Stovax (P)8119**UC User's Manual
Contents
1. 5 8 5 Place one large log No 6 so that it rests on top of the rear and front logs to the LH side Place the other large log No 6 so that it rests on top of the rear and front logs on the RH side and log No 8 so that it bridges the centre gap as shown See diagram 27 AR1278 AR1281 20 INSTALLATION INSTRUCTIONS INSTALLATION 5 9 4 Place one log No 8 in the centre so that it rests on the rear cone and the pilot shield See diagram 31 5 9 Log amp Driftwood Layout Tahoe It may be necessary to make small changes to the log positioning in order to achieve the most pleasing flame effect but the following guidelines should be followed 5 9 1 Refer to the log identification chart and identify the numbers corresponding to the logs that have been supplied See diagram 28 5 9 5 Place one log No 11 so that it rests on the LH front log and the burnt log Place another log No 7 so that it rests on the RH front log and the burnt log See diagram 32 5 9 2 Place a cone No 14 in the centre at the rear edge of the tray and place one log No 13 at each side of the cone Place one log No 11 along the front of the tray at each side of the pilot See diagram 29 5 9 6 Place the two thin logs No 12 one at each side sitting on the tray and resting against the previously positioned logs Place one log No 9 at the LH rear resting on the base log and one log No 8 at the RH rear See d2. AAYdS ON MOAHD IWNOILLONNA NOILINOI MO WALSAS LUVHD WaVdS ON 44S Jay se8 pue A eA Sune s Zew y 4uiod 1s 1 1 u y YOaYD Waysds y u 8eypoo q e SI 1 YL l l u 108 wiaysds aug seH Ana pue sadid se8 y 8ind Anjos 33901109 ainssaid se8 ayy S pue yau0D oueI dde Anjos 1 1 uu ses au 0 uo Doum sed y s pue de uonejosi yoayD ozaid ayy adueyo u u poos ou ji Anas pue pea uoniu8i ayy 8ueu D Ia u un YO S des ayy Jl Aa pue uono s syed Suroejdas ul CL weiseIp se si yow e YUM ajdnosoway pue pon 3431 Od au Wu u wq q deg ainsug po uo3 payesado Bulaq onuoo y S Ana pue suononnsul Joer ANSU eds e 1 u 1 SI a48 301d y sooq aNEA BY OPd O uono s syed Supejdas ul y mone CL weBerp aae ajOY UONeJae 1o id y u YNY 10 YDaYD eave y ue jp eds y luous Pinos yorym C 400s Za Ajquuasse 1o jid ay pune siuq p ou s aay insu3 LHONM LON TIIM JO LH TWNOLLINNA NOILINOI 24 SERVICING INSTRUCTIONS FAULT FINDING CHARTS MO WALSAS yun sew adueyD gspuodas uey Jayead si SI 20010 e YIM synys yun Seu Inun yeasaqul awn Jio uan sutu JO UNY wun SAO fue Aer ayy asueyD Joy Wa wun sqO acejday Anos pue uono uuo5 y ua uono s syed supejdas u CL up Gen aag ul8u a1109 ayy JO awe 1o Id uy S ALA JO Peq u poo8
3. Aspen Chamonix amp Tahoe Decorative Gas Basket Fires With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this appliance This appliance must only be operated with the glass door secured firmly in position The front casing of this appliance will become hot whilst in operation it is therefore recommended that a suitable guard should be used for the protection of young children the elderly or infirm Please read these Instructions carefully before installation or use Keep them in a safe place for future reference and when servicing the fire The commissioning sheet on page 3 MUST be completed by the Installer PRO726 Issue 2 July 2004 Covering the following models P 8135 UC P 8143 UC P 8119 UC P 8127 UC P 8136 UC P 8144 UC P 8120 UC P 8128 UC Please Note Will be replaced with the appropriate fuel effect suffix as follows MC Coal effect PB Pebble effect GL Glass granules L Log effect DW Driftwood effect CONTENTS APPLIANCE COMMISIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Tech
4. 7 4 2 Place 14 small coals or pebbles around the edge of the tray as shown ensure that there are gaps between each coal or pebble Place one on top of the pilot shield See diagram 6 AR1263 7 4 3 Starting at the front place 14 alternating large and small coals or pebbles around the perimeter of the fire they should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks See diagram 7 Set JE 7 4 4 Place the remaining 6 large coals or pebbles on top of the square blocks ensure that there are gaps between each coal or pebble See diagram 8 AR1265 USER INSTRUCTIONS 7 5 Coal amp Pebble Layout Medium Chamonix Large Aspen amp Chamonix 7 5 1 Place 15 large square blocks in a solid mass in the centre of the burner tray as shown ensure they fit tightly together See diagram 9 AR1266 7 5 2 Place 18 small coals or pebbles around the edge of the tray as shown ensure that there are gaps between each coal or pebble Place one on top of the pilot shield See diagram 10 AR1267 7 5 3 Starting at the front place 18 alternating large and small coals or pebbles around the perimeter of the fire they should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks See diagram 11 AR1268 7 5 4 Place the remaining 11 large coals or pebbles on top of the square blocks ensure that
5. at each side of the pilot See diagram 28 AR1285 AR1282 10 USER INSTRUCTIONS 7 9 6 Place the two thin logs No 12 one at each side sitting on the tray and resting against the previously positioned logs 8 OXYGEN DEPLETION SENSOR Place one log No 9 at the LH rear resting on the base log and one log No 8 at the RH rear See diagram 32 8 1 The appliance is fitted with an oxygen sensitive pilot system that will act to cut off the gas supply to the fire should the oxygen in the room fall below its normal level If the fire is turned off by this device it usually indicates that there is a problem with the flue system and this should be inspected by a qualified engineer Do not attempt to use the fire until an engineer says it is safe to do so This device is not a substitute for an independently mounted carbon monoxide detector AR1286 9 FLAME FAILURE DEVICE 9 1 This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple 10 RUNNING IN 10 1 The surface coating on the fuel effect used in your GAZCO fire will burn off during the first few hours of use producing a harmless and temporary odour This will disappear after a short period of use If the odour persists ask your installer for advice 11 SERVICING 11 1 The fire must be serviced every 12 months by a qualified Gas Engineer In all correspo
6. in the centre of the burner tray as shown ensure they fit tightly together See diagram 6 ai Les xO AR1265 5 4 2 Place 14 small coals or pebbles around the edge of the tray I 5 5 Coal amp Pebble layout as shown ensure that there are gaps between each coal or Medium Chamonix Large Aspen amp Chamonix pebble Place one on top of the pilot shield See diagram 7 5 5 1 Place 15 large square blocks in a solid mass in the centre of the burner tray as shown ensure they fit tightly together See diagram 10 AR1263 AR1266 17 INSTALLATION INSTRUCTIONS INSTALLATION 5 5 2 Place 18 small coals or pebbles around the edge of the tray as shown ensure that there are gaps between each coal or pebble Place one on top of the pilot shield See diagram 11 5 6 Coal amp Pebble Layout Tahoe 5 6 1 Place 10 small coals or pebbles around the edge of the tray as shown ensure that there are gaps between each coal or pebble See diagram 14 AR1267 5 5 3 Starting at the front place 18 alternating large and small Get coals or pebbles around the perimeter of the fire they should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks See diagram 12 5 6 2 Place 6 large square blocks in a solid mass in the centre of the burner tray as shown ensure they fit tightly together See diagram 15 AR1268 AR1271 5 5 4 Place the
7. installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer 1 1 1 2 1 3 1 4 USER INSTRUCTIONS 1 GENERAL Installation and servicing must only be carried out by a competent person In all correspondence please quote the appliance type and serial number which can be found on the databadge located on a chain beneath the control valve Ensure that curtains are not positioned above the fire and that there is a 300mm minimum clearance between the sides of the fire and any curtains This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model Number and Serial Number 2 LIGHTING THE APPLIANCE 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 Locate the control valve on the appliance There are two control knobs on the valve the right hand knob controls the pilot ignition and the left hand knob controls the main burner If your appliance has already been upgraded to battery remote control please refer to the
8. instructions provided with the upgrade to operate the remote control The following instructions will work for either situation Ensure that the left hand control knob is pointing to off Ensure that the right hand control knob is pointing to off Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot The pilot should now light If the pilot has not lit repeat the procedure until it does Keep the control knob pressed for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedures until it does If the pilot will not light after repeated attempts contact the retailer or installer from whom the appliance was purchased Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire the main burner will light on low The burner can now be controlled between low and high settings Turn the control 3 1 3 2 3 3 3 4 knob anticlockwise to increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES 3 TURNING THE APPLIANCE OFF To turn the fire off locate the control valve turn the left hand control knob until it points to off The main burn
9. minutes and re test the flow IF THERE IS STILL NO DEFINITE FLOW THE CHIMNEY MAY REQUIRE ATTENTION SEEK EXPERT ADVICE 2 INSTALLATION OF THE GAS SUPPLY 2 1 Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible 2 2 Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules AR0596 AR0595 in force 23 Soft copper tubing and soft soldered joints can be used but must not be closer than 50mm 2 to the base of the tray c AxB 3 0m 4 5m 6 0m 90m 15 0m e aao EN Se SEH Ee 24 Ameans of isolating the gas supply to the appliance must 2200cm2 be provided independent of any appliance control 2116cm2 2 5 Al supply gas pipes must be purged of any debris that may 2 u E have entered prior to connection to the appliance 2806cm 2806cm2 3721cm2 4636cm2 3 VENTILATION 3496cm2 4636cm2 ige d Ss It is important to ensure that any national ventilation cm 6916cm2 requirements are taken into account during the 4186cm2 installation of this appliance EE 3 1 This appliance requires an air vent of at least 100cm SS effective area 9737cm2 3 2 It is essential to check for flue clearance see installation EE section 6 Commissioning If spillage is detected it may be one necess
10. ordering With pebble fires follow coal layouts With driftwood fires follow log layouts Positioning of ceramic parts is important not only for the flame effect but also for optimum performance of the appliance It is important that the ceramic fuel effect pieces are placed 7 1 4 7 1 5 7 1 7 7 1 8 7 2 1 7 2 2 7 3 1 so that there are gaps around each for the flames to pass through Ceramic components must only touch each other at single points avoid whole sides touching Do not use any more ceramic components than those shown extra parts supplied are spares and should be kept for future use The ceramic components should last about 2 years in normal use at which time it is recommended to replace them Replacement parts can be bought from any stockist who supplies GAZCO fires always state the model number found on the databadge The parts are supplied in various quantities depending on the size of the fire delivered Check your coals pebbles driftwood and logs If any are damaged contact your Gazco stockist for replacements Always ask for genuine Gazco parts Depending on the fuel effect that you have been supplied with follow the correct section 7 2 Glass Granules If you have chosen the glass granular fuel effect open the bag of glass granule and fill the fire to the top ensuring the granules finish level with the top of the tray Firmly pat the granules down to ensure that there are no void
11. pipe connection from the pilot unit remove the 2 screws securing the pilot and remove the pilot assembly See diagram 7 Undo the thermocouple connection from the back of the gas valve and carefully pull the thermocouple clear of the pipework and valve See diagram 6 arrow A 4 5 Replace with a new pilot unit of the correct type refer to short spares list and re assemble Set the spark gap as shown in diagram 5 replace the appliance and check the pipework for gas soundness especially the inlet connection and pilot pipe connection 4 6 Carry out flame failure functional check as detailed in the flow chart paying particular attention to the mag drop out time 27 SERVICING INSTRUCTIONS REPLACING PARTS 5 MAGNETIC UNIT 7 PRIMARY AERATION PLATE 5 1 Remove the thermocouple from the back of the control valve See diagram 8 arrow B 7 1 Locate the aeration plate on the underside of the airbox and remove the Nyloc nut see diagram 9 Z2 When replacing the aeration plate ensure that the hole in the aeration plate is correctly aligned to one of the holes in the underside of the airbox replace the Nyloc nut NOTE ENSURE THE CORRECT SIZE AERATION HOLE IS ALIGNED WITH ONE OF THE HOLES IN THE AERATION BOX SEE TECHNICAL SPECIFICATION LPG APPLIANCES DO NOT REQUIRE A PRIMARY AERATION PLATE 5 2 Undo the mag unit retaining nut See diagram 8 arrow C DA After removing the retaining nut the mag unit can be tapped out
12. 1 Log CE0231 No 12 Log CE0232 No 13 Log CE0233 No 14 Pine Cone CE0234 Natural Gas Components 1100 Injector IN0013 1600 Injector IN0010 Pilot Unit P10047 Aeration Plate ME0833 LPG Gas Components 400 Injector IN0007 600 Injector IN0026 Pilot Unit P10048 DW Suffix indicates driftwood effect 30 SERVICE RECORDS 1ST SERVICE Dealer s Stamp CORGI Registration Number 3RD SERVICE Dealer s Stamp CORGI Registration Number 5TH SERVICE Dealer s Stamp CORGI Registration Number 7TH SERVICE Dealer s Stamp CORGI Registration Number 9TH SERVICE Dealer s Stamp CORGI Registration Number 2ND SERVICE Dealer s Stamp CORGI Registration Number 4TH SERVICE Dealer s Stamp CORGI Registration Number 6TH SERVICE Dealer s Stamp CORGI Registration Number 8TH SERVICE Dealer s Stamp CORGI Registration Number 10TH SERVICE Dealer s Stamp CORGI Registration Number Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
13. Box Gasket Pilot Assembly Databadge Please note The control valve will be preset for the correct gas type and model number 8 4 To release the right hand side of the control cover insert a narrow blade screwdriver into the slot shown in diagram 12 lever it gently and pull from the right hand side at the same time The cover will now come off There is a small cylindrical metal spacer inside the cover this must be kept and replaced on the fixing screw during re assembly 29 SERVICING INSTRUCTIONS REPLACING PARTS 9 SHORT SPARES LIST COMMON COMPONENTS Control Valve GC0096 Ignition lead GC0090 Magnetic Unit GC0092 Control Cover GC0087 Upgrade Kit 8455 Pilot Shield Standard GZ1368 Pilot Shield Glass Granules GZ4424 Small Clay Beads 0 5 Itr CE0239 Small Clay Beads 1 0 Itr CE0240 Large Clay Beads 1 0 Itr CEO241 Large Clay Beads 2 0 Itr CE0242 Glass Granules CE0489 Small Moulded Coals 9 CE0216 Small Moulded Coals 14 CE0235 Large Moulded Coals 6 CE0217 Large Moulded Coals 9 CE0236 Sqaure Coals Black CE0007 Square Coals White CE0460 Small Pebbles 9 CE0456 Small Pebbles 14 CE0457 Large Pebbles 6 CE0458 Large Pebbles 9 CE0459 A1 Burnt Log CE0220 B1 Burnt Log CE0222 No 1 Log CE0224 No 6 Log CE0227 No 7 Log CE0228 No 8 Log CE0229 No 9 Log CE0230 No 1
14. and a replacement fitted ARO564 5 4 Replace the mag unit retaining nut and tighten Note this is a gas tight seal 5 5 Replace thermocouple and check for gas leaks 5 6 After reassembly carry out the flame failure functional check detailed in the flow chart following particularly the mag unit drop out time 6 MAIN INJECTOR 6 1 Remove the fire See section 1 6 2 With the fire removed where appropriate undo the injector compression nut 6 3 Rotate the injector until it is fully removed 6 4 Replace with the correct replacement injector When ordering always state the model gas type and serial number 65 After re assembly check for gas leaks 28 SERVICING INSTRUCTIONS REPLACING PARTS 8 GAS VALVE 8 1 Remove the fire refer to section 1 8 2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the back of the gas valve arrow A and disconnect the thermocouple See diagram 10 arrow B 8 5 Disconnect the ignition lead from the gas valve see section 2 8 6 Undo the two screws securing the gas valve to the control bracket and remove the valve 8 7 Replace in reverse order 8 8 Check all joints for gas leaks check operation of the thermocouple and ignition lead 9 CHANGING BETWEEN GAS TYPES 8 33 Undo the single screw that secures the left hand side of the E see diam T 9 1 The following parts must be changed when converting from one gas type to another Engine Assembly Air
15. ary to provide additional ventilation 9737cm2 2 3 The ventilation is in addition to any openable window and 11449cm2 although it must communicate with the outside air EE wherever possible it can communicate with an adjacent BEE room provided that the space has a similar vent to the 5 outside 9272cm 11102cm2 13054cm2 14884cm2 6992cm2 9272cm2 11552cm2 13831cm2 2 2 16264cm 18544cm 13 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 4 APPLIANCE LOCATION 4 8 The following table indicates the minimum opening sizes for each model In each case a gap of 20mm has been allowed to both Left and Right of the basket See diagram 3 41 This appliance must stand on a non combustible hearth that is at least 12mm thick MODEL WIDTH DEPTH 4 2 It must be fitted into a non combustible opening 433 These appliances must be hearth mounted into a fireplace SMALL ASPEN 640mm 400mm opening conforming to National Standards SMALL CHAMONIX 4 4 The appliance must be firmly fixed to the hearth 4 5 Ensure that no naked flame or incandescent part of the fire MEDIUM CHAMONIX 350mm bed projects beyond the vertical plane of the fireplace opening LARGE ASPEN 790mm 500mm 4 6 The appliance must not be installed in any room that PARSE CHAMONIX contains a bath or shower TAHOE 4 7 Ensure clearances to combustible materials See diagram 2 5 CONTROL UPGRADE This appliance is supplied wit
16. ashpan cover and disconnect the gas supply pipe from the inlet Carefully remove all the loose ceramic fuelbed pieces and place on a dry clean surface Remove the outer decorative basket and place to one side Undo the two screws securing the fire to the hearth See diagram 1 2 4 Disconnect the ignition lead from the gas valve and gently pull the other end off the pilot electrode See diagram 4 Lift the fire away from the hearth and carefully tip the firebeads or glass granules if applicable into a dry clean container for later replacement 2 IGNITION LEAD It should be possible to replace the ignition lead without removing the fire if this proves difficult the the fire should be removed see section 1 Undo the screw thar secures the left hand side of the control cover See diagram 2 26 2 5 2 6 3 1 4 1 4 2 4 3 SERVICING INSTRUCTIONS REPLACING PARTS replace with a new ignition lead following the same route as the old one replace the valve cover and securing screw check the operation of the new ignition lead 3 PIEZO The piezo unit used on this appliance is not serviceable and unlikely to fail If a new piezo is required it will be necessary to change the gas valve refer to section 7 4 ODS PILOT UNIT Remove the fire see section 1 Remove the pilot shield and place to one side Gently pull the ignition lead off the electrode See diagram 5 AR1114 4 4 Undo the pilot
17. ay from young children 2 UNPACKING Remove the appliance from its packaging and check that it is complete and undamaged Put the loose ceramic parts to one side so that they are not damaged during installation 3 INSTALLATION These fires have preset High and Low settings with a Gas working pressure as listed below 20mb on Natural Gas 29mb on Butane and 37mb on Propane with the fire on full Ensure the minimum opening dimensions are correct place the decorative basket in the opening ensuring that is sits centrally Place the gas fire unit centrally into the decorative basket and mark the fixing positions through the holes in the tray feet 15 3 3 3 4 3 5 Remove both the decorative basket and fire drill the marked holes and insert the rawplugs provided Place the gas fire in position and secure to the hearth using the screws provided See diagram 1 Connect the gas supply to the 8mm compression elbow situated to the right of the valve ensuring the supply pipe will not interfere with the fit of the decorative components See diagram 2 If the isolation tap is to be fitted under the fire the GAZCO GC00060 provides a neat and easy solution Place the decorative components in place ensuring they sit centrally around the fire 4 1 4 2 4 3 4 4 INSTALLATION INSTRUCTIONS INSTALLATION 4 CONTROL UPGRADE Your fire is fitted with a control valve that can be easily upgraded to battery pow
18. er on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 The remote control receiver box is supplied with a 0 8 metre lead which attaches to the control valve The receiver must be located in a position that will receive a signal from the handset and may be attached using the adhesive pads supplied in the instruction kit The receiver must not be located on any surface which may become hot when the fire is in use IMPORTANT there is a thermostatic version of the upgrade but this is NOT SUITABLE for open flame fires 6 CLEANING THE FIRE Cleaning should only be carried out when the fire is turned off and cold NOTE Do not use a vacuum cleaner Cleaning is necessary when there is any chimney debris visible on the fuel effect or if there is a soot build up in the fire Minor soot deposits can be ignored Remove the fuel effect carefully onto a sheet of paper Clean the fuel effect using a soft brush taking great care not to damage them Foreign objects or debris which have been thrown or have fallen onto the fire should be removed when the fire is cold by hand Replace the ceramic components by refering to section 7 7 ARRANGEMENT OF FUEL BED COMPONENTS NOTE CERAMIC PARTS ARE FRAGILE 7 1 General Your fire will be supplied either with a ceramic Coal Log Pebble or Driftwood effect This will have been specified at the time of
19. er will go out leaving the pilot burning To turn the pilot off locate the control valve turn the right hand control knob until it points to off the pilot will go out IF THE FIRE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RE LIGHT After the fire has been turned off the gas left in the burner will continue to burn causing a crackling or popping noise This is quite normal and will last up to one minute 4 LIGHTING THE FIRE WITH A MATCH If the pilot does not ignite as described in Section 2 it may be lit with a match 4 1 4 2 4 3 Press in the right hand control knob and rotate it anti clockwise until a click is heard keep pressing in and the knob is pointing to pilot apply a lighted match to the pilot hood see diagram 1 When the pilot is alight extinguish the match and continue to depress for 5 to 10 seconds The fire may now be controlled as previously described 5 1 5 2 5 3 5 4 6 1 6 2 6 3 6 4 6 5 6 6 7 1 1 7 1 3 USER INSTRUCTIONS 5 UPGRADING YOUR FIRE Your fire is fitted with a control valve that can be easily upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training This upgrade can be obtained through your local Gazco stockist STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit It can turn the main burn
20. ered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training This upgrade can be obtained through your local GAZCO stockist STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 The remote control receiver box is supplied with a 0 8 metre lead which attaches to the control valve The receiver must be located in a position that will receive a signal from the handset and may be attached using the adhesive pads supplied in the instruction kit The receiver must not be located on any surface which may become hot when the fire is in use IMPORTANT there is a thermostatic version of the upgrade but this is NOT SUITABLE for open flame fires 5 ARRANGEMENT OF FUEL BED COMPONENTS NOTE CERAMIC PARTS ARE FRAGILE 5 1 1 5 1 3 5 1 7 5 1 General Your fire will be supplied either with a ceramic Coal Log Pebble or Driftwood effect This will have been specified at the time of ordering With pebble fires follow coal layouts With driftwood fires follow log layouts Positioning of ceramic parts is important not only for the flame effect but also for optimum performance of the appliance It is important that the ceramic fuel effect pieces are placed so that there are
21. fer to the log identification chart and identify the numbers corresponding to the logs that have been supplied See diagram 18 AR1276 5 7 5 Place the large log No 6 so that it rests on top of the rear and front logs to the LH side Place log No 7 on the RH side and log No 8 so that it bridges the centre gap as shown See diagram 22 5 7 2 Place the two logs No 13 on top of the beads as shown See diagram 19 AR1277 AR1274 19 INSTALLATION INSTRUCTIONS INSTALLATION 5 8 3 Place the large log No 1 so that it sits on top of the previous two logs Place the burnt effect log No A1 in the centre of the tray as shown Place one log No 7 along each side of the tray another log No 7 along the front LH It may be necessary to make small changes to the log side and a log No 8 along the front RH side of the tray positioning in order to achieve the most pleasing flame See diagram 25 effect but the following guidelines should be followed 5 8 Log amp Driftwood Layout Medium Chamonix Large Aspen amp Chamonix 5 8 1 Refer to the log identification chart and identify the numbers corresponding to the logs that have been supplied See diagram 23 AR1279 5 8 4 Place two cones No 14 one in the RH front corner and the other at the LH side of the burnt log See diagram 26 5 8 2 Place the two logs No 13 on top of the beads as shown See diagram 24 AR1280
22. gaps around each for the flames to pass through Ceramic components must only touch each other at single points avoid whole sides touching Do not use any more ceramic components than those shown extra parts supplied are spares and should be kept for future use The ceramic components should last about 2 years in normal use at which time it is recommended to replace them Replacement parts can be bought from any stockist who supplies GAZCO fires always state the model number found on the databadge The parts are supplied in various quantities depending on the size of the fire delivered Check your coals pebbles driftwood and logs If any are damaged contact your Gazco stockist for replacements Always ask for genuine Gazco parts 16 5 2 1 5 2 2 5 3 1 5 3 2 Depending on the fuel effect that you have been supplied with follow the correct section 5 2 Glass Granules If you have chosen the glass granular fuel effect open the bag of glass granules and fill the fire to the top ensuring the granules finish level with the top of the tray Firmly pat the granules down to ensure that there are no voids below the surface It is important to ensure that the granules fill all the gaps around the burner and that the granules finish level with the top of the tray 5 3 Firebeads If you have chosen any other of the fuel effects coal pebble or log it will be necessary to fill the tray with firebeads You will fi
23. h a control valve that can be easily upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training This upgrade can be obtained through your local GAZCO stockist STANDARD REMOTE CONTROL This remote control can control the fire after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 1 1 1 2 1 3 1 4 1 5 2 1 2 2 3 1 3 2 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS AT THE FRONT OF THE BOOKLET FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SERVICING SECTION 9 1 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Please read these instructions before installation and use of this appliance These instructions must be left intact with the user Do not attempt to burn rubbish on this appliance In your own interest and those of safety this appliance must be installed by competent persons in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution Keep all plastic bags aw
24. iagram 32 AR1282 5 9 3 Place the burnt effect log No B1 in the centre of the tray See diagram 30 AR1286 AR1283 21 6 1 6 2 6 3 6 4 INSTALLATION INSTRUCTIONS COMMISSIONING 6 COMMISSIONING Close all windows and doors to the room check all controls and allow fire to burn on maximum for 5 minutes Test for spillage of flue products using a smoke match Pass the lighted smoke match along the top front edge just inside the opening or canopy See diagram 34 If the fire spills run for a further 10 minutes and re check If there is still spillage disconnect the fire and seek expert advice If there are extractor fans in the room or adjacent rooms the spillage test must be repeated with the extractors running on maximum The burner pressure on this appliance is pre set provided the correct inlet pressure is obtained at the test point on the inlet connection with the appliance on full the appliance will work correctly Carrying out a gas rate test will check the correct operation The test points on the gas valve are not used on this appliance 22 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person All tests must be serviced by best practice as described by the current CORGI recommendations 1 1 Before any tests are undertaken on the appliance conduct a gas soundness te
25. nd 2 sizes of firebeads large and small Using the large beads fill the fire to within 10mm of the top level the beads and pat down See diagram 3 5 3 3 Using the small beads fill the fire to the top See diagram 4 5 3 4 5 3 5 Smooth out the fire beads it is important to ensure that the fire is completely filled level to the top NOTE if your fire needs more beads then there should be some left over from the original installation if not then more must be ordered from your Gazco stockist Do not use any other type of material as this may seriously damage your fire and could be dangerous Firmly pat the beads down to ensure that there are no voids left below the surface INSTALLATION INSTRUCTIONS INSTALLATION 5 3 6 Ensure that no beads have fallen into the pilot area 5 4 3 Starting at the front place 14 alternating large and small 5 3 7 Ensure that the pilot shield is fitted correctly and that it fits coals or pebbles around the perimeter of the fire they tightly onto the edge of the tray See diagram 5 should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks See diagram 8 5 em AR1264 5 4 Coal amp Pebble Layout Small Aspen amp Chamonix 5 4 4 Place the remaining 6 large coals or pebbles on top of the square blocks ensure that there are gaps between each coal or pebble See diagram 9 5 4 1 Place 8 large square blocks in a solid mass
26. ndence always quote the appliance type and the serial number which may be found on the databadge located on a chain underneath the control valve 11 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION cy et MO osad qW JANSSINd awer oo JNVdO Id wuss quoc oz enn qw AZIS FANSSAYd ANOODALVD AdAL NOLLOJINI NOILVAIV LIINI S SVD TAOW LED UC 0 5 LED UC OC LED UC OC V 12 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 3 The chimney or flue must be free from any obstruction 1 FLUE AND CHIMNEY REQUIREMENTS Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted 1 4 The chimney should be swept prior to the installation of the appliance unless it can be seen to be clean and unobstructed throughout its entire length 1 1 The chimney or flue system must comply with the rules in force 1 2 Fireplace opening up to 450mm 18 wide by 600mm 24 1 5 high will usually work with a 175mm 7 diameter flue Larger openings will require bigger flues See diagram 1 as a guide Ensure that there is a smooth tapered transition from the fireplace opening into the chimney or flue 1 6 The flue pull should be checked prior to installation of the appliance Apply a smoke pellet to the flue or chimney opening and ensure that the smoke is drawn into the opening If there is not a definite flow pre heat the chimney for a few
27. nical Specifications Site Requirements Installation Commisioning SERVICING INSTRUCTIONS Servicing Requirements Fault Finding How to replace parts Basic spare parts list Service Record PAGE 12 12 13 15 22 23 23 24 26 30 31 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims FLUE CHECK PASS FAIL Set _ L Flue flow test Spillage test r esse L Standing pressure test Appliance working pressure on High Setting NB All other gas appliances must be operating on full 4 Gas rate 5 Does ventilation meet appliance requirements Have controls been upgraded Upgradeable models only 8455 Standard 8456 Programmable Thermostatic and Timer DEALER AND INSTALLER INFORMATION Installation Company E TL lr sii ee SEPALS A Engineer Date of Purchase Contact NOs g e ee ek Gok ek ek Gog lk i es We he Model No eile tl a geed Corgi Reg N EEN isu dee dass Serials NOs ee Ne Date of Installation Gas Type This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance commissioning Checklist is fully completed by the
28. r to achieve the most pleasing flame effect but the following guidelines should be followed 7 7 1 Refer to the log identification chart and identify the aioe numbers corresponding to the logs that have been supplied See diagram 17 USER INSTRUCTIONS 7 7 4 Place log No 7 along the LH side of the tray log No 9 7 8 2 Place the two logs No 13 on top of the beads as shown along the RH side of the tray and place logs No 8 and 11 See diagram 23 along the front of the tray as shown Place the cone No 14 on the LH side of the burnt log See diagram 20 ARIDE AR1278 7 7 5 Place the large log No 6 so that it rests on top of the rear 7 8 3 Place the large log No 1 so that it sits on top of the and front logs to the LH side Place log No 7 on the RH previous two logs Place the burnt effect log No A1 in the side and log No 8 so that it bridges the centre gap as centre of the tray as shown Place one log No 7 along shown See diagram 21 each side of the tray another log No 7 along the front LH side and a log No 8 along the front RH side of the tray See diagram 24 AR1277 AR1279 7 8 Log amp Driftwood Layout Medium Chamonix Large Aspen amp Chamonix 7 8 4 Place two cones No 14 one in the RH front corner and the other at the LH side of the burnt log See diagram 25 It may be necessary to make small changes to the log positioning in order to achieve the mos
29. remaining 11 large coals or pebbles on top of the square blocks ensure that there are gaps between each coal or pebble See diagram 13 5 6 3 Place one large coal or pebble on top of the pilot shield then place 10 alternating large and small coals or pebbles around the perimeter of the fire They should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks Place one small coal or pebble on top of the centre of the square blocks See diagram 16 AR1269 AR1272 18 INSTALLATION INSTRUCTIONS INSTALLATION 5 6 4 Place the remaining 4 large coals or pebbles on top of the 5 7 3 Place the large log No 1 so that it sits on top of the square blocks ensure that they lean against the central previous two logs Place the burnt effect log No B1 in the small coal or pebble and that there are gaps between each centre of the tray as shown See diagram 20 coal or pebble See diagram 17 AR1275 AR1273 5 7 4 Place log No 7 along the LH side of the tray log No 9 along the RH side of the tray and place logs No 8 and 11 3 along the front of the tray as shown Place the cone No 5 7 Log amp Driftwood Layout Small Aspen amp Chamonix 14 on the LH side of the burnt log See diagram 21 It may be necessary to make small changes to the log positioning in order to achieve the most pleasing flame effect but the following guidelines should be followed 5 7 1 Re
30. s below the surface It is important to ensure that the granules fill all the gaps around the burner and that the granules finish level with the top of the tray 7 3 Firebeads If you have chosen any other of the fuel effects coal pebble or log it will be necessary to fill the tray with firebeads You will find 2 sizes of firebeads large and small Using the large beads fill the fire to within 10mm of the top level the beads and pat down See diagram 2 USER INSTRUCTIONS 7 3 3 Using the small beads fill the fire to the top See diagram 3 7 3 4 Smooth out the fire beads it is important to ensure that the fire is completely filled level to the top NOTE if your fire needs more beads then there should be some left over from the original installation if not then more must be ordered from your Gazco stockist Do not use any other type of material as this may seriously damage your fire and could be dangerous 7 3 5 Firmly pat the beads down to ensure that there are no voids left below the surface 7 3 6 Ensure that no beads have fallen into the pilot area 7 3 7 Ensure that the pilot shield is fitted correctly and that it fits tightly onto the edge of the tray See diagram 4 ARO558 7 4 Coal amp Pebble Layout Small Aspen amp Chamonix 7 4 1 Place 8 large square blocks in a solid mass in the centre of the burner tray as shown ensure they fit tightly together See diagram 5 AR1262
31. st for the property to ensure that there are no gas leaks prior to starting work 1 2 Before any tests are undertaken on the applaince it is also recommended to fully check the operation of the appliance 1 3 Special checks 1 3 1 Clean any lint or fluff from the pilot pay particular attention to the aeration hole in the side of the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct 1 4 Correct any faults found during the initial tests and then re commission the appliance conducting the usual safety checks 1 5 Advise the customer of any remedial action taken FAULT CAUSE POSSIBLE REMEDY a Pilot will not light See Ignition Functional Check 1 b No spark See Ignition Functional Check 2 c Pilot will not stay lit or fire goes See Flame Failure Functional Check out in use d Uneven flame pattern for 1 The fuel effect may need adjusting to even the example to one side only flame pattern 2 Ensure there are no excessive room draughts from open doors windows etc e Blue flame 1 The fire will burn blue on initial lighting until the heat generated allows the gas to burn yellow typically within 20 mins 2 Insufficient gas pressure check pressure setting 3 The aeration plate may be set wrongly f Low flame height 1 This may be caused by low gas pressure therefore Check gas pressure 2 The visual effect of these fires is con
32. t pleasing flame effect but the following guidelines should be followed 7 8 1 Refer to the log identification chart and identify the numbers corresponding to the logs that have been supplied See diagram 22 AR1280 USER INSTRUCTIONS 7 8 5 Place one large log No 6 so that it rests on top of the rear 7 9 3 Place the burnt effect log No B1 in the centre of the tray and front logs to the LH side Place the other large log No See diagram 29 6 so that it rests on top of the rear and front logs on the RH side and log No 8 so that it bridges the centre gap as shown See diagram 26 AR1283 7 9 4 Place one log No 8 in the centre so that it rests on the AR1281 rear cone and the pilot shield See diagram 30 7 9 Log amp Driftwood Layout Tahoe It may be necessary to make small changes to the log positioning in order to achieve the most pleasing flame effect but the following guidelines should be followed 7 9 1 Refer to the log identification chart and identify the numbers corresponding to the logs that have been supplied See diagram 27 AR1284 7 9 5 Place one log No 11 so that it rests on the LH front log and the burnt log Place another log No 7 so that it rests on the RH front log and the burnt log See diagram 31 7 9 2 Place a cone No 14 in the centre at the rear edge of the tray and place one log No 13 at each side of the cone Place one log No 11 along the front of the tray
33. there are gaps between each coal or pebble See diagram 12 E ART 260 7 6 Coal amp Pebble Layout Tahoe 7 6 1 Place 10 small coals or pebbles around the edge of the tray as shown ensure that there are gaps between each coal or pebble See diagram 13 AR1270 7 6 2 Place 6 large square blocks in a solid mass in the centre of the burner tray as shown ensure they fit tightly together See diagram 14 AR1271 USER INSTRUCTIONS 7 6 3 Place one large coal or pebble on top of the pilot shield then place 10 alternating large and small coals or pebbles around the perimeter of the fire They should sit on the bottom row of small coals or pebbles and rest against the inner mass of square blocks Place one small coal or pebble on top of the centre of the square blocks See diagram 15 7 7 2 Place the two logs No 13 on top of the beads as shown See diagram 18 AR1272 7 6 4 Place the remaining 4 large coals or pebbles on top of the square blocks ensure that they lean against the central small coal or pebble and that there are gaps between each coal or pebble See diagram 16 AR1274 7 7 3 Place the large log No 1 so that it sits on top of the previous two logs Place the burnt effect log No B1 in the centre of the tray as shown See diagram 19 AR1273 7 7 Log amp Driftwood Layout Small Aspen amp Chamonix It may be necessary to make small changes to the log positioning in orde
34. trolled by the placing of the fuel effect try slight adjustments g Popping 1 Some popping will always be present severe popping can be caused by incorrect burner pressure 2 Not enough clay beads 3 Try slight adjustments to the fuel effect 23 SERVICING INSTRUCTIONS FAULT FINDING CHARTS Anas pue Anas pue peo uozaid ayy aorjday pon ay aoejday wun SAO atp ejd y Anas ozaid pue pea p uiquuo2 ay aoejday AADOO A eA y o1 ozaid ay wo duun ups e s oq Zap Y u A 8A ayy ayeiado ozaid au ozaid ay wo ajqeyoejap wou ped pono au 20W M aDOIDai au SI 2 991 IALA Y U UA yueds e aa s ys0madid 1oud ay woy Wwwg dn y ploH saad pansu YUM apooaja W014 pea pono ay aAcwWay Anjad pue Dau slu uoduio5 ozaid Jo uone2o D31105 10 Dau uoNesado Wed 10 ajpuids qouy jo 7uo gt pesewep JO aANDaJap 104 Dau 100d uono uuoo SI 10 payoejap tuo5 q pea uomusi seH n i pue 7931109 S A uonp s syed 8ui e d i ul CL WeJseIp u se dnoo5ouui un pue po n5 u m q de ay a An i deg pono u1 asay 811 DAJLA au s op od y W I 0 AJLA y do p2 1103 payesado Bulaq AeA aU S Aa suon ysu si sn ay 1 Insuo ease y uea eds au HOYS p no2 u IuA 21 1oos Jeon 8 quu sse 1o id y punoie suq p ou s aay insuq
35. uonpo uuoo spuoo s jdnovow y s Z Uey 1032913 SIY S O1 amp YUM sinus yun Seu nun jeviaqur uun yo vum sullu JOJ UNY Anjos pue PON aly ay O pea yorym sumy 10 ysomadid E ay YUM SI ut qo1d pas aunssaid au ye se8 y si Um uo Suluuns au ay YUM up Aer 1O Id IM saspeqeiep au uo p s se aunssaid ses y s Suluund 1oJ d ou YMA SOA 08 Buna BOJaq spuodas 0 1se Je ul paysnd qoux o nuo3 y doa pue 1ojid u11u8 1 uono s syed Suejdai ul y mone WeIBeIP 33S jou uone3 e 1o Id y Ul Hp 104 J299 24 JOOS eo Hai quu sse 1o id ay punoye siuq p ou s aay aunsuy p uno i pue puno uaaq sey asneo ay up pasn aq 70u pjnoys aoueldde ay payeanoe u q sey Josuas uon d p uasdxo ay yey ueaw ABW siy AjfeNnuAUOS sn u JNO s o8 aoueI dde y J ASN NI LNO S4OD5 Fld YO LI AVLS LON TIIM LOTd MOJHD TWNOILONNA JANTIVA AWVTA 25 1 1 1 2 1 3 1 4 1 5 2 1 2 2 SERVICING INSTRUCTIONS REPLACING PARTS 23 To release the right hand side of the control cover insert a 1 FIRE REMOVAL narrow blade screwdriver into the slot shown in diagram 3 lever it gently and pull from the right hand side at the same time The cover will now come off there is a small cylindrical spacer inside the cover this must be kept and replaced on the fixing screw during re assembly Turn the gas supply off at the isolation device remove the decorative
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