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Stow Saw cs403020 User's Manual

1. GEN 21 40 Duk Green 112 Engine a N 118 40ANG Grad D 2 4 3 118 16 AM Cina Lack B MAG Solanok AuxEwIi IN3 M E duc 6 rol d NOI NC emp Ew p INS NT 111 16ANG Black 2 H Consol 121 1 AG Rad 128 e c 0 7 goce gt J18 42m 121 ESI Lie oft Mem Ground Fault Test 154 1854127 12 anal Eme Cons 4 Pupe 123 Vat WM 14 AWG Popia J24 128 18 AWG 422 EST sn AWG Recheck 129 430 18 AWG Fed lack m T i 133 an jan tB 1 40 24 a ia Bx Suy ri 417 g tarie Relay Preheat Riley 5 dan Powe IL d 2 4 0 4 i4 30 50 1531 R L 120 8 as a6 J28 d y T A 11 131 Ri 22b gt ANG M5 18 AWG Black 18 AWG Black 14 AWS Pinki ltack a AW Pines 148 16 131 432 193 t0 _ 7 144 141 Comply 1 AG Rad 1 199 P4 aay 18 AW Omngs s m 149 18 AWG Orange r 150 18 AWO Cenngn Lod 151 8 AUN Or
2. that water lines are attached and water is flowing to the saw blade Turn the Ignition Switch to the ON position Figure 32 Figure 32 ON OFF Switch 6 Wait for the Glow Plug Indicator Light to go out 7 Turn Ignition Switch to the START position RELEASE switch after engine starts PAGE 36 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW OPERATION 8 Allow the engine to warm up for several minutes 9 throttle to the recommended engine RPM to match the recommended blade speed of the attached blade 10 Lower the blade to the cut depth 11 Move the control handle FORWARD to advance the cut Stopping the Engine In case of an EMERGENCY push the RED EMERGENCY STOP BUTTON to stop all functions Figure 33 Engine will not crank when emergency stop button is depressed Figure 33 Emergency Stop Button 1 When finished with the cut move the control handle to the NEUTRAL position 2 Raise the saw blade out of the cut 3 Reduce the throttle to idle 4 Allow the engine to run one or two minutes to let the engine cool down 5 To stop the engine turn the Ignition Switch to the OFF position Restarting After Running Out of Fuel The 2011 series Deutz engines do not require bleeding of the fuel system if the engine is run out of fuel To restart the engine 1 Re fill the fuel tank with fresh clean diesel fuel 2 Re prime the
3. or 125 hours Refer to your engine manual for specific Figure 39 Engine Service Areas details to perform this operation Checking Engine Oil 1 Check engine oil level daily before starting the engine 2 When checking or adding oil place the machine so the NN eA ANA JONN ND NN OS UN engine is level IN Pull the engine oil dipstick from its holder Item 10 Figure 225 AGH 39 SEPT 2 N 5 um 4 Determine if engine oil is low Oil should be between the upper and lower limit add oil lines 5 If oil is below the Add Engine Oil line add oil up to the upper limit on the dipstick Allow enough time for any oil to make its way to the oil pan before rechecking 1 Engine Oil Filter 2 Filter Seal engine oil level at the upper limit lines on the dipstick due to Figure 40 Oil Filter the tilting of the engine during operation DO NOT overfill the oil pan with engine oil Always keep the 2 sure to coat the seal of the new oil filter with clean Changing Engine Oil And Filter engine oll 1 Change the engine oil after the first 5 hours of use then 3 Spin on new filter until seal make contact with surface then change every 6 months or 125 hours tighten additional 2 3 to 3 4 turn STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 41 STOW CS4030 SAW MAINTENANCE Fuel Filter 200 Hours Lubrication Replace t
4. 5 Tighten the 5 8 Mounting Bolt to 125 175 ft Ibs of torque Figure 14 Torque Flange Bolt STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 27 STOW 54030 SAW BLADE GUARDS Blade Guard 2 Standing toward the back of the blade guard grasp the top handle firmly with your outboard hand this will be the right hand if the guard is mounted on the right as viewed from the operator s position and prepare to support the weight of the blade guard Figure 16 The Blade Guards can be mounted on either side of the saw to accomodate different cutting jobs Removing a Blade Guard The saw utilizes a tapered Blade Guard mounting clip that during operation settles in the taper by the weight of the guard locking itself into place providing a rigid rattle free fit With the opposite hand grasp the rear handle and rock back and forth with an upward pressure to release the Blade Guard tapered mounting clip See NOTE above for Blade Guards 36 or larger Lift straight up then pull back once the tapered lock is released Install Blade Guard in reverse order Blade Guards 36 or larger are equipped with a removable hinge pin which allows the front half of the Blade Guard to be easily removed The rear half then is removed by sliding ittoward the back rather than upward Installation is a reverse of this process 1 Remove the water delivery hose from the Blade Guard See Figure 15 Figure
5. O o meme COMMENTS STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 9 SAFETY MESSAGE ALERT SYMBOLS HAZARD SYMBOLS FOR YOUR SAFETY ANDTHE SAFETY OF OTHERS Safety precautions should be followed at all times when operating this equipment Failure to read understand and comply with the Safety ee ie and Operating Instructions could result in injury to yourself and others This Operation Manual has been developed to provide instructions for the safe and efficient operation of the STOW CS4030 Saw For engine maintenance information please refer to the engine manufacturer s instructions for data relative to its safe operation Before using this Saw ensure that the operating individual has read understands and complies with all instructions in this manual SAFETY MESSAGE ALERT SYMBOLS The three 3 Safety Messages shown below will inform you about potential hazards that could injure you or others The Safety Messages specifically address the level of exposure to the operator and are preceded by one of three words DANGER WARNING or CAUTION You WILL be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions You CAN be INJURED if you DO NOT follow these directions Potential hazards associated with Saw operation will be referenced with Hazard Symbols which appear throughout this ma
6. Slip On tapered mount Blade Guard for ease of removal and installation Blade Raise Lower by electro hydraulic pump Belt Drive tension automatically controlled by hydraulic tensioning system Dual Filter Element Air Filter with integral turbo pre cleaner Hydro gear hydrostatic transmission pump Hydro gear hydrostatic wheel motors BI Travel Speed up to 84 MPM meters per minute 275 FPM Automatic actuating parking brake Fasy Adjust electronically controlled depth stop Optional Night Light STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 17 STOW 54030 SAW OPERATION AND SAFETY DECALS Machine Safety Decals The STOW 54030 SAW is equipped with a number of operation and safety decals These decals are provided for operator safety and maintenance information Should any of these decals become unreadable replacements can be obtained from your dealer STO is Installed Belt Drive MUST Be Changed to Proper Size CS4030 See Owners Manual FAILURE TO COMPLY WITH THE C C AH JADV EEA OIEJGGVCBVVZ P N 37744 A WARNING TO PREVENT SERIOUS INJURY DO NOT OPERATE SAW WITHOUT PROPER TRAINING amp FULL UNDERSTANDING OF THE OWNERS MANUAL CAUTION iol ains icals known to State Ca ria to birth ects a im So ome examples atthes Sehe emca als o Le 2 1 pes zaupa ints rysi bricks WHEN OPERATING THIS MACHI
7. 3 Parts must be in new and resalable condition in the original package with part numbers clearly marked 4 Units and accessories must be current models in the latest price list and in new and resalable condition 5 Special order items are not returnable for credit 6 Credit on returned parts and units will be issued at actual dealer net price at time of purchase less 15 restocking charge 7 All returned shipments are to be made to the STOW designated receiving point freight prepaid at the sender s expense The sender will be notified of any material received that does not meet the above provisions Such material will be held for 30 days from notification pending instructions If a reply is not received within 30 days the material will be returned to the sender at his expense with no credit issued PRICING REBATES AND SPECIFICATIONS Every effort will be made to provide adequate notice of changes however prices and equipment specifications are subject to change without notice Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price Rebates for price reductions and added charges for price increases will not be made for stock in dealer inventory at the time of a price change STOW reserves the right to quote and sell direct to Government agencies and to Original Equipment Manufacturer accounts who use our products as integral parts of t
8. Engine This saw features a 30 HP DEUTZ Tier diesel engine F2L2011 Complete engine service details and recommendations can be found in the engine manufacturers manual included with the Saw mu y PAGE 40 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW MAINTENANCE V belt 2 Remove the oil filler cap Figure 39 Item 13 and fill engine Rocker Arm Cover crankcase with recommended type oil as listed in Table 9 Fill to the upper limit of dipstick Fuel Injection Pum j 3 Crankcase capacity with filter replacement is 8 quarts 7 57 Alternator liters Refer to Table 9 for recommended viscosity grade Starter motor for temperature range Flywheel Table 9 Recommended Viscosity Grades Te ue lt SAEOW 30 0W 40 00 lt SAEOW 30 0W 40 00 30 OW 40 sae wad lt SAE5W 30 5W 40 5W 30 5W 40 SAE 10 30 10v SAE 10W 30 10W 40 gt 10W 30 10W 40 em Air Filter Cooling System Fuel Filter Throttle Lever 10 Dipstick engine oil Engine Oil Filter 12 Drain Plug engine oil 13 Filler Port engine oil 14 Crank Shaft V pulley 15 Cooling Fan co OA c nnm gt F 20 0 30 3 16 Adjustment bolt V belt tension TEMPERATURE RANGE EXPECTED BEFORE NEXT OIL CHANGE 17 Belt Guard 18 Fan Cover Oil Filter 125 Hours 19 Oil Cooler 1 Replace the engine oil filter Figure 40 every oil change
9. Fuel Filler Cap Remove this cap to add fuel Rear Access Panel Remove to access items such as the battery hydraulic filter etc PAGE 20 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW COMPONENTS NN e amp i Xy A P d Ve Ha 7 wA LJ 4 7 Aa A WY a if 0 lt Kare Am gt lt A p Figure 6 STOW 54030 SAW Components 1 FrontPointer Assembly 12 Documentation Box 2 Blade Wrench 13 Rightside Water On Off Control Valve 3 Bladeshaft Pulley Guard 14 Light Assembly 4 Bladeshaft Assembly 15 Engine Assembly 5 Blade Flange 16 Engine Fuel Filler Cap 6 Front Axle Assembly 17 Control and Indicator Panel 7 LeftWheel Motor 18 Handlebars 8 Brake Cylinder 19 Rear Access Panel 9 RightWheel Motor 20 Flange Guard 10 Engine Guard 21 Leftside Water Metering Valve 11 Rear Pointer 22 Belt Guard STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 21 STOW 54030 SAW BASIC ENGINE INFORMATION NK E D V 0 E MERA NSW Sa 9 g Ma cane 2 5 6 DD AE Was T ON SA W A Q AN 9 NV 2 Y Figure 7 Basic Engine Components Basic Engine Components The following referto basic engine components and their functions 10 V be
10. Fuel tank cap breather hole clogged Clean or replace fuel tank cap Air in fuel line Bleed fuel line Injection valve clogged or defective Clean or replace Flush fuel system and replace 9 J with correct type of fuel Difficult to start fuel is available and compression is normal Contaminated fuel system Water dirt Flush fuel system Air cleaner dirty Replace air cleaner suction exhaust valve stuck or protruded Re seat valves Replace piston rings and or 2 Piston ring and or cylinder worn piston Difficult to start fuel is available and compression is low Cylinder head not tightened properly Torque cylinder head bolts Head gasket damaged Replace head gaskets Certain operations referred to inthis troubleshooting section For further engine troubleshooting see your engine owner s manual suchas re seating valves orreplacing piston rings may require special tools and must be performed by trained and competent personnel PAGE 56 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW TROUBLESHOOTING TABLE 12 TROUBLESHOOTING ENGINE CONTINUED SYMPTOM POSSIBLE CAUSE SOLUTION Clear air intake of dirt and debris Replace air cleaner elements as necessary Intake air restricted Flush fuel system if contaminated Improper fuel or contaminated fuel Refill with clean fuel of prescribed quality Injection
11. wobble or blade cut problems These indications are a result of other issues that should be addressed The saw comes factory adjusted for maximum usable cut depth Should this setting need to be changed perform the following 1 With the BLADE REMOVED park the saw a flat and level surface Fully lower the saw onto the Depth Limiting Stop Bolts Measure the distance from the Blade Flanges to the surface If adjustment is required loosen Locknut on the right side Depth Limiting Stop Bolt and screw bolt in several turns until it no longer makes contact with the axle Left Side Stop Bolt Right Side Stop Bolt Blade Flanges Blade Shaft Housing gt gt Figure 59 Depth Adjustment 5 Adjustthe left side Stop Bolt in or out until the Blade Flange or Lower Belt Guard achieves 1 8 to 3 16 ground clearance Tighten lock nut on left side 6 Raise saw and place 2 jack stands under the Blade Shaft Housing 7 While holding the Raise Lower Switch in the Lowering Position raise the front axle assembly until it contacts the left side Depth Limiting Stop Bolt 8 While holding the axle firmly against the left side Depth Limiting Stop Bolt screw the right side Depth Stop Limiting Bolt out until it makes contact with the axle Tighten lock nut on right side Following this procedure will prevent torsional stresses being applied to the frame when fully lowered due to uneven adjustment of Depth Limiting Stop
12. 16 Removing The Blade Guard Figure 15 Blade Guard Water Delivery Connector Installing a Blade Guard NEVER operate the saw with the front half of the Blade Guard removed PAGE 28 STOW 54030 SAW OPERATION MANUAL REV 0 12 13 07 STOW 54030 SAW BLADE GUARDS Blade Guards 30 and Smaller 1 Slide the Blade Guard straight downward to engage the tapered Mounting Clip See Figure 17 Figure 17 Tapered Mounting Clip 2 Connectthe water delivery hose to the Blade Guard Figure 15 Ensure that the water hoses are pointed toward the water distribution grooves in the Blade Flanges Figure 18 Figure 18 Water Hose Detail 3 the front hinged section of the Blade Guard is fully closed before use STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 29 STOW CS4030 SAW WATER DELIVERY SYSTEMS Installing the Flange Guard The Flange Guard protects the Blade Flange not in use 1 Slide the Flange Guard onto the Guard Mounting Tab on the frame See Figure 19 2 Verify that the Blade Flange not in use is secured to the Blade Shaft by tightening the mounting bolt TA vA Figure 19 The Flange Guard Installed Figure 20 Optional Bladeguard Water Tube Water Delivery System Option 5 The lever on the left side of the control panel regulates water flow volume The lever on the right side of the control panel turns the water O
13. Bolts PAGE 50 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW MAINTENANCE PTO Drive Maintenance Disassembly of the PTO Drive and replacement of the PTO Drive Sheave Bearing Assembly requires the PTO Bearing Puller p n 18610 The Sheave Bearing Assembly is not serviceable and must be replaced as a complete unit Reference Figure 60 for components Engine Adapter Plate Idler Arm Belt Drivebelt Pulley Drivebelt Bladeshaft Pulley Idler Arm Tensioner Idler Pulley Idler Arm Belt Fan Rc m gt Figure 60 PTO Drive Assembly Raise Lower System The saw uses a 12 volt hydraulic pump and hydraulic cylinder to power the raise lower system 1 Check hydraulic oil level daily 2 checking or adding hydraulic oil place the machine so the saw frame is level to get an accurate reading Figure 61 Hydraulic Oil Reservoir 3 Hydraulic oil should be 1 2 to 1 in the Oil Reserve when cold 4 hydraulic oil level is low add oil to 1 2 to 1 5 Use 15W 40 premium grade engine oil STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 51 STOW CS4030 SAW MAINTENANCE Pump Motor Lift Pump Reservoir Raise Lower Valve Solenoid Raise Lower Toggle Raise Lower Wire Harness Lift Cylinder Lift Pump Solenoid NO a FP c m gt Figure 62 Raise Lower System Raise Lower System Troubleshooting Refer to the following t
14. Verify the engine start switch is OFF before removing or Shaft RPM to the recommended blade Surface Feet Per Minute installing a blade SFPM See table 7 Tighten the 5 8 blade mounting bolt to 125 175 ft lbs of torque Maximum allowable Blade Surface Feet Per Minute per ANSI Standard B 7 1 is 16 000 SFPM Table 7 Optimum Blade RPM Range Blade Size Blade Shaft PAGE 24 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW 54030 SAW SPECIFIC TOOLS SAW BLADES SPECIFIC TOOLS TO BE USED This saw is to use tools blades as follows Steel Core Segmented or Continuous Diamond Rim Cutting Wheel Any other type of tool is not to be used Failure to thoroughly inspect the diamond blade Figure 9 for operational safety could result in damage to the blade or the saw and may cause injury to the user or others in the operating area Discard damaged or worn blades and replace with fresh blade Figure 9 Diamond Blade Drive Pin Hole A commonly located hole on the diamond blade core that prevents operational blade slippage between the inner amp outer blade flanges collars Inspect the diameter of the hole to ensure there is no distortion and that a snug fit develops between the hole and drive pin Stress Relief Holes Gullets Check the steel core for cracks that may have propagated from the slots and or gullets Cracks indicate extreme fatigue failure and if sawing
15. abide by all safety rules when using electical power power cords and extension cords Do not use Block Heaters when the when temperatures are above 20 F 6 67 Celsius Draining the Water System When low temperatures fall below 32 F 0 C 1 Ifthe saw is equipped with an optional Water Pump open the drain petcock on the pump and allow the pump to drain Turn the water pump switch on for a few seconds to purge any water remaining inside the pump body Tilt the saw UP and BACK to allow water to drain Tilt the saw FORWARD to allow water to drain again If an air compressor is available blow out the system by applying compressed air to the Water Inlet Pointer Adjustment 1 Lower the front pointer assembly Figure 25 Figure 25 Pointer Assembly STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 33 STOW 54030 SAW RAISE LOWER CONTROLS 2 Using 10 12 ft 3 3 7 meters of stringline divide the length Raise Lower Controls of the string in half and slide the string into one of the slots or gullets on the backside of the blade as viewed standing The STOW 054030 saw uses 12 volt hydraulic Alba and in front of the pointer Item 2 Figure 26 Hold both ends of cylinder to raise and lower the saw The raise lower function S controlled by the operator through a 3 position toggle switch on the string in one hand and pull the string taut Item 3 Move Ec ed y
16. carefully blow from the top of the oil will drop to 15 C or less remove and store battery in a cooler to remove lodged dirt and debris Blow out any dirt warm dry place out of the Air Box 6 Use compressed air to next blow accumulated dirt and debris from the Fan Air Intake Fan and Fan Tunnel 7 Usinganon caustic degreasing agent soak entire oil cooler and let sit for several minutes With low pressure water such as a garden hose with a spray nozzle thoroughly rinse Oil Cooler and Air Box out 8 Re install Air Box Cover Air Filter Assembly and mount and tighten Air Intake Hose connector Refer to your engine manual for additional information STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 43 STOW CS4030 SAW MAINTENANCE Replacing the Battery Removable Guards and Access Panels For ease of service access the guards and access panels shown in Fig 46 are removable Figure 44 Battery Location Remove rear access panel 2 Disconnect both negative battery cables first then disconnect both positive battery cables to prevent arcing Remove top battery retainer clip Item A Figure 45 Remove lower battery retainer Item B Figure 45 Carefully slide battery out of tray Dispose of properly in 1 Blade Guard accordance with ordinances and regulations in your area 2 Rear Access Panel Install new battery in tray 3 Console Access Panel Install lower battery retainer P
17. fuel system by squeezing the fuel prime bulb located inside the console directly under the fuel tank until the fuel primer bulb will becomes firm 3 Crank the engine normally until it starts Operating Synopsis BEFORE STARTING Check all fluid levels Secure blade firmly to bladeshaft Make sure all protective guards are in place and properly mounted Wear eye ear protection and protective clothing WATER SUPPLY Connect water supply to water inlet Move water ON OFF CONTROL to ON position Adjust WATER FLOW CONTROL lever to desired position Drain watering system in cold weather to prevent damage due to freezing BLADES Always follow blade manufacturer s recommendations for blade selection speed and application NEVER exceed blade manufacturer s maximum rated RPM See previous steps for detailed blade mounting instructions STARTING ENGINE Set CONTROL HANDLE to NEUTRAL position Set THROTTLE to IDLE Turn start switch to ON position Wait for glow plug indicator light to go out Momentarily turn switch to start position release switch as soon as engine starts Allow engine to warm up for several minutes before increasing engine speed Use approved diesel fuel only STOPPING ENGINE Do not stop engine abruptly when hot Reduce THROTTLE to IDLE and allow engine to run 1 to 2 minutes before turning ignition switch off Damage to engine may occur if not allowed to cool adequately FWD NEUTRAL REV CONTROL The panel mo
18. procedures and DO NOT attempt to lift the saw by the guards NEVER stand under or allow anyone else to stand under the saw while itis being lifted DO NOT use the handle bars and or front pointer as lifting points ALWAYS use ramps capable of supporting the weight of the saw and the operator to load and unload the saw If the saw must be lifted always use two people Never attempt to lift the saw by yourself NEVER tip the engine to extreme angles as it may cause oil to gravitate into the cylinder head making the engine start difficult NEVER transport the saw to or from the job site with the blade mounted Transporting Via truck trailer ALWAYS shutdown engine before transporting Tighten fuel tank cap securely and close fuel petcock to prevent fuel from spilling Drain fuel when transporting saw for long distances or over bad roads Use appropriate lifting equipment to ensure the safe movement of the saw Do not use the handlebars or front pointer as lifting points When placing the saw on a truck bed for transport always tie down the saw Do not use the handlebars or front pointer as tie down points Never attempt to tow the saw untrailered behind a vehicle Never transport the saw with the blade mounted If the saw is being transported via a trailer make sure the trailer complies with all local and state safety transportation laws Refer to the following Towing Safety Precautions for basic towing techni
19. will illuminate when the filter is plugged Figure 37 Air Filter Restriction Light Empty the dust discharge valve daily and clean the discharge slot from time to time Figure 38 While the air filters should be checked daily and replaced when necessary there is no need to over service the air filters That is they require no cleaning and do not require the use of oil If the primary filter becomes clogged simply replace it STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 39 STOW CS4030 SAW MAINTENANCE Never blow dirt out with compressed air or try to clean with fluids Damage can occur to the filter and if re installed can result in damage to the engine Safety Air Filters are NOT intended to be used for primary air filtration When the Primary Air Filter becomes clogged replace it immediately DO NOT run the saw using the Safety Filter only Replace the Safety Filter element every fourth Primary Filter element See Table 8 Air and Oil Filter Chart for part numbers Table 8 Air and Oil Filter Chart FILTER PART NUMBER P775300 306012 Deutz 1174416 SP 306006 304010 Donaldson 1174696 Air Cleaner Case Primary Filter Element Safety Filter Element Latch Dust Discharge Valve Qi e co Dh Figure 38 Air Cleaner Components Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure
20. 30 SAW MAINTENANCE Removal and Replacement To ensure correct Blade Shaft Wheel alignment this operation should be performed by and authorized Service Center Blade Alignment Maintaining proper blade and drive system alignment will allow the saw to lines that are straight without much effort Therefore the Blade Shaft Flanges MUST be equadistant to the sides of the saw 030 See Figure 52 below where distance A must equal distance B The second requirement for the blade is that it MUST be square to horizontal 90 to flat surface See Figure 52 Figure 52 Blade Alignment Requirements Drive System Alignment In addition to Blade alignment maintaining proper blade and drive system alignment will allow the saw to cut lines that are Straight without much effort Therefore the Front Wheels and Blade Shaft Axles MUST be at right angles to the frame edge In Figure 53 you see the distance A on the right side is shown as A 187 which means that the distance between centers of the front and rear drive axles are 3 16 longer than on the opposite side This will have the effect of causing the saw to steer slightly tothe left After becoming familar with the saws particular sawing characteristics the operator may wish to have this alignment altered to fit his own preferences or to fit a particular application 187 X Figure 53 Wheel Alignment Requirements Drive System Alignment Adjustment The dri
21. 39 55 Troubleshooting 1 56 58 WIRING BT 0 60 Terms and Condition of Sale 61 Specifications are subject to change without notice PAGE 4 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW DIMENSIONS E NA NS D f m imas NNI rtr wy AS 11 Ne LT gt Q XA gt gt eS im IN V 98 5 x on Sunset Figure 1 Chassis amp Dimensions Sideview TABLE 1 CHASSIS amp DIMENSIONS e 9 Bars esas Poner ay O O mounting 005000 Cold Formed Welded Box Construction Night Light Optional Crated Dimension L x W x H 60 x 43 x 64 in 1525 x 1090 x 1625 mm STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 5 STOW CS4030 SAW SPECIFICATIONS i Figure 2 Chassis amp Dimensions Bottomview TABLE 2 BLADE AND SHAFT SPECIFICATIONS PAGE 6 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW ENGINE SPECIFICATIONS TABLE 3 ENGINE MOTOR SPECIFICATIONS TABLE 4 TRANSMISSION SYSTEM SPECIFICATIONS Brakes Automatic actuating parking brake Bink Bin 208mm x TE mm TABLE 5 WEIGHTS Uncrated Weight 1398 Ibs 634 1Kg Crated Weight 14
22. 98 lbs 679 5Kg STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 7 TRAINING CHECKLIST TRAINING CHECKLIST This checklist lists the minimum requirements for machine maintenance and operation Please feel free to detach it and make copies Use this checklist when training a new operator or use as a review for more experienced operators TRAINING CHECKLIST DESCRIPTION Read Operator s Manual completely Machine layout location of components checking of engine and hydraulic oil levels Fuel system refueling procedure Operation of spray and lights Operation of controls machine not running Safety controls safety stop switch operation Emergency stop procedures Startup of machine pre heat engine choke Forward and Reverse Travel Starting a cut Pavement Cutting techniques 12 Stopping a cut 13 Re start after stopping blade within work surface explanation 14 Shutdown of machine 15 Lifting of machine lift loops 16 Machine transport and storage Operator Trainee COMMENTS PAGE 8 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 DAILY PRE OPERATION CHECKLIST DAILY PRE OPERATION CHECKLIST DAILY PRE OPERATION CHECKLIST Hardware and damage che _ gine ol inel po wena
23. Black 12 Ring co pum c gt cc lt lt lt cc LLI lt o c co c o O 5 o c LLI lt TERMS AND CONDITIONS OF SALE PARTS Terms and Conditions of Sale STOW Construction Equipment STOW A DIVISION OF MULTIQUIP INC PAYMENT TERMS Terms of payment for unit sales are 2 15 days net 30 days from date of invoice unless otherwise specifically stated on our invoice Parts invoices have terms of net 10 days Minimum parts billing is 15 00 net Applicable discounts will be computed on merchandise value only Late charges will be assessed at prevailing rates Cash discounts cannot be taken on current billings if any previously billed amounts are past due FREIGHT POLICY Freight policy is established to offer customers every advantage possible Due to bulk freight ratings on some equipment and other shipping considerations freight policies differ by equipment type Actual back freight may be charged for shipments originating from other than specified FOB warehouses See Freight Policy for details All STOW domestic sales are FOB nearest available designated MQ STOW warehouse Export orders are ex works factory located in Carson CA or Boise ID Additions to orders already shipped cannot be accepted for freight minimums Should STOW elect to make partial shipments of an order originally complying with the freight a
24. DO NOT overtighten the fuel tank cap Use DIESEL FUEL ONLY NEVER use gasoline or fuels not specifically for use in the Deutz Diesel engine 1 Determine if the engine fuel is low Figure 22 2 f fuel level is low remove the fuel filler cap and fill with diesel fuel Cetane fuel number 45 or greater Figure 22 Fuel Gauge Priming the Fuel System The saw utilizes a fuel primer bulb A or button B Figure 23 when fueling the saw for the first time or re filling after running out of fuel Primer Bulb Systems Locate the fuel primer bulb inside the console beneath the fuel tank A Figure 23 and squeeze the fuel priming bulb until it fills with fuel it will become firm when properly primed priming the fuel transfer pump Primer Button Systems Locate primer button B in Figure 23 and simply press button to prime the system DO NOT crank the engine without fuel in the line between the tank and the primary fuel pump to prevent damage to the primary fuel transfer pump m LSA ANN g aA 9 N VM f a hae IN A LY LN Figure 23 Fuel Primer Bulb A or Button B Storage With Fuel In System DO NOT store with fuel in the tank for an extended period of time Completely drain fuel system tank lines etc if the unit is to be put into long term storage For shorter or intermediate periods of time the tank
25. FAX 310 604 9237 877 289 7869 877 BUY STOW COPYRIGHT 2008 MULTIQUIP INC Multiquip Inc and the STOW logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The information and specifications included in this publication were in effect at the time of approval for printing Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is MQ STOW CONSTRUCTION EQUIPMENT A DIVISION OF MULTIQUIP INC POST OFFICE BOX 6254 CARSON CA 90749 310 537 3700 888 252 MQ STOW 888 252 7869 Manchester UK Janeiro BR Puebla MX FAX 310 537 1986 FAX 800 556 1986 E MAIL MQ STOW multiquip com WWW stowmfg com
26. Line leaks Repair or replace lines Charge air line leaking Repair or replace line Water in fuel system Flush fuel system and replace with correct type fuel Ignition defective Replace ignition Damage or worn Injector orifices Clean or replace injectors Flush fuel system and replace with 2 SHOE METODI correct type of fuel Clear air intake of dirt and debris Weak in power compression is proper and does not misfire Weak in power compression is proper but misfires Intake air restricted Replace air cleaner elements as necessary Engine overheats Injection Valve defective Cooling fins dirty Oil level to low or too high Governor adjusted correctly Governor spring defective or missing Check entire fuel system for leaks or 7 Fuel flow restricted clogs Ensure tight clean connections 9 battery and starter Battery insufficiently charged Recharge or replace battery Starter damaged or internally shorted Replace Starter STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 57 Rotational speed fluctuates Starter malfunction STOW 54030 SAW TROUBLESHOOTING TABLE 13 BLADE TROUBLESHOOTING SYMPTOM POSSIBLE PROBLEM SOLUTION Consult Dealer or Multiquip for correct blade Try cutting Blade too hard for the material being cut very soft material sandstone silica brick cinder block to Redress the blade Engin
27. MSHA for the materials being used STOW CS4030 SAW TABLE OF CONTENTS Table of Contents P RR 4 DIMON TONG RN TOT 5 Specifications TT 6 7 Training 8i e d 8 Daily Pre Operation Checklist 9 safety Message Alert Symbols 10 11 Rules For Safe Operation 12 16 Intended Use Familiarization 17 Operation And Safety Decals 18 Serial Tag Information 19 STOW CS4030 SAW Controls and Indicators 20 191 21 Basic Engine Information 22 Choosing Proper Blade Size 23 24 Specific Tools Saw Blades 25 Installing the 26 27 Blade Guards sess 28 29 Water Delivery System 30 zi 31 Fueling th SaW essai medium ta as DUE Dus DU 32 T 33 Raise Lower 34 Blade Shaft Engage Dis engage 35 er T 36 37 5 38 MAMENANG
28. N and OFF 6 Ifthe saw is equipped with an optional water pump the ON OFF switch is located on the control panel next to the When storing the saw where temperatures may drop water ON OFE control valve below freezing blow out the water lines to prevent damage to the water delivery system 1 Connect the water supply hose to the water inlet garden hose fitting on the left side of the saw Item 20 Figure 4 2 Verify that the water hose on the saw is connected to the Blade Guard Figure 15 and that the water hoses or tubes are pointed into both Blade Flanges Ensure that the hose ends maintain a 45 angle and maintain a light contact with the surface of the blade 3 Ensure that the hose ends maintain 45 angle and maintain a light contact with the surface of the blade Figure 18 PAGE 30 STOW 54030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW BATTERY Battery Setup Flammable explosive gas produces hydrogen gas while charging or during operation Keep area around battery well ventilated and keep from any fire SOUICE Battery electrolyte contains corrosive toxic chemical dilute sulfuric acid Avoid contact with eyes and skin Figure 21 Battery and Battery Box To install the battery on the saw make sure that the battery is properly clamped into the battery box Connect the positive cable to the positive terminal on the battery first then connect the Sho
29. NE KEEP ALL GUARDS IN nry produc andchromiumfrom chemical ne PLACE TE Your risk from these expos dane ndingo nhowoften nyou udothis stype ee cin thes SAW MANUFACTURER S INSTITUTE P N 23330 001 HEARING PROTECTION EYE OR FACE P N 20 525 PROTECTION 1 pg P N 37515 HEAD PROTECTION Gh EA Inhaling exhaust fumes can DIESEL FUEL can cause In severe Injury fire or explos wel Stop engine before fueling pon ep sparks fla PIN 36090 PIN 36092 P N 36099 ISO Blue RESPIRATOR SMI MASONRY AND CONCRETE SAW MANUFACTURING INSTITUTE A WARNING KEEP FEET CLEAR ANWARNING To avoid injury you MUST read and understand operator s manual before using this machine This machine to be operated by qualified personnel only Ask for training as needed P N 35137 KEEP HANDS OTATI CLEAR P N 25250 001 P N 25249 001 P N 25491 HYDRAULIC RESERVOIR PATENT PENDING FLL ONLY ENGINE SHUT DOWN USE 15W 40 ENGINE OIL AWARNING P N 25678 e API SERVICE Cl 4 PLUS Cl 4 CH 4 P N 11912 CG 4 CF 4 CF SL SJ 4 FILL TO LINE WHEN COLD 244 MODEL SERIAL NO ME CONTACT P N 37540 S RVI C FLEX TUBE LOCATION D E PARTM MAKE SURE BOTH FLEX TUBES POINT INTO BLADE COLLAR FOR PROPER WATER P N 2 1 302 DELIVERY T
30. O BLADE BLADE GUARD REMOVAL P N 37 1 6 1 1 MOVE REAR BLADE GUARD HANDLE UP AND DOWN TO LOOSEN TAPERED FIT D ES L U L 2 THEN REMOVE BLADE GUARD BY TOP yy HANDLE TOP HANDLE N uU REAR HANDLE LUBRICATION HOT CHECK BELT DRIVE P N 11246 P N M600002 P N 606004 Sheet Intl Stds Figure 3 STOW 54030 SAW Decals PAGE 18 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW SERIAL TAG INFORMATION Sal MODEL as SERIAL OE Figure 4 Serial Tag Locations Serial Tag The serial tag contains the model number and serial number of Record these numbers in case you need to contact the the saw The information details all parts that were included with manufacturer for information or service in the future the saw when it was shipped from the factory as well as the date of manufacture The SERIALTAG is bonded to the inside of the console Item 1 Figure 4 Record your ENGINE model Item 2 specification number and serial number here Table 6 Serial Tag Information MODEL NUMBER SERIAL NUMBER ENGINE NUMBER STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 19 STOW 54030 SAW CONTROLS AND INDICATORS Cg 5 15089 Figure 5 STOW 54030 SAW Controls and Indicators Figures 5 and 6 show the location of the controls indicators and gen
31. OPERATION MANUAL STOW A DIVISION OF MULTIQUIP INC MODELS CS403016 CS403020 CS403026 CS403030 PAVEMENT SAW DEUTZ F2L2011 DIESEL ENGINE Revision 0 02 29 08 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES P N 37747 CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents and some dust created by power sanding sawing grinding drillingandotherconstructionactivities contains chemicals known to the State of California to cause cancer birth defects and other reproductive harm Some examples of these chemicals are e Leadfrom lead based paints e Crystalline silicafrom bricks Cementandother masonry products e Arsenicandchromiumfrom chemically treated lumber Your risk from these exposures varies depending on how often you dothis type of work To reduce your exposure to these chemicals ALWAYS work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles SILICOSIS WARNING Grinding cutting drilling of masonry concrete metal and other materials with silica in their composition may give off dust or mists containing crystalline silica Silica is a basic component of sand quartz brick clay granite and numerous other minerals and rocks Repeated and or substantial inhalation of airborne crystalline silica can cause serious or fatal respiratory diseases inc
32. ULES FOR SAFE OPERATION Failure to follow instructions in this manual may lead to serious injury or even death This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only The following safety guidelines should always be used when operating the STOW 54030 SAW SAFETY MDO NOT operate or service this equipment before you read understand and comply with all safety messages in this manual The manual must be kept available and accessible to the operator his equipment should not be operated by persons under the minimum statutory age limit NEVER use this machine for any purpose other than those described in this manual NEVER operate the saw without proper protective clothing shatterproof glasses steel toed boots and other protective devices required for the job 20 NEVER use accessories or attachments which are not recommended by the manufacturer for this equipment Damage to the equipment and or injury to user may result Manufacturer does not assume responsibility for any accident due to equipment modifications Unauthorized equipment modification will void all warranties Any modification which could lead to a change in the original characteristics of the machine should be made only by the manufacturer who shall confirm that the machine is in conformity with appropriate safety regulations NEVER operate this equipment when not feelin
33. able to assist in troubleshooting the Raise Lower System Table 10 Raise Lower System Troubleshooting 4 Da battery discharged raise lower solenoid faulty cables switch bad faulty wiring connection coil bad valve cartridge bad Wont Lower PAGE 52 STOW 54030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW MAINTENANCE F N R Control Adjustment Correct hydraulic fluid level Plugged hydraulic oil filter Loose or leaking fittings Ruptured damaged hydraulic lines Faulty hydraulic pump amp gt Hydraulic Oil System 1 Check hydraulic oil level daily 2 When checking or adding hydraulic oil place the machine so the saw frame is level to get an accurate reading 3 Hydraulic oil should be 1 2 to 1 in the Oil Reserve when cold 4 If hydraulic oil level is low add oil to 1 2 to 1 5 Use 15W 40 premium grade engine oil 6 Change oil and filter annually Adjustment Nut Rod End Push Pull Cable Neutral Safety Switch Figure 63 F N R Control Adjustment pe O N gt Control Cable adjustment for the F N R should not normally be necessary however some adjustment can be made on each of the Rod End adjustment nuts Hydraulic System Maintenance NEVER use your hand to find hydraulic leaks Use a piece of wood or cardboard Hydraulic fluid injected into the skin must be treated by a knowledgable physician immediately or severe injury or death can Oc
34. anga j 8P2 tal AWG Black I 438 153 Red W 18 AWG Ald Dagh Sing T TG1 f os co 3h 17114 158 41 154 155 16 Lite gps 18 AMI Black x MTS 158 16 AW Lio Blue Digi GT Spiko 1_ 444 RH M3 5 227180 omy J45 Rc r 1 181 16 AWO fja S82 1s Awe Bleck my 1 ludin BPE Deutsch UT Supressor M8 AM Black 159 101 P1 J5 Magnetic A ci Pic up Daish DT Ji P2 i L i 1 1 HLI Eas r Lights Dautsc OT 3 4 Light 1 n5 TACHOMETER De ALTERNATOR TEMP GAUGE TEMP SWATCH 4 PRESSURE GAUGE PRESSURE SWATCH SOLENOID ix SOLENOID GROUND 138 EXCESS FUEL 18 AWG RediBlack EXCESS FUEL Deutz 2011F i JFT 10 J26 J25 p 13 r bt Airflow lz 18 AWG Black 2 um AWG Tan 190 do Hing 12 AWO 10 AWG 10 AM Fold OU Y U Jas De rH gt ir 3B 1 j tr JER 75 EAS BATTS in J40 PS iv B Davtsch OT Pump 18 AWG Black 18 AMI Black PENAT 18 Back 196 Engra Bi 18 AWG
35. arts and stops will improve towing Avoid sharp turns Trailer should be adjusted to a level position at all times when towing Raise and lock trailer wheel stand in the UP position when transporting DOT requirements include the following Connect and test electric brake operation Secure portable power cables in cable tray with tie wraps STOW 54030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 15 STOW CS4030 SAW RULES FOR SAFE OPERATION Battery The battery contains acids that can cause injury to the eyes and skin To avoid eye irritation always wear safety glasses or face shielding Use well insulated gloves when picking the battery up Use the following guidelines when handling the battery DO NOT drop the battery Any impact to the battery may cause it to explode DO NOT expose the battery to open flames sparks lit cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come in contact with a flame or spark an explosion can occur ALWAYS keep the battery charged If the battery is not charged a buildup of combustible gas will occur ALWAYS recharge the battery in a vented air environment to avoid risk of a dangerous concentration of combustible gases ALWAYS keep battery cables in good working condition Repair or replace all worn cables Disconnect battery cables before inspecting electrical system and never spark batte
36. ause the Blade Shaft to run slower than the engine speed If for example you know from experience that you need a Blade Shaft speed of 2000 RPM for the size of blade you normally use divide the engine speed RPM by the desired blade speed RPM refer to the Blade RPM vs SFPM Chart Table 7 2800 engine RPM 2000 desired BS RPM 1 4 This is the ratio 1 4 1 which means that for every 1 4 revolutions of the engine the Blade Shaft only turns once Ratios greater than 1 1 also have the beneficial effect of increasing the torque of the Blade Shaft by the same factor 1 4 in our example The manufacturer advertises the Deutz 2011 Series diesel engine develops 133 ft lbs max of torque To find the theoretical Blade Shaft torque of our example saw setup 133 x 1 4 186 2 ft lbs Actual torque of the saw will vary somewhat In general more torque means more cutting power Typically however the ratios are not used to design a level of torque they are used to create optimum blade speed Blade Shaft RPM for your application The major factors are diameter of blade s you commonly use cutting conditions STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 23 STOW 54030 SAW CHOOSING PROPER BLADE SIZE Blade RPM vs Surface Feet Per Minute SFPM When choosing a blade for your cutting conditions follow the blade 4 CAUTION manufacturer s recommendations Match the blade speed Blade
37. aw safely in place Turning the saw across the angle of the slope will help prevent accidental downhill movement Block the saw as well when leaving STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 13 STOW CS4030 SAW RULES FOR SAFE OPERATION Always store equipment properly when not being used Diamond Blade Safety Equipment should be stored in a clean dry location out of Use appropriate steel centered diamond blades the reach of children When storing the saw in freezing manufactured for particular use on your saw See further weather blow out the water lines to prevent damage to blade information in this manual components in the water delivery system 4X WARNING DON T POLLUTE Waste Oils and other chemicals must be disposed of in a manner consistent with local and state environmental protection regulations ALWAYS inspect diamond blades before each use The blade should exhibit no cracks dings or flaws in the steel centered core and or rim Center arbor hole must be undamaged and true Always observe all applicable compulsory regulations relevantto environmental protection especially fuel storage the handling of hazardous substances and the wearing of protective clothing and equipment Instruct the user as necessary or as the user request this information and training Examine blade flanges for damage and excessive wear BI Ensure the cleanliness of the blade be
38. ck or Fire due to electric short negative cable to the negative terminal circuit Disconnect battery cables pelle Ih STOW CS4030 Saw uses 2 z positive battery cables and 2 9e negative battery cables One set is forthe starter on the engine and the other setis for the raise lower pump assembly Make sure that both sets of cables are connected to the battery Use all safety precautions specified by the battery manufacturer when working with the battery See further specific safety information on page 18 of this manual This saw was shipped with a wet charged battery Figure 21 This battery may need to be charged for a brief period of time as per the manufacturer instructions STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 31 STOW CS4030 SAW FUELING THE SAW Fueling the Saw This saw features an 8 gallon clear molded plastic fuel tank for ease of checking the fuel level It has a central drain and a shutoff valve The fuel tank cap is located at the front of the control panel console and a fuel gauge tube is featured on the front of the console Handle fuel safely Motor fuels are highly flammable and can be dangerous if mishandled DO NOT smoke while refueling DO NOT attempt to refuel the saw if the engine is hot or running Avoid spilling fuel on the control panel or engine Clean up fuel spills to avoid falls from slipping
39. continues catastrophic failure will occur Edge Of The Steel Core Check the diameter edge for discoloration blue oxidation indicating an overheating condition caused by insufficient cooling water air Overheating of blades may lead to loss of core tension and or increase the possibility for blade failure Check to make sure the steel core s width is uniform about the rim of the blade and not succumbing to an under cutting condition brought about by highly abrasive material or improper under cutting core protection Directional Arrow Check to ensure that the blade is oriented properly on the spindle for sawing Reference the directional arrow on the blade and place it so the direction of rotation downcuts with the turn of the shaft Diamond Segment or Rim Ensure there are no cracks dings or missing portions of the diamond segment rim DO NOT use a blade that is missing a segment or a portion of the rim Damaged and or missing segments rims may cause damage to your saw and injury to the user or others in the operating area Specifications Ensure that the blade specifications size and diameter properly match up to the sawing operation Wet blades must have water to act as a coolant Utilizing a diamond blade not matched properly to the task may result in poor performance and or blade damage Arbor Hole It is essential that the arbor hole diameter properly matches the shaft arbor and that it is free from distort
40. cur Many hydraulic problems are a result of low fluid levels Before checking any other possibilities make sure the hydraulic fluid level is correct Figure 64 Oil Reserve Fill Line STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 53 STOW CS4030 SAW MAINTENANCE Hydraulic Reservoir Filter Pump Lift Cylinder Wheel Motor Engine Tilt Cylinder Motor Pump Body oo N Qs QOL gt I 7 22 a J f 2JAV 7 y 9 207 Figure 65 Hydraulic System V Figure 66 Hydraulic System Drains 1 Place an oil drain pan beneath the Blade Shaft drain plug 2 Remove the drain plug from the bottom of the Blade Shaft Housing 3 Collect and dispose the used oil and filter in accordance with ordinances and regulations of your area 4 Remove used oil filter 5 After oil is drained reinstall drain plug 6 and install a new oil filter CAUTION To prevent hydraulic pump damage pre fill the filter with oil prior to installing it 7 Addoiltothe system reservoir 8 The reservoir will need to be filled several times 9 Run the engine for 1 2 minutes to cycle the oil throughout the system 10 Addoilas required 11 Repeat process until oil level is stable after running engine PAGE 54 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW MAINTENANCE Tips When Draining and Filling the H
41. e downtime NEVER attempt to stack blades beyond the capacity of the kits described here NEVER operate the saw without blade guards in place Kit 18501 allows blade stacking from 375 to 75 thickness Kit 18502 allows blade stacking from 75 to 1 125 thickness 1 Remove existing blade See previous section 2 Replace the standard Flange Bushing Outer Flange and Mounting Bolt that came with the saw with the extended Figure 13 Blade Wrench Bolt and Bushing and the new Outer Flange supplied with the kit Remember that the Mounting Bolt for the right side of the saw has a left hand thread while the Mounting Bolt 125 175 lbs 56 7 79 4 Kg of weight for the left side of the saw has a right hand thread 3 Insert the Bushing and Mounting Bolt through the Outer will provide 125 175 ft los 169 5 Flange and stack of Blades Spacers are required between ks mm Torque o the blade blades when stacking multiple blades The longer bushing mounting bolt Figure 13 and bolt allow blades to be stacked together while 1 12 In 30 48 cm 2 125 175 Ibs 56 7 79 4 Kg 6 Lower the blade to the ground surface A in Figure 14 to maintaining proper alignment of Flange Bushing into Blade prevent blade from spinning and tighten the mounting bolt Shaft to 125 175 ft lbs 169 5 237 3 Nm of torque Irem Bin 4 Align Flange Pin through the stack of blades into the Inner Figure14 Flange
42. e proper flow amp volume of water is provided for wet and or wearing excessively water cutting blades Arbor hole out of round Ensure blade is properly affixed on the blade shaft Incorrect blade chosen for material Check specification of the blade with the material being being cut cut Consult Dealer or Multiquip for information Diamond abrasive material worn away or burnished into the metal Check saw for alignment or damage and replace saw blade Blade does not cut straight and or true Blade being used at improper RPM Blades too hard for the material being cut Excessive force applied to blade while cutting PAGE 58 STOW 54030 SAW OPERATION MANUAL REV 0 12 13 07 NOTE PAGE STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 59 WIRING DIAGRAM lt lt f O 61 Ji 251 JE J4 102 naawa Fred rl 10 tB AWIG Fiad kt te To Water Yaha bg wo Wear Valve EA b 104 TE AMAG 10658 18 AWG Blk 10ANG E AAG White id s ida 8 be awa R92 110 18 AWG M wa Lights Lighis 3 E m CTL1 J12 oe us prem d 118 bh AWS F T EX i b 116 tB AVG 113 113 M AWG Pinback ane alu d AWG re li l 3
43. e torque diminished because of loose or worn drive belts Re tension belts or replace Insufficient engine power Check throttle setting Refer to Engine troubleshooting ak Check that the blade is properly oriented and rotational 2 Improper direction of rotation arrow points in a Down Cutting direction Check that the blade amp flange pin are properly installed on Blade is slipping on the blade shaft ihe blade chait Blade misaligned on saw Check alignment integrity Cut Gap excessive or blade wobble n m shaft and flange for wear damage and blade Blade is excessively hard for the Check specification of the blade with the material being material being cut cut Consult Dealer or Multiquip for information Ensure blade surface feet per minute speed SFPM i approximately 10 000 Blade improperly mounted on arbor shoulders and flanges Ensure blade is properly affixed on the blade shaft Excessive force applied to blade while DO NOT force the blade in the cut Apply a slow and cutting steady pace when sawing Blade wearing out on one side and Check blade shaft and flange for wear damage and blade not the other seating Consult Dealer or Multiquip for correct blade Try cutting very soft material sandstone silica brick cinder block to Redress the 8 pur on arbor Ensure blade is properly affixed on the blade shaft Blade discoloring crackling Blade not receiving enough cooling Ensur
44. eral maintenance parts The function of each control indicator or maintenance part is explained below 1 FNR Handle Use to engage the saw in a forward or backward direction Push handle forward to move the saw forward pull handle back to move saw backward 2 Raise Lower Switch Use to lift or lower the front of the saw and blade if installed 3 Bladeshaft RPM Indicates bladeshaft speed in revolutions per minute 4 Throttle Control Controls the speed of the engine Turn knob counter clockwise to increase engine speed Turn knob clockwise to reduce engine speed For quick throttle response depress red button and push or pull knob 5 System Status Allows operator to monitor engine and electrical functions 6 Ignition Switch With key inserted turn clockwise to start engine T Light Switch When activated turns on light Lights offer better visibility when working indoors 8 Depth Indicator Indicates relative depth of blade in surface Handlebar Adjust Loosen to move handlebar in or out Left Water Flow Valve Meters water supply RightWater Flow Valve Opens and closes water supply to water supply system Water Pump Switch Optional Toggle to turn pump on or off Emergency Stop Button Press the RED Emergency Stop Button to shut the system down Socket Connector Use to plug in optional light Depth Adjustment Knob Use to adjust saw blade depth Auxiliary Switch
45. fore blade is installed Blade should fit snugly on the shaft and against the inside outside blade flanges Ensure the blade is marked with an operating speed greater than the spindle speed of the saw Only cut the material that is specified for the diamond blade Read the specifications of the diamond blade to ensure the proper tool has been matched to the material being cut The saw has been engineered for WET CUTTING Ensure a WET CUTTING blade is being used and that the water supply system to the blade is properly functioning and being used ALWAYS keep blade guards in place Exposure of the diamond blade must not exceed 180 degrees Ensure that the diamond blade does not come into contact with the ground or surface during transportation DO NOT drop the diamond blade on ground or surface The engine governor is set to permit maximum engine speed in a no load condition Do not tamper with the engine governor to increase the speed Increasing the engine speed could allow the maximum rated spindle speed to be exceeded creating an unsafe condition Ensure that the blade is mounted for proper operating direction Adhere to the Blade Manufacturer s recommendations on handling storage and safe usage of blades PAGE 14 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW RULES FOR SAFE OPERATION Saw Lifting and Loading Safety This Saw is very heavy Use proper heavy lifting
46. g well due to fatigue illness or taking medicine NEVER operate the saw under the influence of drugs or alcohol AVOID wearing jewelry or loose fitting clothing that may snag on the controls or moving parts this can cause a serious injury Replace operation and safety decals when they become difficult to read The engine of this saw requires an adequate free flow of cooling air NEVER operate the saw in any enclosed or narrow area where free flow of the air is restricted If the air flow is restricted it will cause serious damage to the engine and may cause injury to people Remember the engine can give off harmful toxins and will displace oxygen Make certain the operator knows how to and is capable of turning the engine OFF in case of an emergency Turn engine OFF prior to fueling the saw ALWAYS refuel in a well ventilated area away from sparks and open flames Topping off to filler port is dangerous as it tends to spill fuel NEVER use fuel as a cleaning agent lll ALWAYS use extreme caution when working with flammable liquids Allow the engine to cool before adding fuel or performing service and maintenance functions result in severe bodily harm or even death NEVER smoke around or near the machine Fire or explosion could result from fuel Vapors or if fuel is spilled on a hot engine NEVER operate the saw in explosive atmosphere where fumes are present or near c
47. ge pin through the blade into the inner flange The Blade Mounting Bolt on the right side of the saw as viewed from the operator s position has a Left hand thread while the bolt on the left side of the saw has a Right handthread Ld lt Figure 11 Aligning Flange Pin Through Blade Standard Blade Flange System shown Failure to properly tighten the Blade Mounting Bolt can result in the bolts coming loose with the Blade Flange potentially falling off the rotating Blade Shaft Assembly The Blade and other parts coming loose from the saw during operation pose a high risk of serious injury or even death With the Blade still off the ground tighten mounting bolt as tight as can be achieved until blade spins Item B Figure 12 shows tightening direction for blade mounted on RIGHT side of saw A Blade Direction of Rotation B Tightening Direction Right Side Figure 12 Blade Rotation Direction PAGE 26 STOW 54030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW INSTALLING THE BLADE Stacking Blades for Wide Cuts Combining or stacking blades together to make wide cuts requires An improperly torqued Mounting Bolt can cause the inside an optional Bushing Extension Kit diameter of the Blade Blade Shaft and Flange Bushing to quickly wear This can result in poor cutting characteristics or premature failure of these parts requiring replacement and machin
48. he engine fuel filter Figure 41 every 500 hours This saw has many service saving features including fully Refer to your engine manual for specific details to perform enclosed oil bath lubricated Blade Shaft bearings that require this operation no daily lubrication This saw has 5 grease fittings Grease these fittings every 125 hours of operation with a premium grade waterproof E P extreme pressure grease Prevent Crush Injury When necessary ensure the saw is securely placed on blocks before servicing Figure 41 Fuel Filter Removal Oil And Fuel Lines Check the oil and fuel lines and connections regularly for leaks or damage Repair or replace as necessary Engine Tune Up See your engine manual for specific information on tuning up your engine See the engine manual supplied with your machine for appropriate engine maintenance schedule UN and troubleshooting guide for re 2 problems Atthe front of the book Page 9 there is a Daily Pre Operation Checklist Make copies of this checklist and use it on a daily basis Disconnect negative ground battery cable and secure away before attempting any service or maintenance on the saw 1 Front Axle Pivot Bearing 2 Hydraulic Lift Cylinder Figure 42 Grease Fittings PAGE 42 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW MAINTENANCE Cooling System Battery Charging System The Deutz 2011 Series Eng
49. heir own products LIMITATION OF SELLER S LIABILITY STOW shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed and in no event shall STOW be liable for loss of profit or good will orfor any other special consequential or incidental damages LIMITATION OF WARRANTIES There are no warranties express or implied made by STOW hereunder on Products manufactured or distributed by it except the warranty against defects in material and workmanship on new Products to the original purchaser as set forth in the STOW New Product Limited Warranty Effective July 15 2003 STOW CONSTRUCTION EQUIPMENT POST OFFICE BOX 6254 CARSON CALIFORNIA 90749 310 661 4242 877 BUY STOW A DIVISION OF MULTIQUIP INC Atlanta Boise Newark Quebec Canada Manchester UK Rio de Janeiro BR Puebla MX FAX 310 604 9237 E MAIL stow stowmfg com www stowmfg com STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 61 OPERATION MANUAL HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HAND WHEN CALLING PARTS DEPARTMENT 800 427 1244 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 478 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FAX 310 631 5032 WARRANTY DEPARTMENT 800 421 1244 EXT 279 FAX 310 537 1173 310 537 3700 EXT 279 SALES DEPARTMENT 310 661 4242
50. ine uses a robust heavy duty oil cooler system to cool the engine The cooling system will benefit from periodic inspection and cleaning 1 Disconnect the Air Intake Hose Remove the three nuts Flammable explosive gas produces and torx screws Item 1 Figure 43 hydrogen gas while charging or during 2 Remove 3bolts that mount the air filter bracketto the engine Operation Keep area around battery item 2 and the two bolts holding the Lifting Bale Item 3 well ventilated and keep from any fire 3 Remove the Air Box Item 4 and Lifting Bale as a unit SUME exposing the oil cooler unit Battery electrolyte contains corrosive toxic chemical dilute sulfuric acid Avoid contact with eyes and skin Shock or Fire due to electric short circuit Disconnect battery cables before inspecting electrical system and never spark battery terminals to test for charge This saw uses a Group 75 12 Volt 850 CCA cold cranking amp AGM Technology battery 1 Check and clean battery terminals for corrosion Fi 43 Air Cl R gure Ja AIT Cleaner Hemova 2 Neverattemptto charge a battery that is frozen The battery can explode unless first allowed to thaw 4 Useanylon bristle brush to gently brush the underside of 3 Disconnect the negative terminal of the battery during the oil cover to break loose any accumulated dirt and debris storage If unit will be stored where ambient temperature 5 Using compressed air
51. ions Correct blade flanges collars must be used The inside face of the flanges must be clean amp free of debris An out of round arbor condition will cause damage to the blade and the saw MAX RPM This RPM reference is the maximum safe operating speed for the blade selected NEVER exceed the max RPM on the diamond blade Exceeding the MAX RPM is dangerous and may cause poor performance and may damage the blade All blades used must be designed for the maximum spindle RPM STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 25 Installing the Blade The blade can be mounted on either side of the saw to accomodate different cutting jobs With the proper sized blade selected install the new blade referring to the following procedure Ensure the flange faces are kept clean and smooth as well as the inside diameter of the Blade Shaft Raise the saw so the blade will clear the ground when installed Remove the blade flange bolt This bolt is LEFT HAND thread on the RIGHT side of the saw and RIGHT HAND thread on the LEFT side of the saw Verify the blade flanges are clean and not damaged Pay particular attention to all holes and recesses Figure 10 Figure 10 Inspect and Clean Flange Optional Blade Flange System shown Taking note of the direction of rotation of the blade Item A Figure 12 insert the bushing and mounting bolt through the outer flange and blade See Figure 11 Align flan
52. led 2 cylinder diesel engine rated at 30 HP 22 37 kW at 3 000 RPM Blade rotation is belt driven Wheel Drive system is driven by a hydrostatic transmission consisting of a variable displacement pump and two fixed displacement wheel motors Refer to the Engine Owner s Manual for specific instructions regarding engine operation and maintenance practices Water System All STOW CS4030 saws provide a hardy water plumbing system that evenly distributes water volume and optimum flow rate to both sides of the blade to keep it cool when cutting The basic water system provides a valve that connects to a standard garden hose The water is delivered via a hose to the saw blade All STOW CS4030 saws are designed engineered and manufactured with strict adherence to American National Standards Institute Inc ANSI guidelines B7 1 and B7 5 Features BI Tri Position handlebars allow for 3 position adjustment for optimal maneuverability Engine Stop Switch conveniently located on Operators Control Panel Console mounted with Vibration Control System Chassis cold formed welded box construction Oil lubricated Blade Shaft Bearings no lubrication requirements Oil Bath design fully enclosed cast iron housing Quick Disconnect Blade Flange system inner flanges mounted to shaft Blade mounting Left side or Right side Saw position guide helps ensure straight cuts Dual water lines directly deliver water to blade
53. llowed requirements transportation charges will be absorbed by STOW on any subsequent shipment applying to that order All other orders will be shipped collect or prepaid with charges added to the invoice STOW s responsibility ceases when a signed manifest has been obtained from the carrier and any claim for shortage or damage must be settled between the consignee and the carrier Parts FOB Carson California or Boise Idaho See Freight Policy for details and additional discounts DROP SHIPMENTS STOW reserves the right to refuse Drop Shipments outside the normal service area of the purchasing dealer FIELD WAREHOUSES Field Warehouses are currently located in California Georgia Idaho lowa and New Jersey SPECIAL EXPEDITING SERVICE The higher of a 35 00 surcharge or actual costs will be added to the invoice for special handling including bus shipments or in cases where STOW personnel must personally deliver the equipment or parts to the carrier RETURNED GOODS POLICY Return shipments may be accepted and credit allowed subject to the following provisions 1 A Returned Material Authorization RMA must be approved by STOW prior to shipment Approvals for returned goods must be with just cause and are at the sole discretion of STOW A copy of the Authorization must accompany the ship ment to the designated Warehouse 2 Parts being returned must be listed as currently supplied on the current parts list
54. lt Fan belt Driven by the engine crank during that an operator may need to reference The manufacturer s engine operation drives the fan as well as the alternator manual provides further instructions and details of operation and servicing The engine shown in Figure 7 is a Deutz F2L2011engine 11 Oil Fill Cap Remove to add engine oil 12 Lifting Eye The lifting eye is provided if the removal 1 FuelFilter Removes dirt and water from the engine fuel installation of the engine becomes necessary 2 Governor Lever This lever restricts engine speed high idle and low idle through a speed control device linkedto 13 Alternator Located inside the fan assembly Provides the accelerator system current to the electrical system and charges the battery 3 Oil Dip Stick Remove to check amount and condition of Driven by means of a crankshaft V belt pulley system oil in crankcase 14 Starter Starts engine when ignition key is rotated to the 4 Oil Filter Spin on type filters oil for contaminants START position 5 Oil Drain Plug Remove plug to drain crankcase oil 6 OlilFillerPort Remove to add fresh crankcase oil 15 Flywheel Main power is taken off from the flywheel end 7 CrankshaftV Pulley Check fan V belt between V Pulley 16 Air Intake Port Provides air from the air cleaner to the and fan to determine proper belt tension turbocharger unit 8 Cooling Fan Driven by the V belt the c
55. luding silicosis In addition California and some other authorities have listed respirable crystalline silica as a substance known to cause cancer When cutting such materials always follow the respiratory precautions mentioned above RESPIRATORY HAZARDS Grinding cutting drilling of masonry concrete metal and other materials can generate dust mists and fumes containing chemicals known to cause serious or fatal injury or illness such as respiratory disease cancer birth defects or other reproductive harm If you are unfamiliar with the risks associated with the particular process and or material being cut or the composition of the tool being used review the material safety data sheet and or consult your employer the material manufacturer supplier governmental agencies such as OSHA and NIOSH and other sources on hazardous materials California and some other authorities for instance have published lists of substances known to Cause cancer reproductive toxicity or other harmful effects Control dust mist and fumes at the source where possible In this regard use good work practices and follow the recommendations of the manufacturers or suppliers OSHA NIOSH and occupational and trade associations Water should be used for dust Suppression when wet cutting is feasible When the hazards from inhalation of dust mists and fumes cannot be eliminated the operator and any bystanders should always wear a respirator approved by NIOSH
56. mediately or severe injury or death can occur PAGE 10 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 SAFETY MESSAGE ALERT SYMBOLS A Accidental Starting WN Respiratory Hazard Accidental starts can cause severe injury or death ALWAYS place the ON OFF switch in the OFF position Disconnect negative battery cable from battery before servicing ALWAYS wear approved respiratory protection A Sight and Hearing hazard ALWAYS wear approved eye and hearing protection NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable y Equipment Damage Messages Other important messages are provided throughout this manual Rotating Blade to help prevent damage to your saw other property or the surrounding environment Rotating blade can cut and crush Keep hands and feet clear A Guards and Covers In Place NEVER operate the saw without blade guards and covers in place Adhere to safety guidelines and applicable local regulations WW Crush Hazard ALWAYS ensure saw is SECURELY placedonapproprate iN 4 blocks or jackstands when performing maintenance requiring the saw to be elevated STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 11 STOW 54030 SAW RULES FOR SAFE OPERATION R
57. mission pump powers two hydraulic wheel motors that are directly coupled to the wheels The hydrostatic transmission provides vehicle propulsion in both forward and reverse depending on the position and direction of movement of the F N R control handle The hydrostatic transmission also provides dynamic braking action Figure 31 F N R Control Refer to Figure 31 0 increase the forward speed slowly move the control handle FORWARD To decrease the forward speed pull the control handle BACKWARD Whenthe control handle is in the Neutral position the saw will have neither a forward nor reverse motion As the control handle is passed backward through the neutral position the saw will start to move in REVERSE Reverse speed is also controlled by the position of the control handle STARTING AND STOPPINGTHE ENGINE DO NOT leave the saw unattended while the engine is running NEVER start park or leave the saw unattended on a slope CAUTION Allow the engine to warm up before increasing engine speed DO NOT stop the engine abruptly when hot Reduce the throttle to idle and allow the engine to run one or two minutes before turning the ignition switch off This allows the engine to cool down preventing damage to the Turbo charger Starting the Engine 1 Move the speed control handle to the NEUTRAL position 2 Setthe throttle to IDLE 3 Make sure the Emergency Stop Button is in the OUT position 4
58. n Shaft 030 and 0 0 flush to the end of the Blade Shaft See Figure 57 DO NOT use lubricant of any kind Lubricant prevents the tapered surface of the Flange and Shaft from mating properly 0 000 to 0 030 4 Install the Outer Blade Flange Flange Bushing and Mounting Bolt 5 Tighten with a 1 2 impact wrench to seat the tapered surfaces of the Inner Flange and Blade Shaft Blade Shaft Tolerance Inner Flange Inside Face Surface Area to be Checked For Runout While Rotating Figure 57 Inner Flange Seating 8 lestto ensure that the Inner Flange does not wobble when rotated Use a dial indicator on the face of the Flange Item 4 Figure 57 Maximum tolerance is 002 runout on the face of the Flange when rotated STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 49 STOW CS4030 SAW MAINTENANCE Circuit Breakers Thermal circuit breakers are located behind the console access cover at the top of the console Figure 58 Circuit Breakers Under normal circumstances the circuit breakers do not require service They automatically re set when an overload condition is corrected If a breaker is cycling on and off locate the cause of the electrical overload and repair as required Maximum Cut Depth Adjustment While adjustment of the Depth Stop Limiting Bolts can change the maximum usable cut depth they should not be adjusted to compensate for unit
59. nd the Shaft side of the Inner Flange 3 lighten the center puller bolt to remove the Inner Flange from the Blade Shaft If unfamilar with this operation seek assistance or training from someone that is familar with this operation Because of the tapered fit between the Blade Flange and Blade Shaft 5 10 tons of force is required to release the inner flange from the Blade Shaft Both parts and tools can become dangerous projectiles if instructions are not followed properly PAGE 48 STOW 54030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW MAINTENANCE 1 Mounting Bolt If the Inner Flange does not readily 2 Flange Bushing break free from the tapered Blade Shaft while the center puller bolt is ibis pong tightened lightly tap on the center 4 Dowel Pin puller bolt to allow the flange to 5 Inner Flange break free from the shaft 6 Drive Key 7 Blade Shaft Installing the Inner Blade Flange Figure 56 Inner Blade Flange Installation 1 Ensure that the tapered portion of the Blade Shaft and the Inner Blade Flange are clean and free of burrs or indentations Clean and repair as necessary 6 Loosen the Mounting Bolt and remove the Outer Flange and Bushing 2 Ensure the Drive Key is in place 7 Inspect the Inner Flange to ensure the proper seating of 3 Slide the Inner Flange onto the tapered portion of the Blade P 9 prop Ing the tapered fit The Inner Flange should be seated betwee
60. ntenance schedule and troubleshooting guide for problems Accidental starts can cause severe injury or death AS ALWAYS place the ON OFF switch in the OFF position _ e Disconnect negative battery cable from battery before servicing Engine and muffler surfaces can get HOT Allow to cool before servicing illie ere ALWAYS ensure saw is SECURELY placed on appropriate blocks or jackstands when performing maintenance requiring the saw to be elevated mH Avoid slips and falls Clean up all engine oil hydraulic oil and diesel fuel immediately spills Maintenance Schedule Daily 8 10 Hours 1 Check fluid levels in engine and reservoir fill as necessary 2 Visually inspect for wear and damage Visually inspect for engine leaks 4 Check or replace the engine air filters as necessary 5 Check operation of Emergency Stop Button Monthly 125 150 Hours 1 Change Hydraulic oil and filter First 125 hours then every 250 hours 2 Change Engine oil and filter Yearly 500 600 Hours 1 Replace fuel filter cartridge v belt and intake air cleaner 2 Check fuel lines for leakage 3 Check battery cables and connectors 4 Check engine monitoring and warning system Air Cleaners Daily The saw utilizes both a primary air filter and a safety air filter Figure 38 The air filter restriction light Item A Figure 37 on the engine status indicator Item B Figure 37
61. nual and will be referenced in conjunction with Safety Message Alert Symbols y Lethal Exhaust Gases Engine exhaust gases contain harmful toxins and will displace oxygen when running in an enclosed or confined area NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air A Explosive Fuel Diesel fuel is flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system Store fuel in approved containers in well ventilated areas and away from sparks and flames NEVER use fuel as a cleaning agent A Burn Hazards Engine components can generate extreme heat To prevent burns DO NOT touch these areas while the engine is running or immediately after operations NEVER operate the engine with heat shields or heat guards removed Rotating Parts 51 NEVER operate equipment with covers or guards removed Keep fingers hands hair and clothing away from all moving parts to prevent injury A Skin Injection Hazard NEVER use your hand to find hydraulic leaks Use a piece of wood or cardboard Hydraulic p fluid injected into the skin must be treated by a knowledgable physician im
62. ombustible materials An explosion or fire could PAGE 12 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW RULES FOR SAFE OPERATION ALWAYS keep the work area well organized NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing the saw Contact with hot components can cause serious burns Keep the saw clean It will perform better and last longer ALWAYS Clear the cutting area of any debris tools etc that would constitute a hazard while the saw is in operation ALWAYS check to make sure that the cutting area is clear before starting the engine Keep all inexperienced and unauthorized people clear of the cutting area when operating the saw Pay close attention to ventilation when SONT operating the saw in confined spaces such n PNE as tunnels buildings or similar areas The ese engine exhaust contains harmful elements Ensure proper air flow to move engine exhaust away from the operator Ao WA Verify the engine start switch is set to the OFF position before installing a blade one other than the operator is to be in the working area when the saw is in operation NEVER allow passengers or riders on the saw during operation or transportation Use proper blades and follow the blade manufacturer s recommendations Match the blade RPM Blade Shaft RPM to the rec
63. ommended blade surface feet per minute SFPM Ensure the 5 8 blade mounting bolt is tightened to 125 175 ALWAYS check the saw for loosened hardware such as nuts foot lbs of torque and bolts before starting NEVER leave the machine unattended while running Ensure brakes are applied when leaving or when using ona slope This saw utilizes a brake system where the brakes are automatically applied when the engine is stopped Start engine with the Control Handle in the NEUTRAL position to prevent unexpected saw movement Do not start engine on a sloping surface to prevent NEVER run the engine without the air filter Severe engine damage could occur Service air cleaner at recommended W service intervals to prevent engine damage Make certain all protective guards are securely in place BEFORE operating the saw This saw is supplied witha blade guard blade flange guard and a belt guard NEVER place your feet or hands inside the guards while starting or operating this equipment unexpected loss of control EM l DO NOT use on excessive slopes or on extremely uneven DO NOT go near rotating parts blades surfaces 6 ifthe saw must be parked on slope and engine turned off running Moving Parts Shut down the engine before performing service or maintenance functions Contact with moving parts can cause serious injury ensure the parking brake is engaged and holds the s
64. ooling fan cools 17 Throttle Cable Provides direct control of engine throttle the engine by cooling engine oil that circulates through the lever from throttle control located on the console control engine block and cylinder head panel 9 V belt Tension Adjustment This bolt provides means 18 Air Cleaner Assembly Provides clean filtered air to the to adjust the V belt tension at the alternator bracket air intake port PAGE 22 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW 54030 SAW CHOOSING PROPER BLADE SIZE Choosing Proper Blade Size To select the proper size blade for the job requires an understanding of the cutting capability of your saw and its relationship between engine power as reflected in the engine RPM and the speed RPM of the Blade Shaft The diesel engine of the STOW CS4030 runs at 2800 RPM full load 2800 RPM was a desirable Blade Shaft speed for the average conditions in which you work we would use the same size sheave on the engine shaft and the blade shaft making the resulting ratio between the two of 1 1 See figure 8 BLADESHAFT ENGINE 1 4 1 Ratio BLADESHAFT ENGINE 1 1 Ratio Figure 8 Blade Shaft Ratios If however for your cutting conditions you need a Blade Shaft speed slower than the engine speed and this usually is the case we then need to INCREASE the ratio between the two speeds by using a larger diameter sheave on the Blade Shaft which will c
65. osition and set the blade at a desired cut depth Figure 29 Set Depth Indicator as outlined on previous page Loosen pointer knob Item 1 Figure 30 Rotate pointer to desired depth Item 2 Figure 30 Re tighten pointer knob to lock in cutting depth o i ID aN N Figure 29 Depth Stop 1 Depth Control Knob If a blade is changed for any 2 Depth Indicator Pointer reason or if wear is suspected since the last time depth stopwas Figure 30 Indicator and Depth Control Knob set you will need to re set the depth stop If a cutata precise depth Is necessary itis best to make a pre cut and MEASURE at deepest part of cutto confirm cutis at desired depth Always adhere to manufacturers blade speed recommendations for Surface Feet Per Minute when choosing a blade for your cutting conditions See blade size speed information Blade RPM vs Surface Feet Per Minute SFPM on page 24 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 35 STOW CS4030 SAW OPERATION Wheel Drive System The STOW 54030 saw features a cable controlled hydrostatic transmission with infinite Forward Neutral Reverse F N R speed adjustment This is controlled by the operation through the control handle located on the operator control panel The saw is designed with locked axle drive and can travel at speeds up to 275 feet per minute A bi directional variable displacement trans
66. otation Push rocker switch lableled BLADESHAFT backward Engine will tilt back engaging the belt drive Fj 4 27 8 SL Engine Sheave Tensioner Nut Tensioner Base Jackshaft Pulley Tensioner Pulley amp o N gt Figure 48 Belt Drive System STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 45 STOW CS4030 SAW MAINTENANCE Rotary Belt Tensioner Blade Shaft Maintenance The fully enclosed Blade Shaft eliminates most maintenance The Rotary Belt Tensioner system uses a 9 16 headed nutand Should the Blade Shaft need service or repair however contact a 15 16 or 1 nut to set belt tension by positioning an arm the manufacturer for details between the Tensioner Pulley and the Tensioner Base Ridges Blade Shaft Assembly on the Base mark the amount of tension Adjust to 3 1 2 notches on the tensioner 1 Loosen the 9 16 nut 2 Rotate the Tensioner Nut clockwise until the desired belt tension is achieved 3 Tighten the 9 16 nut Figure 50 Blade Shaft Assembly External Components 1 9 16 Nut 2 Tensioner Nut 3 Adjustment Notches pr ee ee ee Figure 49 Tension Adjustment Notches Bolt 5 8 GR8 Bushing Outer Flange Inner Flange Drive Key Bladeshaft Bladeshaft Housing oP gt Figure 51 Blade Shaft External Components PAGE 46 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS40
67. our hand from side to side until both strings aretouching 1 alse ower Control located the operators contro both sides of the blade panel 3 Adjust the pointer rod Item 5 by loosening the lock knob Item 4 Move the pointer directly over the middle of the two strings in your hand and tighten the pointer setscrew to lock the pointer in position Repeat this process for the rear pointer 4 To raise the front pointer assembly Item 1 first pull back and up on the pointer cable Secure the pointer assembly in the desired raised position by locking the cable between the jaws of the cam cleat Figure 27 Raise Lower Control Toggle Switch 1 To Lower the blade push the toggle switch located on the end of the Control Handle FORWARD Figure 27 2 Raise the blade pull the toggle switch located on the end of the Control Handle BACKWARD Setting the Depth Indicator 1 Lower the blade until it just touches the cutting surface 2 Setthe Depth Indicator dial to zero The Depth Indicator now accurately indicates how deep the blade is cutting Figure 28 Top View 3 Figure 28 Depth Indicator Figure 26 Adjusting the Pointer Assembly PAGE 34 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW 54030 SAW BLADESHAFT ENGAGE SYSTEM Setting the Depth Stop To Control the Depth of Cut with saw running and Blade Mounted The 54030 saw uses a controlled Depth Stop to p
68. ques Towing Safety Precautions Trailer Usage Conform to Department of Transportation DOT Safety Towing Regulations before transporting saw on public roads To reduce the possibility of an accident while transporting the saw on public roads always make sure the trailer that supports the saw and the towing vehicle are in good operating condition and both units are mechanically sound The following list of suggestions should be used when towing your saw Check the tire air pressure on both towing vehicle and trailer Refer to the tire manufacturer s recommended pressure Also check the tire tread wear on both vehicles Make sure the hitch and coupling of the towing vehicle are rated equal to or greater than the trailer gross vehicle weight rating GVWR of 6 000 Ibs ALWAYS inspect the hitch and coupling for wear NEVER tow a trailer with defective hitches couplings chains etc ALWAYS make sure the trailer is equipped with Safety Chains and ensure they are attached properly ALWAYS make sure the vehicle and trailer directional backup brake and trailer lights are connected and working DO NOT exceed the recommended highway speed when towing Use chock blocks at each wheel when parked to prevent trailer from rolling Use the trailer s swivel jack to adjust the trailer height to a level position while parked Avoid sudden stops and starts This can cause the trailer to skid or jack knife Smooth gradual st
69. ry terminals to test for charge n case the battery liquid dilute sulfuric acid comes in contact with clothing or skin rinse skin or clothing hy immediately with plenty of water Incase the battery liquid dilute sulfuric acid comes in contact with your eyes rinse eyes immediately with plenty of water then contact the nearest doctor or hospital and seek medical attention Maintenance Safety Maintain this equipment in a safe operating condition at all times ALWAYS shut down the engine and disconnect battery before performing service or maintenance functions Contact with moving parts can cause serious injury Securely support any saw components that must be raised NEVER lubricate components or attempt service on a running Saw ALWAYS allow the saw a proper amount of time to cool before servicing Prior to service level the frame surface Anytime the saw is lifted onto its nose or tilted fully back such as for maintenance access the high end of the saw MUST be blocked up to prevent the possibility of crush injury Make sure that there is no buildup of concrete grease oil or debris on the machine Repair damage to the saw immediately and always replace broken parts BI Dispose of hazardous waste properly Examples of potentially hazardous waste are used motor oil fuel and fuel filters DO NOT use plastic food containers to dispose of hazardous was
70. s located above the engine Figure 35 Figure 35 Lifting Point AVOID INJURY Stay clear of the saw while it is being hoisted To avoid possible damage to the saw use approved rigging minimum 3000 Ib test when hoisting the saw Night Light The night light Figure 36 can be used on either side of the saw and can be extended and rotated for best illumination of the cutting area Aim the light then lock it in position by tightening the lock knobs The light can be removed for storage by loosening the lock knobs disconnecting the light cord and sliding the light bar out of the saw To turn Lights ON push the rocker style switch located on the instrument panel forward To turn Lights OFF push rocker switch backward E Figure 36 Night Light PAGE 38 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW MAINTENANCE MAINTENANCE Certain maintenance operations or machine adjustments require specialized knowledge and skill Attempting to perform maintenance operations or adjustments without the proper knowledge skills or training could result in equipment damage or injury to personnel If in doubt consult your dealer When performing maintenance operations on the saw or engine follow all safety messages and rules for safe operation stated here and at the beginning of this manual See the engine manufacturer s manual supplied with your machine for appropriate mai
71. should be filled to avoid condensation that could cause contamination of the fuel PAGE 32 STOW 54030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW POINTER ADJUSTMENT Cold Weather Operation Glow Plugs In weather where temperatures reach below 30 farenheit 0 Celsius Glow Plugs may be required to start engine To start engine using assistance of Glow Plugs turn Ignition Switch to ON position and monitor Glow Plug Indicator Light on system Status Indicator Figure 24 When Glow Plug Light goes out rotate Ignition Switch to the START position Release key when engine starts In cold weather Glow Plugs may stay on upto 3 minutes after engine starts 1 Ignition Switch w key 2 System Status Indicator 3 Glow Plug Light Figure 24 Ignition Switch and System Status Block Heaters DO NOT leave optional Block Heaters plugged in for extended periods when temperatures may rise above 20 F 6 67 Celsius The oil could cook inside the crankcase and damage to the engine could result If the water system is not drained when the saw is not in use and temperatures fall below 32 F 0 C damage may occur to optional water pumps In extreme cold weather optional Block Heaters may be used Block Heaters are installed directly onto the crankcase and are operated by plugging into a 110VAC electrical outlet Be sure to use appropriate guage wire when using extension cords and
72. te DO NOT pour waste oil or fuel directly onto the ground down a drain or into any water source NEVER store saw with fuel in the tank for any extended period of time Always clean up spilled fuel immediately Emergencies ALWAYS know the location of the nearest fire extinguisher ALWAYS know the location of the MA FIRST AID nearest first aid kit v KIT Know the phone numbers of the nearest ambulance doctor and fire department Ensure that a phone or radio is readily available at the jobsite If this is not possible know the location of the nearest phone This information will be invaluable in the event of an emergency m Mum gem PAGE 16 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW 54030 SAW INTENDED USE FAMILIARIZATION Intended Use Operate the STOW 54030 SAW tools and components in accordance with the manufacturer s instructions Use of any other tools for stated operation is considered contrary to designated use The risk of such use lies entirely with the user The manufacturer cannot be held liable for damages as a result of misuse This saw is not intended for dry cutting Engine The STOW CS4030 saw is classified in the industry as a high powered saw This classification is particularly useful when selecting the proper cutting tool blade for an application The STOW 54030 saw is powered by a liquid coo
73. tis no longer serviceable Ifthe equipment poses an unacceptable and unrepairable safety risk due to wear or damage or is no longer cost effective to maintain beyond life cycle reliability and is to be decommissioned demolition and dismantlement the following procedure must take place 1 Drainallfluids completely These may include oil gasoline hydraulic oil and antifreeze Dispose of properly in accor dance with local and governmental regulations Never pour on ground or dump down drains or sewers 2 Remove battery and bring to appropriate facility for lead reclamation Use safety precautions when handling batter ies that contain sulfuric acid See page 16 3 heremainder can be brought to a salvage yard or metal reclamation facility for further dismantling STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 55 STOW 54030 SAW TROUBLESHOOTING TABLE 11 TROUBLESHOOTING ENGINE SYMPTOM POSSIBLE CAUSE Emergency Stop Button pushed in SOLUTION Pull out E Stop Button Check cable connections charge 2 Battery disconnected or discharged or replace battery Will not start no power with key ON Replace ignition switch Check ANNIS ive Ignition switch wiring defective wiring Fuel not available in fuel tank tank empy Fill with correct type of fuel Fuel filter lines clogged Replace fuel filter or fuel lines Will not start No fuel present
74. unted handle controls FORWARD NEUTRAL AND REVERSE operation Neutral position stops or holds saw in a stationary position Incremental movement in the FORWARD or REVERSE direction will increase speed proportionate to amount of movement RAISE LOWER FUNCTION RAISE LOWER function is controlled by the switch mounted at the right side of the CONTROL HANDLE Push toggle switch lever forward to lower saw Pull toggle switch lever backward to raise saw BRAKES This saw is equipped with parking brakes Brakes are applied automatically when engine is off and dis engaged when engine is running STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 37 STOW CS4030 SAW LOADING AND TRANSPORTING LOADING UNLOADING ANDTRANSPORTING THE SAW Loading and Unloading When LOADING UNLOADING or when on a STEEP SLOPE the engine MUST BE at 1800 RPM or above to prevent loss of control Tie Down Points The saw is provided with holes at each corner of the lower frame for easy tie down during transportation NEVER tie the back end of the saw down by strapping across the handlebars The use of tie downs to secure the saw during transportation is highly recommended ALWAYS secure the saw during transportation to prevent unwanted movement or shifting that could result in equipment damage or injury to personel Figure 34 Tie Down Points Lifting Point The convenient single point for lifting the saw with a hoist i
75. ush retainer tightly against 4 Belt Guard battery and tighten bolt 5 Flange Guard Install top battery retainer clip 6 Engine Guard Re connect both positive cables first then both negative cables to prevent arcing Figure 46 Guards amp Panels Replace guards and panels prior to starting the engine 25 B Figure 45 Battery Tray and Retainer Clips PAGE 44 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 STOW CS4030 SAW MAINTENANCE Belts and Pulleys This saw uses a 6 groove 3V X 500 Optibelt for it s Drive Belt system and a Hydrostatic Pump Belt AX 35 DS RA 1 Blade Shaft Drive Belt 2 Transaxle Drive Belt 3 Belt Tensioner Pulley Figure 47 Belt Locations BeltTension Keep belts clean of foreign material that may cause slippage Never dress belts as this can cause premature failure Ideal V Belt tension is the lowest tension at which the belt will not slip under peak load conditions The V belt tension on this saw is controlled by the hydraulic system that actuates the Blade Shaft Engage Disengage System Hydraulic pressure exerted on the engine tilt cylinder applies force on the Belt Drive System to engage Bladeshaft rotation Engine must be at idle when engaging or dis engaging bladeshaft drive To STOP Bladeshaft Rotation Push rocker switch labeled BLADESHAFT forward Engine will tilt forward dis engaging the drive belt To START Bladeshaft R
76. ve wheels are aligned by adjusting the entire rear drive assembly 1 Loosenthe Wheel Mount Assembly Attachment Bolts just enough to move the Wheel Mount Assembly Do not com pletely loosen the Bolts 2 Loosenandtightenthe Alignment Jackscrew nuts to move the Wheel Mount Assembly and thus the wheels in the appropriate direction to achieve the desired alignment dis tance See Fig 53 STOW CS4030 SAW OPERATION MANUAL REV 0 12 13 07 PAGE 47 STOW CS4030 SAW MAINTENANCE Lockdown the Wheel Mount Assembly Attachment Bolts when the appropriate alignment distance is set Blade Flange Horseshoe Puller Plate Puller Plate Perimeter Bolt Center Puller Bolt oF WS gt Figure 55 Blade Flange Puller Removing the Inner Blade Flange 1 With the Outer Blade Flange in place loosen the Blade 1 PivotAttachment Bolt Mounting Bolt approximately 1 4 2 Adjustment Attachment Bolts 3 AdjustmentScrew Figure 54 Drive Wheel Alignment Bolt The Outer Flange MUST be in place to prevent the Puller Locations assembly and Inner Flange from flying off when the taper breaks loose Injury or equipment damage could otherwise Blade Flange Removal Installation result Correct removal or installation of the Inner Blade Flange requires Flange Puller p n 18503 as shown in figure 55 2 While the 3 perimeter bolts hold the two Puller Plates together slide the Horseshoe Plate of the Flange Puller behi
77. ydraulic Oil System 1 Itwilltake 3 4 quarts to fill the hydraulic system when new and somewhat less when changing the oil 2 Remove the oil reservoir cap to speed oil draining 3 When re tilling the system raise the saw halfway up then lift the rear of the saw until the Blade Flanges touch the ground This will help to speed the filling process 4 After filling the system jack the saw up so the drive wheels are off the ground Start the saw and move the Control Handle half way into FORWARD to purge air out of the system If the Blade Shaft is drained completely it will require approximately 1 gallon to refill If the transaxle is drained as well it will require approximately 1 additional gallon Slurry Control Strip If your saw is not already equipped with it a Slurry Control Strip is available from the manufacturer Slurry Control Strip 3 8 FHSC Screw Flat Washer Nyloc Nut gt gt Figure 69 Slurry Control Strip Long Term Storage Remove the battery Drain fuel from fuel tank and fuel lines Clean exterior with a cloth soaked in clean oil Store unit covered with plastic sheet in moisture and dust free location out of direct sunlight Never store the saw with fuel in the tank for any extended period of time Always clean up spilled fuel immediately Decommissioning Saw Components Decommissioning is a controlled process used to safely retire a piece of equipmenttha

Stow Saw cs403020 User's Manual

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