Sterling SSE-2 User's Manual
Contents
1. LI Order numbers Filter cloth Wire cloth SSE 2 ID 28626 ID 23091 SSE 2 Maintenance 5 7 SM4 615 5 3 Replacing carbon brushes at turbine SSE 2 This work must be carried out by qualified personnel only Disconnect the unit from mains supply by the device plug before you begin with works on the controller Danger to life Depressurize all system sections of the equipment only units with active cleaning Disassembly the unit Remove the screws A at the lid Remove the lid B Remove the latchet carefully from the brush holder C Remove the cover D Loosen the brush holder lock Pull out the brush holder Installation Push the latchet with the connecting line onto the new brush holder Mount the brush holder Please be careful with the latchet connec ting line Mount the cover Mount the lid Mount the screws at the lid Install the unit SSE 2 Maintenance 5 8 SM4 615 SSE 2 Observe that no cables will be squeezed Carbon brushes can be replaced twice After that the turbine has to be completely replaced Order numbers Turbine 230 V 800 W ID 85629 Carbon brushes switching off ID 85628 Turbine 110 V 800 W ID 85844 Carbon brushes switching off ID 84716 Maintenance 5 9 SM4 615 SSE 2 6 Functional description This functional descrip2. Between delivery and machine commissioning the equipment should be stored in a dry dust free and vibration free room Transport Assembly and Storage 7 2 SM4 615 SSE 2 8 Assembly instructions These installation instructions are intended for persons with skills in electri cal and mechanical areas due to their training experience and received in structions Personnel using these installation instructions must be instructed in the re gulations for the prevention of accidents the operating conditions and safety regulations and their implementation Ensure in each case that the personnel are informed The installation instructions provided in the corresponding operating instruc tions apply for all connected equipment Please observe all safety regulations for the operation of lifting gear All installation work must be carried out with the equipment disconnected from electrical power an compressed air supply A For installation work taking place at heights of over approx 6 feet use only ladders or similar equipment and working platforms intended for this purpose At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper working order and load suspension devices with sufficient carrying capacity Do not stand or work under suspended loads Use only suitable workshop equipment Install the equipment such that all parts are easily acces
3. 8 11 Installing the accessories 0 0 cee eee 8 10 9 Technical data 225225000 err ee ee eee eee tees ee ee tees eee was 9 1 10 Spare parts list 2 i800 ces ceae ee Sees mre ROE EEE ES Rr GR RR eee 10 1 10 1 5S E 2 290 V 50 HZ ax or Re ak a teen a Renae a Raa E 10 3 10 2 55E 2 110 V 60 HZ ooo eui doa pant sehen de veterans Jegensas yada 10 4 10 3 SSE 2 230 V 50 Hz with active cleaning 020000 10 5 10 4 SSE 2 110 V 60 Hz with active cleaning 2020000 10 5 10 5 Accessories es eee eed vas Pow V Rx iw dae Pelee yeaa daw 10 6 11 ACCeSSOFTIOS ross eda utes hee ee de Bile EE a Bites arm t ee RR NI RUN n 11 1 L1 L1 L1 12 Electrical manual re eR RR Reg bw ER RENDER wees 12 1 Connection diagram no Currently not available will be delivered at a later date SM4 615 SSE 2 1 General instructions These instructions apply to all persons within the range of action of the equip ment These operating instructions are to be used by all persons assigned activi ties connected with the equipment General instructions 1 1 SM4 615 SSE 2 1 1 Warnings and symbols The following warnings and symbols are used in these operating instructions This symbol indicates danger to life Fatal or serious injury is possible if the corresponding instructions regulations or warnings are not observed A This symbol indicates that serious injury is possible if th
4. saisis beeen ciea d dk LEER SP ERIZA 5 6 5 3 Replacing carbon brushes at turbine liliis 5 8 6 Functional description 0 0 00 cee enn 6 1 SRIBECI DIcMI CRT 6 2 reum 6 3 7 Transport Assembly and Storage 00 0 cece eee 7 1 7 1 Transport and Packing isslseeleel eh 7 2 7 2 Assembly isescke s dame RpIRESIRCIRERTSL CIS QE Se aa a a a 7 2 23 SIOFage xus zo x EDEN Vau Ge ea C Eu S NES e ES Ux a 7 2 SM4 615 SSE 2 8 Assembly instructions 2e d Recrere tnr Gow RRR te Dew Benge ee ee RENE ERE REP 8 1 8 1 ASSOMDIY EET 8 2 8 2 Mounting on the processing machine 0 eee 8 4 8 3 Mounting onto a machine hopper 000 0c eee ee eee eee 8 4 8 4 Mounting onto mixing hoppers with lateral inlet 000 5 8 5 8 5 Mounting onto dosing station DT 30 0 ee eee 8 5 8 6 Material feed 2x xgesu ex ERR ku E RM RD Ru MESE pede Vea cla 8 6 8 7 Mounting the suction pipe MV sllssslleee seh 8 6 9 8 PIDEWOIK 15i kick dete RR RR tu Rab aba EUER eg 8 7 8 9 Electrical connection i 2232 2 e8eS ner re RP et Peru cid elec eu 8 7 8 9 1 Installation of the flap switch signal line llus 8 8 8 9 2 Installation of the signal line of the SKW optional 8 8 8 9 3 Installation of the alarm indicating device optional 8 9 8 10 Compressed air supply only SSE 2 with active cleaning 8 10
5. the sequences The equipment foreman must be appointed by the operator e Trained personnel Trained personnel are persons who due to their training are authorized to carry out the required work 1 3 Legal basis See Manufacturer s Certificate resp Certificate of Conformity 1 4 Fields of applications Sterling single conveying units are designed for use in facilities in which require independent ma chine conveying systems The single conveying units have been developed for conveying ther moplastic granules A typical area of application is for processing machines and drying hoppers with throughputs of up to 180 kg h 396 Ibs hr 1 5 Notes on usage e Experienced operators can begin directly with the chapter on Start up if the unit has been pro perly installed e lIftheunithas not been installed yet observe the instructions in the chapters Transport Assembly and Storage and Assembly Instructions General instructions 1 3 SM4 615 SSE 2 2 Safety instructions These safety instructions apply to all persons within the range of action of the equipment Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment These operating instructions are to be used by all persons assigned activi ties connected with the equipment Knowledge of the English language is prerequisite Ensure in each case that the operating personn
6. 2 SM4 615 SSE 2 Dimension Sheet 248 5 9 8 292 11 57 an o N N N co O 400 15 75 p Dimensions and data without obligation Dimensions in mm Specifications may be subject to alterations Technical data 9 3 SM4 615 SSE 2 10 Spare parts list This spare parts list is intended to be used only by trained personnel Other persons are not permitted to modify or repair the equipment Wear Code A Wearing part fast used up B Wearing part C Spare part storekeeping for 1 year D Spare part storekeeping for 2 years E Spare part storekeeping for more than 2 years Spare parts list 10 1 SM4 615 SSE 2 230 V 50 Hz 110 V 60 Hz SSE 2 Spare parts list 10 2 SM4 615 SSE 2 10 1 SSE 2 230 V 50 Hz Pos Order no Designation Wear Code 1 37767 Turbine head complete with turbine and controller 2 37765 Covering cap 3 18491 Sieve 4 34197 Isolation 5 37768 Support 6 85629 Turbine 800 W 85628 Carbon brushes switching off B 7 24679 Isolation 26384 Filter round 9 37764 Turbine lower part 98194 Cable bushing 10 83098 Controller 11 35014 Sieve with sealing ring A 12 28626 Filter cloth C 13 23091 Wire cloth C 14 28625 Sealing C 15 29258 Sealing ring A 16 28647 Outlet flap with magnet 17 28839 Flap switch with plug C 26462 Covering C 18 37761 Separator 19 85481 Tension ring 29299 Sealing rin
7. SM4 615 SSE 2 9 Technical data These instructions apply to all persons within the range of action of the equip ment These operating instructions are to be used by all persons assigned activi ties connected with the equipment Technical data 9 1 SM4 615 SSE 2 SSE 2 Basic Version Integrated control with LED display indication of the respective modes of operation adjustable conveying time adjustable line clearing time two component valve output Integrated vacuum pump Integrated filter sieve Parts coming in contact with material are made of stainless steel Simple mounting to dosing and blending units due to compact and weight saving design Optional Features Integrated filter with automatic cleaning Alarm indicating device display of error codes alarm output automatic shut down with lack of material Level sensor input when in use with granulators automatic clearing prevents overcharging of the granulator Material clearing valve Performance Conveying capacity max up to 180 kg hr 390 Ibs hr at 100 operating time Hopper loader capacity ca 2 07 cu ft Connected load 230 V AC N PE 50 60 Hz 0 8 kW 110 V AC N 60 Hz Material temperature max 80 C 176 F Noise level max approx 80 db A Weight approx 10 kg 22 Ibs Air consumption only with active cleaning max 10 lat 6 bar per cleaning cycle 35 cu ft at 87 PSI Technical data 9
8. You need an acknowledgement key for 24 V e g by Rafi Company 2 M4 No i Terminals e Cof AWO o ES c 9 aes A 112 NC X2 Power suppl oR Ra aa aT wer Supply To ner or pu gm c6 X4 X4 Blower _ EUR X5 Cleaning N Tur X6 Clearing 08 X9 Alarm E EEES I C1 jar i 4 en NZK T i Leer N Abr t il S eT oops ag BS s p ES pe el X3 PE X5 Flap switch WU xo x5 x3 ZU UU X6 acknowledgement key le P oo Booch Assembly instructions 8 9 SM4 615 SSE 2 8 10 Compressed air supply only SSE 2 with active cleaning For operating the cleaning device a compressed air supply is necessary Check compressed air piping for correct installation and assembly Check fittings length and quality of the hose connections for agreement with requirements The operating pressure is 5 6 bar 72 87 PSI system overpressure Check the compressed air supplied by the plant s supply network Adjust compressed air pressure to 5 6 bar 72 87 PSI system overpressure Connect the unit to the plant s supply network by means of a hose A Depressurize compressed air supply lines which must be opened Compressed air must be dewatered dustfree and oilfree Install a maintenance unit if required Adjust pressure to a max value of 6 bar 87 PSI system overpressure 8 11 Installing the accessories See chapter Accessories Assembly instructions 8 10
9. front of the control system The values which have been set will be displayed on the display B The values which have been set are maintained after the ma chine has been shut off 3 LEDs indicate the respective modes of operation cleaning C conveying D line clearing E LI The conveying time can be set from 1 to 99 seconds The line clear time can be set from 0 to 99 seconds The clearing time consists of 2 seconds The emptying time consists of 8 seconds When the unit is switched on all LEDs blink and the software version is displayed C D E 2 9 A1 Controller Functional description 6 3 SM4 615 SSE 2 Optional If a material clearing valve has been installed residues of flowing material will be cleaned from the conveying line during the line clear time If a disturbance occurs in the unit an alarm message will be issued only if the alarm indicating de vice has been activated LI An E appears in the display and an error number The alarm indicating device signal siren horn reacts Functional description 6 4 SM4 615 SSE 2 7 Transport Assembly and Storage This chapter is intended for all operating personnel of the equipment Personnel using these instructions must be instructed in the regulations for the prevention of accidents the operating conditions and safety regulations and their implementation Ensure in each case that the operating
10. optional Never set a higher operating pressure than 6 bar for the hopper loaders system overpressure only SSE 2 with active cleaning optional Align the suction tubes correctly The unit should be installed in such a way that the outlet flap oscillates at right angles to the mo ving direction of the equipment The load bearing capacity of the machine flange should be adhered to Please observe that a level indicator is required when conveying from granulators Observe that the maximum conveying capacity is up to 180 kg hr 390 Ibs hr at 100 operating time Observe that the typical conveying capacity is up to 90 kg hr 195 Ibs hr at 50 operating time Safety instructions 2 5 SM4 615 SSE 2 3 Putting into operation This chapter is intended for operating personnel Prerequisite for this chapter is general knowledge of the operation of convey ing systems Also prerequisite for this chapter is that the functional description has been read and understood Ensure in each case that the operating personnel are sufficiently informed Make sure the plastic stopper has been removed from the material inlet Ee nozzle Make sure the adhesive tape has been removed from the exit flap Putting into operation 3 1 SM4 615 SSE 2 3 1 Checking the pipe system Remove the flexible hose from the connected material takeup Close the open end of the hose with your hand Connect the unit to mains supp
11. personnel are sufficiently informed Please inform all persons within the range of action of the equipment of the direct and indirect hazards connected with the equipment Please observe all safety regulations for the operation of lifting equipment Transport Assembly and Storage 7 1 SM4 615 SSE 2 7 1 Transport and Packing Please ensure adequate carrying capacity of the lifting equipment The equipment pass a rigorous operating test in the factory and are packed carefully to avoid transport damage Please check packing on delivery for transport damage The inlet and discharge flanges are sealed with plugs so that no dirt can enter during transport Plugs must be removed before assembly Packing materials should be disposed of according to environmental laws or reused Only use for transport of the equipmenta suitable lifting device e g a fork lift truck ora workshop crane Transport must be shock proofed and free from vibrations 7 2 Assembly Please ensure adequate carrying capacity of the lifting equipment Check the carrying capacity of the point of installation particularly if installed on a platform The place selected for installation should be as free of vibrations as possible The main switch must be freely accessible Ground the equipment against electrostatic charging 7 3 Storage The control system may only be stored at temperatures from 25 to 55 C 13 to 131 F
12. unintentionally Caution Danger of accidents All pipes hoses and screwed connections should be checked regularly for leaks and damage Any faults which arise should be corrected immediately Danger of accidents Depressurise all compressed air piping before starting maintenance work Danger of accidents Safety instructions 2 4 SM4 615 SSE 2 2 2 For the operating safety of the equipment Never change settings if the consequences are not precisely known Use only original Sterling spare parts Please observe the maintenance schedule Keep record of all maintenance and repair work Please note that electronic components may be damaged by static discharge Check all electrical connections for proper fit before the equipment is taken into operation for the first time and at regular intervals Please ensure that the permitted operation temperature lies between 0 C and 45 C 32 to 113 F Please ensure that the permitted storage temperature lies between 25 C and 55 C 13 to 131 F Note down all data which you have entered into the control system Please ensure that all plugs are correctly plugged in The operating instructions of the connected machines must be followed Operate the device only if all its components are grounded Never adjust sensors without exact knowledge of their function Please note that a compressed air supply is required for the operation of the unit only SSE 2 with active cleaning
13. SM4 615 Sterling Operating Instructions Single Conveyor Unit SSE 2 P N 882 00608 00 Sterling Material Processing SM4 615 Sterling Material Processing 5200 West Clinton Ave Milwaukee WI 53223 Telephone 414 354 0970 Fax 414 354 6421 www sterlco com Technical service Service department Telephone 800 423 3183 Edition 07 02 Confirmation number SSE 2 Please fill in personally Serial number These operating instructions are for Built in Date of delivery Number of delivery Date of commissioning Location Group of machines SM4 615 SSE 2 Sterling Material Processing retains all rights to change the information in these operating instructions at any time without notice We assume no liability for any errors or direct or indirect damage resulting in con text with these operating instructions Copying translation or publication in any form except for personal use of purcha ser requires approval from Sterling Material Processing All rights reserved Please note that our address and phone information has changed Please reference this page for updated contact information These manuals are obsolete and are provided only for their technical information data and capacities AXCAUTION Portions of these manuals detailing procedures or precautions in the operation inspection maintenance and repair of the products may be inadequa
14. ating instructions for the sequence of procedures to be carried out on this equipment Improper operation results in danger of acci dents Please note that sound levels exceeding 85 db A may in the long term damage your health Use the appropriate ear muffs This avoids impairment of hearing Safety instructions 2 2 SM4 615 SSE 2 Assembly Compare the connected loads with those of the mains supply Danger of injury through electrical shock When using lifting gear please observe the pertaining regulations Caution Danger of accidents Do not modify add other equipment or change the design of the equipment without the approval of the manufacturer Caution Danger of accidents Attachments not supplied by Sterling must be manufactured in accordance with safety regulation EN 294 Danger of accidents The equipment may only be operated when all the associated components are properly connec ted up and in accordance with the relevant regulations This avoids injury and damage to equip ment Operate the device only if all its components are grounded Danger accident through electrical shock Solid particles and dust must be separated before entry to the vacuum generator This avoids da mage to equipment If PVC hoses are used for conveying they must be grounded This avoids injury and damage to equipment An acoustic cover should be installed when vacuum generators are located in work rooms This avoids impairment of hea
15. ce you have reached a satisfactory conveying result turn the wing screw at the suction pipe tight Putting into operation 3 3 SM4 615 SSE 2 3 3 Setting the controller The filling capacity of the hopper loader may not exceed the material in Ce let LI The setting is independent of the conveying line and the material to be conveyed Itis only possible to setthe conveying time line clear time when the unit is not conveying any material Setting the conveying time Press the arrow key LI The conveying time which was last selected appears in the display 1 99 seconds may be set for the conveying time The conveying capacity is too highlow the separator is overcrowded Reduce the conveying time The conveying capacity is too low Increase the conveying time Putting into operation 3 4 SM4 615 SSE 2 Setting the line clear time Press the change over key and then the arrow key LI The line clear time which was last selected appears in the display 0 99 seconds may be set for the line clear time If no line clear valve has been installed enter O 3 4 Initial conveying operations Metal shavings may be inside the pipe from cutting down pipes into lengths These are pulled du ring the first conveying process and collected in the separator This material should not be used again 3 5 Switching off the unit Disconnect the unit from mains supply by the devic
16. e corresponding instructions regulations or warnings are not observed This symbol indicates that extensive damage to equipment is possible if Ce the corresponding instructions regulations or warnings are not obser ved LU This symbol indicates information important for becoming familiar with the equipment i e technical correlations oy This symbol indicates that a technical term is explained at this point General instructions 1 2 SM4 615 SSE 2 1 2 Explanations and information Various terms and designations are used in these operating instructions to ensure clarity There fore please note that the terms used in the text stand for the corresponding explanations listed be low e Equipment Equipment can mean an individual unit a machine or an installation e Operating personnel The operating personnel are persons operating the equipment on their own responsibility or ac cording to instructions e Operator The operator ofthe equipment production manager foreman etc is the person responsible for all production sequences The operator instructs the operating personnel of what is to be done e Operating instructions The operating instructions describe the interaction of the equipment production sequences or methods The operating instructions must be compiled by the operator of the equipment e Equipment foreman When several operating personnel work on one machine the equipment foreman coordinates
17. e hopper A welding flange EF 190 is required O Please observe all safety regulations for the operation of welding equip ments Always wear a safety goggle Weld the welding flange into the machine hopper lid Mount the unit onto the flange EF 190 Assembly instructions 8 4 SM4 615 SSE 2 8 4 Mounting onto mixing hoppers with lateral inlet A material hopper VT 1 0 is required Mount the material hopper onto the swan neck of the mixing hopper Mount the unit onto the intermediate hopper VT 1 0 Observe the bearing capacity of the machine flange 8 5 Mounting onto dosing station DT 30 A dosing hopper DT 30 320 mm high is required Mount the dosing hopper directly onto the dosing con tainer of the dosing station DT 30 Mount the unit onto the dosing hopper DT 30 Observe the bearing capacity of the machine flange Assembly instructions 8 5 SM4 615 SSE 2 8 6 Material feed Suction pipes type MV may be tilted by approx 45 degrees in either direction to the vertical Addi tional fastening is not required When conveying from the bottom of storage containers silos a suction box with 1 3 suction pi pes is required The connection of the suction pipes must be carried out with a piece of flexible line to provide suffi cient movement Please observe that the length of the h
18. e plug Putting into operation 3 5 SM4 615 SSE 2 4 Error and error correction This chapter is intended for the operating personnel of the equipment Prerequisite for this chapter is general knowledge of the operation of convey ing systems The Start up description must have been read and understood Ensure in each case that the operating personnel are sufficiently informed Error and error correction 4 1 SM4 615 SSE 2 If a disturbance occurs in the unit an alarm message will be issued option only if the alarm indi cating device has been activated LI An E appears in the display and an error number The alarm indicating device signal siren horn reacts The control system can only restart operation when the malfunction has 8 been corrected Press the acknowledgement key LI The cause of the malfunction will not be corrected by pressing the ack nowledgement key The following error messages can be displayed E41 The alarm message E1 is displayed when no material has been conveyed during 3 consecutive conveying cycles Check that sufficient material is being conveyed Check that the flap switch is set correctly When the malfunction has been corrected press the key Error and error correction 4 2 SM4 615 SSE 2 Eo If the control system becomes too hot during operation gt 70 C 158 F the E2 alarm message is displayed and the unit is
19. el are familiar with the opera ting instructions and the function of the equipment Safety instructions 2 1 SM4 615 SSE 2 2 1 For your safety General The operating personnel of this equipment must be at least 16 years old Please read these operating instructions carefully before taking into operation for the first time Contact us should questions arise This avoids injury and damage to equipment These operating instructions must be kept available at all times at the place of operation of the equipment Improper operation results in danger of accidents Please note that for reasons of clarity not all conceivable cases regarding operation or mainten ance of the equipment can be covered in these operating instructions Please observe all safety instructions and warnings on the equipment This avoids injury and da mage to equipment All work on the equipmentis to be carried out by persons whose qualifications are specified in the pertaining chapters of the operating instructions Improper operation results in danger of acci dents The proper working clothes are to be worn during any work on the equipment This avoids injury The local regulations and requirements pertaining to this equipment must be observed Disconnect electrical components from the mains supply before work is carried out on these com ponents Caution Danger to life through electrical shock Compile detailed operating instructions based on these Oper
20. el or authorized personnel appointed by Sterling A Disconnect the equipment from mains supply before starting maintenan ce procedures to ensure that it cannot be switched on unintentionally Depressurize all system sections of the equipment before carrying out any repair work Maintenance 5 1 SM4 615 SSE 2 Please observe the maintenance intervals Before starting maintenance work clean the equipment of oil fuel or lu bricants Ensure that materials and incidentals required for operation as well as spare parts are disposed of properly and in an environmentally sound manner Use only original Sterling spare parts Keep record of all maintenance and repair procedures Maintenance 5 2 SM4 615 SSE 2 5 1 Maintenance intervals Daily Check warning signs on equipment for good legibility and completeness Clean the sieve filter units with active cleaning Use compressed air to blow through the sieve filter according to the accumulation of dust Monthly Check function of the device plug Every 6 months Check all electrical and mechanical connections for tight fit Check setting of the level sensor if present optional Replace the sieve filter units with active cleaning according to the accumulation of dust Annually Replace outlet valve sealing Adjust valve switch After 1000 operating hours Replace carbon brushes The given maintenance intervals are average values Check w
21. entatives Contact our Sales Department for the name of the sales representative nearest you Let us install your system The Contract Department offers any or all of these services project planning system packages including drawings equipment labor and construction materials and union or non union installations For assistance with your sales or system contracting needs please Call North Central and South America 1 262 641 8600 or 1 847 273 7700 Monday Friday 8am 5pm CST Europe Middle East Africa 48 22 390 9720 India 91 21 35329112 Asia Australia 86 512 8717 1919 Facilities ACS offers facilities around the world to service you no matter where you are located For more information please visit us at www acscorporate com United States Asia Australia India ACS India ACS Schaumburg Corporate Offices ACS Suzhou Gat No 191 1 Sandbhor Complex 1100 E Woodfield Road 109 Xingpu Road SIP Mhalunge Chakan Tal Khed Suite 588 Suzhou China 215126 Dist Pune 410501 India Schaumburg IL 60173 Phone 86 8717 1919 Phone 91 21 35329112 Phone 1 847 273 7700 Fax 86 512 8717 1916 Fax 91 20 40147576 Fax 1 847 273 7804 i Europe Middle East Africa ACS New Berlin Manufacturing Facility 2900 S 160 Street ACS Warsaw New Berlin WI 53151 Ul Dzialkowa 115 Phone 1 262 641 8600 eee kuxts 0060 CALDBES Phone 48 22 390 9720 Fax 48 22 390 9724 SM4 615 SSE 2 Table of contents 1 General ins
22. flap switch C B A Check the adjustment In case of free hanging outlet flap empty Outlet flap hopper loader the contact of the magnet Switch must be closed If the outlet flap cannot be properly adjusted replace the flap switch or the outlet flap with magnet Install the hopper LI Order numbers switch with plug ID 29570 outlet flap with magnet ID 28647 Maintenance 5 5 SM4 615 5 2 3 Cleaning the unit Open the tension ring Fold the turbine head upwards Remove the sieve Clean the sieve by means of compressed air Clean the hopper loader by means of a vacuum cleaner Mount the sieve Pay attention for proper fit Mount the turbine head Mount the tension ring or optional active cleaning Open the tension ring Fold the turbine head upwards Remove the filter Clean the filter by means of compressed air Clean the hopper loader by means of a vacuum cleaner Mount the filter Pay attention for proper fit Mount the turbine head Mount the tension ring LI Order number sieve with sealing ring ID 35014 filter with sealing ID 37755 SSE 2 Maintenance 5 6 SM4 615 Open the toggle type fasteners A and the flap B of the hopper loader Check the filter cloth C and the wire cloth D for material residue Clean the filter by means of compressed air Close the flap B and the toggle type fa steners A on the flap of the hopper loa der Install the unit
23. g B 26451 Lock Spare parts list 10 3 SM4 615 SSE 2 10 2 SSE 2 110 V 60 Hz Pos Order no Designation Wear Code 1 37777 Turbine head complete with turbine and controller 2 37765 Covering cap 3 18491 Sieve 4 34197 Isolation 5 37768 Support 6 85844 Turbine 800 W 84716 Carbon brushes switching off B 7 24679 Isolation 26384 Filter round 9 37764 Turbine lower part 98194 Cable bushing 10 83097 Controller 11 35014 Sieve with sealing ring A 12 28626 Filter cloth C 13 23091 Wire cloth C 14 28625 Sealing C 15 29258 Sealing ring A 16 28647 Outlet flap with magnet 17 28839 Flap switch with plug C 26462 Covering C 18 37761 Separator 19 85481 Tension ring 29299 Sealing ring B 26451 Lock Spare parts list 10 4 SM4 615 10 3 SSE 2 230 V 50 Hz with active cleaning Pos Order no 37755 37222 82593 97745 37800 a A OO N gt Designation Filter with sealing Basket Solenoid valve Bush Breather tube 10 4 SSE 2 110 V 60 Hz with active cleaning Pos Order no 1 37755 2 37222 3 82592 4 97745 5 37800 Designation Filter with sealing Basket Solenoid valve Bush Breather tube SSE 2 Wear Code A Wear Code A Spare parts list 10 5 SM4 615 SSE 2 10 5 Accessories Please observe the operating manuals in chapter 11 Spare parts list 10 6 SM4 615 11 Accessories SSE 2 Accessories 11 1 SM4 615 SSE 2 12 Electrical manual This electrical ma
24. hether in your individual case the maintenance intervals must be shortened 5 2 Servicing the conveyor Disconnect the unit from mains supply by the device plug Depressurize all system sections of the equipment only units with active cleaning Disassembly the unit Maintenance 5 3 SM4 615 SSE 2 5 2 1 Changing the sealing ring of the outlet flap Open the toggle type fasteners A and the flap B of the hopper loader Draw the old sealing ring C off the nozzle of the material outlet Install the new sealing ring C Installation sealing ring Observe the direction of installation C Close the flap B and the toggle type fasteners A Install the hopper loader LI Order number sealing ring material outlet ID 29258 Maintenance 5 4 SM4 615 SSE 2 5 2 2 Adjusting the flap switch Remove the connecting plug flap switch from the connection housing of the hop per Connect an ohmmeter to PINS 2 and 3 of the connecting plug flap switch Release the nuts A of the flap switch B until the support can be displaced Open the outlet flap C so far that the front tip of the outlet flap is approx 30 mm 1 2 away from the sealing surface f Displace the flap switch B until the con tact of the magnet switch is closed Tighten the nuts A of the
25. ly by the device plug If the turbine is operating your hand must feel the suction within few seconds If you don t feel the vacuum it means that the pipe system is not tight Check the pipe system and seal any untight points you may have identified Reconnect the conveying hose Disconnect the unit from mains supply by the device plug Putting into operation 3 2 SM4 615 SSE 2 3 2 Adjusting the suction pipes The suction pipes have to be adjusted exactly to ensure troublefree operation 1 Set the suction pipes to their home position LU At home position the inner pipe of the suction pipe protrudes about 120 160 mm 4 75 6 25 from the outer pipe at the top end 2 Start a conveying operation Connect the unit to mains supply by the device plug 3 Observe the flexible hose at the suction pipe The flexible hose must not show any pulsating movement 4 Observe the flexible hose at the separator The conveying hose must only move during in feed If the conditions points 3 4 are not met Pull the inner pipe further out of the outer pipe until there is no more jerky conveyance If the conditions points 3 4 are met Push the inner pipe slowly into the outer pipe until pulsating of the flexible hose or shock convey ance occurs Now pull the inner pipe slightly back again until the hose stop pulsating Selecta setting between the two pipes to ensure that enough air can flow into the material pipe On
26. ned personnel authorised by Sterling It is not permitted for other persons to undertake the electrical connection The main switch must be freely accessible Ground the equipment against electrostatic charging The operating voltage is 230 V 50 Hz Special voltages on request The connected load is approx 800 W The equipment is connected to mains supply by a device plug Separate fuse protection of the wall socket is required max 16 A Assembly instructions 8 7 SM4 615 SSE 2 8 9 1 Installation of the flap switch signal line Insert the appliance plug of the flap switch signal line into the flap switch connector A on the lower side of the controller 8 9 2 Installation of the signal line of the SKW optional Insert the appliance plug of the SKW Two Component Proportioning Valve signal line into the SKW connector B on the lower side of the controller Lower side of the controller Assembly instructions 8 8 SM4 615 SSE 2 8 9 3 Installation of the alarm indicating device optional This work must be carried out by qualified personnel only Disconnect the unit from mains supply by the device plug before you begin with works on the controller Danger to life The connection is potential free and rated for no more than 100 VA LI An additional alarm indicating device e g horn signal light can be con nected
27. nual is intended to be used only by Sterling service person nel and trained personnel authorized by Sterling Other persons are not permitted to modify or repair the equipment Connection diagram no O Currently not available will be delivered at a later date Electrical manual 12 1
28. ose should not exceed 3 meters 10 feet Push the free pipe end into the flexible line to a depth of approx 4 5 cm 1 5 2 Connect both parts by means of a hose clamp 8 7 Mounting the suction pipe MV The suction pipe consists of an inner pipe A and an outer pipe B which can be offset against each other Connect the inner pipe with the straight end to a flexible hose Push the free pipe end into the flexible line to a depth of approx 4 5 cm 1 5 2 Connect both parts by means of a hose clamp Please observe that the length of the hose should not exceed 3 meters 10 feet Please check that the outer pipe is not covered as it provides for unhindered access of ambient air When conveying from silos material hoppers and storage containers a T suction box with 1 3 suction pipes is required MV Assembly instructions 8 6 SM4 615 SSE 2 8 8 Pipework If PVC hoses are used for conveying they must be grounded draw out the copper lead on both ends of the hose and jam it between hose and tube For fastening use threaded clamps 8 9 Electrical connection The regulations of the local Electricity Board must be observed Before connection to the electricity supply it should be ensured that the supply voltage and the power frequency are in accordance with the data on the name plate of the machine The electrical connection may only be carried out by Sterling service staff or trai
29. ring Safety instructions 2 3 SM4 615 SSE 2 Operation Appoint an equipment foreman to be responsible for the equipment Ensure that the operating personnel are provided detailed instruction in the operation of the equipment Improper operation results in danger of accidents When the main switch is switched off for reasons pertaining to safety it must be secured against unauthorized activation Caution Danger of accidents Repair work may be carried out by trained personnel only Caution Danger of accidents Never operate the equipment when partially dismantled Danger Limbs may be caught in machi nery Electric shock In case of malfunction shut down the equipment immediately Have malfunctions corrected im mediately Danger of accidents The equipment is intended only for conveying granulated plastics and regrinds Any other or addi tional use is contrary to specifications This equipment is not suitable for food processing The safety instructions of the connected machines must be followed Explosive gases and mixtures of gas and air must not be conveyed Danger of explosion Avoids injury or damage to equipment Maintenance Before starting maintenance work appoint a supervisor Inform the responsible personnel before maintenance work on the system is started Caution Danger of accidents Disconnect the equipment from mains supply before starting maintenance procedures to ensure that it cannot be switched on
30. sible this facilita LE tes maintenance and repair work Assembly instructions 8 1 SM4 615 SSE 2 8 1 Assembly The single conveyor unit is insensitive to shocks and can be mounted directly onto the processing machine on a machine hopper a drying hopper or a dosing and blending unit The equipment is delivered as a complete assembly Unpack the equipment Remove the plastic stopper A from the material inlet nozzle Open the flap B and remove the adhesive tape from the exit flap The controller must be freely accessible Assembly instructions 8 2 SM4 615 SSE 2 Mounting on fixed machine throats or intermediate containers is done by means of strap retai ners Please check during assembly that the admissible bearing loads are not exceeded Mount the conveyor in such a way that the outlet flap swings in a right angle to the direction of ma chine movement Please check that all connecting points are tight to ensure that the conveying performance is not impaired Assembly Assembly instructions 8 3 SM4 615 SSE 2 8 2 Mounting on the processing machine A material hopper VT 1 0 is required Mount the material hopper onto the flange of the pro cessing machine Mount the unit onto the material hopper VT 1 0 Observe the bearing capacity of the machine flange 8 3 Mounting onto a machin
31. switched off Ensure that the control system is sufficient cooled LI The unit starts automatically after the cooling down phase Error and error correction 4 3 SM4 615 SSE 2 5 Maintenance This chapter is intended for persons with skills in electrical and mechanical areas due to their training experience and received instructions Personnel using the instructions in this chapter must be instructed of the re gulations for the prevention of accidents the operating conditions and safety regulations and their implementation Ensure in each case that the personnel are informed For maintenance work taking place at heights of over approx 6 feet use only ladders or similar equipment and working platforms intended for this purpo se At greater heights the proper equipment for protection against falling must be worn Use only suitable lifting gear which is in proper working order and load sus pension devices with sufficient carrying capacity Do not stand or work under suspended loads Ensure that the electric motors switch cabinets are sufficiently protected against moisture Use only suitable workshop equipment Before starting maintenance work appoint a supervisor Inform the responsible personnel before maintenance work on the system is started Never operate the equipment when partially dismantled All maintenance and repair work not described in this chapter may only be carried out by Sterling service personn
32. te inaccurate and or incomplete and shouldn t be relied upon Please contact the ACS Group for more current information about these manuals and their warnings and precautions Parts and Service Department The ACS Customer Service Group will provide your company with genuine OEM quality parts manufactured to engineering design specifications which will maximize your equipment s performance and efficiency To assist in expediting your phone or fax order please have the model and serial number of your unit when you contact us A customer replacement parts list is included in this manual for your convenience ACS welcomes inquiries on all your parts needs and is dedicated to providing excellent customer service For immediate assistance please contact North Central and South America 8am 5pm CST 1 800 483 3919 for drying conveying heating and cooling and automation For size reduction 1 800 229 2919 North America emergencies after 5pm CST 847 439 5855 North America email acsuscanadacustserv corpemail com e Mexico Central amp South America Email acslatinamericacustserv corpemail com e Europe Middle East amp Africa 48 22 390 9720 Email acseuropecustserv corpemail com India 91 21 35329112 Email acsindiacustserv corpemail com e Asia Australia 86 512 8717 1919 Email acsasiacustserv corpemail com Sales and Contracting Department Our products are sold by a worldwide network of independent sales repres
33. tion is intended for all operating personnel of the equipment Prerequisite for this functional description is general knowledge of convey ing systems Ensure in each case that the operating personnel are sufficiently informed Functional description 6 1 SM4 615 6 1 General The single conveyor unit functions accor ding to the principle of suction conveyance A high performance turbine mounted per manently on the device provides for the vacuum that is required to convey the ma terial into the separator In the separator the material is separated from air After the conveying time is finis hed the turbine is switched off and the ma terial emptied into the material intermedi ate hopper Ifthe filling level remains below the outlet flap of the single conveyor unit a starting pulse is triggered and sent to the controller The filter will be cleaned passive cleaning or blowed off using compressed air optio nal active cleaning Then the conveyance is restarted This process repeats so often until the material intermediate hopper is fil led Afterwards the conveyance is stopped until a new starting pulse is triggered and sent to the controller SSE 2 Functional description 6 2 SM4 615 SSE 2 6 2 Controller The control system is mounted on the separator lid The setting for the conveying time and the line clear time are made via the keys A1 chan ge over key A2 arrow key on the
34. tructions i566 ocd ie zu me ERU Bede eee dee Ree RE HA re Rees 1 1 1 1 Warnings and symbols llisleseeeeee n 1 2 1 2 Explanations and information 0000 00 cece eee 1 3 ko Lagal Dash C She ae cit a aaa ethan wb te ete tka A 1 3 1 4 Fields of applications sasse recicu aa an E e eee 1 3 1o Notos ON uSage sic o euer i eraa ERIS a a Sue 4 RS a 1 3 2 Safety instructions ciuilis au rh br ah eee ee ee ee 2 1 2 1 For your safety 2 2 2dc cced due vata biaaiaady dad gadg Pasaesaeeasioebage 2 2 2 2 For the operating safety of the equipment 00020000 2 5 3 Putting into operation 22 00 cece ees e n rr hr x hr ee ee wee Os 3 1 3 1 Checking the pipe system 1 2 tees 3 2 3 2 Adjusting the suction pipes 0 0 cee eee 3 3 3 3 Setting the controller aeris 05 beaebihevidedubotdeeeneesaedihetia de 3 4 3 4 Initial conveying operations lisse eh 3 5 3 5 Switching off the Unit sassari criaria n 3 5 4 Error and error correction llliisleeseeeee nn n nnn 4 1 5 Maintenance 3 sux e E RR ERUR RLER RR RR SOR sca RU Pun doce Re dn dee cerca tae ded Reale Re qn 5 1 5 1 Maintenance intervals lllieeeeee n 5 3 5 2 Servicing the CONVEYOM 24 es5 00sebedtbveaedtbetaddenageaed bebidas 5 3 5 2 1 Changing the sealing ring of the outlet flap 5 4 5 2 2 Adjusting the flap switch 0 0 00 cece eee 5 5 5 2 3 Cleaning the unit i2
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