Stovax F40 User's Manual
Contents
1. F40 Avanti Conventional Flue Coal Effect Stove Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this appliance This appliance must only be operated with the glass door secured firmly in position The front casing of this appliance will become hot whilst in operation it is therefore recommended that a suitable guard should be used for the protection of young children the elderly or infirm Please read these Instructions carefully before installation or use Keep them in a safe place for future reference and when servicing the fire The commissioning sheet found on page 3 of these instructions should be completed by the Installer PRO778 Issue 4 February 2007 CONTENTS COVERING THE FOLLOWING MODELS 8685MCSC P8685MCSC 8685MMCSC P8685MMCSC 8685HMCSC P8685HMCSC APPLIANCE COMMISIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS Servicing Requirements Fault Finding How to replace parts Basic spare parts list Service Record PAGE 10 112. 3RD SERVICE 4TH SERVICE Bu DAS DESCIVICO REM T Next OP HO uuu uu aassaqasasiaqaskanasqanqaa aga akawa DIRE wisis iai DUC uuu Po OO ico C SPINE T cas Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 5TH SERVICE 6TH SERVICE BEES Ecc NERO ET ee ee ee nee Drao E e 8c RT TU Nex Serice anar bE OG EE E O A T Siu EEE AO ET E E E E E suo PONE EEE Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 7TH SERVICE 8TH SERVICE Bars o uuu uuu asa ee aG a ee ee DAS SI Next Service DUB ect p Hioc A UE IGG ua m Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 9TH SERVICE 10TH SERVICE Datel SOT VIC A ons DNS p O octal Next Service Due tee ee Unis Next CTS DIS m M TT src dua m Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 22 23 Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
3. If not positioned correctly the bracket will sit at an angle See diagram 19 20 p ART448 AR1447 11 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items Pilot Unit Control Valve Main Injector Aeration Plate Control Unit Data Badge The relevant parts can be ordered from Gazco always quote the appliance type and serial number when ordering spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES SERVICING INSTRUCTIONS REPLACING PARTS 13 SPARE PARTS LIST LPG PROPANE BUTANE BURNER UNIT PBO215 MAIN INJECTOR IN0052 PILOT ASSEMBLY PI0037 TB EL0001 CONTROL BOX EL0360 GAS VALVE GC0107 MAG UNIT GC0109 IGNITION LEAD GC0013 CERAMIC REAR PANEL CE0530 FLAME BAFFLE CE0118 COAL SET CE0127 FRONT COAL CE0122 TTB LEADS EL0315 BATTERY BOX ELO274 VALVE MOTOR HARNESS ELO278 TOUCH PAD HARNESS ELO273 TOUCH PAD ELU272 HANDSET ELO275 EARTH LEAD ELO190 WINDOW FRAME ASSEMBLY GZ5227 Component Gas Valve is pre set for the correct gas type 21 SERVICE RECORDS 1ST SERVICE 2ND SERVICE O A AOA TA VAPOR ICS REM RT Nex Service Due uuu TRES AIUR RUPEE Bawa A NEXUS CI DUC u LIS aa DEE rz HPH suc T Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number
4. 14 15 15 16 17 20 21 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims rr AA MAA j _ NN 3 spilagetest x GASCHECK L sas 4 4 T s ananaw _ RN Appliance working pressure on High Setting mb NB All other gas appliances must be operating on full r o 5 Does ventilation meet appliance requirements BEBE 6 Has the remote hand set been tuned to the control box DEALER AND INSTALLER INFORMATION Installation Company orum Engineer Date of Purchase Contact No iis L T Corgi Reg No Serial No NE Date of Installation Gas Type This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspect
5. 51 The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the burners in the event of incorrect operation of the flue If the system acts to cut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be allowed before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system A qualified gas engineer should inspect this Do not use the stove until an engineer says it is safe to do so USER INSTRUCTIONS 6 FLAME FAILURE DEVICE 6 1 This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 7 RUNNING IN 7 1 The surface coating on your GAZCO stove will burn off during the first 24 hours of operation on high producing a harmless and temporary odour If the odour persists ask your Gazco dealer for advice AR1664 8 SERVICING O 8 1 A qualified gas engineer must service the stove every 12 months In all correspondence always quote the appliance S type and the serial number that may be found on the data Do P Se d n oO gt 9 VENTILATION pane os O o O 9 1 Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction Un LL gt 10 INSTALLATION DETAILS out during use 10 1 To ass
6. and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material USER INSTRUCTIONS 4 FUEL BED ARRANGEMENT 4 1 Place the flame baffle onto the burner and push against the rear tray lip See diagram 6 T 1 PPA EN MH Hl M7 A Hz we ps L 2 27 2 s AR0359 4 2 Locate the rear panel against the spacer brackets and slide down so that it locates on the ledge of the flame baffle See diagram 7 ARO360 4 3 Locate the front coal between the heat shield and the flame baffle so its ends sit flat on the burner skin See diagram 8 r M rs H er TR ARO361 4 4 Place five of the loose round coals on the front coal so they lean against the flame baffle in between the fingers Place the two rectangular coals against the reflector panels one either side behind the front row of loose coals See diagram 9 PE A ARO362 4 5 Place four of the loose round coals behind the first row so that they sit on the fingers the two outer ones should touch the rectangular coals See diagram 10 ARO363 4 6 Place the three remaining coals behind the centre row so that they touch the back panel See diagram 11 ARO364 5 GAZCO FLUE SURE SYSTEM
7. HAS BEEN REPLACED IT WILL BE NECESSARY TO FOLLOW THE PROGRAMMING PROCEDURE PROGRAMMING THE HANDSET Section 5 must be read in total before trying to programme the handset The sequence must be performed while the ON OFF on the display is still flashing Open the lower door by pressing until a click is heard Now switch the button on the control unit to the Unlock position See diagram 18 AR1676 The remote handset must now be programmed Push the ON OFF button 11 the ON or OFF display will start flashing Then press the ON OFF button 11 and the 10 and 13 buttons at the same time Immediately after press the SET button 12 once See diagram 19 5 3 5 4 5 5 95 14 Flame display Celsius display Temperature display On display Off display Low battery display Clock display E 2 3 4 5 6 B Auto display Manual display UP button ON OFF button SET button DOWN button AR1665 The clock 7 will appear on the display After a few seconds this will disappear Finally push the switch to the Lock position lll towards the rear of the appliance The remote should now be tuned to the control box Close the lower door untill a click is heard Close all openable doors and windows in the room ignite the appliance and operate on maximum for 10 minutes Remove the plastic sight plug from the right hand side of the appliance Position a lighted smok
8. SURE THE APPLIANCE IS COLD BEFORE PROCEEDING 3 1 SN 363 3 4 249 The outside casing of the F40 Avanti should be cleaned using a damp cloth To clean the glass frame remove the front as detailed in the installation instructions Remove the glass frame by unscrewing the six pozidrive screws See diagram 5 AR1454 To clean the glass surface Gazco recommends you use a ceramic glass product generally sold for cleaning ceramic hobs Ensure that the fibreglass seal on the glass frame is intact Replace the six screws working from the top down Tighten the screws evenly NEVER OPERATE THE APPLIANCE WHEN THE GLASS PANEL IS REMOVED OR BROKEN ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags
9. This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Please read these instructions before installation and use of this appliance AR1463 2 4 Undo the two screws at the back of the firebox and gently 1 2 These instructions must be left intact with the user pull the burner unit forward See diagram 3 1 3 Do not attempt to burn rubbish on this appliance 1 4 In your own interest and those of safety this appliance must be installed by competent persons in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution 2 INSTALLATION OF THE STOVE 2 1 Remove the appliance from its packaging It will now be necessary to decide upon top or rear flue exit the stove is factory built for rear exit but is easily converted by swapping the flue spigot with the blanking plate and putting the blanking plate on the rear of the stove AR1457 2 5 At the rear of the burner unit undo the thermocouple and disconnect the TTB leads Now remove the burner unit completely See diagram 4 2 2 Open the lower door by pressing until a click is heard and gently lowering down 2 3 Remove the glass frame by undoing the six pozidrive screws The four black screws are for removing the entire firebox if required Remove the ceramic components and place carefully to one side Remove the lower cover panel by un
10. UCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS 8685MCSC P8685MCSC 8685MMCSC P8685MMCSC 8685HMCSC P8685HMCSC MODEL GAS WORKING NOX AERATION INJECTOR GAS RATE INPUT kW Gross COUNTRY TYPE PRESSURE CLASS m h F40 Avanti NG 20 mbar 1x7 5mm 8685 G20 GB IE EAL F40 Avanti LPG Propane 37 mbar 5 1x13 5mm P8685 G31 Efficiency Class II Flue Outlet Size 127mm 5 Gas Inlet Connection Size 8mm Miminum flue specification T260 N2 O D 1 Maximum flue temperature 180 PACKING CHECKLIST le 2 Description Stove re mm a ma Flue infill plate Front coal z r 1 Coal set LT i ar UFO 452 2536 84a 0300 331 1703 453 400 Rear Ceramic i E i243 kM 1300 3H asb l 1400 14 Fixing kit containing Instruction manual B c Um x 4 sa ab i Wood screws Rawl plugs Remote handset C cell batteries AAA cell batteries UJ BW NN AR1450 1 1 1 2 1 3 1 4 2 1 3 1 3 2 3 3 3 4 3 5 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS The chimney or flue system must comply with the rules in force and must be a minimum of 127mm in diameter 5 The minimum effective height of the flue or chimney must be 3 metres 10ft Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance The chimney or flue must be free from any obstructi
11. ULT FINDING CHARTS MO WALSAS SOK m deuil asuey gspuodas uey ON 1932913 sig S poi ON MUN SCIO ay asueyy e YM sinus qun Sew ausi e Aes pun penau aun JO uin sun 10 UNY 10110 AA ajdnosouay a9e day Aja pue uono uuoo ay u 1u8 l Z uono s sueg 3unnejday u G ureideip 395 e peuq 1ojid y u uonsod 1294102 sy Ul jdno5ouu un BU s U18u 1224100 y JO eurej 1ojid au s SAJEA JO YOR UI poog uono uuoo gspuodas dnooouui u s uey 1972318 SIU S OID yM sinus yun Sew nun amp 193u1 aun HO WIN SOA Suluu 10 UNY Aad pue 199 107 1lJ Y 01 pea y9lym saumu Jo 10 adid 9y YIM SI ule qoJd gaspeqeyep y uo paes aunssaid ay ye seg ay SI nj uo Suluuni 3114 Y YM augi e Aes 1O Id IIM sospeqeyep au uo payeys se aunssoud ses ay si Suruuni 1oJid up PIM ped yono ay 10 JasueY ay 1 uli Sursn 3o rd y 3081 uonoses seg Sunejday u WeIseIp au 2S ejou uonejee 1o id ay u HNJ 104 939Y 319 1005 8 quassse 3o id ay punoue suqep ou s aay insug ASN NI L 1O SAOD 3414 YO LIT AVIS LON TIIM LO Tld ADIHI IVNOILILONf M JAQUIVI 3WV TA Ja pue peo opoupoje ay e ejdey ped yono pue jespueu yum Ajay p nb Ji aoejday pun Jo 3u02 y 0 s u neq J9IYI Yo SI YOO Jespuey JI yay yenuew uo s jespueu 393y pasinbai Ji adejday NO ale s li neq suey yay Ja pue 3224107 Aad 79 19
12. appliance conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work Before any tests are undertaken on the applaince it is also recommended to fully check the operation of the appliance Special checks 1 3 1 Clean any lint or fluff from the pilot pay particular attention to the aeration hole in the side of the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct Correct any faults found during the initial tests and then re commission the appliance conducting the usual safety checks Advise the customer of any remedial action taken 15 No No oT E o O c O 5 S p x O D Es Q lt nus ass c o O Q c 5 un o0 Q lt nus appliance gt M D e D D un C OD Yes Is the gas pressure correct No Correct and Yes any air in it WwW O p E D un gt un D je un T JL Yes un 0 e e oo 00 O o e Se p c oo il As x Ex un D ES D x O D O D un gt un D ta D OD e Y Q 2 Es as 2 D D Q a O c qu o oO gt oD c oO Q n o0 I E ovo lt SYSTEM OK CHART x a4 amp N LL LLI N SERVICING INSTRUCTIONS FA
13. doing the two pozidrive screws See diagram 1 AR1462 AR1454 11 INSTALLATION INSTRUCTIONS INSTALLATION 2 6 Remove the four black screws in the firebox and lift the firebox clear See diagram 5 AR1470 2 7 For Midi and Highline versions of the F40 it will be necessary to remove the base panel This lifts up and through the upper part of the carcass See diagram 6 AR1471 2 8 It will now be possible to access the two tabs for bolting the appliance down if required Position the stove ensuring all appropriate clearances are observed Using a pencil mark the position of the holes in the fixing bracket See diagram La R1456 2 9 Remove the stove and drill the holes using a masonary drill Insert the rawlplugs 2 10 Reposition the stove and level it using the three levelling bolts in the base Screw the stove down Replace the decorative base cover panel if fitted 2 11 Refit the fire box and burner unit to the stove taking care to reconnect the small TTB electrical connector to the left hand terminal and the large TTB connector to the right hand terminal See diagram 8 AR1472 2 12 THE TTB CONNECTIONS IN THE INTERUPTOR BLOCK MUST HAVE THE RED HIGHLIGHTED SPADE CLOSEST THE VALVE SEE DIAGRAM 9 AR1362 2 13 Having run the gas supply to the stove PURGE THE SUPPLY this is essential to expel any debris that may block the controls Connect the gas supply to the 8mm test point located at the lo
14. e lit using the hand set or touch pad The touch pad is located on the lower front panel of the appliance behind the main door Flame display Celsius display Temperature display On display Off display Low battery display Clock display 1 2 24 4 oe 6 Z 8 Auto display Manual display UP button ON OFF button SET button DOWN button AR1665 Before the fire can be lit the remote control must be in the manual mode See diagram 2 Refer to section 2 6 to change to manual mode Press the ON OFF button 11 The word ON appears in the display 4 Press the SET button 12 The pilot light should now light This should take about 10 seconds If the pilot fails to light press the ON OFF button 11 and then the SET button 12 then repeat the above sequence A single flame will appear on the display 1 When this has stopped flashing an audible click is heard You are now ready to adjust the flame height USER INSTRUCTIONS IF THE FIRE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE FIRE THE CONTROL VALVE HAS AN INTERLOCK DEVICE AND THEREFORE CANNOT BE LIT UNTIL THE 3 MINUTES HAVE ELAPSED 2 2 To adjust the flame height Once the pilot has been lit the main burner can be lit and adjusted 2 2 1 Press the UP button 10 The flame symbol 1 will show one extra flame This is to indicate the burner is on its lowest position 2 2 2 Press the same button agai
15. e match just inside the draught diverter opening and check that all smoke is drawn into the opening by viewing through the sight hole See diagram 20 If there is any doubt run the appliance for a further 10 minutes and repeat the test AR1493 If there are any extractor fans in adjacent rooms the test must be repeated with the fans running on maximum and interconnecting doors open IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future reference record the installation details on commissionging sheet page 3 of these instructions IGNITION FUNCTIONAL CHECK 1 Tol 5 1 3 1 4 1 5 SERVICING INSTRUCTIONS SERVICING CHART Yes with a match Pp 2C 20 2 Tu Q LE Does the pilot light Is the control being operated correctly Yes kK L Q O Z O a a Ensure there is no debris around the pilot assembly e g soot etc which could short the spark clean the area N h em aB oo lt m 25 cum SE c cv OD 5p S ge O QD un Is there a spark Consult Section 2 and retry gt o Oe _ 2 oc 0 c oO E Do z as es m e 5 O o Operate the valve 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person All tests must be serviced by best practice as described by the current CORGI recommendations Before any test are undertaken on the
16. eries from the battery box undo the six pozidriv screws and remove the glass frame See diagram 1 AR1454 2 2 Carefully remove the ceramic components from the stove and store safely Remove the touchpad panel 2 33 Disconnect the TTB and the touchpad leads from the control unit See diagram 2 2 4 Undo the gas connection at the pressure test point and undo the two screws at the back of the firebox See diagram 3 17 A AR1457 2 5 Carefully pull the burner unit forward until access to the rear of the valve is possible Undo the thermocouple lead and remove the TTB wires See diagram 4 2 5 The burner unit can now be removed to work on 2 6 Reassemble in the reverse order check for gas leaks When connecting the TTB wires in the back of the valve it is essential for the wire with the red highlight be closest the valve Note also that the connectors for the TTB in the control unit are different sizes 3 PILOT UNIT 3 1 Follow the steps 2 1 to 2 5 above making sure that the gas supply is isolated at the isolation point 3 2 With the burner unit removed undo the two screws and remove the front aeration guide See diagram 5 AR1443 SERVICING INSTRUCTIONS REPLACING PARTS 3 3 Remove the lint arrestor by folding the tabs back See D diagram 6 na aaa A i P i n r oe a Pa E AR1444 3 4 Undo the compression nut on the pilot unit disconnect the 5 3 ignition lead from t
17. he electrode by pulling gently down on the wire Undo the two screws and the pilot unit can be removed See diagram 7 6 1 6 2 AR1445 3 5 Reassemble in reverse order check for gas leaks 4 IGNITION LEAD 4 1 Follow steps 2 1 to 2 5 to remove the burner unit making sure that the gas supply is isolated at the isolation point 4 2 Cut the cable tie gently pull the lead out from the electrode and the control unit 4 3 Reassemble in reverse order check for gas leaks Take care not to route the ignition lead too close to other electrical leads 5 AERATION PLATE 5 1 Follow steps 2 1 to 2 5 above to remove the burner unit making sure the gas supply is isolated at the isolation point 6 3 Turn the burner unit over the aeration plate is accessible from below 18 Undo the M5 nyloc nut and remove the aeration plate See diagram 8 AR1448 Reassemble in reverse order with the correct aeration plate Check for gas leaks 6 MAGNETIC SAFETY VALVE Follow steps 2 1 to 2 5 above making sure the gas supply is isolated at the isolation point Turn the burner unit over and disconnect the thermocouple lead See diagram 9 Disconnect the TTB leads and unscrew the interrupter block AR1459 A Support the valve and undo the magnetic valve retaining nut B See diagram 10 AR1458 Remove the magnetic valve unit located inside Reassemble in reverse order taking care to assemble the TTB leads with the red h
18. ield and the flame baffle so its ends sit flat on the burner skin See diagram 13 3 3 E RP AR0361 13 3 4 3 5 3 6 4 1 Place five of the loose round coals on the front coal so they lean against the flame baffle in between the fingers Place the two rectangular coals against the reflector panels one either side behind the front row of loose coals See diagram 14 assem SS EF ARO362 Place four of the loose round coals behind the first row so that they sit on the fingers the two outer ones should touch the rectangular coals See diagram 15 ARO363 Place the three remaining coals behind the centre row so that they touch the back panel See diagram 16 EE u ma Ps a rh ARO364 4 DOOR REPLACEMENT After laying out the coals replace the glass panel Tighten the six pozidrive screws working from the top down Do not over tighten Lower the front door on by holding at 90 degrees to the appliance and lowering down on to the two hinge pins See diagram 17 AR1363 4 2 5 1 dl SERVICING INSTRUCTIONS COMMISSIONING Close the door by pushing the lower right corner of the door until a click is heard The door will now have latched Opening is done by the lower right hand door again until a click is heard and opening to its stop 5 COMMISSIONING NOTE THE HANDSET HAS BEEN FACTORY PROGRAMMED TO OPERATE THIS APPLIANCE IF THE HANDSET OR CONTROL UNIT
19. ighlighted one closest the valve Check for gas leaks 7 1 22 Lad 8 1 8 2 8 3 8 4 SERVICING INSTRUCTIONS REPLACING PARTS 7 MAIN INJECTOR Follow steps 2 1 to 2 5 to remove the burner unit Making sure the gas supply is isolated at the isolation point Turn the burner unit over to access the main injector pipe Undo the compression fittings both ends of the pipe and remove See diagram 11 AR1458 Unscrew the injector and remove Reassemble in reverse order the injector must NOT be tightened into the burner but allowed to float to enable it to line up with the pipe Turn on the gas supply and check for leaks 8 GAS VALVE Follow the steps 2 1 to 2 5 to remove the burner unit making sure the gas supply is isolated at the isolation point Undo the compression nuts on the injector pipe and inlet pipe and remove these pipes Undo the compression nut on the pilot pipe lift the pipe clear of the valve Disconnect the motor control wire by pressing in the tab and easing the connector out See diagram 12 AR1460 Undo the two M4 nuts holding the gas valve to the bracket and remove the gas valve taking care to remove the earth connections Reassemble in reverse order making sure that the earth connections are between the gas valve and the bracket Check for gas leaks 19 9 1 E 9 3 9 4 9 CONTROL UNIT The control unit can be replaced without removing any other components from
20. ion by a Gazco engineer 1 1 TZ 1 3 1 4 1 5 1 6 1 7 1 8 1 9 USER INSTRUCTIONS 1 GENERAL Installation and servicing must be carried out by a competent person in accordance with Gas Safety Installation and Use Regulations 1998 the relevant British Standards for Installation appropriate Codes of Practice and in accordance with the manufacturers instructions It is recommended that a CORGI registered engineer be used for this purpose as they are approved by the HSE under the above regulations This appliance is suitable for use in G B and I E using Natural Gas at a supply pressure of 20mbar or LPG at a supply pressure of 28mbar Butane or 37mbar propane The installation shall also be completed in accordance with The Building Regulations issued by The Department of The Environment The Building Standards Scotland Regulations issued by the Scottish Development Department For Republic of Ireland reference should be made to the relevant standards governing installations IS813 1996 Read all these instructions before commencing installation This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space Ensure that curtains are not positioned above the stove and that there is at least a clearance of 300mm between the sides of the stove and any curtains The manufacturer considers the full outer casing of this stove to be a working
21. ist in any future correspondence your installer should have completed the commissioning sheet this records the essential installation details of this appliance In all correspondence always quote the model No and serial No Does the appliance go Change the handset batteries 11 HOT SURFACES using the touch pad 11 1 Parts of this appliance become hot during normal use It is therefore recommended that a suitable fire guard be used for protection of young children and the infirm Indeed all parts of the appliance should be treated as a working surface except for the control touch pad area and access panel FIRE WILL NOT LIGHT Does the pilot spark when 12 BATTERY REPLACEMENT batteries ue d Q un nO qv lt O E on un out immediately Change the appliance 12 1 Refer to the instructions supplied with the decorative front and remove the front as detailed C oO 2 qv a un 2 o oO lt un oO O O Does pilot light then go 12 2 Locate the plastic battery holder situated to the right hand side of the compartment and withdraw Is the low battery indicator visible on the handset display 12 3 Replace the batteries ensuring they are in the correct orientation See diagram 12 Is there any spark at the pilot 12 4 Push the battery holder back into its location and close the door as detailed in the instructions supplied INSTALLATION INSTR
22. n and the burner will be in the medium position 2 2 3 Press the button again and the burner will be in the maximum position 2 2 4 Press the DOWN button 13 one step at a time and this will reduce the burner from maximum to medium then to minimum 2 2 5 If the DOWN button is pressed once more only the pilot will remain alight 2 3 To turn the F40 Avanti off The F40 Avanti can be turned off with the flames in any position ie minimum medium or maximum It can also be turned off from the pilot only position 2 3 1 Press the ON OFF button 11 the word OFF appears in the display 2 3 2 Press the SET button 12 and the fire will turn off NOTE The pilot can be left on if so desired 2 4 To change from Manual to Automatic mode 2 4 1 The hand set display will show the word MANUAL 8 2 4 2 Press the SET button 12 once and the word AUTO will flash 2 4 3 Press the SET button 12 again and the word AUTO will stop flashing 2 4 4 The room temperature display is now flashing and ready to be set 2 5 To set the room temperature 2 5 1 Following on from section 2 4 once the room temperature is flashing on the display it can be set 2 5 2 Press either the x button 10 or the button 13 to either increase or decrease the temperature 2 5 3 Press the SET button 12 once you have set the temperature as desired If the SET button 12 is not pushed the temperature display will stop flashing and
23. on Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted The chimney should be swept prior to the installation of the appliance However where it can be seen that the chimney is clean and unobstructed throughout its entire length it need not be swept NOTE If it is intended to fit the stove into a existing brick built chimney a 5 127mm liner must be used Larger lined flues may work but in some instances could cause cold start flue problems resulting in nuisance shutdown Lined flues above 7 175mm are not recommended Due to recent changes to European chimney standards new flue s and chimney s are now described by their temperature pressure and resistance to corrosion condensation and fire To assist in identifying the correct flue system the minimum flue specification is shown in the technical specification on page 8 of this book Existing chimney s are not covered by this system 2 VENTILATION Consult the rules in force Note This appliance does not normally require any additional ventilation when installed in G B 3 INSTALLATION OF THE GAS SUPPY Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Sof
24. remain unchanged 2 6 To change from Automatic to Manual mode 2 6 1 The hand set display will show AUTO 8 2 6 2 Press the SET button 12 once and the word MANUAL will flash 2 6 3 Press the SET button 12 again and the word MANUAL will stop flashing You are now in Manual mode 2 7 Low battery display Hand Set The low battery symbol 6 will appear on the hand set when the batteries require replacement 2 8 Lighting the F40 Avanti Touch Pad 2 8 1 The touch pad is located behind the main door To open the door press the lower right hand corner of the door until a click is heard open the door and the touch pad can be seen See diagram 3 AR1466 2 8 2 Press the ON OFF button A once and the red LED will flash The pilot will now light This should take about 10 seconds If the pilot does not light press the ON OFF button again to reset the control unit and repeat step 1 above Before the burner can be lit wait for the audible click See diagram 4 2 9 To adjust the flame height Touch Pad 2 9 1 Once the pilot has lit press the Up button B and the burner will light See diagram 4 2 9 2 Press either of the 4 buttons B C to adjust the height of the flames See diagram 4 USER INSTRUCTIONS 2 10 To turn the F40 Avanti off Touch Pad 2 10 1 Press the ON OFF button A once and the F40 Avanti will turn off See diagram 4 AR1455 3 CLEANING THE F40 AVANTI EN
25. surface Therefore it will become hot whilst in operation A suitable guard is recommended to protect young children the aged and the infirm This stove must only be operated with the door secured firmly in position If any cracks appear in the glass the appliance must not be used until the glass panel is replaced Do not attempt to burn rubbish in this stove Any combustible shelves or surrounding furniture must only be fitted in accordance with the minimum dimensions detailed in diagram 1 AR1468 1 11 1 13 2 1 2 1 1 21 2 2 1 3 Contact a competent service engineer to carry out relevant spillage checks etc following home improvements carried out after installation of this stove e g the fitting of double glazing In all correspondence please quote the appliance type and serial number which can be found on the databadge at the rear of the stove This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the model No and serial No Please ensure the commissioning checklist is completed by your installer as this is a requirement of your Guarantee 2 LIGHTING THE F40 AVANTI WITH HAND SET To ignite the F40 Avanti The Gazco F40 Avanti has a fully automatic battery operated gas control which can b
26. t copper tubing and soft soldered joints can be used but must not be closer than 50mm to the base of the tray A means of isolating the gas supply to the appliance must be provided independent of any appliance control All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 4 APPLIANCE LOCATION 4 1 This fire must stand on a non combustible hearth that is at least 12mm thick and projects 50mm minimum from the base of the fire in all directions 4 2 Do not install in a room that contains a bath or shower A 562mm B 431mm C 12mm MINIMUM CLEARANCE 4 3 The fire is not suitable for installation against a combustible wall All combustible materials must be removed from behind the fire 4 4 Ensure you comply with all minimum clearance measurements whether or not to combustible materials See diagram 2 amp 2A AR1468 The above dimensions provide adequate clearance at the side and rear of the fire so that controls can be reached 10 INSTALLATION INSTRUCTIONS INSTALLATION ENSURE THAT THE APPLIANCE IS CORRECTLY 2 3 Disconnect the lead for the touchpad and the two leads for ADJUSTED FOR THE GAS TYPE AND CATEGORY the TTB See Diagram 2 APPLICABLE IN THE COUNTRY OF USE REFER TO THE DATABADGE AND TECHNICAL SPECIFICATIONS ON PAGE 9 FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 11 OF THE SERVICING INSTRUCTIONS 1 SAFETY PRECAUTIONS 1 1
27. the stove Open the front door and remove Open the lower door and remove the lower panel Remove the batteries from the battery box See diagram 13 Carefully disconnect the electrical connections Undo the two mounting screws for the unit and remove See diagram 14 AR1473 Remount control box and replace electrical connections as shown below See diagram 15 AR1474 Ignition lead Red Cable Earth lead Green Yellow Cable Battery box Cream Connector Red and Black cables TTB1 Small Spade Connector Black Lead TTB2 Large Spade Connector Black Lead Touchpad Cream Connector Grey Ribbon Lead Gas Valve Cream Connector Multicoloured Leads SERVICING INSTRUCTIONS REPLACING PARTS 10 GAZCO FLUE SURE SYSTEM 10 1 Open and remove the front door Remove the glass frame Carefully remove the ceramic components and place to one side Undo the two screws at the back of the firebox and carefully withdraw the bracket See diagram 16 AR1442 10 2 Disconnect the two sender wires Undo the two taptite screws and remove the sensor and the two plastic spacers See diagram 17 AR1446 10 3 Refit the new sensor ensuring that the plastic spacers are between the sensor and the bracket Refit the leads See diagram 18 AR1452 10 4 Feed the cable back through the hole as you replace the bracket When the bracket is located correctly it will sit flush with the back panel without force required
28. uunq jojid 5e d i 10 qe ed 194113 pasewep jou si poom Jauing 1o id uo qe psu Appa1J09 payesado Sul q DAA JU S Aad suononasul si sn y JNSUO pono y aoejday Anja1 pe ay aoejday xoq JOJ0uoo y WO paydejap ALOJA pea UOMUs y ser spayesado si uiajs s y uauw 1eds e a13y si quOmadid 10 id y wo UWP dn eu pon sierd paje nsul yM epoa29 e pue pea pon ay INOUIIY 100d uono uuoo SI 40 payorjap uio5 q pea uoniu8li seH sw sa dnodouay pue pono usamaq des ay s L eu Sulpu j yne4 uoniu8 woy eae ay ueop Jueds y 110us p noo yorym 7219 100s 8 Ajquasse 3o id ay punoue suqap ou si asay ainsuy AYVAS ON MOAHOD IVNOILON 14 NOILINOI 16 SERVICING INSTRUCTIONS REPLACING PARTS 1 GENERAL 1 1 All principle components can be replaced without removing the appliance from its installation although it is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further 1 2 ENSURE THAT THE APPLIANCE IS COLD BEFORE COMENCING WORK ON IT 1 3 Remove the batteries from the battery box 1 4 If access to the components is restricted the burner and control system is a self contained unit and can be removed as a single unit for easy maintenance 2 MAIN BURNER ZA Remove the door from the stove open the lower door and remove the lower panel Remove the batt
29. wer right hand side of the stove A gas soundness check must be completed up to the gas inlet connection See diagram 10 AR1461 2 14 Check the pull of the flue system by applying a lighted smoke pellet to the flue system opening If there is a definite flow into the chimney proceed with the installation if not warm the chimney for a few minutes INSTALLATION INSTRUCTIONS INSTALLATION IF THERE IS STILL NO DEFINITE FLOW THE FLUE MAY REQUIRE ATTENTION SEEK EXPERT ADVICE 2 15 The flue system may now be connected to the stove ensure that all joints are sealed with a suitable fire resistant sealant It is also recommended that a physical retention method be used at the flue spigot joint self tapping screws being favoured 2 16 Connect a suitable pressure gauge to the test point located on the inlet fitting and turn the gas supply on Light the stove and check all gas joints for gas soundness Turn the stove to maximum and check that the supply pressure is as stated on the data badge Turn the gas off and replace the test point screw turn the gas on and check the test point for gas soundness 3 FUEL BED ARRANGEMENT Sel Place the flame baffle onto the burner and push against the rear tray lip See diagram 11 ARO359 3 2 Locate the rear panel against the spacer brackets and slide down so that it locates on the ledge of the flame baffle See diagram 12 ARO360 Locate the front coal between the heat sh
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