Subaru Robin Power Products RGX2900 User's Manual
Contents
1. 08 06 RGX2900 COOLING STARTING GROUP SECTION 5 08 06 FROM TO COOLING STARTING GROUP REMARKS lach dr dr a df DESCRIPTION BLOWER HOUSING LABEL trademark LABEL warning FLANGE BOLT BAFFLE 1 case BAFFLE 2 head DUCT case FLANGE BOLT FLANGE BOLT FLANGE BOLT RECOIL STARTER AY SPIRAL SPRING REEL STARTER ROPE STARTER KNOB RATCHET FRICTION SPRING RETURN SPRING RATCHET GUIDE STARTER PULLEY SET SCREW FLANGE BOLT SECTION 5 PART NO 277 51226 01 073 20054 70 073 20051 81 011 00600 30 277 52711 21 277 52702 03 277 55001 11 001 04061 60 011 00600 20 011 00600 20 269 50201 30 270 50115 08 269 50120 08 282 50111 18 261 50100 08 270 50125 08 227 50131 08 227 50135 08 270 50261 08 269 50145 18 227 50152 08 011 00600 10 0 SECTION 6 FUEL LUBRICATIONGROUP RGX2900 18 08 06 08 06 FROM TO FUEL LUBRICATION GROUP REMARKS sch sch N a 18 DESCRIPTION FUEL TANK FUEL TANK CAP FUEL FILTER FUEL GAUGE SCREW FUEL STRAINER FILTER RUBBER PACKI2. SECTION 7 ELECTICAL GROUP FIG 700 RGX2900 22 08 06 08 06 FROM TO REMARKS ELECTRICAL GROUP sch sch sch gt 4 DESCRIPTION FLYWHEEL IGNITION COIL BOLT and WASHER WIRE 2 CP SPARK PLUG SPARK PLUG CAP OIL SENSOR FLOAT C U CP 4 BOLT and WASHER TAPPING SCREW PURSE LOCK SECTION 7 PART NO 277 79230 11 277 79431 01 001 14062 50 277 73102 H1 065 01401 50 065 50002 70 277 76301 21 KU3 11070 01 001 14061 60 015 00400 90 056 90000 20 RGX2900 SECTION 8 GENERATOR GROUP FIG 2200 S 214 RGX2900 24 08 06 08 06 FROM TO REMARKS GENERATOR GROUP HR Lech Lech 60 00 1 a Lech 25 DESCRIPTION STATOR ROTOR BALL BEARING THROUGH BOLT FRONT COVER BOLT and WASHER STATOR COVER REAR COVER COVER BOLT SPRING WASHER WIRE CP BUSHING SCREW MUFFLER bracket A MUFFLER bracket B BOLT and WASHER FLANGE NUT SECTION 8 PART NO 35A 51004 01 35A 51001 01 353 58208 08 35 54001 01 367 54113 08 359 59935 08 31B 51023 01 35A 52001 01 366 58305 08 003 20060 00 35A 53001 01 353 57506 08 004 31030 60 35A 630
3. SECTION 1 PART NO 21 2 3 21 1 70 060 02800 21 277 15011 03 010 50802 90 010 50603 51 044 00600 20 040 11400 30 021 11400 20 277 11001 31 044 02502 10 060 02501 40 2 1 223 3 021 31600 20 001 04083 50 277 13002 11 277 15001 23 011 00802 40 011 00803 10 277 15503 01 277 16001 13 277 15011 03 011 00600 20 277 99001 27 RGX2900 08 06 SECTION 2 CRANKSHAFT PISTON GROUP 310 360 370 311 361 371 ages 350 80 RGX2900 8 SECTION 2 CRANKSHAFT PISTON GROUP PART NO DESCRIPTION REMARKS FROM TO 277 20701 21 CRANKSHAFT 018 01400 20 FLANGE NUT 032 30300 10 WOODRUFF KEY 277 22501 10 CONNECTING ROD AY 277 22502 00 CONNECTING ROD AY 277 23001 03 CONNECTING ROD BOLT 277 23301 13 PISTON PIN 277 23401 03 PISTON 277 23403 J3 PISTON 277 23404 13 PISTON 277 23501 17 PISTON RING SET 277 23502 17 PISTON RING SET 277 23503 17 PISTON RING SET 056 51600 10 CLIP Undersized STD Oversize 0 25mm Oversize 0 50mm STD Oversize 0 25mm Oversize 0 50mm D sch RGX2900 4 08 06 SECTION 3 INTAKE EXHAUST GROUP SCH 225 340 60 70 1
4. PARTS MANUAL RGX2900 Generator Robin America Inc 940 Lively Blvd Wood Dale IL 60191 Phone 630 350 8200 Fax 630 350 8212 e mail sales robinamerica com www robinamerica com O Copyright 2006 Robin America Inc HOW USE THIS MANUAL Robin engines are identified by MODEL SPECIFICATION and CODE NUMBER For each model there may be many different versions called specifications Each specification will be unique in some way The difference may only be the paint color or it may have a different type of PTO or some other significant difference In order the identify the correct service part number it is important to confirm the specifica tion and code numbers for your engine The specification and code number together are know as the PRODUCT NUMBER All Robin 4 cycle engines have a Product Number label similar to the label illustrated below PROD NO SER NO EY2000025301664 2381630 The Product Number Label has 15 digit alphanumeric string that consists of the SPECIFICATION SPEC number 11 digits and the CODE number 4 digits Please note the illustration below SPEC NO 11405 CODE NO 4 digits PRODUCT NO 15 digits REMARKS YD YS TYPE BLACK YELLOW YD YS TYPE YD YS TYPE FUEL GROUP FUEL GROUP DESCRIPTION FUEL TANK CP FUEL TANK CP LABEL WARNING FUEL TANK CAP CP LABEL EMISSION F
5. AY ROCKER SWITCH AC RECEPTACLE SCREW and WASHER NUT WASHER HOUR METER LAMP CIRCUIT BREAKER CIRCUIT BREAKER SCREW and WASHER SCREW and WASHER TERMINAL BOLT TERMINAL BOLT SCREW SPRING WASHER WASHER NUT LOCK WASHER WING NUT BOLT and WASHER LABEL brand LABEL panel LABEL ground SECTION 10 PART NO 35A 70106 00 35A 71102 02 359 59929 08 31E 74000 01 30G 47605 08 390 49972 08 002 17040 00 358 45804 08 004 36042 00 002 17040 00 011 00600 80 389 89001 03 35A 70206 00 35A 72002 03 388 85003 01 351 49920 08 002 17040 00 003 10040 00 393 40651 08 30G 45308 08 391 43002 03 352 45620 08 31B 79011 03 351 49921 08 363 45701 08 363 45700 08 356 49956 08 332 00050 08 353 49903 08 353 49902 08 372 59950 08 353 49901 08 31B 79012 03 35A 71209 02 35A 71208 02 391 93014 03 RGX2900 SECTION 1 ACCESSORIES GROUP FIG 2900 RGX2900 30 08 06 SECTION 11 ACCESSORIES GROUP PART NO DESCRIPTION REMARKS FROM TO 277 90301 HO TOOL KIT RGX2900 31 08 06 PRINTED IN THE USA
6. I x Log M s gt E gt he xd 170 2 ES CY 150 25 1 550 37 35 34 38 La 166 540 10 RGX2900 10 08 06 08 06 FROM TO INTAKE EXHAUST GROUP REMARKS 88 Link S PO 1 14 1 14 1 1 4 4 4 141 1 4 1141 4 144 41 144 1 412 1 4 4 1 41 1 4 4 1 44 ls DESCRIPTION CAMSHAFT PIN camshaft O RING PIN spring RELEASE LEVER CLIP RETURN SPRING VALVE SPRING SPRING RETAINER INTAKE VALVE EXHAUST VALVE COLLET VALVE TIMING CHAIN TENTIONER SPRING tentioner PIN tentioner CHAIN GUIDE PIN rocker CLIP ROCKER ARM intake ROCKER ARM exhaust ADJUST SCREW ADJUST SCREW NUT NUT FLANGE BOLT MUFFLER SPARK ARRESTOR TAPPING SCREW MUFFLER COVER 1 MUFFLER COVER 2 GASKET muffler GASKET exhaust FLANGE NUT FLANGE NUT FLANGE BOLT EXHAUST PIPE STUD INSULATOR GASKET 2 insulator GASKET 1 insulator FLANGE NUT FLANGE BOLT BRACKET a c BREATHER PIPE SPONGE PROTECTOR SECTION 3 PART NO 278 31601 31 277 35101 03 024 00600 10 277 38601 03 277 36401 03 277 36501 03 279 38701 13 279 33601 03 269 33701 03 277 33401 H3 277 33501 H3 132 10KA0 31 277 35601 11 277 36911 03 277 37101 03 277 36902 03 277 36913 13 277 35002 01 003 13050 00 277 36201 00 277 36202 00 014 90500 20 014 90500 20 017 00500 30 017 00500 30 011 00600 20 277 30202 01 277 37603 01 015 0040
7. 0 60 277 34501 01 277 34601 01 277 35201 13 277 35201 01 980 20082 80 980 20082 80 011 00600 20 277 34001 01 010 50802 90 277 32902 J1 277 35903 J3 277 35902 J3 002 38060 00 011 00600 50 277 39001 01 277 32762 08 277 69001 03 RGX2900 SECTION 3 INTAKE EXHAUST GROUP 510 200 520 250 RGX2900 12 08 06 08 06 FROM TO INTAKE EXHAUST GROUP REMARKS 13 DESCRIPTION AIR CLEANER AY BASE PACKING COVER LABEL choke ELEMENT SECTION 3 PART NO 277 32622 20 277 32632 08 277 32604 08 277 32643 18 073 20044 30 277 32661 17 RGX2900 SECTION 4 GOVERNOR OPERATION GROUP RGX2900 14 08 06 08 06 FROM TO GOVERNOR OPERATION GROUP REMARKS ja Ja fa lech Lech far lech sch Lech leck 1 6 15 DESCRIPTION GOVERNOR LEVER GOVERNOR SHAFT GOVERNOR ROD ROD SPRING CLIP BOLT and WASHER AY NUT GOVERNOR SPRING SPEED CONTROL SCREW NUT FLANGE BOLT SECTION 4 PART NO 277 42301 23 277 42201 33 277 42701 11 277 42801 23 003 13050 00 013 00602 40 018 60600 20 277 42510 13 277 46501 11 004 31064 00 002 17060 00 011 00600 20 RGX2900
8. 01 01 35A 63002 01 359 59935 08 002 38080 00 RGX2900 08 06 DB RGX2900 O O N O EL PIPE FRAME GROUP SECTION 9 08 06 FROM TO REMARKS zk PIPE FRAME GROUP DESCRIPTION PIPE FRAME CP RUBBER MOUNT RUBBER MOUNT WASHER SPACER FLANGE NUT EARTH CORD SCREW and WASHER MUFFLER BRACKET FLANGE BOLT FLANGE BOLT RUBBER WASHER RUBBER MOUNT LABEL caution LABEL fuel strainer 27 SECTION 9 PART NO 35A 61001 01 31C 65001 01 377 37001 11 003 10080 00 31C 69001 03 002 38080 00 30A 82201 03 376 39100 01 35A 63006 01 35A 64001 01 011 00602 20 391 39000 13 35C 62003 01 388 93003 03 073 20050 80 RGX2900 SECTION 0 CONTROL BOX GROUP FIG 2400 685 3 0 28 08 06 08 06 FROM TO REMARKS CONTROL BOX GROUP 1 N sch gt 1 1 14 1 144 1 1 14 1 4 1 1 41 1 145 29 DESCRIPTION CONTROL BOX AY CONTROL BOX UN SCREW and WASHER CONDENSER CONDENSER HOLDER SCREW NUT DIODE STACK SCREW and WASHER NUT FLANGE BOLT GROMMET PANEL A
9. NG CUP LOCK NUT O RING BOLT SPRING FUEL PIPE 3 HOSE CLAMP SECTION 6 PART NO 270 61718 01 043 05900 11 064 15400 11 064 80018 00 014 50500 40 064 20100 01 064 20041 10 064 20014 30 064 20014 10 064 20100 20 064 20003 30 064 20027 90 064 20032 30 269 62603 01 056 11100 20 RGX2900 SECTION 6 FUEL LUBRICATION GROUP FIG 610 79 Ee Ek 28 210 12 RGX2900 20 08 06 08 06 FROM TO FUEL LUBRICATION GROUP REMARKS 160 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 294 DESCRIPTION CARBURETOR AY THROTTLE VALVE SCREW VALVE CHOKE SCREW PILOT JET CHOKE LEVER RING THROTTLE SHAFT A BOLT RING NEEDLE PIN FLOAT BODY PACKING CHAMBER PACKING FLOT MAIN NOZZLE MAIN JET CLIP BOLT AIR JET AIR JET pilot SEAL PACKING SEAL SECTION 6 PART NO 271 62304 40 277 62535 08 209 62351 08 277 62527 08 237 62451 08 246 62420 08 277 62522 08 277 62570 28 277 62531 18 227 61451 08 277 62571 08 277 62500 08 277 62515 08 277 62506 08 214 62450 08 214 62540 08 226 62506 08 277 62440 08 277 62402 08 226 62701 18 277 62360 08 248 62410 08 106 62410 08 236 62680 08 236 62541 08 246 62390 08 RGX2900
10. UEL FILTER FUEL STRAINER AY FILTER GASKET CUP MANUAL LAYOUT 1 SECTION 6 PART NO 267 60103 01 267 60101 01 073 20039 00 043 04300 15 267 95201 03 064 13600 10 064 20021 01 064 20002 20 064 20002 30 064 20019 10 Parts are broadly classified according to their functions Refer to the Group Index table of contents for respective section name The FIG number indexes the reference and part numbers to the illustration Figure numbers that vary only in the tens place i e 700 and 710 are in a group of the same section i e Electrical Device Group The Reference number identifies the part illustration with the corresponding part number in the part list SUBASSEMBLY parts of part assembly are listed below the assembly part The subassembly part reference number is indicated by the number led by such as 1 2 It is the number assigned for sales unit Use the PART No when making an order It is designation of the part Quantity of each part used for each product This gives a distinctive feature and or a supplementary comment for the type the specification and the part concerned It also shows part number s interchangeable for the part This section shows the CODE No to indicate the history of progress in which improved parts have been introduced in the product The FROM TO CODE No helps to identify PART No being employed in the product concerned See the examples
11. below The part is used in the product irrespective of CODE No The part is used in the products with CODE No of 2101 and after this number The part is used in the products with CODE No of 2100 and before this number SECTION NAME FIG No REF No SUBASSEMBLY PART NUMBER DESCRIPTION QTY REMARKS FROM TO 2101 2100 GROUP INDEX Group Name Page CRANK CASE C O 6 CRANKSHAFT PISTON an 8 INTAKE EXHAUST see A AY 10 GOVERNOR OPERATION een gi 14 aii 16 18 22 GENERATOR sr ee 24 BASE FRAME nissen nenne 26 CONTRO 28 ACCESSORY GROUP rannte e 30 DESCRIPTION ASSEMBLY COMPLETE EXPORT from Japan iate REFERENCE RIGHT HAND SIDE LENGTH in mm LEFT HAND SIDE MECHANICAL OPTIONAL AAA OVER SIZE 08 06 RGX2900 CRANKCASE GROUP SECTION 1 08 06 FROM TO REMARKS Includes oil sensor CRANKCASE GROUP 1 2 1 1 1 2 2 2 1 2 2 1 1 1 1 1 2 2 6 1 1 4 1 1 1 2 4 1 DESCRIPTION CRANKCASE VALVE GUIDE STEM SEAL OIL SEAL BALL BEARING PIPE KNOCK STUD STUD OIL SEAL PLUG GASKET MAIN BEARING COVER OIL SEAL BALL BEARING GOVERNOR GEAR GOVERNOR SLEEVE OIL GAUGE GASKET FLANGE BOLT CYLINDER HEAD GASKET cylinder head FLANGE BOLT FLANGE BOLT ROCKER COVER GASKET rocker cover PIPE KNOCK FLANGE BOLT GASKET SET
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