Stovax Ceramica Coal Effect Stove Range Conventional Flue User's Manual
Contents
1. and push up against the rear ledge see diagram 3 ARO368 6 5 Place five small coals along the rear of the flame baffle resting against the rear ledge see diagram 7 6 2 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin see diagram 4 ARO369 6 6 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and the tool supplied do not over tighten the nuts see diagram 16 Keep the tool with these instructions for future use NEVER OPERATE THE STOVE WHEN THE DOOR IS REMOVED OR WHEN THE GLASS IS BROKEN 6 3 Place three large coals on the front coal so that they lean against the flame baffle and the four large coals on the flame baffle so that they sit on the fingers see diagram 5 ARO390 7 1 8 1 9 1 10 1 11 1 12 1 USER INSTRUCTIONS 7 GAZCO FLUE SURE SYSTEM The stove is fitted with the Gazco Flue Sure System which will act to cut off the gas supply to the burner in the event of incorrect operation of the flue If the system acts to cut off the gas supply this indicates that there is insufficient flue pull If this occurs a minimum of 10 minutes should be allowed before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system A qualified gas eng2. 1 1 All principal components can be replaced without removing the stove from its installation although it will be necessary to remove the door and ceramic outer casing in order to access most components In order to remove the casing use the following procedure 1 2 Remove the door retaining nuts using the tool provided and place the door to one side 1 3 Carefully remove the top blanking plate and grille and place to one side gently remove the top ceramic panel see diagram 1 If the unit has been connected to a top exit flue it will be necessary to lift and support the grille and top AR0488 ceramic panel whilst removing the outer ceramic components 2 BURNER UNIT REMOVAL 21 Turn the gas supply off at the isolation device Ensure the unit is cool Use cover material to front of appliance to protect paintwork etc Remove the door and place to one side 4 nuts Carefully remove the ceramic fuel components to a safe place Remove front cover plate 2 screws Remove cover plate fixing bracket 2 wing nuts Small Stoves only Unscrew pilot union nut on gas valve See diagram 4 AR0492 1 4 Gently lift the front ceramic panel and pull away from the sub frame to clear the retaining bolts see diagram 2 Viewing slot on Marlborough only ARO391 2 2 Disconnect thermocouple from gas valve See diagram 2 Remove ignition lead from electrode Cut cable tie to ignition lead if required ARO0490
3. Ceramica Coal Effect Stove Range Conventional Flue With upgradeable control valve Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this fire This stove must only be operated with the door secured firmly in position The outer casing of this stove will become hot whilst in operation it is therefore recommended that the appliance be guarded to protect the young and infirm using a suitable guard Ensure that fabrics such as curtains are not positioned above or near to the stoves outer casing Please read these Instructions carefully and keep them in a safe place They will be needed when servicing the fire The commissioning sheet found on page 3 should be completed by the installer PRO615 Issue 4 February 2007 CONTENTS COVERING THE FOLLOWING MODELS CERAMICA MANHATTAN 8578 P8578 APPLIANCE COMMISSIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS Servicing Requirements Fault Finding How to replace parts Basic spare parts list Service reco
4. compression elbow at the RH rear corner of the stove ensuring that the pipe position does not interfere with the location of the outer steel casing See diagram 4 3 7 Open the second carton and carefully remove the ceramic outer casing components Gently position the LH side so that the bolt heads on the engine subframe locate in the keyhole slots on the back of the panel and gently slide into place so that the ceramic comes to rest on the floor Repeat ARO0488 11 the procedure for the RH side see diagram 5 Remove the cast iron door using the tool provided and carefully place to one side Gently position the front ceramic panel so that the side panels locate inside the returns on the front panel engage the bolt heads in the brackets on the back of the panel and gently slide into place so that the ceramic comes to rest on the floor ensure that the opening in the panel sits centrally around the fire box opening see diagram 6 ARO0490 INSTALLATION INSTRUCTIONS INSTALLATION Medium Ceramica 3 12 Place two small coals at each end of the front coal so that they lean against the flame baffle and a further two large 3 9 Place the flame baffle onto the shelf at the rear of the tray coals on the flame baffle one at each end see diagram 10 and push up against the rear ledge see diagram 7 ARO368 3 12 Place five small coals along the rear of the flame baffle resting against the rear ledge see diagram
5. IS SAFE TO DO SO Do not tamper with the Flue Sure System Use only genuine Gazco replacement parts when servicing the system refer to Servicing Instructions Replacing Parts 3 INSTALLATION OF THE STOVE Open the carton containing the engine assembly and carefully remove the engine It will now be necessary to decide upon top or rear flue exit the stove is factory built for rear flue exit but it may be changed to top exit by simply using the following method Remove the flue spigot from the rear of the stove and replace with the blanking plate from the top of the stove Refit flue spigot to top of stove When installing with a top flue please note the flue pipe fits through a hole in the top grill the dimensions are for floor fixing a top flue installation with clearance for side panels Position the engine assembly in its intended location and mark the position of the two floor fixing holes at the base of each side of the subframe minimum fixing dimensions to a rear wall are shown in diagram 3 INSTALLATION INSTRUCTIONS INSTALLATION 3 5 Remove the assembly and drill the two holes using a No 12 masonry bit Push the rawl plugs into the holes and place 3 8 the engine assembly in position secure to the floor using the screws provided See diagram 3 3 6 Having run the gas supply to the stove PURGE THE SUPPLY PIPE this is essential to expel any debris that may block the gas controls connect the gas supply to the 8mm
6. burner leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature to a pre set temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during the two ON periods GAZCO PART NUMBER 8456 5 CLEANING THE FIRE WARNING DO NOT ATTEMPT TO CLEAN THE STOVE UNTIL IT IS COLD THE STOVE RETAINS ITS HEAT FOR A CONSIDERABLE TIME AFTER SHUTDOWN NOTE THE CAST IRON DOOR IS HEAVY TAKE EXTREME CARE WHEN HANDLING Remove the door by undoing the four dome nuts using the tool supplied and place to one side Carefully remove the ceramic fuel bed components and place to one side taking care to protect floor coverings etc PLEASE HANDLE WITH CARE The coals should not require cleaning Do not use a vacuum cleaner or brush to clean the coals any large pieces of debris can be removed by hand Ensure any debris is removed from the burner ports Replace the ceramics by referring to section 6 Use a damp cloth to clean the outer casing of the appliance 5 7 Advice on Handling and disposal of fire ceramics The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling these articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area an
7. 1 5 Carefully remove the two side panels by lifting and gently pulling clear of the retaining bolts see diagram 3 It may not be necessary to remove both of the side panels 17 SERVICING INSTRUCTIONS REPLACING PARTS 3 PILOT UNIT 3 1 Remove the burner module as described in Servicing Section 2 above Carefully cut the cable ties holding the thermocouple to the pilot pipe Remove the HT lead from the electrode undo the two retaining screws and remove the pilot See diagram 8 2 3 Loosen main injector nut on airbox and disconnect from injector see diagram 6 A 3 2 When replacing the pilot ensure the thermocouple follows its original route i e along the pilot pipe Attach the thermocouple to the pipe with new cable ties 2 4 Remove the 2 screws attaching burner to back of unit see diagrams 7 Carefully withdraw burner unit upwards and tilt to remove the burner through door opening Remove the 2 screws holding the heat shield in place 3 3 Setthe spark gap See diagram 9 Replace in reverse order checking all joints for leaks 18 SERVICING INSTRUCTIONS REPLACING PARTS 4 IGNITION LEAD AND PIEZO 6 GAS VALVE 61 Turn the gas supply off at the isolation device 4 1 Gain access to the back of the pilot assembly see section 6 2 Disconnect the 2x8mm and 1x4mm gas pipe fittings at the 2 and disconnect the ignition lead from the electrode back of the gas valve and also disconnect the 4 2 Remove the front c
8. WHEN THE FIRE HAS REACHED SUFFICIENT HEAT TYPICALLY 10 TO 20 MINUTES IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RE LIGHT THE APPLIANCE 3 1 3 2 4 1 4 2 4 3 5 1 5 2 5 3 5 4 5 9 5 6 USER INSTRUCTIONS 3 TURNING THE STOVE OFF To turn the stove off locate the control valve turn the left hand control knob until it points to off The main burner goes out leaving the pilot burning To turn the pilot off locate the control valve turn the right hand control knob until it points to off the pilot goes out 4 UPGRADING YOUR STOVE Your stove is fitted with a control valve that can easily be upgraded to battery powered remote control This upgrade can be fitted by anyone capable of simple DIY jobs and requires no special training There are two versions of this control which can be obtained through your local Gazco stockist STANDARD REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main
9. 11 3 10 Locate the front coal moulding in front of the flame baffle ensuring that the end legs sit flat against the burner skin see diagram 8 ARO369 3 14 Ensure that the fibreglass seal on the back of the door is intact locate the door on the four studs and slide back to the firebox Secure in place using the four dome nuts and the tool supplied do not over tighten the nuts see diagram 12 Keep 3 11 Place three large coals on the front coal so that they lean the tool with these instructions for future use against the flame baffle and the four large coals on the NEVER OPERATE THE STOVE WHEN THE DOOR IS flame baffle so that they sit on the fingers see diagram 9 REMOVED OR WHEN THE GLASS IS BROKEN ARO367 ARO390 12 INSTALLATION INSTRUCTIONS INSTALLATION 3 15 Place the top ceramic panel into position so that the two spring clips slide against the inside of the side panels gently position so that it sits centrally in the outer panels Place the cast iron grille into the recess in the centre of the top panel and locate the blanking plate into the grille if required see diagram 13 AR0492 3 10 Check the pull of the flue system by applying a lighted 3 11 3 12 4 1 smoke pellet to the flue system opening If there is a definite flow into the flue proceed with the installation if not warm the flue for a few minutes and repeat the test IF THERE IS STILL NO DEFINITE FLOW THE FLUE MAY REQUIRE ATTE
10. CIFICATION Ceramica Manhattan 8578 P8578 Model Gas Gas Working NOX Aeration Injector Gas Rate Input kW Gross Country CAT Type Pressure Class m3h NE GREEN DRE ONERE 55 ERN 8578 Ceramica Manhattan l gt Naural Gas G20 20 mbar 5 11 mm 375 0 622 6 45 2 5 GB IE Gross Gross P8578 Ceramica Manhattan bx LPG Propane C31 37 mbar 5 gl5x2 170 0 18 6 30 2 5 GB IE LPG Butane G30 29 mbar AA Gross Gross Efficiency Class II Flue Outlet Size 127 mm 5 Gas Inlet Connection Size 8 mm Packing Checklist Qty Description Stove Flue Blanking plate Flue In fill plate Coal set Flame Baffle Front Coal Fixing kit containing Instruction Manual Wood screws Rawlplugs cao UNO AO eI US ek teed Mex u kU ku cx Box spanner Packed in appliance AR1620 EXCIEXEICOEICOEREES 1 1 1 2 1 3 1 4 2 1 3 1 D 3 3 3 4 3 5 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 FLUE AND CHIMNEY REQUIREMENTS The chimney or flue system must comply with the rules in force and must be a minimum of 127mm in diameter 5 The minimum height of the flue or chimney must be 3 metres 10ft Any horizontal flue run from the rear outlet should not exceed 100mm from the back of the appliance The chimney or flue must be free from any obstruction Any damper plates should be removed or secured in the fully open position and no restrictor plates should be fitted The chimney should be swe
11. Dealer s Stamp CORGI Registration Number 9TH SERVICE Dealer s Stamp CORGI Registration Number 22 2ND SERVICE Dealer s Stamp CORGI Registration Number 4TH SERVICE Dealer s Stamp CORGI Registration Number 6TH SERVICE Dealer s Stamp CORGI Registration Number 8TH SERVICE Dealer s Stamp CORGI Registration Number 10TH SERVICE Dealer s Stamp CORGI Registration Number Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
12. IC SAFETY VALVE thermocouple connection from the back of the gas valve Pull the sensor leads clear and remove the interrupter block Undo the magnetic valve retaining nut from the back of the control valve Gently tap out the magnetic valve and replace with a new unit Replace the retaining nut and tighten See diagram 12 Reassemble the interrupter block and leads Secure the thermocouple connection in the rear of the gas control Do not overtighten Turn the gas supply on and check the entire pipework and valve joints for any leaks ARO0943 8 MAIN INJECTOR Turn the gas supply off at the isolation device Locate the main injector on the LH side of the airbox undo the compression nut and pull the pipe clear of the injector body see diagram 13 A 8 2 9 1 9 2 9 3 10 1 10 2 10 3 Rotate the injector until it is fully removed and install the correct replacement injector Reassemble and turn the gas supply on check for leaks 9 GAZCO FLUE SURE SYSTEM If the stove has been installed in a restrictive location it may be necessary to remove the stove from its location Locate the sensor in the draught diverter opening and gently pull the two wires off the terminals Undo the two taptite screws and remove the sensor and the two plastic spacers See diagram 14 ARO0380 Refit a new sensor ensuring the spacers are located between the sensor and the bracket Replace the two leads If it has been nec
13. NTION SEEK EXPERT ADVICE The flue system may now be connected to the stove ensure that all joints are sealed with a suitable fire resistant sealant It is also recommended that a physical retention method be used at the flue spigot joint self tapping screws being favoured Connect a suitable pressure gauge to the test point located on the inlet fitting and turn the gas supply on Light the appliance and check all gas joints for gas soundness Turn the appliance to maximum and check that the supply pressure is as stated on the databadge Turn the gas off and replace the test point screw turn the gas on and check the test point for gas soundness 4 LIGHTING Full instructions are given in Section 2 13 1 1 1 2 INSTALLATION INSTRUCTIONS COMMISSIONING 1 COMMISSIONING Close all openable doors and windows in the room Ignite the stove and operate on maximum for 10 minutes Position a lighted smoke match just inside the draught diverter opening and check that all smoke is drawn into the opening In restricted locations a mirror can be used See diagram 1 If there is any doubt run the stove for a further 10 minutes and repeat the test ARO0388 If there are any extractor fans in adjacent rooms the test must be repeated with the fans running on maximum and interconnecting doors open IF SPILLAGE PERSISTS DISCONNECT THE APPLIANCE AND SEEK EXPERT ADVICE For future reference record the installation details on the A
14. STED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE REFER TO DATABADGE AND TECHNICAL SPECIFICATIONS OF THIS BOOKLET FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SERVICING INSTRUCTIONS REPLACING PARTS 1 CONTROL UPGRADE This stove is fitted with a control valve that can be easily upgraded to battery powered remote control There are two versions of this control which can be obtained through your local Gazco stockist This upgrade can be fitted before or after installation but if side clearances are limited then it will be easier to upgrade the stove before installation Full instructions are included with the kit STANDARD REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit It can turn the main burner on and regulate it from low through to high and back again It can turn the main burner off leaving the pilot burning GAZCO PART NUMBER 8455 THERMOSTATIC AND TIMER REMOTE CONTROL This remote controls the gas appliance after the pilot has been lit In MANUAL MODE it can be used to turn the main burner on and manually regulate it from low through to high and back again It can also be used to turn the main burner leaving the pilot burning In AUTO MODE it will automatically regulate the room temperature to a pre set temperature In TIMER MODE it will turn the fire on and off according to a pre set programme and automatically regulate the room temperature during th
15. appliance There are two control knobs on the valve right controls the pilot ignition left controls the main burner If your appliance has already been upgraded to battery remote control please refer to the instructions provided with the upgrade to operate the remote control The following instructions work for either situation ARO914 Ensure that the left hand control knob is pointing to off Ensure that the right hand control knob is pointing to off Press in the right hand control knob and keeping he knob depressed turn it anti clockwise until a click is heard and the knob is pointing to pilot The pilot should now light If the pilot does not light release the knob and repeat the procedure until it does Keep the control knob pressed in for 10 seconds and then release it the pilot should stay alight If the pilot goes out repeat the procedures until it remains lit If the pilot does not light after repeated attempts contact the retailer or installer from whom the appliance was purchased Turn the right hand control to point to main burner The appliance can now be controlled using the left hand control knob Turn the left hand control knob to point to low fire the main burner lights on low The burner can now be controlled between low and high settings Turn the control knob anticlockwise to increase the flame height and clockwise to decrease the flame height THE YELLOW FLAMES WILL APPEAR
16. d always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material 6 FUEL BED ARRANGEMENT The major ceramic components can be found inside the firebox Remove the cast iron door using the tool provided and remove all the protective packaging from these components See Diagram 3 NOTE THE CAST IRON IS HEAVY TAKE EXTREME CARE WHEN HANDLING The loose coals should be arranged as specified in the following steps Care should be taken to ensure that there is sufficient space between the coals to allow flames to pass through USER INSTRUCTIONS Medium Ceramica 6 4 Place two small coals at each end of the front coal so that they lean against the flame baffle and a further two large 6 1 Place the flame baffle onto the shelf at the rear of the tray Goals fale Chie Name pame otie at eg gna Section G
17. e two ON periods GAZCO PART NUMBER 8456 2 SAFETY PRECAUTIONS This appliance must be installed in accordance with the rules in force and used only in a sufficiently ventilated space Place read these instructions before installation and use of this appliance All the instructions must be left intact with the user In your own interest and those of safety this appliance must be installed by a competent person in accordance with local and national codes of practice Failure to install the appliance correctly could lead to prosecution This appliance is intended for use on a governed gas installation and set to the required pressure Keep all plastic bags away from young children Do not place any object on or near to the stove Allow adequate clearance above the stove See diagram 2 Appliance Location 10 ARO0509 2 7 2 8 3 1 3 2 3 3 3 4 The stove is fitted with the Gazco Flue Sure System which acts to cut off the gas supply to the appliance in the event of incorrect operation of the flue If the system acts to shut off the gas supply this indicates there is insufficient flue pull If this occurs a minimum of 10 minutes should be allowed before trying to relight Continued operation of this safety device means there may be a serious problem with the flue system and a qualified gas engineer must inspect DO NOT USE THE STOVE UNTIL AN ENGINEER SAYS IT
18. eer and a copy of the service visit report is available for inspection by a Gazco engineer 1 11 USER INSTRUCTIONS 1 GENERAL Installation and servicing must be carried out by a competent person in accordance with Gas Safety Installation and Use Regulations 1998 the relevant British Standards for Installation appropriate Codes of Practice and in accordance with the manufacturers instructions It is a requirement that a CORGI registered engineer be used for this purpose as they are approved by the HSE under the above regulations This appliance is suitable for use in G B and I E using Natural Gas at a supply pressure of 20mbar or LPG at a supply pressure of 29mbar Butane or 37mbar propane The installation shall also be completed in accordance with The Building Regulations issued by The Department of The Environment The Building Standards Scotland Regulations issued by the Scottish Development Department For Republic of Ireland reference should be made to the relevant standards governing installations IS813 1996 Read all these instructions before commencing installation This appliance must be installed in accordance with the rules in force and only used in a sufficiently ventilated space Ensure that curtains are not positioned above the stove and that there is at least a clearance of 300mm between the sides of the stove and any curtains The manufacturer considers the full outer casing of this sto
19. essary to remove the stove ensure that all disturbed gas joints are checked for gas soundness when reinstalled and repeat the flue clearance test as detailed in the Commissioning Section 10 PRIMARY AERATION PLATE Turn the gas supply off at the isolation device Locate the aeration plate on the underside of the airbox and remove the Nyloc nut see diagram 15 ARO381 Remove the plate and replace with the correct size ensure that the hole s in the plate align correctly with the holes in the underside of the airbox and replace the Nyloc nut SERVICING INSTRUCTIONS REPLACING PARTS 11 CHANGING BETWEEN GAS TYPES 11 1 In order to change between gas types it will be necessary to change the following items Pilot Unit Control Valve Main Injector Aeration Plate if required Databadge The relevant parts can be ordered as a conventional kit from Gazco Always quote the appliance type and serial number when ordering spare parts NOTE THE CONTROL VALVE IS FACTORY PRESET FOR CORRECT GAS TYPE AND MODEL A NEW UNIT WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES 12 CONTROL UPGRADE See Installation Section 1 13 SHORT SPARES LIST rmm Upgrade Kit 8456 Thermostatic 21 SERVICE RECORDS 1ST SERVICE Dealer s Stamp CORGI Registration Number 3RD SERVICE Dealer s Stamp CORGI Registration Number 5TH SERVICE Dealer s Stamp CORGI Registration Number 7TH SERVICE
20. ineer should inspect this Do not use the stove until an engineer says it is safe to do so 8 THE FLAME FAILURE DEVICE This is a safety feature incorporated in all GAZCO fires which automatically switches off the gas supply if the pilot light goes out and fails to heat the thermocouple 9 RUNNING IN The surface coating on your GAZCO stove will burn off during the first 24 hours of operation on high producing a harmless and temporary odour If the odour persists ask your retailer for advice 10 SERVICING A qualified gas engineer must service the stove every 12 months In all correspondence always quote the appliance type and the Serial Number found on the data badge on the appliance 11 VENTILATION Any purpose provided ventilation should be checked periodically to ensure it is free from obstruction 12 INSTALLATION DETAILS To assist in any future correspondence your installer should have completed the Appliance Commissioning Checklist in this manual This records the essential installation details of this appliance In all correspondence always quote the Model No and Serial No 13 1 13 HOT SURFACES Parts of this appliance become hot during normal use It is recommended that a suitable fire guard be used for protection of young children and the infirm Indeed all parts of the appliance should be treated as a working surface except for the control area INSTALLATION INSTRUCTIONS TECHNICAL SPE
21. m 1 Servicing Is there a spark burner head Change the Consult Section 2 Check alignment of pilot Operate the valve on page 4 and retry Requirements 15 Is the gas turned on to the Check isolation tap and gas meter retry appliance Is the gas pressure correct Correct and Purge the gas pipes Has the system got any air in it and retry There is a blockage in the system check the inlet test point the mag seating valve and pilot filter SYSTEM OK x lt Se ox ZO L Lu N SERVICING INSTRUCTIONS FAULT FINDING CHARTS MO WALSAS yun sew adueyd spuoo s Z uet Jayeais SIY S py YUM sinus jun jun 3o id Bew nun jema euim au adueyp YO uin spuooes 09 JO wnwxew e 10 Uny jo idAxo aorjday n i pue uorjoeuuoo ay uoi sjuouiaunboy BUIDIAIaS ureideip u18u aoo ayy JO atuey 1o Id ay S AJLA JO YOR ut poo8 uono uuoo spuoo s dnooouu u sI Z uey 1942318 sty S opor YUM sinus yun Bew nun g8A4 1u euin yo uang spuooos 09 SoA uey loui OU 104 UNY Ana pue 1291107 ay y O peaj yorym sumy 10 ysomadid Bpeqeep y uo Sup asp Rad paes ainssaid oui ye se8 ayy si jnj uo Suiuuni aay ay YIM saspeqeiep ay uo paje s eJnsseud sed ay si Suluund youd ay YUM 1O Id fM o8 Sume B40Jaq spuodas 01 Sea 1e ut peusnd qou onuo2 y dee pue 3o id au 1u8 1 ease ayy ueo
22. ompatible Ensure that the gas supply is capable of delivering the required amount of gas and is in accordance with the rules in force Soft copper tubing and soft soldered joints can be used but must not be closer than 50mm to the base of the tray A means of isolating the gas supply to the appliance must be provided independent of any appliance control All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance 4 1 4 2 4 APPLIANCE LOCATION This stove must stand on a non combustible hearth that is at least 12mm thick and projects 50mm minimum from the base of the fire in all directions Do not install in a room that contains a bath or shower Sy A 811mm B 527mm C 12mm MINIMUM CLEARANCE 4 3 4 4 The fire is not suitable for installation against a combustible wall All combustible materials must be removed from behind the fire Ensure you comply with all minimum clearance measurements whether or not to combustible materials A 225 mm B 150 mm AR0509 A 50 mm B 150 mm The above dimensions provide adequate clearance at the side and rear of the fire so that the controls can be reached 1 1 1 2 1 3 1 4 2 1 2 2 2 3 2 4 2 5 2 6 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT ENSURE THAT THE APPLIANCE IS CORRECTLY ADJU
23. over from the control valve see thermocouple see diagram 12 diagrams 10 and 11 Disconnect the other end of the ignition lead from the valve body Note the existing route of the ignition lead AR0943 6 3 Undo the single screw that secures the left hand side of the control cover see diagram 13 4 3 Replace with a new ignition lead following the same route 6 4 To release the right hand side of the control cover insert as the old one Replace the valve cover and the pilot the narrow blade screwdriver into the slot shown in diagram assembly 11 Lever it gently and pull from the right hand side at the same time The cover will now come off There is a small cylindrical metal spacer inside the cover This must be kept and replaced on the fixing screw during re assembly 4 4 Check operation of the new ignition lead 5 PIEZO 5 1 The piezo assembly used on this appliance is not serviceable and is unlikely to fail 5 2 If a new piezo is required it will be necessary to change the gas valve Refer to Section 6 T9 6 5 6 6 6 7 6 8 7 1 7 2 7 3 8 1 SERVICING INSTRUCTIONS REPLACING PARTS Disconnect the ignition lead from the gas valve Undo the two bolts securing the gas valve to the appliance and remove the valve Replace in reverse order Check all joints for gas leaks Check operation of the thermocouple and ignition lead Turn the gas supply off at the isolation device Undo the 7 MAGNET
24. p eds y 110us p noo YDIYM 7008 eoo d a Ajquuesse 1o id au punoue siuq p ou sI asay oinsu3 ASN NI LAO 3O9 32lld YO LIT AVLS LON TIIM LO Ild MOAHD WNOLLINNA FANTVA 3WVT14 n i pue aajea sed pue ozaid ay aoejday poq A eA ay 01 ozeid ay wo duinf x1eds e sa0q e e ayy PdO ozaid eui WO Pea pono at aAoWAaY Anal pue 122410 slu uoduio5 ozaid jo uone2o 199 409 10 yDayD uoneredo Wed 10 ajpuids qouy jouoo pasewep 10 AND23 J p 40 YDaYD Anja pue 3122410 aunq 1o id ay S iAp21100 payesado Sureq eAe eui S p a8ed uo Z uonpoes 1 nsuoo Anja pue pe pomno l ay e ejdes ponp ayy eoejdos Anja pue pe ay aoejday oN AJLA OU u ozaid ay wos peupejap AIIM pO1D3 at S 3 991 ALA ay UBYM zeds e asayy s ys0madid 3o id ay woy uiuig dn eui ploH si i d p l nsu 3I apo soaja Woy pea poxno ay aAoway 100d uonoeuuoo SI 10 payoejap euiooaq pea uoniugi seH sjuatuasinbay BUIDIAIaS ureideip aas ijeuozuou Jauing 3o Id aui S golpo A 8A Y s op 1o id y 1481 01 aajea ay aye1adO ease ayy uea eds y 110us p noo YDIYM 7319 1oos Jeon 8 quu sse 3o id ay punoie suq p ou si aay insuq AAYdS ON MOJHD IWNOLLINNA NOILINDI 16 SERVICING INSTRUCTIONS REPLACING PARTS This should allow full access to all major components 1 GENERAL
25. ppliance Commissioning Checklist of these instructions 14 1 1 1 2 1 3 1 4 1 5 IGNITION FUNCTIONAL CHECK 1 SERVICING INSTRUCTIONS SERVICING FAULT FINDING CHARTS 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person All tests must be serviced by best practice as described by the current CORGI recommendations Refer to ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS In User Instructions section 5 Before any tests are undertaken on the appliance conduct a gas soundness test for the property to ensure there are no gas leaks prior to starting work Before any tests are undertaken on the appliance it is also recommended to fully check the operation of the appliance Special checks 1 3 1 Clean any lint or fluff from the pilot pay particular attention to the aeration hole in the side of the pilot 1 3 2 Clean away any fluff or lint from under the burner 1 3 3 Check the spark gap on the pilot is correct Correct any faults found during the initial tests and then re commission the appliance conducting the usual safety checks Advise the customer of any remedial action taken Does the pilot light Is the control being Will the pilot light with a match operated correctly PILOT WILL NOT LIGHT Ensure there is no debris around the pilot assembly e g soot etc which could short the spark clean the area ignition lead see diagra
26. pt prior to the installation of the appliance but where it can be seen that the chimney is clean and unobstructed throughout its entire length it need not be swept NOTE If it is intended to fit the stove into an existing brick built chimney a 5 127mm liner must be used Larger lined flues may work but in some instances could cause cold start flue problems resulting in nuisance shutdown Lined flues above 7 175mm are not recommended Due to recent changes to European chimney standards new flues and chimneys are now described by their temperature pressure and resistance to corrosion condensation and fire To assist in identifying the correct flue system the minimum flue specification is shown in the Technical Specification in this manual Existing chimneys are not covered by this system 2 VENTILATION The large stove has a rated output in excess of 7Kw and requires a minimum of 11cm permanent effective free air This is in addition to any window that opens and although it must communicate with the outside air whenver possible it can communicate with an adjacent room providing such space has a similar opening to the outside The small and medium stoves have a rated output below 7Kw and do not normally require any additional ventilation 3 INSTALLATION OF THE GAS SUPPLY Before installation ensure the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are c
27. rds PAGE 10 10 11 12 17 18 18 19 20 24 25 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end user hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims Standing pressure test in figures e g 20 mb Appliance working pressure on High Setting in figures e g 20 mb NB All other gas appliances must be operating on full Gas rate Does ventilation meet appliance requirements Have controls been upgraded Upgradeable models only 8455 Standard 8456 Programmable Time amp Temperature DEALER AND INSTALLER INFORMATION Installation Company Contact NO eee adie ie leas Engineer Date of Purchase Contact No Model NO uie a kuita ated Corgi Reg No Serial No ron aa mp huyu ase cette MN VR Date of Installation Gas Type This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engin
28. ve to be a working surface which becomes hot whilst in operation A suitable guard is recommended to protect young children the aged and the infirm This stove must only be operated with the door secured firmly in position If any cracks appear in the glass the appliance must not be used until the glass panel is replaced Do not attempt to burn rubbish in this stove Any combustible shelves or surrounding furniture must only be fitted in accordance with the minimum dimensions detailed in diagram 1 A 225 mm B 150 mm AR0509 Contact a competent service engineer to carry out relevant spillage checks etc following home improvements carried out after installation of this stove e g the fitting of double glazing 1 12 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 2 9 In all correspondence please quote the appliance type and serial number which can be found on the databadge at the rear of the stove This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model No and Serial No Please ensure the commissioning checklist is completed by your installer this is a requirement of your Guarantee 2 LIGHTING THE APPLIANCE Locate the control valve on the
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