Stovax Ceramica Gazco Ceremica Log Effect Stove Range User's Manual
Contents
1. uo T Is the gas turned on to the appliance Clean the area g O zZ z O a IGNITION FUNCTIONAL CHECK 1 Replacing Parts Section 2 Correct and retry N a ug iG I lt O I Ox Z T TZ gt Kr OE Bz Q Check alignment of pilot burner Check isolation tap and gas meter Purge the gas pipes and retry There is a block in the system Check the inlet test point and the mag seating Consult User Instructions and retry head Change the ignition lead See Ne x G a uo G o o Ca zB g gt G 2 o O o Ensure there is no debris around the pilot assembly e g soot etc which could short the spark 15 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS Aljad pue pea epoupe e aui e ejday SAA poq eA eA ay 01 ozaid y wou duunf 1eds e sa0q Aen y ayelado oz ld ay wo pea epoupe Je ay eAouiaM noJ pue 1224107 sgjueuoduioo ozaid Jo uone o 1224102 10 yOaYyD uonejedo Wed 10 ajpuids qou o 3uoo pasewep JO 9Anpajep ay JPPD SJA yun 3o id y aorjday noJ pe peuiquuoo y aovjday AN m OALA ay ur ozaid y WO peupejep DIM pO 12 aui S ON SAOL BATA ay UBYM zeds e l1 u s jjowedid 1o id oui wo WW dn y pJoH saad peae nsu2. Ceramica Log Effect Stove Range Conventional Flue With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this fire This stove must only be operated with the door secured firmly in position The outer casing of this stove will become hot whilst in operation it is therefore recommended that the appliance be uarded to protect the young and infirm using a suitable guard Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing Please read these Instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet found on page 3 of these instructions should be completed by the installer PRO0844 Issue 1 May 2006 CONTENTS COVERING THE FOLLOWING MODELS CERAMICA MANHATTAN 8615LUC P8615LUC APPLIANCE COMMISIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS Servicing Requirements Fault Finding How to replace parts Basic spare p
3. skin and respiratory tract wash hands thoroughly after handling the material 6 1 6 4 6 5 6 7 7 1 6 CLEANING THE FIRE WARNING DO NOT ATTEMPT TO CLEAN THE STOVE UNTIL IN A COLD CONDITION THE STOVE RETAINS ITS HEAT FOR A CONSIDERABLE TIME AFTER SHUTDOWN NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING Remove the door by undoing the four dome nuts using the tool supplied and place to one side Carefully remove the ceramic fuel bed components and place to one side taking care to protect floor coverings etc PLEASE HANDLE WITH CARE The logs should not require cleaning Do not use a vacuum cleaner or brush to clean the logs Any large pieces of debris may be removed by hand Ensure any debris is removed from the burner ports Replace the ceramics and door referring to Section 7 below Use a damp cloth to clean the outer casing of the appliance 7 FUEL BED ARRANGEMENTS Remove the cast iron door using the tool provided Remove the front coal retainer by lifting vertically NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING TO AVOID DAMAGING THE OUTER CASING The fuel bed consists of 5 logs and 2 ash panels The logs have letters A B C D and E moulded into them for identification Take the rear log A and place it up against the rear of the fire sitting on the two flat ledges of the burner The two legs of the log should sit between the rear burner ports See diagram 3 Ens
4. Replace in reverse order Check all joints for gas leaks Check the operation of the thermocouple and ignition lead AR0943b 7 MAGNETIC SAFETY VALVE 7 1 Turn the gas supply off at the isolation device Undo the thermocouple connection from the back of the gas valve Pull the sensor leads clear and remove the interrupter block 7 2 Undo the mag valve retaining nut at the back of the control valve Gently tap out the mag valve and replace with a new unit Replace the retaining nut and tighten See diagram 14 Arrow A ARO943c 7 3 8 1 8 2 8 3 SERVICING INSTRUCTIONS REPLACING PARTS Reassemble the interrupter block and leads Secure the thermocouple connection in the rear of the gas control Do not overtighten Turn the gas supply on and check the entire pipework and valve joints for any leaks 8 MAIN INJECTOR Turn the gas supply off at the isolation device Refer to Section 2 Replacing Parts to remove the main burner Undo the compression nut from the feed pipe at the gas control under the appliance Working from inside the firebox remove the lock nut from the injector see diagram 15 and withdraw the injector complete with the feed pipe from under the appliance See diagram 15 AR0618 8 4 8 5 9 1 Holding the injector with a spanner undo the feed pipe NOTE THE ORIENTATION OF THE INJECTOR Reassemble in reverse order Turn on the gas supply and check for any
5. SMALL SCREW MUST BE REPLACED 11 CHANGING BETWEEN GAS TYPES In order to change between gas types it will be necessary to change the following items Pilot Injector Control Valve Main Injector Main Burner Aeration Plate if required AR1447 AR1448 Databadge The relevant parts can be ordered from Gazco always quote the appliance type and serial number when ordering spare parts 10 PRIMARY AERATION PLATE NOTE THE CONTROL VALVE IS FACTORY PRESET 10 1 Turn the gas supply off at the isolation device FOR CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING 10 2 Refer to Section 2 to remove the main burner BETWEEN GAS TYPES 10 3 Remove the two screws on the burner skin to detach the venturi cover from the venturi Slide the venturi cover off the venturi as per diagram 22 21 SERVICING INSTRUCTIONS REPLACING PARTS 12 CONTROL UPGRADE See Installation Section 1 13 SHORT SPARES LIST Component NG LPG G20 G30 G31 20mb 29mb 37mb Main Injector IN0045 IN0030 IN0030 Aeration plate N A N A GZ5387 Pilot injector PI0026 PIOO15 Burner assembly GZ5369 GZ5388 Thermocouple PI0010 Magnetic unit GC0092 Electrode PI0053 Pilot Gasket PI0052 Gas valve GCO0088K Ignition lead GC0090 CEO583 CEO584 CEO585 CEO586 CEO587 CEO588 Left ash panel CEO589 CEO590 TTB Lead EL0064 Interupter block GC0026 St
6. YUM noJ pue 1224107 el y 0 pea YOIUM sgum 10 1oMedid OY y m SI uu qo1d SAA aa Keys 1olId Y IAN SAA saspeqeyep au ON uo p s ainssaid sed ay si Buiuuni 1oJ d YM ON OL 1se 3 ui peusnd qou Jonuo2 y dee pue 1o rd oui 4487 08 Sure 2910J8q spuooes eae y 1eop eds ay 1104s p noo YDIYM 19 1006s eoo 8 Ajquuasse 3o id ay punoue suq p ou si ajay insu3 ASN NI LNO S3O95 42ld YO LIT AVLS LON TIIM LO ld MOJHO TWNOILONNA 432lf 11IVd4 3WVT4 16 1 1 1 2 1 3 1 4 SERVICING INSTRUCTIONS REPLACING PARTS 1 GENERAL All principal components can be replaced without removing the stove from its installation although it will be necessary to remove the door and ceramic outer casing in order to access most components In order to remove the casing use the following procedure Remove the door retaining nuts using the tool provided and place the door to one side Carefully remove the top blanking plate and grille and place to one side gently remove the top ceramic panel see Diagram 1 If the unit has been connected to a top exit flue it will be necessary to lift and support the grille and top ceramic panel whilst removing the outer ceramic components AR0492 Gently lift the front ceramic panel and pull away from the sub frame to clear the retaining bolts see Diagram 2 AR0
7. can now be controlled between low and high settings Turn the control knob anti clockwise to increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR WHEN THE FIRE HAS GAINED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE APPLIANCE USER INSTRUCTIONS 3 TURNING OFF THE STOVE 3 1 Toturn the stove off locate the control valve turn the left hand control knob until it points to off The main burner will go out leaving the pilot burning 3 2 Toturn the pilot off locate the control valve turn the right hand control knob until it points to off the pilot will go out 4 UPGRADING YOUR STOVE 4 1 Your stove is fitted with a control valve that can be easily upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training There are two versions of this control which can be obtained through your local Gazco stockist 4 2 STANDARD REMOTE CONTROL This remote control can control the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 4 3 THERMOSTATIC AND TIMER REMOTE CONTROL This remote control can control the gas appliance after the pilot has b
8. front of the log should sit on the front ash panels and should fit tight to log C See diagram 12 AR1616 13 5 8 5 9 6 1 Carefully insert the front coal retainer into the front panel of the firebox Take care not the scrape damage the logs This coal retainer sits in two brackets Ensure it is fully inserted leaving approximately a 4 mm gap between the firebox ledge and the bottom of the coal retainer me ANY WA Wp ZW anam mama y AR1617 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and tool supplied do not overtigthen the nuts NEVER OPERATE THE STOVE WHEN THE DOOR I REMOVED OR WHEN THE GLASS IS BROKEN 6 LIGHTING Full instructions are given in the User section under Lighting the Stove 1 1 INSTALLATION INSTRUCTIONS COMMISSIONING 1 COMMISSIONING Close all openable doors and windows in the room ignite the stove and operate on maximum for 10 minutes Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening See diagram 1 If there is any doubt run the stove for a further 10 minutes and repeat the test AR1493 1 2 If there are any extractor fans in adjacent rooms the test must be repeated with the fans running on maximum and interconnecting
9. gently slide into place so that the ceramic comes to rest on the floor Repeat the procedure for the RH side See Diagram 3 ARO488 3 7 Remove the cast iron door using the tool provided and carefully place to one side Gently position the front ceramic panel so that the side panels locate inside the returns on the front panel Engage the bolt heads in the brackets on the back of the panel and gently slide into place so that the ceramic comes to rest on the floor Ensure that the opening in the panel sits centrally around the fire box opening See Diagram 4 14 3 8 AR0490 Place the top ceramic panel into position so that the two spring clips slide against the inside of the side panels Gently position so that it sits centrally in the outer panels Place the cast iron grille into the recess in the centre of the top panel and locate the blanking plate into the grille if required See Diagram 5 AR0492 3 5 Check the pull of the flue system by applying a lighted smoke pellet to the flue system opening If there is a definite flow into the chimney proceed with the installation If not warm the chimney for a few minutes and repeat the test INSTALLATION INSTRUCTIONS INSTALLATION 4 HANDLING amp DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective cl
10. leaks 9 GAZCO FLUE SURE SYSTEM Remove the front door by undoing the four dome nuts and remove the cast iron door NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLINC Carefully remove the coal retainer and ceramic components and place to one side Remove the burner casting by removing the three screws located on the sides of the burner skin AR1605 20 9 2 Remove the screw on the back panel and remove the panel Refer to Diagram 17 N AR1606 9 3 Undo the two screws at the back of the firebox and carefully withdraw the bracket AR1607 9 4 Disconnect the two slender wires Undo the two taptite screws and remove the sensor and the two plastic spacers See diagram 19 AR1446 SERVICING INSTRUCTIONS REPLACING PARTS 9 5 Refit the new sensor ensuring that the plastic spacers are between the sensor and the bracket Refit the leads See Diagram 20 AR1608 10 4 Change the aeration plates to those stated in the technical specification for the gas the product will be using refer to the databadge AR1452 9 6 Feed the cable back through the hole as you replace the bracket When the bracket is located correctly it will sit flush with the back panel without force required If not positioned correctly the bracket will sit at an angle See Diagram 21 NOTE EVEN IF NO AERATION PLATE IS REQUIRED THE
11. see Section 3 above and disconnect the ignition lead from the electrode 4 2 Undo the single screw that secures the left hand side of the control cover see Diagram 10 ARO915 4 3 To release the right hand side of the control cover insert the narrow blade screwdriver into the slot shown in diagram 8 Lever it gently and pull from the right hand side at the same time The cover will now come off There is a small cylindrical metal spacer inside the cover this must be kept and replaced on the fixing screw during reassembly ARO916 4 4 Disconnect the end of the ignition lead from the valve body see diagram 12 Arrow B note the existing route of the ignition lead AR0943a 4 5 Replace with a new ignition lead following the same route as the old one Replace the valve cover and the pilot assembly T9 4 6 Check the operation of the new ignition lead 5 PIEZO 5 1 The piezo assembly used on this appliance is not serviceable and is unlikely to fail 6 GAS VALVE 6 1 6 2 Turn the gas supply off at the isolation device Disconnect the 2 x 8mm and 1 x 4mm gas pipe fittings at the back of the gas valve and also disconnect the thermocouple see Diagram 13 Arrow A 6 3 Remove the control valve cover and disconnect the ignition lead from the gas valve see section 4 6 4 Undo the two bolts securing the gas valve to the appliance and remove the valve see diagram 13 Arrow C 6 5 6 6
12. 490 1 5 Carefully remove the two side panels by lifting and gently pulling clear of the retaining bolts see Diagram 3 It may not be necessary to remove both of the side panels This should allow full access to all major components AR0488 2 1 2 2 2 MAIN BURNER Turn the gas supply off at the isolation device remove the door and place to one side carefully remove the ceramic fuel bed components Remove the three securing screws two at the rear and one at the front left hand side See diagram 4 Raise the left hand side of the burner to clear the bracket draw the left hand side forward The burner venturi is engaged over the injector When removing the burner be sure to clear the injector this will release the right hand side of the burner Take care when removing the burner so as not to damage the pilot burner AR1605 23 To replace the burner engage the venturi over the injector ensuring the burner sits on top of the fixing bracket Push the burner to the right and whilst holding insert the three fixing screws 3 1 3 2 3 3 3 4 3 5 SERVICING INSTRUCTIONS REPLACING PARTS NOTE BEFORE REPLACING THE BURNER ENSURE THE SILICONE SEAL AROUND THE INJECTOR IS INTACT AND CHECK THAT VENTURI COVER IS ATTACHED 3 PILOT UNIT The pilot assembly consists of four components that can be individually changed these are 1 Pilot burner bracket 2 Pilot injector 3 E
13. High low WK Natural 20 mbar 14 5 DUI 623 6 6 3 6 GB IE C20 Gross Gross P8615LUC lap Propane 37 mbar 11 5x2 65 0 232 6 4 3 6 GB IE G31 Gross Gross Efficiency Class II Flue Outlet Size 127mm Gas Inlet Connection Size 8mm Minimum Flue Specification T260 N2 0 D 1 Maximum Flue Temperature 180 C Packing Checklist Qty Description Stove Flue Blanking plate Coal Retainer Log set 5 logs Ash Panel 2 sections us A V ads Seek fL e Fixing Kit Containing 1 Instruction Manual 1 Wood Screw 1 Rawplug 1 Box spanner PSI Packed in appliance 1 1 1 2 1 3 1 4 2 1 3 1 3 2 3 3 3 4 3 5 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS The chimney or flue system must comply with the rules in force and must be a minimum of 127mm in diameter 5 The minimum effect height of the flue or chimney must be 3 metres 10ft Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance The chimney or flue must be free from any obstruction Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted The chimney should be swept prior to the installation of the appliance However where it can be seen that the chimney is clean and unobstructed throughout its entire length it need not be swept NOTE If it is intended to fit the sto
14. act with the user P In your own interests and those of safety this appliance must be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution This appliance is intended for use on a governed gas installation and set to the required pressure Keep all plastic bags away from young children Do not place any object on or near to the stove Allow adequate clearance above the stove See diagram 2 Site Requirements Appliance Location The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the appliance in the event of incorrect operation of the flue If the system acts to shut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be 10 INSTALLATION INSTRUCTIONS INSTALLATION 3 5 Having run the gas supply to the stove PURGE THE SUPPLY This is essential to expel any debris that may block the gas controls Connect the gas supply to the 8mm compression elbow at the RH rear corner of the stove ensuring that the pipe position does not interfere with the location of the outer casing See Diagram 2 ARO934 3 6 Open the second carton and carefully remove the ceramic outer casing components Gently position the LH side so that the bolt heads on the engine subframe locate in the keyhole slots on the back of the panel and
15. andard upgrade kit 8455 Thermostat timer kit 8456 22 SERVICE RECORDS 1ST SERVICE Dealer s Stamp CORCI Registration Number 3RD SERVICE Dealer s Stamp CORCI Registration Number 5TH SERVICE Dealer s Stamp CORGI Registration Number 7TH SERVICE Dealer s Stamp CORGI Registration Number 9TH SERVICE Dealer s Stamp CORGI Registration Number 23 2ND SERVICE Dealer s Stamp CORGI Registration Number 4TH SERVICE Dealer s Stamp CORGI Registration Number 6TH SERVICE Dealer s Stamp CORGI Registration Number 8TH SERVICE Dealer s Stamp CORGI Registration Number 10TH SERVICE Dealer s Stamp CORGI Registration Number Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
16. arts list Service Record PAGE 15 15 T5 17 22 23 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims FLUE CHECK 1 Flue is correct for appliance 2 Flue flow test 3 Spillage test GAS CHECK Gas soundness amp let by test Standing pressure test Appliance working pressure on High Setting NB All other gas appliances must be operating on full Gas rate 5 Does ventilation meet appliance requirements Have controls been upgraded Upgradeable models only 8455 Standard 8456 Programmable Time amp Temperature DEALER AND INSTALLER INFORMATION Installation Company Contact No coo ee dedo ster ra neo Fa sad Engineer Date of Purchase Contact No Mod l NO 1 cd He ON SOSA SS Corgi Reg No Serial NO soe ade DAE Re roo nia Date of Installation Gas Type This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual se
17. doors open IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future reference record the installation details on the commissioning sheet at the end of the User Section of these instructions 14 1 1 1 2 1 3 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS 1 4 Correct any faults found during the initial tests and then 1 SERVICING REQUIREMENTS recommission the appliance conducting the usual safety checks This appliance must be serviced at least once a year by a 1 5 Advise the customer of any remedial action taken competent person All tests must be serviced by best practice as described by 13 T the current CORGI recommendations Before any tests are undertaken on the appliance conduct a gas soundness test for the property to ensure that there are no gas leaks prior to starting work T Before any tests are undertaken on the appliance it is also recommended to fully check the operation of the appliance Special checks 1 3 1 Clean any lint or fluff from the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check that the spark gap on the pilot is correct AR0620 1 3 4 Check all of the screws which secure the burner skins and tighten if they are loose YES Does the pilot light SYSTEM OK Is the control being operated correctly Is the gas pressure correct Ne gt lt I E m a gt 5 z 2 E E E QO i er
18. e entered prior to connection to the appliance 4 APPLIANCE LOCATION 4 1 This appliance must stand on a non combustible hearth that is at least 12mm thick and project a minimum of 50mm from the base of the stove in all directions The minimum dimensions are shown in diagram 1 lt A He A 811mm B 527mm C 12mm ARO604 4 2 This appliance must not be installed in a room that contains a bath or shower 4 3 This stove is not suitable for installation against a combustible wall all combustible materials must be removed from the area behind the stove 4 4 Ensure that all minimum clearances to combusible materials are complied with See diagram 2 A 2225 mm B 150 mm ARO509 2 A A 50 mm B 150 mm AR0531b NOTE IN A NON COMBUSTIBLE RECESS ATTENTION MUST BE GIVEN TO ALLOWING ADEQUATE CLEARANCE AT THE SIDES AND REAR OF THE STOVE SO THAT A SPILLAGE TEST CAN BE PERFORMED AND THE CONTROLS REACHED 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 2 5 2 6 2 7 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS allowed before trying to relight Continued operation of this CORRECTLY ADJUSTED FOR THE GAS TYPE AND safety device means that there may be a serious problem CATEGORY APPLICABLE IN THE COUNTRY OF with the flue system a qualified gas engineer should inspect USE REFER TO DATABADGE AND TECHNICAL th
19. e of the log and the side of the firebox AR1610 5 2 Place log B on the left hand side of the burner with the location bar on the underside of the log fully located in the long slot of the burner Make sure the log is as far to the left as possible See diagram 7 AR1611 5 3 Place log C on the right hand side of the burner with the location bar on the underside of the log fully located in the long slot in the burner Make sure the log is as far right as possible See diagram 8 ss Q La SU VD Wie XS V riie ADDRESS ES AP r CEA q v Z AR1612 5 4 Place log D across from the rear log A to log B on the left hand side There are cut outs in both logs for location See diagram 9 AR1613 INSTALLATION INSTRUCTIONS INSTALLATION 5 5 There are two ash panels which lay across the front of the burner skin Place the panel with the flat edge facing the left side of the firebox There are location holes on this log which fit over the screw holes of the burner skin AR1614 5 6 Place the second ash panel to the right of the first with the pointed end of the panel fitting into the V shape This panel should locate on the screw holes of the burner skin Ensure that both logs are horizontal to the burner ports AR1615 5 7 Place log E across from the rear of log A to log C on the right hand side Again there are cut outs for location The
20. een lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner off leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during two ON periods GAZCO PART NUMBER 8456 5 HANDLING amp DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes
21. h panels and should fit tight to log C See diagram 9 AR1616 USER INSTRUCTIONS 7 8 Carefully insert the front coal retainer into the front panel of the firebox Take care not the scrape damage the logs This coal retainer sits in two brackets Ensure it is fully inserted leaving approximately a 4 mm gap between the firebox ledge and the bottom of the coal retainer alanine au LL as m a kN m AR1617 7 9 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and tool supplied Do not overtigthen the nuts see diagram 11 ARO390 NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED 8 GAZCO FLUE SURE SYSTEM 8 1 The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the burners in the event of incorrect operation of the flue If the system acts to cut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be allowed before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system A qualified gas engineer should inspect this DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT IS SAFE TO DO SO 9 THE FLAME FAILURE DEVICE 9 1 This is a safety feature incorporated in all GAZCO fires which automatically switches off the ga
22. is DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS SPECIFICATIONS OF THIS BOOKLET FOR IT IS SAFE TO DO SO DETAILS OF CHANGING BETWEEN GAS TYPES 2 8 The Flue Sure System must not be tampered with Use only REFER TO SECTION 11 REPLACING PARTS genuine Gazco replacement parts when servicing the system refer to Servicing section Replacing Parts 1 CONTROL UPGRADE 3 INSTALLATION OF THE STOVE This stove is fitted with a control valve that can be easily upgraded to battery powered remote control There are two FLUE PIPE INSTALLATION versions of this control which can be obtained through your f 3 1 Open the carton and remove accessory carton and stove local Gazco stockist unit It will now be necessary to decide upon top or rear flue This upgrade can be fitted before or after installation but if exit the stove is factory built for rear flue exit but it may be side clearances are limited then it will be easier to upgrade changed to top exit by using the following method the stove before installation Full instructions are included 3 1 1 Remove the flue spigot from the rear of the stove and with the kit i replace with the blanking plate from the top of the stove and STANDARD REMOTE CONTROL Vice ee This remote control can control the gas appliance after the 3 2 When installing with a top flue please note the flue pipe fits pilot has been lit It can turn the main burner on and through a hole in the top grill the dimensions are fo
23. lectrode 4 Thermocouple Turn the gas supply off at the isolation device Remove the door and place to one side and carefully remove the ceramic fuelbed components Remove the main burner See Section 2 above Remove the two fixing screws from the pilot bracket See Diagram 5 Gently draw the assembly away from the firebox to give access to the nuts and ignition lead ARO614 To remove the pilot injector undo the compression nut on the pilot feed pipe and withdraw the injector which will be hooked onto the olive When replacing an injector always make sure it is hooked onto the olive before inserting it into the pilot burner See diagram 6 AR1604 3 6 To remove the electrode disconnect the ignition lead and undo the retaining nut The electrode can now be removed Note the orientation of the electrode terminal when reassembling See diagram 7 18 3 7 AR0616 To remove the thermocouple undo the retaining nut and withdraw the thermocouple Undo the thermocouple from the back of the gas valve See Diagrams 8 and 9 Reassemble in reverse order Do not overtighten AR0617 A ARO943c NOTE Special care should be taken when replacing the thermocouple to the back of the gas valve ensuring that the sensor wires for the gazco flue sure system are not disconnected SERVICING INSTRUCTIONS REPLACING PARTS 4 IGNITION LEAD 4 1 Gain access to the back of the pilot assembly
24. ommissioning checklist is completed by your installer as this is a requirement of your Guarantee 2 LIGHTING THE STOVE Locate the control valve on the appliance There are two control knobs on the valve the right hand knob controls the pilot ignition and the left hand knob controls the main burner If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate the remote control The following instructions will work for either situation ARO914 2 3 2 4 2 5 2 6 2 7 2 8 2 9 Ensure that the left hand control knob is pointing to off Ensure that the right hand control knob is pointing to off Press in the right hand control knob and rotate it anticlockwise until a click is heard keep pressing in and the knob is pointing to pilot The pilot should now light If the pilot has not lit repeat the procedure until it does Keep the control knob pressed in for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedure until it does If the pilot will not light after repeated attempts contact the retailer or installer from whom the appliance was purchased Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire the main burner will light on low The burner
25. othing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material 5 FUELBED ARRANGEMENTS Remove the cast iron door using the tool provided The main ceramic components are inside the firebox NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING TO AVOID DAMAGING THE OUTER CASING The fuel bed consists of 5 logs and 2 ash panels The logs have letters A B C D and E moulded into them for identification 5 1 Take the rear log A and place it up against the rear of the fire sitting on the two flat ledges of the burner The two legs of the log should sit between the rear burner ports See diagram 6 Ensure an equal gap between each sid
26. r floor regulate it from low through to high and back again It can fixing a top flue installation with clearance for side panels turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 3 3 Position the engine assembly in its intended location and mark the position of the floor fixing holes at the base of each THERMOSTATIC AND TIMER REMOTE CONTROL side of the subframe minimum fixing dimensions to a rear This remote control can control the gas appliance after the wall are showin in Diagram 3 pilot has been lit In MANUAL MODE it can be used to 3 4 Remove the assembly and drill the two holes using a No 12 turn the main burner on and manually regulate it from low masonry bit Push the rawl plugs into the holes and place through to high and back again It can also be used to turn the engine assembly in position Secure to the floor using the the main burner off leaving the pilot burning In AUTO screws provided Sea Diagram 1 MODE it will automatically regulate the room temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during two on periods GAZCO PART NUMBER 8456 2 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Place read these instructions before installation and use of this appliance All the instructions must be left int
27. rvice recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 USER INSTRUCTIONS 1 GENERAL Installation and servicing must be carried out by a competent person in accordance with Gas Safety Installation and Use Regulations 1998 the relevant British Standards for Installation appropriate Codes of Practice and in accordance with the manufacturer s instructions It is recommended that a CORCI registered engineer be used for this purpose as they are approved by the HSE under the above regulations This appliance is suitable for use in C B and I E using Natural Gas at a supply pressure of 20mbar or LPG at a supply pressure of 29mbar Butane or 37mbar Propane The installation shall also be completed in accordance with The Building Regulations issued by The Department of The Environment The Building Standards Scotland Regulations issued by the Scottish Development Department For Republic of Ireland reference should be made to the relevant standards governing installations 1 813 1996 Read all these Instructions before commencing installation This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space Ensure that curtains are not positioned above the stove and that there is a
28. s supply if the pilot light goes out and fails to heat the thermocouple 10 1 12 1 14 1 10 RUNNING IN The surface coating on your GAZCO fires will burn off during the first 24 hours of use producing a harmless and temporary odour This will disappear after the short period of use If the odour persists ask your retailer for advice 11 SERVICING A qualified gas engineer must service the stove every 12 months In all correspondence always quote the appliance type and the Serial Number that may be found on the databadge on the appliance 12 VENTILATION Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction 13 INSTALLATION DETAILS To assist in any future correspondence your installer should have completed the commissioning sheet at the front of this manual This records the essential installation details of this appliance In all correspondence always quote the Model No and Serial No 14 HOT SURFACES The manufacturer considers the full outer casing of this stove to be a working surface Therefore it will become hot whilst in operation A suitable guard is recommended to protect young children the aged and the infirm INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS CERAMICA MANHATTAN 8615LUC P8615LUC Model Working NOX Aeration Injector Gas Rate E ENTM kW Gross Country Type Pressure Class m h
29. t UMA po 10 W01 pe po o ay AOuu q 100d Anas pue 1294107 uOono uuo2 si 10 paysejap SAA uio52 q pee uoniu8i seH S3A e8ed uo weiselp aas Aljad deg pono j ay 19s q lt ON s amp u0zuou sauing 1o id eu S SJA sApadoid SJA papado Bulaq Ajer ay S ON 8 19 9A e ay seop o id y 1u8l 0 aA e ay ayesadO AOI sUOMONASU si sn eui ANSU L Meg HEYD Suipuij Ney uonius woy eoe y eap eds ay 10us p noo upruA 219 1oos jeo 8 Ajquuasse 3o id y punoue siuq p ou si ajay eunsu3 SAA MaVdS ON MOJHO IWNOLLINNA NOILINDI MO WALSAS SJA SJA Spuoo s uey 19729183 stg S J219 p UM Sinus yun Sew gun jema uun Jo uang spuooes Q9 104 uns jun Sew asueyy ON eiysiye eas 301d JIM SAA noJ pue uono uuoo ejdnooouueui ayy u lu8il y aorjday yon SAA espuooes uey Jayeass SIU S pip OALA JO oeq ui poo8 uono uuoo e uA Sjnus jun Sew UN eA4 1u euin Jo un spuooes 09 uey aJOW OU J0J UNY ON jdnovow y sl yun 1o id ay asueyD 6L ased uo WeJIseIp oos y28U 2109 Y jo uup J 1ojid ayy S Asa ieSpeqejep oy uo p s ainssaid ou ye se8 y s JNJ uo Suruuni 31J OY
30. t least a clearance of 300mm between the sides of the stove and any curtains The manufacturer considers the full outer casing of this stove to be a working surface Therefore it will become hot whilst in operation A suitable guard is recommended to protect young children the aged and the infirm This stove must only be operated with the door secured firmly in position If any cracks appear in the glass the appliance must not be used until the glass panel is replaced Do not attempt to burn rubbish in this stove 1 10 Any combustible shelves or surrounding furniture must only be fitted in accordance with the minimum dimensions detailed in Diagram 1 A 2 225 mm B 150 mm ARO509 2 ARO531b 1 11 Contact a competent service engineer to carry out relevant spillage checks etc following home improvements carried out after installation of this stove e g the fitting of double glazing 2 2 In all correspondence please quote the appliance type and Serial Number which can be found on the databadge at the rear of the stove This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model No and Serial No Please ensure the c
31. ure there is an equal gap between each side of the log and the side of the firebox AR1610 USER INSTRUCTIONS Z2 Place log B on the left hand side of the burner with the location bar on the underside of the log fully located in the long slot of the burner Make sure the log is as far to the left as possible See diagram 4 AR1611 7 3 Place log C on the right hand side of the burner with the location bar on the underside of the log fully located in the long slot in the burner Make sure the log is as far right as AR1612 possible See diagram 5 7 4 Place log D across from the rear log A to log B on the left hand side There are cut outs in both logs for location See AR1613 diagram 6 7 5 There are two ash panels which lay across the front of the burner skin Place the panel with the flat edge facing the left side of the firebox There are location holes on this log which fit over the screw holes of the burner skin AR1614 7 6 Place the second ash panel to the right of the first with the pointed end of the panel fitting into the V shape This panel should locate on the screw holes of the burner skin Ensure that both logs are horizontal to the burner ports N TA MASA AR1615 7 7 Place log E across from the rear of log A to log C on the right hand side Again there are cut outs for location The front of the log should sit on the front as
32. ve into a existing brick built chimney without a closure plate a 5 127mm liner must be used Larger lined flues may work but in some instances could cause cold start flue problems resulting in nuisance shutdown Lined flues above 7 175mm are not recommended Due to recent changes to European chimney standards new flues and chimneys are now described by their temperature pressure and resistance to corrosion condensation and fire To assist in identifying the correct flue system the minimum flue specification is shown in the technical specification of this book Existing chimneys are not covered by this system NOTE THIS APPLIANCE IS NOT APPROVED FOR CLOSURE PLATE INSTALLATIONS 2 VENTILATION Consult the rules in force Note This appliance does not normally require any additional ventilation when installed in G B 3 INSTALLATION OF THE GAS SUPPLY Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Soft copper tubing and soft soldered joints can be used but must not be closer than 50mm to the base of the tray A means of isolating the gas supply to the appliance must be provided independent of any appliance control All supply gas pipes must be purged of any debris that may hav
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