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Superior CDCL-CEN User's Manual

1. Figure 16 i LEFT SIDE VIEW FRONT VIEW CONTROL COMPARTMENT RIGHT SIDE VIEW NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 10 Step 2 ROUTING GAS LINE Route a 1 2 13mm gas line as shown in Figure 9 CDST 10 CDPF 11 CDCL or 12 CDCR on pages 8 and 9 Gas lines must be routed constructed and made of materials that are in strict accordance with local codes and regula tions All appliances are factory equipped with a flexible gas line connector and 2 inch shutoff valve See step 6 on page 23 Step 3 INSTALL THE VENT SYSTEM GENERAL INFORMATION These instructions should be used as a guide line and do not supersede local codes in any way Install vent according to local codes these instructions the current National Fuel Gas Code ANSI Z223 1 in the USA or the current standards of CAN CGA B149 1 and B149 2 in Canada These fireplaces are designed tested and listed for operation and installation with and only with Secure Vent Direct Vent System Components Secure Flex Flexible Vent Components manufactured by Security Chimneys International and Z FLEX Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited These ap proved vent system components are la beled for identification DO NOT use any other manufacturer s vent com ponents with these appliances These fireplaces must be vented directl
2. OPTIONAL APPLIANCE MOUNTED ON OFF SWITCH OR OPTIONAL WALL SWITCH OR OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Blower speed control switch is provided in FBK200 blower kit Factory Wired Field Wired Schematic Representation Only Figure 51 Step 5 WIRING OPTIONAL FORCED AIR BLOWER KIT FBK 100 FBK 200 and FBK250 Kits See Figure 51 for FBK 100 FBK 200 and Figure 52 on page 23 for FBK 250 wiring An electrical receptacle is provided for the installation of the FBK 100 FBK 200 and FBK 250 forced air blower kits Electrical power must be connected to this receptacle in order to operate these blowers Install the blower kits according to the installation in structions provided with the kits Electronic Wiring Diagram Honeywell Showing the Blower Wiring for the Optional FBK 250 Kits 1 If any of the original wire as supplied must be replaced it must be replaced with Type AWM 105 C 18 GA wire 2 120V 60Hz Less than 3 amps Leave the ON OFF switch which is integral ON OFF Switch with the gas valve in the ON position Integral with Gas Valve Outlet Box Green PILOT ASSEMBLY Ground Screw Optional FBK 250 Module zi esp ii White Wire To Opposite Side Transf 120 V OPTIONAL APPLIANCE MOUNTED ON OFF SWITCH OR OPTIONAL WALL SWITCH OR
3. Note 3 in 75 mm above any horizontal inclined vent component Table 2 Corner Left CDCL VERTICAL VENT See Through one side flush with a wall CDST TYPICAL LOCATIONS HORIZONTAL VENT HORIZONTAL VENT REAR TOP Shelf Height inches mm Model No space between the appliance and the area above it Shelf Height see table E Shelf Above Fireplace With Rear Venting Figure 3 VENT TERMINATION CLEARANCES These instructions should be used as a guideline and do not supersede local codes in any way Install vent according to local codes these instructions the current Na tional Fuel Gas Code ANSI Z223 1 in the USA or the current standards of CAN CGA B149 1 and B149 2 in Canada Vertical Vent Termination Clearances Terminate single vent caps relative to building components according to Figure 4 Terminate multiple vent terminations accord ing to the installation codes listed above Horizontal Vent Termination Clearances See Figure 5 on page 5 for horizontal vent termination clearances to any overhead com bustible projection less than or equal to 2 1 2 64 mm and greater than 21 2 64 mm For additional vent location restrictions refer to Figure 8 on page 6 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Top Vent with One 90 Degree Elbow Rear Vent Straight Out the Back 53 1 2 1359 55 1 4 1403 41 1 8 1045 41 1 8 1045
4. 152 2 0610 10 3 1 3 0914 15 4 65 4 1 22 20 62 H H 20 feet 6 2 m Max V V H H 40 feet 12 4 m Max Firestop spacer SV4 5HF When using Secure Flex use Firestop Spacer Wall When using Secure Firestop spacer Flex use Firestop Spacer SV4 5HF SF4 5HF Ceiling Firestop spacer SV4 5VF taimina SVA eR Shona See Table 3 as an aid in venting component selection for a particular Figure 46 Top Vent THREE 90 DEGREE ELBOWS range of exterior wall thicknesses NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE VERTICAL OR HORIZONTAL VENTING USING SECURE FLEX KITS AND COMPONENTS Secure Flex venting kits and components may be used in any venting application in place of rigid Secure Vent SV4 5 direct vent components All restrictions clearances and allowances that per taintothe rigid piping apply tothe flexible venting Secure Flex kits may not be modified also under no circumstances may separate sections of flex pipe be joined together Using adapter SV4 5RF Secure Flex kits may be added to the end of a vent run made up of rigid Secure Vent SV4 5 vent sections provided that doing so does not violate any of the venting length height routing horizontal to vertical ratio requirements or clearance considerations detailed in this manual Secure Flex kits come with an adapterthat can be fitted to the inclined channel end of th
5. Do insulate the space between the appliance and the area above it Shelf Height see table Shelf Above Fireplace With Top Venting TERMINATION HEIGHTS FOR VENTS ABOVE FLAT OR SLOPED ROOFS Horizontal Overhang 2FT Vertical 2 FT MIN Walt i Lowest Discharge veo Opening Termination 7 Storm Collar Flashing En Roof Pitch is X 12 1 inch 25 4 mm Minimum Clearance to Combustibles Concentric Vent Pipe H MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT Roof Pitch Figure 4 Over 11 12 to 12 12 TYPICAL INSTALLATION SEQUENCE The typical sequence of installation follows however each installation is unique resulting in variations to those described Seethe page numbers references in the follow ing steps for detailed procedures Step 1 page 5 Construct the appliance framing Position the appliance within the framing and secure with nailing brackets Step 2 page 10 Route gas supply line to appliance location Step 3 page 10 Installthe vent system and exterior termination Step 4 page 22 Field Wiring A Millivolt Appliances The operating control switch is factory installed B Electronic Appliances Connect 120 Vac electrical power to the appliance receptacle Step 5 page 22 Install blower kit optional equipment Step 6 page 23 Ma
6. Square termination SV4 5HT shown Figure 41 Top Vent ONE 90 DEGREE ELBOW ELBOW CONNECTION AT APPLIANCE TABLE F V Minimum feet m feet 1 0 305 5 2 0 61 10 3 0 914 15 4 65 4 1 22 20 6 2 V H 40 feet 12 4 m Max 20 feet 6 2 m Max H Maximum m 1 52 3 1 Ceiling Firestop Spacer SV4 5VF Wall Firestop Spacer SV4 5HF When using Secure Flex When using Secure Flex use Firestop Spacer use Peepers Square termination SV4 5HT shown Figure 42 Top Vent ONE 90 DEGREE ELBOW ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE HORIZONTAL VENT FIGURES TABLES continued TABLE G V Minimum Maximum H H Maximum feet m feet m feet m 0305 2 0610 5 1 52 0610 4 122 10 3 1 0914 6 1 86 15 465 Ceiling 122 8 248 20 62 4 reves V H H 40 feet 12 4 m Max 8 feet 2 48 m Max H H 20 feet 6 2 m Max Wall Firestop Spacer SV4 5HF Wall Firestop Spacer When using Secure Flex SV4 5HF use Firestop Spacer SF4 5VF lt gt When using Secure Flex use Firestop Spacer amp 9 SF4 5HF SA LN See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses Square termination SV4 5HT shown Figure 43
7. master Canada Limited These approved vent system components are labeled for identifica tion DO NOT use any other manufacturer s vent components with these appliances The millivolt appliances are designed to operate on either natural or propane gas A millivolt gas control valve with piezo ignition system pro vides safe efficient operation If any optional accessories which require electrical power are being installed the electrical power must be provided at the time of appliance installation Electronic appliances are designed to operate on natural or propane gas An electronic inter mittent pilot ignition system provides safe efficient operation External electrical power is required to operate these units These appliances comply with National Safety Standards and are tested and listed by War nock Hersey Report No J20006712 to ANSI 221 88 2000 in Canada CSA 2 33 2000 and CAN CGA 2 17 M91 in both USA and Canada as vented gas fireplace heaters Both millivolt and electronic versions of these appliances are listed by Warnock Hersey for installation in bedrooms and mobile homes Installation must conform to local codes In the absence of local codes installation must com ply with the current National Fuel Gas Code ANSI 2223 1 In Canada the current CAN 1 B149 installation code Electrical wiring must comply with the National Electrical Code ANSI NFPA 70 latest edition In Canada the current CSA C22 1 Ca
8. 1019 lt BRACKET 3 89 Stepped to Accept Drywall on All 4 Corners TOP VIEW 2 ATVS 63 5 1197 4 E E A GAS INLET EE ELECTRICAL ELECTRICAL Top or Side INLETS INLETS GAS INLET ELECTRICAL INLETS CONTROL 6 COMPARTMENT 175 ACCESS PANEL Figure 13 LEFT SIDE VIEW FRONT VIEW RIGHT SIDE VIEW FINISH WALL BRACKET Stepped to Accept Drywall on Two Corners CDPF Peninsula Front back and left edge of unit top FRAMING SPACERS Top and Side FLUE 12 305 NOTE Unit has a factory installed Top or Side Y vent seal cap and vent cover plate DETAIL OF see Figures 17 and 18 on page 10 in each flue outlet The vent seal FINISH NATE BRACKET cap is not shown in this figure 7 95 A 16 3 89 1019 TOP VIEW 43 1108 13 FLUE Top or Side ELECTRICAL INLE GAS INLET P B o CONTROL COMPARTMENT Figure 14 LEFT SIDE VIEW FRONT VIEW ACCESS PANEL RIGHT SIDE VIEW NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE FIREPLACE SPECIFICATIONS CONTINUED CDCL Corner Left FRAMING SPACERS Top Side and Back NOTE Unit has a factory installed vent seal cap and vent cover plate see Figures 17 and 18 on page 10 in each flue outlet The
9. JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1 B149 1 AND 2 INSTALLATION CODE LA CONVERSION DEVRA TRE EFFECTU E CONFORM MENT AUX RECOMMANDATIONS DES AUTORIT S PROVINCIALES AYANT JURIDICTION ET CONFORM MENT AUX EXIGENCES DU CODE D INSTALLATION CAN1 B149 1 ET 2 Gas conversion kits are available to convert your appliance from the use of one type of gas to the use of another These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation Kit part numbers are listed here and the following steps detail the conversion procedure Natural To Propane Gas Conversion Kit Models No Unit Type Catalog No CDST m CDPE millivolt 85L65 CDCR CDCL Propane to Natural Gas Conversion Kit CDST CDPF CDCR CDCL millivolt 85172 Step 1 Turn off the gas supply to the appliance a Open the control compartment access panel by actuating the spring loaded magnetic catches securing the panel gently depressing the outer top corners of the panel until the catches pop the panel free and allowing it to swing out and down to open b Locate the two 2 latches at the top of the control compartment To disengage the two latches from the bottom vee flange of the glass enclosure panel reach for the handles located towards the back of the latches and pull the handles down toward the front of the unit c Swing the bottom of the doo
10. NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 10 After wiring is complete reinstall the outlet receptacle junction box outlet receptacle as sembly install the field provided the metal junction box cover plate Note The gas valve ON OFF switch is shown in Figure 51 or 52 on page 23 It is integral with the gas valve and should be set to the ON position IMPORTANT Ground supply lead must be connected to the wire attached to the green ground screw located on the outlet recep tacle See Figures 51 and 52 on page 23 Failure to do so will resultin a potential safety hazard The appliance must be electrically grounded in accordance with local codes or in the absence of local codes the National Electrical Code ANSI NFPA 70 latest edi tion In Canada the current CSA C22 1 Canadian Electrical Code Electronic Wiring Diagram Honeywell Showing the Blower Wiring for the Optional FBK 100 and FBK 200 Kits 1 If any of the original wire as supplied must be replaced it must be replaced with Type AWM 105 C 18 GA wire 2 120V 60Hz Less than 3 amps Leave the ON OFF switch which is integral ON OFF Switch Integral with the gas valve in the ON position with Gas Valve OPTIONAL ACCESSORY PILOT ASSEMBLY c7 Break Off Tab 1 ed i pigtail i oe White Wire to Opposite
11. 11 HOOD INSTALLATION All of these appliances must have hoods installed on all sides with glass enclosure panels prior to operating Onall clean face units slide the hoods into the slots ontheloweredges ofthe radiant panels Figure 59 On louvered face units slide the hoods into the slots on the lower edges of the cabinet top Figure 60 FINISHING REQUIREMENTS Wall Details Complete finished interior wall To install the appliance facing flush with the finished wall position framework to accommodate the thick ness of the finished wall Figures 59 and 60 Combustible Wall Framing This Area Must Remain Clear of Combustible Materials Combustible Finished Wall Materials Combustible Wall Framing Spacer Combustible materials may project beyond the sides of the fireplace opening as long as they are kept within the shaded areas illustrated in Figure 61 Combustible Materials Allowed In Shaded Area Safe Zone PRAE 45 e a Top View Of Fireplace Min Distance ra 9 8 To Protected Ne Side Side Wall 2 Wall Zw Side Wall Min Distance p 1 3 Unprotected Side Wall Figure 61 A hearth extension is not required with this appliance If a hearth extension is used do not block the control compartment access panel Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation
12. Figure 47 as it was attached to the adapter Note Secure Flex vent must be attached to Secure Flexterminations only DO NOT sub stitute Secure Vent terminations or the Se cure Vent adapter for Secure Flex compo nents The collars of Secure Flex termina tions and adapters have a different diameter than that used with the Secure Vent pipe Additionally Secure Flex components have an extended length center tube for use in attaching the flexible vent 21 22 Step 4 FIELD WIRING Refer to Section A for millivolt appliances and Section B for electronic appliances The gas valve is set in place and pre wired at the factory on both models A Millivolt Wiring See Figure 49 1 Select any of the following optional con trols appliance mounted rocker switch or wall mounted switch thermostat or one of the optional remote control kits If appliance mounted ON OFF control is selected mount it in the gas valve mounting bracket 2 If wall mounted ON OFF control or thermo stat is selected mount it in a convenient loca tion on a wall near the fireplace 3 Wire the control switch within the millivolt control circuit using the 15 feet of 2 conductor wire supplied with the unit Caution do not connect the optional wall switch to a 120V power supply 4 Alternatively the appliance may be oper ated without the use of the controls indicated in step 1 solely by manipulating the gas valve control knob In order to use th
13. Firestop Spacer SVASUF SVA 5HF When using Secure Flex use Firestop Spacer SF4 5HF Wall Firestop Spacer SV4 5HF 15 16 HORIZONTAL OUTSIDE WALL TERMINATION SYSTEM Figure 37 and Figures 40 to 46 on page 18 to 20 and their associated Horizontal Vent Table illustrate the horizontal venting configurations thatareallowedto be used with these appliances Secure Vent pipe applications are shown in these figures Secure Flex pipe may also be used See page 21 A Horizontal Vent Table summarizes each system s minimum and maximum vertical and horizontal length values that can be used to design and install the vent components in a variety of applications Both of these horizontal vent systems terminate through an outside wall Building Codes limit or prohibit terminating in specific areas Refer to Figure 8 on page 6 for location guidelines Secure Vent SV4 5 direct vent system compo nents are unitized concentric pipe compo nents featuring positive twist lock connection refer to Figure 23 on page 12 All of the appliances covered in this document are fitted with collars having locking inclined channels The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection A Plan the vent run Analyze the vent routing and determine the types and quantities of sections required 4 114 mm 10 1 2 267 mm 22 1 2 572 mm 34 v2 876 mm and 4
14. Rear Vent TWO 90 DEGREE ELBOWS TABLE H V Minimum H H Maximum feet m feet m 0 305 1 52 0 610 3 1 0 914 4 65 1 22 6 2 V H H 40 feet 12 4 m Max When using Secure Flex SV4 H H 20 feet 6 2 m Max use Firestop Spacer lt When using Secure Ceiling Firestop Spacer Flex use Firestop Spacer SF4 5HF SV4 5VF See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses Square termination SV4 5HT shown Figure 44 Top Vent TWO 90 DEGREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE HORIZONTAL VENT FIGURES TABLES continued When using Secure Flex use Firestop Spacer SF4 5VF When using Secure Flex use Firestop Spacer 4 5HF P TABLE J Wall Firestop Spacer 4 5HF V Mini H Maxi H H H Ceiling Firestop Spacer cx y Inimum aximum Maximum SV4 5VF feet m V 0 305 0 610 1 52 p 33 0 610 1 22 3 1 Se H 0 914 1 86 4 65 1 22 2 48 6 2 V H H H 40 feet 12 4 m Max 8 feet 2 48 m Max H H H 20 feet 6 2 m Max See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses Square termination SV4 5HT shown Figure 45 Rear Vent THREE 90 DEGREE ELBOWS Ni TABLE K V Minimum H Maximum GQ Ceiling Firestop spacer feet m feet m SV4 5VF 1 030 5
15. Sal NOTE Hood shown as positioned in flush faced model The hood position in the louvered front model is higher than shown Combustible Wall Framing Spacer f Drywall Bracket Spacer p L how of Appliance L Louvers b Top of Door Frame Hood must installed as shown Figure 62 COLD CLIMATE INSULATION If you live in a cold climate seal all cracks around your appliance with noncombustible material and wherever cold air could enter the room It is especially important to insulate outside chase cavity Figure 60 between studs and under floor on which appliance rests if floor is above ground level NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE INSTALLATION ACCESSORIES Listed Secure Vent Components Listed Secure Flex Components 24 H1968 5 4 5 2 Horizontal Square Termination No with Firestop Spacer 96K80 These termination kits include firestop spacer gear clamps and flex adapter Z b C O i and Adapter 74L61 uu H1969 SF4 5HT 2 Horizontal Square Termination il without Flex H2152 SV4 5CGV 1 Vertical Termination 7 L8 SFKIT12 Flex Square Term with 12 in NN 305 mm of compressed Flex I A 77188 SFKITI8 Flex Square Term with 18 in z 457 mm of compressed Flex 77L70 _ SV4 SL6 6 inch 152 mm Vent Section gt 77089 SFKIT24 Hex Square Term with 24 in Trt aasia Lo 1100909 mm wen
16. against the exterior wall surfaceto which it will be attached Orient the housing of the termination with the arrow pointed upwards Secure the termina tion to the exterior wall The horizontal termi nation must not be recessed into the exterior wall or siding by more than the 1 1 4 32 mm as shown in Figure 39 SFHRK Snorkel Cap The snorkel cap is de signed to be fitted into a basement window box The SFHRK cap is for use with flex vent pipe Vertical distance between the inlet and outlet of the cap is 28 in 711 mm Firestop Spacer SV4 5HF shown on the exterior side of the wall It may also he installed on the interior side SV4 5HT Termination 3 76 Adapter SV4 5RCH 6 to 48 inch Vent Section Telescopic vent section Elbow or Appliance Collar Note Centerline of Vent Piping is NOT the Same as the centerline nithe Framed See Figure 9 CDST 10 CDPF 11 CDCL or 12 P CDCR on page 7 for Min When using Secure Flex use Distance to Base of Appliance Firestop Spacer SF4 5HF Base of Appliance Figure 38 Installing the Square Horizontal Termination SV4 5HT Minimum wall thickness 5 in 127 mm Maximum wall thickness 11 in 298 mm Cut termination collar for wall thicknesses less than 7 7 in 191 mm Interior Surface of RC Finished Wall Tec Exterior Surface of Siding Maximum Extent of w Exterior Surface of vent Run Sections Framing elative to Exter
17. ceiling opening Use a plumb line from the ceiling above the appliance to locate center of the vertical run Cut and or frame an opening 101 x 10 267mm 267mm inside dimensions about this cen ter mark Figure 22 y 10 Min d 267 mm ENS Ka gt 10 Min 267 mm Figure 22 B Attach vent components to appliance Se cure Vent SV4 5 direct vent system components are unitized concentric pipe components featur ing positive twist lock connections see Figure 23 All of the appliances covered in this docu ment are fitted with collars having locking in clined channels The dimpled end ofthe vent components fit over the appliance collar to create the positive twist lock connection First Vent Component Align the dimple four places with the opening of the locking incline channel on appliance collar Twist vent component clockwise to engage and seal Dimple Locking Incline Channel Appliance collar Vent Appliance Collar Connection Align the dimple four places of the upper vent section with the opening of the locking incline channel on the lower vent section Twist vent component clockwise to engage and seal until arrow and dimple align Dimple Locking Incline Channel Connected Vent Sections Arrow Vent Vent Section Connection Figure 24 To attach a vent component to the appliance collar align the dimpled end over the collar adjusting the radial alignm
18. combustion air inlet to any 10 000 Btuh 3kW 12 in 30cm 10 000 Btuh 3kW 9 in 23cm other appliance for appliances 10 000 Btuh 3kW and for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 91cm 50 000 Btuh 15kW 12 inches 30cm for appliances 100 000 Btuh 30kW for appliances 50 000 Btuh 15kW Clearance to a mechanical air supply inlet 6 feet 1 83m 3 feet 91cm above if within 10 feet 3m L Clearance above paved sidewalk or paved 7 feet 2 13m 7 feet 2 13m t pame propery o s E E balcony n accordance with the current CSA B149 1 National Gas And Propane Installation Code n accordance with the curent ANSI Z223 1 NFPA 54 National Fuel Gas Codes A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings t Only permitted if veranda porch deck or balcony is fully open on a minimum 2 sides beneath the floor Figure 8 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE FIREPLACE FRAMING SPECIFICATIONS a inches millimeters Minimum Framing Stud Size is 2x4 VENT FRAMING TOP VENT WITH ONE 90 ELBOW VENT FRAMING REAR VENT WITH NO ELBOWS I p CDST 11 See Through v 104 9 267 na 1 l 1 1 1 5 130 Gas Line Center of gas line is 3 in 76 mm up from floor
19. lifting it up Set the door aside protecting it from inadvertent damage See Figure 57 on page 24 Top Louver Panel Control Compartment Access Panel Unit Parts Identification Figure 6 Step 1 FRAMING Frame these appliances as illustrated in Figures 9 CDST 10 CDPF 11 CDCL or 12 CDCR CDST SHOWN CDPF NO NAILING FLANGES ON END WITH GLASS PANEL All framing details must allow for a mini mum clearance to combustible framing members as shown inTable 2 on page 4 Note The CDST fireplace is installed in the framing by cocking it at an angle fitting the collar side in first and then twisting and pushing the other side in To minimize the obstruction it is helpful to make sure the cap is removed from the rear collar Ifthe appliance is to be elevated above floor level asolid continuous platform must be constructed Headers may be in direct contact with the appli ance top spacers but must not be supported by them or notchedto fitaround them All construc tion above the appliance must be self supporting DO NOT use the appliance for structural support Side Nailing Flanges The fireplace should be secured to the framing at the side s and or rear of the unit using the factory provided nailing flanges Install the nailing flanges 8 CDST 4 CDPF CDCL and CDCR as shown in Figure 7 using the existing screws Position the firep
20. requirements Note Combustible wall finish materials and or surround materials must not be allowed to encroach the area defined by the appliance front face black sheet metal Never allow combustible materials to be positioned in front of or overlapping the appliance front face See Figures 59 or 60 Non combustible materials such as sur rounds and other appliance trim may be installed on the appliance front face with these exceptions they must not cover any portion of the glass or louvers they may cover any portion of the top radiant panel or theair gaps surrounding the top radiant panel up to the installed hood Vertical installation clearances to combus tible mantels vary according to the depth of the mantel See Figure 62 Mantels con structed of non combustible materials may be installed at any height above the appliance opening however do not allow anything to hang below the hood MANTEL CLEARANCES Inches mm 12 305 MANTEL eo Drywall Bracket Spacer F Top of Appliance Radiant panel ad Top of Door Frame Hood must be installed as shown 1 10 254 MANTEL 8 203 MANTEL SQ 14 6 152 MANTEL 356 she 4 102 MANTEL eos Pop o t Clean Face Models Figure 59 2 51 MANTEL i Sa 4 TOP OF i APPLIANCE Combustible Wall Framing This Area Must Remain Clear of Combustible Materials Combustible Finished Wall Materials
21. running the dimples down and along the incline channels until they are seated at the end of the channels Figure 31 If the vent system extends more than 5 1 5 m above the roof flashing stabilizers may be nec essary Additional screws may be used at sec tion joints for added stability Guide wires may be attached to the joint for additional support on multiple joint configurations 13 14 VERTICAL VENT FIGURES TABLES Nole Secure Vent rigid vent pipe is shown in the figures Secure Flex flexible vent pipe may also be used see page 21 WARNING UNDER NO CIRCUM STANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER Note It is very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 14 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level Nole SV4 5VF Secure Vent SF4 5VF Secure Flex firestop spacer must be used anytime vent pipe passes through a combustible floor or ceil ing SV4 5HF Secure Vent SF4 5HF Secure Flex firestop spacer must be used anytime vent pipe passes through a combustible wall Note Two 45 degree elbows may be used in place of one 90 degree elbow The same rise to run ratios as shown in the venting figures for 90 elbows must b
22. tears 5 Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter outer collar approximately 34 inch from the end of the flex 6 Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connection C Route Flex Vent Ensure that the flex vent is properly routed to provide the required clearance Do not allow the flexible vent to bend in a radius tighter than 5 127 mm Refer to Figure 48 Space out the internal flex vent spacers evenly approxi mately every 6 inches and avoid kinking of inner pipe Support horizontal sections of flex with metal straps at 2 foot 0 61m intervals D Install Firestop Spacers at ceilings and walls When Secure Flex penetrates a wall or ceil ing a firestop spacer is required use the SF4 5 VF firestop spacer for ceilings and the SF4 5 HF firestop spacer for walls NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE See the appropriate sections and figures shown throughout the venting section for their installation requirements Flexible Vent Section 5 127 mm Radius Minimum Figure 48 E Attach Flex Vent to Termination Secure Flex components can be purchased separately and attached to bulk lengths of Secure Flex flexible tubing cut to size at the job site Secure the flexible vent to the Secure Flex terminations in the same manner see
23. touch any electrical switches DO NOT use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow your gas suppliers instructions If your gas supplier cannot be reached call the POUR VOTRE S CURIT Que faire si vous sentez une fire department odeur de gaz Installation and service must be performed by a qualified installer service agency or the gas supplier e Ne pas tenter d allumer d appareil e Netoucheza aucun interrupteur Ne pas vous servir des t l phones se trouvant dans le batiment vous vous trouvez Evacuez la pi ce le b timent ou la zone e Appelez imm diatement votre fournisseur de gaz WAY depuis un voisin Suivez les instructions du l z m cV fus wt ER TE fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service dos incendies nock net A French manual is available upon request Order Form Number 700 001CF L installation et service doit tre ex cut par un qualifi Ce manuel d installation est disponible en francais simplement installeur agence de service ou le fournisseur de gaz en faire la demande Num ro de la pi ce 700 001CF TABLE OF CONTENTS Packaging page 2 Introduction page 2 General Information page 2 Location srei ea page 3 Appliance and Vent Clearances page 4 Vent Termination C
24. vent seal cap is not shown in this figure DETAIL OF FINISH WALL BRACKET FINISH WALL BRACKET Front and left edge of unit top 16 Stepped to Accept TOP VIEW 89 Drywall 43 1108 v 13 Y FLUE OPTIONAL or Side GAS INLET AT CABINET REAR ELECTRICAL INLETS p GAS INLET 9 LEFT SIDE VIEW FRONT VIEW CONTROL COMPARTMENT Figure 15 ACCESS PANEL lt RIGHT SIDE VIEW CDCR ce Gas Line Location FRAMING SPACERS gt Corner Right Top Side and Back TOP VIEW NOTE Unit has a factory installed vent seal cap and vent cover plate FLUE see Figures 17 and 18 on page 10 12 305 or Side in each flue outlet The vent seal cap DETAIL OF Y is not shown in this figure FINISH WALL Stepped yo UN BRACKET to Accept Hm FINISH WALL BRACKET 13 v Front and right edge of unit top 3 1 89 21 FLUE 63 5 GAS INLET Top or Side OF UNIT ELECTRICAL INLETS 3 76 e
25. 1 o o o e pee fo e 264 22 0 fel 276 EMEN 8 0 fel Eze pnmo o e JEN 5 o o 5 os 1 0 75 2 5 0 875 5 1 25 1 85 ues 2 NE AJR tn tn in 43 5 Fes peso v 9 7 Fes es T2 T E P 9r 42 1 o o t lel 555 4 625 o 1 2 o 3 5 a o o i t o 6 525 o 2 2 o ofal 675 5 625 o o 3 o 3 6 55 o o o 2 2 72 6 fifo 3 o o0 4 735 6125 1 o o 2 3 EERE 81 fer o o j o t i 9 175 012 1 0 1 4 915 7625 o o 2 o t 8j 93 775 o o o o 2 2 je ft 2 fof Fes peus 2 T5 Fw pes 2 3 9 9 2 1035 8 625 0 o o 3 f o 3 pio 9 fi o o 3 4 14 95 o 2 o o 2 f4 uz 97 1 o 5 o 6j 1185 os 1 o 3 5 126 105 0 o 1 3 4 1305 10 875 1 o 1 3 5 135 1125 o o 6 o 0 e 18 5 o o o 4 4 1395 11 625 o o o o 3 3 1425 11875 t1 o o 4 o 5 Fuss 7150 0 275 po Fs 25s 9 o o 5 Fuss pese 9 Tn raz i Fuss sare 1 Fass sees o 9 Fass sus oto ati fo fo e fd s ss o o fof 9 L7 f NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 11 12 Vertical Offset Insta
26. 6 1 2 1181 mm net section lengths are available Make allow ances for elbows as indicated in Figure 27 on page 13 Maintain a minimum 1 25 mm clearance to combustibles onthe vertical sections Clearances for the horizontal runs are 3 76 mm on top 1 25 mm on sides and 1 25 mm at the bottom B Frame exterior wall opening Locate the center of the vent outlet on the exterior wall according to the dimensions shown in Figures 9 CDST 10 CDPF 11 CDCL or 12 CDCR on page 7 Cutand orframe an opening 1072 x 1216 267 mm x 308mm inside dimensions about this center C Frame ceiling opening If the vertical route is to penetrate a ceiling use plumb line to locate the center above the appliance Cut and or frame an opening 101 x 10 267 mm x 267 mm inside dimensions about this center refer to Figure 22 on page 12 D Attach vent components to appliance To attach a vent component to the appliance collar alignthe dimpled end overthe collar adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar refer to Figure 23 on page 12 TYPICAL HORIZONTAL VENT INSTALLATION ildi Support Building Support Brackets Framing Bw Horizontal Inclined Run SV4 5 HT Termination NN SV4 5E90 Elbow nM Firestop Spacer SVA use Firestop Spacer S
27. COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO THE LIVING SPACE VENT COVER PLATE AND VENT SEAL CAP MUST REMAIN SECURELY INSTALLED ONUNUSED VENT COLLAR FAILURE TO DO SO COULD RESULT IN LEAKAGE OF FLUE PRODUCTS INTO LIVING SPACE TOP VENT SEAL CAP amp COVER PLATE REMOVAL WHEN USING THE TOP VENT SECURING SCREWS OUTSIDE UNIT TOP VENT VENT SEAL CAP A INSULATION x 1 CABINET TOP Cua 5 1 FIREBOX TOP COVER PLATE VENT COVER PLATE SECURING SCREW CROSS SECTION INSIDE UNIT Figure 17 REAR VENT SEAL CAP amp COVER PLATE REMOVAL WHEN USING THE REAR VENT COVER PLATE SECURING SCREWS INSULATION VENT SEAL CAP COVER PLATE OUTSIDE UNIT INSIDE UNIT REAR VENT 4 SECURING CABINET BACK SCREWS CROSS SECTION Figure 18 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Preparing the Appliance Top or Rear Vent Outlet when vertically terminating the vent system above the roof A vent restrictor may be needed with this appliance install a vent restrictor provided in the appliance top flue outlet as shown in Figure 19 or side flue outlet as shown in Figure 20when vertically terminating the vent system above the roof It may be installed either from inside or outside the unit in the inner fireplace collar It is press fitted in place VENT RESTRICTOR INSTALLATION TOP VENT REST
28. D BY A QUALIFIED SERVICE AGENCY IN ACCORDANCE WITH THE MANUFACTURER S IN STRUCTIONS AND ALL APPLICABLE CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JU RISDICTION IF THE INFORMATION IN THESE INSTRUCTIONS IS NOT FOLLOWED EXACTLY FIRE EXPLOSION OR PRODUCTION OF CARBON MONOXIDE MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE THE INSTALLATION IS NOT PROPER AND COM PLETEUNTILTHE OPERATION OF THE CONVERTED APPLIANCE IS CHECKED AS SPECIFIED IN THE OWNER INSTRUCTIONS SUPPLIED WITH THEKIT THE QUALIFIED SERVICE AGENCY PERFORMING THIS INSTALLATION ASSUMES RESPONSIBILITY AVERTISSEMENT CET QUIPEMENT DE CONVERSION SERA INSTALLE PAR UNE AGENCE QUALIFIEE DE SER VICE CONFORMEMENT AUX INSTRUCTIONS DU FABRICANT ET TOUTES EXIGENCES ET CODES APPLICABLES DE L AUTORISES AVOIR LA JURIDICTION SI L INFORMATION DANS CETTE INSTRUCTION N EST PAS SUIVIE EXACTEMENT UN FEU EXPLOSION OU PRO DUCTION DE PROTOXYDE DE CARBONE PEUT RESULTER LE DOMMAGES CAUSER DE PROPRIETE PERTE OU BLESSURE PERSONNELLE DE VIE L AGENCE QUALIFIEE DE SERVICE EST ESPONSABLE DE L INSTALLATION PROPRE DE CET EQUIPMENT L INSTALLATION N EST PAS PROPRE ET COMPLETE JUSQU A L OPERATION DE L APPAREIL CONVERTI EST CHEQUE SUIVANT LES CRITERES ETABLIS DANS LES INSTRUCTIONS DE PROPRIETAIRE PROVISIONNEES AVEC L EQUIPEMENT FOR THIS CONVERSION In Canada THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIREMENTS OF THE PROVINCIAL AUTHORITIES HAVING
29. Dimension A 48 Secure Vent 46 1168 1108 Secure Flex 47 34 1213 BN This dimension can be reduced to 41 inches 1041 mm This results in 0 in 0 mm clearance between framing and unit framing spacers 4172 in dimension permits easier fireplace installation if unit is installed after framing is erected Figure 9 Dimension A Secure Vent 46 1168 Secure Flex 47 1213 CDCL Corner Left inches millimeters Minimum Framing Stud Size is 2x4 5 133 VENT FRAMING TOP VENT WITH ONE 90 ELBOW RN 1 78 y 12 5 308 130 m Figure 11 VENT FRAMING REAR VENT WITH NO ELBOWS 7 178 E y 12 cv 308 130 Gas Line Center of gas line is3 in 76 mm up from floor Optional Gas Line Location Center of gas line is 3 76 mm up from floor This dimension can be reduced to 41 inches 1041 mm This results in 0 in 0 mm clearance between framing and unit framing spacers The 41 in dimension permits easier fireplace installation if unit is installed after framing is erected a inches millimeters CDPF Peninsula NL 1075 9 Minimum Framing Stud Size is 2x4 VENT FRAMING TOP VENT WITH ONE 90 ELBOW VENT FRAMING REAR VENT WITH NO ELBOWS 5 130 Gas Line Center of gas line is 3 in 76 mm up from floor Dimension A Secure Vent 46 1168 Se
30. F4 5VF Figure 37 Push the vent component against the collar until it fully engages then twist the compo nent clockwise running the dimples down and along the incline channels until they seat at the end ofthe channels The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure Sealant and securing screws are not required E Attach vent components to each other Other vent sections may be added to the previ ously installed section in accordance with the requirements ofthe venttables To add another vent component to a length of vent run align the dimpled end of the component over the inclined channel end of the previously installed section adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section Push the vent component against the previous section until it fully engages then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels This seating position is indicated by the alignment ofthe arrow and dimple as shown in Figure 24 page 12 F Install firestop spacer at ceiling When using Secure Vent use SV4 5VF fir estop spacer at ceiling joists when using Se cure Flex use SF4 5VF firestop spacer If there is living space above the ceiling level th
31. G WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES USE CAUTION AROUND THE APPLIANCE TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CARE FULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE WARNING DO NOT PLACE CLOTHING OR OTHER FLAMMABLE MATERIALS ON OR NEAR THIS APPLIANCE AVERTISSEMENT SURVEILLER LES ENFANTS GARDER LES VETEMENTS LES MEUBLES L ESSENCE OU AUTRES LIQUIDES VAPEUR INFLAMMABLES COTE DE L APPAREIL LOCATION In selecting the location the aesthetic and func tional use ofthe appliance are primary concerns However vent system routing to the outside atmosphere and access to the fuel supply are also important Consideration should be given to traffic ways furniture draperies etc due to high surface temperatures Figure 2 The loca tion should also be free of electrical plumbing or other heating air conditioning ducting These direct vent appliances are uniquely suited for installations requiring a utility shelf posi tioned directly above the fireplace Utility shelves like these are commonly used for locating tele vision sets and decorative plants To achieve the lowest possible shelf height use the alternative rear vent outlet Do not insulate the space between the appliance and the area above it See Figure 3 on page 4 The minimum height from the base of the appliance to the underside of combustible materials used to
32. INSTALLATION p SUPERIOR INSTRUCTIONS DIRECT VENT This appliance may be installed in an aftermar MULTI OPEN SERIES ket permanently located manufactured home VENTED GAS FIREPLACE HEATERS DIRECT VENT MODELS USA only or mobile home where not prohib P N 700 001M REV H 09 2005 ited by local codes This appliance is only for use with the type of gas indicated on the rating MODELS plate This appliance is not convertible for use z with other gases unless a certified kit is used Millivolt Models Electronic Models CDST CMN CDCL CMN CDST CEN CDCL CEN CDST CMP CDCL CMP CDST CEP CDCL CEP WARNING IF THEINFORMATIONIN THIS MANUAL CDPF CMN CDCR CMN CDCR CEN IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO CDPF CMP CDCR CMP CDPF CEP CDCR CEP SION MAY RESULT CAUSING PROPERTY DAM AGE PERSONAL INJURY OR LOSS OF LIFE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liquids in the vicin AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LESINSTRUCTIONS DONNEDANS CETTENOTICEPOUR REDUIRE AU MINIMUM LE RISQUE D INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL TOUTE BLESSURE OU LA MORT POUR VOTRE S CURIT Ne pas entreposerni utiliser d essence ni d autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil ity of this or any other appliance FOR YOUR SAFETY What to do if you smell gas DO NOT light any appliance DO NOT
33. Maximum inlet gas supply pressure to these appli ances is 10 5 inches water column 2 61 kPa for natural gas and 13 0 inches water column 3 23 kPa for propane These appliances must be isolated from the gas supply piping system by closing their individual manual shut off valve during any pressure testing of the gas supply piping sys tem at test pressures equal to or less than 1 2 psig 3 5 kPa These appliances and their individual shut off valves must be disconnected from the gas supply piping system during any pressure test ing of that system at pressures in excess of 1 2 psig 3 5 kPa These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance Carbon Monoxide Poisoning Early signs of carbon monoxide poisoning are similar to the flu with headaches dizziness and or nausea If you have these signs obtain fresh air immediately Turn off the gas supply to the appliance and have it serviced by a qualified professional as it may not be op erating correctly WARNING FAILURE TO COMPLY WITH THEINSTALLATION AND OPERATING IN STRUCTIONS PROVIDED IN THIS DOCU MENT WILL RESULT IN AN IMPROP ERLY INSTALLED AND OPERATING AP PLIANCE VOIDING ITS WARRANTY ANY CHANGE TO THIS APPLIANCE AND OR ITS OPERATING CONTROLS IS DANGER OUS IMPROPER INSTALLATION OR USE OF THIS APPLIANCE CAN CAUSE SERI OUS INJURY OR DEATH FROM FIRE BURNS EXPLOSION OR CARBON MON OXIDE POISONIN
34. NG LOG SET VERMICU LITE AND CERAMIC FIBER CHUNKS The log set a bag of decorative volcanic stone and a bag of glowing embers rockwool is supplied in the unit Refer to the Homeowner s Care and Operating Instructions for detailed placement instructions for the logs decorative volcanic stone and glowing embers Step 8 CHECKING APPLIANCE OPERATION With gas line installed run initial system checkout before closing up the front of the unit Follow the pilot lighting instructions provided in the Homeowner s Care and Op eration Instructions For piezo ignitor loca tion see Figure 54 millivolt appliances only Note Lighting instructions may also be found on the pull out lighting instruction labels at tached to the gas control valve To access the label see the procedure on the previous page described for accessing the gas control valve When first lighting the appliance it will take a few minutes for the line to purge itself of air Once purging is complete the pilot and burner will light and operate as indicated in the instruction manual Subsequent lightings of the appliance will not require such purg ing Inspect the pilot flame remove logs if necessary handling carefully Millivolt Appliance Checkout The pilot flame should be steady and not lifting or floating Flame should be blue in color with traces of orange at the outer edge The top 3s 10 mm at the pilot generator thermopile and the top min ti
35. OPTIONAL THERMOSTAT OR OPTIONAL REMOTE RECEIVER Factory Wired Field Wired Schematic Representation Only Figure 52 Step 6 CONNECTING GAS LINE Make gas line connections All codes require a shut off valve mounted in the supply line Fig ure 53 illustrates two methods for connecting the gas supply The flex line method is accept able in the U S however Canadian require ments vary depending on locality Installation must be in compliance with local codes These appliances are equipped with a gas flex line for use where permitted in connecting the unit to the gas line A gas flex line is provided to aid in attaching the direct vent appliance to the gas supply The gas flex line can only be used where local codes permit See Figure 53 for flex line description The flex line is rated for both natural and propane gas A manual shut off valve is also provided with the flex line The gas control valve is located in the lower control compartment To access the valve pro ceed as follows Open the control compart ment access panel Figure 54 by actuating the spring loaded magnetic catches securing the panel gently depressing the outer top corners of the panel until the catches pop the panel free allowing itto swing out and down to open The millivolt control valve has 10 mm NPT thread inlet port The electronic control valve has a 7 13 mm NPT thread inlet port and is fitted with a x 3 13 mm x 10 mm NP
36. RICTOR APPLIANCE TOP VENT OUTLET Figure 19 VENT RESTRICTOR INSTALLATION REAR VENT APPLIANCE SIDE VENT OUTLET RESTRICTOR Figure 20 Select Venting System Horizontal or Vertical With the appliance secured in framing deter mine vent routing and identify the exterior termi nation location The following sections describe vertical roof and horizontal exterior wall vent applications Refer to the section relating to your installation A list of approved venting compo nents is shown in the two tables on page 27 VERTICAL TERMINATION SYSTEMS ROOF Figure 21 and Figures 32 through 36 on pages 14 and 15 and their associated Vertical Vent Tables illustrate the vertical venting con figurations thatare allowed to be used with these appliances Secure Vent pipe applications are shown in these figures Secure Flex pipe may also be used See page 21 A Vertical Vent Table summarizes each system s minimum and maxi mum vertical and horizontal length values that can be used to design and install the vent com ponents in a variety of applications Both these vertical vent systems terminate through the roof In the USA the minimum vent height above the roof and or adjacent walls is specified in ANSI 2223 1 latest edi tion in Canada by the current CAN 1 B149 installation code It is also specified in major building codes Always consult your local codes for specific requirements A general guide to follow is the Ga
37. T fitting Gas Flex Line Connector Gas __ 34 NPT X 16 Flare Valve EN amp Flare Fitting Shut Off Valve Reo 9495 34 Flex Tubing Gas Vo x98 l w stub 36 Nipple 5 a ue on Union lt ba j 3 Close Nipple 3 Shut Off Valve Figure 53 GAS CONNECTION Gas Valve Control Compartment Access panel Hinge Pin Piezo Ignitor Figure 54 Secure all joints tightly using appropriate tools and sealing compounds ensure pro pane resistant compounds are used in pro pane applications Turn on gas supply and test for gas leaks using a soapy water solution Never use an open flame to check for leaks A Mix a 50 dish soap 50 water solution B Light the appliance refer to the lighting instructions provided in the Homeowner s Care and Operation Instructions C Brush all joints and connections with the soapy water solution to check for leaks If bubbles are formed or gas odor is detected turn the gas control knob to the OFF position Either tighten or refasten the leaking connection and retest as described above D When the gas lines are tested and leak free observe the individual tongues of flame on the burner Make sure all ports are open and producing flame evenly across the burner If any ports are blocked or partially blocked clean out the ports NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Step 7 INSTALLI
38. ached see Fig ure 39 f the terminus of the last section is not within this distance use the telescopic vent section SV4 5LA as the last vent section For wall thicknesses greater than that shown in Figure 38 referto Table 3 on page 18 This table lists the additional venting components needed in addition to the termination and adapter for a particular range of wall thicknesses K Attach termination adapter Attach the adapter adapter SV4 5RCH provided with the termination to the vent section or tele scoping vent section elbow or appliance col lar as shown in Figure 38 in the same manner as any SV4 5 vent component refer to Step E L Install Firestop Spacer at exterior wall When using the square termination install SV4 5HF Secure Vent SF4 5HF Secure Flex Firestop Spacer over the opening at the exte rior side of the framing long side up with the 3 inch spacer clearance at the top as shown in Figure 38 and nail into place The Firestop Spacer may also be installed over the opening at the interior side of the framing When using the round termination a separate firestop spacer is not required since this ter mination has integral spacers which provide the same function as a separate firestop spacer M Install the termination Install the square termination SV4 5HT For the last step from outside the exterior wall slide the collars of the termination onto the adapter until the termination seats
39. c models is shown in the following table Electronic Models Natural and Propane Input rate BTU H Gas Models Fixed Rate CDST CEN CDPF CEN CDCL CEN CDCR CEN CDST CEP CDPF CEP CDCL CEP CDCR CEP 37 500 All Models Maximum manifold pressure is 3 5 in w c 0 87 kPa for natural gas and 10 in w c 2 49 kPa for LP Propane gas Installations at Altitudes of 0 to 4500 ft Units are tested and approved for elevations of 0 to 4500 feet 0 to 1372 meters Installations at Altitudes above 4500 ft For elevations above 4500 feet 1372 meters install the unit according to the regulations of the local authorities having jurisdiction and inthe USA the latest edition of the National Fuel Gas Code ANSIZ223 1 or in Canada the latest edition of the CAN1 B149 1 and 2 codes Table 1shows the units gas orifice size for the elevations indicated Model Orifice size Elevation Feet meters 0 4500 Each model hastwo burners Each burner contains one of these orifices Table 1 The millivolt appliances are manually controlled and feature a spark ignitor piezo that allows theappliance s pilot gas to be lit withoutthe use of matches or batteries This system will still function in the event of a power outage Do not usethese appliances if any part has been under water Immediately call a qualified professional service technician to inspect the appliance and to replace any parts of the con tro
40. cle assembly by removing the securing screw at the front right corner of the unit See Figure 50 The left and right designations used here are reversed in CDCR applications OUTLET RECEPTACLE JUNCTION BOX lt JUNCTION BOX MOUNTING BRACKET JUNCTION BOX SECURING SCREW FIELD PROVIDED METAL JUNCTION BOX COVER PLATE WITH SCREW CDST CDPF AND CDCL OUTLET RECEPTACLE SHOWN CDCR HAS THE OUTLET RECEPTACLE LOCATED IN THE LEFT CORNER OF THE UNIT VIEW OF RIGHT BOTTOM CORNER OF UNIT Receptacle Junction Box and Cover Plate Installation Figure 50 4 Remove the outlet receptacle from the junc tion box by removing the two securing screws 5 Install a field provided strain relief in the cabinet knockout opening for the protection of the power supply wires 6 Connectthe power supply wires to the receptacle as shown in Figure 51 or 52 on page 23 7 Connect the ground supply wire to the green wire attached to the outlet receptacle s green ground screw 8 Install a wall mounted ON OFF switch or thermostat not supplied in a convenient lo cation near the fireplace 9 Wire the wall mounted ON OFF switch or thermostat tothe low voltage circuit as shown in Figure 51 or 52 on page 23 Note The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom com partment of the unit
41. con structa utility shelf in this fashion is shown in the table in Figure 3 on page 4 The weight of the utility shelf and anything placed upon it may not be supported by the appliance in anyway Corner Right CDCR See Through CDST Peninsula CDPF Figure 2 The appliance should be mounted on a fully supported base extending the full width and depth of the unit The appliance may be located on or near conventional construction materi als However if installed on combustible mate rials such as carpeting vinyl tile etc a metal or wood barrier covering the entire bottom surface must be used APPLIANCE AND VENT CLEARANCES The appliance is approved with zero clearance to combustible materials on all sides as detailed in Table 2 with the following exception When the unit is installed with one side flush with a wall the wall on the other side of the unit must not extend beyond the front edge of the unit In addition when the unit is installed in the middle of a room the side walls surrounding the unit must not extend beyond the front or rear edge of the unit See Figure 2 BACK 1 2 in 13 mm SIDES 0 in 0 mm spacers TOP SPACERS 0 in 0 mm FLOOR in 0 mm 1 2 in 13 mm 0 in 0 mm spacers From Bottom of Unit to Ceiling VENT 1 in 25 4 mm SERVICE CLEARANCES VIEWING SIDES FRONT BACK OR SIDE 64 in 1626 mm 3 Feet 0 9 meters
42. cure Flex 47 34 1213 This dimension can be reduced to 41 inches 1041 mm This results in 0 in 0 mm clearance between framing and unit framing spacers The 41 in dimension permits easier fireplace installation if unit is installed after framing is erected Figure 10 CDCR Corner Right 10 Dimension 264 Secure Vent 46 1168 inches millimeters OY Secure Flex 47 94 1213 Minimum Framing 10 Stud Size is 2x4 267 VENT FRAMING 12 REAR VENT WITH 44 318 NO ELBOWS VENT FRAMING Iw 5v VENT WITH 133 ONE 90 ELBOW N 178 7 12 308 51 130 43 1108 Gas Line Center of gas line is 3 in 76 mm up from floor This dimension can be reduced to 41 inches 1041 mm This results in 0 in 0 mm clearance between framing and unit framing spacers The 41 in dimension permits easier fireplace installation if unit is installed after framing is erected Figure 12 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE FIREPLACE SPECIFICATIONS CDST See Through FINISH WALL BRACKET Front and back edge of unit top 12 305 Hn EM BU Sliced NOTE Unit has a factory installed vent sea cap and vent cover plate see Figures 17 and 18 on page 10 in each flue outlet The vent seal Y cap is not shown in this figure 16 DETAIL OF 4015 FINISH WALL 3 89
43. e fir estop spacer must be installed on the bottom side of the ceiling If attic space is above the ceiling the firestop spacer must be installed on the top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or other appropriate fasteners at each corner NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 24 d When using Secure Flex See Figure 25 on page 12 or Figure 26 on page 13 for vertical vent section support Fireplace aL V4 5L6 12 24 36 48 Vent Sections Support Bracket Spacing Every 5 ft 1 52 m Exterior Wall V4 5 HTS Termination Rememberto maintain 1 25 mm clearance to combustibles framing members and at tic or ceiling insulation when running verti cal chimney sections Attic insulation shield 96K94 may be used to obtain the required clearances indicated here See installation accessories table on page 27 G Support the vertical run sections See section E on page 12 H Change vent direction At transition from ortoahorizontal inclined run installthe SV4 5E45 and SV4 5E90 elbows in the same manner as the straight vent sections The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element Twist elbow sections in a clockwise di
44. e followed if 45 degree elbows are used d Ceiling Firestop Spacer SV4 5VF When using eru Flex use Firestop Spacer Pe SF4 5VF 40 feet 12 2 meters Maximum A Vent Restrictor as shown in Figure 19 page 10 must be used in this application Figure 32 Top Vent STRAIGHT TABLE A H Maximum feet m feet m 0 305 0 61 0 61 1 222 0 914 1 86 1 22 2 4 V H 40 feet 12 4 m Max 8 feet 2 4 m Max V Minimum T When using Secure Flex Ceiling use Firestop Spacer Firestop Spacer SV4 5VF When using Secure Flex use Firestop Spacer SF4 5HF Wall Firestop Spacer SV4 5HF 25 Vent Restrictor as shown in Figure 20 page 10 must be used in this application Figure 33 Rear Vent ONE 90 DEGREE ELBOW Ceiling Firestop Spacer SV4 5VF use Firestop Spacer Firestop Spacer SV4 5HF When using Secure Flex use Firestop Spacer SF4 5HF NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE When using Secure Flex TABLE B H Maximum V Minimum feet meters feet meters 0 305 5 1 52 0 610 10 3 1 0 914 15 4 65 1 22 20 6 2 V V 40 feet 12 4 m Max 20 feet 6 2 m Max When developing chimney systems with horizontal runs H that end with Vertical run V1 it is allowable to use an elbow attached direc
45. e last Secure Vent SV4 5 vent section in a rigid system in the exact same fashion as any other Secure Vent section Align the dimpled end of the adapter over the previously installed section or appliance col lar adjusting the radial alignment until the four locking dimples of the adapter are aligned with the inlets of the four incline channels of the last vent section or collar Push on the adapter until it fully engages then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels Attach the flexible vent to the adapter as follows also see Figure 47 A Install the Inner Flex Pipe 1 Install the small gear clamp loosely around the inner flexible vent pipe push it back out of the way 2 Apply a bead of Mill Pac Black 700 F high temperature sealant Catalog No 10K81 to the inner adapter collar approxi mately 1 2 inch from the end 3 Pull and extend the inner flexible vent pipe 4 Slide the inner flex pipe over the adapter collar Ensure the flexible vent pipe completely engages the adapter collar to a distance of 194 inches from the end and that it is free from damage or tears 5 Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter inner collar approximately 3 4 inch from the end of the flex 6 Install three screws 120 degrees apartthrough the flexible vent pipe and into the adapter collar just be
46. el down and back Ensure the gasket seats evenly as the panel draws shut Engage the Vee flange at the bottom of the panel with the latches and close the latches to secure the panel Control Compartment Access Panel and Hinge Top Flange Glass Door Frame Front Glass Enclosure Panel Modesty Panel Bottom Vee flange Glass Door Frame Glass D boten 007 Firebox Floor CDST SHOWN INSTALLING THE GLASS DOOR Figure 57 WARNING HANDLE THE GLASS WITH EX TREME CARE TEMPERED GLASS IS SUS CEPTIBLE TO DAMAGE SCRATCHES FOR EXAMPLE HANDLE GLASS DOORS GLASS ENCLOSURE PANELS GENTLY WHILE REINSTALLING THEM WARNING NEVER OPERATE THEAPPLIANCE WITHOUT THE GLASS ENCLOSURE PANELS IN PLACE AND SECURE Step 10 BURNER ADJUSTMENTS Flame Appearance and sooting Proper flame appearance is a matter of taste Generally most people prefer the warm glow of a yellow to orange flame Appliances operated with air shutter openings that are too large will exhibit flames that are blue and transparent These weak blue and transparent flames are termed anemic If the air shutter opening is too small sooting may occur Sooting is indicated by black puffs developing at the tips of very long orange flames Sooting results in black deposits forming on the logs appliance inside surfaces and on exterior sur faces adjacent to the vent termination Sooting is caused by incomplete combustion in the flames and lack of combust
47. ent until the four lock ing dimples are aligned with the inlet of the four inclined channels on the collar refer to Figure 23 Push the vent component against the collar until it fully engages then twist the component clockwise running the dimples down and along the incline channels until they seat atthe end ofthe channels The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe without the need for sealant or screws If desired a 6 x 1 2 screw may be used at the joint but is not required as the pipe will securely lock when twisted C Attach ventcomponentsto each other Other vent sections may be added to the previously installed section in accordance with the require ments of the vertical vent figures and tables To add another vent component to a length of vent run align the dimpled end over the inclined channel end of the previously installed section adjusting the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels of the previous section Push the vent component against the previous section until it fully engages then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE This seating position is indicated by the align ment of the arrow and dimple as shown in Figure 24 D Install firestop spacer a
48. eversing the steps detailed here When reinstalling the ignitor assembly use extreme care to prevent damage and break age Do not apply any leverage to the ignitor assembly while restoring the retainer clip to its original position Pilot jd Pilot Orifice gt Assembly Ignitor Assembly Retaining Flare Nut Clip Note If the ignitor is damaged a replacement kit is available order Catalog No 87L54 Figure 67 All Models Step 8 Refer to Figure 63 on page 27 A Remove the two orifices from the manifold and replace them with the ones provided in the kit The following table shows the orifice sizes for natural and propane models Figure 68 illustrates the orifice B Install rear burner first followed by front burner as shown in Figure 69 Ensure that the arm of the venturi of each burner is hooked onto the air shutter adjustment lever refer to Figure 63 on page 27 The primary air open ing can be adjusted by rotating the adjustment lever from beneath the firebox floor Refer to Figure 58 on page 23 for the recommended minimum primary air opening setting NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Each model has two burners Each burner contains one of these orifices Figure 68 BURNER POSITIONING NOTE INSTALL REAR BURNER FIRST THEN FRONT BURNER BRACKET A BURNER REAR BURNER FRONT BURNER Note The burners are not identical Position them so that the circular burner ports run as s
49. ginning your installation DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THE APPLIANCE OR ITS COMPONENTS ANY MODIFICATION OR ALTERATION MAY VOID THE WARRANTY CERTIFICATION AND LISTINGS OF THIS UNIT NATIONAL We suggest that our gas FIREPLACE gt INSTITUTE hearth products be installed NFI and serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as CERTIFIED NFI Gas Specialists www nficertified org PACKAGING The assembled vented gas fireplace heater is packaged with 1 onecartoned log set located in firebox area decorative volcanic stone and glowing em bers rockwool located inside the bottom cabinet compartment 2 one envelope containing the literature package which consists ofthe homeowner s manual installation instructions warranty and 8 CDST 4 CDPF CDCR and CDCL nailing flanges envelope is located on top of the unit 3 one vent restrictor to be applied as shown on page 10 restrictor is taped to the envelope 4 two hoods CDST CDCR CDCL or three hoods CDPF taped to the top of the fireplace INTRODUCTION These fireplaces are designed tested and listed for operation and installation with and only with Secure Vent Direct Vent System Components Secure Flex Flexible Vent Components manu factured by Security Chimneys International and Z Flex Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flex
50. hown Note especially the vertical run of ports relative to the pilot burner Bracket A on the rear burner will interfere with the pilot burner if an attempt is made to install the rear burner in the front burner s position Figure 69 Step 9 Reassemble the remaining compo nents by reversing the procedures outlined in the preceding steps Use pipe joint compound or Teflon tape on all pipe fittings before install ing ensure propane resistant compounds are used in propane applications do not use pipe joint compounds on flare fittings Step 10 Attach the conversion label provided in the conversion kit to the rating plate on the appliance Step 11 Turn on gas supply and test for gas leaks The manufacturer reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distributor for fireplace code information Printed in U S A 2002 by Lennox Hearth Products P N 700 001M REV H 09 2005 LHP 1110 West Taft Avenue Orange CA 92865
51. ion air entering the air shutter opening To achieve a warm yellow to orange flame with an orange body that does not soot the shutter opening must be adjusted between these two extremes No smoke or soot should be present Reposition the log set if flames impinge on any part of it If the log set is properly positioned and sooting conditions exist the air shutter opening on the main burner tube should be adjusted Normally the more offsets in the vent system the greater the need for the air shutter to be opened further Burner Adjustment WARNING AIR SHUTTER ADJUSTMENT SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFESSIONAL SERVICE TECHNICIAN IMPORTANT ENSURE THAT THE GLASS ENCLOSURE PANELS ARE IN PLACE AND SEALED DURING ADJUSTMENT CAUTION THE AIR SHUTTER DOOR AND NEARBY APPLIANCE SURFACES ARE HOT EXERCISE CAUTION TO AVOID INJURY WHILE ADJUSTING FLAME APPEARANCE To adjust the flame rotate the adjustment rod located in the lower control area counterclock wise to increase or clockwise to reduce the air shutter opening Adjust the air shutter to the recommended setting as shown in Figure 58 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Allow the burner to operate for at least 15 minutes Observe the flame continuously If it appears weak or sooty as previously described adjust the air shutter by rotating the adjust ment rod until the flame appearance is as desired The adjustment rod and associated adjustab
52. ior i Surface of Framing Ten 19 mm to Last Vent Section Use P Telescopic Vent E Section SV4 5LA If Necessary SV4 5HT Square Termination Adapter V4 5RCH 1 Maximum Recess of Square Termination into Exterior Finishing Material SV4 5HT Square Termination Stucco and Siding Installation shown Note Firestop Spacer SV4 5HF required but not shown for clarity Note When using Secure Flex use Firestop Spacer SF4 5HF Venting Connection and Exterior Wall Recessing of the Square Horizontal Termination SV4 5HT Figure 39 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 17 18 HORIZONTAL VENT FIGURES TABLES Nole Secure Vent components rigid vent pipe and terminal are shown inthe figures Secure Flex components flexible vent pipe and terminal may also be used Note Two 45 degree elbows may be used in place of one 90 degree elbow The same rise to run ratios as shown in the venting figures for 90 elbows must be followed if 45 degree elbows are used Note Itis very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane ina direction away from the fireplace of 14 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level Note SV4 5VF Secure Vent SF4 5VF Secure Flex firestop spacer mus
53. is method twist the free ends of the two conductor wire located in the bottom compartment of the unit together as shown in Figure 49 Note The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the bottom com partment of the unit Millivolt Wiring Diagram If any of the original wire as supplied must be replaced it must be replaced with Type AWM 105 C 18 GA wire Y UNIT MOUNTED ON OFF SWITCH Accessory Option OR WALL MOUNTED ON OFF SWITCH Accessory Option OR THERMOSTAT Accessory Option OR REMOTE CONTROL RECEIVER Accessory Option TWIST WIRES A AND TOGETHER TO OPERATE UNIT SOLELY BY MANIPULATING THE GAS VALVE CONTROL KNOB OR CONNECT WIRES TO OPTIONAL UNIT MOUNTED ON OFF SWITCH OR WALL MOUNTED ON OFF SWITCH OR THERMOSTAT TO OPERATE UNIT Figure 49 B Electronic Wiring See either Figure 51 or 52 on page 23 Note The electronic appliance must be con nected to the main power supply 1 Route a 3 wire 120Vac 60Hz 1ph power supply to the appliance junction box 2 Openthe control compartment access panel by actuating the spring loaded magnetic catches se curing the panel gently depressing the outer top corners of the panel until the catches pop the panel free allowing it to swing out and down to open 3 Remove the junction box outlet recepta
54. ke connection to gas supply Step 7 page 23 Installthelog set decora tive volcanic stone and glowing embers Step 8 page 23 Checkout appliance op eration Step 9 page 24 Install glass enclosure panels Step 10 page 24 Adjust burner primary air shutter to achieve proper flame appearance Step 11 page 25 Install the hoods Horizontal Vent Termination Clearances Combustible Projection 21 2 inches or less in length Combustible Projection greater than 212 inches in length Unventilated Ventilated Soffit E Soffit 18 12 457 mm 305 Termination Pi Kit Note See Figure 39 on page 17 for the exterior Wall recess allowances of the square horizontal termination Figure 5 Side Elevation View DETAILED INSTALLATION STEPS The appliance is shipped with all gas controls and components installed and pre wired 1 Remove the shipping carton 2 Remove the top louver panel see Figure 6 3 Liftthe pressure relief plates and remove the cardboard from underneath each of them 4 Openthe control compartment access panel by actuating the spring loaded magnetic catches securing the panel gently depressing the outer top corners of the panel until the catches pop the panel free allowing it to swing out and down to open 5 Open the two latches located under the firebox floor securing the glass enclosure panel Remove the panel by tilting it outward at the bottom and
55. l system and any gas control which have been under water Ne pas se servir de cet appareil s il a t plong dans l eau compl tement ou en partie Appeler un technicien qualifi pour inspecter l appareil et remplacer toute partie du syst me de contr le et toute commande qui ont t plong s dans l eau This appliance may be installed in an af termarket permanently located manufac tured home USA only or mobile home where not prohibited by local codes This appliance is only for use with the type of gas indicated on the rating plate This ap pliance is not convertible for use with other gases unless a certified kit is used Cet appareil peut tre install dans un maison pr fabriqu e E U seulement ou mobile d j install e demeure si les r glements locaux le permettent Cet appareil doit tre utilis uniquement avec les types de gaz indiqu s sur la plaque signal tique Ne pas l utiliser avec d autres gaz sauf si un kit de conversion certifi est install Test gage connections are provided on the front of the millivolt gas control valve iden tified IN for the inlet and OUT for the mani fold side A 1 NPT test gage connection is provided at the inlet and outlet side of the electronic gas control valve Minimum inlet gas pressure to these appli ances is 5 0 inches water column 1 24 kPa for natural gas and 11 0 inches water column 2 74 kPa for propane for the purpose of input adjustment
56. lace within the framing When required the flanges may be bent 90 degrees by hand or with the assis tance of a hammer Use wood screws to secure the nailing flanges to the framing See Table 2 on page 4 for clearances of framing members to cabinet parts in the nailing flange area The nailing flange itself is exempt from these clearances Floor Nailing Tabs Secure the fireplace to the floor as shown in Figure 7 CDCL SHOWN FOR CDCR VIEW INTERCHANGE SIDES Remove these two screws and use them when installing Nailing Flanges Turn tabs down and secure to the floor with 8d nails or other appropriate fasteners on all sides of the unit which do not have viewing glass panels NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Figure 7 EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS See Item D in the Text Below Exterior Wall Center Line of Termination Inside Corner Detail p Termination ud 2 f Ventilated Soffit EL Inside Corner 9 in U S Detail D 12 in SN 28 SS p US NM NS Air Supply Inlet Vent Terminal Area where Terminal is not Permitted eee Canadian Installation USimsallaio Installation Clearance above grade veranda porch 12 inches ENT deck
57. le air shutter is patented technology Flame adjust ments can be made quickly and accurately to taste without the need of disassembling the appliance and waiting for 15 minutes after each adjustment Propane models may exhibit a flame pattern that may candle or appear stringy If this is problematic or persists as the appliance is continually operated adjust the air shutter closed as described in the previous paragraphs Operate the appliance for a period of time as the effect diminishes ensuring that the appliance does not develop sooty flames When satisfied that the appliance operates prop erly proceed to finish the installation Leave the control knob in the ON position and the remote switch OFF Close the lower control compart ment door Air Shutter Adjusting Rod Burner Venturi hir Shutter Opening Tube si u Increase Shutter Opening In This Direction Air Shutter Decrease Shutter Opening In This Direction Note Both air shutters open and close simultaneously when the air shutter adjusting rod is moved Note Burners are omitted in this view for clarity MAIN BURNER FACTORY SHUTTER SETTING Natural Gas Propane Gas Models inches inches mm mm CDST TWO DERE 11 16 17 COCR SLOTS CDCL Adjustment Rod Positions when viewed from above Natural Gas fully clockwise Propane fully counter clockwise Settings are shown for each burner Figure 58 Step
58. learances page 4 Typical Installation Sequence page 5 Detailed Installation Steps page 5 Step 1 page 5 Fireplace Specifications page 8 Step 2 Routing Gas Line page 10 Step 3 Install the Venting System page 10 Vertical Termination Systems page 11 Vent Section Length Chart page 11 Vertical Vent Tables and Figures page 14 Horizontal Termination System page 16 Horizontal Vent Tables and Figures page 18 Venting Using Flexible Vent Pipe page 21 Step 4 Field Wiring page 22 Step 5 Optional Blower Kit Wiring page 22 Step 6 Connecting Gas Line page 23 Step 7 Installing Logs Decorative Volcanic Stone and Glowing Embers page 23 Step 8 Checking Unit Operation page 23 Step 9 Installing Glass Enclosure Panels page 24 Step 10 Burner Adjustments page 24 Step 11 Hood Installation page 25 Finishing Requirements page 25 Cold Climate Insulation page 25 Installation Accessories page 26 Gas Conversion Kits page 28 This installation manual will help you achieve a safe efficient and dependable installation for your appliance and vent system Please read and understand these instructions be fore be
59. llation Analyze the vent routing and determine the number of vent sections and elbows required Refer to Vertical Vent Figures and Tables on page 14 and 15 to select the type of vertical installation desired Vent sections are available in net lengths of 4 77 114 mm 10 77 267 mm 22 v2 572 mm 34 1 2 876 mm and 46 7 1181 mm Refer to the Vent Section Length Chart on page 11 foran aid in selecting length combinations Elbows are available in 45 and 90 configurations Refer to Figure 27 for the SV4 5E45 and SV4 5E90 elbow dimen sional specifications Where required a telescopic vent section SV4 5LA may be used to provide the installer with an option in installing in tight and con fined spaces or where the vent run made up of fixed length pieces develops a joint in a unde sirable location or will not build up to the required length The SV4 5LA Telescopic Vent Section has an effective length of from 1 7 38 mm to 7 191 mm The SV4 5LA is fitted with a locking inclined channel end identical to a normal vent section component and a plain end with 3 pilot holes Slip the plain end over the locking channel end of a standard SV4 5 vent component the required distance and se cure with three screws Maintain a minimum 1 25 mm clearance to combustible materials forall vertical elements Clearances for all horizontal elements are 3 76 mm on top 1 25 mm on sides and 1 25 mm on the bottom A Frame
60. low the gear clamp to provide additional security to the connection B Install the Outer Flex Pipe 1 Install the large gear clamp loosely around the outer flexible vent pipe push it back out of the way NOTE OUTER PIPE IS PULLED AWAY TO SHOW THE DETAIL OF THE INNER PIPE Apply ONLY MIL PAC BLACK HIGH TEMPERATURE SEALANT Catalog No 10K81 to the outside surface of both collars of the adapter be especially Careful to fill the grooves of the outer collar to be covered by the flexible pipe and slide flexible pipe over inner and outer adapter collars 1 in 44 mm Flexible Pipe and Adapter Outer Collar Overlap Adapter SV4 5RF FLEX VENT SECURING SCREW 3 PLACES EQUIDISTANT JUST BELOW GEAR CLAMP 1 in 44 mm Flexible Pipe and Adapter Inner Collar Overlap SECURING SCREW 3 PLACES EQUIDISTANT JUST BELOW GEAR CLAMP Attach Adapter to Appliance Collar or Secure Vent Sections Figure 47 2 Apply a bead of Mill Pac Black 700 F high temperature sealant Catalog No 10K81 to the outer adapter collar to the grooves of the collar which extend approximately 1 inch from the end and to the flat surface approximately 196 inches from the end 3 Pull and extend the outer flexible vent pipe 4 Slide the outer flex pipe over the adapter collar Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1 inches from the end and that it is free from damage or
61. move the pilot hood assembly to access the hexed pilot orifice Remove and replace the orifice with the one provided with the kit Pilot Orifice Figure 65 Electronic Appliances Step 7 Honeywell Electronic Valves See Figure 66 and the instructions provided with the kit Remove the slotted cap screw o ring pressure regulating adjusting screw and spring Retain all parts for possible later use Install new components from the kit Black cap and red spring for propane gas units Silver cap and stainless steel spring for natural gas units Before installing the cap attach manometer to the manifold side pressure test fitting and adjust screw until pressure reads 3 5 inches water column 0 87 kPa for natural gas and 10 0 inches water column 2 49 kPa for propane gas Manifold Pressure Test Port Slotted Cap Spring Adjusting Screw Figure 66 See Figure 67 and replace the pilot orifice as follows Remove the ignitor assembly retainer clip and carefully remove the ignitor assembly Exercise extreme care to prevent damage to or breakage of the ignitor assembly Remove the screw securing the pilot assembly to its mounting bracket Back off the flare nut at the end of the pilot gas line to free the pilot assembly from the gas line Remove the pilot orifice and replace it with the one provided with the conversion kit Reinstall the pilot assembly by r
62. nadian Electrical Code GENERAL INFORMATION Note Installation and repair should be per formed by a qualified service person The appli ance should be inspected annually by a quali fied professional service technician More fre quent inspections and cleanings may be re quired due to excessive lint from carpeting bedding material etc It is imperative that the control compartment burners and circulating air passage ways of the appliance be kept clean S assurer que le bruleur et le compartiment des commandes sont propres Voir les instruc tions d installation et d utilisation qui accompagnent l appareil Provide adequate clearances around air open ings and adequate accessibility clearance for service and proper operation Never obstruct the front back and or side viewing surfaces of the appliance These appliances are designed to operate on natural or propane gas only TYPICAL INSTALLATION Figure 1 Millivolt Models Millivolt models come standard with the manually modulated gas valve flame ap pearance and heat output can be con trolled at the gas valve Input of millivolt models is shown in the following table Millivolt Models Input rate BTU H Manually modulated Natural and Propane Gas Models CDST CMP CDPF CMP 30000 TO 37 500 CDCL CMP CDCR CMP NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Electronic Models Electronic models have a fixed rate gas valve Input of electroni
63. or balcony B Clearance to window or door that may be 6 in 15cm for appliances 6 in 15cm for appliances opened 10 000 Btuh 3kW 12 in 30cm 10 000 Btuh 3kW 9 in 23cm for appliances 10 000 Btuh 3kW and for appliances 10 000 Btuh 3kW and 100 000 Btuh 30kW 36 inches 91cm 50 000 Btuh 15kW 12 inches 30cm for appliances gt 100 000 Btuh 30kW for appliances 50 000 Btuh 15kW Clearance to permanently closed window 12 305mm minimum to prevent window 9 229mm minimum to prevent window condensation condensation D Vertical clearance to ventilated soffit 18 458mm 18 458mm located above the terminal within a horizontal distance of 18 inches 458mm from the center line of the terminal E Clearance to unventilated soffit 12 12 305mm F Clearance to outside corner 5 rrr 7cm minimum 5 7cm minimum G Clearance to inside corner 6 2 6 SE a a eaeaeaeo a u 2cm minimum H Clearance to each inside of center line 3 feet 91cm within a height of 15 feet 3 feet 91cm within a height of 15 feet extended above meter regulator assembly above the meter regulator assembly above the meter regulator assembly Clearance to service regulator vent outlet 3feet 9icm 8feet 91cm J Clearance to nonmechanical air supply inlet 6 in 15cm for appliances 6 in 15cm for appliances to building or the
64. p of the quick drop out thermocouple should be en gulfed in the pilot flame The flame should project 1 25 mm beyond the hood at all three ports Figure 55 Replace logs after pilot inspection To light the burner turn ON the unit mounted ON OFF switch or the wall mounted ON OFF switch or the thermostat depending on the type of control installed and rotate the gas valve control knob counterclockwise to the ON position MILLIVOLT HONEYWELL Thermocouple Ignitor Rod Nozzels Thermopile Figure 55 23 24 Electronic Appliance Checkout To light the burner turn ON the the wall mounted ON OFF switch or the thermostat depending on the type of control installed and turn the gas control switch to the ON position Ensure the ignitor lights the pilot The pilot flame should engulf the flame rod as shown in Figure 56 ELECTRONIC 3 8 To 1 2 Inch 9 mm to 13 mm Proper Flame Adjustment Pilot Nozzle Ground Electrode Flame Rod Hot Surface Igniter m Figure 56 Step 9 INSTALLING GLASS ENCLOSURE PANELS 1 Visually inspect the gasket on the backside of the panels The gasket surface must be clean free of irregularities and seated firmly 2 Position the glass enclosure panel in front of the firebox opening at a 45 degree angle and engage the top flange over the lip at the top of the firebox opening See Figure 57 3 Swing the glass enclosure pan
65. r out and raise it slightly to lift the top flange of the door frame away from the appliance Step 2 Carefully remove the log set Exercise care as not to break the log set Step 3 Referring to Figure 63 remove the front burner and then the rear burner Millivolt Appliances Step 4 Refer to Figure 64 and the instructions provided with the kit Using a Torx T20 remove and discard the three pressure regulator mount ing screws Remove the pressure regulator spring poppet diaphragm and bushing Dis card all removed components Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regula tor using the new screws supplied with the kit Tighten screws to 25 In Ib torque NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE NOTE REMOVE FRONT BURNER FIRST THEN REAR BURNER A l p lt J REAR BURNER VENTURI gt Se TUBE ARM es a ERN alter L VENTURI 7 7 TUBE AIR SHUTTER ADJUSTMENT LEVER FIREBOX SUBFLOOR q FRONT OF FIREPLACE Figure 63 Figure 64 Pressure Regulator A 5 L RIEA s lt 2 oS od P d s Remove 2 These Components Step 5 Attach manometer to the manifold side pressure test fitting and verify manifold pres sure reads 3 5 inches water column 0 87 KPa for natural gas and 10 0 inches water column 2 49 kPa for propane gas Step 6 Refer to Figure 65 on page 28 and re
66. rection only so as to avoid the possiblity of unlocking any of the previously connected vent sections See Figure 27 on page 12 1 Continue installation of horizontal inclined sections Continue with the installation of the straight vent sections in horizontal inclined run as described in Step E Install support straps every 5 ft 1 52 m along horizontal inclined vent runs using conventional plumber s tape See Figure 37 It is very important that the horizontal inclined run be maintained ina straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 1 4 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level Use a carpenter s level to measure from a constant surface and adjust the support straps as necessary It is important to maintain the required clear ances to combustibles 1 25 mm atall sides for all vertical runs and 3 76 mm at the top 1 25 mm at sides and 1 25 mm at the bottom for all horizontal inclined runs J Assemble vent run to exterior wall If not previously measured locate the center of the vent at the exterior wall Prepare an opening as described in Step B Assemble the vent system to point where the terminus of the last section is within 7 in 191 mm to 11 in 298 mm inboard of the exterior surface to which the SV4 5HT termination is to be att
67. s Vent Rule refer to Figure 4 on page 4 Vertical Straight Installation Determine the number of straight vent sections required 4 7 114 mm 10 12 267 mm 22 Ya 572 mm 34 1 2 876 mm and 46 1 2 1181 mm net section lengths are available Plan the ventlengths so that a section joint does not occur within the space defined by ceiling joists or roof rafters Referto the Vent Section Length Chart SV4 5CGV 1 CGV SV4 5FA OR Termination SV4 5FB Flashing AND SV4 5SC i En STORM COLLAR 1 25 4 mm Minimum Clearance to Combustibles cx SV4 5VF Firestop Spacer 2 2 Mj SV4 5L6 12 24 36 48 Pa Vent Sections When using Secure Flex use Firestop Spacer Figure 21 VENT SECTION LENGTH CHART Nomina T e oR inches t Let pena v pen ETENIM P DRE 14 12 1 0 0o o sfa 150 125 o o o 4 1545 12875 1 o o 3 5 sos 13375 o 2 o o 3 s 1725 1435 o o o 5 o s Ew pus 19 T5 ofa Eee EON EI ERI s o o o bo 14 ses 1 o 3 1965 16375 0 5 ms ss o 3 1 5 5 vaf o o ofe pus wes 3 s 9 5 2175 18125 o 1 o 6 o 7 2295 19128 0 0 1 6 ofr 282 5 19375 0 o o o s 5 237 19751 t o o o 5 fel 2415 120125 0 0 0 7 ofr 2 205
68. structure Install the roof flashing over the vent section and posi tion such that the vent column rises vertically use carpenters level Figure 29 Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary Seal the top and both sides of the flashing with waterproof caulking Figure 29 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE J Install the storm collar Install the storm collar supplied with the flashing over the vent flashing joint See Figure 30 Loosen the storm collar screw Slide collar down until it meets the top of the flashing Tighten the adjusting screw Apply non combustible caulking or mastic around the circumference of the joint to provide a water tight seal Figure 30 K Install the vertical termination The final step involves installation of the SV4 5CGV 1 Vertical Termination Extend the vent sections to the height as shown in the Vertical vent termination section on page 4 The SV4 5CGV 1 Vertical Termination Figure 31 can be installed in the exact same fashion as any other Secure Vent section Align the termination over the end of the previously installed section adjusting the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section Push the termination down until it fully engages then twist the termination clockwise
69. t 360 swivel 360 swivel SV4 5E45 SV4 5E90 45 Elbow 90 Elbow Figure 27 G Continue installation of horizontal inclined sections Continue with the installation of the straight vent sections in horizontal inclined run as described in Step C Install support straps every 5 ft 1 52 m along horizontal inclined vent runs using conventional plumber s tape See page 16 Figure 37 t is very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 1 4 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level Use a carpenter s level to measure from a constant surface and adjust the support straps as necessary Itis importantto maintain the required clear ances to combustibles 1 25 mm at all sides for all vertical runs and 3 76 mm at the top 1 25 mm at sides and 1 25 mm atthe bottom for all horizontal inclined runs H Frame roof opening Identify location for vent at the roof Cut and or frame opening per Roof Framing Chart and Figure 28 Framing Dimensions for Roof 0 12 1015 in 1017 in 267 mm 267 mm 6 12 10 in 12 in 267 mm 305 mm 12 12 1015 in 17 3A in 267 mm 451 mm Figure 28 1 Install the roof flashing Extend the vent sections through the roof
70. t 610 mm of compressed Flex Section 77190 SFKIT36 Flex Square Term with 36 in 77172 45194 24 inch 610 mm Vent 914 mm of compressed Flex Section 77191 SFKIT48 Flex Square Term with 48 in 7173 SV4 5L36 30 inch 914 mm Vent 1219 mm of compressed Flex Section 56L 4 SFVT30 Vertical Termin for Flex flat to 77L74 45148 48 inch 1219 mm Vent 6 12 with Flex Adapter section of rigid vent roof support collar assembly roof flashing and storm collar Section 77L75 SV4 5LA Telescopic Section section of rigid vent roof support collar assembly roof flashing and storm collar V4 5E45 45 Degree Elbow 56L75 SFVT45 Vertical Termin for Flex 6 12 to 12 12 with Flex Adapter TILTT SV4 5E90 90 Degree Elbow TT 18 ft 5 49 m compressed lt SF 12 12 it 3 66 m compressed Flex CO SFHRK Snorkel Riser Kit with Flex ear Clamps Horizontal 3 1 1 spacing id SSF 96K87 SV4 5VF Firestop Spacer wm 10K81 SFMP Mil Pac Black Hi Temperature QO for Flex 6 pieces O Gear Clamp 7 5 in 190 5 mm Attic Insulation Shield for Flex 6 pieces Horizontal 3 1 1 spacing Vertical 1 1 1 spacing 17M52 V4 5 Heat Guard Square compressed flex vents can be expanded up to two times 17M53 V4 5 Heat Guard Square HGS 12 12 Pack NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE GAS CONVERSION KITS WARNING THIS CONVERSION KIT SHALL BE INSTALLE
71. t be used anytime vent pipe passes through a combustible floor or ceiling SV4 5HF Secure Vent SF4 5HF Secure Flex firestop spacer must be used anytime vent pipe passes through a combustible wall WARNING UNDER NO CIRCUMSTANCES MAY SEPARATE SECTIONS OF CONCENTRIC FLEXIBLE VENT PIPE BE JOINED TOGETHER TABLE 3 Venting Components Required for Various Exterior Wall Thicknesses When Using The Square Termination SV4 5HT Exterior Wall Thicknesses inches mm 7 1 2 to 11 3 4 191 to 298 11 3 4 to 16 1 2 298 to 419 18 1 4 to 22 1 4 464 to 565 Venting Components Required Termination Kit Only Termination Kit and 6 in vent section SV4 5L6 Termination Kit and12 in vent section SV4 5L12 Termination Kit and Telescopic section SV4 5LA and 6 in vent section SV4 5L6 13 to 23 1 4 330 to 591 Note See Figure 39 for wall thickness range reductions when using V4 5HT termination 28 in 711 mm Mmm 21 in 533 mm Maximum 7 in 711 mm Wall Firestop Spacer SV4 5HF When using Secure Flex use Firestop Spacer SF4 5HF Only the square termination SV4 5HT may be used See Table 3 as an aid in venting component selection for a particular range of exterior wall thicknesses Figure 40 Rear Vent NO ELBOWS TABLE E V One 90 degree elbow H 3 feet 0 914 m Max Wall Firestop Spacer SV4 5HF When using Secure Flex use Firestop Spacer SF4 5HF
72. t ceiling When using Secure Vent use SV4 5VF firestop spacer at ceiling joists when using Secure Flex use SFA 5VF firestop spacer If there is living space above the ceiling level the firestop spacer must be installed on the bottom side of the ceiling If attic space is above the ceiling the firestop spacer must be installed on the top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or other appropriate fasteners at each corner Remember to maintain 1 25 mm clearance to combustibles framing mem bers and attic or ceiling insulation when running vertical chimney sections Attic insu lation shield 96K94 may be used to obtain the required clearances indicated here See installation accessories table on page 26 E Support the vertical vent run sections Note Proper venting support is very impor tant The weight of the vent must not be sup ported by the firplace in any degree Support the vertical portion of the venting sys tem every 8 feet 2 4m above the fireplace vent outlet One method of support is by utilizing field provided support straps conventional plumber s tape Secure the plumber s tape to the framing members with nails or screws Loop the tape around the vent securing the ends of the tape to the framing If desired sheet metal screws 6 x 1 2 length may be used to secure the support straps to the vent pipe See Figure 25 Another me
73. thod where the vent is not adjacent toawall is illustrated in Figure 26 Here support straps 96K93 and support plates 96K92 can be used to support the weight of the vent A Support Straps Plumber s tape 8 feet 2 4 m Maximum 1 inch 25 4 mm minimum clearance to combustibles gt lt Figure 25 SV4 5CGV 1 SV4 5FA OR i Termination SV4 5FB Flashing AND SV4 5SC STORM COLLAR 1 25 4 Minimum Clearance to Combustibles When using Secure Flex use Firestop Spacer SF4 5VF Ceiling Framing SV4 5VF Firestop Spacer rl SV4 58P Support Plate 8 feet 2 4 m SVA 5SU Maximum Support Strap Secured to Vent With Appropriate Fasteners Figure 26 F Change vent direction to horizontal in clined run At transition from or to a horizon tal inclined run install the SV4 5E45 and SV4 5E90 elbows in the same manner as the straight vent sections The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element Twist elbow sections in a clock wise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections See Figure 27 M 758 134g 194 mm 122 mm Swivel Joint Swivel Join
74. tly to the top collar Count the elbow attached to the collar as 1 foot of V run A Vent Restrictor as shown in Figure 19 page 10 must be used in this application Figure 34 Top Vent TWO 90 DEGREE ELBOWS VERTICAL VENT FIGURES TABLES continued TABLE C V Minimum Maximum H H Maximum feet m feet m feet m 1 0305 2 0610 5 152 0 610 4 122 10 3 1 2 0914 6 186 15 4 65 4 122 8 248 20 62 V V H H 40 feet 12 4 m Max 8 feet 2 48 m Max H 20 feet 6 2 m Max Figure 35 Rear Vent THREE ELBOWS TABLE D H H Maximum feet m feet m 1 0 305 5 1 52 2 0 610 10 3 1 3 0 914 15 4 65 4 1 22 20 6 2 H H 20 feet 6 2 m Max V V H H 40 feet 12 4 m Max V Minimum Figure 36 Top Vent THREE ELBOWS pd H1 a Ceiling Firestop Spacer 5 SV4 5VF Wall Firestop Spacer SV4 5HF When using Secure Flex use Firestop Spacer VF Ceiling Firestop Spacer SV4 5VF A Vent Restrictor as shown in Figure 19 page 10 may be used in this application NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE When using Secure Flex use Firestop Spacer When using Secure Flex use Firestop Spacer SF4 5HF A Vent Restrictor as shown in Figure 20 page 10 may be used in this application Coning Fireste nacti
75. y to the outside The vent system must not service multiple appliances and must never be connected to a flue serving a solid fuel burning appliance The vent pipe is tested to be run inside an enclo sure such as a chase There is no require ment for inspection openings in the enclosure at any of the joints in the vent pipe Preparing the Appliance Vent Collar Each of the unit s two vent collars are sealed with a cover plate and a seal cap The cover plate and seal cap must be removed from the vent collar being used Refer to Figure 17 for top vent usage and Figure 18 for rear and the following steps to prepare the appropriate collar for use From the vent collar being used remove the two screws securing the vent cap Twist the cap counterclockwise Pull it away from the unit and discard along with the piece of insulation When the top vent collar is being used from inside the firebox loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws Remove and discard the cover plate Reinstall and securely tighten all four screws When the rear vent collar is being used from inside the firebox loosen the two screws in the keyhole slots of the cover plate and remove the remaining two cover plate securing screws Remove and discard the cover plate Reinstall and securely tighten all four screws WARNING FAILURE TO REINSTALL ANDSECURELY TIGHTEN COVER PLATE SCREWS

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