Subaru Robin Power Products EH63D User's Manual
Contents
1. INSTRUCTIONS FOR USE FOR EMISSION CERTIFIED ENGINE ISSUE EMD EU1728 2229020083 WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm NOTICE FEDERAL EMISSION COMPONENT DEFECT WARRANTY and CALIFORNIA EMISSION CONTROL WARRANTY are applicable to only those engines complied with EPA Environmental Protection Agency and CARB California Air Resources Board emission regulations in the U S A NOTICE To the engines exported to and used in the countries other than the U S A warranty service shall be performed by the distributor in each country in accor dance with the standard Robin engine warranty policy as applicable AIR INDEX To show compliance with California emission regulations a hangtag has been provided displaying the Air Index level and durability period of this engine The Air Index level defines how clean an engine s exhaust is over a period of time A bar graph scaled from 0 most clean to 10 least clean is used to show an engine s Air Index level A lower Air Index level represents cleaner exhaust from an engine The period of time in hours that the Air Index level is measured is known as the durability period Depending on the size of the engine a selection of time periods can be used to measure the Air Index level see below Descriptive Term Applicabl2. away from buildings or other structures m Keep the engine away from flamma bles and other hazardous materials trash rags lubricants explosives m Place the protective covers over the rotating parts If rotating parts such as the drive shaft pulley belt etc are left exposed they are potentially hazardous To prevent injury equip them with protective covers or shrouds careful of hot parts The muffler and other engine parts become very hot while the engine is running or just after it has stopped Operate the engine in a safe area and keep children away from the running engine Never make adjustments on the machinery while it is connected to the engine without first removing the ignition cable from the spark plug Turning the crankshaft by hand during adjusting or cleaning might start the engine and the machinery with it causing serious injury to the operator m Never run the engine with governor disconnected or operate at speeds in excess of 3600 rpm load SURROUNDINGS m Operate the engine on a stable level surface free of small rocks loose gravel etc NOTE Operating the engine at a steep incline may cause seizure due to improper lubrication even with a maximum oil level m Drain the fuel when transporting the engine m Do not move the engine while in operation when it has been removed from the equipment m Keep the unit dry
3. knob half way or keep it fully open ELECTRIC STARTER T E START Open the fuel valve SPEED CONTROL LEVER Turn the key switch to the START position m Do not operate the electric starter continuously for more than 5 Seconds even if the engine dose not start m If the engine failed to start set the key to the RUN position and wait for about 10 seconds before retrying m Never turn the key switch to the START position while engine is running q Set the speed control lever 1 3 of the way towards the high speed position m After starting the engine gradu ally open choke by pushing the choke knob and finally keep it fully opened m Do not fully open the choke immediately when the engine is cold or the ambient temperature is low because the engine may stop RUNNING SPEED CONTROL LEVER After the engine starts set the speed control lever at the low speed position and warm it up without load for a few minutes Gradually move the speed control lever toward the high speed posi tion and set it at the required engine speed NOTE Whenever high speed operation is not required slow the engine down idle by moving the speed control lever to save fuel and extend engine life STOPPING SPEED CONTROL LEVER 7 F Set the speed control
4. replaced under this warranty become the property of ROBIN AMERICA WHAT IS NOT COVERED Conditions resulting from tampering misuse improper adjustment unless they were made by the service dealer authorized by ROBIN AMERICA during a warranty repair alteration accident failure to use the recommended fuel and oil or not performing required maintenance services replacement parts used for required maintenance services Consequential damages such as loss of time inconvenience loss of use of the engine or equip ment etc Diagnosis and inspection charges that do not result in warranty eligible service being performed Any non authorized replacement part or malfunction of authorized parts due to use of non autho rized parts OWNER S WARRANTY RESPONSIBILITIES As the engine owner you are responsible for the performance of the required maintenance listed in your owner s manual ROBIN AMERICA recommends that you retain all receipts covering mainte nance on your engine but ROBIN AMERICA cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that ROBIN AMERICA may deny warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unap proved modifications You are responsible for presenting your engine to the nearest service dealer authorized by ROBIN AMERICA
5. do not operate it in rainy conditions PRE OPERATION CHECKS m Carefully check fuel hoses and connections for looseness and fuel leakage Leaking fuel creates a potentially dangerous situation m Check bolts and nuts for looseness A loose bolt or nut may cause seri ous engine trouble m Check the engine oil daily and refill if necessary m Check the fuel level and refill if necessary Do not overfill the tank m Wear snug fitting working clothes when operating the engine Loose aprons towels belt etc may be caught in the engine or drive train causing a dangerous situation 2 COMPONENTS SPEED CONTROL LEVER AIR CLEANER COVER SPARK PLUG CAP CONTROL BOX KEY SWITCH CHOKE KNOB FUEL PUMP OIL FILTER BLOWER HOUSING OIL DRAIN PLUG ON BOTH SIDE ENGINE SERIAL No OIL FILLER CAP HOOK SPARK PLUG CAP CARBURETOR ENGINE IDENTIFICATION LABEL GOVERNOR LEVER ENGINE EMISSION LABEL VOLTAGE REGULATOR OIL GAUGE PTO SHAFT ELECTRIC STARTER REMARKS m Fuel tank valve sediment bowl type is recommended fuel hoses and fuel filter are required for connecting fuel source to carburetor m A battery rated at 12V 30AH or larger with the specified cable are required for electric starter operation Make the proper electrical wiring arrangements before normal engine operation See Section 4 in this manual for instructions 3 PRE OPERATION CHECKS CHECK ENGINE OIL DAILY Before
6. lever at the low speed position and allow the engine to run at low speed for 2 or 3 minutes before stopping ELECTRIC STARTER 2 STOP RUN l START Turn the key switch to the STOP position FUEL VALVE Close the fuel valve STOPPING ENGINE WITH THE FUEL VALVE Close the fuel valve while the engine is running and wait until the engine stops Set the key switch to the STOP position after stopping the engine This procedure eliminates the fuel from the carburetor Avoid allowing the fuel to remain in the carburetor over long periods or the passages of the carburetor may become clogged and malfunctions may result 6 EASY TROUBLESHOOTING WHEN ENGINE WILL NOT START m Perform the following checks before you take the engine to your Robin dealer m If you still have trouble after completing the checks take the engine to your nearest Robin dealer Is there enough compression If the spark plug is loose tighten it Is the spark plug wet with gasoline 1 Choke close choke lever and slowly start the engine for 2 or 3 seconds Remove the plug and check if its electrode is wet If the electrode is wet fuel is well supplied to your engine 2 When the electrode is dry check to find where the fuel is restricted Check the fuel intake of the carburetor and fuel strainer intake 3 In case the engine does not start with well supplied fuel try using fresh fuel Is there a strong spark acro
7. when a problem exists If you have any questions regarding your warranty rights and responsibilities you should contact the Robin America customer service department at 1 630 350 8200 for the information THINGS YOU SHOULD KNOW ABOUT THE EMISSION CONTROL SYSTEM WARRANTY MAINTENANCE AND REPAIRS You are responsible for the proper maintenance of the engine You should keep all receipts and maintenance records covering the performance of regular maintenance in the event questions arise These receipts and maintenance records should be transferred to each subsequent owner of the engine ROBIN AMERICA reserves the right to deny warranty coverage if the engine has not been properly maintained Warranty claims will not be denied however solely because of the lack of required maintenance or failure to keep maintenance records MAINTENANCE REPLACEMENT OR REPAIR OF EMISSION CONTROL DEVICES AND SYSTEMS MAY BE PERFORMED BY ANY REPAIR ESTABLISHMENT OR INDIVIDUAL HOWEVER WARRANTY REPAIRS MUST BE PERFORMED BY A SERVICE DEALER AUTHO RIZED BY ROBIN AMERICA THE USE OF PARTS THAT ARE NOT EQUIVALENT IN PERFOR MANCE AND DURABILITY TO AUTHORIZED PARTS MAY IMPAIR THE EFFECTIVENESS OF THE EMISSION CONTROL SYSTEM AND MAY HAVE A BEARING ON THE OUTCOME OF A WARRANTY CLAIM If other than the parts authorized by ROBIN AMERICA are used for maintenance replacements or for the repair of components affecting emission control you should assure yourself that such parts
8. 1 5m 3 0 m WIRING Connect positive terminal of the electric starter and positive termi nal of the battery with battery cable Ground negative terminal of the battery to the body of engine or machine with ground wire NOTE Tighten bolts and nuts on terminals 1 1 i ELECTRIC STARTER TERMINAL i 1 EARTH WIRE BATTERY 12V 30AH securely so they will not be loosened by vibration WIRING DIAGRAM CARBURETOR STOP BLACK DIODE GREEN REGULATOR PRESSURE SWITCH ELECTRIC STARTER BATTERY 12V 30AH Key switch Option parts Optional hardware shown by dotted lines Select wires of proper gauge and connect battery as shown by the dotted line in the wiring diagram 5 OPERATING YOUR ENGINE NOTE Following operating method is for the STD type speed control lever As to the fixed type speed control CHOKE KNOB 3 awe lever exp Generator spec do not move it otherwise the genera tor component such as voltage regulator may be damaged STARTING Pull the choke knob m f the engine is cold or the ambient FUEL VALVE temperature is low pull the choke knob fully Provided by the equipment manu facturer m lf the engine is warm or the ambient temperature is high pull the choke
9. 73 pr Lp pq is p EE anan Note 3 More frequent oil changing oil filter replacement and air cleaner service on replacement may be necessary depending on operating conditions This would include dusty environment high ambient temperature heavy engine loading 8 HOW TO MAINTENANCE INSPECTING THE SPARK PLUG Clean off carbon deposits on the spark plug electrode using a plug cleaner or wire brush Check electrode gap Adjust gap to 0 03 inches 0 7mm to 0 8mm m Use a proper spark plug 0 7 to 0 8 mm NGK BP6ES LY ENGINE OIL CHANGE OIL DRAIN PLUG ME ON BOTH SIDE m Initial oil change Sha ees After 20 hours of operation m Thereafter EL Every 50 hours of operation 1 When changing oil stop the engine and loosen the drain plug 2 Re install the drain plug before refill ing oil 3 Refer to the recommended oil table on page 5 4 Always use the best grade and clean oil Contaminated oil poor quality oil and shortage of oil cause damage to engine or shorten the engine life OIL CAPACITY 52 48 oz 1 55 liter A CAUTION To prevent injury pay attention to the spilled hot engine oil when replacing engine oil filter URETHANE FOAM ENGINE OIL FILTER REPLACEMENT m Initial engine oil filter replacement should be performed after 20 hours of operation Thereafter replace the engine oil filter every 200 hours m When installing a new oil filter appl
10. ULE 14 8 HOW TO MAINTENANCE 16 9 PREPARATIONS FOR STORAGE 20 10 SPECIFICATIONS cesscccsccccsccccsncccscccsscccsscensnnccsccscccaes 21 SYMBOLS Read the owner s manual Stay clear of the hot surface Exhaust gas is poisonous Do not operate in an unventilated area Stop the engine before refueling Fire open flame and smoking prohibited Plus positive polarity Engine start Elec tric start 1 SAFETY PRECAUTIONS Please make sure you review each precaution carefully EXHAUST PRECAUTIONS Never inhale exhaust gas It contains carbon monoxide a color less odorless and extremely danger ous gas which can cause uncon sciousness or death Never operate the engine indoors or in a poorly ventilated area such as tunnel cave etc m Exercise extreme care when operat ing the engine near people or animals m Keep the exhaust pipe free of foreign objects REFUELING PRECAUTIONS m Be sure to stop the engine prior to refueling m Do not overfill the fuel tank m If fuel is spilt wipe it away carefully and wait until the fuel has dried before starting the engine m After refueling make sure that the fuel cap is secured to prevent spillage FIRE PREVENTION m Do not operate while smoking or near an open flame m Do not use around dry brush twigs cloth rags or other flammable materi als m Keep the engine at least 3 feet 1 meter
11. WS Retighten loose bolts and nuts Check for fuel and oil leaks Replace damaged parts with new ones Keep safety in your mind fd FUEL HOSE REPLACEMENT i CARBURETOR A WARNING p Take extreme caution when o7 QUCN replacing fuel hose gasoline is N OS flammable Replace the fuel hose every 1 000 hours or every year If fuel hose leak is found replace the fuel hose immediately CHECKING BATTERY A WARNING Battery electrolyte is an acid and is poisonous and corrosive Serious injury results from contact with the skin eyes or clothing If the electrolyte fluid is below level line refill battery with distilled water HIGH ALTITUDE ENGINE OPERATION m Please have an authorized Robin America service dealer modify this engine if it is to be run continuously above 5 000 feet 1 500 meters Failure to do so may result in poor engine performance spark plug fouling hard starting and increased emissions Carburetor modification by an authorized Robin America service dealer will improve performance and allow that this engine meets EPA Environmental Protection Agency and California ARB Air Resources Board emission standards throughout its useful life m An engine converted for high altitudes can not be run at 5 000 feet or lower In doing so the engine will overheat and cause serious engine damage Please have an authorized Robin America service dealer restore high
12. altitude modified engines to the original factory specification before operating below 5 000 feet 9 PREPARATIONS FOR STORAGE DISCHARGE FUEL NO SMOKING A WARNING Take extreme caution when drain ing gasoline It is flammable Drain fuel from fuel tanks carburetor and fuel line ro ENGINE OIL Change the engine oil with fresh oil WT ed m Remove the spark plug pour about 5 cc of engine into the cylinder a lowly start the engine for 2 or 3 AA 92 ou gt PTT seconds and re install the spar 22227 plug HS A E CLEAN AND STORE m Remove the spark plug wires from the spark plugs m Slowly turn the crankshaft until resis tance is felt and leave it in that posi tion m Clean the engine thoroughly with an oiled cloth cover the engine and store the engine indoors in a well ventilated low humidity area 10 SPECIFICATIONS Air Cooled 4 Stroke V Twin Cylinder Horizontal P T O shaft Type OHV Gasoline Engine Bore x stroke 2 3 15 in x 2 56 in 80 mm x 65 mm Displacement 39 8 cu in 653 cm Continuous Output kW HP rpm 10 8 14 5 3600 11 9 16 0 3600 12 7 17 0 3600 Maximum Output kW HP Max Torque m kgf m 43 3 4 41 2000 44 4 4 52 2200 45 6 4 65 2500 Direction of Rotation of Rotation Counterclockwise as viewed from P T O shaftside Counterclockwise as viewed from P T O shaftside viewed from P T O
13. are warranted by their manufacturer to be equivalent to the parts authorized by ROBIN AMERICA in their performance and durability HOW TO MAKE A CLAIM All repair qualifying under this limited warranty must be performed by a service dealer authorized by ROBIN AMERICA In the event that any emission related part is found to be defective during the warranty period you shall notify Robin America customer service department at 1 630 350 8200 and you will be advised of the appropriate warranty service dealer or service providers where the warranty repair can be performed CALIFORNIA EMISSION CONTROL WARRANTY STATEMENT YOUR WARRANTY RIGHTS AND OBLIGATIONS The California Air Resources Board and Fuji Heavy Industries Ltd herein FUJI are pleased to explain the emission control system warranty on your 2001 and later Small Off Road engine herein engine In California the engine must be designed built and equipped to meet the State s stringent anti smog standards FUJI must warrant the emission control system on your engine for the periods of time described below provided there has been no abuse neglect or improper maintenance of your engine Your emission control system may include parts such as the carburetor or fuel injection system and the ignition system Also included may be hoses belts connectors and other emission related assemblies Where a warrantable condition exists FUJI will repair your engine at no cost to you including diagnosis p
14. arts and labor MANUFACTURER S WARRANTY COVERAGE The 2001 and later engines are warranted for two 2 years If any emission related part on your engine is defective the part will be repaired or replaced by FUJI OWNER S WARRANTY RESPONSIBILITIES As the engine owner you are responsible for the performance of the required mainte nance listed in your Owner s Manual FUJI recommends that you retain all receipts covering maintenance on your engine but FUJI cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the engine owner you should however be aware that FUJI may deny you warranty coverage if your engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your engine to a service dealer or warranty station authorized by ROBIN AMERICA Inc 940 Lively Blvd Wood Dale IL 60191 herein ROBIN AMERICA as soon as a problem exists The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact the Robin America Inc Customer Service Department at 1 630 350 8200 LIMITED WARRANTY on Emission Control Systems California Only FUJI warrants to the owner of the 2001 and later engine that the engine 1 has been designed built and equipped so as to co
15. checking or refilling engine oil be sure the engine is not running and is located on a stable level surface m If the oil level is below the lower level line on the oil gauge refill with the proper oil See table to the upper level OIL CAPACITY 52 48 oz 1 55 liter m When filling oil in the engine keep the engine level and fill the oil up to the upper mark of the oil gauge Measure the oil level with the oil gauge plugged in position 5W m After an oil change run the engine 10W and recheck the oil level The oil level 20W may drop a little as the oil fills the oil Singe filter Fill the oil up to the upper mark 330 of the oil gauge 40 m Change oil if it is contaminated mum See page 14 Maintenance Sched grade TONO ule aue 20 10 0 10 20 30 m Use class SE classification or temperature 44 32 50 68 86 104 F higher grade oil m f multi grade oil is used oil consumption tends to increase when the ambient temperature is high CHECK FUEL FUEL PUMP yos A WARNING 4 Do not refuel while smoking near an open flame or other potential hazards 9 Jo m The fuel tank shall be provided sepa S QI rately because the engine is not N eguipped with a fuel tank FUEL INLET A fuel valve and fuel filter should be connected between the fuel tank and fuel pump Secu
16. d for this engine begins on the date of sale to the initial purchaser and continues for a period of 2 years PARTS COVERED Listed below are the parts covered by the Emission Components Defect Warranty Some of the parts listed below may require scheduled maintenance and are warranted up to the first scheduled replacement point for that part 1 Fuel Metering System 3 Ignition System i Carburetor and internal parts and or pres i Spark plugs sure regulator or fuel injection system ii Magneto or electronic ignition system ii Air fuel ratio feedback and control system iii Spark advance retard system if applica if applicable ble iii start enrichment system if applica 4 Exhaust manifold if applicable iv Regulater assy gaseous fuel if applica 5 Miscellaneous Items Used in Above Systems ble i Electronic controls if applicable 2 Air Induction System ii indi belts connectors and assem i Intake manifold if applicable il v ii Air filter iii dead ock assy gaseous fuel if applica OBTAINING WARRANTY SERVICE To obtain warranty service take your engine to the nearest authorized Robin America service dealer Bring your sales receipts indicating date of purchase for this engine The service dealer authorized by ROBIN AMERICA will perform the necessary repairs or adjustments within a reason able amount of time and furnish you with a copy of the repair order All parts and accessories
17. e to Emissions Durability Period Moderate 50 hours engine from 0 to 65 cc 125 hours engine greater than 65 cc Intermediate 125 hours engine from 0 to 65 cc 250 hours engine greater than 65 cc Extended 300 hours engine from 0 to 65 cc 500 hours engine greater than 65 cc Notice This hangtag must remain on this engine or piece of equipment and only be removed by the ultimate purchaser before operation FEDERAL EMISSIONS COMPONENT DEFECT WARRANTY EMISSIONS COMPONENT DEFECT WARRANTY COVERAGE This emission warranty is applic able in all States except the State of California Fuji Heavy Industries Ltd and Robin America Inc Wood Dale Illinois herein ROBIN AMERICA warrant s to the initial retail purchaser and each subsequent owner that this Nonroad engine herein engine has been designed built and equipped to conform at the time of initial sale to all applicable regulations of the U S Environmental Protection Agency EPA and that the engine is free of defects in materials and workmanship which would cause this engine to fail to conform with EPA regulations during its warranty period For the components listed under PARTS COVERED the service dealer authorized by ROBIN AMERICA will at no cost to you make the necessary diagnosis repair or replacement necessary to ensure that the engine complies with applicable U S EPA regulations EMISSION COMPONENT DEFECT WARRANTY PERIOD The warranty perio
18. emove carbon from cylinder head Every 500 hours 14 Adjust valve clearance if applicable Every 500 hours 15 Check and adjust valve seats Every 500 hours 16 Replace spark plug Every 500 hours 17 Replace fuel lines Every 1000 hours Yearly 18 Overhaul engine Every 1000 hours Note More frequent maintenance may be necessary under dusty dirty or severe conditions FOREWORD Thank you very much for purchasing a ROBIN ENGINE Your ROBIN ENGINE can supply the power to operate various sorts of machines and equipment Please take a moment to familiarize yourself with the proper operation and maintenance procedures in order to maximize the safe and efficient use of this product Due to constant efforts to improve our products certain proce dures and specifications are subjected to change without notice When ordering spare parts always give us the MODEL SPECIFICATION and SERIAL NUMBER of your engine Please fill in the following blanks after checking the specifica tion number on your engine 5 1 SAFETY PRECAUTIONS 9 eere eene nenne nnno non 1 2 COMPONENTS 4 3 PRE OPERATION CHECKS nennen nenne 5 4 BATTERY INSTALLATION eene nn nnno nnne n 7 5 OPERATING YOUR ENGINE eee0ese0e00000000000000000000000a00000 9 6 EASY TROUBLESHOOTING 12 7 MAINTENANCE SCHED
19. le for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience E HOW TO FILE A CLAIM All repairs qualifying under this Limited Warranty must be performed by a dealer who sold you the engine or warranty station authorized by ROBIN AMERICA In the event that any emission related part is found to be defective during the warranty period you must notify the Robin America Inc Customer Service Department at 1 630 350 8200 and you will be advised of the appropriate warranty service facilities where the warranty repair is to be performed F WHERE TO OBTAIN WARRANTY SERVICE It is recommended that warranty service be performed by the authorized dealer who sold you the engine although warranty service will be performed by any authorized service dealers or warranty stations anywhere in the United States When warranty repair is needed the engine must be brought to an authorized service dealer or warranty station s place of business during normal business hours In all cases a reasonable time not to exceed 30 days must be allowed for the warranty repair to be completed after the engine is received by the authorized service dealer or warranty station G MAINTENANCE REPLACEMENT AND REPAIR OF EMISSION RELATED PARTS Only warranted engine replacement parts approved by FUJI should be used in the perfor mance of any warranty maintenance or repairs on emission related parts If other than autho
20. lectronic 9 Hoses belts connec system if applicable ignition system tors and assemblies 3 Intake manifold if 7 Spark advance retard applicable system if applicable The maintenance schedule indicated in the following table is based on the normal engine operation Should the engine be operated in extremely dusty condition or in heavier loading condition the maintenance intervals must be shortened depending on the contamination of oil clogging of filter elements wear of parts and so on Periodic Maintenance Schedule table Every 8 Every Every Every Every Every Maintenance Items hours 20 50 200 500 1000 Daily hours hours hours hours hours Clean engine and check bolts and nuts Daily Check and refill engine oil Q Refill daily to upper level Change engine oil Note 1 Replace fuel lines Overhaul engine Note 2 Note 1 Initial oil change and oil filter replacement should be performed after 20 hours of operation Thereafter change oil every 50 hours and replace oil filter 200 hours Before changing oil check for a suitable way to dispose of old oil Do not pour it down into sewage drains onto garden soil or into open streams Your local zoning or environmental regulations will give you more detailed instructions on proper disposal Note 2 As to the procedures please refer to the Service Manual or consult your nearest ROBIN service dealer E a a p LJ ET pm 22 2
21. nform at the time of manufacture with the applicable regulations of the California Air Resources Board and 2 is free from defects in materials and workmanship that could cause it to fail to conform with those regulations as may be applicable in the terms and conditions stated below A COMMENCEMENT DATE The warranty period begins on the date the engine is delivered to a first retail purchaser B LENGTH OF COVERAGE FUJI warrants to a first retail purchaser and each subsequent purchaser that the engine is free from defects in materials and workmanship that cause the failure of a warranted emission related part for a period of two 2 years after the date of delivery to the first retail purchaser C WHAT IS COVERED 1 REPAIR OR REPLACEMENT PARTS Repairs and replacement of any warranted part will be performed at no charge to you by an authorized service dealer or a warranty station You may contact the Robin America Inc Customer Service Department at 1 630 350 8200 to obtain the name of the nearest appro priate location where your warranty repairs are performed 2 WARRANTY PERIOD This warranty continues for a period of two 2 years and applies only to the repair replacement or adjustment of the component parts that are not scheduled for replacement as required maintenance Further component parts which are scheduled only for regular inspection to the effect of repair or replace as necessary are warranted for the warranty period An
22. nual and to retain proof that inspection and maintenance services are performed at the times when recommended will not deny a warranty claim solely because you have no record of maintenance however FUJI may deny a warranty claim if your failure to perform required maintenance resulted in the failure of warranted part The proof which you maintain should be given to each subsequent owner of the engine You are responsible for performing the scheduled maintenance described below based on the procedures specified in the 2001 and later Owner s Manual The scheduled maintenance below is based on a normal engine operating schedule PROCEDURE INTERVAL 1 Clean engine and check bolts amp nuts Every 8 hours daily 2 Check and refill engine oil Every 8 hours refill daily up to upper limit 3 Change engine oil Initial 20 hours and every 50 hours afterward 4 Change engine oil filter if applicable Initial 20 hours and every 200 hours thereafter 5 Check muffler exhaust outlet clean if necessary Every 50 hours or weekly 6 Clean spark plug Every 50 hours weekly 7 Clean air cleaner Every 50 hours 8 Check battery electrolyte fluid level Every 50 hours 9 Clean fuel filter and fuel tank if applicable Every 200 hours Monthly 10 Clean and adjust spark plug and electrodes Every 200 hours Monthly 11 Replace air cleaner element if applicable Every 200 hours 12 Clean carburetor Every 500 hours 13 R
23. rely connect with fuel hoses to the fuel pump to prevent leakage m Fuel tank may be mounted up to 66 meters 2 feet below the carburetor If the fuel tank is mounted above the carburetor a fuel shut off valve must be connected between the fuel tank and fuel pump The fuel valve must be shut off when the engine is not operating to prevent fuel from flooding the carburetor serious accident may occur if the fuel hose comes off Properly secure the fuel line connections by completely inserting the hose onto the fittings and securing the connection with a hose clamp m Use automotive unleaded gasoline only This engine is certified to operate on automotive unleaded gasoline Stop the engine and close the fuel valve before filling the fuel tank m Wipe off any spilled fuel before starting the engine 6 4 BATTERY INSTALLATION For electric starter operation proper electric wiring arrangements are needed before normal engine operation PARTS NEEDED m Use a battery rated 12V 30AH or larger m Use a proper cable and ground wire to connect battery and key switch and electric starter BATTERY CABLE pc WIRE WIREGAUGE ih EIE Less than 1 15 1 5m 1 5m 2 5m GROUND WIRE use a flat braided wire of 0 03 sq in or larger sectional area SAE GAUGE 4 KEY SWITCH CABLE ABLE CABLE WIRE WIREGAUGE Less than 1 5mm 14 16 AV1 25 1 5m
24. rized parts are used for maintenance replacement or repair of components affecting emission control you should assure yourself that such parts are warranted by their manufacturer to be equivalent to authorized parts in performance and durability however assumes liabil ity under this warranty with respect to parts other than authorized parts The use of non autho rized replacement parts does not invalidate the warranty on other components unless the non authorized parts cause damage to warranted parts H PARTS COVERED UNDER THE CALIFORNIA EMISSIONS WARRANTY 1 Fuel Metering System i Carburetor and internal parts and or pressure regulator or fuel injection system ii Air fuel ratio feedback and control system if applicable Cold start enrichment system if applicable iv Regulator assy gaseous fuel if applicable 2 Air Induction System i Intake manifold if applicable ii Air filter 3 Ignition System i Spark plugs ii Magneto or electronic ignition system iii Spark advance retard system if applicable 4 Exhaust manifold if applicable 5 Miscellaneous Items Used Above Systems i Electronic controls if applicable ii Hoses belts connectors and assemblies iii Filter lock assy gaseous fuel if applicable I MAINTENANCE STATEMENTS It is your responsibility to have all scheduled inspection and maintenance services performed at the times recommended in the 2001 and later Owner s Ma
25. shaft side Class SE or higher Valve Clearance 0 0039 0 0008 in 0 1 0 02 mm Intake amp Exhaust Note Adjust the valve clearance while the engine is cold Emissions Durability Period 500 hours California only 13 4 18 0 3600 15 3 20 5 3600 16 4 22 0 3600 FUJI HEAVY INDUSTRIES LTD INDUSTRIAL PRODUCTS COMPANY 4 410 Asahi Kitamoto shi Saitama 364 8511 Japan Phone 81 48 593 7798 Fax 81 48 593 7946 Web site _http Avww fhi co jp robin PRINTED IN JAPAN December 2001 cE RMI
26. ss the electrode 1 Remove the spark plug and connect it to the plug cap A WARNING Wipe off spilled fuel carefully before checking the spark plug Place spark plug as far away from spark plug hole as possible Turn key switch to START position Do not hold spark plug by hand while grounding spark plug against while checking engine body 2 Try with a new spark plug if the spark is weak or there is no spark 3 The ignition system is faulty if there is no spark with a new spark plug Take your engine to your nearest Robin dealer Is your battery well charged Check the battery it may be discharged and unable to operate the electric starter Consult your nearest dealer or service shop 7 MAINTENANCE SCHEDULE DAILY INSPECTION Before running the engine check the following service items Enough gasoline Excessive vibration noise 5 y PERIODIC MAINTENANCE Periodic maintenance is vital to safe and efficient operation of your engine Check the table below for periodic maintenance intervals IT IS ALSO NECESSARY FOR THE USER OF THIS ENGINE TO CONDUCT THE MAINTENANCE AND ADJUSTMENTS ON THE EMISSION RELATED PARTS LISTED BELOW TO KEEP THE EMISSION CONTROL SYSTEM EFFECTIVE The emission control system consists of the following parts 1 Carburetor and internal 4 Air cleaner elements 8 Exhaust manifold if parts 5 Spark plug applicable 2 Cold start enrichment 6 Magneto or e
27. y oil to O ring attach the oil filter in position and tighten 2 3 turns by hand or with wrench after touching the O ring to the sealing surface of engine m Run the engine for a minute stop the engine and check for oil leakage around the oil filter and recheck the oil level CLEANING AIR CLEANER A dirty air cleaner element will cause starting difficulty power loss engine malfunctions and shorten engine life extremely Always keep the air cleaner element clean Replaced the air cleaner element set more often in dusty environments The air cleaner paper inner element and urethane foam outer element can be removed after removing knob and air cleaner cover When installing set the paper element and urethane foam on the air cleaner base Check that the grommet is in position and then install the cover with knob tightened securely m Urethane Foam cleaning Wash and clean the urethane foam in kerosene Saturate in a mixture of 3 parts kerosene and 1 part engine oil and then squeeze to remove excess oil Clean or replace the urethane foam element every 50 hours more often in dusty environments B Paper element Clean by tapping gently to remove dirt and blow off dust Never use oil Clean or replace the paper element every 50 hours of operation and replace element set every 200 hours or once a year Clean and replace air cleaner elements more often when operating in dusty environments CHECKING BOLTS NUTS AND SCRE
28. y warranted part which is scheduled for replacement as required maintenance is warranted for the period of time up to the first scheduled replacement point for that part 3 DIAGNOSIS You will not be charged for diagnostic labor that leads to the determination that a warranted part is defective if the diagnostic work is performed at an authorized service dealer or warranty station 4 DAMAGES If a warranted part failed causing damage to other engine components consult an warranty station D WHAT IS NOT COVERED 1 This limited warranty does not cover any part which malfunctions fails or is damaged due to failure to follow the maintenance and operating instructions set forth in the 2001 and later Owner s Manual including 1 improper or inadequate maintenance of any warranted parts 2 improper installation adjustment or repair of the engine or of any warranted part unless performed by an authorized service dealer 3 failure to follow recommendations on fuel use contained in the 2001 and later Owner s Manual 4 repairs performed outside of the authorized warranty service dealers 5 use of parts which are not authorized by FUJI 2 Add on or modified parts This warranty does not cover any part that malfunctions fails or is damaged due to alter ations by changing adding to or removing parts from the engine 3 Expenses incurred by processing warranty claims FUJI any authorized service dealer and warranty station shall not be liab
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