclockwise to the ON position SIT MILLIVOLT Hood Thermocouple Ignitor Rod Pilot Nozzels Thermopile Figure 50 HONEYWELL MILLIVOLT Thermocouple Ignitor Rod v Min Y 3 mm 43 Hood Figure 51 Electronic Appliance Checkout To light the burner turn ON the optional remote wall switch and turn the gas control switch to the ON position Ensure the ignitor lights the pilot The pilot flame should engulf the flame rod as shown in Figure 52 ELECTRONIC 3 8 T
71. to local codes In the absence of local codes installation must com ply with the current National Fuel Gas Code ANSI Z223 1 In Canada the current CAN 1 B149 installation code Electrical wiring must comply with the National Electrical Code ANSI NFPA 70 latest edition In Canada the current CSA C22 1 Canadian Electrical Code NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY CERTIFICATION AND LISTINGS OF THIS UNIT GENERAL INFORMATION Note Installation and repair should be per formed by a qualified service person The appli ance should be inspected annually by a quali fied professional service technician More fre quent inspections and cleanings may be re quired due to excessive lint from carpeting bedding material etc It is imperative that the control compartment burners and circulating air passage ways of the appliance be kept clean S assurer que le bruleur et le compartiment des commandes sont propres Voir les instruc tions d installation et d utilisation qui accompagnent l appareil Provide adequate clearances around air open ings and adequate accessibility clearance for service and proper operation Never obstruct the front openings of the appliance These appliances are designed to operate on natural or propane gas only TYPICAL INSTALLATION
72. uns and 3 76 mm at the top 1 25 mm at sides and 1 25 mm at the bottom for all horizontal inclined runs J Assemble vent run to exterior wall If not previously measured locate the center of the vent at the exterior wall Prepare an opening as described in Step B When using square SV4 5 HTS shortsquare SV4 5 HTSS or round SV4 5HTR horizon tal termination Assemble the vent system to point where the terminus ofthe last section is within 6 in 152 mm to 1074 in 260 mm inboard of the exterior surface to which the termination is to be attached see Figure 31 on page 15 If the terminus of the last section is not within this distance use the telescopic vent section SV4 5LA as the last vent section For wall thicknesses greater than that shown in Figure 31 referto fable 3 on page 16 This table lists the additional venting components needed in addition to the termination and adapter for a particular range of wall thicknesses When using long square SV4 5HTSSL horizontal termination Assemble the vent system to point where the terminus of the last section is within 0 in 0 mm to 934 in 248 mm inboard of the exterior surface to which the termination is to be attached see Figure 32 K When using square SV4 5HTS or short square SV4 5 HTSS horizontal termination attach termination adapter Firestop Spacer SV4 5HF shown on the exterior side of the wall It may also be installed on the i
73. ur installation A list of approved venting components is shown in the tables on pages 24 and 25 VERTICAL TERMINATION SYSTEMS ROOF Figures 13 and Figures 23 through 27 on pages 12 to 13 and their associated Vertical Vent Tables illustrate the various ver tical venting configurations that are possible for use with these appliances Secure Vent pipe applications are shown in these figures Secure Flex pipe may also be used A Vertical Vent Table summarizes each system s mini mum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications Both these vertical vent systems terminate through the roof The minimum vent height above the roof and or adjacent walls is specified in ANSI Z223 1 latest edi tion In Canada the current CAN 1 B149 installation code by major building codes Always consult your local codes for specific requirements A general guide to follow is the Gas Vent Rule refer to Figure 4 on page 5 Vertical Straight Installation Determine the number of straight vent sections required 4 v2 114 mm 10 1 2 267 mm 22 Ya 572 mm 34 12 876 mm and 46 1 2 1181 mm net section lengths are available Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists Refer to the Vent Section Length Chart SV4 5CGV 1 Termination SV4 5FA OR SV4 5FB Flashing AND SV4 5SC A Ci STORM COLLAR
74. ure Flex flexible vent pipe may also be used WARNING UNDER NO CIRCUMSTANCES MAY SEPARATE SECTIONS OF CONCEN TRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER Note It is very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 14 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level Nole SV4 5BF Secure Vent SF4 5BF Secure Flex firestop spacer must be used anytime vent pipe passes through a combustible floor or ceil ing SV4 5HF Secure Vent SF4 5HF Secure Flex firestop spacer must be used anytime vent pipe passes through a combustible wall Note Two 45 degree elbows may be used in place of one 90 degree elbow The same rise to run ratios as shown in the venting figures for 90 elbows must be followed if 45 degree elbows are used eg gb 12 2 meters Ceiling Maximum Firestop Spacer d C 9 C Y ZB When using Secure Flex use Firestop Spacer Figure 23 Top Vent STRAIGHT TABLE A V Minimum H Maximum feet m feet m 0 305 0 61 0 61 1 222 0 914 1 86 1 22 2 4 V H 40 feet 12 4 m Max H 8 feet 2 4 m Max Figure 24 Rear Vent ONE 90 DEGREE ELBOW Pi H Ceiling Feta Spacer

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