Suncast BMS7700 User's Manual
Contents
1. 35 Locate and identify channels on interior side of one left roof L panel Locate three underside tabs contained within the channels Locate and identify the three front header tabs With at least two people lay left roof L over the left edge of front header and three inches above the ridge beam Align the channels in the roof panel with the front header tabs Underside 36 With at least two people slide the roof panel down the slope into its final position while engaging tabs and channels while sliding roof panel down one person on inside of shed needs to push up on roof panel so it clears top of side panel From the interior of the shed secure left roof panel into place using panel connector pin J on side panel 37 Press edge of left roof L panel into channel on truss leg RR Locate and identify channels on interior side of remaining left roof L panel Locate three underside tabs contained within the channels Locate and identify the three rear header tabs 38 With at least two people lay left roof L over the left edge of rear header and 3 above the ridge beam Align the channels in the roof panel with the rear header tabs Underside view With at least two people slide the roof panel down the slope into its final position while engaging tabs and channels while sliding roof panel down one person on inside of shed needs to push up on roof panel so it2. Roof ridge Ridge beam beam bracket X2 0510555 Vent screen X2 H 0B00033C1 Left 080003401 Right rear header rear header 010208502 0280372 0B00036C1 Header vent Header beam Front header X2 X2 X2 0B00037C2 Right roof 0510545 Truss tie down X2 0510542 Truss cross beam 0510551 Truss connector X6 010208810A Roof Truss leg X2 0510548 0B00042C2 Left roof X2 Hardware 0102087C1 Panel 0510550 Metal 0200025 2 Hex 0210178 No 8x 5 connector pin hinge plate head cap screw washer head screw X6 X25 NS 0210171 25 20 x 75 0220047 25 20 Nut 0200033 1 Hex head 0210180 Pan machine screw x16 cap screw head screw x8 X2 x70 Shown Actual Size Door Handle 0440565 Door 0440543 Door Handle Kit Handle Rod Kit 051058 Ro O xo 0510581 Left handle 0510582 plate Handle stop 6 0510576 Door handle 0510579 Inside X2 handle plate X D 0230046 Actuator washer 0510580 0510583 0510577 Clip 0510578 Right handle plate Handle actuator X2 Header latch plate KK 0230050 Washer 0220035 Thumb nut x4 x4 0210171 25 20 x 75 machine screw Shown Actual Size x4 Site Preparation and Platform Construction Materials NOT supplied with Shed Kit Note Site preparation is required for this shed Placing the shed on a constr
3. OWNER S MANUAL BMS7700 Shed Includes instructions for 7 1 2 x 7 x 8 1 2 shed Assembled exterior dimensions 7 1 2 W x 7 2 1 4 D x 8 1 2 H Before You Begin e Consult your local authorities for any permits required to construct shed Prior to the construction of your shed check with the local building code official to review any required permits or building limitations e A level and sturdy foundation is required before shed construction can begin Site preparation information is available on page 9 e Read instructions thoroughly prior to assembly This kit contains parts that can be damaged if assembled incorrectly or in the wrong sequence e Please follow instructions Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly e Check for all parts before you begin assembly Using the provided parts check list on pages 3 8 verify that you have all the parts required to construct your shed model COMPLETE SITE PREPARATION AND FOUNDATION CONSTRUCTION BEFORE UNPACKING ALL PARTS e Assistance is required during entire assembly AN CAUTION e Proper site preparation required e Shed not intended for use in extreme weather conditions e Shed not intended for storage of flammable or caustic chemicals e Store heavy items near the bottom of shed e Shed not intended for use by children e DO NOT stand sit or store items on storage shed roof e Treat carefully in extreme temperatu
4. en o U re O O aG re O Sh LL 2 0 en Sam O O O c c O O 7 en c O T 2 O Un O Per Cc 49 en NC O 49 Q ka D Len Lu O SE O u l M _ T MNM Mn KEE Y Cias En On L o A A A A A A A O nb Ge L D CD CD CD D CD D D D CS ST SD CS CS Cl A 7 KM KeKK KeKK KKK ON mm PSS AUS US AUS US US US US US SUS US 7 eS EE Lower the panel into the slots and lock in place by With at least two people align the tabs on bottom of side panel T with slots along floor rear panel sliding the panel toward the corner 23 Secure side panel with four panel connector pins J From the outside push the edge of side panel to help align pins Install one screw AA at top and bottom of overlap DO NOT over tighten screws With at least two people align the tabs on bottom of side panel T with slots along floor front panel Lower the panel into the slots and lock in place by sliding the panel toward the corner Note To allow the side panel to overlap previous side panel tilt out slightly as you slide it into position M M M M M M M M M 7 M pl M M M 7 M M M M M 7 1 0 y 2 o Ot OD Ob ob ob O56 ob oS oS aaah Ot OD Ob ob ob ob oD oD 24 Secure side panel with four panel connector pins J From the outside push the edge of side panel to help align pins Flex right front panel F corner hinge back and forth several times With at least tw
5. door place handle stop DD on door handle and secure with nylon thumb nut LL From the outside of right door insert door handle EE through handle plate hole On the inside of right door place actuator washer QQ and handle actuator II on right door handle and secure with nylon thumb nut LL Insert angle ends of each rod BB into clips JJ on top and bottom interior of right door 44 On interior of right door handle place one washer KK on each actuator pin followed by the loose end of each rod BB one more washer KK and one nylon thumb nut LL Complete shed 45 46 47 Suncast Corporation 701 North Kirk Road Batavia Illinois 60510 Manufacturer warrants to the original purchaser only that the enclosed product is free from material and workmanship defects under normal household use at time of purchase Defective product or part must be returned freight prepaid to the Manufacturer s address Attention Parts Department along with proof of purchase Upon receipt of the aforesaid the defective product or part will be repaired or replaced at the option of the Manufacturer without charge to the original purchaser and returned to the customer freight collect This limited warranty does not apply to damage resulting from accident neglect misuse commercial use alteration operation not in accordance with instruction or repairs made or attempted by unauthorized persons This limited warranty
6. identify the three front header tabs 31 With at least two people lay right roof M over the right edge of front header and three inches above the ridge beam Align the channels in the roof panel with the front header tabs With at least two people slide the roof panel down the slope into its final position while engaging tabs and channels while sliding roof panel down one person on inside of shed needs to push up on roof panel so it clears top of side panel 32 From the interior of the shed secure right roof panel into place using panel connector pin J on side panel Press edge of right roof M panel into channel on truss leg RR End view 33 Locate and identify channels on interior side of remaining right roof M panel Locate three underside tabs contained within the channels Locate and identify the three rear header tabs With at least two people lay remaining right roof M over the right edge of rear header and 3 above the ridge beam Align the channels in the roof panel with the rear header tabs Underside view 34 With at least two people slide the roof panel down the slope into its final position while engaging tabs and channels while sliding roof panel down one person on inside of shed needs to push up on roof panel so it clears top of side panel From the interior of the shed secure right roof panel into place using panel connector pin J on side panel
7. the support legs in the pockets using two screws AA in each leg 4 Note DO NOT leave header unsupported until beam assembly is complete step 42 271 XK Kx K N K K X K K K K K ES ES TS SSE SSS CD CD hey D CD D D D XEKE See Sa I III ED Ent Cet Ent Ga KKK lle dele lle 171e le le e le On e On on CAS Ut a bene eat oi Secure the front header with two panel connector pins J 28 With at least two people place the rear header assembly H U on top of the back panel wall With at least two people secure header assembly with four panel connector pins J 29 With at least two people slide the truss assembly into place then secure to side panels with two screws AA in each bracket With at least two people raise the ridge beam EEE up and into the rear roof ridge beam bracket Secure with one 2 hex head cap screw X and one nut Z 30 With at least two people push the ridge beam EEE toward the rear to clear the front roof ridge beam bracket Then insert beam into front bracket Secure with one 2 hex head cap screw X and one nut Z CAUTION Be very careful positioning ridge beam to avoid harm to persons or damage to property DO NOT stand beneath beam until it is secured with screws and nuts Locate and identify channels on interior side of one right roof M panel Locate three underside tabs contained within the channels Locate and
8. and left door W vertically With at least two people one person on each side of door place the door window gasket I followed by the door window S into the door channel Through the back of the door secure layers with eleven screws XX start with four corner screws and then finish with remaining screws DO NOT over tighten screws Repeat on right door V f wen IS La 11 Front Header Pre Assembly Slide roof ridge beam bracket O under tabs on the inside peak of the front header G and secure with two screws AA DO NOT over tighten screws Stand front header G vertically With at least two people one on each side of header place one header beam R into the pocket on the inside of the header Attach with six screws AA DO NOT over tighten screws 12 With at least two people one on each side of header place vent screen P followed by header vent Q into front opening in front header G Secure through back of header with six screws AA DO NOT over tighten screws Rear Header Pre Assembly Join left rear header H to right rear header U Hold halves together and secure with five screws AA DO NOT over tighten screws 13 Slide remaining roof ridge beam bracket O under the tabs on the inside peak of the rear header assembly Secure with two screws AA DO NOT over tighten screws With at least two people one on each side of header place vent screen P follow
9. applies only to the product enclosed and does not apply to accessory parts THE MANUFACTURER S LIABILITY HEREUNDER IS LIMITED SOLELY TO THE REPAIR OR REPLACEMENT OF THE DEFECTIVE PRODUCT OR PART AND THE MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WHICH MAY RESULT FROM ANY DEFECT IN MATERIAL OR WORKMANSHIP OR FROM THE BREACH OF ANY EXPRESS OR IMPLIED WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or a limitation of how long an implied warranty lasts so the above limitations may not apply to you This warranty gives you specific legal rights and you may have other rights which may vary from state to state Factory Repairs Repair service and assembly assistance are available direct from the factory not from the place of purchase If this product requires repair please call or write us Warranty repair parts are sent out free of charge If the product is out of warranty we will inform you of the charges prior to sending out the parts VISA and MasterCard are accepted on phone orders For assembly or replacement parts information Replacement Parts Suncast Corporation 701 North Kirk Road Batavia IL 60510 USA Outside Illinois but within North America 800 846 2345 24 hour service 7 days a week Within Illinois or outside North America 630 879 2050 visit www suncast com email parts suncast com PATENTS Patents pending Quality Co
10. clears top of side panel 39 From the interior of the shed secure left roof panel into place using panel connection pin J on side panel Secure right roof panels to truss by hooking three roof connectors TT over truss leg and into corresponding slots in roof panels See illustration for correct orientation of connectors 40 Secure left roof panels to truss by hooking three roof connectors TT over truss leg and into corresponding slots in roof panels See illustration for correct orientation of connectors Install one screw AA into truss behind roof connector Repeat for remaining five roof connectors 41 On front header attach header latch plate GG to header beam R with two screws AA At the top interior side of right door attach one clip JJ with two screws AA through pre drilled holes 42 At the bottom interior side of right door attach remaining clip JJ with two screws AA through pre drilled holes Insert screw stems on left and right handle plates CC and HH through the pre drilled holes in doors While holding plates in place on exterior of door position inside handle plates FF over the stems and secure each with two Phillips machine screws MM Note Left and right handle plates have locking tabs that should fit flush to each other between doors 43 From the outside of left door insert door handle EE through handle plate hole On the inside of left
11. ed by header vent Q into front opening in rear header Secure through back of header with six screws AA DO NOT over tighten screws 14 With at least two people one on each side of header attach the header beam R into pocket on the inside of the header with six screws AA DO NOT over tighten screws Place one truss leg RR at each side of the truss bracket WW Place truss cross beam SS under both truss legs 15 Attach truss legs to truss bracket using one 1 hex head cap screw VV and one nut Z at each end of bracket Attach truss cross beam to truss legs using one 2 hex head cap screw X and one nut Z at each end of cross beam Stand A configuration truss on its feet and check cross beam is level Place one truss tie down UU at each end of truss legs Secure each truss tie down with one 2 hex head cap screw X and one nut Z 16 Shed Assembly Push floor front A and floor rear B panels together and secure with four screws AA O Flex left front panel C corner hinge back and forth several times With at least two people align the tab on the bottom of the left front panel C with the slot on floor front A Lower the front panel into the slot and lock in place by sliding toward the door opening Tip the left front panel outward slightly Bend the then tip the panel back to vertical position making sure to align the lower tab on corner hinge with the slot i
12. er hinge then tip the panel back to vertical position making sure to align the lower tab on corner hinge with the slot in the floor rear panel A ar eo r hi gt h y x Y N hi Y x y Secure with four panel connector pins J From the outside push the edge of left back panel to help align pins Install one screw AA at top and bottom of overlap DO NOT over tighten screws 21 Y Y SPSS SBS PAS PS PS PS PS PS TT TTT nd ed EI Y EA A align the tabs on bottom of 2 en O oO en O gt nj sj Y A si ZZ 33 jy lt Flex right back panel E corner hinge back and forth several times T 58 er Q u O O G gt oo O TE O x wo O O o y Q Qe O 0 O nn D n O o co 2 c 2 O 2 E We pl gt aa lt O oc 5 5 O 55 D S S u O c pum O O O C ra D Len 99 O ml O Cc 49 en O Le per O 0 Note To allow the right back panel to overlap left back panel tilt out slightly as you slide it into position Tip the right back panel E outward slightly Bend position making sure to align the lower tab on corner hinge with the slot in the floor rear panel 22 O Cc 49 en Len O Ces q Len O le re O O O _ LL O Cc 49 en x O 49 Q O 3 O C re O Len O O U O O Le O O C re C U
13. n the floor panel corner hinge With at least two people align the tabs on the bottom of side panel T with the slots along the floor front panel Lower the panel into the slots and Lun O am Len O O O el jd D Len ao gt O Cc as en O G pe O S 0 gt Q O O amp S x O O 18 RES ES AR A AS DS D DR LR AS AAA L en LLL i en ed To allow the side panel to overlap previous l tilt out slightly as you slide it into side pane position D E i G Y os 25 sj co Y E Pee nd ro 2 5 0 D Sun o 90 Lj oO lt ca O 0 ET 7 Cc De TO Qe o O 3 Q Lower the panel into the slots and lock in place by With at least two people align the tabs on bottom of side panel T with slots along floor rear panel sliding the panel toward the corner Secure the corner with four panel connector pins J From the outside push the edge of side panel Note 19 Secure the two side panels with four panel connector pins J From the outside push the edge of side panel to help align pins Flex left back panel D corner hinge back and forth several times en al NH align the tabs on bottom of With at least two people left back panel D with slots along floor rear panel Lower the panel into the slots and lock in place by sliding toward corner 20 Tip the left back panel D outward slightly Bend the corn
14. ntrol Number
15. o people align tab on bottom of right front panel F with slot on floor front Lower the panel into the slot and lock in place by sliding the panel toward the corner 25 JO TA A OS OS OS OS A CS Lo 65 65 5 65 KST VAT TILL LL EE on 4 y M y M y i k SIA A A A A A A A E VAT CST TS OS ES Oe KK Y ZA 11 Y men Ca Ca Car Cad f Le Le Le XXe y dar Car Car Car Cas Cad Tip the right front panel F outward slightly Bend the corner hinge then tip the panel back to vertical position making sure to align the lower tab on corner hinge with the slot in the floor front panel Secure with four panel connector pins J Install one screw AA at top and bottom of overlap DO NOT over tighten screws 26 Stand the right door V upright with the four hinge mounts facing right Attach one metal hinge plate K to each hinge mount Rotate the hinge plates to the inside of the door Repeat for left door W As AN e or 14 With right door upright rotate hinge plates to open position Attach one hinge plate to each hinge receptacle on the inside of right front panel Secure each hinge with one screw Y and one nut Z Repeat for left door W 27 With at least two people place front header G over the door opening and fit the two protruding support legs on the left and right front panels into the pockets molded in the header panel Secure
16. res e Repair or replace broken parts immediately e Suncast is not responsible for damage caused by weather or misuse e At regular intervals inspect your shed to make sure that assembly integrity has been maintained e Periodically check that the location you have chosen to set your shed is still level e This kit contains parts with metal edges Please be careful when handling A _ Ru QR__ooAAAA SSS O 2010 Suncast Corporation Batavia IL 0361135 web Shed Safety and Care e Wash shed with garden hose or mild detergent solution and soft cloth DO NOT use a stiff brush or abrasive cleaner as that could damage shed DO NOT use bleach or other caustic cleaners e Hot items such as recently used grills blowtorches etc must not be stored in the shed e Heavy articles should not be leaned against the walls as this may cause panel distortion and permanent damage e Keep roof clean of snow and leaves Tools Needed for Installation Assembly Day Tips e Complete site preparation and foundation construction before unpacking parts and beginning assembly e DO NOT attempt to assemble on a day with strong winds e DO NOT attempt to assemble on days when temperature is below 32 degrees e Set aside appropriate amount of time to completely assemble shed Assembly time is approximately 3 hours e Make sure you have assistance nearby to lift and secure parts in place e Wear light duty work gloves while assembling shed e Once roof is a
17. roper vapor barrier 5 Anchoring the shed to the foundation Consult your local retailer for help to determine the best anchoring method for your particular installation To secure the shed to a concrete pad use masonry fasteners available at your local retailer To secure the shed to a wood platform use 1 4 x 2 lag screws with washers See diagram on page 10 for anchoring locations Site Preparation and Platform Construction continued Materials NOT supplied with Shed Kit Anchoring floor panel to concrete slab e Secure shed to concrete pad using masonry fasteners e Dimensions allow for approximately 1 extra on each side Anchoring floor panel to wood platform e Secure shed to wood platform using 1 4 x 2 lag screws Wood Platform Materials List Qty 84 x 86 x 3 4 plywood b 2 2 x6 x 86 c 8 2 x6 x 80 1 2 cd 8 2 x6 x10 1 4 Anchoring floor panel to ground e Secure shed to ground using 12 nails see below If you choose not to construct a foundation the assembled shed base should be secured to the ground after site preparation is complete Drill holes through the provided recess areas and insert 12 nails at an angle through the holes in the base and into the ground 12 nails are available at home centers and hardware stores 10 Door Pre Assembly Peel plastic film off of door opening edge of both doors W V Peel film from both sides of door window S St
18. ssembled a flashlight may be of use when assembling smaller components inside shed Note This product contains parts that are used in different orientations to construct the shed Please take note of the orientation of the parts shown throughout this instruction manual Failure to follow instructions could result in damage to parts Suncast is not responsible for replacing parts lost or damaged due to incorrect assembly gt L AY ge SSSR EE NE ES do de ES EN USD DD De EU N ZEN A e o e NN e E E a gt fh fo NS CS To SENS AS a DS AS NS CUS CUS CUS CUS CUS CUS CUS CUS WEN ZN r A v ife a a a a ts fa a a a a a a a a a a a a a a est A MIES SIS CUS CUS IT CUS CUS To CUS CUS CUS CUS CUS US US US US US US A CEI US US CES US ES US US US US CUS CUS CUS CUS CS awl a CEY ar f JES AS AS AS See SSS AS AS AS AS AS AS AS AS AS AS A AR Wara y Pa ES SIS IS LIT CES US TES CUS CUS TES CUS IS IS CS AS AS No Lo Xe J 0B00031C1 Left back panel 0B00043C1 Side panel 080002761 Right back panel 0B00029C2 Floor front Left front panel 0B0003801 0B00023C2 Floor rear 080003061 Right front panel O O 0B00045C1 Left 0510586 Door door window gasket 2 0B00046C1 Right 0510585 Door door window X2 O 0280344 0510541
19. ucted foundation is highly recommended Without a constructed foundation settling will probably occur causing distortion and damage to the shed Suncast is not responsible for replacing parts damaged or property lost due to incorrect assembly Note Complete the site preparation and foundation construction before unpacking parts and beginning assembly Complete the site preparation and platform construction before unpacking parts To prepare your shed site follow the below steps 1 Consult your local authorities for building codes and covenants before beginning foundation or erecting shed 2 Before any digging check with local utilities to determine location of buried cables pipes etc 3 Decide which type of foundation you want Concrete slab 4 thick Recommended or Wood platform Recommended Use exterior grade wood The wood platform should be set on pier blocks or footing Consult your local retailer for help to determine the best anchoring method for your particular installation The provided plans are sized for the minimum number of cuts to lumber and plywood Without constructed foundation See how to anchor assembled base to ground on page 10 4 Prepare the building site The ground should slope away from the foundation area to provide drainage The foundation surface must be flat and level A vapor barrier should be provided to prevent excessive condensation in the shed Follow local building codes for a p
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