Home

Sterling Kitchen Utensil 1200 User's Manual

Contents

1. aT So BJ5 615 OAppendix 69 of 85 SMS 1200 2000 Hydraulic Unit m ill BJ5 615 OAppendix 70 of 85 SMS 1200 2000 Hydraulic Screen Diagram WA EIT bir N T 1i lt e UT pot W 0 LVA Do tos 208 E tos 205 71 85 5 615 SMS 1200 2000 Hydraulic Unit A 4 Spare Parts List BJ5 615 SMS 850 Pc _ Description Standard 1100 Machine complete 201 1 200 Screen complete Standard Screen ooo Oe Screen Clamp mounting screws DIN933 M20x40 8 8 Se 200 Screen complete Hydraulic 205 206 300 301 302 303 304 305 ia 2 2 Motor 37 kW 460V 60Hz Motor 55 kW 460V 60HZ t Screen support Cylinder for screen support opening 50 25 145 ___ _ __ Sleeve 01506 ___ j Mounting screw cover plate DIN912 M10x40 8 8 8 ___ Mounting screw cover plate DIN912 M10x45 8 8 Bearing mounting plate Mounting plate screw DIN912 M24x50 8 8 Washer DIN 125 24 227727 7 1 2 2 1 Gear pulley SPB280 4 Gear pulley SPC300 4 Gear pulley taper bushing 3020 48 1 73 85 5 615 Gear pulley taper bushing 3535 50 Key C 28x250 V Belt SPB 2150 V Belt SPC 2430 Motor pulley SPB 224 4 Motor pulley SPC
2. 1 1 28 4 1 Cu Et 28 42 Operation Procedures ond Sas xd eeu id edes iu uses rM eres 28 43 aqa 31 CHAPTER 5 32 5 1 Preventative Maintenance Schedule 32 5 2 Preventative and Corrective Maintenance 33 CHAPTER 6 TROUBLESHOOTING 53 6 1 1114 ose rr INE RR RENE RO UM nb Eo ek VR teenies us 53 APPENDIX 57 A 1 Returned Material Policy a Pent eost 57 A 2 Technical Specifications necp cp iudices dtc qe tpa bia cpu duane 58 A 3 Drawings and Diagrams s et te uto ot v 59 Spar Parts m ceccc E 63 5 TechiniGal amp 65181 oni vend 84 Parts Department uie eau ete tod 84 Service Departilment ere pp b pP Petra 84 Sales DOD ANTONE 84 Contract Department ta Ede reete aere Ep 84 5 615 iv Chapter 1 Safety 1 1 EJ5 615 How to Use This Manual Use this manual as a guide and reference for installing operating and maintaining y
3. amp j SMS 2000 Pc Description Standard 0 Machine complete ERES 7 h 20 5 Hydraulic 20 8 Screen support screws DIN912 M12x35 8 8 203 8 25 13 44 204 8 5 127 1 2 2 Cylinder for screen support opening 50x 25x145 _ C j 30 Bearin j Bearing Cover A 304 Bearing Cover B 306 Sealing GB9877 1 86 J150x180x15 307 Grease nipple GB1152 89 M8x1 308 Sleeve 150 16 309 Mounting screw cover plate DIN912 M10x40 8 8 Bearing mounting plate Mounting plate screw DIN912 M12x70 12 9 _ 400 12 16 401 Motor 55 kW 460V 60HZ right 1 Motor 55 kW 460V 60HZ left Motor 75 kW 460V 60HZ right 310 311 Motor 75 kW 460V 60HZ left Gear pulley SPC300 4 BJ5 615 OAppendix 80 of 85 5 615 Gear pulley taper bushing 3535 50 Gear pulley taper bushing TB 3535 55 V Belt SPC 2430 V Belt SPC 2550 Motor pulley SPC 250 4 Motor pulley SPC 300 4 Motor pulley taper bushing 3535 65 Motor pulley taper bushing 3535 75 410 2 _ ___ 2 41 2 ___ 2 20 _______ 412 2 ____ Torque 55KW 413 2 Rubber bushing plate 00 414 2 bushing 116 68 100 2 DIN933 M16x50 12 9 Rotor knife mounting Screw DIN912 M12x40 12 9 50
4. 1 Returned Material Policy BJ5 615 Credit Returns Prior to the return of any material authorization must be given by the manufacturer A RMA number will be assigned for the equipment to be returned Reason for requesting the return must be given All returned material purchased from the manufacturer is subject to 15 75 00 minimum restocking charge All returns are to be shipped prepaid The invoice number and date or purchase order number and date must supplied No credit will be issued for material that is not within the manufacture s warranty period and or in new and unused condition suitable for resale Warranty Returns Prior to the return of any material authorization must be given by the manufacturer A RMA number will be assigned for the equipment to be returned Reason for requesting the return must be given All returns are to be shipped prepaid The invoice number and date or purchase order number and date must supplied After inspecting the material a replacement or credit will be given at the manufacturer s discretion if the item is found to be defective in materials or workmanship Purchased components are covered under their specified warranty terms OAppendix 57 of 85 2 Technical Specifications T x 3 Feed Opening mm 1700x180 mm 1470 1920 mm 1745x1920 mm 2300x920 mm P 9 67x46 58 76 69x76 91x76 Usable Open Area 700x730
5. Emergency Stop Button The machine may only be operated with the installed Emergency Stop buttons An Emergency Stop Button must be mounted to the control cabinet and another on the grinding material in feed Immediately press one of the Emergency Stop buttons in case of an emergency CAUTION The Emergency Stop must be activated in all situations where injury or damage could result Re operation 1 Eliminate cause of Emergency Stop 2 Unlock Emergency Stop button 3 Acknowledge fault 4 The machine is now ready for operation Chapter 2 Functional Description 22 of 85 Chapter 3 Installation 3 1 BJ5 615 Uncrating the Equipment Requirements at Application Site Check the application site to make sure it conforms to the qualifications listed below The site is an enclosed space The ground has sufficient load bearing capacity Refer to Technical Specifications in the Appendix for machine weight The unevenness of the ground surface may not exceed 5 mm The machine must be freely accessible from all sides There must be sufficient room available for operating and service personnel Spatial requirements Refer to Drawing and Diagrams in the Appendix for machine dimensions All hinged parts must be able to be opened completely Vibration free environment The site has sufficient lighting The machine may not be exposed to direct radiation caused by radiators or the sun
6. Room temperature 41 to 104 F 5 to 40 C Relative atmospheric humidity according to DIN 40040 15 to 70 indoor NOTE By humidity levels higher than 70 apply anticorrosive agent to the metallic finished machine parts Insulation for the tropics is also necessary The machine may not be operated within range of static discharges or strong magnetic fields as this could lead to faults in the machine control system Unloading and Installing the Machine The machine and components are packed so they arrive safely Use a suitable crane or forklift for unloading the packaged machine and or components 1 Remove the packaging material and all transportation safety devices after unloading the machine 2 In the case that the shredder and its accessory components have been delivered as individual items mount them at the site of application in accordance with the Assembly Drawing This is the only way to guarantee there are sufficient piping parts tubing and cable connections and that the linking places match Chapter 3 Installation 23 of 85 WARNING SUSPENDED LOAD e Falling loads can cause serious injury or death e Only use acrane or forklift suitable for the weight and the dimensions of the load e Use suitable stopping equipment and pay attention to the gravity center location DO NOT step under the suspended load Wear a safety helmet in addition to basic protective gear WARNING OVERTURNING OR
7. WARNING Danger of cutting caused by sharp cutting cutters even when the rotor is not operating Serious injury especially to the hands and fingers can result Wear protective gloves Proceed as follows 1 Switch OFF the shredder at the main switch Safeguard main switch using a padlock Open the machine and hopper doors Safeguard the machine and hopper doors Remove the screen Qv Ue deut Empty the screen WARNING Inhalation of process dust is hazardous to your health Never blow out the shredded material residue always use suction instead Wear breathing protection if necessary 7 Pre clean the cutting chamber using a hand brush 8 Vacuum the remaining shredded material residue using a suitable device 9 Remove clinging grinding material residue using a suitable wooden scraper BJ5 615 Chapter 5 Maintenance 33 of 85 5 615 10 Place the screen back into its working position and fasten with the mounting screws 11 Close the machine and hopper doors 12 Machine can be started again Replacing the Gear Box The gearbox is made so a replacement is only necessary in exceptional cases Dismounting and mounting the gear box requires specialist knowledge and a careful working method Please observe the instructions given in the installation manual of the gear box manufacturer or ask the service department for help Replacing the Rotor The rotor s design is heavy duty so a replacement is only
8. SMS Medium Duty Single Shaft Shredder SMS 850 1200 1500 2000 Part Number ESS 0039 S Bulletin Number BJ5 615 Effective 9 30 2008 Write Down Your Serial Numbers Here For Future Reference We are committed to a continuing program of product improvement Specifications appearance and dimensions described in this manual are subject to change without notice DCN No Copyright 2008 All rights reserved Shipping Info BJ5 615 Unpacking and Inspection You should inspect your equipment for possible shipping damage Thoroughly check the equipment for any damage that might have occurred in transit such as broken or loose wiring and components loose hardware and mounting screws etc In the Event of Shipping Damage According to the contract terms and conditions of the Carrier the responsibility of the Shipper ends at the time and place of shipment Notify the transportation company s local agent if you discover damage Hold the damaged goods and packing material for the examining agent s inspection Do not return any goods before the transportation company s inspection and authorization File a claim with the transportation company Substantiate the claim by referring to the agent s report A certified copy of our invoice is available upon request The original Bill of Lading is attached to our original invoice If the shipment was prepaid write us for a receipted transportation bill Ad
9. Put in the cutter adjusting screws and adjust them roughly Put in the cutter mounting screws DIN912 M12x55 12 9 and tighten lightly first 1 2 3 4 Adjust gap between cutters and bed knife to 0 8 1 0 mm using a calibre gauge 6 Tighten the cutter mounting screws using a torque wrench BJ5 615 Chapter 5 Maintenance 49 of 85 5 615 NOTE The required torque for all cutter mounting screws is 120 see the table under Working the Cutters 7 Turn the rotor by hand 8 Check whether the cutting gap is correct and make sure the cutters and bed knives do not collide as the rotor turns NOTE Recommended cutter gap 0 8 mm 1 mm 9 Mount the cutter cover plates Transporting and Storing the Cutting Cutters WARNING Danger of cutting caused by sharp cutting cutters e Serious injury in particular to hands and fingers can result e Wear protective gloves Only transport and store the cutting cutters packaged e Grease the cutting cutters well so that they do not rust Protect the cutting edges with doubled cardboard and use adhesive tape to safeguard the cutters against slipping out of the sides of the sheath e After unpacking you must degrease the cutting cutters so that they can be gripped safely Hydraulic Maintenance Hydraulic oil has to be filled into the tank before start up of the machine The type of oil that should be used depends on location Recommend o
10. Noise Exposures OSHA 1910 95 that should be followed NEVER attempt to operate the machine unless it is fully assembled with all guards and interlocks in place and functional OBSERVE all danger warning caution and safety labels on the equipment Upon completion of any machine maintenance be certain ALL SAFETY GUARDS AND COVERS are securely and properly fastened prior to resuming machine operation All fasteners must be in place and properly tightened ANY SHORTCUTS MAY RESULT IN INJURY TO PERSONNEL OR DAMAGE TO EQUIPMENT NEVER wear any loose fitting clothes neckties or dangling items such as earrings belts or shoestrings Jewelry such as wristwatches bracelets or rings should NEVER be worn Long hair must be tied back or placed in a tight fitting hairnet NEVER lean against or rest hands or feet on the granulator when it is in operation or open for maintenance NEVER stand on the granulator when it is in operation Chapter 1 Safety 7 of 85 ROTATION OF MOTORS The correct rotating direction for the machine motor is clearly marked on the machine Always check for proper rotation of motors Incorrect rotation direction can cause severe damage ELECTRICAL GROUNDING All electrical equipment on the granulator must be grounded in accordance to all local codes and Article 250 of the National Electric Code ALWAYS DISCONNECT AND LOCKOUT the main electrical power to the granulator before performing any service SAFE
11. SMS 1200 2000 Hydraulic Unit Spare Parts Pos_ Description Standard Pc Supplier 1 Oil filter net MF 06 1 CLC 2 Oil filter net MF 08 1 CLC 3 Electric motor 7 5HPX4P straight system 1 Qunce 4 Wheel pump HGP 2A F9R 1 Xinhong 5 Vane pump 50T 26 1 Kaijia 6 Check valve CIT 03 CIT 04 2 CLC 7 Check valve CRG 03 1 10 1 7Ocean 8 Spillover valve BG 03 3 10 1 7Ocean 9 Sequence valve HG 03 1 10 70kgf 1 7 10 LA 250kgf including connector 1 FTB 11 Solenoid valve DSD G03 8C DC24 31 1 7Ocean 12 Pilot operated check valve MPC 03 W 1 10 1 7Ocean 13 Throttle check valve PT 04 2 7Ocean 14 Pressure relay PS 02 3 10 1 7 15 Oil gauge LS 3 1 CLC 16 Oil lubricator AB 1162 1 CLC 17 Scavenge oil filter 12AT 10 CR 1 18 Oil box 75L 1 7Ocean SMS 1200 2000 Hydraulic Screen Spare Parts Pos Description Standard Pc Supplier 1 Oil filter net MF 06 1 CLC 2 Oil filter net MF 08 1 CLC 3 Electric motor 7 5HPX4P straight system 1 Qunce 4 Wheel pump HGP 2A F9R 1 Xinhong 5 Vane pump 50T 26 1 Kaijia 6 Check valve CIT 03 1 Huatian 7 Check valve CRG 03 1 10 1 7Ocean 8 Magnetic Spillover valve BSG 03 INP 3 30 1 7Ocean 9 Sequence valve HG 03 B 4 70kg 1 7Ocean BJ5 615 OAppendix 83 of 85 10 Pressure Gauge LA 250 including connector 1 FTB 11 Solenoid valve DSD G03 6C 31 1 7Ocean 11 1 Solenoid valve DSD G02 6C 31 1 7Ocean 12 Pilot operated check valve MP
12. a forklift 9 Fasten the mounting screws 10 Close the machine door 11 Shredder can be started again BJ5 615 Chapter 4 Operation 29 of 85 5 615 Emptying the Screen hydraulic screen 1 9000 OG Switch OFF the shredder at the main switch Safeguard main switch using a padlock Open the lower machine door Safeguard the machine door Pivot the screen support downwards by pushing the button screen open on the control box Remove the screen Empty the screen Put the screen back into the screen support Pivot the screen support into the working position and fasten using the mounting screws Close the machine door Shredder can be started again 1 Hydraulic cylinder 2 Screen support 3 Screen 4 Rotor Chapter 4 Operation 30 of 85 4 3 Shut down Switch OFF Machine 1 Switch OFF the material in feed device accessories 2 Wait until the remaining grinding material has been shredded and then switch OFF the shredder main switch to 0 3 Switch OFF the material discharge device BJ5 615 Chapter 4 Operation 31 of 85 Chapter 5 Maintenance 5 1 Preventative Maintenance Schedule Only trained and specialized personnel should carry out maintenance work Maintenance Plan WARNING e Danger caused by electrical voltage and starting the machine during maintenance work Death can result e ALWAYS turn main switch to 0 safeguard using a padlo
13. caused by manipulation of protective devices Activity All activities Possible Consequences Serious injury or death Preventative Measures Never make the protective devices ineffective e Check the protective devices regularly for proper function according to the manual s specifications For further information on granulator safety installation and operation see the American National Standard for Plastics Machinery Granulators Pelletizers and Dicers Used for Size Reduction of Plastics Construction Care and Use ANSI B151 11 1982 We have long recognized the importance of safety and have designed and manufactured our equipment with operator safety as a prime consideration We expect you as a user to abide by the foregoing recommendations in order to make operator safety a reality EJ5 615 Chapter 1 Safety 10 of 85 Chapter 2 Functional Description 2 1 Models Covered in This Manual The models included in this manual are the Sterling SMS 850 1200 1500 and 2000 Medium Duty Single Shaft Shredders The SMS Series is designed for processing scrap from wood industries miscellaneous trim and panel scraps furniture injection and extrusion mold start up purge heavy wall parts paper and cardboard and film baled and loose 2 2 General Description Mechanical Section After the machine has been switched ON a hydraulically controlled swing style ram pushes a quantity of ma
14. mounting screw Cutter holder Cutter holder mounting Screws BJ5 615 Dismounting the Cutter Holders Qu deri 10 11 12 Switch OFF the shredder at the main switch Safeguard main switch using a padlock Open the lower machine door Safeguard the machine door Remove screen NOTE Although it is possible to reach the cutting shaft by climbing into the feeding chamber it is recommended to access the cutters through the machine door located at the front of the machine The shaft can be rotated manually by turning the motor v belt pulley Clean the hexagon head socket of the cutter mounting screw 2 Loose the screw using a high quality Allen key 10 mm If necessary knock the Allen key lightly with a hammer to loose it Take out the cutter mounting screw the washer and the cutter Clean the hexagon head socket of the cutter holder mounting screws 4 Loose the screw using a high quality Allen key 6 mm Knock the Allen key lightly with a hammer to loose it if necessary Take out the cutter holder mounting screws Remove the cutter holder with the delivered Extractor NOTE See previous drawing Chapter 5 Maintenance 44 of 85 WARNING Danger of cutting caused by sharp cutters at all times even when rotor is at standstill Serious Injury especially to the hands and fingers can occur Wear protective gloves Dismounting the Bed Cutters BJ5 615 Switch OFF the shredder at the ma
15. necessary Cutting gap Check cutting gap and set following the instructions in this manual Discharge blocked Check if discharge conveyor belt is running Current failure e Check limit switch for defective contact e Check electrical connection e Tighten limit switch if necessary Fuse too small Rotational direction of rotor Fit larger fuse only after consulting the service department Check motor and reverse polarity if necessary Rotor speed Change rotor speed only after consulting the service department Rotor does not grip bulky material Cutter condition Check and sharpen if needed following the instructions provided in this manual Protruding bed cutter Consult the service department Cutters not aggressive enough Fit underlay plates below cutter holders Chapter 6 Troubleshooting 54 of 85 5 615 Problem Possible Cause Possible Remedy Overheating of the shredded material View first 5 possible causes for Machine blocks or switches itself off View first 5 possible remedies of Machine blocks or switches itself off Screen perforation too small Cutters wrongly sharpened Insert a screen with larger perforation Modify cutter finish only after consulting the service department Material rubs against the housing wall Fit anti winding device Insufficient cool
16. roller centers Do this by measuring the distance between roller centers at a right angle to the V belt Force required for 1m distance between roller centres and 16mm sag Profile section Efficiency of x in pue arem mm SPA 100 132 20 27 4 4 5 9 140 200 27 35 5 9 7 7 4 Compare determined value with the value in the above table If the value lies below the lowest tolerance limit the V belt must be re tensioned If the value lies above the highest tolerance limit the V belt must be relaxed a Distance between roller centers b Sag F Force direction Re tensioning and relaxing the V belt Enlarging or decreasing the centre distance A tensions or relaxes the V belt 1 Loosen the tensioning screw 2 Shift the drive motor as required onto the sliding rails BJ5 615 Chapter 5 Maintenance 41 of 85 3 Lock the drive motor into new position using tensioning screws so motor shaft is parallel to the rotor axis and aligned 4 Check the tension force of the V belt refer to previous section Mount the V belt cover Checking V belt condition replacing V belt CAUTION Running V belts can pull objects into the machine Hair jewelry etc can be pulled into machine without proper precaution resulting in serious injury NEVER dismount the V belt cover and window during operation If a V belt is porous or ripped it must be replaced as follows 1 Remove the V belt cover Loosen the front and rear
17. tensioning screw Relax the V belt by shifting the drive motor Put new V belt in Tension the V belt refer to previous section 9v Mount the V belt cover Working on the Cutting Cutters Correctly setting and mounting the cutting cutters is important when working with shredders to ensure efficient and economic function Replacing and Checking the Cutting Cutter Mountings Certain machine parts are subject to stress during operation as a result of vibrations that can lead to loosening of the screw connections Therefore it is absolutely necessary to check the cutter and bed knife mounting screws in accordance with the Maintenance Plan 1 Tighten the mounting screws on the cutters and bed knives using a torque wrench Check required torque for the screw size The required torque for the cutter mounting screws is 120 Nm NOTE You can find out the required torque from the following table Tightening capacity decreases for screw when loosened and tightened again several times New screws of the same material quality must replace the cutting cutter mounting screws after they have been loosened and tightened several times BJ5 615 Chapter 5 Maintenance 42 of 85 Torque Screw type Grade 8 8 Grade 10 9 Grade 12 9 Nm Ibf ft Nm Ibf ft Nm Ibf ft M8 25 18 4 35 25 8 41 30 2 M10 49 36 1 69 50 9 83 61 2 M12 86 63 4 120 88 5 145 106 M16 210 154 295 217 355 261 M20 410 302 580 428 690 5
18. to use these washers Note that one screw in each hub is left over and is not used in this loosening operation 3 Tighten screws alternately until bushing is loosened in hub If bushing does not loosen immediately tap on hub 39 of 85 Tightening Torque of the Screws Refer to the table below element Type ET ey torque Size BSW ee 3020 Jo e 393012 150 229 355 de Replacing the Screen The condition of the screen must be checked regularly in order to keep the throughput of the shredder and the quality of the shredded material constant The screen may be damaged dirty or not suitable for shredding material when Screen holes are too fine overheating of the shredded material can occur Screen holes too course shredded material can have larger pieces that are unacceptable Standard Screen and Hydraulic Screen Please refer to the section Emptying the Screen in Chapter 4 V Belts V belts are wearing parts that stretch and must be re tensioned Regular checks on the tension force of the V belts and the condition of the V belts are necessary in order to guarantee a long service life BJ5 615 Chapter 5 Maintenance 40 of 85 Checking the tension force of the V belt 1 Remove the V belt cover Measure the distance between the roller centers 3 Determine the belt sag force F for each belt at 16 mm sag if sag b is equal to 1 m distance between
19. 0 25 145 _ j C 30 Bearing j DIN912 M10x40 8 8 mcum 07 DIN912 M10x45 8 8 Mounting plate screw DIN912 M24x50 8 8 Washer DIN125 A 24 F 400 X Drive 408 BJ5 615 OAppendix 78 of 85 5 615 m DIN933 M16x50 12 9 420 __ 6 _ WasherDIN438 16 421 6 Spring washer DIN127 A 16 1422 6 X NutDIN934 M16 10 Torque arm complete 75KW ee o a Rotor knife mounting Screw DIN912 M12x40 12 9 505 204 Knife holder mounting screw DIN912 M8x25 12 9 ee oe Bed knife complete 600 Bed knife 279x80x30 Cr12Mo1V1 Mounting Screw DIN912 M12x55 12 9 Lower bed knife adjusting screw for pushing DIN912 M16x35 12 9 Upper bed knife adjusting screw for pushing DIN912 M16x45 12 9 Bed knife adjusting screw for pulling DIN912 M16x60 12 9 Bed knife cover plate right Bed knife cover plate left Bed knife cover plate 607 20 Cover plate mounting screw DIN912 M12x35 12 9 I Z 00 0 Ram complete Bearing for arm UCF212 1 703 Mounting screw for bearing DIN912 M16x70 12 9 Mounting screws ram arm DIN912 M16x90 12 9 n 14 d 2 D 12 H 50 Mounting screw for cylinder screw DIN912 M16x25 12 9 80 Hydraulic Cylinder for 250 0100 470 79 85 802 1 0 1 803 Connectors j DW NEED 90
20. 08 M24 710 523 1000 737 1200 885 Checking the Condition of the Cutters WARNING Danger of cutting caused by sharp cutters at all times even when rotor is at standstill Serious Injury especially to the hands and fingers can occur Wear protective gloves BJ5 615 The cutting cutters become blunt after a certain number of operation hours they should be checked regularly Using blunt cutters can affect the efficiency and performance of the machine in the following ways Decreased shredding capacity Increased current consumption of the drive motor Inexact cut Overheating of the shredded material Dismounting the Cutters see drawing below 1 MC MEE Switch OFF the shredder at the main switch Safeguard main switch using a padlock Open the machine door Safeguard the machine door Remove screen NOTE Although it is possible to reach the cutting shaft by climbing into the feeding chamber it is recommended to access the cutters through the machine door located at the front of the machine The shaft can be rotated manually by turning the motor v belt pulley Clean the hexagon head socket of the cutter mounting screw 2 Loosen the screw using a high quality Allen key 10 mm Knock the Allen key lightly with a hammer to loosen it if necessary Take out the cutter mounting screw the washer and the cutter Chapter 5 Maintenance 43 of 85 SNS RON SHH WH Cutter Cutter
21. 250 4 Motor pulley taper bushing TB 3020 60 Motor pulley taper bushing TB 3535 65 22 Z 22 2 4 501 60 __ knife 34 34 20 L Rotor knife mounting Screw DIN912 M12x40 12 9 503 60 Washer GB T1230 13 _ 504 __ 60 Rotorknfeholder __ __ _ Knife holder mounting screw DIN912 8 25 12 9 1600 2 601 6 Bed knife 279x80x30 Mounting Screw DIN912 M12x55 12 9 Lower bed knife adjusting screw for pushing DIN912 M16x35 12 9 us IE Upper bed knife adjusting screw for pushing DIN912 M16x45 12 9 Bed knife adjusting screw for pulling DIN912 M16x50 12 9 Bed knife cover plate Bed knife cover plate left Bed knife cover plate right Cover plate mounting screw DIN912 M12x35 12 9 Bearing for arm UCFC212 LM Mounting screw for bearing DIN912 M16x50 12 9 712 4 Spring for scraper YI GB1356 78 n 12 d 2 D 12 H 60 OAppendix 74 of 85 716 Mounting screw for cylinder screw DIN912 M16x25 12 9 Grease nipple GB1152 M10x1 Do s 800 Hydauic 802 803 Connectors 900 jElecticalpats 0 SMS 1200 104 4 4 i 1200 Screen complete Standard Screen support screw DIN912 M12x35 8 8 Washer DIN125 B 13 140HV Eng washer wash
22. 3 144 Washer GB T1230 13 504 144 Rotor knife holder 505 288 Knife holder mounting screw DIN912 M8x25 12 9 j 60 2 __ Bed knife complete Bed knife 279x80x30 Cr12Mo1V1 Mounting Screw DIN912 M12x55 12 9 603 14 Lower bed knife adjusting screw for pushing DIN912 M16x35 12 9 Upper bed knife adjusting screw for pushing DIN912 M16x45 12 9 Bed knife adjusting screw for pulling DIN912 M16x60 12 9 Bed knife cover plate right 700 Bed knife cover plate Cover plate mounting screw DIN912 M12x35 12 9 28 ue Bearing for arm UCFC212 Bed knife cover plate left 700 703 Mounting screw for bearing DIN912 M16x70 12 9 Screw for arm OAppendix 81 of 85 Mounting screws ram arm DIN912 M16x90 12 9 e eee Scraper n 14 d 2 D 12 H 50 713 __ 1 ____ plate for scraper j ERE Mounting screw for cylinder screw DIN912 M16x25 12 9 Grease nipple GB1152 M10x1 SSS 80 Hydruic 802 803 Connectors amp 90 Electrical parts SMS 850 Hydraulic Unit Spare Parts Pos Description Standard Pc Supplier 1 filter net MF 06 1 CLC 2 Oil filter net MF 08 1 CLC 3 Electric motor SHPX4P straight system 380V 1 Qunce 4 Wheel pump HGP 2A F6R 1 Xinhong 5 Vane pump 50T 19 1 6 Check valve CIT 03 CIT 04 2 CLC 7 Che
23. 5 WARNING Use caution when operating specific equipment to prevent electrical shock Installation service alterations and or modifications must only be done by qualified personnel and with high regard for safety Not conforming to the requirements could result in bodily harm death or costly damage NOTE Alterations to the wiring diagrams require approval Failure to do this will exclude all guarantee claims The wiring schematics are located in the control panel Connection of Emergency Stop Button The machine may only be operated with installed Emergency Stop buttons An Emergency Stop button must be installed at the control cabinet and at the grinding material in feed if no Emergency Stop buttons have been installed at the factory NOTE The control panel with the switches and Emergency Stop button must be installed near the machine The distance should not exceed 5 m The distance between the floor and the lower edge of the control panel should be at least I m The connecting cables between the control panel and the machine must be protected against damage cable tray protective sleeve An additional Emergency Stop button has to be installed on the machine if the control box cannot be installed according to these rules BJ5 615 Chapter 3 Installation 25 of 85 3 3 5 615 Checking the Rotational Direction Rotational direction of the motors must be checked before initial start up The following steps must be co
24. 800x1010 800x1290 800x1850 pa 27 5 28 8 31 5x39 8 31 5 50 8 in 31 5 72 8 Rotor Dia mm 387 15 3 457 mm 18 Drive Capacity 37 50 55 50 75 101 HP 2x55 148 HP 40 85 60 108 110 81 136 140 102 192 195 144 Bed Blades Screen Size mm 20 100 79 4 BJ5 615 OAppendix 58 of 85 A 3 Drawings and Diagrams NOTE Please refer to the corresponding Spare Parts lists in the following section Cutter Mounting BJ5 615 OAppendix 59 of 85 Bed Knife Mounting BJ5 615 OAppendix 60 of 85 Rotor Assembly BJ5 615 61 85 5 615 62 85 5 615 63 85 Ram scraper BJ5 615 64 85 SMS 850 Hydraulic Diagram el 502 501 BJ5 615 OAppendix 65 of 85 SMS 850 Hydraulic Unit Leon 1 ER BJ5 615 OAppendix 66 of 85 20 5 615 SMS 850 Hydraulic Screen Diagram B I Hed AL o 00 67 85 SMS 850 Hydraulic Unit Screen ROL PaO Ch ma EE Pd Bok 2 B Er BJ5 615 OAppendix 68 of 85 SMS 1200 2000 Standard Hydraulic Diagram 502 501 OT OC
25. Check all safety devices for proper functioning Chapter 3 Installation 26 of 85 5 615 lt Switch ON machine for a short period of time and check rotational direction The rotational direction can be seen at the discharge air fan of the drive motor observe running direction arrow Switch ON hydraulic unit for a short time and check rotational direction Allow machine to run for approximately 10 minutes without shredding material Connect material discharge device and in feed device check rotational direction drives Feed grinding material uniformly Too much grinding material can lead to overload of the machine Check the temperature of the shredded material if necessary Monitor the ammeter This displays the present current consumption and gives information on the load of the machine Chapter 3 Installation 27 of 85 Chapter 4 Operation 4 1 Start up WARNING No persons should operate the machine until they have read and understand all parts of the operation manual Machine Check Before Switching Machine ON Cutters and bed knives are properly set and the screws are tightened with the specified torque Screen is inserted into the screen support according to the instructions and the screen support is fixed at the end position with tightened mounting screws The cutting chamber is free of foreign matter lt The machine and hopper doors are closed All safety devices including tho
26. D 03 W 1 10 1 7Ocean 12 1 Pilot operated check valve MPD 02 W 1 10 1 7Ocean 13 Throttle check valve PT 04 2 7Ocean 14 Pressure relay PS 02 3 10 1 7Ocean 15 Oil gauge LS 3 1 Huatian 16 Oil lubricator AB 1162 1 Huatian 17 Scavenge oil filter 70134 10C R 1 7Ocean 18 Oil box 90L 1 7Ocean 19 Check valve CIT 04 1 CLC 20 Throttle check valve 03 2 7 21 Pressure gauge switch GCT 02 2 Huatian 22 Pressure Gauge LA 100 including connector 1 FTB A 5 Technical Assistance Parts Department Call toll free 7am 5pm CST 800 423 3183 or call 262 641 8610 Fax 262 641 8653 The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service Service Department Call toll free 8am 5pm CST 800 423 3183 or call 262 641 8610 Emergencies after 5pm CST call 847 439 5655 We have a qualified service department ready to help Service contracts are available for most of our products Sales Department Call 262 641 8610 Monday Friday 8am 5pm CST Our products are sold by a worldwide network of
27. FALLING MACHINE e Serious injury or death can result e If erecting the granulator over a pit on a frame or on a platform you MUST secure the machine by putting mounting screws through the holes on the mounting pads see Assembly Drawing If assembling the machine on solid ground this safety device is not always necessary Align the machine horizontally with the help of a suitable spirit level 4 Do not use blocks to place underneath the machine use metal strips to prevent buckling of the base frame Make sure that an even distribution of weight is achieved on all the points of support 3 2 Electrical Connections CAUTION Electrical connections should only be made by a qualified electrician WARNING DANGEROUS VOLTAGE Touching live parts can lead to serious injury or death All work relating to the electricity of the machine may only be carried out by trained electricians Observe the currently effective EMC regulations Voltage current frequency and protection are marked on the type plate The voltage tolerance is 10 The electrical connection is to be carried out in accordance with the wiring diagram in the terminal box for machines not pre wired by the manufacturer NOTE When making electrical connections the regulations of the local electricity authority must be followed The required cable cross section required is determined according to the rated capacity of the units BJ5 615 Chapter 3 Installation 24 of 8
28. TY INTERLOCKS MUST NOT BE BYPASSED The mechanical and electrical safety interlocks ensure the safety of personnel They should never be tampered with or removed for ANY reason They should be checked frequently by a qualified mechanic for proper operation NEVER modify the machine configuration or any individual component without written notice from the factory Remaining Risks The machine is constructed so that you are able to operate it safely Structurally non avoidable dangers are prevented as well as possible by the protective devices Certain risks still remain It is imperative to be aware of these risks in order to avoid accidents To avoid danger please observe all safety advice provided Type of Danger Activity Possible Consequences Preventative Measures Danger of crushing by heavy parts falling down over Unloading and transporting the machine and or components Serious injury e Wear personal protective gear e Follow safety instructions in manual Cutting caused by sharp cutters even when rotor is stationary Cutter replacement cutter setting cutter sharpening and other maintenance work Serious injury particularly to hands and fingers e Wear personal protective gear e Follow safety instructions in manual Crushing when opening closing maintenance doors on front side of machine Tripping over cables and other objects Maintenance work All activities Serious
29. ating the safety switch The safety contact is broken when the machine or hopper door is open thus switching off the machine EJ5 615 Chapter 2 Functional Description 20 of 85 V Belts Ram Guards V belt and ram guards are screwed to the machine They can be dismounted for installation and maintenance work only when all rotating parts have come to a complete standstill and the machine is electronically locked out 1 Ram guarding 2 V belt guarding NOTE The operator must fit and mount the protective devices delivered with the machine according to current legal safety regulations if a machine is delivered without drive motors per request of the customer Safety Markings Safety markings are attached to the machine Should one of these markings becomes detached or is no longer recognizable it must be replaced New safety markings can be ordered through safety signage provides or from the manufacturer Personal Protective Gear Wear close fitting clothing Hair must be pulled back and loose jewerly is prohibited EJ5 615 Chapter 2 Functional Description 21 of 85 EJ5 615 The following protective gear must be worn when carrying out the following tasks 311 1 9 4 9 helmet boots gloves goggles Unloading machine x x x f Connecting machine x X X X Maintenance of bearings Screen replacement Maintenance V belts Maintenance of cutting cutters Cutter sharpening
30. ck and attach a warning sign while carrying out maintenance work The tasks for maintenance work are described below Perform the following after every 8 operation hours e Check protective devices e Check cutting cutter mountings e Check condition of cutting cutters Perform the following after every 40 operation hours e Check V belt tension force and V belt condition e Check all screws of the machine for a tight fit e Check wearing parts e Check hydraulic oil level and consistence Per form the following after every 2000 operation hours e Change hydraulic oil e Check gearbox oil level Yearly maintenance e The purpose of yearly maintenance is primarily to check the general condition of the machine and to arrange for the supply of any necessary replacement parts A service engineer can carry out this request BJ5 615 Chapter 5 Maintenance 32 of 85 5 2 Preventative and Corrective Maintenance Checking the Protective Devices Check the safety devices for e Stipulated condition e Stipulated location e Safe mounting e Stipulated function WARNING Danger due to non functioning protective devices can cause serious injury or death Eliminate all defects before operating the machine e If defects occur during operation stop the machine immediately and eliminate the defects Do NOT change or remove any protective devices Do NOT put any protective devices out of action by modifying them Cleaning the Machine
31. ck valve CRG 03 1 7Ocean 8 Spillover valve BG 03 1 7Ocean 9 Sequence valve HG 03 1 7Ocean 10 Pressure Gauge LA 150 including connector 1 FTB 11 Solenoid valve DSD G03 0C DC24 1 7Ocean 12 Pilot operated check valve MPD 03 W 5 1 7Ocean 13 Throttle check valve PT 04 2 7Ocean 14 Pressure relay PS 02 2 10 1 7Ocean 15 Oil gauge LS 3 1 CLC 16 Oil lubricator AB 1162 1 CLC 17 Scavenge oil filter 70134 10C R 1 18 Oil box 100L 1 7Ocean BJ5 615 OAppendix 82 of 85 SMS 850 Hydraulic Screen Spare Parts Description Standard Pc Supplier 1 Oil filter net MF 06 1 CLC 2 Oil filter net MF 08 1 CLC 3 Electric motor SHPX4P straight system 380V 1 Qunce 4 Wheel pump HGP 2A F6R 1 Xinhong 5 Vane pump 50T 19 1 6 Check valve CIT 03 CIT 04 2 CLC 7 Check valve CRG 03 1 7Ocean 8 Spillover valve BSG 03 INP 2 1 7Ocean 9 Sequence valve HG 03 B 1 7Ocean 10 Pressure Gauge LA 250 including connector 1 FTB 11 Solenoid valve DSD GO3 6C DC24 1 7Ocean 12 Pilot operated check valve MPD 03 W 2 1 7Ocean 13 Throttle check valve PT 04 2 7Ocean 14 Pressure relay PS 02 2 10 1 7Ocean 15 Oil gauge LS 3 1 CLC 16 Oil lubricator AB 1162 1 CLC 17 Scavenge oil filter 70134 10C R 1 18 Oil box 100L 1 7Ocean 19 Solenoid valve DSD G02 2C DC24 1 7Ocean 20 Throttle check valve PT 03 2 7Ocean
32. d in any way with this machine Never operate or remove any machine components that are secured by wrench type fasteners unless the motor is electrically locked out and the rotor is motionless Never operate the machine or jog the rotor unless the cutting chamber covers discharge chute or any guards or covers are in place and secure Do not circumvent the safety interlocks Prior to clearing a jam or performing any maintenance the motor should be turned off and electrically locked out Be sure that the rotor has come to a stop Hands must not be inserted into the machine to clear the jam Do not extend any part of the body into feed roll openings or discharge area unless the motors are electrically locked out and the rotor and feed rolls are motionless Never extend fingers through holes in screen Be sure that the v belts are properly aligned and that tension is at its maximum Extreme care should be taken to see that all screws are properly tightened at all times During the operation of the machine rotor cutter screws may come loose Although fine threads are used on the rotor cutter screws because vibration does not easily loosen them you should inspect the tightness of the screws frequently This machine is designed for the granulation of plastic materials Do not feed any other materials into the machine 1 3 Responsibility These machines are constructed for maximum operator safety when used under standard operating conditions a
33. ds on the adjustment of the throttle check valves 2 4 The pressure gauge 1 should indicate 50 70 bar at the change over point of the hydraulic cylinders other wise the spill over hand wheel 3 should be adjusted 5 The pressure gauge 4 should indicate a maximum of 2 5 MPa other wise the screw of the sequence valve 5 has to be adjusted 6 The ram should run upwards in less than 10 seconds otherwise the throttle check valve 2 has to be adjusted 7 When pressure gauge at the oil filter 6 indicates gt 5 bar the filter should be replaced Figure Checking and adjusting the hydraulic system BJ5 615 Chapter 5 Maintenance 51 of 85 Hydraulic liquid recommendation Designation to DIN 51 524 HLP 32 Ambient temperature 7 to 70 C 22152 452522255 Supplier Name of the oil C BP Energol HLP D 32 BP Energol HLP 32 BP Energol SHF 32 Hydrelf 32 ESSO Nuto H 32 imo _ Renolin B 10 Mobil DTE 24 Mobil DTE 17 32 Hydraulik l HLPD 32 TEXACO Rando Oil HD A 32 Rando Oil HD AZ 32 Alcor Oil DD 32 BJ5 615 Chapter 5 Maintenance 52 of 85 Chapter 6 Troubleshooting 6 1 BJ5 615 Introduction The utmost in safety precautions should be observed at all times when working on or around the machine and the electrical components All normal troubleshooting must be accomplished with the power off line fuses removed and with the machine tag
34. e material to be disposed of at authorized drop off points Transportation WARNING Suspended load e Falling loads can cause serious injury or death Only use a crane or forklift that can withstand the weight and dimension of the load e Use suitable stopping means and pay attention to gravity center location Do NOT step under the suspended load e Wear protective helmet in addition to basic protective gear BJ5 615 iii Table of Contents CHAPTER T SAFETYiu 5 1 1 How to Use This Manual cee ene e e eoe 5 Safety Symbols Used in this sse 5 122 General Safety Regulations 6 13 R espon sibililyu s us aaa UU UU TR 6 1 4 Marnirigs and Precautions estes nen 7 CHAPTER 2 FUNCTIONAL DESCRIPTION 11 2 1 Models Covered in This 11 2 2 General M 11 2 3 Typical Features and Components 4 0 500000 eene 12 2 4 Safety Features ex S s et xta EN 20 CHAPTER 3 1 23 3 1 Uncrating the Equipment ____________ 23 3 2 Electrical Connection S 24 343 initial does E 26 CHAPTER 4
35. er DIN127 A 13 Clamp o y Clamp mounting screws DIN933 M20 8 8 207 2 DIN125 A 20 140HV Spring washer DIN127 A 20 C Screen Sereen complete Hydraulic Hydraulic Screen Screen support screws DIN912 M12x35 8 8 Washer DIN125 B 13 140HV Spring washer DIN127 A 13 205 __ 1 ____ Screensupport 206 2 Cylinder for screen support opening 50 25 145 5 615 75 85 DIN912 M10x40 8 8 EN NN DIN912 M10x45 8 8 Mounting plate screw DIN912 M24x50 8 8 Washer DIN125 A 24 poop pascere e O Gear pulley SPC300 4 Gear pulley SPC375 4 Gear pulley taper bushing TB 3535 50 Gear pulley taper bushing TB 3535 55 Key C28x250 V Belt SPC 2430 V Belt SPC 2550 Motor pulley SPC 250 4 Motor pulley SPC 300 4 407 Motor pulley taper bushing TB 3535 65 Motor pulley taper bushing TB 3535 75 Key Motor shaft E knife rotor 457 1130 Rotor knife 34x34x20 Rotor knife mounting Screw DIN912 M12x40 12 9 Knife holder mounting screw DIN912 M8x25 12 9 ee Bed knife complete Bed knife 279x80x30 Mounting Screw DIN912 M12x55 12 9 Lower bed knife adjusting screw for pushing DIN912 M16x35 12 9 BJ5 615 OAppendix 76 of 85 5 615 Upper bed knife adjusting screw for pushing DIN912 M16x45 12 9 605 Bed knife adjusting screw for pulling DIN912 M16x60 12 9 Bed
36. ers and bed knives refer to Setting the cutters 5 the cutters and bed knives see Mounting the cutters and bed knives NOTE The cutting cutters in particular the cutters should only be sharpened or replaced in sets There is a danger of balance error if a combination of cutters from different cutter sets is used BJ5 615 Chapter 5 Maintenance 48 of 85 WARNING Danger of cutting caused by sharp cutters at all times even when rotor is at standstill Serious Injury especially to the hands and fingers can occur Wear protective gloves Setting the Cutting Knives Cutters for the SMS series shredder do not have to be adjusted All adjustments have to be done with the bed cutters To simplify cutter setting and shorten standstill periods when replacing cutters bed cutters have 4 adjusting screws 2 each for pushing and pulling the cutter Having several cutter sets helps to avoid standstill periods Correct and careful setting of the gap between the cutters and bed knives cutting gap is important for productive capacity of the shredder Factors for the size of the cutter gap are the size of the rotor the design of the rotor and the material to be ground Bed knife Knife mounting screws Knife holder Cover plates Knife adjusting screw for pushing Knife adjusting screw for pulling Cover plate mounting screws Remove old knives see dismounting the bed knives Insert sharp cutter or turn old cutter
37. face deformed Insert new cutter holders Supporting surfaces not clean Threads in housing worn Clean and re dust supporting surfaces Fit new bushinges in housing Screen damage Screen wrongly inserted Fit screen correctly Screen support buckled Replace screen support Wrong screen radius Correct it Shredder does not start Limit switches not activated Check position of limit switch and correct Main and control fuses Replace fuse Feed device not connected Switch on in sequence Material jam Empty shredder before switching ON Star delta connection Correct wiring on motor Motor protection switches off Check motor relay for correct setting and increase if necessary Star delta time relay Correct time Shredder blocks when under load Feed starts too early Start feed only after switch over from star to delta Limit switch loose or wrongly set Re position and tighten limit switch Fuse defective e Replace fuse e Fit larger fuse only after consulting the service department Motor fuse switches off red indicator e Reduce feed quantity of the grinding material e Correct setting e Replace fuse Frequent switching off of material in feed device Current relay switches off Correct setting Chapter 6 Troubleshooting 56 of 85
38. ge may occur to sheet metal covers electrical cabinets or small brackets if pressure is applied to them when moving the granulator When lifting the granulator be certain of total machine weight and the capability of the lifting equipment See the Granulator Specification Sheets for machine weights and dimensions SHREDDER LOCATION Adequate area for routine maintenance should be provided in order to open the machine for cutter screen or cleanout service Proper service area clearances also should allow people who are working on the machine to be clearly visible to others thereby reducing the potential safety hazards SAFE HOUSEKEEPING The work area must be kept clean and uncluttered during periods of operation or maintenance No hand tools or other metal objects should be left on or around the machine Any tools or other metal objects that mistakenly fall into the hopper feed opening can cause severe damage to internal cutting chamber rotor and screen components SAFETY GLASSES OR A FACE SHIELD MUST ALWAYS BE WORN when servicing or operating the machine Although our machines are designed for the maximum in flyback control caution must be used when operating near the hopper feed opening in order to guard against unexpected material flyback EAR PROTECTION may be required when operating the machine during granulation of very hard or noisy materials The Occupational Safety and Health Act of 1970 has established guidelines for Permissible
39. ged as out of service The use of good quality test equipment cannot be over emphasized when troubleshooting is indicated Use a good ammeter that can measure at least twice the AC and DC current that can be encountered for the machine Be sure that the voltmeter has at least minimum impedance of 5 000 OHMS per volt on AC and 20 000 OHMS per volt on DC scales Popular combination meters VOM and VTVM can be selected to provide the necessary functions Before making haphazard substitutions and repairs when defective electrical components are malfunctioning we recommend that you check the associated circuitry and assemblies for other defective devices It is common to replace the obviously damaged component without actually locating the real cause of the trouble Such hasty substitutions will only destroy the new component Refer to wiring diagrams and schematics Locating mechanical problems should they occur is relatively straightforward When necessary refer to the parts catalog section Chapter 6 Troubleshooting 53 of 85 Problem Possible Cause Possible Remedy Machine blocks or switches itself off Too much feed material Reduce grinding material in feed Screen blocked V belts slip Clean screen check condition select larger screen perforation if necessary Check V belt tension and condition Re tighten or replace if necessary Cutter condition Check cutters and re sharpen or replace if
40. ils include type DIN 51524 HLP 32 for areas with temperatures below 32 F 0 C in the winter and HLP 46 for temperatures of around 86 F 30 C in the summer For extremely hot tropical areas i e Thailand Malaysia Nigeria etc it is recommended to use HLP 68 The first oil replacement should be done after 1 000 operating hours and then after every 2 000 operating hours The oil filter must be replaced too NOTE Overheating of the oil and dirt in the oil will cause damage to the hydraulic system if the oil is not replaced in the specified amount of time This can lead to complete standstill of the machine The same type of oil must be used when adding hydraulic oil If the same type of oil is unavailable or if it is unknown then the oil in the tank and the entire hydraulic system has to be removed and carefully and completely flushed The system may only be filled with new oil after this procedure has been done because it is necessary in preventing the valves from gumming Chapter 5 Maintenance 50 of 85 Checking and Adjusting of the Hydraulic System see figure below 1 Start the machine in automatic running mode and wait for approximately 20 minutes 2 When the ram moves forward the pressure gauge 1 should indicate 0 30 bars depends on the adjustment of the throttle check valves 2 Also adjust the speed of the ram with this valve 3 When the ram moves backwards the pressure gauge 1 should indicate 0 30 bars depen
41. in switch Safeguard main switch using a padlock Open the upper hopper door Safeguard the hopper door NOTE Although it is possible to reach the cutters by climbing into the feeding chamber it is recommended to access the cutters through the front side door Clean the hexagon head socket of the cutter mounting screws 2 and the cover plates mounting screws Loosen the cover plate mounting screws using a high quality Allen key 10 mm Knock the Allen key lightly with a hammer to loosen if necessary Take out the screws and cover plates Loosen the cutter adjusting screws for pulling and take them out Loosen the cutter mounting screws with Allen key 10 mm Use a hammer to lightly knock key if necessary 10 Take out the cutter mounting screw and cutter Chapter 5 Maintenance 45 of 85 WARNING Danger of cutting caused by sharp cutters at all times even when rotor is at standstill Serious Injury especially to the hands and fingers can occur Wear protective gloves Bed knife Knife mounting screws Knife holder Cover plates Knife adjusting screw for pushing Cutter adjusting screw for pulling Cover plate mounting screws Mounting the Cutter Holders 1 Clean the cutter pocket and the cutter holder 2 Insert cutter holder into the pocket NOTE Cutter holder must slide in easily Do not damage the cutter holder surfaces with a hammer 3 Putin the cutter holder mounting screws DIN912 M8x25 12 9 a
42. independent sales representatives Contact our Sales Department for the name of the sales representative nearest you Contract Department Call 262 641 8610 Monday Friday 8am 5pm CST Let us install your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations BJ5 615 OAppendix 84 of 85 Sterling Inc 2900 5 160 Street New Berlin WI 53151 www sterlco com BJ5 615 OAppendix 85 of 85
43. ing Fit rotor cooling Unusual vibrations Rotor out of balance Weight cutters balance rotor Bearing damage Check bearings and replace if necessary Anti vibration pads defective Check mounting pads and replace if necessary Extreme cutter wear Bearings too hot Bearing damage Check bearings and replace if necessary Cutter finish Check cutter and sharpen or replace if necessary Wrong cutting gap Check cutting gap and set following the instructions in this manual Foreign matter Too much grease in bearing V belts too tight Rubbing on housing sealing ring Fit feed device with metal detector Reduce amount of grease Reduce tension Check sealing ring and oil or replace Bearing damage Check bearings and replace if necessary No grease in bearing Lubricate bearing Too many fines in shredded material Screen worn Renew screen possibly using manganese steel Unsuitable screen perforation Replace screen after consulting the service department Chapter 6 Troubleshooting 55 of 85 Problem Possible Cause Possible Remedy Cutting gap alters during operation Cutter mounting screws not tight Re tighten using torque wrench following the instructions in this manual Screw fatigue Fit new screws Washers deformed Insert new washers Cutter holder sur
44. ing chapter serves as a guide for identification of most common problems Potential problems are listed along with possible causes and related solutions The Appendix contains technical specifications drawings schematics parts lists and available options A spare parts list with part numbers specific to your machine is provided with your shipping paperwork package Refer to this section for a listing of spare parts for purchase Have your serial number and model number ready when ordering Safety Symbols Used in this Manual The following safety alert symbols are used to alert you to potential personal injury hazards Obey all safety messages that follow these symbols to avoid possible injury or death DANGER DANGER indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation or practice that if not avoided could result in death or serious injury Caution CAUTION indicates a potentially hazardous situation or practice that if not avoided may result in minor or moderate injury or in property damage Chapter 1 Safety 5 of 85 1 2 General Safety Regulations This machine uses cutters for the performance of its intended use Consequently it can be a dangerous machine to operate and maintain unless these safety regulations are followed These regulations should be read understood and periodically reviewed by all personnel involve
45. injury Serious injury sure no persons are in the danger area while closing the door e cables in accordance with regulations e Keep work station clean and tidy Crushing cutting amputation caused by run down of the rotor Maintenance work Serious injury or death e Maintenance doors must always be tightly locked during operation e DO NOT make the run down safety devices ineffective by using technical aids or other manipulations NEVER use hands to check if the rotor has stopped EJ5 615 Chapter 1 Safety 8 of 85 Type of Danger Pulling in caused by running V belts Activity All activities Possible Consequences Serious injury can result from hair jewelry etc being pulled into the machine Preventative Measures Never dismount V belt protection and window Direct indirect contact with live parts in terminal box Maintenance work start up Serious injury or death Only trained electricians may carry out all work on the electrical equipment If work is necessary on parts that conduct dangerous voltage a second person should be present to break the power supply in case of emergency The yellow marked lines conduct voltage at all times even when the machine is switched off Only use original safety fuses with stipulated intensity of current Faulty electrical components must be replaced immediately If faults occur i
46. into the bearing seats Chapter 5 Maintenance 35 of 85 Attach the bearing housing to the bearing seats using screws Push the distance sleeve onto the rotor axis 5 6 7 Put the gear onto the rotor axis 8 Put back the rotor cover plates 9 Put in the screen 10 Pull on V belts and adjust the V belt tension force 11 Attach the V belt cover 12 Carry out a test run NOTE e The roller bodies will be damaged unless the mounting forces engaged into inner ring e The hardened bearing rings are sensitive to impact stress never hit the rings with the hammer Use a brass arbor or a striking bushing piping piece made from a soft material The inner diameter of the striking bushing should be only slightly larger than the diameter of the bearing base e The bearing is then pushed onto the shaft using light blows The force of pressure must be evenly distributed on the circumference of the bearing ring Lubricating the Main Bearings An important requirement for high operational safety and long service life of the arrangement of bearings is the correct lubricant supply Every machine is greased and checked in test runs before delivery NOTE Unsuitable lubricant lubricant deficiency excessive lubricant or impurities in the lubricant lead to overheating and extreme wear of the bearings Lubrication Intervals Shift Operation Replace Lubricant Check One shift operation Every 18 months Monthly Two shift operati
47. knife cover plate left Bed knife cover plate right 607 16 Cover plate mounting screw DIN912 M12x35 12 9 2 EN Ram complete Bearing for arm UCFC212 703 Mounting screw for bearing DIN912 M16x70 12 9 174 2 Screwforarm O 0520012 1 ____ ______ 706 12 Mounting screws ram arm DIN912 M16x90 12 9 Scraper n 14 d 2 D 12 H 50 713 1 OCoverplateforscraper 04 NE Mounting screw for cylinder screw DIN912 M16x25 12 9 Grease nipple GB1152 M10x1 a NNI psp j800 Hydraulic 802 Piping 803 Connectors 7 90 Electrical parts SMS 1500 Description Standard 100 complete 77 of 85 Safety grid back Safety grid back Ram residual chute i a 20 Standard 202 6 ___ Screen support screw DIN912 M12x35 8 8 203 6 ___ Washer DIN125 B 13 140HV_ 2044 6 ___ Spring washer DIN127 A 13 206 2 Clamp mounting screws DIN933 M20 8 8 Washer DIN125 A 20 140HV Spring washer DIN127 A 20 20 __ _____ Screen complete Hydraulic 20 6 ___ Screen support screws DIN912 M12x35 8 8 203 6 Washer DIN125 B 13 140HV_ 203 6 ___ washer DIN127 A 13 205 2 Cylinder for screen support opening 5
48. m Ram Hydraulic unit GEGEE GEGE 1 Serrated ram front plate 2 Rotor EJ5 615 Hydraulic cylinder The hydraulic ram is fixed on two arms arranged on flange bearings Two heavy duty hydraulic cylinders move the ram back and forth The ram moves automatically after switching ON the hydraulic system and the shredder when the machine is operated in automatic mode NOTE The ram can be moved by hand on the control panel when run in manual mode Chapter 2 Functional Description 18 of 85 Pulse Push Function In normal process mode the ram pushes forward continuously until the ram arm reaches the proximity switch reverses the function and the ram moves backwards The ram moves forward in steps when the switch 1 is changed to Pulse Push This means that after each step the ram remains in position for a couple of seconds before it moves forward again This function should be used for very heavy applications and when overloading the system is a concern 1 Pulse push switch EJ5 615 Chapter 2 Functional Description 19 of 85 2 4 Safety Features Protective Devices CAUTION Machine may under no circumstances be operated without these protective devices The use of faulty or manipulated protective devices is strongly prohibited Safety Device for Housing Flap Safety device machine door Safety device hopper door The shredder can only be operated if the doors are closed deactiv
49. mpleted 1 Switch the machine ON and then immediately OFF again 2 Observe whether the discharge air fan in the drive motor is rotating in the direction of the direction arrow NOTE If running in the wrong direction reconnect the motor connection immediately Damage to the machine will result from operation in the wrong direction Initial Start up General Advice All work related to start up may only be carried out by trained and specialized personnel Check the machine for possible transportation damage or other damage If any damage exists confirm it with the freight company and report it to the manufacturer After setting up for service and before starting up for the first time necessary checks must be completed Check the oil level of the gear box before operating the machine Fill oil into the hydraulic tank Please observe the operation manual from the manufacturer Machine Check Prior to Start up v v lt lt 5 5 5 lt lt Use a torque wrench to check the cutter mounting screws when lower housing is open Search the grinding chamber for foreign matter Open the lower housing flap and make sure the screen has been inserted in accordance with the regulations Close upper housing flap and fasten screws tightly Check oil level of the gear box Fill oil into the hydraulic unit Examine in feed device accessories for foreign matter Check that the Emergency Stop buttons are unlocked
50. n the electrical energy supply switch machine off immediately The terminal box must be locked during operation Before opening the terminal box switch too off Failure of Emergency All activities Serious injury or death It must be guaranteed that failure Stop function of an Emergency Stop button is displayed and leads to an immediate stop Fire explosion caused Grinding Serious injury or death Only grind material which by throwing corresponds to the agreed dangerous objects customer specific specifications in i e spray cans into all points the shredder Damage to hearing All activities Diminished hearing Reduce noise emissions by taking headaches impaired suitable measures balance deterioration of concentration Wear ear protection Instability of machine activities Serious injury Install the machine according to caused by vibration the instructions in the manual Loosening of the All activities Serious injury Check the cutting cutter mountings cutting cutter regularly according to the mountings caused by instructions in the manual vibration Inhalation of grinding All activities Diseases of the Mount a suitable air suction device dust EJ5 615 respiratory tract etc Chapter 1 Safety and wear breathing equipment if necessary When cleaning the machine use suction do not blow out grinding dust 9 of 85 Type of Danger Crushing cutting amputation
51. nd put some Loctite on them 4 Make sure that the cutter holder fits properly Tighten the cutter mounting screws using a torque wrench NOTE The required torque for the cutter holder mounting screws is 39 Nm also see the table under Working on Cutting Cutters WARNING Danger of cutting caused by sharp cutters at all times even when rotor is at standstill Serious Injury especially to the hands and fingers can occur Wear protective gloves BJ5 615 Chapter 5 Maintenance 46 of 85 5 615 Mounting the Cutters 10 Clean the cutter supporting surface and the hole on the cutter holder Insert sharp cutter or turn old cutter and push against the cutter holder surface Put in the cutter mounting screw DIN912 M12x40 12 9 and the washer DIN433 13 300HV Screw in the mounting screws and tighten lightly first Make sure the cutter fits planar in the seat Tighten the cutter mounting screws using a torque wrench NOTE The required torque for all cutter mounting screws is 120 Nm also see the table under Working on Cutting Cutters Check if the cutting gap is correct and make sure the cutters do not collide as the rotor turns Remove tools and other objects from the cutting chamber Put back screen and fix it Switch on the shredder for a short time without material and listen for noises If there are unusual noises determine the cause and eliminate it NOTE The cutting knives in partic
52. nd when recommended instructions are followed in the maintenance and operation of the machine All personnel engaged in the use of the machine should become familiar with its operation as described in this manual Proper operation of the machine promotes safety for the operator and all workers in its vicinity Becoming familiar with materials inspection speed limitations screens and guard maintenance and total user responsibility will assist you in learning potential areas in need of observation for danger Each individual must take responsibility for observing the prescribed safety rules as outlined All caution warning and danger signs must be observed and obeyed All actual or potential danger areas must be reported to your immediate supervisor EJ5 615 Chapter 1 Safety 6 of 85 1 4 EJ5 615 Warnings and Precautions Our granulators are designed to provide safe and reliable operation when installed and operated within design specifications following national and local safety codes To avoid possible personal injury or equipment damage when installing operating or maintaining this granulator use good judgment and follow these safe practices LEARN AND OBEY your company s safety policy regarding granulating equipment MOVING OR LIFTING THE GRANULATOR Although our equipment is built and engineered for great ruggedness in operation care must be taken when moving the machine along the floor or lifting it Dama
53. necessary after a crash i e a hammer fall inside Dismounting and mounting of the rotor requires specialist knowledge and a careful working method Call the Service Department for assistance Dismounting the Rotor 1 Dismount the V belt cover 2 Dismount the V belts 3 Dismount the gearbox 4 Remove the screen 5 Remove the rotor mounting slot cover plates from the housing 6 Screw in hooks on both shaft ends 7 Remove the bearing housing mounting screw 8 Carefully lift out the complete rotor using suitable lifting and stopping equipment 9 Lay the rotor down in a safe location using appropriately sized timber beams Mounting the Rotor 1 Before starting clean the bearing seat surfaces and check the key Lift the rotor using suitable lifting and stopping equipment and place carefully into the bearing seats Attach the bearing housing Pos to the bearing seats using screws Put the gear onto the rotor axis Put back the rotor mounting slot cover plates Put in the screen Pull on V belts and adjust the V belt tension force Attach the V belt te ON xs Chapter 5 Maintenance 34 of 85 5 615 9 Carry out a test run NOTE If the spare rotor is delivered without bearings the bearings MUST be mounted first Replacing the Main Bearings The main bearings of the machine are made so a bearing replacement is only necessary in exceptional cases Dismounting and mounting of the bearing
54. ng and bore of hub taking bushing from hub if already assembled Remove any oil lacquer or dirt Place bushing in hub and match half holes to make complete holes each complete hole will be threaded on one side only 2 Oil thread and point of set screws or thread and under head of cap screws Place screws loosely in holes that are threaded on hub side shown thus in diagram 3 Make sure bushing is free in hub Slip assembly onto shaft and locate in position desired 4 Tighten screws see note alternately and evenly until all are pulled up very tightly Use a piece of pipe on wrench to increase leverage See table for wrench torque on reverse side 5 Hammer against large end of bushing using hammer and block or sleeve to avoid damage Screws can now be turned a little more using the specified wrench torque Repeat this alternate hammering and screw re tightening until the specified wrench torque no longer turns the screws after hammering 6 After drive has ben running under load for a short time stop and check tightness of screws Fill other holes with grease to exclude dirt BJ5 615 Chapter 5 Maintenance 7060 to 10085 120100 FOR REMOVAL ONLY To Remove 1 Remove all screws Oil thread and point of set screws thread and under head of cap screws 2 Insert screws in holds that are threaded on bushing side shown thus e in diagram In sizes where washers are found under screw heads be sure
55. on Every 9 months Monthly Three shift operation Every 6 months Monthly Check lubricant quality You can judge whether the lubricant needs to be replaced by checking for the following features e Change in consistency e Discoloration e Degree of soiling BJ5 615 Chapter 5 Maintenance 36 of 85 Replacing or Refilling Lubricant e Fill the bearings uniformly with grease until all operating surfaces are well greased e the rotor bearings lubricant quantity of one third to a maximum of half of the bearing volume per bearing is required If too much grease is used the lubricant will become unusable due to excessive temperature e Only one type of grease may be used mixing different types of grease is prohibited The bearings have been filled at the factory with lithium base saponification roller bearing grease F3 e Refer to the List of Lubricants in this section for recommended bearing grease Refilling lubricant The grease reaches through the circulating grooves and bores via lubrication nipples into the interior of the bearing The greasing quantity is 13 to 22 lbs 60 to 100 g roller bearing grease F3 per bearing Grease Nipple Replacing Lubricant Renewing the lubricant between intervals is only necessary when there unusual noises or overheating Mounting and dismounting of the bearings must be carried out in accordance with the instructions in this operation manual see replacing
56. ould only be carried out after consulting the manufacturer EJ5 615 Chapter 2 Functional Description 11 of 85 Machine Standard Execution 1 Base Frame 2 Machine door 3 Hopper door 4 Gear Box 5 Drive motor 6 V belt guards 7 Ram hydraulic guards 8 Discharge area The machine housing drive motor gear box hydraulic system and terminal box are mounted on the base frame for electrical connections 2 3 Typical Features and Components Material In feed The material can be fed into the shredder in the following ways Manual in feed of the material directly into the in feed hopper Manual in feed of the material with the help of an additional in feed device e g hydraulic feeding unit Automatic in feed of the grinding material via an additional in feed device i e conveyor belt EJ5 615 Chapter 2 Functional Description 12 of 85 In feed Hopper The material in feed flows through an in feed hopper to ensure the grinding material is delivered safely and correctly NOTE An optional top hinged cover to prevent in feed material fly back during size reduction is available Special hopper with hydraulic cover Additional In feed Device If the machine has an optional in feed device such as a conveyor belt please refer to the additional information about the accessory in the manufacturer s manual that accompanied the accessory A special hopper for an in feed with conveyor arrangemen
57. our equipment The purpose is to assist you in applying efficient proven techniques that enhance equipment productivity This manual covers only light corrective maintenance No other maintenance should be undertaken without first contacting a service engineer The Functional Description section outlines models covered standard features and safety features Additional sections within the manual provide instructions for installation pre operational procedures operation preventive maintenance and corrective maintenance The Installation chapter includes required data for receiving unpacking inspecting and setup of the equipment We can also provide the assistance of a factory trained technician to help train your operator s for a nominal charge This section includes instructions checks and adjustments that should be followed before commencing with operation of the equipment These instructions are intended to supplement standard shop procedures performed at shift daily and weekly intervals The Operation chapter includes a description of electrical and mechanical controls in addition to information for operating the equipment safely and efficiently The Maintenance chapter is intended to serve as a source of detailed assembly and disassembly instructions for those areas of the equipment requiring service Preventive maintenance sections are included to ensure that your equipment provides excellent long service The Troubleshoot
58. s it possible to turn the cutters and only to sharpen after every fourth cutter change WARNING Danger of cutting caused by sharp cutters at all times even when rotor is at standstill Serious Injury especially to the hands and fingers can occur Wear protective gloves Sharpening Cutters and Bed Knives Shredder cutters have 4 cutting edges This means they can be turned 3 times The cutters should be replaced after the third use Bed knives can be turned 2 times and can be re sharpened as long as you can mount them with the long hole 1 Dismount the cutting cutters see dismounting the rotor cutters 2 Sharpen the cutters and bed knives NOTE A specialist in accordance with the sharpening plan using particular care should uniformly sharpen the cutting cutters mechanically It is important to make sure that sharpening takes place with small grinding allowance and sufficient coolant supply The sharpening process is finished when the cutting edge is sharply cut Not all indentations must be ground out otherwise the number of possibilities for sharpening is unnecessarily reduced For the sharpening process use soft grinding wheels Quality 40 H or 46 K Cutters which have grinding cracks are not to be reused due to danger of breakage during operation 3 Whet the cutting edges of the cutting cutters using a whetstone NOTE the service life of the cutting cutters can be increased by taking these measures 4 Set the cutt
59. s requires specialist knowledge and a careful working method In addition to the following advice please observe the instructions given in the installation manual of the bearing manufacturer or ask the service department for help The bearings mounted in this machine are indicated in the spare parts list A suitable pulling off device is a required for dismounting and mounting the bearings Dismounting the Main Bearings 2008 ONS SON eres 569 cs e Q N Dismount the V belt cover Dismount the V belts Dismount the gearbox Pull the distance sleeve off the rotor axis Remove the screen Remove the rotor cover plates from the machine housing Screw in hooks on both shaft ends Hang on rotor on both shaft ends Remove the bearing housing mounting screw Carefully lift out the complete rotor using suitable lifting and stopping equipment Lay the rotor down in a safe location using timber beams of appropriate size Loosen the mounting screws on the bearings cover Pull the bearing housing off with a pulling off device 14 Pull the bearing off the rotor axis using a pulling off device Mounting the Main Bearings Before mounting clean the bearing surfaces and the shaft surfaces thoroughly and grease lightly Mount bearing in bearing housing Attach the bearing with the bearing housing to the rotor axis Lift the rotor using suitable lifting and stopping equipment and place carefully
60. se of the installed grinding material in feed and discharge devices are checked and operative Switch ON Machine 1 Switch ON the material discharge device 2 Switch ON the shredder main switch to 1 Wait until the rotor has reached its full speed and switched from star to delta 3 Switch ON the hydraulic system 4 Switch ON the material in feed device accessories 4 2 Operation Procedures Manual In feed of Material DANGER Rotating Cutters Can cause serious cutting and crushing injuries that could result in death Do NOT reach into the in feed hopper or lean in while the rotor is running Pay attention to the run down time Only use approved grinding material BJ5 615 Chapter 4 Operation 28 of 85 e Throw the grinding material into the in feed hopper e The machine should be fed from the front e f your machine has an additional in feed device installed please observe the additional information for working with the in feed device DANGER Do not climb into the in feed hopper while operating the machine Death will result Emptying the Screen standard screen 1 Switch OFF the shredder at the main switch 2 Safeguard main switch using a padlock 3 Open the machine door 4 Safeguard the machine door 5 Hold the screen with a forklift 1 Screen 2 Screen mounting screws 3 Cutter adjusting screws 4 Forklift Remove the screen 6 7 Empty the screen 8 Put the screen back using
61. t can be supplied as an option to the standard hopper mag v gt tear Hopper for conveyor belt in feed EJ5 615 Chapter 2 Functional Description 13 of 85 Drive The drive of the rotor runs using an electric motor via V belts The motor mounted on sliding rails or a motor plate can be adjusted for regulating the tension of the V belts using tensioning screws The V belt pulley is attached to the motor shaft with a special tensioning element Drive motor NOTE Please observe the operation manual from the manufacturer Rotor Cutters Bed Cutters Rotor cutters bed cutters e The material is shredded between the cutters assembled on the rotor and the bed cutters they are mounted in a fixed position in the machine lower section All rotors are equipped with square cutters These cutters make light work of the heaviest pieces NOTE The cutters have four corners so they can be easily turned once a corner has worn out e The design of the rotor has a significant influence on the quality of the shredding process and the results The rotor construction the type of cutter mounting and the number of cutters have been matched to the application EJ5 615 Chapter 2 Functional Description 14 of 85 1 Rotor cutter 2 Screen support hydraulic 3 Bed cutter 1 Rotor cutter 2 Screen support The rotor is accessible after opening the machine door and remo
62. terial onto the slow running profiled rotor The in feed is controlled according to load The material can be placed unsorted in the hopper mounted on top of the machine Pay attention to this material it cannot contain any other metal parts except for staples and nails The guarantee does not cover any damage to the machine as a result of metal parts being fed into the machine The material in the hopper is shredded by the cutters on the rotor This shredding process is repeated as often as required until the whole diameter of the screen below the rotor has been reached The shredder can also be switched off with material still in the hopper Control The machine 15 fitted with an automatic shut down 1 e when set to automatic the machine switches off after a pre set period in the time relay The ram feeds the shredding unit rotor with as much material as it is able to process Upon reaching 70 to 90 of rated current the feeding of the ram will be stopped and automatically started again after the power consumption has fallen by 2096 in comparison with rated current If the high current is applied longer than 0 7 1 5 seconds the main drive motor switches off and runs back after about 3 seconds standstill time The ram plate also runs back while the rotor runs back The drive motor then stops for another 3 seconds before starting again Duration of pauses and return and current settings can be adjusted NOTE Any alterations sh
63. the bearings 1 Open the bearing 2 Remove the bearing housing and the bearing cover Clean the bearing carefully using petroleum ether NOTE Petroleum ether petroleum spirit aqueous neutral or alkaline cleaning agents may be used to clean the bearings After washing BJ5 615 Chapter 5 Maintenance 37 of 85 out bearing must immediately be preserved using lubricant in order to avoid corrosion 4 Fill bearing with approved lubricant refer to List of Lubricants List of Recommended Lubricants Country of Manufacturer Manufacturer Roller Bearing Grease ARAL ARL Grease HL 3 BP BP ENERGREASE LS 3 CASTROL CASTROL SPHEEROL AP 3 ESSO Beacon 3 FUCHS SS FUCHS 1200 FUCHS Grease FWA 220 SHELL SHELLAManaGreae3 MOBIL OIL MOBLUXS WISURA WISURALbal3 S Zeller Gmelin ZET GE Grease M 50 FAG L 71 ANTAR ROLEXA Holland Beverol Beverol Multi Purpose Grease Italy Agip AGIP Grease 33 FD Swede NYNAS Nynas 3 42 BJ5 615 Chapter 5 Maintenance 38 of 85 Mounting Dismounting TAPER LOCK Tensioning Element The motor and the gear V belt pulleys are attached to the shaft using a TAPER LOCK tensioning element The disks must be dismounted for certain maintenance processes 1008 to 3030 3535 to 6050 To Install Clean shaft bore and outside of bushi
64. ular the cutters should only be sharpened or replaced in sets There is a danger of balance error if a combination of rotor cutters from different cutter sets is used Cutters are reversible and have four symmetrical cutting edges This makes it possible to turn the cutters and only to sharpen after every fourth cutter change Mounting the Bed Cutters Jer ve ups en Clean the cutter supporting surface and the holes on the cutter holder Insert sharp cutter or turn old cutter Put in the cutter adjusting screws and adjust them roughly Put in the cutter mounting screws DIN912 M12x55 12 9 and tighten lightly first Adjust the gap between cutter and bed knife to 0 8 1 0 mm Tighten the cutter mounting screws using a torque wrench NOTE The required torque for all cutter mounting screws is 120 Nm also see the table under Working on Cutting Cutters Chapter 5 Maintenance 47 of 85 7 Turn the rotor by hand 8 Check whether the cutting gap is correct and make sure the cutting cutters do not collide as the rotor turns 9 Put back the cover plates and mount them with the screws 10 Remove tools and other objects from the cutting chamber 11 Put screen back and mount it 12 Switch ON the shredder for a short time without grinding material and listen for noises If there are unusual noises determine the cause and eliminate it NOTE Cutters are reversible and have four symmetrical cutting edges This make
65. ving the screen The rotor is arranged on roller bearings that situated outside the housing The V belt pulley is attached to the rotor axis with a taper brush The rotor is dynamically counter balanced and has vibration free concentricity EJ5 615 Chapter 2 Functional Description 15 of 85 An optional feature is a water cooling system for rotor used for special applications Bearing with water plug for rotor cooling Screen and screen support The screen and the screen support are welded together and fixed to the housing by screws in the standard execution The screen is slightly larger in radius than the cutting circle of the rotor cutters The screen perforation is selected according to the desired grain size of the grinding material All shredding material parts which are smaller than the screen perforation fall through the screen The screen is replaceable and can be taken out after opening the machine door Standard screen EJ5 615 Chapter 2 Functional Description 16 of 85 Another optional feature is a screen support that be lowered by a hydraulic system 1 Hydraulic cylinder 2 Screen support 3 Screen Discharge of Shredding Material Normally the shredded material will be discharged onto a conveyor belt Options include a discharge with blower or with a screw conveyor Discharge with conveyor EJ5 615 Chapter 2 Functional Description 17 of 85 Hydraulic Ram Flange bearing Ram ar
66. vise customer service regarding your wish for assistance and to obtain an RMA return material authorization number If the Shipment is Not Complete Check the packing list as back ordered items are noted on the packing list You should have M Bill of lading Packing list Operating and Installation packet Electrical schematic and panel layout drawings Component instruction manuals Re inspect the container and packing material to see if you missed any smaller items during unpacking If the Shipment is Not Correct If the shipment is not what you ordered contact the parts and service department immediately at 262 641 6410 Have the order number and item number available Hold the items until you receive shipping instructions Returns Do not return any damaged or incorrect items until you receive shipping instructions from the shipping department il Storage Disposal Transportation Storage Clean the machine see Cleaning the Machine Preserve all polished metal surfaces using a suitable rust preventing agent Store the machine in a dry enclosed space Cover the machine completely with a plastic sheet Disposal The disposal of machines machine components and process materials is partially subject to legal controls More detailed information is given at the relevant administrative authority i e regional and national Water Conservation Bureau and Environmental Protection Agencies Only deposit th

Download Pdf Manuals

Related Search

Related Contents

3. 権利の保護方法 （PDF 2158KB） - 四国経済産業局  全ページ（PDF：6051KB）  "user manual"  760/780 Series Rotary Sprinklers    CLP-240/230 Manual do Proprietário  User`s Manual  Clique aqui para abrir ou baixar  P,EPS (ォーストリ一) (G ロ  European Guarantee  

Copyright © All rights reserved. Failed to retrieve file