Stovax P8627 User's Manual
Contents
1. 3 14 AR0629 There is a c ardboard itment in the terminal This is to support the flue whilst it is cut to length REMOVE THE REMAINDER OF THE CARDBOARD AFTER CUTTING TO SIZE See diagram 9 AR0630 If a vertical only flue syste has been purchased refer to section 2 in Site Requirements for minimum and maximum options The following areas need careful consideration a Terminal positions b Flue supports c Weatherproofing d Fire precautions For all the above local and national codes of practice must be adhered to INSTALLATION INSTRUCTIONS INSTALLATION 3 16 It is now necessary to connect the gas supply to the 3 19 Connect a suitable pressure gauge to the test point located appliance The gas supply may enter through the floor on the inlet fitting and turn the gas supply on Check all directly under the appliance or through the knockout panel connections for leaks paying particular attention to the in the rear RH corner of the outer casing In both instances fittings at each end of the inlet pipe See diagram 12 a preformed pipe is ready fitted and connection should be made to the compression fitting on the end of this pipe See diagram 10 AR1294 Light the appliance and check the rest of the joints for leaks Turn the appliance to maximum and check the supply pressure is as stated on the databadge Turn the gas off and 3 17 Ensure the front door is open by depressing centrally on the replace the test point sc2. 6 2 AR0916 Pull the ignition lead off the piezo Remove the burner as described in section 2 pilot cover and plate as described in section 3 Disconnect the ignition lead from the electrode and push the lead complete with the vidaflex through the base of the appliance Cut the cable tie and remove the vidaflex sleeve THIS MUST BE KEPT AND ASSEMBLED ON THE NEW LEAD A CABLE TIE MUST ALSO BE USED TO RETAIN THE SLEEVE The lead can only be fitted one way round ensure this is correct when refitting a replacement When replacing the cover plate ensure silicone sealant is used to seal the aperture 5 PIEZO The piezo assembly used on this appliance is not serviceable and is unlikely to fail If a new piezo is required it will be necessary to change the gas valve Refer to section 6 6 GAS VALVE Turn the gas supply off at the isolation elbow and disconnect from the inlet pipe on the fire Disconnect the feed pipe and pilot pipe from the brass fittings See diagram 11 AR0822 6 3 6 4 6 5 6 6 6 7 6 8 7 1 7 2 SERVICING INSTRUCTIONS REPLACING PARTS Remove the two screws retaining the valve bracket See diagram 12 AR0822 Remove the ignition lead as described in section 4 The valve should now be able to be eased forward so the pipes and thermocouple can be removed from the rear of the valve Undo the two screws retaining the valve to the bracket Replace in reverse order Check
3. 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person All tests must be serviced by best practice as described by the current CORGI recommendations 1 1 Before any test are undertaken on the appliance conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work 1 2 Before any tests are undertaken on the appliance it is also recommended to fully check the operation of the appliance 1 3 Special checks 1 3 1 Clean any lint or fluff from the pilot pay particular attention to the aeration hole in the side of the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct 1 4 Correct any faults found during the initial tests and then re commission the appliance conducting the usual safety checks 1 5 Advise the customer of any remedial action taken SYSTEM OK Does the pilot light Is the control being Will the pilot light with a match appliance Has the system got any air in it operated correctly Is the gas turned on to the Is the gas pressure correct g Ss Q E 4 T 5 a op z 3 wn eS e O v a Ensure there is no debris around the pilot assembly e g soot etc which could short the spark clean the area IGNITION FUNCTIONAL CHECK 1 3 a a 2 gt LL o 5 5 2 o o c s E 2 Rd gt a o 5
4. Riva Nemos Balanced Flue Convector Fire With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this appliance This appliance must only be operated with the glass door secured firmly in position The front casing of this appliance will become hot whilst in operation it is therefore recommended that a suitable guard should be used for the protection of young children the elderly or infirm Please read these Instructions carefully before installation or use Keep them in a safe place for future reference and when servicing the fire The commissioning sheet found at the end of the Users Sections of these instructions should be completed by the Installer LPG Models The appliance is factory set to be run on Butane G30 If it is intended to be used on Propane G31 the aeration plate supplied must be fitted PR0728 Issue 3 August 2008 CONTENTS COVERING THE FOLLOWING MODELS 8627 MA P8627 MA 8627 BS P8627 BS PAGE APPLIANCE COMMISSIONING CHECKLIST 3 USER INSTRUCTIONS 4 INSTALLATION INSTRUCTIONS 8 Technical Specifications 8 Site Requirements
5. 5 ES o On a 6 Q 2 a a 2 v p o p ignition lead See Replacing Parts section 2 N Z zog zeEs Z LOZ Foz O00 Fee P 95 bia Consult User Correct and Instructions and retry burner head change the Is there a spark Check alignment of pilot Check isolation tap and gas meter retry Operate the valve Purge the gas pipes and retry 19 SERVICING INSTRUCTIONS FAULT FINDING CHARTS MO WALSAS nun Bew asueyd Spuodas uey Jayeai8 sty s DIO e ym Sinus yun Zew yun sqO 1 ay aguey nun enua ur aun yo uan Sulu 10 UNY nun sqO aorjday Aya pue uono uuoo ay uay SIL EZ uonp s Sued Bupejd y u uueigeip 395 ul8u 1991100 ay JO atuey 1o id ay SI SAJEA JO eq u poo8 uono uuoo spuodas jdnovow y s Z uey 192918 SIR SI AAD e YUM sinus yun Bew nun gA4 1u au yo uang sul 104 UNY Anos pue 193110 aly SY O pes yorym sdumy JO juom adid gaspeqejep ay uo iu ultu ss pas aunssaid ayy Je seg ay sI ny uo SuJuuna aly at YM gaspeqeyep ayy uo pajejs se aunssaid seg ay s Sujuund aypie Aes youd au YUM 1OJId IM 08 3UIN9 ioj q spuo2 s Q 1se 12 ul paysnd qouy onuo2o ay daay pue 30 1d ay 1u8 1 EZ uono s sued Bulde day u WeIBeIP ou uonei e 1ojid ay u Jin 104 y9 uO 31 1oos 89 quu sse 30 d ayy punoye siuq p ou s aay
6. aunsuy ISN NI LAO S309 32lld YO LIT AVIS LON TIIM 1O ld MOAHD TWNOILONNA JANTIVA AWVTA n i pue pea apolpaja ayy ade day nun 1o id ay aoejday Anas pea ayy aoejday poq aajeA ayy o ozaid ayy woy duun l ueds e s oq SARA ayy ajesado ozaid ayy wou peaj apomdaja ay anouay BABA y u ozaid ay wo ajqeyoerjep SIM apO da a aU S SHOLO AAJA ay UBYM yueds e aay s om adid 1o id ay wo LG E di y p oH sad p l nsu YM pO4DD Woy pea apoipaja ay anouay al pue 393410 slu uoduuo5 ozaid Jo uone20 193109 10 yDayD uonesado Wed JO ajpuids qoux Jonuo5 pasewep JO AID J p 104 YOaYD 100d UONDAUUOD SI 10 payoejap uuio5 q pea uous seH n i pue palo uutu0 rt dnooouu u pue po n2 uaamjaq des ay sI Anas deg aponpaja y PSY po uo5 pajesado L ueyo Buipul4 Bulag Aea ay S y ney uoniu8 woy Anas suononnsu si sn ay INSUO ease ay ural eds ay Oys p no2 YDIYM 1973 1oos 83 A quiasse 30d ay punoue siiqap ou s a4ay insug AYVAS ON MOJHD IWNOLLINNA NOLLINOI 20 SERVICING INSTRUCTIONS REPLACING PARTS 2 33 Remove the ceramic logs and the embers 1 GENERAL 2 4 Carefully slide the ceramic sides forward and store safely See diagram 3 1 1 All principal components can be replaced without removing the appliance from its installation although it is essential tha
7. 9 Installation 12 Commissioning 18 SERVICING INSTRUCTIONS 19 Servicing Requirements 19 Fault Finding 19 How to replace parts 21 Basic spare parts list 25 Service Record 26 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims FLUE CHECK 1 Flue is correct for appliance Flue flow test N A Spillage test N A GAS CHECK Standing pressure test mb Appliance working pressure on High Setting NB All other gas appliances must be operating on full Gas rate Does ventilation meet appliance requirements N A Have controls been upgraded Upgradeable models only 8455 Standard 8456 Programmable Thermostatic and Timer DEALER AND INSTALLER INFORMATION Contact No eee eect nee te neeteneeten ees Date of Purchase Engineer Model No Contact No Serial NO ies ic ceva tans de Corgi Reg No Date of Installation This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second
8. control please refer to the instructions provided with the upgrade to operate the remote control The following instructions will work for either situation Ensure that the left hand control knob is pointing to off e Ensure that the right hand control knob is pointing to off e Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot The pilot should now light If the pilot has not lit repeat the procedure until it does Keep the control knob pressed for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedures until it does If the pilot will not light after repeated attempts contact the retailer or installer from whom the appliance was purchased Turn the right hand control to point to main burner gt The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire the main burner will light on low The burner can now be controlled between low and high settings Turn the control knob anticlockwise to increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES 7 COMMISSIONING Check all ceramics door etc Check flame picture Check gas pressure 18 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS
9. fitted isolation device incorporated into the inlet connection no further isolation device is required All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance The gas supply may enter through the floor directly under the appliance or through the knockout panel in the rear RH corner of the outer casing In both instances the front lower panel is removable to aid connection of the gas supply and a preformed pipe is factory fitted to make connection to the main inlet isolation device easier 11 4 1 5 1 5 2 5 3 4 VENTILATION This appliance requires no additional ventilation 5 APPLIANCE LOCATION It is not necessary to site the appliance on a non combustible floor However for practical reasons the floor should be flat and solid to allow the appliance to be levelled and secured in place This appliance may be situated anywhere in the room but due consideration should be taken to ensure that it is sited within the constraints of the allowable flue configuration If the appliance is to be sited against a combustible wall a clearance of 50mm should be allowed between the wall and the rear of the appliance 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 2 5 2 6 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATABADGE AND TECHNI
10. pipe from the brass fitting See diagram 8 arrow A AR0822 3 7 3 8 3 9 3 10 4 1 SERVICING INSTRUCTIONS REPLACING PARTS d Remove the external feed pipe from the brass fitting See diagram 8 arrow B e Remove the 2 screws fixing the valve bracket to the base of the appliance f Gently slide the gas valve and bracket forward and disconnect the thermocouple from the rear of the gas valve See diagram 9 arrow A ARO824 g Push the thermocouple down through the hole in the base of the firebox and remove the component When fitting the new component after it has been shaped to the old thermocouple push the tip pilot end through the hole from under the firebox floor Do not insert the tip into the pilot burner at this stage Connect the thermocouple at the gas valve do not over tighten the nut Assemble the gas valve bracket on to the firebox base and all pipes to the valve and fittings Insert the tip of the thermocouple into the pilot burner and tighten the nut Replace the silicone around the thermocouple and ignition lead Screw the plate into position replace the pilot cover log support and replace the ceramics 4 IGNITION LEAD Remove the screw from the left hand side of the control cover On the right hand side of the cover is a locking tab this must be gently levered off the main body Slide the cover forward See diagram 10 23 4 2 4 3 4 4 4 5 4 6 5 1 5 2 6 1
11. the Model Number and Serial Number 3 2 2 LIGHTING THE NEMOS Locate the control valve on the appliance There are two control knobs on the valve the right hand knob controls the pilot ignition and the left hand knob controls the main burner 4 1 4 2 2 2 2 3 2 4 2 5 4 3 If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate the remote control The following instructions will work for either situation Ensure that the left hand control knob is pointing to off Ensure that the right hand control knob is pointing to off Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot The pilot should now light If the pilot has not lit repeat the procedure until it does Keep the control knob pressed for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedures until it does If the pilot will not light after repeated attempts contact the retailer or installer from whom the appliance was purchased Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire the main burner will light on low The burner can now be controlled between low and high setti
12. CAL SPECIFICATIONS ON PAGE 8 LPG MODELS THE APPLIANCE IS FACTORY SET TO RUN ON BUTANE G30 IF IT IS INTENDED TO BE USED ON PROPANE G31 THE AERATION PLATE SUPPLIED MUST BE FITTED TO CHANGE AERATION PLATE REFER TO SECTION 9 SERVICING INSTRUCTIONS FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 10 SERVICING INSTRUCTIONS 1 CONTROL UPGRADE This appliance is fitted with a control valve that can be easily upgraded to battery powered remote control There are two versions of this control which can be obtained through your local Gazco stockist This upgrade can be fitted before or after installation Full instructions are included with the kit STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner off leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperatu
13. IONAL Any additional bend may be used on the horizontal section either 45 or 90 but the overall horizontal flue run will be reduced Refer to diagram 1B 2 3 2 4 2 5 Nominal Actual Length Stainless Length Finish 200mm INSTALLATION INSTRUCTIONS SITE REQUIREMENTS TOP FLUE VERTICAL KIT 8524 8524AN Vertical from the top of the appliance See Diagram 1C A minimum vertical rise 3m 9 10 to a maximum 10m 32 10 The basic kit comprises 2 x 1m lengths 1 x 1m terminal length 1 x 52mm restrictor 1 x 47mm restrictor Extra lengths may be added from the list below TOP FLUE VERTICAL OFFSET KIT 8530 Used with kit 8524 only See diagram 5 A minimum rise of 500mm 191 is required to the first bend Refer to diagram 4 OPTIONAL FLUE LENGTHS amp BENDS All flue components are 150mm diameter 6 Anthracite Finish 8527AN TE ae TAIAN 40 Bend 8507AN TTE 20 ON 3 1 3 2 3 3 3 4 3 5 3 6 3 GAS SUPPLY Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Soft copper tubing can be used to install the appliance Soft soldered joints can be used externally of the appliance The appliance is supplied complete with a factory
14. QUIREMENTS NOTE This appliance can only be installed in conjunction with the flue supplied The flue must be sited in accordance with all local and national regulations and current rules in force Any terminal which is less than 2 metres above any access level ground balcony or above a flat roof to which people have access is to be fitted with a guard All vertical and horizontal flues must be securely fixed and fire precautions followed in accordance with local and national codes of practice A restrictor may be required Refer to Technical Specifications on page 8 ee des usan pata i mk A pag rer a a ee MA PS MA Ce ee N ee TE Pew genes lr Pri a a T e Og n SE CHF a anaku i ma e marsmung wa mbp s hm o wa wami ide ers reas mrooh PRES ee or Ta TE sur Pere e PR IN oes PSR Poor bhua 12 e 4 Ata cria a ml as T BRIHA Fh WP POLA ee kun A a Ee No NP o a A Ta A ee aad Pa eg ne A dl AS ed PO Boka sa uP TO PP A A tral a PA ee 25 A o A F Fam mal e sia Fo Fom eee ed H 1 5 1 6 1 7 1 8 1 9 Two types of flue terminals are available horizontal and vertical For a horizontal terminal decide on the terminal position and measure the height from the top of the appliance to the centre of the required hole For minimum and maximum flue dimensions see Section 2 Only the horizontal terminal section can be reduced in size TIMBER FRAMED B
15. RE POSITIONED AS ABOVE ONLY USE THE CORRECT AMOUNT OF LOGS AS SPECIFIED IN THE DIAGRAMS 17 5 FITTING THE DOOR Ensure that the fibreglass seal on the back of the glass frame is intact then hook the location tabs over the hooks on the top of the firebox Replace the nine screws working from the top down Tighten the screws evenly DO NOT OVER TIGHTEN See diagram 11 NEVER OPERATE THE APPLIANCE WHEN THE GLASS PANEL IS REMOVED OR BROKEN Close the front door of the appliance by pushing centrally on the RH side the door catch should locate in the closing mechanism and finish in the closed position It may be necessary to re adjust the door closing mechanism due to vibration whilst in transit Vertical adjustment should be made by loosening the two nuts directly above and below the locking mechanism on the RH internal side of the outer body See diagram 11 AR1295 Horizontal adjustment should be made by loosening the two bolts which hold the locking catch to the rear of the door See diagram 22 O 22 AR1296 6 1 INSTALLATION INSTRUCTIONS INSTALLATION 6 LIGHTING THE NEMOS Locate the control valve on the appliance There are two control knobs on the valve the right hand knob controls the pilot ignition and the left hand knob controls the main burner AO 6 2 6 3 6 4 6 5 6 6 6 7 6 8 6 9 7 1 2 2 7 3 If your appliance has already been upgraded to battery remote
16. UILDINGS It will be necessary to provide additional clearance when the flue passes through a wall containing any combustible materials so as to prevent a fire hazard The hole through which the flue will pass must have a steel sleeve which is positioned so that an air gap of at least 25mm is maintained between the outer surface of the flue and any part of the sleeve For further guidance on the installation of gas appliances in timber framed buildings contact your local buildings control authority INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 2 FLUE OPTIONS AR1671 Start of bend to centre line of horizontal flue 170mm Centre line of vertical flue to end of bend 220mm t 7 ETHER iF OF BT p db ba 1 490 melrer When A l had TO metre muoma Wlan H amp 4 1 41 0 LO erin LO mei ore AR1672 10 l rm a r r AR1673 2 1 TOP FLUE UP amp OUT KIT 8534 8534AN Vertical from the top of the appliance then horizontally out See diagram 1A The basic kit comprises 1 x 200mm vertical length 1 x 500mm terminal length cut to length on site 1 x 90 degree elbow 1 x wall plate 1 x 70mm restrictor 1 x 60mm restrictor fixing screws The kit may be used on its own Note with a 200mm rise only the 500mm terminal length can be used Extra lengths may be added to the vertical and horizontal from the list below 2 2 Ae eee UP amp OUT WITH ADDIT
17. all joints for gas leaks check the operation of the thermocouple and ignition lead 7 MAGNETIC SAFETY VALVE Remove the gas valve as described in section 6 Undo the magnetic valve retaining nut at the back of the control valve Gently tap out the mag valve and replace with a new unit See diagram 13 Replace in reverse order AR0824 24 8 1 8 2 9 1 9 2 9 3 8 MAIN INJECTOR Remove the burner module as described in Servicing section 2 Disconnect the pipe from the injector and the gas valve See diagram 14 AR0822 Rotate the injector until it is fully removed and install the correct replacement injector Re assemble and turn the gas supply on check for any leaks 9 PRIMARY AERATION PLATE NOT ALL MODELS HAVE AERATION PLATES REFER TO NOTE AT BEGINNING OF INSTALLATION INSTRUCTIONS Remove the burner module as described in Servicing section 2 Remove the fixing screw and slide the plate off the venturi Replace with the correct size plate and secure with the screw Ensure the lower edge of the plate is located over the venturi flange See diagram 15 AR0766 SERVICING INSTRUCTIONS REPLACING PARTS 10 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items Burner Unit Pilot Injector Control Valve Injector Aeration Plate if required Databadge A kit of parts is available for this always quote the Model number and Serial
18. bags and labelled as RCF waste AR1195 RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material 4 1 Place log A on to the burner Ensure the rear of the log touches the rear of the burner See diagram 3 AR1196 4 5 Place log E on to the last stud The recess on the underside of the log should locate on to the top of log D See diagram AR0816 CENTRALISE THE LOG BETWEEN THE BURNERPORTS AT EITHER END Four of the remaining logs have location holes on the underside These locate on the studs at the front of the fire 4 2 Place log D on the third stud from the left and resting at the rear of log A See diagram 4 AR1197 4 6 Place log F resting on the rear tray and leaning forward to locate in the recess in log E See diagram 8 16 INSTALLATION INSTRUCTIONS INSTALLATION 5 1 5 2 AR1198 5 3 4 7 Place log G at the front of the fire between logs D and E DO NOT PLACE THIS LOG ON THE BURNER IT IS ONLY TO FILL THE GAP BETWEEN LOGS D AND E The charred effect should face the rear of the fire See diagram 9 AR1199 4 8 With the granules fill the front compartment around the logs evenly ENSURE NO GRANULES FALL ON THE BURNER See diagram 10 5 4 AR1120 NOTE ENSURE THAT THE LOGS A
19. e two bolts securing the appliance to the crate base and remove See diagram 3 AR1290 1 AR01292 3 4 Cently remove the appliance from the crate and place into its intended position Locate the two securing holes in the 3 7 It will now be necessary to decide upon the flue route and base subframe those previously used to secure the make the necessary flue connections Two types of flue appliance to the crate mark the positions on the floor and termination are available a horizontal terminal discharging place the appliance to one side See diagram 4 on a vertical wall or a vertical terminal discharging above the roof level Refer to Section 2 in Site Requirements for allowable flue configurations in each instance 3 8 When the flue configuration and lengths are known it may be necessary to fit a flue restrictor Refer to Technical Specification on page 8 for the correct restrictor size This should be fitted by removing the internal and external spigots The restrictor should be located between the underside of the inner spigot and the air duct Refer to diagram 6 AR1292 3 5 Drill the two holes and insert the rawl plugs supplied If the gas supply is to enter through the floor under the appliance now is the time to make the necessary provision for the gas supply 3 6 Place the appliance back into position level the appliance if required by adjusting the 3 levelling screws and then secure in place using the screws su
20. nd always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material AR1287 5 3 Remove the glass panel by unscrewing the nine pozidriv 6 1 Place log A on to the burner Ensure the rear of the log screws See diagram 2 touches the rear of the burner See diagram 3 ARO816 CENTRALISE THE LOG BETWEEN THE BURNERPORTS AT EITHER END ARO816 Four of the remaining logs have location holes on the underside These locate on the studs at the front of the fire 6 2 Place log D on the third stud from the left and resting at the rear of log A See diagram 4 5 4 Remove the ceramic logs and place on a dry clean surface It is not essential to remove the embers 5 5 The logs should not require cleaning Do not use a vacuum cleaner or brush to clean the logs any large pieces of debris may be removed b
21. ngs Turn the control knob anticlockwise to increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES 3 TURNING THE NEMOS OFF To turn the Riva off locate the control valve turn the left hand control knob until it points to off The main burner will go out leaving the pilot burning To turn the pilot off locate the control valve turn the right hand control knob until it points to off 8 the pilot will go out IF THE FIRE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE FIRE THE CONTROL VALVE HAS AN INTERLOCK DEVICE AND THEREFORE CANNOT BE LIT UNTIL THE 3 MINUTES HAVE ELAPSED 4 UPGRADING YOUR NEMOS Your Nemos is fitted with a control valve that can easily be upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training There are two versions of this control which can be obtained through your local Gazco stockist STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 PROGRAMMABLE THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the
22. number when ordering any spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR THE CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES 11 CONTROL UPGRADE See Installation Instructions section 1 12 SHORT SPARES LIST COMPONENT PILOT INJECTOR MAIN INJECTOR G20 AERATION PLATE BURNER UNIT LPG AERATION PLATE G31 GZ2003 BURNER UNIT Gas Valve is pre set for the appliance SERVICE RECORDS 1ST SERVICE 2ND SERVICE Next Service due Sioned mu area accrue aise ce aa eee eos Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 3RD SERVICE 4TH SERVICE Next Service due SIGNED os wn duis Spite ats daw age Male asla Ca am n 8 Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 5TH SERVICE 6TH SERVICE Next Service dues aiii yu a tate aint sun Qa abu E Sigmedu u a O qaqaia Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 7TH SERVICE 8TH SERVICE Next Service due s ys ay asua a aaa Signed oi tees dnt aa OA aaa dis Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 9TH SERVICE 10TH SERVICE Next Service due SIGNED os on ui Sasi hale dae age Male asla a am n s Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registra
23. over and the two screws securing the cover to the tray See diagram 5 The pilot components can now be individually removed AR0819 To remove the pilot injector undo the compression nut on the pilot feed pipe and withdraw the injector which will be hooked onto the olive When replacing an injector always ensure it is hooked onto the olive before inserting it into the pilot burner See diagram 6 arrow A AR0820 22 3 4 3 5 3 6 To remove the electrode undo the retaining nut withdraw the electrode from the pilot burner and disconnect the ignition lead When replacing the electrode ensure the ignition lead is connected with the terminal pointing downward See diagram 6 arrow B To remove the thermocouple it will be necessary to remove the main burner logs vermiculite and log support as described in section 2 WHEN REMOVING THE THERMOCOUPLE DO NOT DESTROY THE COMPONENT AS IT WILL BE NECESSARY TO PREFORM THE NEW COMPONENT TO THE SAME SHAPE THIS WILL ASSIST WHEN FITTING THE NEW PART Once the main burner and pilot cover have been removed there is a cover plate beneath the pilot assembly Remove the screw and plate This has been sealed with silicone to ensure no air enters the firebox See diagram 6 arrow C a Undo the thermocouple retaining nut from the pilot burner See diagram 6 arrow D b Disconnect the inlet pipe at the pressure test point See diagram 7 AR1294 c Disconnect the external pilot
24. pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner off leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature to a pre set temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during the two on periods GAZCO PART NUMBER 8456 USER INSTRUCTIONS 5 8 To clean the glass surface Gazco recommends you use a 5 CLEANING THE NEMOS ceramic glass product generally sold for cleaning ceramic hobs ENSURE THE APPLIANCE IS COLD BEFORE PROCEEDING 5 1 The outside casing of the Nemos should be cleaned using a 6 ARRANGEMENT OF FUEL BED damp cloth If you have a stainless steel door version it COMPONENTS should be cleaned using a stainless steel cleaner 5 2 To clean the burner system firstly depress the front door ADVICE ON HANDLING AND DISPOSAL OF FIRE centrally on the RH side and the door will release allowing CERAMICS you to open fully See diagram 1 The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area a
25. pplied See diagram 5 13 3 9 3 10 3 11 3 12 3 13 INSTALLATION INSTRUCTIONS INSTALLATION Before any flue pipe is attached to the appliance unwrap the decorative cast iron collar and locate over the outer flue spigot ensuring that the location lug locates in the notch at the rear of the hole See diagram 7 AR1293 When installing the horizontal terminal decide on the terminal position and measure the height from the top of the appliance to the centre of the required hole Refer to section 2 in Site Requirements for minimum and maximum flue dimensions A 152mm 6 diameter hole is required to install the flue This can be achieved by either a Core drill b Hammer and chisel It is advisable to drill small holes around the circumference when using method b Make good both ends of the hole NOTE TAKE CARE WHEN MARKING OUT THE FLUE AS IT IS VERY DIFFICULT TO MOVE AFTER INSTALLATION Only the horizontal terminal section can be reduced in size To determine the length measure from the outside of the wall to the stop on the 90 degree elbow Measuring from the slots on the outer flue furthest away from the outlet add 10mm onto the required measured length and mark around the flue See diagram 8 A wall plate is supplied to secure the flue to the wall Bend the tab to 90 Assemble the plate onto the flue but only secure to the wall and flue when the flue is fully assembled See diagram 8 14
26. re during two on periods GAZCO PART NUMBER 8456 2 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Please read these instructions before installation and use of this appliance These instructions must be left intact with the user Do not attempt to burn rubbish on this appliance In your own interest and those of safety this appliance must be installed by competent persons in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution Keep all plastic bags away from young children Do not place any object on or near to the appliance Allow adequate clearance above the appliance 12 IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE APPLIANCE 3 INSTALLATION OF THE APPLIANCE NOTE THERE IS AN OPTIONAL CONVECTION FAN KIT AVAILABLE CODE No 8576 THIS CAN BE FITTED EITHER DURING OR AFTER INSTALLATION BUT PROVISION FOR A POWER SUPPLY MUST BE MADE PRIOR TO INSTALLATION OF THE APPLIANCE Remove the front of the wooden crate by undoing the four bolts two at each side See diagram 1 AR1288 Remove the front of the crate and place to one side See diagram 2 AR1289 INSTALLATION INSTRUCTIONS INSTALLATION 3 3 Remove the lower front panel by gripping the top tag and pulling gently upwards and out Locate th
27. rew turn the gas back on and check RH side remove the glass frame assembly by unscrewing the test point for leaks the nine retaining screws See diagram 11 AR1294 3 20 ARO816 3 18 Carefully remove the box containing the logs and place to one side Remove the cardboard fitment that protects the factory fitted ceramic panels take care as these are easily damaged 15 INSTALLATION INSTRUCTIONS INSTALLATION 4 3 Place log C on the second stud and resting at the rear on 4 ARRANGEMENT OF FUEL BED log A See diagram 5 COMPONENTS ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it 4 4 Place log B on the first stud The recess on the underside of When servicing the appliance it is recommended that the the log should locate on the top of log C See diagram 6 replaced items are not broken up but are sealed within heavy duty polythene
28. t the gas supply to the appliance is turned off at the isolation device before proceeding further 1 2 If for any reason the flue has to be removed from the appliance the seal must be replaced in the inner spigot 2 MAIN BURNER 2 1 Open the front door of the appliance and turn the gas supply off at the isolation device see diagram 1 ARO759 2 5 Remove the screws from the log support The feed pipe nut is now visible between the burner and the angled base of the firebox See diagram 4 arrow A AR1294 2 2 Remove the glass frame see diagram 2 AR0818 2 6 Undo the feed pipe nut and the four screws holding the burner to the tray See diagram 4 arrow B The burner complete with the feed pipe can now be removed 2 7 To replace the burner locate the feed pipe onto the brass fitting and loosely fit the nut DO NOT TIGHTEN THE NUT AT THIS STAGE Replace the four burner fixing screws tighten the feed pipe nut 2 8 Light the appliance and check for leaks 21 3 1 3 2 3 3 SERVICING INSTRUCTIONS REPLACING PARTS 3 PILOT UNIT The pilot assembly consists of four components which can be individually changed these are 1 2 Pilot injector 3 4 Thermocouple Pilot burner bracket Electrode Open the front door of the appliance and turn off the gas supply at the isolating device Remove the glass frame and logs Remove the two screws securing the pilot burner to the pilot c
29. the control access panel INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS 8627 MA P8627 MA 8627 BS P8627 BS Model Gas Working Aeration Injector Gas Rate Input kW Gross Country 3 h CAT Type Pressure m E 3 Us Uja ek sss Sa sa O lt LPG models The appliance is factory set to run on butane G30 Efficiency Class II If it is intended to be used on propane G31 the aeration plate I supplied must be fitted Flue Outlet Size 100 Y 152mm Y To change aeration plate refer to section replacing parts 9 Gas Inlet Connection Size 8mm RESTRICTOR REQUIREMENT VERTICAL HORIZONTAL FLUE SPECIFICATION Vertical flue height from top of appliance Horizontal length Restrictor Size 200mm to 500mm No restrictor 500mm to 1000mm No restrictor 1000mm to 1490mm 70mm 1500mm to 1990m 70mm 2000mm to 3000mm 60mm TOP EXIT VERTICAL ONLY INCLUDING OFFSET Vertical flue height from top of appliance Restrictor Size 3000mm to 4990mm 52mm y 5000mm to 10000mm 47mm PACKING CHECKLIST Description Nemos stove assembly Ceramic back panel Ceramic LH side panel Ceramic RH side panel Log set 7 logs Bag of Granules Decorative Cast Collar Fixing kit containing s Instruction manual i ES Wood screws Rawl plugs 1 Fitted in appliance AR1298 1 1 1 2 1 3 1 4 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY RE
30. tion Number 26 27 Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
31. y hand 5 6 Ensure any debris is removed from the burner ports 5 7 Replace the ceramics and door by referring to section 6 USER INSTRUCTIONS AR1197 6 3 Place log C on the second stud and resting at the rear on log A di An i rna 6 6 Place log F resting on the rear tray and leaning forward to locate in the recess in log E See diagram 8 AR1195 AR1198 6 7 Place log G at the front of the fire between logs D and E DO NOT PLACE THIS LOG ON THE BURNER IT IS ONLY TO FILL THE GAP BETWEEN LOGS D AND E The charred effect should face the rear of the fire See diagram 9 6 4 Place log B on the first stud The recess on the underside of the log should locate on the top of log C See diagram 6 AR1196 AR1199 6 5 Place log E on to the last stud The recess on the underside of the log should locate on to the top of log D See diagram 6 8 With the granules fill the front compartment around the logs 7 evenly ENSURE NO GRANULES FALL ON THE BURNER See diagram 10 6 9 6 10 7 1 8 1 9 1 10 1 USER INSTRUCTIONS AR1120 Ensure that the fibreglass seal on the back of the glass frame is intact then hook the location tabs over the hooks on the top of the firebox Replace the nine screws working from the top down Tighten the screws evenly DO NOT OVER TIGHTEN See diagram 2 section 5 Cleaning the Nemos NEVER OPERATE THE APPLIANCE WHEN THE GLASS PANEL IS REMOVED OR BROKEN Close the door b
32. y pushing shut centrally on the RH side NOTE ENSURE THAT THE LOGS ARE POSITIONED AS ABOVE ONLY USE THE CORRECT AMOUNT OF LOGS AS SPECIFIED IN THE DIAGRAMS 7 FLAME FAILURE DEVICE This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple 8 RUNNING IN The surface coating on the logs used in your GAZCO fire will burn off during the first few hours of use producing a harmless and temporary odour This will disappear after a short period of use If the odour persists ask your installer for advice 9 SERVICING The fire must be serviced every 12 months by a qualified Gas Engineer In all correspondence always quote the Model number and the Serial number which may be found on the databadge 10 VENTILATION This appliance requires no additional ventilation 12 1 11 INSTALLATION DETAILS To assist in any future correspondence your installer should have completed the commissioning sheet at the front of this book this records the essential installation details of the appliance In all correspondence always quote the Model number and Serial number 12 HOT SURFACES Parts of this appliance become hot during normal use It is therefore recommended that a suitable fire guard be used for protection of young children and the infirm Indeed all parts of the appliance should be treated as a working surface except for
33. year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer 2 1 USER INSTRUCTIONS 2 6 1 GENERAL 27 A competent person must carry out installation and servicing 2 8 In all correspondence please quote the appliance type and serial number which can be found on the databadge located on a plate under the control valve 2 9 Ensure that curtains are not positioned above the appliance and there is at least 300mm between the sides of the appliance and any curtains If any cracks appear in the glass panel do not use the appliance until the panel has been replaced If for any reason the flue has to be removed from the appliance the seals must be replaced in the inner spigot Do not obstruct the flue terminal in any way i e by planting flowers trees shrubs etc in the near vicinity or by leaning objects up against the terminal guard Do not use a garden sprinkler or hose near the terminal 1 Do not stand or place objects on the terminal guard as this 3 will deform it This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote
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